Sl No.

Activities Hazard Criteria Associated Hazards

Safety N/A

Ergonomics N/A

Environment 1. Dust prone zone.

Positive Isolation &

1 Work Permit
1. Water logging due to rain.
Special Climatic 2.Heat Stress during summer.
Conditions 3. Cyclone and stormy weather
4. Structure Collapse due to earthquake

1. Person may fall from height.

2.Tools and equipment falling from height.
3. Falling of Idler while replacement.
4. Overturning of F-15 crane.
5. Person may get hit by moving F-15.
6. Person hit by swinging of lifted material.
Safety 7. Failure of F-15 crane.
8. Finger injury due to trapping of finger
while placing the idler in frame slot.
9. Failure of lifting tools and tackles.
10. Burn innjury due to gas cutting.
11. Fire hazard due to gas cutting.
12. injury due to slippage of hammer.

Idler & idler frame

2 replacement
 Idler & idler frame
2 replacement
1. Improper posture of work may lead to
muscle sprain.
2. Wrong tool selection may lead to sprain
Ergonomics and muscle fatigue.
3. Improper technique for manual material
handling may lead to lower lumbar sprain.

1. Heat stress
Environment 2. Coke dust prone zone

1. Water logging due to rain.

Special Climatic 2. Heat Stress during summer.
conditions 3. Cyclone and stormy weather
4. Structure Collapse during earthquake.
 1. Personal injury by sharp edge of the
dismantling material.
2. Fire hazard due to gas cutting.
3. Impact injury while removing the old
dismantled structural plate/ member.
4. Falling of Dismantled materials from
height.
5. Falling of tools and tackles from height.
Safety 6. Person falling from height.
7. Failure of Lifting tools & tackles.
8. Overturning of F-15 crane.
9. Person may get hit by moving F-15.
10. Person hit by swinging of lifted
material.
11. Failure of F-15 crane.
12. Slip Trip & Fall.
13. Electrocution from welding process.

Conveyor Guard
3 replacement
 1. Improper posture of work may lead to
muscle sprain.
2. Wrong tool selection may lead to sprain
Ergonomics and muscle fatigue.
3. Improper technique for manual material
handling may lead to lower lumbar sprain.

1. Heat stress
Environment 2. Coke dust prone zone

1. Water logging due to rain.

Special Climatic 2. Heat Stress during summer.
Conditions 3. Cyclone and stormy weather
4. Structure Collapse during earthquake.
 Control Measures Required PPEs Responsibility

1. Electrical Hand gloves

N/A N/A
1. Dust suppression system must be installed. 1. Nose Musk
2. Nose musk and safety goggles must be used. 2. Safety Goggles
Supervisor, Jr. Engineer (Production,
Mechanical & Electrical) and job
1. During rainy season and flood condition avoid electrical works and the use of power tool in Supervisors
waterlogged areas.
2. During summer season ORS drinks must be provided .
3. All height works and scafolding jobs must be stopped N/A
4. No Lifting of materials at height should be performed.
5. Evacuation of all workers and employees to the emergency assembly point.
6. Follow Diaster Management Plan.

1. Only trained Rigger should be involved in the rigging job.

2. All lifting tools & tackles must be thoroughly tested and certified by a competent person and
must also be inspected periodically internally.
3. F-15 crane must be tested and certified and periodic fitness check must be conducted.
4. F-15 must be parked on level ground with supporting jacks to prevent overturning.
5. The lifting operation area must be barricated.
6. The lifted materials must be supported with a guide rope while lifting and shifting.
7. Fire Extinguisher must be installed.
8. Water bucket must be used.
9. Flash back arrestor must be installed in both LPG & Oxygen cylinders.
10. The Gas Cutting hose must be thoroughly checked with soap water for any leakage.
11. Fire blanket must be used to source arrest the spatters of gas cutting.
12. Safety belt must be used for working at height of more than 2 mtrs.
13. The lanyard must be anchored above the shoulder level and at two different achoring
structure.

1. Safety helmet
2. Safety Goggles Supervisor, Jr. Engineer (Production,
3. nose musk Mechanical & Electrical) and job
4. Hand Gloves Supervisors,
5. HV Jacket
6. Safety Shoe
 1. Safety helmet
2. Safety Goggles Supervisor, Jr. Engineer (Production,
3. nose musk Mechanical & Electrical) and job
4. Hand Gloves Supervisors,
5. HV Jacket
1. Proper posture required for the work 6. Safety Shoe
2. Job specific tools must be used to avoid sprain and muscle fatigue.
3. Proper manual material lifting techniques must be used for manual lifting.
4. The maximum manual load lifting capacity for individual must not be exceeded.

1. FR jackets must be used.

2. Drink sufficient water to prevent dehydration.
3. Continuous working by individual worker must not be allowed.
4. Area must be wetted by water to supress coke dust
5. Nose musk and safety goggles must be used.
6. Dust suppression system must be installed.

1. During rainy season and flood condition avoid electrical works and the use of power tool in
waterlogged areas.
2. During summer season ORS drinks must be provided .
3. All height works and scafolding jobs must be stopped
4. No Lifting of materials at height should be performed.
5. Evacuation of all workers and employees to the emergency assembly point.
1. The working area must be adequately barricaded.
2. Hot Work permit must be taken.
3. The Ground area above which the gas Cutting job is being performed must be wetted by
water.
4. Any electrical lines must be covered with fire blanket.
5. Fire Extinguisher must be installed.
6. Sand Bucket and water bucket must be used.
7. Flash back arrestor must be installed in both LPG & Oxygen cylinders.
8. The Gas Cutting hose must be thoroughly checked with soap water for any leakage.
9. Fire blanket must be used to source arrest the spatters of gas cutting.
10. The Lifted material must be supported by guide rope.
11. Safety belt must be used by all persons working at height and anchoring of safety belt must
be done above shoulder level and the two lanyard must be anchored at two different
supporting structure.
12. All lifting tools and tackles must be thoroughly tested and certified by competent person
and it must be inspected regularly.
13. The F-15 crane must be parked on a level land with the supporting jacks to prevent it from
toppling.
14. The F-15 crane must be tested and certified and periodic maintenance of the crane must be
done.
15. Welding machine must be properly earthed.
16. ELCB must be installed on the welding machine and it must be checked whether it is in
working condition, before using the welding machine.
17. All cables and cable connections must be effectively insulated.
18. Welding glasses, face shield, welding hand gloves, leg sleeve, hand sleeve and FR jackets
must be used. 1. Safety helmet
19. No welding job shall be carried out in water logged or wet surfaces. 2. Safety Goggles
20. All welding machines and electrical extention boards must be meger tested. 3. nose musk
21. All Scrap materials, tools and tackles must be properly stacked and away from the walk way 4. Hand Gloves Supervisor, Jr. Engineer (Production,
to prevent slip, trip and fall hazard. 5. HV Jacket. Mechanical & Electrical) and job
6. FR Jacket Supervisors, Gas Cutter & Rigger.
7. Safety Shoe
8. Welding Hand Gloves.
9. Welding goggles & Face
shield.
 7. Safety Shoe
8. Welding Hand Gloves.
9. Welding goggles & Face
shield.

1. Proper posture required for the work

2. Job specific tools must be used to avoid sprain and muscle fatigue.
3. Proper material lifting techniques must be used for manual lifting.
4. The maximum manual load lifting capacity for individual must not be exceeded.

1. FR jackets must be used.

2. Drink sufficient water to prevent dehydration.
3. Continuous working by individual worker must not be allowed.
4. Area must be wetted by water to supress coke dust
5. Nose musk and safety goggles must be used.
6. Dust suppression system must be installed.

1. During rainy season and flood condition avoid electrical works and the use of power tool in
waterlogged areas.
2. During summer season ORS drinks must be provided .
3. All height works and scafolding jobs must be stopped
4. Crane operation must be stopped if wind velocity is =< 48 m/sec square.
5. No Lifting of materials at height should be performed.
6. Evacuation of all workers and employees to the emergency assembly point.