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Switch on the compressor, Open Hydrogen cylinder, Open Mixture gas / Total gas
cylinder which do you want to calibrate first. (Hydrogen is used as carrier air in this
system)
Set pressures of Carrier, Hydrogen & Air for TG & chrome as below:
Press the 02 white push buttons for switching on FIDs at front panel of Shimadzu &
Ignite the FIDs
Air H2
5) Next to Ditch toggle switch the panel comprising (CHR, TG, CHR, and TG) is not in
use. All the switches should be in down position (Closed)
6) Blow back toggle switch should always be in “ON” position during calibration / actual gas
recording.
7) Chrome / TG toggle switches should be “on” during calibration/ actual gas recording.
8) During calibration H2S & CO2 should be closed.
9) Ditch pressure gauge should be fixed on 0.7 bar while calibration /actual gas
recording.
10) Flow meters:
TG : The value at LPM air should be minimum i.e. about .02 - .03
CHROME: LPM Air should be at 0.3 to 0.4
DITCH: LPM air value should also be minimum (0.6 to 1.0)
H2S : LPM (0.02)
CO2: LPM (0.20)
PORT COM
Then (OK)
From Set up Click calibration of ADC channel
Put values as per print in point 2 i.e. MCV / MCA & code
Then change channels to code each
Calculate coefficient
Change channels to MCV
Then OK
Go to Device setting: All numbers fixed already check from print out
Elution should be 15 – 20 second
c
Then press Code Server ( ODE)
Then press Device Connection
Open Mixture gas cylinder & notice peak times of all gases (C1, C2 - C5)
For Chrom press DET then 1 then ENT. Now press RANGE then 1 then ENT. The
LED of 101 will start to glow. If we want to increase the range up to 102 then again
press RANGE then 2 then ENT. The LED of 102 will start glowing. The same
procedure will be for 103 & 104 etc.
For TG Press DET then 2 then ENT. For achieving 101 , press RANGE +1 + ENT
& so on following above mentioned procedure.
How to set column/inj/det. temperature of Shimadzu
Enter FUNC will appear Press Shift down, press Event, write/insert 91, press
Ent Time? Insert time i.e. 0.01 and press ENT FUNC Press Shift down,
press EVENT, write/ insert 92, press ENT Time? insert time i.e. 0.7 & press ENT
FUNC Press Shift down, press EVENT, press -92 press ENT Time?
enter time i.e. 1.4, press ENT FUNC Press Shift down, press EVENT, Press
-91, press ENT Time? Insert time i.e. 1.6 & press ENT Time will appear(1.80)
Press STOP, press 0, press ENT Press Shift down, press ESC
2. Press Col/Auxi then final time write time 1.00 then enter (RT will be equal to
1.80 minutes)
1. Press Col/Auxi initial temp write 100 enter
2. Press Col/Auxi final temp with 100 enter
Note the voltages against the min. value of any parameter (channel) that is to be
calibrated.
Then note the voltages against the maximum value of that parameter
Press Range
Select volt / 60 mv (u can change this value to accommodate parameter/sensor
highest value) e.g. 2 V
Then go to scale enter min. / max. range of units of relative parameter e.g. SPP (0-
200 kg/cm2 or bar etc) <enter>
Span will appear, give min. / max. values in voltages.
Set Ok <enter>, Return to main display by pressing Disp. button
In case when u have given a supposed maximum voltages value of a parameter (due
to unavailability of actual max. value). On achieving actual max. value how will we
come to know about voltages against the said unit value & replace it with the
supposed value.
Press range, go to Volt scale again volt press enter again press enter
Set OK <enter>volts (press Display – relevant voltages will appear)
Press Range go to volt <enter> Span will appear (-2.00/2.00) change maximum
supposed value of voltages as per actual voltages & <enter>. Scale will appear, write
min/max unit range (enter>, Set OK <enter> & press Display.
Press Range Select the channel no. to be skipped by up/down arrow Go to skip
<enter> Set OK <enter> Press Display.
SENSOR’S CALIBRATION
How to calibrate sensors during real time data processing on PC1
In 2 nd
step for max. value of a parameter when it is difficult to get the maximum
value, calibration can be done on actual present value of a parameter. Double click the
2nd row & put the actual present value of MTI e.g. 34 Cº in value window. Press
collect it will process for a while, press OK. Press compute & OK, (Code will be
automatically calculated against the given value) sensor is calibrated.
(**** Code value of 1st low/min. value should be less than 2nd high/max. value)
Power off
Terminate the real time data processing program then DAQ program at PC1 & switch
off the DAQ, all the panels, computers & other equipments.
Switch off distribution boards (1 & 2) first (in distribution boards switch off red
colour switches (main isolator) first then others) then off the transformer circuit
breaker
Now come to Fire & gas purge control Enclosure Pannel , shift Control power
button to off & then switch off main Power on button.
Power on (same as in emergency shut down)
Shift the Switch to by pass (beside the main Power on button) if it is not already on
by pass
First switch on control power, then wait for continuous glowing of by pass yellow
light (In the beginning the light will flicker & stabilized).
Then press main power on button, green light will glow & system will get started
Now switch on circuit breaker button of Transformer first then distribution boards
1& 2 (in distribution boards switch on red colour switches (main isolator) first then
others) & all the other lights/equipments.
Switch off all the lights & others appliances inside unit
Switch off all the off line PCs (PC2, PC3, PC4 etc) except PC1 & DAQ (Real time
Data processing as it can run for about 30 minutes on UPS, mean while u can
pressurized the unit with out interrupting on line data)
Only switch off power supply of on line PC1 screen (monitor only)
Then switch of all the buttons (Circuit breaker) in distribution board 1 / 2 and
transformer.
Then Switch off the control power button.
Shift the button from by pass to Normal.
Switch on the control power button again.
Shift Fan switch to start, it will get started
Even & until air flow & air pressure lights will start glowing continuously
(confirmed)
Purge cycle light will start flickering, wait for about 20 minutes even purge cycle
light start glowing continuously. Unit is pressurized now. Switch on the circuit
breaker buttons of transformer first then distribution board 1/ 2 (in distribution boards
switch on red colour switches (main isolator) first then others) & all the other
lights/equipments.
Installation of programme CD
HDD32 CD (Insert CD)
Select version DTCIS V.I.G.F i) DONGLE
ii) Select Browse
iii) Rig Monitor
Then running - click data transfer in the DTCIS code collection from device
On DAQ
Channel setting
used for PC2, 30 for PC3 & 40 for PC4 & so on)
Subnet mark 255, 255, 255, 0 Do not change the value at all.
Then press OK (Before clicking OK go to advance make changes by Edit & then
OK)
Press networking icon at Desk top All 04 screens (PCs) will appear
Click the desired PC to get the data Go to C, D, E, etc drives Open the required
file select the data & press copy command Close the file & come out.
Open the destination drive/folder/file in the PC where you want to get/past the data
paste the data through edit/right click.
Go to Master log file, open it, empty Master log with header will appear press load
data icon on main menu bar 02 sub heading will appear, click “Load from
multiple files” window will appear with multiple files, press OK, data will appear on
master log.
Rock symbol
Start Petroserv off line --> Rock editor --> File --> New --> OK --> View -->
Zoom in (+) --> Click line/pencil --> Click color --> mark required color --> Draw
symbol --> Save as (give new name) & close (U can save it in Litho type / samples)
Again go to Start---> Petroserve off line --> Graph pad --> Open file (open required
log form e.g. Mela # 01 (Master log) --> Go to setting --> Lithology description -->
Press Add --> Select the file where u have generated the symbol (Litho type/Samples)
--> Click new symbol & press Open --> Go to ID & Displayed name, remove .bmp
extensions, press OK & close window.
Press Edit mode button on main menu bar --> double click rock symbol on Master
log header where u want to paste new one --> Lithology window with 02 sub
windows (Rock & Text) will appear --> Open / click rock window, a list of rock
symbols including new generated symbol will appear --> Click new symbol & OK, it
will appear on the selected place on master log header i.e. Legend.
Image is also made by the same method as cited above but on master log header it is
inserted in different way.
Press Edit Mode Icon on main menu bar -->Press Image Icon on main menu bar-->
Go to general symbol area (i.e. Loss, gain, csg shoe etc) --> Select area by mouse
arrow --> A dot line area will appear --> Double click this area --> Image property
window will appear --> Press load from file --> List of image files will appear, select
the desired file & press open ---> Come out & clicl OK, same image will appear.
****(One thing is to be noted that in rock symbol legend image can not be
pasted & vice versa)
path of play back viewer & a moveable cursor. With the help of this cursor you can
adjust desired depth/date/time for viewing.
**** (In case when play back viewer does no play, Go to Set up for data accessing
in Running window will appear with 02 sub heading System / Data accessing.
Check the parameters / path given under these sub heading, any change in path or
parameters will disrupt the play back viewing. So first of all shut down & restart the
PC once / twice it may get started OR other wise copy Petroserve on line
program/folder from others off line PCs (Pc2, Pc3 or Pc4 etc) .
****(Path / parameter in system/data accessing must not be changed at any cost)
On line viewer
Got to Start Petroserv On line On line viewer (Screen will appear) Go to
Running Click start for data viewing After a while On line data viewing will
be started.
How to change graphical presentation on real time
data processing
Go to start in (PC2, PC3, PC4 etc) Petroser. On line viewer (start viewing) Go
to Edit Edit mode Put the mouse arrow on graphical display Left/double
click, then R/click window will appear showing Nos. of colors for different
parameters, scales, patterns, insert/ delete parameters from display etc. U can change
any of them Come out of the program (closed) Go to real time data processing
(PC1) Close the active screen Restart the same screen through Start
Petroserv. On line Real time data collection Press start of data processing
from… Real time screen will appear with new amendments.
Select parameter name with mouse arrow & click a list of parameters will
display, choose the desired parameter (e.g. SPP) go to compute value give (actual)
column heading (same as parameter name i.e. SPP) & press OK.
Kick control:
Go to start in PC1 Petro. Serv. off line kick control program Press file, if it is
first kick then open new project Give data in well data (OK) Go to help
Enter of access level Select administrator If you wants to change units go to
Manager - Edit of unit lists Change as per requirement Go to data base &
press install (System will be installed) Close the program & again open it Now
go to Well 1)Give pump data 2) well bore 3) Tubular 4) Temp. gradient “1” Go
to Calculation, click directional survey calculations Go to no. 4 (Minimization of
radius of curvature, OK) Then input Data & press Save & Compute.
General Informations
1
If drilling does not resume due to missing of any drilling parameter on real time
screen & sensors are functioning properly then go & check the following.
In Calculation i) Criteria for determining down hole operation, set thresholds
ii) Check the Bouyant wt. of drill string. iii) Give the value of parameter manually
(Just like simulator in Gearhart unit).
If still not responding then go to Calculation Down hole operation Click
Drilling.
2
If u unintentionally close/terminate the Real time main screen X Then
Go to start Petroserve on line Real time data collection On line screen will
appear with out any parameter value (? Marks only) --> Go to Running Press “Start
of data processing from …” (Drag the cursor to the right end) Press RUN
Press NO, it will take start from the same point/depth. Do not click “start of data
processing” it is used during start of well only.
3
When Rig monitor disappear from Task bar / Start menu its mean it is disconnected
from DAQ. In this case Go to Start Petroserv on line Click Rig Monitor
Press real time conn. (start/stop) icon It will be connected with on line screen
(PC1) and icon of Rig monitor will appear on task bar/start menu Click Rig
monitor on task bar Rig monitor parameters will appear on screen Press Rig
monitor connection icon/button (start/stop) parameters values will be displayed at
Rig floor.
****(When ever u open rig monitor display on PC1 screen (on line), do not close the
screen X it will disconnect the real time screen & Rig monitor from DAQ. Press
minimize button or double click Rig monitor icon on task bar, screen will disappear).
4
How to change Rig monitor parameters:
Press Rig monitor icon Monitor will appear on screen Press Rig Monitor setting
icon Table of monitor setting will appear U can change, Parameter name,
address, type, conversion factor, lable & digits number Close the window, new
changes will appear on rig monitor.
Go to Local disk D Petroserv on line system List manager Data base
Alias DTCIS List of parameters Drill board Here change parameter &
save. (There are 16 parameters in rig monitors)
Start (right click) D Disk Petroserv Drill board, Copy & paste.
5
Press following functional keys on Key board to stop alarms for a specific time:
F1--- (1 minute), F2--- (3 minutes) --- F3 --- (5 min) F4--- (10 min)
6
Sample Lag time must be at least 15 % more than gas lag time due to cutting slip
velocity. Go to calculation Sample location control Adjust average sample
density (2 or 3 times) to create difference of 15 % between sample & Gas lag time.
(For achieving this it is thought that average sample density should be 15 % greater
than MW)
7
If original Data file is not to be traced out:
Go to Disc C Program files Petroserv on line Log builder Editor.
Note: Rock symbol does not work first time)
8
Some times due to fault in Calibration mode of real time data processing. Sensor
calibration & Hook position calibration does not high lighted (non functional & u
can not calibrate sensors) Go to help & press Enter of access level & select
Administrator, both mode will appear.
Read only file In litho type symbol / samples files when we make any change/edit
after closing, it does not store permanently. Before making any change in file go to
properties of same file clear check box of read only file because we can not edit /
change read only file. Litho type folder have capacity to retain only 21 files when
ever we generate a new symbol/sample it does not store permanently in litho type
folder because it is already full. So it is better to make changes in present file & store
with new text name. This litho type symbol / image will never disappear from Master
log legend.
10
How to get print of graphical data
Display the data of required depth / date on play back viewer. Press Print Screen
button from Key board Close it Go to Paint jet Paste it & get the print (U
can save it as a new file)
11
Pipe Velocity: During tripping up (POOH) pipe velocity value will be in negative
(-tive) while RIH it will be in positive (+ tive)
12
Before tripping press “Reset Mud loss/gain” icon in order to make Loss / Gain
values zero so that actual values may be assessed during trips.
13
Cordage value: If there is difference in value of drag / over pull between driller &
data unit always add difference in data unit value. Over pull will be equalized. (Not so
clear)
14
Importance of File No. against each Bit Run: In play back viewer bit wise data can
be watched.
15
For rig time analysis : From System screen u can get time consumed for different
rig operations under the heading “Rig Operation Times at Well”. There are 21
different rig operations (Fishing, maintenance, logging, kick kill etc) their time needs
17
When ever Rig Monitor got stuck, do not respond while clicking at Task bar & does
not activate through main START (mentioned as previous). First terminate the real
time data processing Go to Running, click Termination of data processing.
Program will be terminated.
Now close DAQ (R/click DAQ icon on task bar, then press Restore, DAQ window
will appear, go to Running click Shut down from DTCIS & shutting down from the
device & Exit). DAQ will be closed.
Restart the PC
Switch on the DAQ again through START Petro serv. On line Device Petro
serv. DAQ TVR60-8A. DAQ will start functioning. Now go to Running for real time
data processing press Start of data processing from ….(Drag the cursor to the right
end) Press RUN Press NO Now go to help, click Enter of access level &
select Administrator.
Activate the Rig monitor through START Petro serv. On line Click rig monitor
icon. It will get started.
18
Sharing: If u want to share partition (C,D,E Local drives) first time of any PC
through Net workings, R/Click drive (C,B,E) to be shared Go to sharing Click
New Share Write Share name (C,B,E etc) & select Maximum Allowed & press
OK Press Apply & OK. If required derive is not shared then no data will be
transferred from one PC to other.
19
Calculations (Bit on Surface) Go to Calculations Press criteria for determining
rig operation Input 0.1 in Bit Depth & 0.1 in Off Bottom. After RIH 02 stands, put
previous values again (26 m etc) against bit depth & off bottom.
20
If WOB is not shown during reaming: Go to Calculations Press Bouyant wt. Of
drill string. Give the off bottom value more than difference in depth (TD - Bit
depth) e.g. TD 3000 m & Bit depth is 2100 m, difference is 900 m, give more than
900 m off bottom value (eg 920). WOB will appear on screen.
21
During sensor calibration in real time, the sensor does not appear in calibration chart
if it is on manual mode. Change the status from manual to sensor.
Flow in should always be on calculated status.
22
Edit of unit list If the on line program is running then first go to running Press
termination of data processing Go to Manager on tool bar Press Edit of unit list
Then change from footage unit to Metric system Change the parameter units &
name if required & close the window X Go to Data base Tool bar Click current
unit set Press & select metric system Then install - Go to Running
Click Start data processing from … Drag the cursor to the right end Press RUN
Press NO The changed unit will be saved.
23
If real time data program is not functioning then go to My Computer --> In E >
Petrosrv. on line --> Install DTCIS V 1.6 from updated soft ware CD. Restart
computer it will inshallah start functioning. Note: Only Real time data processing.
24
If in Real time data processing STORE .DEP is not coming Go to E:>\ Petro.serv.
online > Uninstall --> Then restart computer --> Install DTCIS V 1.6 again from CD
all program --> Restart computer --> Open DAQ --> Start data processing.
25
Following files of Graph pad should be backed up regularly: C:\ Program file \
Pet.serv. on line \ Log builder Copy 1) Litho type , In Form copy 2) Mela
Test.pdt 3) Press. Evaluation log (OGDCL Press, No header)
D: \ 4) Lithology. Lith, 5) Remarks. Cmt Go to Mela # 1 Copy 6) Reference
folder 7) Cutting shlm 8) Mela. Lst, Mela.Dep 9) MM1.csv 10) Store.Dep 11)
Store.lst 12)DXC.xls
(Note: If in any case the data in Mela.dep corrupted / disappeared/ not saved then -
Go to PC1 Minimize the Real time screen Go to My computer Open D
directory Copy both files i.e. Mela-1.Dep & Mela-1.Lst (Store.dep & store.lst)
through Net working to the PC where Mela – 1 folder is placed & renamed the files
there. Store.Dep file contains all the data of drilled meterage.
26
When ever DAQ does not work (completely failed) Then Phillips recorder start
functioning in place of DAQ. For this purpose go to START Pet.serv on line
Devices - Click Phillips transokomp 350, The system will be switched over from
DAQ to Recorder.
27
Cable required for junction boxes:
A) Rig Floor J/B: D/ Works 06 Cores SPP 02 Cores, RPM 02Cores
H/L 02 Cores Torque 03 Cores Rig Monitor 04 Cores
B) Pits J/B (System-1): Pits (1-2-3), Pumps (1-2-3), MTI, MCI all required 02 Cores
cable, while MWI needs 03 Cores cable.
C) Shaker J/B (System-2): MTO, MCO, H2S-1, H2S-2, CSIP, MFO, PiT-4 (Trip
Tank), Pit-5 (Slug Tank) all needs 02 cores cable. Only MWO required 03 cores
cable.
28
Some times Real time data (time based) does not save in SHRT 008.DEP / SHRT
008.LST (File may be corrupted). In this case the computer start alarming & lower
part highlighted red. Go to MY COMPUTER (E) partition Pet.on line
Database Online Store Delete the Shrt_000. Dep & Shrt_.000.lst of present
bit run Close & come out. Now go to Real time data processing, change Bit Run &
Bit File No. Shrt.Dep & Shrt.lst will be created again automatically against the
new bit run No.
29
Torque Sensor Connection:
Sensors’ cable Colour J. Box cable No.
Red Black - 1
White Black - 2
Black Black - 3
Earth Cut Earth
PRESSURE EVALUATION
After exporting the data one can edit the file in MS-Excel
1. Go to Evaluation
a. Select Project Configuration & select MS Excel Data
i. Load DXC file along with Lith & REF. files; type DXC (Capital) in
MS Excel Work Sheet Name, Digit 8 in Ms excel data start string
number.
b. Type A to Z under menu Column and change units under Measure Units and
Display Units. Press OK
2. Go to OPTION again click Option Tick (select) No.2 & No. 3 options
3. Go to inputs & give Lithology/Fluid Data ( as above)
4. Go to pore press. Evaluation option Eaton -Tick (Cal. region + to trend line
attch.+ to right of line), All rocks & OK
5. Now recalculate the data (Pore Press, Fracture press & Recalculate the desired
interval)
6. Go to Evaluate and select Save Data to MS-Excel as DXC file.
7. Then go to Evaluation click at save project as e.g. Pressure-Mela-1 etc (save)
8. Go to Evaluation again Press Preferences (Put the poission ratios if not given)
Poisson Ratios
Rock P/Ratio Rock P/ratio Rock P/ratio Rock P/ratio
Clay 0.17 Shale 0.14 L.stone 0.28 Sst 0.06
Dol 0.21 Marl 0.17 Anhy 0.34 Salt 0.34
Gypsum 0.34 Silty clay 0.20 Cong 0.20