SAGAR CEMENT LIMITED 18 MW CP

Boiler Log Book

DESIGN VALUE
S.N TAG DESCRIPTION UNIT 100% BMCR 6AM 7AM 8AM 9AM 10AM 11AM 12PM 1PM 2PM 3PM 4PM

1 Generation MW 0-18
2 Steam Flow TPH 80
3 Main Steam Pressure Kg/cm2 109
4 Main Steam Temperature Deg. C 540 ± 5
5 Drum Level % 50%
6 Drum Pressure kg/cm2 < 120
7 Feed Water Flow TPH < 90

8 W.W O/L TEMP Deg. C 360 - 380

9 PSH-1 O/L TEMP Deg. C 380 - 400
10 PSH-2 I/L TEMP Deg. C 360 - 380
11 PSH-2 O/L TEMP Deg. C 430 - 450
12 SSH-2 I/L TEMP Deg. C 420 - 440

13 Make Up Water Flow TPH

14 DEAERATOR PRESS kg/cm2 5.3
15 DEAERATOR TEMP Deg. C 160
16 DEAERATOR LEVEL 45-70 45-70
17 BFP No
18 BFP VFD % 50 - 100%
19 BFP RPM RPM 1500 - 3000
20 BFP Current A
21 BFP Suction DP mmwc < 1800
22 BFP Discharge Pressure Kg/cm2 42 -180
23 Attemperator-1 Flow TPH < 3.7
24 Attemperator-2 Flow TPH < 1.6
25 FD WTR TEMP at HP Heater I/L Deg. C 160
26 ECO I/L FD WTR PRESS Kg/cm2 115 - 125
27 ECO I/L FD WTR TEMP Deg. C < 240
28 ECO O/L FD WTR TEMP Deg. C < 290

29 TOT PA FLOW TPH < 46.2

30 VFD Command % 10 - 100
31 PA FAN RPM RPM
32 PA FAN Current A
33 PA FAN DISC Press mmwc 1100 - 1400
34 PA PR APH O/L mmwc 1050 - 1350
35 PA HOT AIR TEMP Deg. C < 240
36 PA TO WB FLOW TPH < 45
37 WB Pressure mmwc 1050 - 1300
38 PA TO MDC airslide HDR Press mmwc 1050 - 1350

39 TOT SA FLOW TPH < 58

40 VFD Command % 10 - 100
41 SA FAN RPM RPM
42 SA FAN Current A
43 SA FAN DISC Press mmwc 960 - 980
44 SA APH O/L PR mmwc 910 - 930
45 SA HOT AIR TEMP Deg. C < 228
46 SA TO OFA FLOW TPH < 34
47 SA TO BURNER FLOW TPH < 4.5
48 SA TO Bed Ash Coolers FLOW TPH < 12
49 SA TO DCF seal air Press mmwc > 500

50 ID FAN RPM RPM 150 - 900

51 ID FAN Current A
52 VFD Command % 10 - 100
 DESIGN VALUE
S.N TAG DESCRIPTION UNIT 100% BMCR

53 O2 LVL % 3.2 - 5
54 SOX LVL %
55 NOX LVL %
56 CO ppm < 150
57 SPM mg/Nm3 < 50
58 BED TMP-1 Deg. C 875 - 890
59 BED TMP-2 Deg. C 875 - 890
60 BED TMP-3 Deg. C 875 - 890
61 BED TMP-4 Deg. C 875 - 890
62 BED TMP-5 Deg. C 875 - 890
63 BED TMP-6 Deg. C 875 - 890
64 FUR BM Row-1 Avg.TEMP Deg. C 890 - 910
65 FUR BM Row-2 Avg.TEMP Deg. C 890 - 910
66 FLU GAS TEMP SSH I/L Deg. C 830 - 850
67 FLU GAS TEMP PSH-2 I/L Deg. C 680 - 700
68 FLU GAS TEMP PSH-1 I/L Deg. C 520 - 540
69 FLU GAS TMP ECO I/L Deg. C 450 - 470
70 FLU GAS TEMP MDC I/L Deg. C 280 - 300
71 FLU GAS TMP APH I/L Deg. C 280 - 300
72 FLU GAS TMP ESP I/L Deg. C < 145
73 FLU GAS TMP ESP o/L Deg. C < 130
74 FUR PR mmWC -5
75 FLU GAS PR U beam O/L mmWC -28
76 FLU GAS PR ECO O/L mmWC -60
77 FLU GAS PR MDC O/L mmWC -70
78 FLU GAS PR APH O/L mmWC -221
79 FLU GAS PR ESP O/L mmWC -226
80 FLU GAS PR IDF O/L mmWC 9
81 WB Lower DP mmWC 380 - 400
82 WB LOW-MID DP mmWC 700 - 750
83 WB MID- UP DP mmWC 100 - 150
84 WB Pressure mmwc 1050 - 1300
85 DCF-1 SPEED % 10-80
86 DCF-2 SPEED % 10-80
87 DCF-3 SPEED % 10-80
88 DCF-4 SPEED % 10-80
89 MDC-COMMAND % 0-45
90 MDC-1 RPM
91 MDC-2 RPM

DCS Engineer Shift Engineer

A A Plant Manager

B B

C C
MW CPP

5PM 6PM 7PM 8PM 9PM 10PM 11PM 12AM 1AM 2AM 3AM 4AM 5AM