DPL-25S DPL-30S DPL-35S: Serial Number Range

Serial Number Range
DPL-25S from SN 1596-101 to 1501-915

and
DPL-30S from SN DPL02-916 to

DPL16-2311 and
from SN DPL16G-2312 to
DPL-35S DPL16G-2599 and
from SN DPLG-2600
Part No. 40461

Rev G5
April 2017
April 2017
2 DPL-25S, DPL-30S, DPL-35S Part No. 40461

April 2017
How to Read Your Serial Number
Part No. 40461 DPL-25S, DPL-30S, DPL-35S 3

April 2017
Table of Contents
402.2 Battery and Battery Charger Installation (from SN

This manual is updated frequently. If you have a DPL10-1839).......................................................................52
printed manual, you can keep it up to date by 403.1 DC Hydraulic Power Unit (to serial number
downloading new figures from the Genie website at DPL02-915).........................................................................54
www.genielift.com. For the most up-to-date parts
403.2 DC Hydraulic Power Unit (from serial number
information, visit the Parts Lookup System on the
DPL02-916).........................................................................56
Genie website at www.genielift.com.
404.1 AC Hydraulic Power Unit (to serial number
DPL02-915).........................................................................58
How to Read Your Serial Number..........................................3 404.2 AC Hydraulic Power Unit (from serial number
Parts Stocking List.................................................................7 DPL02-916).........................................................................60
How to Order Parts................................................................8 405.1 Ground Controls - DC Models...................................62
Service Parts Fax Order Form...............................................9 406.1 Ground Controls - AC Models....................................66
407.1 Control Cable Assemblies, DPL-25S and DPL-35S...70
408.1 Control Cable Assemblies, DPL-30S.........................72
Electronic Version 409.1 Control Hose Assemblies, Air Powered Models........74
410.1 Battery Charger, Lester Models.................................76
Click on any page number to view the figure.
411.1 Battery Charger, Signet Model..................................78
412.1 Hydraulic Hoses and Fittings (to SN DPL03-1336)....80
100 Decals 412.2 Hydraulic Hoses and Fittings (from SN
101.1 Decals (to serial number DPL04-1188).....................10 DPL03-1337).......................................................................82
102.1 Decals with Words (from serial number
DPL04-1189).......................................................................14 500 Platform Components
103.1 Decals with Symbols (from serial number 501.1 Platform Assembly.....................................................84
DPL04-1189).......................................................................16 501.1 Platform Assembly - ANSI Models(All) and Australia
Models (to SN DPL12-2054)...............................................86
200 Base Components 502.1 Platform Assembly with Limit Switches - CE Models (All)
201.1 Base and Ladder Assembly.......................................18 and Australia Models (from SN DPL12-2055).....................88
202.1 Outrigger Assembly...................................................20 503.1 Platform Railing Latch...............................................90
202.2 Outrigger Assembly Cross Reference.......................22 503.1 Platform Railing Latch...............................................92
504.1 Platform Controls.......................................................94
300 Mast Components
301.1 Number 1 and 2 Column Assemblies........................24 600 Accessories
302.1 Number 3 and 4 Column Assemblies, DPL-25S........26 601.1 Laser Locating Light, Tool Tray and Fluorescent Tube
303.1 Number 3, 4 and 5 Column Assemblies, DPL-30S.....28 Caddy..................................................................................98
304.1 Number 3, 4, 5 and 6 Column Assemblies, 602.1 Operational Warning Light and Descent Alarm.......100
DPL-35S..............................................................................30
Indices
305.1 Carriage Assembly....................................................32 Part Number Index.............................................................102
306.1 Lifting Chain Assemblies, DPL-25S...........................34 Part Description Index.......................................................105
307.1 Lifting Chain Assemblies, DPL-30S...........................36
308.1 Lifting Chain Assemblies, DPL-35S...........................38 Cross References
Fittings Cross Reference...................................................110
309.1 Sequencing Cables, View 1.......................................40
310.1 Sequencing Cables, View 2.......................................42
311.1 Number 1 Column and Carriage Attached Parts.......44
400 Power Groups

401.1 Hydraulic Installation.................................................46
402.1 Battery and Battery Charger Installation...................48
402.1 Battery and Battery Charger Installation (to SN
DPL10-1838).......................................................................50

April 2017
Table of Contents (continued)
This Page Intentionally Left Blank

April 2017
Notes

April 2017
Parts Stocking List

April 2017
How To Order Parts

April 2017
Fax Order Form

100 Decals April 2017
101.1 Decals (to serial number DPL04-1188)

April 2017 100 Decals
Item Part No. Description Qty. Item Part No. Description Qty.
-- 41221GT DECAL KIT,SAFE/INSTRUCT.,DPL-S 20 40516GT DECAL,DANGER,BATT

includes items 1 to 10, 11 to 16 and 21 SAFETY/SETUP.....................................1
(Lester chargers)
-- 41222GT DECAL KIT,SAF/INSTRU,PLAT.ONLY
includes items 5 to 9, 12, 14, 16, 26 and 20 41216GT DECAL,NOTICE,MAX 750 LBS,ANSI.....1
27 ANSI and CSA models
1 27857GT DECAL,COMPONENT DAMAGE,CAP....1 21 41216GT DECAL,NOTICE,MAX 750 LBS,ANSI.....1
(ANSI and CSA models)
2 27865GT DECAL,BUBBLE LEVEL***....................2
21 41263GT DECAL,NOTICE,MAX 500 LBS,CSA......1
3 27868GT DECAL,DANGER-TIP OVER..................1
ANSI and CSA models
4 28157GT DECAL,USE DEXRON***.......................1
(Serial numbers to DPL02-1007)
(ANSI and CSA models)
5 28174GT DECAL,POWER TO PLATFORM 230V...2
22 44999GT DECAL,LABEL, CONTROL ACTIVATE
6 28176GT DECAL,LABEL,MANUAL NOT HERE.....1
23 44999GT DECAL,LABEL, CONTROL ACTIVATE
23 46230GT DECAL,NOTICE,MAN FORCE/WIND,CE
8 28236GT DECAL,WARN,IMPROPER
24 46230GT DECAL,NOTICE,MAN FORCE/WIND,CE
OPERATION...........................................1
24 62050GT DECAL,COSMETIC,GENIE DPL-25S.....2
9 37118GT DECAL,WARNING,NO EXIT THIS
END........................................................1 25 62050GT DECAL,COSMETIC,GENIE DPL-25S.....2
10 38142GT DECAL, LABEL, CIRCUIT BREAKER.....1 25 62051GT DECAL,COSMETIC,GENIE DPL-30S.....2
AC models 26 62051GT DECAL,COSMETIC,GENIE DPL-30S.....2
11 40434GT DECAL,LANYARD ANCHORAGE 26 62052GT DECAL,COSMETIC,GENIE DPL-35S.....2
POINT.....................................................2
11 40464GT DECAL, INTERLOCK DISPLAY,DPLS*...1
AC and DC models 27 62939GT DECAL,CSMTIC,GENIE LOGO,DPL......2
12 40464GT DECAL, INTERLOCK DISPLAY,DPLS*...1 28 62939GT DECAL,CSMTIC,GENIE LOGO,DPL......2
(AC and DC models) 28 62940GT DECAL,CSMTIC,DPL SUPER SERIES...2
12 40465GT DECAL, LABEL, MANUAL LOW 29 62940GT DECAL,CSMTIC,DPL SUPER SERIES...2
LEVER....................................................1
29 65292GT DECAL,NOTICE,MAX CAP 500 LB,CE...1
13 40465GT DECAL, LABEL, MANUAL LOW CE models
LEVER....................................................1
30 65292GT DECAL,NOTICE,MAX CAP 500 LB,CE...1
13 40466GT DECAL,DANGER,GEN SAFETY DPLS...2 (CE models)
14 40466GT DECAL,DANGER,GEN SAFETY DPLS...2 30 65293GT DECAL,NOTICE,MAX CAP 600 LB,CE...1
14 40467GT DECAL,NOTICE,OPER CE models
INST,GR,DPLS.......................................1 31 65293GT DECAL,NOTICE,MAX CAP 600 LB,CE...1
15 40467GT DECAL,NOTICE,OPER (CE models)
INST,GR,DPLS.......................................1 31 65294GT DECAL,NOTICE,MAX CAP 750 LB,CE...1
15 40468GT DECAL,NOTICE,OPER INST,PL,DPLS...1 CE models
16 40468GT DECAL,NOTICE,OPER INST,PL,DPLS...1 32 65294GT DECAL,NOTICE,MAX CAP 750 LB,CE...1
(CE models)
16 40469GT DECAL,DANGER,TIP-OVER/FALL.........1
32 65295GT DECAL,NOTICE,20"
17 40469GT DECAL,DANGER,TIP-OVER/FALL.........1 OUTRIGGER-DPL..................................4
17 40514GT DECAL,NOTICE,GUARD RAIL CE models
HANDLE.................................................2 33 65295GT DECAL,NOTICE,20"
18 40514GT DECAL,NOTICE,GUARD RAIL OUTRIGGER-DPL..................................4
HANDLE.................................................2 CE models
18 40515GT DECAL,NOTICE,MAX 600#,ANSI/CSA...1 33 65296GT DECAL,NOTICE,26"
ANSI and CSA models OUTRIGGER-DPL..................................4
CE models
19 40515GT DECAL,NOTICE,MAX 600#,ANSI/CSA...1
(ANSI and CSA models) 34 65296GT DECAL,NOTICE,26"
OUTRIGGER-DPL..................................4
19 40516GT DECAL,DANGER,BATT
CE models
SAFETY/SETUP.....................................1
(Lester chargers)


(continued)
Item Part No. Description Qty.
34 72893GT DECAL,INTERLOCK DISPLAY,DPL.......1

AC and DC models
AC and DC models
36 80940GT ASSY,SER # LABEL,POWERED/GR
**.............................................................1
36 82366GT DECAL,CHEVRON RANDO HD.............1
from SN DPL02-1007
AC and DC models
AC and DC models
38 82889GT DECAL, INTERLOCK DISPLAY, DPLS....1
AC and DC models
39 82889GT DECAL, INTERLOCK DISPLAY, DPLS....1
AC and DC models


(continued)

102.1 Decals with Words (from serial number DPL04-1189)

102.1 Decals with Words (from serial number DPL04-1189)
-- 41222GT DECAL KIT,SAF/INSTRU,PLAT.ONLY 29 82802GT DECAL,LABEL,FUNCTION ENABLE.....1

includes items 4 to 8, 11, 13, 15, 23 and 30 82907GT DECAL,DANGER,BATTERY SAFETY.....1
24 (Signet Charger)
-- 85461GT DECAL KIT,SAFE/INSTRUCT.,DPL-S 31 82992GT DECAL,LABEL,WHEEL LOAD, DPL.......4
includes items 1to 3, 5 to 9, 12 to 17, 29
and 31 to 33 32 82993GT DECAL,LABEL,OUTRIGGER LOAD
DPL.........................................................4
1 27857GT DECAL,COMPONENT DAMAGE,CAP....1
33 97530GT DECAL,NOTICE,MAN FORCE-AUST.....1
2 27865GT DECAL,BUBBLE LEVEL***....................2
34 133175GT DECAL, NOTICE MAXIMUM MANUAL
3 27868GT DECAL,DANGER-TIP OVER..................1 FORCE...................................................1
4 28174GT DECAL,POWER TO PLATFORM 230V...2 (ANSI, CSA) (from SN DPL04-1189)
5 28176GT DECAL,LABEL,MANUAL NOT HERE.....1
7 28236GT DECAL,WARN,IMPROPER
OPERATION...........................................1
8 37118GT DECAL,WARNING,NO EXIT THIS
END........................................................1
9 38142GT DECAL, LABEL, CIRCUIT BREAKER.....1
AC models
10 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................2
11 40465GT DECAL, LABEL, MANUAL LOW
LEVER....................................................1
12 40466GT DECAL,DANGER,GEN SAFETY DPLS...2
13 40467GT DECAL,NOTICE,OPER
INST,GR,DPLS.......................................1
14 40468GT DECAL,NOTICE,OPER INST,PL,DPLS...1
15 40469GT DECAL,DANGER,TIP-OVER/FALL.........1
16 40514GT DECAL,NOTICE,GUARD RAIL
HANDLE.................................................2
17 40515GT DECAL,NOTICE,MAX 600#,ANSI/CSA...1
ANSI and CSA models
SAFETY/SETUP.....................................1
(Lester chargers)
19 41216GT DECAL,NOTICE,MAX 750 LBS,ANSI.....1
ANSI and CSA models
ANSI and CSA models
24 62939GT DECAL,CSMTIC,GENIE LOGO,DPL......2
25 62940GT DECAL,CSMTIC,DPL SUPER SERIES...2
**.............................................................1
(from SN DPL02-1007)
AC and DC models

103.1 Decals with Symbols (from serial number DPL04-1189)

103.1 Decals with Symbols (from serial number DPL04-1189)
-- 107033GT DECAL KIT,SAF/INSTRU,PLAT, SYM

includes items 1, 2, 7, 9, 11, 14 and 20
-- 85462GT DECAL KIT,SAFE/INSTRUCT.,DPL-S
includes items 1, 2, 11, 12, 14, 15 and 23
3 40434GT DECAL,LANYARD ANCHORAGE
POINT.....................................................2
SAFETY/SETUP.....................................1
8 62939GT DECAL,CSMTIC,GENIE LOGO,DPL......2
9 62940GT DECAL,CSMTIC,DPL SUPER SERIES...2
**.............................................................1
11 82481GT DECAL,SYMBOL-BATTERY SAFETY.....1
(Signet charger)
12 82487GT DECAL,SYMBOL-READ THE
MANUAL.................................................2
AC and DC models
14 82801GT DECAL, LABEL, MANUAL LOW
LEVER....................................................1
15 82802GT DECAL,LABEL,FUNCTION ENABLE.....1
16 82803GT DECAL,DANGER,MAX 600 LBS............1
17 82804GT DECAL,DANGER,MAX 340 KG..............1
18 82805GT DECAL,DANGER,MAN FORCE-CE.......1
19 82806GT DECAL,LABEL,20" OUTRIGGER-DPL....4
CE models
20 82807GT DECAL,LABEL,26" OUTRIGGER-DPL....4
CE models
21 82879GT DECAL,LABEL,PLATFORM
OVERLOAD............................................1
22 82992GT DECAL,LABEL,WHEEL LOAD, DPL.......4
23 82993GT DECAL,LABEL,OUTRIGGER LOAD
DPL.........................................................4
24 133174GT DECAL,DANGER,MAX MANUAL FORCE
(ANSI)

200 Base Components April 2017
201.1 Base and Ladder Assembly

April 2017 200 Base Components
201.1 Base and Ladder Assembly
1 6090GT SCREW,HHC,1/4-20 X .75 24C 107030GT BASE ASSY.W/WORDS, DPLSS

Serial numbers from DPL04-1212 (includes
2 6091GT NUT,NYLOCK,1/4-20
items 12 and 23; USA, Australia and
3 40682GT COVER, MANUAL LOWERING,DPL......2 Canadian models)
4 8516GT SCREW,HHC,3/8-16 X 1.50,GR5 24D 107018GT BASE ASSY, W/SYMBOLS,DPL
5 6097GT WASHER,FLAT,USS,3/8",Y Serial numbers from DPL04-1212 (includes
items 12 and 23; Asian, South American
6 33720GT BEARING,FLANGE,3/8 ( AWP & ST).....6 and European models)
7 4828GT NUT,NYLOCK,3/8-16 25 51496GT SCREW,HHC,1/2-13 X 1.375
8 41165GT PULL HANDLE 26 6095GT WASHER,FLAT,USS,1/2",Y
9 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 27 6198GT NUT,NYLOCK,1/2-13
10 41174GT MAST BRACE,SHORT...........................4 28 57739GT CASTER,PL, SW. SB, 8 X 2....................2
models built before 7/30/1997
29 6356GT WASHER, LOCK, .25
10A 46603GT MAST BRACE, SHORT LEFT DPL
models built after 7/30/1997 30 6638GT WASHER,FLAT,USS,1/4"Y
10B 46675GT MAST BRACE, SHORT, RIGHT, DPL 31 57738GT CASTER,SW LOCK, 8 X 2***.................2
models built after 7/30/1997
11 40290GT BRKT.INTLCK.CONTC.20"OUTRIGGER.4
DPL-25S (ANSI and CE models)
11A 41336GT BRKT.INTLCK.CONTC.30.5"OUTRIGR
DPL-25S (CSA models)
11B 40291GT BRKT.INTLCK.CONTC.26"OUTRIGGER
DPL-30, DPL-35S (ANSI and CE models)
11C 40292GT BRKT.INTLCK.CONTC.36"OUTRIGGER
DPL-30, DPL-35S (CSA models)
12 6714GT LEVEL,BUBBLE......................................2
13 38340GT STRUT,TILTBACK,FRONT,L.H.AWP96...2
14 10587GT SCREW,HHC,1/2-13 X.75
15 6033GT WASHER,LOCK,0.5"
16 40006PGT TUBE,LADDER PIVOT,PAINTED DPL.....2
17 40015PGT BRACKET,LADDER PIVOT,PAINTED.....1
18 40018PGT LADDER,LINK.PIVOT LATCH,PTD........1
19 69248GT LADDER, WELDMENT, DPL..................1
20 40673GT PLATE,LINKAGE,DPL**..........................2
21 33674GT PIN,LOCK,SHORT***.............................2
22 38341GT STRUT,TILTBACK,FRONT,R.H.AWP96...2
23 6825GT PIN,OUTRIGGER LOCK........................8
24 41223GT BASE ASSY.,W/WORDS, DPLSS****.....1
Serial numbers to DPL04-1188 (includes
items 12 and 23)
24A 85440GT BASE ASSY.W/WORDS, DPLSS
Serial numbers from DPL04-1199 to
DPL04-1211 (includes items 12 and 23;
USA, Australian and Canadian models)
24B 85438GT BASE ASSY.,W/SYMBOLS,DPL
Serial numbers from DPL04-1189 to
DPL04-1211 (includes items 12 and 23;
Asian, South American and European
models)

202.1 Outrigger Assembly

202.1 Outrigger Assembly
-- 109713GT LEVELING JACK ASSEMBLY,AWP***

includes items 1, 2 and 9-19
1 49377GT SCREW,HHC,M6 X 40............................1
2 49364GT NUT,NYLOCK,M6X1.00..........................1
3 38596GT SCREW,FHM,10-32X.5PHIL.W/PATCH...2
4 Ref. Outrigger Contact Assembly
AC and DC Models (refer to 202.2)
5 Ref. Outrigger Contact Assembly
Air Models (refer to 202.2)
6 Ref. Outrigger Tube Assembly
(refer to 202.2)
7 7713GT NUT, LP NYLOCK, 3/8-16.......................2
8 6610GT SCREW,FHS,3/8-16 X 2 GRD.8.............2
9 124163GT FOOTPAD SERVICE KIT........................1
Serial numbers to DPL07-1595; includes
items 9-12 and 14
9A 124163GT FOOTPAD SERVICE KIT........................1
Serial numbers to DPL07-1595; includes
items 9-12 and 15
9B 124793GT KIT,FOOTPAD,AWP
(includes items 9-12)
10 109715GT PLATE,FOOTPAD RETAINER................2
11 124792GT WASHER,LOCK SPLIT,6MM,11.8MM.....4
12 124552GT SCREW,HHC,M6-12MM.........................4
13 24900GT LEVELING JACK CASTING,AWP..........1
14 109689GT LEVELING ROD.....................................1
Serial numbers from DPL07-1596
15 124569GT NUT,HEX,M10X1.5.LP............................1
17 8214GT HANDLE,LEVELING
JACK,SHRT-ZINC...................................1
18 6082GT HANDLE BALL KNOB............................1
19 124568GT SCREW,SHC,M10X1.5X55.....................1
20 145137GT NUT,NYLOCK,M10X1.5..........................1

202.2 Outrigger Assembly Cross Reference

202.2 Outrigger Assembly Cross Reference
1 85451GT OUTRIG.ASSY.DPL-25',ANSI,DPL**......4
2 85452GT OUTRIG.ASSY.DPL-30'&35'ANSI **
3 85453GT OUTRIGGER ASSY.DPL-25',CSA **
4 85454GT OUTRIG.ASSY.DPL-30'&35',CSA **
5 85455GT OUTRIG.ASSY.DPL-25',CE **
6 85456GT OUTRIG.ASSY.DPL-30'&35',CE **
7 85445GT OUTRIGGER ASSY.DPL-25',ANSI**
8 85446GT OUTRIG.ASSY.DPL-30'&35',ANSI**
9 85447GT OUTRIGGER ASSY.DPL-25',CSA **
10 85448GT OUTRIG.ASSY.DPL-30'&35',CSA**
11 85449GT OUTRIGGER ASSY.DPL-25',CE,DPL
12 85450GT OUTRIG.ASSY.DPL-30'&35',CE,DPL
13 85432GT OUTRIG.TUBE ASSY.20",ANSI,DPL
15 85434GT OUTRIG.TUBE ASSY.30.5",CSA,DPL
16 85435GT OUTRIG.TUBE ASSY.36",CSA,DPL
17 85436GT OUTRIG.TUBE ASSY.20",CE,DPL.........4
18 85437GT OUTRIG.TUBE ASSY.26",CE,DPL
21 85441GT OUTRIG.TUBE ASSY.20",CSA,DPL*
22 85442GT OUTRIG.TUBE ASSY.26",CSA,DPL
23 85443GT OUTRIGGER TUBE ASSY.20",CE,DPL
24 85444GT OUTRIGGER TUBE ASSY.26",CE,DPL
25 40494GT CONTACT ASSY., 20" OUTRIGGER......4
26 40495GT CONTACT ASSY,26" OUTRIGGER
27 40496GT CONTACT ASSY.,30.5" OUTRIGGER
28 40497GT CONTACT ASSY.,36" OUTRIGGER

300 Mast Components April 2017
301.1 Number 1 and 2 Column Assemblies

April 2017 300 Mast Components
301.1 Number 1 and 2 Column Assemblies
-- 90337GT BOE LUBE..............................................1

lubricant
1 38013GT SHIM NUT,ADJUSTER
2 40946GT BOLT,SHIM
3 38011GT SHIM,SIDE PAD......................................8
4 6022GT NUT,HEX,3/8-16
5 6097GT WASHER,FLAT,USS,3/8",Y
6 7713GT NUT, LP NYLOCK, 3/8-16
7 6052GT WASHER,SHIM,.5 X .875 X .063
8 38016GT ROLLER,PLASTIC,AWP96**..................6
9 35706GT BOLT,ROLLER,.470"(SHORT)................6
10 35709GT BLOCK,SLIDE,UPPER...........................2
11 45425GT SCREW,FHS,3/8-16 X .75
12 35707GT SHAFT,LIFTING CHAINS,20MM DIA......1
13 38709GT WASHER,SHIM,.938 X 1.37 X .048
14 38447GT PULLEY W/BEARINGS..........................2
(3 inch, O.D.)
15 35757GT COLUMN, 72.5"SS (#2)..........................1
(column 2)
16 35710GT BLOCK,SLIDE,LOWER..........................1
17 Ref. Lift Cylinder
(refer to 401.1)
18 35727PGT PLATE,CYLINDER MOUNT,PAINTED.....4
19 1268235GT SCREW,HHC,5/8-11 X 8.00
20 38028GT NUT,LP NYLOCK,5/8-11
21 38601GT SCREW,HHC,1/2-13 X 7.5
23 40478GT COLUMN ASSY, 72.5"SS (#1)................1
(column 1)

302.1 Number 3 and 4 Column Assemblies, DPL-25S

302.1 Number 3 and 4 Column Assemblies, DPL-25S
1 45425GT SCREW,FHS,3/8-16 X .75

3 38709GT WASHER,SHIM,.938 X 1.37 X .048
(3 inches)
5 38316GT SPACER,.560 AWP MAST......................1
7 38016GT ROLLER,PLASTIC,AWP96**..................6
8 6052GT WASHER,SHIM,.5 X .875 X .063
12 35722GT SPACER,SHAFT,.310.............................2
13 35715GT PULLEY,SMALL CHAIN..........................2
(3.25 inch O.D.)
14 35711GT SPACER,SHAFT,.840"LG.......................1
15 37686GT SPACER,SHAFT,1.400...........................1
16 38979GT SCREW,PHM,1/4-20X.5 PHIL
18 35991GT NUT,WELD 1/4-20, PLATED L.L.**.........2
19 41178PGT BRCKET,CARRIAGE STOP,PAINTED.....2
21 35761GT COLUMN, 72.5"SS (#4 OR #6)***..........1
DPL-25S (column 4)
22 35758GT COLUMN, 72.5"SS (#3 OR #5)***..........1
DPL-25S (column 3)
23 38011GT SHIM,SIDE PAD......................................4
24 40946GT BOLT,SHIM.............................................4
25 38013GT SHIM NUT,ADJUSTER...........................4
26 6022GT NUT,HEX,3/8-16

303.1 Number 3, 4 and 5 Column Assemblies, DPL-30S

303.1 Number 3, 4 and 5 Column Assemblies, DPL-30S
1 45425GT SCREW,FHS,3/8-16 X .75

3 38709GT WASHER,SHIM,.938 X 1.37 X .048........3
(3 inches)
6 35706GT BOLT,ROLLER,.470"(SHORT)..............10
7 38016GT ROLLER,PLASTIC,AWP96**................10
8 6052GT WASHER,SHIM,.5 X .875 X .063..........10
12 35722GT SPACER,SHAFT,.310.............................5
(3.25 inch O.D.)
15 37686GT SPACER,SHAFT,1.400...........................1
20 35760GT COLUMN, 72.5"SS (#3 OR #5)***..........1
(column 5)
21 35759GT COLUMN, 72.5"SS (#4)***......................1
(column 4)
23 35758GT COLUMN, 72.5"SS (#3 OR #5)***..........1
(column 3)
24 38011GT SHIM,SIDE PAD......................................8
25 40946GT BOLT,SHIM.............................................8
26 38013GT SHIM NUT,ADJUSTER...........................8
27 6022GT NUT,HEX,3/8-16

304.1 Number 3, 4, 5 and 6 Column Assemblies, DPL-35S

304.1 Number 3, 4, 5 and 6 Column Assemblies, DPL-35S

2 38709GT WASHER,SHIM,.938 X 1.37 X .048........6
(3 inches O.D.)
5 45425GT SCREW,FHS,3/8-16 X .75
6 35706GT BOLT,ROLLER,.470"(SHORT)..............14
7 38016GT ROLLER,PLASTIC,AWP96**................14
8 6052GT WASHER,SHIM,.5 X .875 X .063..........14
12 35759GT COLUMN, 72.5"SS (#4)***......................1
(column 4)
13 35722GT SPACER,SHAFT,.310.............................5
(3.25 inches O.D.)
16 37686GT SPACER,SHAFT,1.400...........................1
21 35761GT COLUMN, 72.5"SS (#4 OR #6)***..........1
(column 6)
23 35758GT COLUMN, 72.5"SS (#3 OR #5)***..........1
(column 5)
24 38013GT SHIM NUT,ADJUSTER.........................12
25 40946GT BOLT,SHIM...........................................12
26 38011GT SHIM,SIDE PAD....................................12
27 6022GT NUT,HEX,3/8-16
28 35758GT COLUMN, 72.5"SS (#3 OR #5)***..........1
(column 3)

305.1 Carriage Assembly

305.1 Carriage Assembly
1 41256GT CARRIAGE ASSY.,DPL-25S & 35S

(includes items 7 and 8)
1A 41257GT CARRIAGE ASSY.,DPL-30S
5 38026GT ROLLER, MACHINED AWP***...............4
6 6052GT WASHER,SHIM,.5 X .875 X .063
7 8920GT RIVET,ALUM,ALUM,P,.156 X .375..........4
8 38005GT SLIDE BLOCK,CARRIAGE%%..............1

306.1 Lifting Chain Assemblies, DPL-25S

1 35699GT CHAIN TERMINAL CASTING,#1............2

2 37385GT CHAIN ASSY#1,72.5"COL.S-SERIES.....2
includes items 1, 3 and 25
-- 35704-6813GT CHAIN,STD.LEAF AL544,68.13"
3 6534GT PIN,GROOVED- .200 X .75*...................8
4 40945GT SCREW,FHS,1/4-20 X 2.25
5 35714GT SCREW,FHS,3/8-16 X 2.25
8 35697GT CHAIN TERM,CLEVIS CYL.,ZINC..........1
10 37386GT CHAIN ASSY,72.5"COL. S-SERIES.......1
11 35695GT CHAIN TERM,PULLEY SUPORT-ZINC...2
(double slot)
12 38980GT CHAIN TERM,PULLEY
SUPPORT-ZNC.......................................2
(single slot)
13 37387GT CHAIN ASSY,72.5COL.(SM)S-SERIE.....2
14 38986GT PIN,GROOVED,.200 X .50*....................4
15 Ref. Carriage Assembly
(refer to 305.1)
16 41224GT CHAIN TERM.LWR.SS(1 SLOT).............2
includes item 14
17 Ref. Number 4 Column Assembly
(refer to 302.1)
(refer to 302.1)
19 11890GT GLIDE BUTTON,SIDE,GLL,.100 TK.......3
20 35712GT NUT,NYLOCK,3/8-24
21 35698GT CHAIN TENSION ROCKER
CAST.ZINC.............................................3
22 35705GT BOLT-ROCKER, S-SERIES....................3
25 38187GT CHAIN TERM.LWR.SS(2 SLOT)*...........4
includes item 3
(refer to 301.1)
(refer to 301.1)


1 35699GT CHAIN TERMINAL CASTING,#1............2

3 6534GT PIN,GROOVED- .200 X .75*...................8
4 40945GT SCREW,FHS,1/4-20 X 2.25
(double slot)
9 35714GT SCREW,FHS,3/8-16 X 2.25
includes items 13,14 and 16
13 38986GT PIN,GROOVED,.200 X .50*....................8
SUPPORT-ZNC.......................................4
(single slot)
(refer to 305.1)
includes item 13
(refer to 303.1)
(refer to 303.1)
(refer to 303.1)
21 35712GT NUT,NYLOCK,3/8-24
CAST.ZINC.............................................4
includes item 3
(refer to 301.1)
(refer to 301.1)


1 35699GT CHAIN TERMINAL CASTING,#1............2 29 Ref. Number 1 Column Assembly (refer to

301.1)
3 6534GT PIN,GROOVED- .200 X .75*.................12
4 40945GT SCREW,FHS,1/4-20 X 2.25
(double slot)
9 35714GT SCREW,FHS,3/8-16 X 2.25
includes items 13,14 and 16
13 38986GT PIN,GROOVED,.200 X .50*....................8
SUPPORT-ZNC.......................................4
(single slot)
(refer to 305.1)
includes item 13
(refer to 304.1)
(refer to 304.1)
(refer to 304.1)
(refer to 304.1)
22 35712GT NUT,NYLOCK,3/8-24
CAST.ZINC.............................................5
includes item number 3
28 Ref. Number 2 Column Assembly (refer to
301.1)

309.1 Sequencing Cables, View 1

1 10597GT SCREW,HHC,1/2-13 X 1.25 GR5

2 6052GT WASHER,SHIM,.5 X .875 X .063
3 32469GT PULLEY W/BEARING,ALUMINUM***.....6
replaced 49999 plastic pulley
3A 1254648GT PULLEY, 6203.........................................6
4 32476GT GUARD,CABLE***..................................6
upper and lower cable guards (to SN
DPL02-1016)
4A 80680GT GUARD, CABLE
upper and lower cable guards (from SN
DPL02-1017 to DPL15-2292)
4B 1254649GT COVER,PULLEY, 6203...........................2
UPPER cable guard (from SN
DPL15-2293)
4C 1262919GT CABLE GUARD, LOWER PULLEY,
DPL.........................................................4
LOWER cable guard (from SN
DPL15-2293) (NOT SHOWN)
5 8915GT SCREW,HHC,1/4-20 X 1.25
6 35991GT NUT,WELD 1/4-20, PLATED L.L.**.......26
7 38546PGT PULLEY MOUNT BLOCK, DPL"BLUE"...4
9 41162GT GUARD,SEQUENCING CABLE,DPL.....2
10 6090GT SCREW,HHC,1/4-20 X .75
11 41241GT SEQUENCING CABLE ASSY.,DPL-S.....2
includes items 8 and 13
-- 6069GT CABLE,3/16,7X 19 GLV.STL.
BULK.......................................214-inches
12 7339GT SCREW, HHC, 1/4-20 X .5
13 40020GT BRACKET,SEQUENCING,DPL..............2
14 6638GT WASHER,FLAT,USS,1/4"Y
15 6637GT SCREW,HHC,1/4-20 X 1.75


1 6090GT SCREW,HHC,1/4-20 X .75 15B 40313GT CABLE ASSY,SEQ.MAST,DPL...............8

DPL35-S
16 38339GT BRACKET,SEQUENCING,UPPER,ZINC*.4
3 35734GT FORMING, SEQUENCING, CARR, ZN...2
DPL-25S (to SN 1599-618)
4 44622GT BRACKET, LOWER SEQUENCING.......2
16A 38339GT BRACKET,SEQUENCING,UPPER,ZINC*.6
(second column only)
DPL-30S (to SN 1599-618)
5 44895GT SPACER,TUBE,1/4X3/8X.50"LONG.......6
16B 38339GT BRACKET,SEQUENCING,UPPER,ZINC*.8
DPL-25S
DPL-35S (to SN 1599-618)
5A 44895GT SPACER,TUBE,1/4X3/8X.50"LONG.......8
16C 124050GT RETROFIT KIT,MAST SEQ,DPL25........4
DPL-30S
DPL-25S (from SN 1599-619 to
5B 44895GT SPACER,TUBE,1/4X3/8X.50"LONG.....10 DPL07-1545) (includes items 6, 8, 11 and
DPL-35S 14)
6 124050GT RETROFIT KIT,MAST SEQ,DPL25........4 16D 124051GT RETROFIT KIT,MAST SEQ,DPL30........6
(from SN 1599-618 to DPL07-1545, DPL-30S (from SN 1599-619 to
DPL25-S) DPL07-1545) (includes items 6, 8, 11 and
6A 124051GT RETROFIT KIT,MAST SEQ,DPL30........6 14)
(from SN 1599-618 to DPL07-1545, 16E 124052GT RETROFIT KIT,MAST SEQ,DPL35........6
DPL30-S) DPL-35S (from SN 1599-619 to
6B 124052GT RETROFIT KIT,MAST SEQ,DPL35........8 DPL07-1545) (includes items 6, 8, 11 and
(from SN 1599-618 to DPL07-1545, 14)
DPL35-S) 16F 109870GT FORMING,SEQUENCING CABLE
6C 35730GT BRACKET,SEQUENCING,ZINC *...........4 BRKT......................................................4
(from SN DPL07-1546) (DPL-25S) DPL-25S (from SN DPL07-1546) (shown)
6D 35730GT BRACKET,SEQUENCING,ZINC *...........6 16G 109870GT FORMING,SEQUENCING CABLE

(from SN DPL07-1546) (DPL-30S) BRKT......................................................6
DPL-30S (from SN DPL07-1546) (shown)
6E 35730GT BRACKET,SEQUENCING,ZINC *...........8
(from SN DPL07-1546) (DPL-35S) 16H 109870GT FORMING,SEQUENCING CABLE
BRKT......................................................8
7 38979GT SCREW,PHM,1/4-20X.5 PHIL DPL-35S (from SN DPL07-1546) (shown)
8 35991GT NUT,WELD 1/4-20, PLATED L.L.** 17 38234GT BUSHING,FLANGE,3/8 OD X 1/4 ID......6
9 41077GT SCREW,SHC,1/4-20 X .875 DPL-25S
10 12906GT WASHER,FENDER,.25 X 1.25 X.062 17A 38234GT BUSHING,FLANGE,3/8 OD X 1/4 ID......8
DPL-30S
11 109988GT SCREW,PHM,1/4-20X.25 PHL...............4
DPL25-S 17B 38234GT BUSHING,FLANGE,3/8 OD X 1/4 ID.....10
DPL-35S
11A 109988GT SCREW,PHM,1/4-20X.25 PHL...............6
DPL30-S 18 8849GT SPRING, TENSION CABLE....................6
DPL-25S
11B 109988GT SCREW,PHM,1/4-20X.25 PHL...............8
DPL35-S 18A 8849GT SPRING, TENSION CABLE....................8
DPL-35S
12 35733GT PULLEY,SEQUENCING,NYLATRON.....6
DPL25-S 18B 8849GT SPRING, TENSION CABLE..................10
DPL-30S
12A 35733GT PULLEY,SEQUENCING,NYLATRON.....8
DPL30-S
12B 35733GT PULLEY,SEQUENCING,NYLATRON....10
DPL35-S
13 40314GT CABLE,ASSY,SEQ.CARRIAGE**...........1
(includes item 3)
14 57147GT BRACKET,SEQUENCING,UPPER,ZI***..2
DPL-25, DPL-30, DPL-35 (from SN
DPL07-1546) (first column only)
15 40313GT CABLE ASSY,SEQ.MAST,DPL...............4
DPL25-S
15A 40313GT CABLE ASSY,SEQ.MAST,DPL...............6
DPL30-S

311.1 Number 1 Column and Carriage Attached Parts

311.1 Number 1 Column and Carriage Attached Parts
1 6019GT SCREW,HHC,3/8-16 X 1.25 GRD 5 30 100901GT PLATE, COL 1 BACKPLATE...................2

3 33674GT PIN,LOCK,SHORT***.............................1
4 41245GT BRKT.,MAST BRACE
W/DECAL,DPL-S....................................2
5 Ref. Ground Controls
(refer to 405.1 or 406.1)
6 40694PGT BRACKET,CONTROL BOX
MNT,PAINTD...........................................1
7 6888GT SCREW,HHC,1/4-20 X 1
9 6175GT SCREW,HHC,3/8-16 X 1
10 10587GT SCREW,HHC,1/2-13 X.75
12 41242GT MAST STIFFENER ASSY., DPL-25S.....1
includes items 13 through 15
12A 41243GT MAST STIFFENER ASSY., DPL-30S
12B 41244GT MAST STIFFENER ASSY., DPL-35S
13 8430GT BUNGEE CORD - 24 IN.........................2
14 6833GT CLAMP,0.50,#8 X 1/4,RUB CUSH..........2
15 7265GT RIVET,STEEL,P, .25 X .375....................2
16 38541PGT CARRIAGE EXTENSION,DPL,"BLUE"....2
17 7057GT CONN. SQZ,1/2NPT .39-.56 MED..........2
18 Ref. Wire Loom
(refer to 407.1)
19 40285GT OUTLET BOX,OVAL,DRILLED (LL19).....1
20 Ref. Electrical Cord
(refer to 407.1)
21 6633GT OUTLET BOX CAP.................................1
includes mounting fasteners
22 7339GT SCREW, HHC, 1/4-20 X .5
24 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8
25 41182GT COUNTERWEIGHT,CSA/CE DPL
30/35.......................................................8
CSA and CE models
26 57808GT MOUNT,MAST LIMIT SWITCH...............1
CE models
27 96948GT SWITCH,LIMIT,W/ROLLER ARM***.......1
CE models
-- 19491GT CONTACTOR,LIMIT SWITCH
-- 97128GT ROLLER ARM,LIMIT SWITCH***
28 39907GT WIRE CABLE,18/2
SJO,BULK...............................200-inches
29 69850GT BRACKET, LIMIT SWITCH.....................1

400 Power Groups April 2017
401.1 Hydraulic Installation

April 2017 400 Power Groups
401.1 Hydraulic Installation
1 52943GT NUT,SOLENOID VALVE COIL................2

(same as 19792)
2 40417GT COIL,12V DC..........................................2
3 35724GT VALVE,NC SOLENOID,MANUAL LWR....2
includes items 1 and 2
3 40477GT VALVE,CARTRIDGE***
4 80950GT CYLINDER,LIFT 56.25"STROKE,DY*.....2
-- 1261234GT GUIDE RING, LIFT CYLINDER, AWP
(Dongyang cylinder)
-- 40110GT SEAL KIT,35736,37 SAME AS38168
(Texas cylinder)
-- 80943GT SEAL KIT,DONYANG CYL (35737)*
(Dongyang cylinder)
5 35726GT VALVE,HYDRAULIC CHECK..................2
6 35725GT VALVE,FLOW CONTROL
PREAS.COMP.........................................2
7 Ref. Hydraulic Hoses and Fittings
(refer to the hydraulic hoses and fittings
cross reference chart located in the back
of the manual)
8 Ref. DC Hydraulic Power Unit
(refer to 403.1)
9 Ref. AC Hydraulic Power Unit
(refer to 404.1)
10 8393GT HANDLE, VINYL, ( RED ) 5"...................1
11 33720GT BEARING,FLANGE,3/8 ( AWP & ST).....3
12 8516GT SCREW,HHC,3/8-16 X 1.50,GR5
14 6052GT WASHER,SHIM,.5 X .875 X .063............2
16 40684GT ROCKER,MANUAL LOWERING,DPL.....2
18 5365GT NUT,NYLOCK,10-24
19 31632-2000GT THREADED ROD,10-24.........................1
20 40686GT LEVER,MANUAL LOWERING,DPL........1
21 6175GT SCREW,HHC,3/8-16 X 1
22 40679GT CABLE ASSY,MNUL
LOWERING,DPL%%..............................1
includes mounting fastners
24 44365GT VALVE BODY,#8-2,#4 PORTS................1

402.1 Battery and Battery Charger Installation

402.1 Battery and Battery Charger Installation
1 6090GT SCREW,HHC,1/4-20 X .75 22 66717GT FUSE BLOCK, ANN & ANL FUSE..........1
DC models; includes mounting fasteners
23 43774GT BRACKET,FUSE,TUV DPL.....................1
DC models
4 41240GT BASE COVER
24 15513GT NUT,HEX,10-32
ASSY.W/WORDS,DPL**.........................1
(all models) (includes items 5 and 6) 25 17626GT SCREW,FHM,10-32 X .75
-- 8226GT SLIDING LID 26 100169GT FORMING, CHARGER
MOUNT,SERVICE...................................2
5 41233GT DECAL PLATE ASSY, WRDS,DPL.........1
(all models) 27 Ref. Battery Charger
(refer to 410.1 or 411.2)
6 6888GT SCREW,HHC,1/4-20 X 1
28 6175GT SCREW,HHC,3/8-16 X 1
7 57162GT BATTERY TERMINAL PROTECTORS....2
8 8345GT HOOK BOLT 14".....................................2
9 40695GT CHANNEL,BATTERY HOLD
DOWN,DPL.............................................1 31 57160GT BATTERY,12V GRP 4D,190 AH,DRY*.....1
10 8170GT NUT,WING,1/4-20...................................2
11 18189GT BOOT,BATTERY TERMINAL,RED..........2
12 46120GT BATTERY CABLE,RED,DPL...................1
ANSI and CSA models
12A 46598GT HARNESS,BATT TO MOTOR,DPL,CE
CE models
13 46119GT BATTERY CABLE,BLACK,DPL...............1
ANSI and CSA models
CE models
14 Ref. Hydraulic Power Unit
(refer to 403.1 or 404.1)
15 100142GT FORMING, PRESSURE SWITCH MNT..1
16 109679GT KIT,SRV, DPL PRES SWITCH, CE
(complete)
-- 100153GT HOSE ASSY, PRESSURE SWITCH
-- 104935GT SWITCH, PRESSURE,0-3000PSI ADJ...1
-- 109680GT KIT,SRV,DPL PRS SWCH WIRE ASSY
does not include Pressure Switch or Relay
-- 109681GT WIRE ASSY,DWG,DPL PRESS SWITCH
includes Pressure Switch and Relay
16A T114290GT ASSY,PRESS.SWITCH COVER***
-- 85223GT GASKET-PRESSURE SWITCH ENCLOS.
-- 85224GT COVER-PRESSURE SWITCH ENCLOS.
-- 96432GT SWITCH,PRESS,ADJSTBLE,OVRLD
Serial numbers to DPL06-1425
18 41023GT FUSE,175 AMP.......................................1
DC models
19 46668GT HARNESS,BATT TO FUSE,DPL,CE.......1
DC models
20 46667GT HARNESS,FUSE TO MTOR,DPL,CE.....1
DC models
21 6873GT SCREW,FHM,10-32 X 1
DC models

402.1 Battery and Battery Charger Installation (to SN DPL10-1838)

402.1 Battery and Battery Charger Installation (to SN DPL10-1838)
1 6090GT SCREW,HHC,1/4-20 X .75 -- 109680GT KIT,SRV,DPL PRS SWCH WIRE ASSY

does not include Pressure Switch or Relay
-- 109681GT WIRE ASSY,DWG,DPL PRESS SWITCH
includes Pressure Switch and Relay
4 41240GT BASE COVER ASSY.W/WORDS,DPL**
16A T114290GT ASSY,PRESS.SWITCH COVER***
Serial numbers to DPL04-1188 (All Models;
(complete)
includes items 5 and 6)
-- 85223GT GASKET-PRESSURE SWITCH ENCLOS.
-- 8226GT SLIDING LID
-- 85224GT COVER-PRESSURE SWITCH ENCLOS.
4A 41240GT BASE COVER
ASSY.W/WORDS,DPL**.........................1 -- 96432GT SWITCH,PRESS,ADJSTBLE,OVRLD
Serial numbers from DPL04-1189 ((USA, Serial numbers to DPL06-1425
Canada, Australia and South America 17 43394GT O-STYLE RETAINING RING..................2
models; includes items 5 and 6) Serial numbers from DPL06-1426
-- 8226GT SLIDING LID 18 41023GT FUSE,175 AMP.......................................1
4B 107031GT BASE COVER ASSY.W/SYMBL,DPL** DC models
Serial numbers from DPL-1189 (Asia and 19 46668GT HARNESS,BATT TO FUSE,DPL,CE.......1
Europe models; includes items 5 and 6) DC models
-- 8226GT SLIDING LID 20 46667GT HARNESS,FUSE TO MTOR,DPL,CE.....1
5 41233GT DECAL PLATE ASSY, WRDS,DPL.........1 DC models
Serial numbers from DPL04-1189 ((USA, 21 6873GT SCREW,FHM,10-32 X 1
Canada, Australia and South America DC models
models)
22 66717GT FUSE BLOCK, ANN & ANL FUSE..........1
5B 107032GT DECAL PLATE ASSY, SYMBLS,DPL** DC models; includes mounting fasteners
Serial numbers from DPL-1189 (Asia and
Europe models) 23 43774GT BRACKET,FUSE,TUV DPL.....................1
DC models
6 6888GT SCREW,HHC,1/4-20 X 1
24 15513GT NUT,HEX,10-32
7 57162GT BATTERY TERMINAL PROTECTORS....2
25 17626GT SCREW,FHM,10-32 X .75
8 8345GT HOOK BOLT 14".....................................2
26 100169GT FORMING, CHARGER
9 40695GT CHANNEL,BATTERY HOLD MOUNT,SERVICE...................................2
DOWN,DPL.............................................1 Serial numbers to DPL04-1211 (models
10 8170GT NUT,WING,1/4-20...................................2 with signet charger)
11 18189GT BOOT,BATTERY TERMINAL,RED..........2 27 Ref. Battery Charger
(refer to 409.1 or 409.2)
ANSI and CSA models 28 6175GT SCREW,HHC,3/8-16 X 1
12A 46598GT HARNESS,BATT TO MOTOR,DPL,CE 29 6021GT WASHER, LOCK, .375
CE models 30 6097GT WASHER,FLAT,USS,3/8",Y
13 46119GT BATTERY CABLE,BLACK,DPL...............1 31 57160GT BATTERY,12V GRP 4D,190 AH,DRY*.....1
ANSI and CSA models (20.625 x 8.69 x 9.5 inches)
CE models
(refer to 403.1 or 404.1)
15 100142GT FORMING, PRESSURE SWITCH MNT..1
Serial numbers to DPL06-1425
15A 109644GT PRESSURE SWITCH BRACKET
16 109679GT KIT,SRV, DPL PRES SWITCH, CE
(complete)
-- 100153GT HOSE ASSY, PRESSURE SWITCH
-- 104935GT SWITCH, PRESSURE,0-3000PSI ADJ...1

402.2 Battery and Battery Charger Installation (from SN DPL10-1839)

402.2 Battery and Battery Charger Installation (from SN DPL10-1839)
-- 145254GT FORMING,BATTERY HOLD DOWN 27 38979GT SCREW,PHM,1/4-20X.5 PHIL

CE models, from SN DPL10-1850 (not 28 18605GT NUT,NYLOCK,8-32
shown, requires qty 2 6878 bolt and qty 2
6889, nut to install) 29 55906GT SCREW,PHILLIPS,PHM,8-32 X .5
-- 145255GT FORMING,BATTERY LOCATOR 30 19274GT RELAY,SPDT,12V(AUTO)**.....................1
CE models, from SN DPL10-1850 (not (from SN DPL10-1839)
shown, requires qty 2 6878 bolt and qty 2 31 145124GT JUNCTION BLOCK,4X #4 SAE PORT....1
6889, nut to install) (from SN DPL10-1839)
1 6090GT SCREW,HHC,1/4-20 X .75 32 13755GT CONNECTOR,070120-4-4......................3
2 6638GT WASHER,FLAT,USS,1/4"Y (from SN DPL10-1839)
3 6091GT NUT,NYLOCK,1/4-20 -- 100136GT KIT,SRV,AC110,LOAD SENSE,CE
(from SN DPL10-1839) Complete
4 41240GT BASE COVER
ASSY.W/WORDS,DPL**.........................1 -- 100138GT KIT,SRV,AC220,LOAD SENSE,CE
(from SN DPL10-1839) Complete
-- 8226GT SLIDING LID
-- 100139GT KIT,SRV,DC12V,LOAD SENSE,CE
4A 41240GT BASE COVER ASSY.W/WORDS,DPL** (from SN DPL10-1839) Complete
-- 8226GT SLIDING LID -- 109679GT KIT,SRV, DPL PRES SWITCH, CE
4B 107031GT BASE COVER ASSY.W/SYMBL,DPL** (from SN DPL10-1839)
-- 8226GT SLIDING LID -- 109681GT WIRE ASSY,DWG,DPL PRESS SWITCH
5 41223GT BASE ASSY.,W/WORDS, DPLSS****.....1
33A 104935GT SWITCH, PRESSURE,0-3000PSI ADJ...1
5B 107032GT DECAL PLATE ASSY, SYMBLS,DPL**
Australia Models (from SN DPL12-2055)
6 6888GT SCREW,HHC,1/4-20 X 1
33B 104935GT SWITCH, PRESSURE,0-3000PSI ADJ...1
7 57162GT BATTERY TERMINAL PROTECTORS....2 (for CE Models from SN DPL10-1839)
8 8345GT HOOK BOLT 14".....................................2 34A 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH........1
9 40695GT CHANNEL,BATTERY HOLD Australia Models (from SN DPL12-2055)
DOWN,DPL.............................................1 34B 21618GT CLAMP,1.13,#18 X 1/4,RUB CUSH........1
10 8170GT NUT,WING,1/4-20...................................2 (for CE Models from SN DPL10-1839)
11 18189GT BOOT,BATTERY TERMINAL,RED..........2

13 46119GT BATTERY CABLE,BLACK,DPL...............1
(refer to 403.2 or 404.2)
15 41023GT FUSE,175 AMP.......................................1
16 46668GT HARNESS,BATT TO FUSE,DPL,CE.......1
17 46667GT HARNESS,FUSE TO MTOR,DPL,CE.....1
18 6873GT SCREW,FHM,10-32 X 1
19 66717GT FUSE BLOCK, ANN & ANL FUSE..........1
20 43774GT BRACKET,FUSE,TUV DPL.....................1
21 6145GT SCREW,HHC,1/4-20 X 1.5
23 44365GT VALVE BODY,#8-2,#4 PORTS................1
24 145134GT PLATE,DPL LS SERVICE KIT................1
25 145133GT FORMING,DPL LS SERVICE KIT..........1
26 Ref. Battery Charger
refer to 410.1 or 411.1

403.1 DC Hydraulic Power Unit (to serial number DPL02-915)

403.1 DC Hydraulic Power Unit (to serial number DPL02-915)
-- 100987GT POWER UNIT,DC,DPL***

(replaced 40709 at serial number
DPL05-1286)
1 38151GT MOTOR,12V DC***.................................1
(includes item 17)
-- 38152GT BRUSH KIT,12V DC MTR (08111-D)
for motors with stamp "8111-D"
-- T114885GT BRUSH KIT,SVC,(MOTOR 38151)***
for motors with stamp "8111-I"
2 38153GT SOLENOID,MOTOR START***...............1
3 38156GT VALVE,RELIEF KIT,MONARCH**...........1
4 100866GT VALVE,2-POS 2-WAY***
-- 40392GT CARTRIDGE WITH NUT***
5 40319GT COIL,10V DC***
6 40425GT NUT,SOLENOID VALVE***
7 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS
8 38159GT BREATHER CAP....................................1
9 38161GT GAUGE-SIGHT.......................................1
10 41333GT RESERVOIR W/DECAL,DPL
S-SERIES...............................................1
(1.2 Gallons / 4.9 Liters)
11 40426GT PLUG, PIPE, FLUSH 1/4 PTF................1
12 38160GT FILTER,PICK-UP SCREEN***................1
13 40318GT SEAL,O-RING,PUMP***.........................1
14 38155GT VALVE-CHECK KIT.................................1
15 38154GT PUMP
ASSEMBLY,MONARCH,AC/DC***..........1
(includes items 3, 13, 14 and 16)
16 40401GT SEAL,MOTOR.........................................1
17 40400GT BEARING,MOTOR..................................1

403.2 DC Hydraulic Power Unit (from serial number DPL02-916)

403.2 DC Hydraulic Power Unit (from serial number DPL02-916)
-- 100987GT POWER UNIT,DC,DPL*** 20 40400GT BEARING,MOTOR..................................1

(to SN DPL08-1642)
-- 124187GT POWER UNIT,DC,DPL
1 38151GT MOTOR,12V DC***.................................1
(includes item 20)
-- 38152GT BRUSH KIT,12V DC MTR (08111-D)
for motors with stamp "8111-D"
-- T114885GT BRUSH KIT,SVC,(MOTOR 38151)***
for motors with stamp "8111-I"
2 124185GT SOLENOID STRAP.MONARCH.............1
2 44991GT SOLENOID STRAP, MONARCH**
(to SN DPL08-1642)
3 124186GT SOLENOID,MOTOR START...................1
3 38153GT SOLENOID,MOTOR START***
(to SN DPL08-1642)
4 38156GT VALVE,RELIEF KIT,MONARCH**
(to SN DPL05-1287) (includes items 6 and
7)
-- 100867GT CARTRIDGE W/ NUT
(to SN DPL05-1287)
6 100868GT COIL,10V DC***......................................1
6 40319GT COIL,10V DC***
(to SN DPL08-1642)
7 100869GT NUT,SOLENOID VALVE***.....................1
(to SN DPL08-1642)
8 38155GT VALVE-CHECK KIT
10 38159GT BREATHER CAP....................................1
11 38161GT GAUGE-SIGHT.......................................1
S-SERIES...............................................1
14 52316GT TUBE,INTERNAL RETURN (41888)**....1
15 52307GT TUBE - SUCTION, PWR UNIT, TMZ......1
18 38154GT PUMP
ASSEMBLY,MONARCH,AC/DC***..........1
(includes items 4, 8 and 19)
19 40401GT SEAL,MOTOR.........................................1

404.1 AC Hydraulic Power Unit (to serial number DPL02-915)

404.1 AC Hydraulic Power Unit (to serial number DPL02-915)
-- 100988GT POWER UNIT,AC,DPL***

(replaced PN 40710 on serial number
DPL05-1286)
1 145343GT MOTOR,115/230V AC (124198)
CE models
1 38163GT MOTOR, 115/230V AC............................1
includes item 18
2 40430GT COVER,CAPACITOR..............................1
3 40399GT CAPACITOR,MOTOR..............................1
(includes item 7)
6 40319GT COIL,10V DC***
9 38159GT BREATHER CAP....................................1
10 38161GT GAUGE-SIGHT.......................................1
S-SERIES...............................................1
16 38164GT PUMP ASSEMBLY..................................1
(includes items 4, 14, 15 and 17)
17 40401GT SEAL,MOTOR.........................................1
18 40400GT BEARING,MOTOR..................................1

404.2 AC Hydraulic Power Unit (from serial number DPL02-916)

404.2 AC Hydraulic Power Unit (from serial number DPL02-916)
-- 100988GT POWER UNIT,AC,DPL***

(to SN DPL08-1642)
-- 109815GT POWER UNIT,85V AC
-- 124199GT POWER UNIT,AC,DPL CE
1 145343GT MOTOR,115/230V AC (124198)
CE models
1 38163GT MOTOR, 115/230V AC............................1
2 40399GT CAPACITOR,MOTOR..............................1
3 40430GT COVER,CAPACITOR..............................1
(to SN DPL08-1642)
4 45183GT 10-32 X .375 SELFTAP SL.HX.HD.........2
5 40401GT SEAL,MOTOR.........................................1
8 52307GT TUBE - SUCTION, PWR UNIT, TMZ......1
9 52316GT TUBE,INTERNAL RETURN (41888)**....1
S-SERIES...............................................1
13 38161GT GAUGE-SIGHT.......................................1
14 38159GT BREATHER CAP....................................1
15 100866GT VALVE,2-POS 2-WAY***.........................1
-- 100867GT CARTRIDGE W/ NUT
15A 100866GT VALVE,2-POS 2-WAY***
(to SN DPL05-1285)
(to SN DPL05-1285)
16 100868GT COIL,10V DC***......................................1
16 40319GT COIL,10V DC***
(to SN DPL05-1285)
17 100869GT NUT,SOLENOID VALVE***.....................1
(to SN DPL05-1285)
19 38164GT PUMP ASSEMBLY..................................1
(includes items 5, 6 and 18)
20 124188GT BELL HOUSING,POWER UNIT,CE........1

405.1 Ground Controls - DC Models

-- 41239GT GROUND CNTRL.BOX ASSY 12VDC** -- 83093GT KEY SINGLE***

(to SN DPL02-953) (from SN DPL03-1141)
-- 85457GT GROUND CNTRL.BOX ASSY 12VDC 4 96010GT SCREW,PHILLIPS,PHM,8-32 X.25**......6
(from SN DPL02-954) 5 Ref. Red E-stop Button...........................1
1 124644GT KIT,A/IWP/DPL,BKPSH ZA2 TO ZB5......1 (to SN DPL02-953) (refer to update kit, item
(to DPL02-953) (this is an update kit which 2)
contains the components listed in item 1A; 6 Ref. Black Push Button...........................1
the original black push button is no longer (to SN DPL02-953) (refer to update kit, item
available. If this kit has already been 1)
installed on unit, components may be
ordered individually) 7 41236GT GROUND CNTRL.BOX W/DECALS
DC**........................................................1
1A 80076GT BUTTON,PUSH,BLACK W/SEAL (to SN DPL02-953)
(from SN DPL02-954)
7A 85430GT GROUND CTRL.BOX W/DECALS DC**
-- 66816GT CONTACT,N.O. (from SN DPL02-954)
(from SN DPL02-954)
8 38217GT HARNESS,WIRE-CONTROL. S
-- 66821GT BASE,WITHOUT CONTACTS SERIES...................................................1
(from SN DPL02-954)
9 38216GT HARNESS,WIRE-INTRLOCK.S
2 124641GT KIT,ESTOP, A/IWP/DPL..........................1 SERIES...................................................1
(to DPL02-953) (this is an update kit which
contains the components listed in item 2A; 10 10153GT SCREW,PHIL,PHM,6-32X.38,SF.TAP
the original E-Stop is no longer available. 11 35049GT POWER CABLE,MAST TO PLAT...........1
If this kit has already been installed on unit, DPL-25S AND DPL-30S (ANSI, CSA,
components may be ordered individually) Australia)
2A 66812GT BUTTON,PUSH,RED MUSHROOM HEAD -- 33590GT PLUG,CONNECTOR,FEMALE*
(from SN DPL02-954) requires part number 33591; order
-- 66818GT CONTACT,NC separately
(from SN DPL02-954) -- 33591GT SEAL,CABLE CONNECTOR,HT SHRINK
-- 66821GT BASE,WITHOUT CONTACTS includes heat shrink tubing
(from SN DPL02-954) -- 83095GT PIN CONNECTOR,MALE
3 124642GT KIT,KEYSWITCH, A/IWP/DPL,2PKS......1 11A 115053GT POWER CABLE ASSY,DPL25/30CE
(to DPL02-953) (this is an update kit which DPL-25S and DPL-30S (CE)
contains the components listed in item 3;
the original key switch is no longer -- 33590GT PLUG,CONNECTOR,FEMALE*
available. If this kit has already been requires part number 33591; order
installed on unit, components may be separately
ordered individually) -- 33591GT SEAL,CABLE CONNECTOR,HT SHRINK
-- 21982GT KEY,SINGLE*** includes heat shrink tubing
-- 37947GT KEYS,10 PACK*** -- 83095GT PIN CONNECTOR,MALE
-- 58462GT KEYSWITCH,2POS.MNTND W/BASE** 11B 41227GT POWER CABLE,MAST/PLAT

(to SN DPL02-953) DPL-35S (ANSI, CSA, Australia)
-- 66816GT CONTACT,N.O. -- 33590GT PLUG,CONNECTOR,FEMALE*

(to SN DPL02-953) requires part number 33591; order
separately
3A 96011GT KIT, KEYSWITCH***...............................1
(from SN DPL02-954 to DPL03-1140) -- 33591GT SEAL,CABLE CONNECTOR,HT SHRINK
(includes item 4) includes heat shrink tubing
-- 85315GT INSTRUCTIONS,INSTALL (96011) -- 83095GT PIN CONNECTOR,MALE

(from SN DPL02-954 to DPL03-1140) 11C 115054GT POWER CABLE ASSY,DPL35CE
-- 96008-SGT KEYSWITCH,3 POS. W/KEYS*** DPL-35S (CE)
(from SN DPL02-954 to DPL03-1140) -- 33590GT PLUG,CONNECTOR,FEMALE*
(includes 1 pair of keys) (shown) requires part number 33591; order
3B 96008-SGT KEYSWITCH,3 POS. W/KEYS***...........1 separately
(from SN DPL03-1141) (includes 1 pair of -- 33591GT SEAL,CABLE CONNECTOR,HT SHRINK
keys) (shown) includes heat shrink tubing


(continued)
-- 83095GT PIN CONNECTOR,MALE 32 38017GT BATTERY HOLDER................................1

12 41228GT POWER CABLE,MAST/BASE,DPL-S.....1 33A 38018GT BATTERY,AA,1.5V..................................8
-- 33580GT PIN CONNECTOR,FEMALE *** 33B 145047GT BATTERY,AA,1.5V,CE.............................8
will also work for ANSI
-- 33589GT PLUG,CONNECTOR,MALE*
requires part number 33591; order 34 33587GT SCREW,RHM,10-24 X 3**
separately (to SN 1501-830)
-- 33591GT SEAL,CABLE CONNECTOR,HT SHRINK 34A 69845GT SCREW,RHM 10-24 X 2.75**
includes heat shrink tubing (from 15012-831)
13 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....2 35B 145047GT BATTERY,AA,1.5V,CE.............................8
will also work for ANSI
14 6935GT LOCKNUT,ELEC,1/2"..............................2
15 124647GT CABLE ASY,DPL,GCBOX TO MOTOR
16 33605GT PLUG,NYLON .812 BLACK DOMED......1
17 46608GT POWER CORD-CONT. BOX UK 220V....1
18 46609GT POWER CORD-CONT. BOX EURO
220V........................................................1
20 124646GT CABLE ASY,A/IWP/DPL,PWR INPUT.....1
21 31182GT SCREW,PHIL,PHM,10-32 X.38,SEMS....1
22 19274GT RELAY,SPDT,12V(AUTO)**.....................1
23 37704GT PLATE,PANEL,AWP95............................1
24 33582GT SPACER,TRANSFORMER**................12
(to SN 1501-830)
24A 69847GT SPACER, TRANSFORMER**.................8
(from SN 1501-831)
25 33585GT NUT,COUPLER,10-24 X .75
26 1257696GT PCB,ASSY,AWP/IWP/DPL/CWP............1
28 69864GT FUSE,5 AMP,ATC
29 35039GT FUSE,5 AMP...........................................1
(circuit board rev E and lower)
29A 80711GT FUSE,7.5 AMP,ATC
(circuit board rev F and and higher)
30 TERM.STRIP ASSY.CONRL BOX-DC**
(43621)....................................................1
(component no longer available)
-- 40334GT TERMINAL,4 CONDUCTOR
(to SN DPL02-983)
-- 40336GT TERMINAL,END PLATE
(to SN DPL02-983)
30A 80709GT TERMINAL ASSY, CONTROL BOX,
DC...........................................................1
(from SN DPL02-984)
-- 80705GT TERMINAL, END PLATE
(from SN DPL02-984)
-- 80706GT TERMINAL, 2 CONDUCTOR
(from SN DPL02-984)
-- 80707GT TERMINAL, 4 CONDUCTOR
(from SN DPL02-984)
31 38583GT COVER,BATTERY..................................1


(continued)

406.1 Ground Controls - AC Models

-- 41237GT GROUND CTRL.BOX ASSY.110 AC -- 21982GT KEY,SINGLE***

(to SN DPL02-953) (2 position key switch) (to SN DPL02-953)
-- 41235GT HOUSING, GROUND CNTRL.BOX -- 37947GT KEYS,10 PACK***
W/DECALS,AC.......................................1 (to SN DPL02-953)
(to SN DPL02-953) (2 position key switch) -- 58462GT KEYSWITCH,2POS.MNTND W/BASE**
-- 41238GT GROUND CNTRL.BOX ASSY.220 AC (to SN DPL02-953)
(to SN DPL02-953) (2 position key switch) -- 66816GT CONTACT,N.O.
-- 85458GT GROUND CNTRL.BOX ASSY, 110 AC (to SN DPL02-953)
from SN DPL02-954) (3 position key 3A 96011GT KIT, KEYSWITCH***...............................1
switch) (from SN DPL02-955 to DPL03-1140)
-- 85431GT HOUSING, GROUND CNTRL.BOX (includes item 4)
W/DECALS AC -- 85315GT INSTRUCTIONS,INSTALL (96011)
(from SN DPL02-954) (3 position key (from DPL02-955 to DPL03-1140)
switch)
-- 96008-SGT KEYSWITCH,3 POS. W/KEYS***
-- 115266GT GROUND CTRL.BOX ASSY.110 AC (from SN DPL02-955 to DPL03-1140)
(from SN DPL07-1563) (3 position key (shown, includes 1 pair of keys)
switch)
3B 96008-SGT KEYSWITCH,3 POS. W/KEYS***
-- 85459GT GROUND CNTRL.BOX ASSY 220VAC (from SN DPL03-1141 to DPL07-1562)
(from SN DPL02-954) (3 position key (includes item 4)
switch)
-- 83093GT KEY SINGLE***
-- 115267GT GROUND CNTRL.BOX ASSY 220VAC (from SN DPL03-1141 to DPL07-1562)
(from DPL07-1563) (3 position key switch)
3C 124121GT KEYSWITCH,3 POS.W/KEYS & BASE...1
-- 33996GT SCREWDRIVER,TERMINAL BLOCK (from SN DPL07-1563) (includes 1 pair of
1 124644GT KIT,A/IWP/DPL,BKPSH ZA2 TO ZB5......1 keys)
(to DPL02-953) (this is an update kit which -- 124121GT KEYSWITCH,3 POS.W/KEYS & BASE
contains the components listed in item 1A; (from SN DPL07-1563)
the original black push button is no longer
available. If this kit has already been -- 66816GT CONTACT,N.O.
installed on unit, components may be (from SN DPL07-1563)
ordered individually) 4 96010GT SCREW,PHILLIPS,PHM,8-32 X.25**
1A 80076GT BUTTON,PUSH,BLACK W/SEAL 5 Ref. E-Stop
(from SN DPL02-954) (to SN DPL02-953) (refer to update kit, item
-- 66816GT CONTACT,N.O. 2)
(from SN DPL02-954) 6 Ref. Black Push Button
-- 66821GT BASE,WITHOUT CONTACTS (to SN DPL02-953) (refer to update kit, item
(from SN DPL02-954) 1)
2 124641GT KIT,ESTOP, A/IWP/DPL..........................1 7 38021GT CIRCUIT BREAKER, 8 AMP **
(to DPL02-953) (this is an update kit which (to SN DPL02-953)
contains the components listed in item 2A; 7A 124128GT CIRCUIT BREAKER,6A..........................1
the original E-Stop is no longer available. (from SN DPL07-1563)
If this kit has already been installed on unit,
components may be ordered individually) 7B 124127GT CIRCUIT BREAKER,3A..........................1
2A 66812GT BUTTON,PUSH,RED MUSHROOM HEAD
(from SN DPL02-954) 8 1277226GT ASSEMBLY,CIRCUIT BREAKER,15AMP
-- 66818GT CONTACT,NC 8A 124133GT CIRCUIT BREAKER,8A SP

(from SN DPL02-954) (from SN DPL07-1563)
-- 66821GT BASE,WITHOUT CONTACTS 9 38217GT HARNESS,WIRE-CONTROL. S

(from SN DPL02-954) SERIES...................................................1
3 124642GT KIT,KEYSWITCH, A/IWP/DPL,2PKS -- 33578GT CONNECTOR,MALE,PANEL MOUNT*

(to DPL02-953) (this is an update kit which 10 38216GT HARNESS,WIRE-INTRLOCK.S
contains the components listed in item 3; SERIES...................................................1
the original key switch is no longer
-- 33581GT CONNECTOR,FEMALE,PANEL MOUNT*
available. If this kit has already been
installed on unit, components may be 11 10153GT SCREW,PHIL,PHM,6-32X.38,SF.TAP
ordered individually)


(continued)
12 35049GT POWER CABLE,MAST TO PLAT...........1 23 33584GT RELAY,MOTOR CONTACTOR................1

DPL-25S AND DPL-30S (ANSI, CSA, 24 20342GT #6 SQ.DR.SELF DRILL/TAP SCREW
Australia)
25 40334GT TERMINAL,4 CONDUCTOR...................2
-- 33590GT PLUG,CONNECTOR,FEMALE* (to SN DPL02-983)
requires part number 33591; order
separately -- 40335GT TERMINAL,2 CONDUCTOR...................1
(to SN DPL02-983)
-- 33591GT SEAL,CABLE CONNECTOR,HT SHRINK
includes heat shrink tubing -- 40336GT TERMINAL,END PLATE.........................1
(to SN DPL02-983)
-- 83095GT PIN CONNECTOR,MALE
25A 80707GT TERMINAL, 4 CONDUCTOR..................2
12A 115053GT POWER CABLE ASSY,DPL25/30CE (from SN DPL02-984)
DPL25S, DPL30S (CE)
-- 80705GT TERMINAL, END PLATE........................1
-- 33590GT PLUG,CONNECTOR,FEMALE* (from SN DPL02-984)
separately -- 80706GT TERMINAL, 2 CONDUCTOR..................1
(from SNPL02-984)
includes heat shrink tubing 26 33586GT TRANSFORMER (S-SERIES)****..........1
-- 83095GT PIN CONNECTOR,MALE 27 33582GT SPACER,TRANSFORMER**..................8
(to SN 1501-830)
12B 41227GT POWER CABLE,MAST/PLAT
DPL35S (ANSI, CSA, Australia) 27A 69847GT SPACER, TRANSFORMER**
(from SN 1501-831)
-- 33590GT PLUG,CONNECTOR,FEMALE*
requires part number 33591; order 28 1257696GT PCB,ASSY,AWP/IWP/DPL/CWP............1
separately 29 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS
-- 33591GT SEAL,CABLE CONNECTOR,HT SHRINK 30 69864GT FUSE,5 AMP,ATC...................................1
includes heat shrink tubing
31 35039GT FUSE,5 AMP...........................................1
-- 83095GT PIN CONNECTOR,MALE (circuit board revision E and lower)
12C 115054GT POWER CABLE ASSY,DPL35CE 31A 80711GT FUSE,7.5 AMP,ATC
DPL35S, (CE) (circuit board revision F and higher)
-- 33590GT PLUG,CONNECTOR,FEMALE* 32 33585GT NUT,COUPLER,10-24 X .75
separately 33 38583GT COVER,BATTERY..................................1
-- 33591GT SEAL,CABLE CONNECTOR,HT SHRINK 34 38017GT BATTERY HOLDER................................1

includes heat shrink tubing 35A 38018GT BATTERY,AA,1.5V..................................8
-- 83095GT PIN CONNECTOR,MALE 35B 145047GT BATTERY,AA,1.5V,CE.............................8
13 41228GT POWER CABLE,MAST/BASE,DPL-S.....1 will also work for ANSI
-- 33580GT PIN CONNECTOR,FEMALE *** 36 33587GT SCREW,RHM,10-24 X 3**

(to SN 1501-830)
requires part number 33591; order 36A 69845GT SCREW,RHM 10-24 X 2.75**
separately (from SN 1501-831)

14 43956GT WIRE CABLE,14/3 CON.TPE JKT*
15 7056GT CONN,SQUEEZE,1/2NPT .38-.50,SM....3
16 6935GT LOCKNUT,ELEC,1/2"..............................3
18 46609GT POWER CORD-CONT. BOX EURO
220V........................................................1
20 35846GT PIGTAIL,ASSY,AC/DC SJO 14/3**..........1
22 37704GT PLATE,PANEL,AWP95............................1


(continued)

407.1 Control Cable Assemblies, DPL-25S and DPL-35S

407.1 Control Cable Assemblies, DPL-25S and DPL-35S
1 8915GT SCREW,HHC,1/4-20 X 1.25 22 23788GT BUSHING,STRAIN RELIEF, 53/64"........1

2 25926GT WASHER,FLAT,M6 PLTD. 23 22699GT WASHER,FLAT,M10,ZINC PLTD............1
3 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......4
DPL-25S
3A 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......6
DPL-30S
4 40735GT SPACER, 1/4ID3/8OD, .875LG...............4
DPL-25S
4A 40735GT SPACER, 1/4ID3/8OD, .875LG...............6
DPL-30S
5 35991GT NUT,WELD 1/4-20, PLATED L.L.**.......12
DPL-25S
5A 35991GT NUT,WELD 1/4-20, PLATED L.L.**.......14
DPL-30S
6 6888GT SCREW,HHC,1/4-20 X 1
9 Ref. Power Cable Assembly - Ground
Controls to Platform (refer to 504.1)
10 41228GT POWER CABLE,MAST/BASE,DPL-S.....1
-- 33580GT PIN CONNECTOR,FEMALE ***
11 41164GT PLATE,J-BOX MOUNT,DPL***................1
(to SN DPL03-1154)
11A 100102GT PLATE. JUNCTION BOX MNT
13 6935GT LOCKNUT,ELEC,1/2"..............................3
14 31146GT WIRE LOOM,.413"
NON-SLIT***.............................16-inches
15 38602GT WIRE CABLE,18GA/7CONDUCTOR
16 40688GT OUTLET BOX,4X4X2,DPL......................1
(to SN DPL03-1154)
16A 38698GT JUNCTION BOX.....................................1
-- 100060GT PLUG,CAP,.875¾ X .172 GRIP
17 6090GT SCREW,HHC,1/4-20 X .75
(to SN DPL03-1154)
17A 57075GT SCREW,PHIL,8-32X.50,SELF TAP
18 7339GT SCREW, HHC, 1/4-20 X .5
19 37691GT FORMING, CABLE/HOSE, ZINC............3
20 23396GT SPRING,CONTROL CABLE, AWP.........1
21 23787-SGT BRACKET,CONTROL CABLE
TENSION................................................1

408.1 Control Cable Assemblies, DPL-30S

408.1 Control Cable Assemblies, DPL-30S
1 6540GT WIRE CABLE,16/6,SO,BULK.....96-inches

2 35049GT POWER CABLE,MAST TO PLAT...........1
separately
3 41228GT POWER CABLE,MAST/BASE,DPL-S.....1
-- 33580GT PIN CONNECTOR,FEMALE ***
separately
5 25926GT WASHER,FLAT,M6 PLTD.
6 40735GT SPACER, 1/4ID3/8OD, .875LG...............4
7 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......4
8 8915GT SCREW,HHC,1/4-20 X 1.25
9A 69445GT CONNECTOR, SQZ, .39/.75 PT.............2
(from SN DPL04-1200) (CE Models)
10 41968GT OUTLET BOX, DRILLED DPL................2
11 6633GT OUTLET BOX CAP.................................2
(includes mounting fasteners)
12 7339GT SCREW, HHC, 1/4-20 X .5
13 12560GT COIL CORD,16/6,24"COIL......................1
13A 100323GT COIL CORD, 16/7 SO, 600V
(from SN DPL04-1200) (CE Models)
14 22699GT WASHER,FLAT,M10,ZINC PLTD............1

409.1 Control Hose Assemblies, Air Powered Models

409.1 Control Hose Assemblies, Air Powered Models
1 8915GT SCREW,HHC,1/4-20 X 1.25

2 25926GT WASHER,FLAT,M6 PLTD.
3A 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......4
DPL-25S
3B 23394GT PULLEY,ELEC.CNTRL.CABLE,AWP......6
DPL-30S
4A 40735GT SPACER, 1/4ID3/8OD, .875LG...............4
DPL-25S
4B 40735GT SPACER, 1/4ID3/8OD, .875LG...............6
DPL-30S
5A 35991GT NUT,WELD 1/4-20, PLATED L.L.**.......12
DPL-25S
5B 35991GT NUT,WELD 1/4-20, PLATED L.L.**.......14
DPL-30S
6 37691GT FORMING, CABLE/HOSE, ZINC............3
7 7339GT SCREW, HHC, 1/4-20 X .5
8 23396GT SPRING,CONTROL CABLE, AWP.........1
10 8914GT SCREW, HHC, 1/4-20 X .625
12 22699GT WASHER,FLAT,M10,ZINC PLTD............1

410.1 Battery Charger, Lester Models

410.1 Battery Charger, Lester Models
-- The Lester Charger is no longer available

as a replacement charger for the DPL
Super Series. Please refer to 409.2 for
replacement kit part number.
1 8991GT TIMER,12HR,CHARGER
MOD.#2002**..........................................1
(for Genie part numbers 8029 and 8030)
1A 9517GT TIMER,16HR,CHARGER MOD.#9817
(for Genie part number 8031)
1B 35805GT TIMER ASSY,CHARGER MOD.#13310
2 13008-6GT FUSE ASSY-BOOM CHARGER.............1
3 9505GT AMMETER, 30 AMP...............................1
(includes mounting bracket and fasteners)
4 8992GT KNOB,TIMER..........................................1
5 9503GT CASE,COMPLETE 9815........................1
(for Genie part number 8029) (includes
case, cover and mounting brackets)
5A 41330GT CASE,COMPLETE 9816
5B 9513GT CASE,COMPLETE 9823
5C 41331GT CASE,COMPLETE 13310
6 9509GT RECEPTACLE-MOTOR BASE,115
VAC.........................................................1
7 9515GT CAPACITOR-3.0 MFD,660VAC 4142......1
(50 Hz model chargers)
7A 13008-3GT CAPACITOR,6 MFD,660VAC-CHARGR*
(60 Hz model chargers)
8 27262GT HEATSINK ASSY W/DIODES (23442)....1
9 85225GT TRANSFORMER (8030 & 8031)............1
9A 85226GT TRANSFORMER (8029)

411.1 Battery Charger, Signet Model

411.1 Battery Charger, Signet Model
-- 145256GT FORMING,QUICK DISCONNECT BRKT

CE models, from SN DPL10-1850
-- 145263GT HARNESS,POS,QUICK DISCONNECT
-- 145264GT HARNESS,NEG.QUICK DISCONNECT
-- 145265GT HARNESS,POS.FUSE TO MOTOR
1 100161GT CHARGER,12VDC HI/LO, AWP/IWP
(from SN DPL04-1212) (power cord not
included)
-- 100170GT KIT,CHARGER,DPL
(to SN DPL04-1211) (includes mounting
bracket)
-- 97059GT FUSE,BATTERY CHARGER***
2 48282GT POWER CORD, IEC 320 BLANK...........1
3 55021GT POWER CORD,US 110***
4 55018GT POWER CORD,UK-HIGH
VOLTAGE***............................................1
(220V AC)
5 55019GT POWER CORD,NOVON***.....................1
(220V AC)
6 71706GT POWER CORD, UK 110.........................1
(British 3 pin, 110V AC plug) (includes item
2)
-- 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK
6A 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK
to SN DPL12-2043
6B 144161GT PLUG,PWR,UK,16AMP,3PIN,BLK
from SN DPL12-2044
7 55010GT LOCK, CONNECTOR.............................1
8 46440GT CONNECTOR,IEC 320 INLET................1
-- 46441GT PIN,CONNECTOR,IEC320

412.1 Hydraulic Hoses and Fittings (to SN DPL03-1336)

412.1 Hydraulic Hoses and Fittings (to SN DPL03-1336)
-- 40687GT HYDRAULIC HOSE KIT,DPL

1 13755GT CONNECTOR,070120-4-4......................5
2 41170GT HOSE ASSY,SYNFLEX,RETURN,DPL...2
(components: 78855, 78855 and 78852 @
42 inches)
3 8342GT TEE,UNION,070401-4............................3
4 41176GT HOSE
ASSY,SYNFLEX,PRESSURE,DPL.........1
(components: 78855, 78855 and 78852 @
46 inches)
5 41171GT HOSE
ASSY,SYNFLEX,PRESSURE,DPL.........1
(components: 80613, 8761 and 80612 @
12 inches)
6 12340GT ELBOW,070220-4-6................................2
7 100153GT HOSE ASSY, PRESSURE SWITCH.......1
(components: 48800, 48800 and 48751 @
8.5 inches)

412.2 Hydraulic Hoses and Fittings (from SN DPL03-1337)

412.2 Hydraulic Hoses and Fittings (from SN DPL03-1337)
1 13755GT CONNECTOR,070120-4-4......................8
2 80625GT HOSE ASSY,PARKER,RETURN,DPL.....2
(components: 78855, 78855 and 78852 @
44 inches)
3 25628GT TEE,BRANCH,070429-4-4.....................2
4 80624GT HOSE
ASSY,PARKER,PRESSURE,DPL...........2
(components: 78855, 78855 and 78852 @
48 inches)
5 80626GT HOSE
ASSY,PARKER,PRESSURE,DPL...........1
(components: 80613, 80613 and 80612 @
14 inches)
6 80627GT HOSE ASSY,PARKER,RETURN,DPL.....1
(components: 80613, 80613 and 80612 @
14 inches)
7 45415GT ELBOW,070221-4-4................................1
8 12340GT ELBOW,070220-4-6................................2
9 13757GT TEE,RUN,070432-4................................1
(CE models)
10 38659GT CAP,HYDRAULIC (RECYCLE)...............1
(CE models)

500 Platform Components April 2017
501.1 Platform Assembly

April 2017 500 Platform Components
501.1 Platform Assembly
-- 41229GT PLAT.ASSY.,W/DECALS DPL-S 22I 107040GT DECAL PLATE ASSY,DPL-35S,CSA

(does not include decal plate and manual (includes items 1-4)
storage box)
1 6271GT RIVET,STL,STL.MAN,P,.25 X .25
2 41231GT PLAT.END RAIL W/DECAL, DPL-S**......1
(all models, includes items 1, 3 and 4)
3 1487GT GATE LATCH CASTING--DRILLED........2
4 33674GT PIN,LOCK,SHORT***.............................2
5 14182GT SCREW,FHS,1/4-20 X 1
7 41175GT CLEAT,D-RING
(to SN 1500-704) (refer to 503.1)
7A Ref. Lanyard Attachment
(from SN 1500-705) (refer to 503.1)
8 11652GT NUT,WOOD,1/4-20
9 1488GT RAILING CATCH CASTING--DRILLED...2
10 41230GT PLAT.SIDE RAIL W/DECALS, DPL-S
(to SN DPL04-1188) (includes items 1, 9,
11, 18 and 19; all models)
-- 48427GT RAIL HANDLE BAR DPL
(all models)
11 4512GT SPACER,NYL .25 X .69 X .25.................4
12 28487GT SCREW,BHHS,3/8-16 X 1
15 41965GT PLAT.DECK,PLYWOOD,DPL
S-SERIES...............................................1
(to SN 1500-704) (includes items 5-8)
15A 40252GT PLYWOOD, STD PLATFORM,DPL-SS....1
(from SN 1500-705) (includes items 5-8)
16 40236GT PLATFORM FRAME WELDMENT,DPL...1
17 6090GT SCREW,HHC,1/4-20 X .75
18 6587GT HANDLE GRIP, RUBBER .75 X 4.5........2
19 41179GT TUBE,VINYL, 1.00"OD X .75 ID...6-inches
21 41255GT BOX,INSTRUC.STORAGE,DPL-S
(to SN DPL04-1189) (all models)
22 41234GT DECAL PLATE W/WRDS,DP-25S/30S
(all models) (to SN DPL04-1199) (includes
items 1-4)
22B 107035GT DECAL PLATE ASSY,DPL 25/30S,CE
(to SN DPL04-1188) (CE models) (includes
items 1-4)
22D 107037GT DECAL PLATE ASSY,DPL-25/30,CSA
22E 107034GT DECAL PLATE W/WRDS,DPL-35S
(to SN DPL04-1188) (ANSI models)
22G 107036GT DECAL PLATE ASSY, DPL 35S,CE
(to SN DPL04-1188) (includes items 1-4)

501.1 Platform Assembly - ANSI Models(All) and Australia Models (to SN DPL12-2054)

501.1 Platform Assembly - ANSI Models(All) and Australia Models (to SN DPL12-2054)
-- 41229GT PLAT.ASSY.,W/DECALS DPL-S 22 41234GT DECAL PLATE W/WRDS,DP-25S/30S

(does not include decal plate and manual (all models) (to SN DPL04-1199) (includes
storage box) items 1-4)
1 6271GT RIVET,STL,STL.MAN,P,.25 X .25 22A 41234GT DECAL PLATE W/WRDS,DP-25S/30S....1
(from SN DPL04-1189) (USA, Canadian
2 41231GT PLAT.END RAIL W/DECAL, DPL-S**......1
and Australian models) (includes item 1-4)
(all models, includes items 1, 3 and 4)
22B 107035GT DECAL PLATE ASSY,DPL 25/30S,CE
3 1487GT GATE LATCH CASTING--DRILLED........2
(to SN DPL04-1188) (CE models) (includes
4 33674GT PIN,LOCK,SHORT***.............................2 items 1-4)
5 105092GT BOLT,CARRIAGE,3/8-16X1.25,GR5.......4 22C 107038GT DECAL PLATE W/SYMB,DPL-25/30S
6 6091GT NUT,NYLOCK,1/4-20 (from SN DPL04-1189) (includes items 1-4)
(European, Asian and South American
7 236380GT TIE DOWN,D-RING................................2 models)
8 11652GT NUT,WOOD,1/4-20 22D 107037GT DECAL PLATE ASSY,DPL-25/30,CSA
9 1488GT RAILING CATCH CASTING--DRILLED...2 (includes items 1-4)
10 41230GT PLAT.SIDE RAIL W/DECALS, DPL-S 22E 107034GT DECAL PLATE W/WRDS,DPL-35S
(to SN DPL04-1188) (includes items 1, 9, (to SN DPL04-1188) (ANSI models)
11, 18 and 19; all models) (includes items 1-4)
-- 48427GT RAIL HANDLE BAR DPL 22F 107034GT DECAL PLATE W/WRDS,DPL-35S........1
(all models) (from SN DPL04-1199) (includes items 1-4)
(USA, Australia)
10A 41230GT PLAT.SIDE RAIL W/DECALS, DPL-S.....2
(from SN DPL04-1189) (includes items 1, 22G 107036GT DECAL PLATE ASSY, DPL 35S,CE
9, 11, 18 and 19) (USA, Canadian and (to SN DPL04-1188) (includes items 1-4)
Australian models) 22H 107039GT DECAL PLATE W/SYMB,DPL-35S
10B 107041GT PLAT.SIDE RAIL W/DECALS, DPL-S (from SN DPL04-1189) (European, Asian
(from SN DPL04-1189) (includes items 1, and South American models) (includes
9, 11, 18 and 19) (Asian, European and items 1-4)
South American models) 22I 107040GT DECAL PLATE ASSY,DPL-35S,CSA
11 4512GT SPACER,NYL .25 X .69 X .25.................4 (includes items 1-4)
12 28487GT SCREW,BHHS,3/8-16 X 1
15A 40252GT PLYWOOD, STD PLATFORM,DPL-SS
(from SN 1500-705) (includes items 5-8)
15B 236376GT PLYWOOD PLATFORM,
SELF-EXTINGUISHING.........................1
for CE units
16 40236GT PLATFORM FRAME WELDMENT,DPL...1
17 6090GT SCREW,HHC,1/4-20 X .75
18 6587GT HANDLE GRIP, RUBBER .75 X 4.5........2
19 41179GT TUBE,VINYL, 1.00"OD X .75 ID...6-inches
21 41255GT BOX,INSTRUC.STORAGE,DPL-S
(to SN DPL04-1189) (all models)
21A 41255GT BOX,INSTRUC.STORAGE,DPL-S..........1
(from SN DPL04-1189) (USA, Canadian
and Australian models)
21B 39552GT BOX,INSTRUCTION STORAGE
(from SN DPL04-1189) (Asian, European
and South American models)

502.1 Platform Assembly with Limit Switches - CE Models (All) and Australia Models (from
SN DPL12-2055)

502.1 Platform Assembly with Limit Switches - CE Models (All) and Australia Models (from
SN DPL12-2055)
1 1505GT WIRE CABLE,16/2

SJO,BULK...............................126-inches
(limit switch to junction box)
3 22541GT SCREW,RHM,10-32 X 1.5
4 28688GT SWITCH,LIMIT........................................2
5 6540GT WIRE CABLE,16/6,SO,BULK
(upper junction box to platform, 16 gauge,
6 conductor)
8 6090GT SCREW,HHC,1/4-20 X .75
9 35049GT POWER CABLE,MAST TO PLAT...........1
(upper junction box to lower junction box)
separately
10 35065GT T-BOX,2.75 X 4.5 X 2.0 IND....................1
12 6271GT RIVET,STL,STL.MAN,P,.25 X .25

503.1 Platform Railing Latch

1 40693PGT PLATE,LATCH GUIDE,PAINTED............2

2 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8........6
4 41966GT SHAFT ASSY.SIDE RAIL LATCH-DPL....1
5 12016GT PIN,COTTER,.125 X .75.........................4
6 40691GT HANDLE,SIDE RAIL LATCH,DPL...........1
8 22547GT PIN,ROLL,.188 X 1.25**.........................4
9 41169GT BUSHING, FLNG,3/8X1/2X3/.................6
11 41168GT SPRING,.063X.60X3.5 LONG................2
12 8516GT SCREW,HHC,3/8-16 X 1.50,GR5
13 57266GT PLATE, LANYARD ATTACHMENT..........2
(from SN 1500-705)
14 57193GT LANYARD ATTACHMENT, DPL..............2
(from SN 1500-705)
14A Ref. Lanyard Attachment
(to SN 1500-704) (refer to 501.1)


1 40693PGT PLATE,LATCH GUIDE,PAINTED............2

2 13918GT SCREW,HHC,3/8-16 X 1.75,GRD.8........6
4 41966GT SHAFT ASSY.SIDE RAIL LATCH-DPL....1
5 12016GT PIN,COTTER,.125 X .75.........................4
6 40691GT HANDLE,SIDE RAIL LATCH,DPL...........1
8 22547GT PIN,ROLL,.188 X 1.25**.........................4
9 41169GT BUSHING, FLNG,3/8X1/2X3/.................6
11 41168GT SPRING,.063X.60X3.5 LONG................2
12 8516GT SCREW,HHC,3/8-16 X 1.50,GR5
13 57266GT PLATE, LANYARD ATTACHMENT..........2
(from 1500-705)
14A 57193PGT LANYARD ATTACHMENT, DPL..............2
14B 236377GT WELDMENT,LANYARD ANCHOR..........2
15 236380GT TIE DOWN,D-RING................................1

504.1 Platform Controls

-- DPL Super Series Models from DPL02-954 -- 33591GT SEAL,CABLE CONNECTOR,HT SHRINK
to DPL04-1203 were produced using three includes heat shrink tubing
different red emergency stop buttons in the -- 83095GT PIN CONNECTOR,MALE
platform control box. Refer to the specific
control box to determine the correct 12 100113GT LED, RED FLASHING.............................1
replacement parts (CE models)
1 100256GT CONTROL BOX,THREE BUTTON.........1 13 39540GT ALARM,STEADY TONE***......................1
(replaced part number 23380) Does not include 72326 nut
1A 100256GT CONTROL BOX,THREE BUTTON.........1 -- 100100GT PLATE, LED-ALARM PANEL
(replaced part number 23380) (not shown)
1B 26523GT CONTROL BOX,3BUTTON,PNEUMATIC -- 72326GT NUT - PLASTIC,RING FOR ALARMS
air-powered model only 14 13585GT OUTLET,110V GFCI***...........................1
2 21019GT SCREW,PHIL,PHM,10-24 X.5,SEMS 15 45437GT COVER,GFCI,WEATHERPROOF..........1
3 Ref. Decal Plate / Platform Controls Mount (includes gasket and mounting fasteners)
Assembly 16 12456GT NIPPLE,1/2" CONDUIT...........................1
(refer to 501.1) (to SN 953)
4 21018GT SCREW,PHIL,PHM,10-24 X.38,SEMS 16 80712GT NIPPLE,1/2" CONDUIT
5 10775GT T-BOX,2.75 X 4.5 X 2.0...........................1 (from SN 954)
5A 10775GT T-BOX,2.75 X 4.5 X 2.0...........................2 17 124975GT KIT,BLACK SELECTOR SWITCH...........1
(equipped with platform overlaod) (to SN DPL02-953) (this is an update kit
which contains the components listed
6 10777GT COVER,BLANK.......................................1 below; the original selector switch is no
(includes gasket and mounting fasteners) longer available. If this kit has already been
7 33724GT KIT,GASKET,UK POWER TO PLAT........1 installed on unit, components may be
(includes one each p/n 66355 and 66356) ordered individually)
-- 66355GT GASKET, UK & DIN PWR. TO PLAT. -- 66816GT CONTACT,N.O.
4.6 x 2.9 inches (to SN 953)
-- 66356GT GASKET, UK RECEPTACLE -- 66821GT BASE,WITHOUT CONTACTS
2.9 x 2.9 inches (to SN 953)
8 33629GT PLATE,UK POWER TO PLATFORM.......1 -- 80716GT SWITCH,SELECTOR,BLACK
(to SN 953)
8A 33629GT PLATE,UK POWER TO PLATFORM.......1
to SN DPL12-2043 17A 80716GT SWITCH,SELECTOR,BLACK.................1
(from SN 954)
8B T112561GT PLATE,UK,POWER TO PLAT
from SN DPL12-2044 -- 80714GT CONTACTOR BLOCK,N.O.....................1
(from SN 954)
9 T112563GT SVC KIT,UK
RECEPT.REPLACEMENT......................1 18 124644GT KIT,A/IWP/DPL,BKPSH ZA2 TO ZB5......1
(to SN DPL02-953) (this is an update kit
11 35049GT POWER CABLE,MAST TO PLAT...........1 below; the original black push button is no
(DPL-25S) longer available. If this kit has already been
-- 33590GT PLUG,CONNECTOR,FEMALE* installed on unit, components may be
requires part number 33591; order ordered individually)
separately -- 66816GT CONTACT,N.O.
-- 33591GT SEAL,CABLE CONNECTOR,HT SHRINK (to SN 953)
includes heat shrink tubing -- 66821GT BASE,WITHOUT CONTACTS
-- 83095GT PIN CONNECTOR,MALE (to SN 953)
11A Ref. Power Cable Assembly - Oval Outlet -- 80076GT BUTTON,PUSH,BLACK W/SEAL
Box to Platform, DPL-30S (to SN 953)
(refer to 408.1) 18A 80076GT BUTTON,PUSH,BLACK W/SEAL...........1
11B 41227GT POWER CABLE,MAST/PLAT.................1 (from SN 954)
(DPL-35S) -- 80714GT CONTACTOR BLOCK,N.O.....................2
-- 33590GT PLUG,CONNECTOR,FEMALE* (from SN 954)
separately


(continued)
19 124641GT KIT,ESTOP, A/IWP/DPL..........................1

(to SN DPL02-953) (this is an update kit
below; the original E-Stop button is no
longer available. If this kit has already been
installed on unit, components may be
ordered individually)
-- 66812GT BUTTON,PUSH,RED MUSHROOM HEAD
(to SN 953)
-- 66818GT CONTACT,NC
(to SN 953)
-- 66821GT BASE,WITHOUT CONTACTS
(to SN 953)
19A 80719GT BUTTON, STOP, RED.............................1
(30 mm) (ANSI models) (from SN 954 to
1203)
-- 80715GT CONTACTOR BLOCK,N.C......................1
(30 mm) (ANSI models) (from SN 954 to
1203)
19B 80713GT BUTTON,STOP,RED...............................1
(22 mm) (CE models) (from SN 954 to
1203)
(22 mm) (CE models) (from SN 954 to
1203)
19C 66812GT BUTTON,PUSH,RED MUSHROOM
HEAD......................................................1
(40 mm) (from SN 954)
(40 mm) (from SN 954)


(continued)

600 Accessories April 2017
601.1 Laser Locating Light, Tool Tray and Fluorescent Tube Caddy

April 2017 600 Accessories
601.1 Laser Locating Light, Tool Tray and Fluorescent Tube Caddy
1 43078GT LASER,LOCATING ACCESSORY..........1

does not include item 2
2 80997GT FORMING, LASER LOCATOR...............1
3 38226GT TUBE CADDY,AWP PLATFORM***........1
4 9599-SGT TOOL TRAY ACCESSORY***.................1

600 Accessories April 2017
602.1 Operational Warning Light and Descent Alarm

April 2017 600 Accessories
602.1 Operational Warning Light and Descent Alarm
1 45383GT ALARM,WARBLE TONE 5-30 VDC***.....1

Does not include 72326 nut
-- 72326GT NUT - PLASTIC,RING FOR ALARMS
2 231237GT STROBE, AC COMPAT., 12-80V AMB.....1
-- 226393GT FLASHTUBE,STRAIGHT,360DEG,BULB
-- 72282GT LENS,AMBER,STROBE,FIREBOLT
3 6606GT SCREW,RHM,10-32 X .75
4 15513GT NUT,HEX,10-32
5 41452-SGT PLATE,STROBE/ALARM
MTG,PAINTED........................................1
8 6175GT SCREW,HHC,3/8-16 X 1
9 41245GT BRKT.,MAST BRACE
W/DECAL,DPL-S....................................1
10 6090GT SCREW,HHC,1/4-20 X .75
11 Ref. Ground Controls
(refer to 405.1 or 406.1)
13 6935GT LOCKNUT,ELEC,1/2"..............................1
14 Ref. Ground Control Box Mounting Bracket
(refer to 310.1)

April 2017
Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page Part Number Page Part Number Page Part Number Page
100060GT .................71 12456GT ...................95–96 27868GT ...................11–12, 15 37704GT ...................64, 68

100100GT .................95–96 124641GT .................63–64, 67–68, 96 28157GT ...................11–12 37947GT ...................63–64, 67–68
100102GT .................71 124642GT .................63–64, 67–68 28174GT ...................11–12, 15, 17 38005GT ...................33
100113GT .................95–96 124644GT .................63–64, 67–68, 28176GT ...................11–12, 15 38011GT ...................25, 27, 29, 31
100136GT .................53 95–96 28235GT ...................11–12, 15, 17 38013GT ...................25, 27, 29, 31
100138GT .................53 124646GT .................64 28236GT ...................11–12, 15 38016GT ...................25, 27, 29, 31
100139GT .................53 124647GT .................64 28487GT ...................85, 87 38017GT ...................64, 68
100142GT .................49, 51 124792GT .................21 28688GT ...................89 38018GT ...................64, 68
100153GT .................49, 51, 81 124793GT .................21 31146GT ...................71 38021GT ...................67–68
100161GT .................79 124975GT .................95–96 31182GT ...................64, 68 38026GT ...................33
100169GT .................49, 51 1254648GT ...............41 31632-2000GT ..........47 38028GT ...................25
100170GT .................79 1254649GT ...............41 32469GT ...................41 38142GT ...................11–12, 15
100256GT .................95–96 12560GT ...................73 32476GT ...................41 38151GT ...................55, 57
100323GT .................73 1257696GT ...............64, 68 33578GT ...................67–68 38152GT ...................55, 57
100866GT .................55, 57, 59, 61 1261234GT ...............47 33580GT ...................64, 68, 71, 73 38153GT ...................55, 57
100867GT .................57, 61 1262919GT ...............41 33581GT ...................67–68 38154GT ...................55, 57
100868GT .................57, 61 1268235GT ...............25 33582GT ...................64, 68 38155GT ...................55, 57, 59, 61
100869GT .................57, 61 1277226GT ...............67–68 33584GT ...................68 38156GT ...................55, 57, 59, 61
100901GT .................45 12906GT ...................43 33585GT ...................64, 68 38159GT ...................55, 57, 59, 61
100987GT .................55, 57 13008-3GT ................77 33586GT ...................68 38160GT ...................55, 57, 59, 61
100988GT .................59, 61 13008-6GT ................77 33587GT ...................64, 68 38161GT ...................55, 57, 59, 61
10153GT ...................63–64, 67–68 133174GT .................17 33589GT ...................64, 68, 71, 73 38163GT ...................59, 61
104935GT .................49, 51, 53 133175GT .................15 33590GT ...................63–64, 68, 73, 38164GT ...................59, 61
105092GT .................87 13585GT ...................95–96 89, 95–96 38187GT ...................35, 37, 39
10587GT ...................19, 45 13755GT ...................53, 81, 83 33591GT ...................63–64, 68, 71, 38216GT ...................63–64, 67–68
10597GT ...................41 13757GT ...................83 73, 89, 95–96 38217GT ...................63–64, 67–68
107018GT .................19 13918GT ...................45, 91, 93 33605GT ...................64 38226GT ...................99
107030GT .................19 14182GT ...................85 33629GT ...................95–96 38234GT ...................43
107031GT .................51, 53 144161GT .................79 33674GT ...................19, 45, 85, 87 38316GT ...................27, 29, 31
107032GT .................51, 53 145047GT .................64, 68 33720GT ...................19, 47, 85, 87 38339GT ...................43
107033GT .................17 145124GT .................53 33724GT ...................95–96 38340GT ...................19
107034GT .................85, 87 145133GT .................53 33996GT ...................67–68 38341GT ...................19
107035GT .................85, 87 145134GT .................53 35039GT ...................64, 68 38447GT ...................25, 27, 29, 31
107036GT .................85, 87 145137GT .................21 35049GT ...................63–64, 68, 73, 38541PGT .................45
107037GT .................85, 87 145254GT .................53 89, 95–96 38546PGT .................41
107038GT .................87 145255GT .................53 35065GT ...................89 38583GT ...................64, 68
107039GT .................87 145256GT .................79 35695GT ...................35, 37, 39 38596GT ...................21
107040GT .................85, 87 145263GT .................79 35697GT ...................35, 37, 39 38601GT ...................25
107041GT .................87 145264GT .................79 35698GT ...................35, 37, 39 38602GT ...................71
10775GT ...................95–96 145265GT .................79 35699GT ...................35, 37, 39 38659GT ...................83
10777GT ...................95–96 145343GT .................59, 61 35703-6813GT ..........35, 37, 39 38698GT ...................71
109644GT .................51 1487GT .....................85, 87 35704-6813GT ..........35, 37, 39 38709GT ...................25, 27, 29, 31
109679GT .................49, 51, 53 1488GT .....................85, 87 35705GT ...................35, 37, 39 38979GT ...................27, 29, 31, 43, 53
109680GT .................49, 51 1505GT .....................89 35706GT ...................25, 27, 29, 31, 33 38980GT ...................35, 37, 39
109681GT .................49, 51, 53 15513GT ...................49, 51, 101 35707GT ...................25, 27, 29, 31 38986GT ...................35, 37, 39
109689GT .................21 17626GT ...................49, 51 35709GT ...................25, 27, 29, 31 39540GT ...................95–96
109713GT .................21 18189GT ...................49, 51, 53 35710GT ...................25, 27, 29, 31 39552GT ...................87
109715GT .................21 18605GT ...................53 35711GT ...................27, 29, 31 39907GT ...................45
109815GT .................61 19274GT ...................53, 64 35712GT ...................35, 37, 39 40006PGT .................19
109870GT .................43 19491GT ...................45 35714GT ...................35, 37, 39 40015PGT .................19
109988GT .................43 20342GT ...................68 35715GT ...................27, 29, 31 40018PGT .................19
115053GT .................63–64, 68 21018GT ...................55, 57, 59, 61, 35722GT ...................27, 29, 31 40020GT ...................41
115054GT .................63–64, 68 64, 68, 95–96 35724GT ...................47 40110GT ...................47
115266GT .................67–68 21019GT ...................95–96 35725GT ...................47 40236GT ...................85, 87
115267GT .................67–68 21618GT ...................53 35726GT ...................47 40252GT ...................85, 87
11652GT ...................85, 87 21982GT ...................63–64, 67–68 35727PGT .................25 40285GT ...................45
11890GT ...................35, 37, 39 22541GT ...................89 35730GT ...................43 40290GT ...................19
12016GT ...................91, 93 22547GT ...................91, 93 35733GT ...................43 40291GT ...................19
12340GT ...................81, 83 226393GT .................101 35734GT ...................43 40292GT ...................19
124050GT .................43 22699GT ...................71, 73, 75 35757GT ...................25 40313GT ...................43
124051GT .................43 231237GT .................101 35758GT ...................27, 29, 31 40314GT ...................43
124052GT .................43 23394GT ...................71, 73, 75 35759GT ...................29, 31 40318GT ...................55, 57, 59
124121GT .................67–68 23396GT ...................71, 75 35760GT ...................29 40319GT ...................55, 57, 59, 61
124127GT .................67–68 236376GT .................87 35761GT ...................27, 31 40334GT ...................64, 68
124128GT .................67–68 236377GT .................93 35805GT ...................77 40335GT ...................68
124133GT .................67–68 236380GT .................87, 93 35846GT ...................68 40336GT ...................64, 68
124163GT .................21 23787-SGT ................71 35991GT ...................27, 29, 31, 41, 40392GT ...................55, 57, 59, 61
124185GT .................57 23788GT ...................71 43, 45, 71, 73, 75 40399GT ...................59, 61
124186GT .................57 24900GT ...................21 37118GT ...................11–12, 15 40400GT ...................55, 57, 59
124187GT .................57 25628GT ...................83 37384GT ...................35, 37, 39 40401GT ...................55, 57, 59, 61
124188GT .................61 25926GT ...................71, 73, 75 37385GT ...................35, 37, 39 40417GT ...................47
124199GT .................61 26523GT ...................95–96 37386GT ...................35, 37, 39 40425GT ...................55, 57, 59, 61
124552GT .................21 27262GT ...................77 37387GT ...................35, 37, 39 40426GT ...................55, 57, 59, 61
124568GT .................21 27857GT ...................11–12, 15 37686GT ...................27, 29, 31 40430GT ...................59, 61
124569GT .................21 27865GT ...................11–12, 15 37691GT ...................71, 75 40434GT ...................11–12, 15, 17

April 2017
Part Number Index (continued)
Part Number Page Part Number Page Part Number Page Part Number Page
40464GT ...................11–12 41452-SGT ................101 6091GT .....................19, 41, 43, 45, 80712GT ...................95–96
40465GT ...................11–12, 15 41965GT ...................85 49, 51, 53, 71, 80713GT ...................96
40466GT ...................11–12, 15 41966GT ...................91, 93 85, 87, 89, 101 80714GT ...................95–96
40467GT ...................11–12, 15 41968GT ...................73 6095GT .....................19, 35, 37, 39 80715GT ...................96
40468GT ...................11–12, 15 43078GT ...................99 6097GT .....................19, 25, 27, 29, 80716GT ...................95–96
40469GT ...................11–12, 15 43394GT ...................51 31, 33, 47, 49, 51 80719GT ...................96
40477GT ...................47 43774GT ...................49, 51, 53 6145GT .....................53 80940GT ...................12, 15, 17
40478GT ...................25 43956GT ...................68 6175GT .....................45, 47, 49, 51, 80943GT ...................47
40494GT ...................23 44365GT ...................47, 53 101 80950GT ...................47
40495GT ...................23 44622GT ...................43 6198GT .....................19 80997GT ...................99
40496GT ...................23 44895GT ...................43 62050GT ...................11–12, 15, 17 8170GT .....................49, 51, 53
40497GT ...................23 44991GT ...................57 62051GT ...................11–12, 15, 17 8214GT .....................21
40514GT ...................11–12, 15 44999GT ...................11–12 62052GT ...................11–12, 15, 17 8226GT .....................49, 51, 53
40515GT ...................11–12, 15 4512GT .....................85, 87 6271GT .....................85, 87, 89 82366GT ...................12, 15
40516GT ...................11–12, 15, 17 45183GT ...................61 62939GT ...................11–12, 15, 17 82481GT ...................17
40673GT ...................19 45383GT ...................101 62940GT ...................11–12, 15, 17 82487GT ...................17
40679GT ...................47 45415GT ...................83 6356GT .....................19, 27, 29, 31, 89 82783GT ...................12, 15, 17
40682GT ...................19 45425GT ...................25, 27, 29, 31 65292GT ...................11–12 82801GT ...................17
40684GT ...................47 45437GT ...................95–96 65293GT ...................11–12 82802GT ...................15, 17
40686GT ...................47 45470GT ...................89 65294GT ...................11–12 82803GT ...................17
40687GT ...................81 46119GT ...................49, 51, 53 65295GT ...................11–12 82804GT ...................17
40688GT ...................71 46120GT ...................49, 51, 53 65296GT ...................11–12 82805GT ...................17
40691GT ...................91, 93 46230GT ...................11–12 6534GT .....................35, 37, 39 82806GT ...................17
40693PGT .................91, 93 46440GT ...................79 6540GT .....................73, 89 82807GT ...................17
40694PGT .................45 46441GT ...................79 6587GT .....................85, 87 82879GT ...................17
40695GT ...................49, 51, 53 46598GT ...................49, 51 6606GT .....................101 82889GT ...................12
40735GT ...................71, 73, 75 46603GT ...................19 6610GT .....................21 82907GT ...................15
40945GT ...................35, 37, 39 46608GT ...................64, 68 6633GT .....................45, 73 82992GT ...................15, 17
40946GT ...................25, 27, 29, 31 46609GT ...................64, 68 66355GT ...................95–96 82993GT ...................15, 17
41023GT ...................49, 51, 53 46610GT ...................64, 68 66356GT ...................95–96 83093GT ...................63–64, 67–68
41077GT ...................43 46667GT ...................49, 51, 53 6637GT .....................41 83095GT ...................63–64, 68, 73,
41162GT ...................41 46668GT ...................49, 51, 53 6638GT .....................19, 41, 49, 51, 89, 95–96
41164GT ...................71 46675GT ...................19 53, 85, 87 8342GT .....................81
41165GT ...................19 48282GT ...................79 66717GT ...................49, 51, 53 8345GT .....................49, 51, 53
41168GT ...................91, 93 4828GT .....................19, 35, 37, 39, 66812GT ...................63–64, 67–68, 96 8393GT .....................47, 91, 93
41169GT ...................91, 93 45, 47, 91, 93, 66816GT ...................63–64, 67–68, 8430GT .....................45
41170GT ...................81 101 95–96 8516GT .....................19, 47, 91, 93
41171GT ...................81 48427GT ...................85, 87 66818GT ...................63–64, 67–68, 96 85223GT ...................49, 51
41174GT ...................19 49364GT ...................21 66821GT ...................63–64, 67–68, 85224GT ...................49, 51
41175GT ...................85 49377GT ...................21 95–96 85225GT ...................77
41176GT ...................81 51496GT ...................19 6714GT .....................19 85226GT ...................77
41178PGT .................27, 29, 31 52307GT ...................57, 61 6825GT .....................19 85315GT ...................63–64, 67–68
41179GT ...................85, 87 52316GT ...................57, 61 6833GT .....................45, 75 85428GT ...................23
41180GT ...................47 52943GT ...................47 6873GT .....................49, 51, 53 85429GT ...................23
41182GT ...................45 5365GT .....................47 6888GT .....................45, 49, 51, 53, 71 85430GT ...................63–64
41216GT ...................11–12, 15 5397GT .....................35, 37, 39, 91, 93 6889GT .....................53, 71, 75 85431GT ...................67–68
41221GT ...................11–12 55010GT ...................79 69248GT ...................19 85432GT ...................23
41222GT ...................11–12, 15 55018GT ...................79 6935GT .....................64, 68, 71, 101 85433GT ...................23
41223GT ...................19, 53 55019GT ...................79 69445GT ...................73 85434GT ...................23
41224GT ...................35, 37, 39 55021GT ...................79 69845GT ...................64, 68 85435GT ...................23
41227GT ...................63–64, 68, 95–96 55906GT ...................53 69847GT ...................64, 68 85436GT ...................23
41228GT ...................64, 68, 71, 73 57075GT ...................71 69850GT ...................45 85437GT ...................23
41229GT ...................85, 87 57147GT ...................43 69864GT ...................64, 68 85438GT ...................19
41230GT ...................85, 87 57160GT ...................49, 51 7056GT .....................64, 68, 89, 101 85440GT ...................19
41231GT ...................85, 87 57162GT ...................49, 51, 53 7057GT .....................45, 71, 73, 89, 85441GT ...................23
41233GT ...................49, 51 57193GT ...................91 95–96 85442GT ...................23
41234GT ...................85, 87 57193PGT .................93 71706GT ...................79 85443GT ...................23
41235GT ...................67–68 57266GT ...................91, 93 72282GT ...................101 85444GT ...................23
41236GT ...................63–64 57738GT ...................19 72326GT ...................95–96, 101 85445GT ...................23
41237GT ...................67–68 57739GT ...................19 7265GT .....................45 85446GT ...................23
41238GT ...................67–68 57808GT ...................45 72893GT ...................12 85447GT ...................23
41239GT ...................63–64 58462GT ...................63–64, 67–68 7339GT .....................41, 45, 71, 73, 75 85448GT ...................23
41240GT ...................49, 51, 53 6019GT .....................19, 45 7713GT .....................21, 25, 27, 29, 85449GT ...................23
41241GT ...................41 6021GT .....................49, 51 31, 33, 47, 85, 87 85450GT ...................23
41242GT ...................45 6022GT .....................25, 27, 29, 31 80076GT ...................63–64, 67–68, 85451GT ...................23
41243GT ...................45 6033GT .....................19 95–96 85452GT ...................23
41244GT ...................45 6052GT .....................25, 27, 29, 31, 80624GT ...................83 85453GT ...................23
41245GT ...................45, 101 33, 41, 47 80625GT ...................83 85454GT ...................23
41255GT ...................85, 87 6069GT .....................41 80626GT ...................83 85455GT ...................23
41256GT ...................33 6082GT .....................21 80627GT ...................83 85456GT ...................23
41257GT ...................33 6086GT .....................25, 35, 37, 39, 45 80680GT ...................41 85457GT ...................63–64
41263GT ...................11–12, 15 6090GT .....................19, 41, 43, 49, 80705GT ...................64, 68 85458GT ...................67–68
41330GT ...................77 51, 53, 71, 85, 80706GT ...................64, 68 85459GT ...................67–68
41331GT ...................77 87, 89, 101 80707GT ...................64, 68 85461GT ...................15
41333GT ...................55, 57, 59, 61 80709GT ...................64 85462GT ...................17
41336GT ...................19 80711GT ...................64, 68 8849GT .....................43

April 2017
Part Number Index (continued)
Part Number Page
8914GT .....................75
8915GT .....................41, 71, 73, 75
8920GT .....................33
8991GT .....................77
8992GT .....................77
90337GT ...................25
9503GT .....................77
9505GT .....................77
9509GT .....................77
9513GT .....................77
9515GT .....................77
9517GT .....................77
9599-SGT ..................99
96008-SGT ................63–64, 67–68
96010GT ...................63–64, 67–68
96011GT ...................63–64, 67–68
96432GT ...................49, 51
96948GT ...................45
97059GT ...................79
97128GT ...................45
97530GT ...................15
T112561GT ...............95–96
T112563GT ...............95–96
T114290GT ...............49, 51
T114885GT ...............55, 57

April 2017
Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
BREATHER CAP.....55, 57, 59, 61 CIRCUIT BREAKER, 8 AMP **.....67–68
# BRKT.,MAST BRACE W/DECAL,DPL-S.....45, CIRCUIT BREAKER,3A.....67–68
101 CIRCUIT BREAKER,6A.....67–68
#6 SQ.DR.SELF DRILL/TAP SCREW.....68
BRKT.INTLCK.CONTC.20"OUTRIGGER.....19 CIRCUIT BREAKER,8A SP.....67–68
BRKT.INTLCK.CONTC.26"OUTRIGGER.....19 CLAMP,0.31,#5 X 1/4,RUB CUSH.....89
1 BRKT.INTLCK.CONTC.30.5"OUTRIGR.....19 CLAMP,0.50,#8 X 1/4,RUB CUSH.....45, 75
10-32 X .375 SELFTAP SL.HX.HD.....61 BRKT.INTLCK.CONTC.36"OUTRIGGER.....19 CLAMP,1.13,#18 X 1/4,RUB CUSH.....53
BRUSH KIT,12V DC MTR (08111-D).....55, 57 CLEAT,D-RING.....85
BRUSH KIT,SVC,(MOTOR 38151)***.....55, 57 COIL CORD, 16/7 SO, 600V.....73
A BUNGEE CORD - 24 IN......45 COIL CORD,16/6,24"COIL.....73
ALARM,STEADY TONE***.....95–96 BUSHING, FLNG,3/8X1/2X3/.....91, 93 COIL,10V DC***.....55, 57, 59, 61
ALARM,WARBLE TONE 5-30 VDC***.....101 BUSHING,FLANGE,3/8 OD X 1/4 ID.....43 COIL,12V DC.....47
AMMETER, 30 AMP.....77 BUSHING,STRAIN RELIEF, 53/64".....71 COLUMN ASSY, 72.5"SS (#1).....25
ASSEMBLY,CIRCUIT BREAKER,15AMP....67– BUTTON, STOP, RED.....96 COLUMN, 72.5"SS (#2).....25
68 BUTTON,PUSH,BLACK W/SEAL....63–64, 67– COLUMN, 72.5"SS (#3 OR #5)***.....27, 29, 31
ASSY,PRESS.SWITCH COVER***.....49, 51 68, 95–96 COLUMN, 72.5"SS (#4 OR #6)***.....27, 31
ASSY,SER # LABEL,POWERED/GR **.....12, BUTTON,PUSH,RED MUSHROOM COLUMN, 72.5"SS (#4)***.....29, 31
15, 17 HEAD.....63–64, 67–68, 96 CONN,SQUEEZE,1/2NPT .38-.50,SM.......64,
BUTTON,STOP,RED.....96 68, 89, 101
B CONN. SQZ,1/2NPT .39-.56 MED........45, 71,
BASE ASSY, W/SYMBOLS,DPL.....19 C 73, 89, 95–96
BASE ASSY.,W/SYMBOLS,DPL.....19 CONNECTOR, SQZ, .39/.75 PT.....73
CABLE ASSY,MNUL LOWERING,DPL%%...47
BASE ASSY.,W/WORDS, DPLSS****.....19, 53 CABLE ASSY,SEQ.MAST,DPL.....43 CONNECTOR,070120-4-4.....53, 81, 83
BASE ASSY.W/WORDS, DPLSS.....19 CONNECTOR,FEMALE,PANEL MOUNT*..67–
CABLE ASY,A/IWP/DPL,PWR INPUT.....64
BASE COVER ASSY.W/SYMBL,DPL**......51, CABLE ASY,DPL,GCBOX TO MOTOR.....64 68
53 CONNECTOR,IEC 320 INLET.....79
CABLE GUARD, LOWER PULLEY, DPL.....41
BASE COVER ASSY.W/WORDS,DPL**.....49, CABLE,3/16,7X 19 GLV.STL. BULK.....41 CONNECTOR,MALE,PANEL MOUNT*......67–
51, 53 68
CABLE,ASSY,SEQ.CARRIAGE**.....43
BASE,WITHOUT CONTACTS...63–64, 67–68, CAP,HYDRAULIC (RECYCLE).....83 CONTACT ASSY,26" OUTRIGGER.....23
95–96 CONTACT ASSY., 20" OUTRIGGER.....23
CAPACITOR,6 MFD,660VAC-CHARGR*.....77
BATTERY CABLE,BLACK,DPL.....49, 51, 53 CONTACT ASSY.,30.5" OUTRIGGER.....23
CAPACITOR,MOTOR.....59, 61
BATTERY CABLE,RED,DPL.....49, 51, 53 CONTACT ASSY.,36" OUTRIGGER.....23
CAPACITOR-3.0 MFD,660VAC 4142.....77
BATTERY HOLDER.....64, 68 CONTACT,N.O......63–64, 67–68, 95–96
CARRIAGE ASSY.,DPL-25S & 35S.....33
BATTERY TERMINAL PROTECTORS.......49, CARRIAGE ASSY.,DPL-30S.....33 CONTACT,NC.....63–64, 67–68, 96
51, 53 CONTACTOR BLOCK,N.C......96
CARRIAGE EXTENSION,DPL,"BLUE".....45
BATTERY,12V GRP 4D,190 AH,DRY*........49, CARTRIDGE W/ NUT.....57, 61 CONTACTOR BLOCK,N.O......95–96
51 CONTACTOR,LIMIT SWITCH.....45
CARTRIDGE WITH NUT***.....55, 57, 59, 61
BATTERY,AA,1.5V.....64, 68 CONTROL BOX,3BUTTON,PNEUMATIC....95–
CASE,COMPLETE 13310.....77
BATTERY,AA,1.5V,CE.....64, 68 96
BEARING,FLANGE,3/8 ( AWP & ST)....19, 47, CASE,COMPLETE 9816.....77 CONTROL BOX,THREE BUTTON.....95–96
85, 87 COUNTERWEIGHT,CSA/CE DPL 30/35.....45
BEARING,MOTOR.....55, 57, 59 COVER, MANUAL LOWERING,DPL.....19
CASTER,PL, SW. SB, 8 X 2.....19
BELL HOUSING,POWER UNIT,CE.....61 COVER,BATTERY.....64, 68
CASTER,SW LOCK, 8 X 2***.....19
BLOCK,SLIDE,LOWER.....25, 27, 29, 31 COVER,BLANK.....95–96
CHAIN ASSY#1,72.5"COL.S-SERIES...35, 37,
BLOCK,SLIDE,UPPER.....25, 27, 29, 31 COVER,CAPACITOR.....59, 61
39
BOE LUBE.....25 COVER,GFCI,WEATHERPROOF.....95–96
CHAIN ASSY#2,72.5"COL.S-SERIES...35, 37,
BOLT,CARRIAGE,3/8-16X1.25,GR5.....87 COVER,PULLEY, 6203.....41
39
BOLT,ROLLER,.470"(SHORT)........25, 27, 29, CHAIN ASSY,72.5"COL. S-SERIES.....35, 37, COVER-PRESSURE SWITCH ENCLOS....49,
31, 33 51
39
BOLT,SHIM.....25, 27, 29, 31 CYLINDER,LIFT 56.25"STROKE,DY*.....47
CHAIN ASSY,72.5COL.(SM)S-SERIE........35,
BOLT-ROCKER, S-SERIES.....35, 37, 39 37, 39
BOOT,BATTERY TERMINAL,RED........49, 51, CHAIN TENSION ROCKER CAST.ZINC.....35, D
53 37, 39 DECAL KIT,SAF/INSTRU,PLAT, SYM.....17
BOX,INSTRUC.STORAGE,DPL-S.....85, 87 CHAIN TERM,CLEVIS CYL.,ZINC....35, 37, 39 DECAL KIT,SAF/INSTRU,PLAT.ONLY........11–
BOX,INSTRUCTION STORAGE.....87 CHAIN TERM,PULLEY SUPORT-ZINC......35, 12, 15
BRACKET, LIMIT SWITCH.....45 37, 39 DECAL KIT,SAFE/INSTRUCT.,DPL-S........11–
BRACKET, LOWER SEQUENCING.....43 CHAIN TERM,PULLEY SUPPORT-ZNC.....35, 12, 15, 17
BRACKET,CONTROL BOX MNT,PAINTD.....45 37, 39 DECAL PLATE ASSY, DPL 35S,CE.....85, 87
BRACKET,CONTROL CABLE TENSION.....71 CHAIN TERM.LWR.SS(1 SLOT).....35, 37, 39 DECAL PLATE ASSY, SYMBLS,DPL**......51,
BRACKET,FUSE,TUV DPL.....49, 51, 53 CHAIN TERM.LWR.SS(2 SLOT)*.....35, 37, 39 53
BRACKET,LADDER PIVOT,PAINTED.....19 CHAIN TERMINAL CASTING,#1.....35, 37, 39 DECAL PLATE ASSY, WRDS,DPL.....49, 51
BRACKET,SEQUENCING,DPL.....41 CHAIN,STD.LEAF AL522,68.13".....35, 37, 39 DECAL PLATE ASSY,DPL 25/30S,CE.......85,
BRACKET,SEQUENCING,UPPER,ZI***.....43 CHAIN,STD.LEAF AL544,68.13".....35, 37, 39 87
BRACKET,SEQUENCING,UPPER,ZINC*.....43 CHANNEL,BATTERY HOLD DOWN,DPL...49, DECAL PLATE ASSY,DPL-25/30,CSA.......85,
BRACKET,SEQUENCING,ZINC *.....43 51, 53 87
BRCKET,CARRIAGE STOP,PAINTED........27, CHARGER,12VDC HI/LO, AWP/IWP.....79 DECAL PLATE ASSY,DPL-35S,CSA.....85, 87
29, 31

April 2017
Part Description Index (continued)
DECAL PLATE W/SYMB,DPL-25/30S.....87 DECAL,NOTICE,MAX 750 LBS,ANSI...11–12, GROUND CNTRL.BOX ASSY 12VDC**.....63–
DECAL PLATE W/SYMB,DPL-35S.....87 15 64
DECAL PLATE W/WRDS,DP-25S/30S.......85, DECAL,NOTICE,MAX CAP 500 LB,CE......11– GROUND CNTRL.BOX ASSY 220VAC......67–
87 12 68
DECAL PLATE W/WRDS,DPL-35S.....85, 87 DECAL,NOTICE,MAX CAP 600 LB,CE......11– GROUND CNTRL.BOX ASSY, 110 AC.......67–
DECAL, INTERLOCK DISPLAY, DPLS.....12 12 68
DECAL, INTERLOCK DISPLAY,DPLS*......11– DECAL,NOTICE,MAX CAP 750 LB,CE......11– GROUND CNTRL.BOX ASSY.220 AC.....67–68
12 12 GROUND CNTRL.BOX W/DECALS DC**...63–
DECAL, LABEL, CIRCUIT BREAKER...11–12, DECAL,NOTICE,OPER INST,GR,DPLS.....11– 64
15 12, 15 GROUND CTRL.BOX ASSY.110 AC.....67–68
DECAL, LABEL, MANUAL LOW LEVER.....11– DECAL,NOTICE,OPER INST,PL,DPLS......11– GROUND CTRL.BOX W/DECALS DC**.....63–
12, 15, 17 12, 15 64
DECAL, NOTICE MAXIMUM MANUAL DECAL,POWER TO PLATFORM 115V......11– GUARD, CABLE.....41
FORCE.....15 12, 15, 17 GUARD,CABLE***.....41
DECAL,BUBBLE LEVEL***.....11–12, 15 DECAL,POWER TO PLATFORM 230V......11– GUARD,SEQUENCING CABLE,DPL.....41
DECAL,CHEVRON RANDO HD.....12, 15 12, 15, 17 GUIDE RING, LIFT CYLINDER, AWP.....47
DECAL,COMPONENT DAMAGE,CAP.......11– DECAL,SYMBOL-BATTERY SAFETY.....17
12, 15 DECAL,SYMBOL-READ THE MANUAL.....17 H
DECAL,COSMETIC,GENIE DPL-25S...11–12, DECAL,USE DEXRON***.....11–12
HANDLE BALL KNOB.....21
15, 17 DECAL,WARN,IMPROPER OPERATION...11–
HANDLE GRIP, RUBBER .75 X 4.5.....85, 87
DECAL,COSMETIC,GENIE DPL-30S...11–12, 12, 15
HANDLE, VINYL, ( RED ) 5".....47, 91, 93
15, 17 DECAL,WARNING,NO EXIT THIS END.....11–
HANDLE,LEVELING JACK,SHRT-ZINC.....21
DECAL,COSMETIC,GENIE DPL-35S...11–12, 12, 15
HANDLE,SIDE RAIL LATCH,DPL.....91, 93
15, 17 DPL Super Series Models from DPL02-954 to
HARNESS,BATT TO FUSE,DPL,CE.....49, 51,
DECAL,CSMTIC,DPL SUPER SERIES......11– DPL04-1203 were produced using three
53
12, 15, 17 different red emergency stop buttons in the
HARNESS,BATT TO MOTOR,DPL,CE.......49,
DECAL,CSMTIC,GENIE LOGO,DPL.....11–12, platform control box. Refer to the specific
51
15, 17 control box to determine the correct
HARNESS,FUSE TO MTOR,DPL,CE....49, 51,
DECAL,DANGER,BATT SAFETY/SETUP...11– replacement parts.....95–96
53
12, 15, 17
HARNESS,NEG.QUICK DISCONNECT.....79
DECAL,DANGER,BATTERY SAFETY.....15 E HARNESS,POS,QUICK DISCONNECT.....79
DECAL,DANGER,GEN SAFETY DPLS.....11–
ELBOW,070220-4-6.....81, 83 HARNESS,POS.FUSE TO MOTOR.....79
12, 15
ELBOW,070221-4-4.....83 HARNESS,WIRE-CONTROL. S SERIES....63–
DECAL,DANGER,MAN FORCE-CE.....17
64, 67–68
DECAL,DANGER,MAX 340 KG.....17
F HARNESS,WIRE-INTRLOCK.S SERIES....63–
DECAL,DANGER,MAX 600 LBS.....17
64, 67–68
DECAL,DANGER,MAX MANUAL FORCE FILTER,PICK-UP SCREEN***.....55, 57, 59, 61
HEATSINK ASSY W/DIODES (23442).....77
(ANSI).....17 FLASHTUBE,STRAIGHT,360DEG,BULB....101
HOOK BOLT 14".....49, 51, 53
DECAL,DANGER,TIP-OVER/FALL......11–12, FOOTPAD SERVICE KIT.....21
HOSE ASSY, PRESSURE SWITCH.....49, 51,
15 FORMING, CABLE/HOSE, ZINC.....71, 75
81
DECAL,DANGER-TIP OVER.....11–12, 15 FORMING, CHARGER
HOSE ASSY,PARKER,PRESSURE,DPL.....83
DECAL,INTERLOCK DISPLAY,DPL.....12, 15, MOUNT,SERVICE.....49, 51
HOSE ASSY,PARKER,RETURN,DPL.....83
17 FORMING, LASER LOCATOR.....99
HOSE ASSY,SYNFLEX,PRESSURE,DPL....81
DECAL,LABEL, CONTROL ACTIVATE......11– FORMING, PRESSURE SWITCH MNT.....49,
HOSE ASSY,SYNFLEX,RETURN,DPL.....81
12 51
HOUSING, GROUND CNTRL.BOX W/DECALS
DECAL,LABEL,20" OUTRIGGER-DPL.....17 FORMING, SEQUENCING, CARR, ZN.....43
AC.....67–68
DECAL,LABEL,26" OUTRIGGER-DPL.....17 FORMING,BATTERY HOLD DOWN.....53
HOUSING, GROUND CNTRL.BOX
DECAL,LABEL,FUNCTION ENABLE.....15, 17 FORMING,BATTERY LOCATOR.....53
W/DECALS,AC.....67–68
DECAL,LABEL,MANUAL NOT HERE...11–12, FORMING,DPL LS SERVICE KIT.....53
HYDRAULIC HOSE KIT,DPL.....81
15 FORMING,QUICK DISCONNECT BRKT.....79
DECAL,LABEL,OUTRIGGER LOAD DPL...15, FORMING,SEQUENCING CABLE BRKT.....43
17 FUSE ASSY-BOOM CHARGER.....77 I
DECAL,LABEL,PLATFORM OVERLOAD.....17 FUSE BLOCK, ANN & ANL FUSE....49, 51, 53 INSTRUCTIONS,INSTALL (96011).......63–64,
DECAL,LABEL,WHEEL LOAD, DPL.....15, 17 FUSE,175 AMP.....49, 51, 53 67–68
DECAL,LANYARD ANCHORAGE POINT...11– FUSE,5 AMP.....64, 68
12, 15, 17 FUSE,5 AMP,ATC.....64, 68
DECAL,NOTICE,20" OUTRIGGER-DPL.....11– FUSE,7.5 AMP,ATC.....64, 68
J
12 JUNCTION BLOCK,4X #4 SAE PORT.....53
FUSE,BATTERY CHARGER***.....79
DECAL,NOTICE,26" OUTRIGGER-DPL.....11– JUNCTION BOX.....71
12
DECAL,NOTICE,GUARD RAIL HANDLE....11–
G K
12, 15 GASKET, UK & DIN PWR. TO PLAT......95–96
KEY SINGLE***.....63–64, 67–68
DECAL,NOTICE,MAN FORCE-AUST.....15 GASKET, UK RECEPTACLE.....95–96
KEY,SINGLE***.....63–64, 67–68
DECAL,NOTICE,MAN FORCE/WIND,CE...11– GASKET-PRESSURE SWITCH
KEYS,10 PACK***.....63–64, 67–68
12 ENCLOS......49, 51
KEYSWITCH,2POS.MNTND W/BASE**.....63–
DECAL,NOTICE,MAX 500 LBS,CSA....11–12, GATE LATCH CASTING--DRILLED.....85, 87
64, 67–68
15 GAUGE-SIGHT.....55, 57, 59, 61
KEYSWITCH,3 POS. W/KEYS***....63–64, 67–
DECAL,NOTICE,MAX 600#,ANSI/CSA......11– GLIDE BUTTON,SIDE,GLL,.100 TK.....35, 37,
68
12, 15 39
GROUND CNTRL.BOX ASSY 12VDC....63–64

April 2017
KEYSWITCH,3 POS.W/KEYS & BASE......67– NUT,NYLOCK,3/8-24.....35, 37, 39 PLATE,STROBE/ALARM MTG,PAINTED....101

68 NUT,NYLOCK,8-32.....53 PLATE,UK POWER TO PLATFORM.....95–96
KIT, KEYSWITCH***.....63–64, 67–68 NUT,NYLOCK,M10X1.5.....21 PLATE,UK,POWER TO PLAT.....95–96
KIT,A/IWP/DPL,BKPSH ZA2 TO ZB5....63–64, NUT,NYLOCK,M6X1.00.....21 PLATE. JUNCTION BOX MNT.....71
67–68, 95–96 NUT,SOLENOID VALVE COIL.....47 PLATFORM FRAME WELDMENT,DPL......85,
KIT,BLACK SELECTOR SWITCH.....95–96 NUT,SOLENOID VALVE***.....55, 57, 59, 61 87
KIT,CHARGER,DPL.....79 NUT,WELD 1/4-20, PLATED L.L.**.......27, 29, PLUG, PIPE, FLUSH 1/4 PTF.....55, 57, 59, 61
KIT,ESTOP, A/IWP/DPL.....63–64, 67–68, 96 31, 41, 43, 45, 71, 73, 75 PLUG,CAP,.875¾ X .172 GRIP.....71
KIT,FOOTPAD,AWP.....21 NUT,WING,1/4-20.....49, 51, 53 PLUG,CONNECTOR,FEMALE*.....63–64, 68,
KIT,GASKET,UK POWER TO PLAT......95–96 NUT,WOOD,1/4-20.....85, 87 73, 89, 95–96
KIT,KEYSWITCH, A/IWP/DPL,2PKS.....63–64, PLUG,CONNECTOR,MALE*.....64, 68, 71, 73
67–68 O PLUG,NYLON .812 BLACK DOMED.....64
KIT,SRV, DPL PRES SWITCH, CE.......49, 51, PLUG,PWR,UK,16AMP,3PIN,BLK.....79
O-STYLE RETAINING RING.....51
53 P LY W O O D P L AT F O R M ,
OUTLET BOX CAP.....45, 73
KIT,SRV,AC110,LOAD SENSE,CE.....53 SELF-EXTINGUISHING.....87
OUTLET BOX, DRILLED DPL.....73
KIT,SRV,AC220,LOAD SENSE,CE.....53 PLYWOOD, STD PLATFORM,DPL-SS.......85,
OUTLET BOX,4X4X2,DPL.....71
KIT,SRV,DC12V,LOAD SENSE,CE.....53 87
OUTLET BOX,OVAL,DRILLED (LL19).....45
KIT,SRV,DPL PRS SWCH WIRE ASSY......49, POWER CABLE ASSY,DPL25/30CE....63–64,
OUTLET,110V GFCI***.....95–96
51 68
OUTRIG.ASSY.DPL-25',ANSI,DPL**.....23
KNOB,TIMER.....77 POWER CABLE ASSY,DPL35CE.....63–64, 68
OUTRIG.ASSY.DPL-25',CE **.....23
POWER CABLE,MAST TO PLAT....63–64, 68,
OUTRIG.ASSY.DPL-30'&35',ANSI**.....23
L 73, 89, 95–96
OUTRIG.ASSY.DPL-30'&35',CE **.....23
POWER CABLE,MAST/BASE,DPL-S...64, 68,
LADDER, WELDMENT, DPL.....19 OUTRIG.ASSY.DPL-30'&35',CE,DPL.....23
71, 73
LADDER,LINK.PIVOT LATCH,PTD.....19 OUTRIG.ASSY.DPL-30'&35',CSA **.....23
POWER CABLE,MAST/PLAT....63–64, 68, 95–
LANYARD ATTACHMENT, DPL.....91, 93 OUTRIG.ASSY.DPL-30'&35',CSA**.....23
96
LASER,LOCATING ACCESSORY.....99 OUTRIG.ASSY.DPL-30'&35'ANSI **.....23
POWER CORD, IEC 320 BLANK.....79
LED, RED FLASHING.....95–96 OUTRIG.TUBE ASSY.20",ANSI,DPL.....23
POWER CORD, UK 110.....79
LENS,AMBER,STROBE,FIREBOLT.....101 OUTRIG.TUBE ASSY.20",CE,DPL.....23
POWER CORD,NOVON***.....79
LEVEL,BUBBLE.....19 OUTRIG.TUBE ASSY.20",CSA,DPL*.....23
POWER CORD,UK-HIGH VOLTAGE***.....79
LEVELING JACK ASSEMBLY,AWP***.....21 OUTRIG.TUBE ASSY.26",ANSI,DPL.....23
POWER CORD,US 110***.....79
LEVELING JACK CASTING,AWP.....21 OUTRIG.TUBE ASSY.26",CE,DPL.....23
POWER CORD-CONT. BOX EURO 220V...64,
LEVELING ROD.....21 OUTRIG.TUBE ASSY.26",CSA,DPL.....23
68
LEVER,MANUAL LOWERING,DPL.....47 OUTRIG.TUBE ASSY.30.5",CSA,DPL.....23
POWER CORD-CONT. BOX UK 110V.......64,
LOCK, CONNECTOR.....79 OUTRIG.TUBE ASSY.36",CSA,DPL.....23
68
LOCKNUT,ELEC,1/2".....64, 68, 71, 101 OUTRIGGER ASSY.DPL-25',ANSI**.....23
POWER CORD-CONT. BOX UK 220V.......64,
OUTRIGGER ASSY.DPL-25',CE,DPL.....23
68
M OUTRIGGER ASSY.DPL-25',CSA **.....23
POWER UNIT,85V AC.....61
OUTRIGGER TUBE ASSY.20",CE,DPL.....23
MAST BRACE, SHORT LEFT DPL.....19 POWER UNIT,AC,DPL CE.....61
OUTRIGGER TUBE ASSY.26",CE,DPL.....23
MAST BRACE, SHORT, RIGHT, DPL.....19 POWER UNIT,AC,DPL***.....59, 61
MAST BRACE,SHORT.....19 POWER UNIT,DC,DPL.....57
MAST STIFFENER ASSY., DPL-25S.....45 P POWER UNIT,DC,DPL***.....55, 57
MAST STIFFENER ASSY., DPL-30S.....45 PCB,ASSY,AWP/IWP/DPL/CWP.....64, 68 PRESSURE SWITCH BRACKET.....51
MAST STIFFENER ASSY., DPL-35S.....45 PIGTAIL,ASSY,AC/DC SJO 14/3**.....68 PULL HANDLE.....19
MOTOR, 115/230V AC.....59, 61 PIN CONNECTOR,FEMALE ***.....64, 68, 71, PULLEY MOUNT BLOCK, DPL"BLUE".....41
MOTOR,115/230V AC (124198).....59, 61 73 PULLEY W/BEARING,ALUMINUM***.....41
MOTOR,12V DC***.....55, 57 PIN CONNECTOR,MALE....63–64, 68, 73, 89, PULLEY W/BEARINGS.....25, 27, 29, 31
MOUNT,MAST LIMIT SWITCH.....45 95–96 PULLEY, 6203.....41
PIN,CONNECTOR,IEC320.....79 PULLEY,ELEC.CNTRL.CABLE,AWP....71, 73,
PIN,COTTER,.125 X .75.....91, 93 75
N PIN,GROOVED,.200 X .50*.....35, 37, 39 PULLEY,SEQUENCING,NYLATRON.....43
NIPPLE,1/2" CONDUIT.....95–96 PULLEY,SMALL CHAIN.....27, 29, 31
PIN,GROOVED- .200 X .75*.....35, 37, 39
NUT - PLASTIC,RING FOR ALARMS...95–96, PUMP ASSEMBLY.....59, 61
PIN,LOCK,SHORT***.....19, 45, 85, 87
101 PUMP ASSEMBLY,MONARCH,AC/DC***...55,
PIN,OUTRIGGER LOCK.....19
NUT, LP NYLOCK, 3/8-16...21, 25, 27, 29, 31, 57
PIN,ROLL,.188 X 1.25**.....91, 93
33, 47, 85, 87
PLAT.ASSY.,W/DECALS DPL-S.....85, 87
NUT,COUPLER,10-24 X .75.....64, 68
PLAT.DECK,PLYWOOD,DPL S-SERIES.....85 R
NUT,HEX,10-32.....49, 51, 101
PLAT.END RAIL W/DECAL, DPL-S**.....85, 87
NUT,HEX,3/8-16.....25, 27, 29, 31 RAIL HANDLE BAR DPL.....85, 87
PLAT.SIDE RAIL W/DECALS, DPL-S.....85, 87
NUT,HEX,M10X1.5.LP.....21 RAILING CATCH CASTING--DRILLED......85,
PLATE, COL 1 BACKPLATE.....45
NUT,LP NYLOCK,1/2-13.....25, 35, 37, 39, 45 87
PLATE, LANYARD ATTACHMENT.....91, 93
NUT,LP NYLOCK,1/4-20.....53, 71, 75 RECEPTACLE-MOTOR BASE,115 VAC.....77
PLATE, LED-ALARM PANEL.....95–96
NUT,LP NYLOCK,1/4-28.....47 RELAY,MOTOR CONTACTOR.....68
PLATE,CYLINDER MOUNT,PAINTED.....25
NUT,LP NYLOCK,5/8-11.....25 RELAY,SPDT,12V(AUTO)**.....53, 64
PLATE,DPL LS SERVICE KIT.....53
NUT,NYLOCK,1/2-13.....19 RESERVOIR W/DECAL,DPL S-SERIES.....55,
PLATE,FOOTPAD RETAINER.....21
NUT,NYLOCK,1/4-20.....19, 41, 43, 45, 49, 51, 57, 59, 61
PLATE,J-BOX MOUNT,DPL***.....71
53, 71, 85, 87, 89, 101 RETROFIT KIT,MAST SEQ,DPL25.....43
PLATE,LATCH GUIDE,PAINTED.....91, 93
NUT,NYLOCK,10-24.....47 RETROFIT KIT,MAST SEQ,DPL30.....43
PLATE,LINKAGE,DPL**.....19
NUT,NYLOCK,3/8-16.....19, 35, 37, 39, 45, 47, RETROFIT KIT,MAST SEQ,DPL35.....43
PLATE,PANEL,AWP95.....64, 68
91, 93, 101 RIVET,ALUM,ALUM,P,.156 X .375.....33

April 2017
RIVET,STEEL,P, .25 X .375.....45 SHIM NUT,ADJUSTER.....25, 27, 29, 31 VALVE,NC SOLENOID,MANUAL LWR.....47
RIVET,STL,STL.MAN,P,.25 X .25.....85, 87, 89 SHIM,SIDE PAD.....25, 27, 29, 31 VALVE,RELIEF KIT,MONARCH**....55, 57, 59,
ROCKER,MANUAL LOWERING,DPL.....47 SLIDE BLOCK,CARRIAGE%%.....33 61
ROLLER ARM,LIMIT SWITCH***.....45 SLIDING LID.....49, 51, 53 VALVE-CHECK KIT.....55, 57, 59, 61
ROLLER, MACHINED AWP***.....33 SOLENOID STRAP, MONARCH**.....57
ROLLER,PLASTIC,AWP96**.....25, 27, 29, 31 SOLENOID STRAP.MONARCH.....57 W
SOLENOID,MOTOR START.....57
WASHER, LOCK, .25.....19, 27, 29, 31, 89
S SOLENOID,MOTOR START***.....55, 57
WASHER, LOCK, .375.....49, 51
SPACER, 1/4ID3/8OD, .875LG.....71, 73, 75
SCREW, HHC, 1/4-20 X .5....41, 45, 71, 73, 75 WASHER,FENDER,.25 X 1.25 X.062.....43
SPACER, TRANSFORMER**.....64, 68
SCREW, HHC, 1/4-20 X .625.....75 WASHER,FLAT,M10,ZINC PLTD......71, 73, 75
SPACER,.560 AWP MAST.....27, 29, 31
SCREW,BHHS,3/8-16 X 1.....85, 87 WASHER,FLAT,M6 PLTD......71, 73, 75
SPACER,NYL .25 X .69 X .25.....85, 87
SCREW,FHM,10-32 X .75.....49, 51 WASHER,FLAT,USS,1/2",Y.....19, 35, 37, 39
SPACER,SHAFT,.310.....27, 29, 31
SCREW,FHM,10-32 X 1.....49, 51, 53 WASHER,FLAT,USS,1/4"Y.......19, 41, 49, 51,
SPACER,SHAFT,.840"LG.....27, 29, 31
SCREW,FHM,10-32X.5PHIL.W/PATCH.....21 53, 85, 87
SPACER,SHAFT,1.400.....27, 29, 31
SCREW,FHS,1/4-20 X 1.....85 WASHER,FLAT,USS,3/8",Y......19, 25, 27, 29,
SPACER,TRANSFORMER**.....64, 68
SCREW,FHS,1/4-20 X 2.25.....35, 37, 39 31, 33, 47, 49, 51
SPACER,TUBE,1/4X3/8X.50"LONG.....43
SCREW,FHS,3/8-16 X .75.....25, 27, 29, 31 WASHER,FLAT,USS,5/16",Y.....35, 37, 39, 91,
SPRING, TENSION CABLE.....43
SCREW,FHS,3/8-16 X 2 GRD.8.....21 93
SPRING,.063X.60X3.5 LONG.....91, 93
SCREW,FHS,3/8-16 X 2.25.....35, 37, 39 WASHER,LOCK SPLIT,6MM,11.8MM.....21
SPRING,CONTROL CABLE, AWP.....71, 75
SCREW,HHC,1/2-13 X 1.25 GR5.....41 WASHER,LOCK,0.5".....19
STROBE, AC COMPAT., 12-80V AMB.....101
SCREW,HHC,1/2-13 X 1.375.....19 WASHER,SHIM,.5 X .875 X .063....25, 27, 29,
STRUT,TILTBACK,FRONT,L.H.AWP96.....19
SCREW,HHC,1/2-13 X 7.5.....25 31, 33, 41, 47
STRUT,TILTBACK,FRONT,R.H.AWP96.....19
SCREW,HHC,1/2-13 X.75.....19, 45 WASHER,SHIM,.938 X 1.37 X .048.....25, 27,
SVC KIT,UK RECEPT.REPLACEMENT.....95–
SCREW,HHC,1/4-20 X .75.......19, 41, 43, 49, 29, 31
96
51, 53, 71, 85, 87, 89, 101 WELDMENT,LANYARD ANCHOR.....93
SWITCH, PRESSURE,0-3000PSI ADJ......49,
SCREW,HHC,1/4-20 X 1.....45, 49, 51, 53, 71 WIRE ASSY,DWG,DPL PRESS SWITCH...49,
51, 53
SCREW,HHC,1/4-20 X 1.25.....41, 71, 73, 75 51, 53
SWITCH,LIMIT.....89
SCREW,HHC,1/4-20 X 1.5.....53 WIRE CABLE,14/3 CON.TPE JKT*.....68
SWITCH,LIMIT,W/ROLLER ARM***.....45
SCREW,HHC,1/4-20 X 1.75.....41 WIRE CABLE,16/2 SJO,BULK.....89
SWITCH,PRESS,ADJSTBLE,OVRLD.....49, 51
SCREW,HHC,3/8-16 X 1.....45, 47, 49, 51, 101 WIRE CABLE,16/6,SO,BULK.....73, 89
SWITCH,SELECTOR,BLACK.....95–96
SCREW,HHC,3/8-16 X 1.25 GRD 5.....19, 45 WIRE CABLE,18/2 SJO,BULK.....45
SCREW,HHC,3/8-16 X 1.50,GR5....19, 47, 91, WIRE CABLE,18GA/7CONDUCTOR.....71
93 T WIRE LOOM,.413" NON-SLIT***.....71
SCREW,HHC,3/8-16 X 1.75,GRD.8......45, 91, T-BOX,2.75 X 4.5 X 2.0.....95–96
93 T-BOX,2.75 X 4.5 X 2.0 IND......89
SCREW,HHC,5/8-11 X 8.00.....25 TEE,BRANCH,070429-4-4.....83
SCREW,HHC,M6 X 40.....21 TEE,RUN,070432-4.....83
SCREW,HHC,M6-12MM.....21 TEE,UNION,070401-4.....81
SCREW,PHIL,8-32X.50,SELF TAP.....71 TERM.STRIP ASSY.CONRL BOX-DC**
SCREW,PHIL,PHM,10-24 X.38,SEMS.......55, (43621).....64
57, 59, 61, 64, 68, 95–96 TERMINAL ASSY, CONTROL BOX, DC.....64
SCREW,PHIL,PHM,10-24 X.5,SEMS.....95–96 TERMINAL, 2 CONDUCTOR.....64, 68
SCREW,PHIL,PHM,10-32 X.38,SEMS....64, 68 TERMINAL, 4 CONDUCTOR.....64, 68
SCREW,PHIL,PHM,6-32X.38,SF.TAP.........63– TERMINAL, END PLATE.....64, 68
64, 67–68 TERMINAL,2 CONDUCTOR.....68
SCREW,PHILLIPS,PHM,8-32 X .5.....53 TERMINAL,4 CONDUCTOR.....64, 68
SCREW,PHILLIPS,PHM,8-32 X.25**.....63–64, TERMINAL,END PLATE.....64, 68
67–68 THREADED ROD,10-24.....47
SCREW,PHM,1/4-20X.25 PHL.....43 TIE DOWN,D-RING.....87, 93
SCREW,PHM,1/4-20X.5 PHIL...27, 29, 31, 43, TIMER ASSY,CHARGER MOD.#13310.....77
53 TIMER,12HR,CHARGER MOD.#2002**.....77
SCREW,RHM 10-24 X 2.75**.....64, 68 TIMER,16HR,CHARGER MOD.#9817.....77
SCREW,RHM,10-24 X 3**.....64, 68 TOOL TRAY ACCESSORY***.....99
SCREW,RHM,10-32 X .75.....101 TRANSFORMER (8029).....77
SCREW,RHM,10-32 X 1.5.....89 TRANSFORMER (8030 & 8031).....77
SCREW,SHC,1/4-20 X .875.....43 TRANSFORMER (S-SERIES)****.....68
SCREW,SHC,M10X1.5X55.....21 TUBE - SUCTION, PWR UNIT, TMZ.....57, 61
SCREWDRIVER,TERMINAL BLOCK.....67–68 TUBE CADDY,AWP PLATFORM***.....99
SEAL KIT,35736,37 SAME AS38168.....47 TUBE,INTERNAL RETURN (41888)**....57, 61
SEAL KIT,DONYANG CYL (35737)*.....47 TUBE,LADDER PIVOT,PAINTED DPL.....19
SEAL,CABLE CONNECTOR,HT SHRINK..63– TUBE,VINYL, 1.00"OD X .75 ID.....85, 87
64, 68, 71, 73, 89, 95–96
SEAL,MOTOR.....55, 57, 59, 61 V
SEAL,O-RING,PUMP***.....55, 57, 59
VALVE BODY,#8-2,#4 PORTS.....47, 53
SEQUENCING CABLE ASSY.,DPL-S.....41
VALVE,2-POS 2-WAY***.....55, 57, 59, 61
SHAFT ASSY.SIDE RAIL LATCH-DPL.......91,
VALVE,CARTRIDGE***.....47
93
VALVE,FLOW CONTROL PREAS.COMP......47
SHAFT,LIFTING CHAINS,20MM DIA....25, 27,
VALVE,HYDRAULIC CHECK.....47
29, 31

April 2017

April 2017
Fitting Cross References

April 2017
Fitting Cross References (Continued)

April 2017

April 2017

April 2017

April 2017

April 2017

Parts Manual from SN 1596-101 to 1501-915 and
Part No.
Rev G5
40461
from SN DPL02-916 to DPL16-2311 and
DPL-25S, DPL-30S, DPL-35S from SN DPL16G-2312 to DPL16G-2599 and
from SN DPLG-2600

DPL-25S DPL-30S DPL-35S: Serial Number Range

Caricato da

Informazioni sul documento

Titolo originale

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

DPL-25S DPL-30S DPL-35S: Serial Number Range

Caricato da

Copyright:

Formati disponibili

Serial Number Range

DPL-25S from SN 1596-101 to 1501-915

DPL-30S from SN DPL02-916 to

Part No. 40461

2 DPL-25S, DPL-30S, DPL-35S Part No. 40461

How to Read Your Serial Number

Part No. 40461 DPL-25S, DPL-30S, DPL-35S 3

402.2 Battery and Battery Charger Installation (from SN

400 Power Groups

4 DPL-25S, DPL-30S, DPL-35S Part No. 40461

Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 40461 DPL-25S, DPL-30S, DPL-35S 5

6 DPL-25S, DPL-30S, DPL-35S Part No. 40461

Parts Stocking List

Part No. 40461 DPL-25S, DPL-30S, DPL-35S 7

How To Order Parts

8 DPL-25S, DPL-30S, DPL-35S Part No. 40461

Fax Order Form

Part No. 40461 DPL-25S, DPL-30S, DPL-35S 9

101.1 Decals (to serial number DPL04-1188)

10 DPL-25S, DPL-30S, DPL-35S Part No. 40461

101.1 Decals (to serial number DPL04-1188)

-- 41221GT DECAL KIT,SAFE/INSTRUCT.,DPL-S 20 40516GT DECAL,DANGER,BATT

Part No. 40461 DPL-25S, DPL-30S, DPL-35S 11

101.1 Decals (to serial number DPL04-1188)

Item Part No. Description Qty.

34 72893GT DECAL,INTERLOCK DISPLAY,DPL.......1

12 DPL-25S, DPL-30S, DPL-35S Part No. 40461

101.1 Decals (to serial number DPL04-1188)

This Page Intentionally Left Blank

Part No. 40461 DPL-25S, DPL-30S, DPL-35S 13

102.1 Decals with Words (from serial number DPL04-1189)

14 DPL-25S, DPL-30S, DPL-35S Part No. 40461

102.1 Decals with Words (from serial number DPL04-1189)

-- 41222GT DECAL KIT,SAF/INSTRU,PLAT.ONLY 29 82802GT DECAL,LABEL,FUNCTION ENABLE.....1

Part No. 40461 DPL-25S, DPL-30S, DPL-35S 15

103.1 Decals with Symbols (from serial number DPL04-1189)

16 DPL-25S, DPL-30S, DPL-35S Part No. 40461

103.1 Decals with Symbols (from serial number DPL04-1189)

Item Part No. Description Qty.

-- 107033GT DECAL KIT,SAF/INSTRU,PLAT, SYM

Part No. 40461 DPL-25S, DPL-30S, DPL-35S 17

201.1 Base and Ladder Assembly

18 DPL-25S, DPL-30S, DPL-35S Part No. 40461

201.1 Base and Ladder Assembly

1 6090GT SCREW,HHC,1/4-20 X .75 24C 107030GT BASE ASSY.W/WORDS, DPLSS

Part No. 40461 DPL-25S, DPL-30S, DPL-35S 19

202.1 Outrigger Assembly

20 DPL-25S, DPL-30S, DPL-35S Part No. 40461

202.1 Outrigger Assembly

Item Part No. Description Qty.

-- 109713GT LEVELING JACK ASSEMBLY,AWP***

Part No. 40461 DPL-25S, DPL-30S, DPL-35S 21

202.2 Outrigger Assembly Cross Reference

22 DPL-25S, DPL-30S, DPL-35S Part No. 40461

202.2 Outrigger Assembly Cross Reference

Item Part No. Description Qty.

Part No. 40461 DPL-25S, DPL-30S, DPL-35S 23

301.1 Number 1 and 2 Column Assemblies

24 DPL-25S, DPL-30S, DPL-35S Part No. 40461

301.1 Number 1 and 2 Column Assemblies

Item Part No. Description Qty.