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A review of cryogenic treatment on cutting tools

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DOI: 10.1007/s00170-014-6755-x

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Int J Adv Manuf Technol
DOI 10.1007/s00170-014-6755-x

ORIGINAL ARTICLE

A review of cryogenic treatment on cutting tools


Sıtkı Akincioğlu & Hasan Gökkaya & İlyas Uygur

Received: 18 August 2014 / Accepted: 22 December 2014


# Springer-Verlag London 2015

Abstract Enhancing the performance of cutting tools is an (Table 1). Cryogenic treatment began to be used in the late
important factor in reducing production costs. Cutting tools are sixteenth century to enhance the mechanical properties of
subjected to processes such as heat treatment and coating in materials [2]. In 1937, it was found that cryogenic treatment
order to improve their performance. Cryogenic treatment, which had positive effects on tool performance [3, 4]. Cryogenic
is also known as sub-zero heat treatment, has made significant treatment has a wide range of applications such as in ferrous or
contributions to the improvement of wear resistance, tool life, non-ferrous metal alloys, plastics, ceramics, and carbides as
dimensional integrity, and product quality of cutting tools. The well as in the processes of cooling [5–14] and cutting [15–24].
mode of application of cryogenic treatment and the type of Cryogenic treatment is a type of heat treatment applied to
cutting tool both affect tool performance. Therefore, it is neces- materials at low temperatures [1]. During cryogenic treatments,
sary to examine the way cryogenic treatment is applied to cutting samples are cooled gradually by means of a control unit using
tools and its effects on their performance. This study reviews the gases such as nitrogen and helium cooled by the system to
literature on the performance of cryo-treated cutting tools. temperatures varying between −80 and −196 °C. After a waiting
period, the samples are gradually brought back up to room
temperature [25–27]. Owing to the cryogenic treatment applied
Keywords Cryogenic treatment . Cutting tool . Tool life .
to cutting tools, improvements in such tool features as abrasion
Tool wear
resistance, hardness, toughness, and electrical conductivity are
ensured by the constriction resulting from cooling and the
subsequent homogeneity of the carbide distribution. In recent
1 Introduction years, the use of cryogenic treatment has become widespread as
a method for increasing the performance of chip breaker tools.
The word “cryogenic” originates from the Greek word “krys” The extensive use of this method in industry arose as it is
which means cold. Heat treatment applied at unconventionally cheaper and easier to apply compared to other treatments for
low temperatures is referred to as cryogenic [1]. This treat- increasing tool performance such as application of a coating.
ment has been given different names in different sources Cryogenic treatment applied at temperatures between −80
and −140 °C is termed shallow cryogenic, while treatment
applied at between −140 and −196 °C is termed deep cryo-
S. Akincioğlu (*) genic treatment [28–37]. Cryogenic treatment is applied on
Gümüşova Vocational School of Higher Education, Düzce materials such as cutting tools, race car engines, brake discs,
University, Düzce, Turkey tool steel, alloy steel, plastics, and composites [38–44]. Cryo-
e-mail: sitkiakincioglu@gmail.com
genic treatment has various fields of application, taking into
H. Gökkaya account different variables such as soaking temperature, hold-
Machine Engineering, Karabük Universty, Karabük 78600, Turkey ing time, and cooling speed [4, 45–48]. Cryogenic treatment
e-mail: hgokkaya@hotmail.com has many advantages as it improves the properties of cutting
tools. The treatment results in the conversion of austenite to
İ. Uygur
Machine Engineering, Düzce Universty, Düzce, Turkey martensite, increased toughness and hardness, homogenous
e-mail: ilyasuygur@duzce.edu.tr carbide distribution, and transformation of retained austenite
Int J Adv Manuf Technol

Table 1 Different terms used for cryogenic treatment [20, 41, 45, 46, behavior in turning, revealed a significant improvement in
52, 54]
tungsten carbide inserts having three tempering cycles after
Number Naming cryogenic treatment, with only marginal differences for inserts
subjected to two cycles of tempering [51].
1 Cryo Cryogenic treatment has recently been applied to enhance the
2 Cryogenics wear resistance, toughness, and tool life of cutting tools [10,
3 Cryoprocessing 27–29, 60–67]. Yong et al. reported and analyzed the differences
4 Cryogenic processing in tool performance between cryogenically treated and untreated
5 Cryogenic treatment tungsten carbide tool inserts during the high-speed milling of
6 Cryogenating medium carbon steel. They found that cryogenically treated
7 Cryogenic stress relief tools exhibited better tool wear resistance than untreated ones
8 Cryogenically treated [61]. In order to understand the effect of cooling, Gill et al. [63]
9 Cryotempering carried out an investigation of the wear behavior of cryogeni-
10 Deep cryogenic treatment (DCT) cally treated tungsten carbide inserts in turning. They found that
11 Deep cryogenic tempering cryogenically treated tungsten carbide (WC–Co) inserts per-
12 Cryogenic hardening formed significantly better in wet turning conditions under both
13 Sub-zero continuous and interrupted machining modes, especially at
14 Shallow cryogenic treatment higher cutting speeds. They recorded a considerable increase
15 Cryo-treated in the tool life of cryogenically treated tungsten carbide. They
16 Deep subzero process also investigated the metallurgical and mechanical characteriza-
17 Cryogenic thermal cycling treatment tions of cryogenically treated tungsten carbide in terms of α-,
β-, γ-, and η-phase particles and wear behavior. The micro-
structures obtained after cryogenic treatments were character-
at low temperatures in tool steels [49–53]. These improve- ized in order to comprehend the influence of cryogenic treat-
ments in cutting tool properties increase tool life, decrease tool ment on the nature, size, and distribution of α-, β-, γ-, and η-
wear and cutting forces, and enhance surface roughness [31, phase particles as compared to the untreated specimen. The
54–56]. Shirbhate et al. investigated the impact of two vari- significant improvement in wear resistance of cryogenically
ables in cryogenic treatment, the soaking temperature and treated tungsten carbide material was attributed to the refine-
soaking period, on the performance of drills in terms of cutting ment and crystallographic alignment of the hard α-phase parti-
torque and surface finish of the workpiece in a drilling oper- cles, the decreased amount of cobalt binder β-phase, and the
ation. They found that the soaking temperature and soaking precipitation of fine eta (η)-carbides [68]. Furthermore, Gill
time had a great impact on the performance of the drilling et al. carried out a study in order to discover the mechanism
operation in terms of the selected response variables like for the enhanced tool life, wear behavior, and machining per-
roughness value and torque. The use of cryogenic treatment formance of cryogenically treated tungsten carbide inserts in
has had a great effect on industrial productivity in terms of the orthogonal turning. They found that cryogenic treatment effec-
improved tool life of drills and other such cutting tools made tively enhanced the cutting life of the inserts by significantly
of the same material [57]. Ramji et al. conducted drilling resisting the chipping, notch, and plastic deformation wear.
experiments using non-treated, cryogenically treated, and Additionally, the precipitation of η-phase carbides was found
tempered carbide tipped drills at various levels of cutting to be responsible for enhancing the cutting life of the tungsten
speed, feed, and tool conditions in order to study the effects carbide turning inserts [69].
of thrust, torque, and surface roughness of drilled holes. Scientific studies have revealed that cryogenic treatment
Cryogenically treated and cryogenically treated plus double- applied on cutting tools improves mechanical properties such
tempered inserts showed superior results in terms of reduced as workpiece surface roughness, homogeneous carbide distri-
forces, tool wear, and surface roughness of the drilled holes bution, hardness, and toughness [28, 29, 70–75]. However,
[58]. Dogra et al. compared the performance of cubic boron sufficient information about the application of cryogenic treat-
nitride (CBN) inserts with coated carbide and cryogenically ment to cutting tools is lacking. In addition, the cryogenic
treated coated and uncoated carbide inserts in terms of flank processing application system has a high initial investment
wear, surface roughness, white layer formation, and micro- cost, which is a disadvantage in terms of the applicability of
hardness variation under dry cutting conditions for the finish the process.
turning of hardened AISI H11 steel. The white layer formation The forces that occur during machining, including param-
and micro-hardness variation was less while turning with eters such as pressure, friction, heat formation, and wear
cryogenically treated carbide inserts than with the CBN and require the cutting tool to have wear resistance at high tem-
untreated carbide ones [59]. Kalsi et al., in their study of wear peratures, good chemical stability, high heat conductibility to
Int J Adv Manuf Technol

Fig. 1 Schematic presentation of


cryogenic treatment applied in a
controlled manner

prevent heat accumulation, and an adequate degree of tough- wear resistance of cutting tools [25–51]. Studies have
ness against impacts [76–78]. Various methods are used to shown that cryogenic treatment increases the hardness,
improve the performance of cutting tools including coating, wear resistance, toughness, abrasive resistance, and tool
cutting corner and chip breaker designs and heat treatment. life of cutting tools [30–51]. Important parameters in
The historical process, areas of usage, and types of cryogenic treatment which affect tool performance are
cryogenic treatment along with its applications and ef- cutting tool type, cooling speed, soaking period, soaking
fects have been examined in this study. Additionally, temperature, and tempering process [2, 28, 45–48].
research dealing with wear resistance and its effects on Therefore, in order to achieve higher efficiency, it is
tool performance, tool life, shear force, and electrical important to perform cryogenic treatment under suitable
and thermal conductivity as well as the effects of conditions according to the type of tool.
metallurgic variations and workpiece surface roughness Various gases such as helium, oxygen, nitrogen, and
on cutting tools has been surveyed. neon are used for cryogenic treatment [74, 79, 80].
Nitrogen constitutes a significant portion (78.03 %) of
the atmosphere, and liquid nitrogen, the most commonly
2 Cryogenic treatment used gas in cryogenic treatment applications [4, 25, 28],
is generally abbreviated as LN2 [75]. Considering that
Academic research in recent years has reported that cryogenic cryogenic treatment has a wide range of applications in
treatment is an effective method that enhances the tool life and sectors such as manufacturing, automotive, aviation,

Fig. 2 Temporal temperature


variations of the cryogenic
treatment process
Int J Adv Manuf Technol

Fig. 3 Cryogenic treatment


cycle. a SCT tool. b DCT tool
[35]

electronic, food processing, and health (for cooling pur- cryogenic temperature (Fig. 2) [45, 46, 71]. A review of
poses), it is inevitable that a widely available element previous studies reveals that when the samples are directly
would be used in this treatment. This gas is colorless, exposed to cryogenic heat, micro cracks develop on the
odorless, and tasteless, with a melting point of samples due to the sudden temperature changes resulting
−210.01 °C and a boiling point of −195.8 °C [47, from thermal shock [36, 49, 51, 53, 81].
80]. The scheme of a system providing cryogenic treat- Bal [54] applied cryogenic treatment on carbide cutting
ment in a controlled manner is presented in Fig. 1. tools by cooling and heating the tools at two different
rates in order to evaluate the effect of the cooling speed.
2.1 Rate of cooling Using 0.5 and 1 °C/min as the rates of cooling, the
researcher completed the total heating and cooling treat-
There are two principle approaches regarding the rate of ments in 8 and 4 h, respectively. Bal reported that the
cooling in cryogenic heat treatment. The first approach is tools had better wear resistance with cryogenic treatment
termed thermal shock, in which the samples are rapidly applied at the 0.5 °C/min rate of cooling. He concluded
brought to a cryogenic application temperature. In the that, at a rate of cooling of 1 °C/min, the carbide distri-
other approach, the samples are gradually brought to bution in the microstructures was improved. Many re-
searchers have carried out similar studies [3, 29, 58]. Gill
[35] applied shallow and deep cryogenic treatment to
Table 2 Cryogenic treatment soaking periods

Number Cryogenic treatment References


soaking period (h)

1 1 [81, 96, 97]


2 3 [98, 99]
3 5–6 [30, 31, 56, 100]
4 8 [101]
5 9 [33]
6 12 [82]
7 16 [56]
8 18 [83, 84]
9 20 [60, 76, 101]
10 22 [85]
11 24 [2, 6, 7, 11–13, 17, 44, 47–49,
73, 75–77, 81, 85–90, 97, 100]
12 36 [36, 82]
13 40 [82]
Fig. 4 Deep cryogenic treatment diagram [81]
Int J Adv Manuf Technol

AISI M2 HSS tools. The cryogenic treatment was applied Table 3 Red hardness of P-40 tools [40]
at a rate of cooling of 0.5 °C/min (Fig. 3) in order to Temperature (°C) Rockwell hardness (HRA)
prevent potential damage in the microstructure of the
tools. P-40 untreated P-40 deep cryogenic treated
Thermal shock applied on cutting tools decreases the
Room Temp. 84 83.5
time of cryogenic treatment; therefore, it is more eco-
100 83 83.2
nomical as it reduces costs [45]. Although the gradual
200 81.5 82
heating/cooling treatment is a high-cost procedure, it
300 78 80
can be stated that it is more advantageous in terms of
400 76 77.8
cutting tool performance. It is known that cracks can
occur in the microstructures of cutting tools after expo- 500 71 74.6
sure to thermal shock. Thus, various cryogenic treat- 600 59 66
ments applied on cutting tools employ the slow
cooling/heating method [28, 32, 52, 54, 55, 59, 71].

resistance to martensite stainless steel (SR34, containing


2.2 Soaking period 18 % Cr) commercial segments. The researchers report-
ed that they had obtained the best wear resistance with
The soaking period is an important parameter in the a soaking period of 36 h. Moreover, they determined a
conversion of material from austenite to martensite, the 24 % increase in the wear resistance of samples with
formation of new carbides and for carbide distribution the 36-h soaking period [82].
[45–47]. The optimization of the soaking period is im- Shirbhate et al. [57] applied cryogenic treatment to
portant for achieving maximum efficiency and reducing HSS (M2) cutting tools by holding them for 8, 16, and
costs in cryogenic treatment [2, 46]. A review of the 24 h. They reported that in drilling experiments, a 24-h
literature on cutting tools and materials showed that the holding time had yielded a better performance in cutting
samples were subjected to cryogenic treatment soaking tool cutting torque, surface roughness, and wear resis-
periods of between 1 and 40 h (Table 2). tance. The researchers determined a 35 % improvement
Baldissera et al. [33] exposed test samples to cryo- in workpiece material surface roughness after cryogenic
genic heat for 9- and 24-h soaking periods for cryogen- treatment. Baldissera et al. [81] examined the effect of
ic treatment in order to investigate the wear and corro- cryogenic treatment on the mechanical properties of
sion resistance, hardness, and soluble material condi- 18NiCrMo5 carbide steel. The researchers compared
tions of AISI 302 austenitic stainless steel. They con- cryogenic treatment soaking periods (Fig. 4) of 1 h
cluded that a 9-h soaking period was adequate for wear (M1) and 24 h (M24) and concluded that hardness
behavior. Darwin et al. [82] subjected samples to 12-, and stresses were higher in samples held for a 24-h
24-, and 36-h soaking periods to give maximum wear soaking period than in those held for a 1-h soaking
period.
Gu et al. [1] analyzed the effect of cryogenic treatment
parameters on Ti–6Al–4V alloy and compared the effects of
different cryogenic treatment periods on the hardness of sam-
ples (Fig. 5). The authors achieved maximum hardness at a
72-h holding time.
According to the literature, in general, similar im-
provements have been achieved in cryogenic treatment
applied to cutting tools and in cryogenic treatment ap-
plied to steel. In this framework, it is important to
examine studies on steel in order to analyze the effect
of cryogenic treatment on cutting tools. A great majority
of studies on cryo-treated tools are observed to focus on
a 24-h soaking period (Table 3). However, some studies
have obtained better results at lower or higher holding
times. The results obtained for different soaking periods
varied according to the material of the cryo-treated tool
Fig. 5 Variations of hardness for different cryogenic treatment soaking
periods [1] and the machining type of the tool.
Int J Adv Manuf Technol

Firouzdor et al. investigated the effect of deep cryogenic


treatment (−196 °C) on the tool life and wear resistance
performance of HSS drills in the drilling of CK40 carbon
steel under dry conditions. They found that cryogenic
treatment applied to HSS tools increased tool life by
77 % [57, 79, 85–91]. Gu et al. [1] carried out similar
studies. They conducted a study to investigate the effect
of cryogenic treatment temperature on the hardness of Ti–
6Al–4V alloy and found that deep cryogenic treatment
(−196 °C) was the most effective parameter on the hard-
ness of the alloy (Fig. 6).
Previous studies have shown that the effects of dif-
ferent cryogenic treatment temperatures vary according
to the type of material [57]. Therefore, it is important to
determine the most suitable cryogenic treatment temper-
Fig. 6 Variations of hardness at different cryogenic treatment soaking
temperatures [1] ature according to the material properties of the tools
that will undergo cryogenic treatment.

2.3 Soaking temperature


2.4 Tempering process
Cryogenic treatment applied at low temperatures shows
variations according to the type of tool. Cryogenic Cutting tools are generally tempered after cryogenic
treatment temperatures applied to cutting tools range treatment [17, 69, 71]. The tempering process is per-
between −80 and −196 °C [54, 58, 59, 83, 84]. In order formed to eliminate internal stresses on the cutting tool
to enhance mechanical properties such as wear resistance, that occur due to excessive cooling [54, 68]. Generally,
hardness, and toughness, the appropriate soaking temper- the tempering process is applied to cutting tools by
ature should be determined for the tool that will undergo holding them at 150–200 °C for 1.5–2 h [25, 32, 59].
cryogenic treatment [57]. Various studies carried out for In some previous studies, more than one tempering
this purpose have attempted to achieve optimization by process was applied consecutively (Fig. 3) after cryo-
using different soaking temperatures to find the best one genic treatment [35, 58, 76]. The primary aim of the
for cryogenic treatment. It has been reported that, among cryogenic treatment and tempering cycle is to convert
cryogenic treatment parameters, soaking temperature is materials from austenite to martensite and to increase
the most effective parameter in enhancing the wear resis- hardness. Another aim is to enhance wear resistance by
tance of the samples. Researchers have determined the improving the carbide distribution in the microstructure
optimum cryogenic treatment temperature as −184 °C. [42, 73, 92]. These studies attempted to find the best

Fig. 7 Deep cryogenic treatment


cycle for AISI T42 [79]
Int J Adv Manuf Technol

Fig. 8 Effect of treatment on


flank wear width [25]

cycle for the tool by trying various combinations of (CTT) at 200 °C after cryogenic treatment was also
these cycles [83]. found to be highly beneficial.
Firouzdor et al. found that cryogenic treatment ex- Kalsi et al. [51] investigated the effect on tool per-
tended tool life by 77 % when applied to tools for the formance of the tempering cycle applied to carbide tools
drilling of CK40 carbon steel in dry conditions. On the after cryogenic treatment (Fig. 9). The researchers re-
other hand, tempering performed after cryogenic treat- ported that cryogenic treatment had improved the micro-
ment was seen to increase tool life by 126 % [25]. hardness of the inserts. However, the micro-hardness
Ramji et al. analyzed the drilling of gray cast iron using decreased with an increase in the number of tempering
untreated carbide drills, cryo-treated carbide drills, and cycles after the treatment.
carbide drills that were subjected to single tempering
and double tempering after heat treatment. Based on
their results, the researchers reported improvements in
cutting force, tool wear and surface roughness with the 3 Application of cryogenic treatment on cutting tools
cryo-treated and double-tempered tools [58]. Candane
et al. repeated the tempering treatment two times con- Recent studies have shown that cryogenic treatment
secutively after cryogenic treatment (Fig. 7) to achieve improves the wear resistance, tool life, cutting forces,
fine carbide distribution in the samples of AISI T42 surface roughness, thermal and electrical conductivity,
HSS material [79]. and metallurgical properties of cutting tools [54, 56,
Firouzdor et al. [25] reported the profound influence 66, 72, 83]. Cutting tool life is affected by various
of cryogenic treatment (CT) and tempering (CTT) on factors such as cutting speed, feed rate, depth of cut,
wear resistance as exhibited by flank wear width tool material, thermal treatment of tools, workpiece ma-
(Fig. 8) of M2 HSS steels. A low-temperature tempering terial, and cutting factors. The primary characteristics of

Fig. 9 Detailed cryogenic


treatment cycle [51]
Int J Adv Manuf Technol

Fig. 10 Microstructure images of P-30 tungsten-based cementite carbide tool. a Untreated. b Deep cryo-treated [29]

a good cutting tool can be listed as red hardness, wear cutting force and surface roughness decreased depending
resistance, impact resistance, abrasive wear resistance, on the increase in cutting speed. They used deep cryo-
thermal conductivity, among others [49, 76]. Cryogenic treated tungsten carbide (ISO P-30) cutting tools and
treatment can be applied to tools used in general turn- analyzed their microstructure (Fig. 10). The microstruc-
ing, drilling, and milling and in various other ture analyses showed that thin eta ( ) carbide was
operations. formed during long-term exposure to cryogenic treat-
ment. The researchers reported that these eta carbides
3.1 Turning applications had developed as a supplement to the existing large
carbides and formed a more consistent, intensive, and
In recent years, much research has dealt with the effect hard matrix with the larger carbides.
of cryogenic treatment on cutting tools in turning oper- The low bonding content of carbide cutting tools
ations. It is understood that the cryogenic treatment of causes the increase of thermal conductivity via cryogen-
inserts provides many positive effects in turning includ- ic treatment. Cryogenic treatment enhances thermal con-
ing reduction of cutting force and surface roughness ductivity by increasing the particle size of the cementite
along with greater wear resistance and tool life. There carbide. The increase of particle size contributes to
have been many studies concerned with increasing the approximation of the carbide particles and increases
impact of cryogenic treatment and investigating the the thermal conductivity of the carbide phase. Increased
cause of its effect on inserts [92]. Reddy et al. [29] thermal conductivity improves the heat distribution ca-
conducted machining operations using deep cryo-treated, pacity of cutting tools; thus, the temperature at the edge
multi-layer CVD-coated tungsten carbide (TiCN, TiN) of the tool is decreased [29]. Thakur et al. applied
tools on C45 workpiece material and found that the real controlled cryogenic treatment on cementite tungsten

Fig. 11 Flank wear development in HSS tools and carbide inserts [39]
Int J Adv Manuf Technol

Table 4 Electrical resistance and conductivity of P-40 tools [40] process of turning, they set the rate of shear as 58 m/
Condition of cutting tool Electrical Electrical conductivity mm, the feed rate as 0.5 m/mm, and the depth of cut as
insert resistivity (ohm-m) (ohm-m)−1 0.8 mm. The cryo-treated (CT) cutting tools showed
microstructural changes in the material that could influ-
Untreated 2.517*10−3 397.20 ence the life of the tools significantly. Their results
Deep cryogenic treated 1.997*10−3 500.62 showed that CT HSS tools exhibited a better perfor-
mance than the un-cryo-treated (UT) HSS tools based
on tool wear, surface roughness of the work specimen,
carbide cutting tools and achieved improvements in and power consumption during operation. There is a
wear resistance. The researchers concluded that this large body of research on the wear resistance and tool
positive increase in wear resistance had resulted from life of carbide cutting tools and it was stated by Singh
physical changes like the densification of cobalt, which et al. that the microstructure of the tools was more
holds carbide particles [28]. In his study, Priyadarshini sensitive and had a more regular distribution after the
conducted a flank wear test by applying cryogenic treat- treatment [31]. Vadivel et al. achieved a significant
ment to HSS and carbide tools. According to the flank improvement in the flank wear (Fig. 12) and crater wear
wear results he obtained (Fig. 11), the HSS and carbide (Fig. 13) of cryo-treated cutting tools. The researchers
tools exhibited 19.2 and 17.18 % less wear, respectively reported that this improvement was achieved by the
[39]. chemical stabilization of the tools via cryogenic treat-
Reddy et al. conducted a machining study on AISI ment [66].
1040 steel by applying cryogenic treatment to P-40 Gill et al. [69] enhanced the effects of shallow and
tungsten carbide tools. The researchers found that deep deep cryo-treated carbide tools in C-65 steel turning.
cryogenic treatment enhanced the electrical conductivity Based on preliminary turning tests, the cutting speed
of the carbide tools (Table 4). The increase in thermal was varied in four increments: 110, 130, 150, and
conductivity enhanced the heat dissipation capacity of 180 m/min. All the cutting tests were performed at a
the cutting tool and helped in decreasing the tool tip feed rate of 0.1 mm/rev and depth of cut of 1 mm.
temperature, resulting in more hot hardness during ma- Cryogenic treatment appeared to be effective in reduc-
chining, which led to less tool wear in the deep cryo- ing surface roughness (Fig. 14) for relatively longer
treated tools compared to the untreated tools [40]. machining times. Cryogenic treatment causes crystal
Furthermore, they analyzed variations in the hardness structure changes in both the hard and soft binder phase
of the cryo-treated tungsten carbide tools (Table 3) and of tungsten carbide which, along with the precipitation
found an increase in the red hardness values of the of -phase carbides, may have been responsible for the
cryo-treated tools. Thus, the tools retained performance enhanced cutting life of the cutting inserts.
longer at high temperatures [40]. Dogra et al. machined AISI H11 steel using CBN,
They also found that tool life was increased by 27 % TiCN, TiN-coated carbide (CC), coated carbide (CCT),
and the main cutting forces were decreased by 11 % and untreated carbide (UCT) insert tools under dry
with deep cryogenic treatment when compared to un- conditions with finish cut and evaluated the tool wear.
treated inserts [40]. Singh et al. investigated the effect The researchers reported that free surface roughness in
on HSS tools while lathing SAE 1020 steel. In the the CBN tools (Fig. 15) was lower than in the other

Fig. 12 SEM images of tool


flank wear. a Untreated tool. b
Cryo-treated tool [66]
Int J Adv Manuf Technol

Fig. 13 SEM images of tool


crater wear. a Untreated tool. b
Cryo-treated tool [66]

tools. However, they reported that the wear value of the and flank wear of the tool. However, in long-term
carbide tools in the subsequent machining periods was machining, cryogenic treatment was reported to lose its
close to the wear values obtained in the CBN tools. It character since the tool was exposed to high tempera-
was reported that, at low cutting speeds and feed rates, tures [83]. Silva et al. applied cryogenic treatment to
the carbide tools were comparable to the CBN tools in M2 HSS tools and reported a 65–343 % improvement
terms of life. The tool life of cryo-treated coated carbide in tool life depending on drilling conditions during the
inserts was improved by 16–23 % in different cases in drilling of the steel [84]. Bal [93] examined PVD-coated
comparison with the untreated coated carbide inserts, carbide inserts and uncoated carbide inserts subjected to
which is in good agreement with previous findings. deep cryogenic treatment (−190 °C) and conducted ma-
Cryo-treated inserts performed well in comparison with chining studies on stainless steel using both untreated
untreated ones; this was mainly due to the improved and deep cryogenically treated carbide cutting tool in-
thermal conductivity and hot hardness of the inserts, serts. The surface finish produced on machining the
more homogeneous carbide distribution, and the reliev- workpiece was better with the deep cryogenically treat-
ing of stresses introduced during the synthesis of the ed carbide tools when compared to the untreated carbide
carbide tools [59]. tools. The cutting forces for the cryo-treated inserts
Yong et al. investigated the effect of cryogenic treat- were lower than the non-cryo-treated inserts. This was
ment on carbide tools in the orthogonal turning of due to less distortion of the cutting edge of the cryo-
ASSAB 760 medium carbon steel. The researchers treated inserts in comparison to the untreated ones.
found that cryogenic treatment enhanced the chipping Moreover, this indicated that when carbide tools are

Fig. 14 Surface roughness with


progress of turning time for a
cutting speed of 110 m/min [69]
Int J Adv Manuf Technol

Fig. 15 Wear images in CBN


tools. a Cryo-treated tool. b
Untreated tool [59]

exposed to cryogenic temperatures, fine-particle, homo- cutting tool performance should be further developed
geneously distributed carbides are formed in their using methods such as the cryogenic process. Many
microstructure. researchers have found that the performance of the drill
Cryogenic treatment has made contributions of vary- was improved with cryogenic treatment [52, 58, 62].
ing degrees when applied to cutting tools, depending on Firouzdor et al. [25] studied the influence of deep
the cutting tool type, the material machined, and the cryogenic treatment on the wear resistance and tool life
cutting conditions. A review of previous studies has of M2 HSS drills in the high-speed dry drilling config-
revealed that cryogenic treatment makes positive contri- uration of carbon steels. The experimental results indi-
butions to the wear resistance and tool life of uncoated cated improvements of 77 and 126 % in the cryogenic-
tungsten carbide, PVD- and CVD-coated, HSS and other treated (CT) and cryogenic-temper-treated (CTT) drill
turning tools. lives, respectively, compared to the untreated (R) drill.
The wear resistance improvement was mainly attributed
to the resistance of the cryo-treated drills to the diffu-
3.2 Drilling applications sion wear mechanism due to the fine, homogeneous
carbide particles formed during cryogenic treatment.
In many industrial applications, cryogenic treatment is Additionally, the transformation of retained austenite to
also applied to the drill [58, 61, 62]. Drills are exposed martensite played an effective role, i.e., improved the
to high temperatures during drilling. Therefore, the hardness values. Enhanced dissolution and diffusion in
the resulting transformed shear band at the secondary
shear zone can lead to a high wear rate of the tool by
the diffusion mechanism. Following the results of EDX
analysis (Fig. 16), the volume fractions of carbides in
the CT and CTT drills were seen as approximately
10 %, whereas the R ones were about 6 %. The pre-
cipitated carbides increased the matrix strength through
a dispersion hardening effect.
Ramji et al. evaluated surface roughness by measur-
ing the torque and shear force occurring when cast iron
was pierced with a cryo-treated HSS drill. They applied
the cryogenic process to the drill at −178.9 °C for 24 h.
The cryogenic treatment resulted in less thrust force and
torque and yielded a superior surface finish compared to
non-treated drills [62]. Shirbhate et al. investigated the
impact of cryogenic treatment on the performance of
drills in terms of cutting torque and surface finish of
the workpiece in drilling operations. The soak tempera-
ture in the cryogenic treatment was the most influential
Fig. 16 A typical energy dispersive X-ray spectrum from carbide
factor in the whole process as the values of cutting
particles with the indicated elements [25] torque and surface roughness were lowest at the
Int J Adv Manuf Technol

Fig. 17 Treated samples


(×1500). a Single-tempered and
machined. b Double-tempered
and machined [58]

−185 °C soak temperature. A reduction of around 10 % and torque and better surface finish in the drilling of
was detected in the cutting torque along with improve- white cast iron specimens.
ment in wear resistance and thereby in tool life. This Çiçek et al. [94] evaluated shear force and surface
change was a clear indication of reduction in the an- roughness while cryogenically treated M35 high-speed
isotropy of the tool due to the cryogenic treatment [57]. steel (HSS) AISI 304 and 316 were being pierced. The
In another study, Ramji et al. [58] used non-treated, deep cryogenic treatment for the M35 HSS drills was
cryogenically treated (CT), single-tempered (CTT1), performed by lowering the temperature from room tem-
and double-tempered (CTT2) carbide-tipped drills at perature to −196 °C and holding at this cryogenic
various levels of cutting speed, feed, and tool condi- temperature for 24 h, then raising the temperature back
tions. The cryogenic treatment involved cooling the to room temperature. Lower thrust force and surface
inserts from room temperature to cryogenic temperature roughness values were measured in the drilling of both
(−178.9 °C) in 3 h and soaking at this temperature for the AISI 304 and AISI 316 stainless steel with the
24 h. The cryo-treated and cryo-treated double-tempered treated drills at all cutting speeds due to the improved
inserts showed superior results in terms of tool wear. microstructural and mechanical properties of the treated
Formation of fine carbides and the precipitation of more drills when compared to the untreated drills.
carbides in the CT, CTT1 (Fig. 17a), and CTT2 Drilling tools that were subjected to cryogenic treat-
(Fig. 17b) samples were able to reduce the carbon and ment exhibited lower cutting forces during machining
alloy contents in the matrix, which improved the tough- than the tools that were not subjected to cryogenic
ness of the matrix; therefore, the combination of higher treatment [29, 40, 52, 58, 62]. Decrease in cutting
carbide content and tougher matrix enhanced the wear forces due to the increase of cutting speed also caused
resistance. The cryo-treated carbide drills proved better a decrease in tool wear. Thus, wear and deformations in
than the non-treated ones in terms of less thrust force the cutting edges of the cutting tools were reduced [25,

Fig. 18 Hardness values for


different types of thermal
treatments [36]
Int J Adv Manuf Technol

floor tests in an automotive industrial setting. Sliding


abrasion and hardness tests were also carried out as well
as microstructural analysis. They applied cryogenic
treatment to enhance the performance of the HSS tools
and determined the austenite in the microstructure of the
tool to be very close to 0 %. Thus, they showed that
25 % of the microstructure has been converted to mar-
tensite by the cryogenic treatment. Furthermore, the
cryogenic treatment increased the performance of the
M2 HSS twist drills. The gain observed during drilling
steel, adopting catastrophic failure as the end of tool life
criterion, varied from 65 to 343 % depending on the
cutting conditions used [76]. As austenite and martensite
have different crystal structures at different dimensions,
residual stresses occur when the two structures co-exist.
Cryogenic treatment eliminates these stresses by
converting the austenite into a martensite structure [15,
Fig. 19 Variations of fine carbide (FC) density and coarse carbide (CC)
density as a function of the cryo-soaking period [17] 53, 81, 92]. In their study, Gill et al. ascertained that
shallow (SCT) and deep (DCT) cryogenic processes
applied to AISI M2 HSS samples (CQT) caused a small
55, 95]. These cutting tool improvements vary accord- increase (Fig. 18) in hardness values. The hardness of
ing to the tool type and the cryogenic treatment appli- AISI M2 HSS increased by 7.76 % after the material
cation parameters [2, 46, 47, 74]. was subjected to cryogenic treatment. The primary rea-
son responsible for the enhanced hardness of the AISI
3.3 Other applications M2 HSS was the conversion of soft χRA into relatively
hard martensite. Both types of cryogenic treatments
Cryogenic treatment is suitable for many applications substantially decreased the wear rate of the AISI M2
outside of turning and drilling, such as milling, micro- HSS compared to conventionally treated samples [36].
structure analysis, and wear and sliding tests for inves- Dhokey et al. [17] studied the effect of metallurgical
tigation of the performance of cutting tool materials [28, and mechanical characterization of cryo-treated
36, 39, 60]. Influences of the cryogenic process on (−185 °C between 16 and 48 h) AISI M2 in terms of
cutting tools have been investigated using tests and the carbide precipitation and wear behavior. Carbide density
analyses. Examinations have shown the positive impact was higher for lower residual stress with the 16-h
of the cryogenic process on cutting tools and tool ma- soaking period (Fig. 19). This is because of the inco-
terials [53, 55, 80, 81]. herent carbide precipitation that occurred during the
After enhancing the mechanical properties of cement- warming-up period by the stress relaxation of the ma-
ite carbide tools, Thakur et al. conducted microstructure trix. The increase in electrical resistivity noticed during
analyses. They observed certain alterations in the micro- the warming up indicated the generation of lattice de-
structure of the carbide tools due to cobalt densification. fects followed by precipitation of carbides.
Due to the physical changes, i.e., densification of the Many studies have been carried out on cryogenic treat-
cobalt metal binder which holds the carbide particles ment; a summary of the findings and details of some of them
firmly, the controlled cryogenic treatment had improved are given in Table 5.
the wear resistance. In the latter two treatments, it was Various studies have shown that many properties of
seen from the microstructure that there was uniform tool materials including homogeneous carbide distribu-
distribution of tungsten carbide particles [28]. Yong tion, conversion of austenite to martensite, increased
et al. examined the effect of cryogenic treatment in toughness and hardness, electrical resistivity, etc. are
the high-speed surface milling of ASSAB 760 medium improved by cryogenic treatment [36, 39, 50, 51, 53,
carbon steel/tungsten carbide tools. When compared to 80]. These improvements in cutting tool properties in-
the untreated tools, the tool life of the cryo-treated tools crease tool life, decrease tool wear, decrease cutting
was increased by 28.9 % in dry conditions and by forces, and enhance surface roughness [60, 61]. Chang-
38.6 % with the use of a cooling fluid [10]. Silva es in the macrostructure and mechanical properties of
et al. investigated the effect of cryogenic treatment on cryo-treated cutting tools enhance tool performance [36].
M2 high-speed steel tools using laboratories and shop In light of the studies examining the effects of
Table 5 A summary of literature on the application of cryogenic treatment on tools

No. Researchers Application Sample Cryogenic Cryogenic Tempering Tools Results


treatment treatment period
temperatures (h)
(°C)

1 Thakur et al. [28] Turning Cementite tungsten −196 24 – Tungsten carbide (WC) Increased wear resistance, cobalt
carbide densification, homogenous
carbide distributionincreased
hardness by complex phase
formation
2 Reddy et al. [29] Turning c45 −176 24 – CVD (TiCN, TiN) Low wear, low cutting force, better
roughness
3 Thornton et al. [34] Turning AISI 1045 −180 24 180 H13A 9.2 % increase in hardness and an
increase in abrasive wear
resistance
4 Priyadarshini [39] Turning Sliding test Mild steel −196 24 – M2, S400 The tool life is increased by 19 % for
M2 and 17 % for carbide
5 Reddy et al. [40] Turning AISI 1040 −176 24 – ISO P-40 11 % decrease in cutting force, 20 %
improvement in surface roughness
6 Singh et al. [49] Turning SAE-1020 −196 20, 60 – HSS (T42), S 500 Good roughness achieved, micro
structure was homogenously
distributed, edge deformations
decreased, lower weight loss
achieved
7 Dogra et al. [59] Turning AISI H11 −196 24 Applied CBN (TiCN, TiN) Comparability of CBN tools to
PCBN tool in terms of various
properties, low micro hardness
change during machining
8 Gill et al. [63] Turning C-60 −196 24 196 Tungsten carbide (WC) Enhanced tool life in interrupted
machining under cooling
conditions
9 Singh et al. [71] Turning AISI/SAE-1020 −110, −184 10,18 150 T-42, S-400 Improved tool wear, The
microstructure has been found
more refined and uniformly
distributed
10 Çiçek et al. [72] Turning AISI H13 −145 24 565 ceramic inserts Lowest wear and surface roughness
(Ra) values
11 Yong et al. [83] Turning ASSAB 760 −184 18 Applied Carbide tool Decrease in chipping and flank wear,
high performance in low
machining speeds
12 Poomari et al. [84] Turning AISI 4340 −195 18 – PVD-coated TiAlN Increased tool life, decrease in tool
life as cutting speed increases
13 Özbek et al. [102] Turning AISI 316 −145 12, 24, 36, 48 60 carbide Increased hardness and improved
micro-structure of cemented
Int J Adv Manuf Technol

carbide inserts
Table 5 (continued)

No. Researchers Application Sample Cryogenic Cryogenic Tempering Tools Results


treatment treatment period
temperatures (h)
(°C)

14 Gill et al. [103] Turning −110, −196 18, 38 TiAlN carbide Reduced adhesion strength, enhance
Int J Adv Manuf Technol

the cutting life


15 Firouzdor et al. [25] Drilling CK40 −196 24 200 °C/1 s HSS tool Tool life increase 77 %,
cryogenic+tempering increase
126 %, conversion from austenite
to martensite, fine and
homogenous carbide distribution
16 Ramji ve arkadaşları [62] Drilling Gray cast −178.9 24 – HSS Improvement in cutting force, torque
and surface roughness
17 Çiçek et al., [52] Drilling AISI 304 ve 316 −196 24 – M35 HSS Homogenous carbide distribution
and density, conversion from
austenite to martensite, better
cutting force, tool life, tool wear,
32 % increase in tool life
18 Shirbhate et al. [57] Drilling M.S plate −90, −195 8,16,24 150 AISI M2 About 10 % reduction in cutting
torque, 35 % reduction in Ra
(−185 °C–24 h)
19 Ramji et al. [58] Drilling Gray cast –178,9 24 178 Carbide drill Decrease in cutting force,
improvement in surface
roughness, decrease in tool wear
20 Silva et al. [76] Drilling Steel −196 20 196/ 3 times M2 HSS Increase in performance 65 and
343 % longer tool life depending
on drilling conditions
21 Ramji et al. [104] Drilling Gray cast iron −178,9 24 – HSS The treated drills were found superior
to the non-treated in all the test
conditions in terms of lesser thrust
force, torque and also superior
surface roughness of the
specimens
22 Jeleńkowski [50] Metallurgical analysis – −180 24 180 HS6-5-2 It refines the substructure of
martensite laths and plates,
enhancement of toughness and
wear resistance
23 Kalsi et al. [51] Metallography analysis – −30, −196 24 200×3 Tungsten carbide Cryogenic treatment helped in
fineness, uniform, distribution and
densification of cobalt binder that
held, the carbides more firmly for
better wear-resistance
24 Thamizhmanii et al. [60] Milling Inconel 718 −196 20 – PVD coated tool Good surface roughness at high
cutting speed and low feed rate
Int J Adv Manuf Technol

Fine precipitates of carbides of size


cryogenic treatment on cutting tool performance, micro-

improving mechanical properties


structure analyses conducted after the treatment gain

Increase in hardness and wear

Increase in hardness and wear


importance. Such analyses can indicate increases in

38.6 % increase in tool life

110 % increase in tool life


improvement in mechanical properties ratios and can

(wear, hardness and


be used to determine the reasons for these increases

microstructure)
[50, 51, 61].

0.3–0.5 μ

resistance

resistance
Results

4 Conclusions
M2, T1, D3 (TiN coated)
A review of the effects of cryogenic treatment on cutting tools
has shown that:
AISI M2 (HSS)
Carbide tool

& Cryogenic treatment is an effective heat treatment that can


AISI M35

AISI T42

AISI T42

be widely applied to various cutting tools (tungsten car-


Tools

bide, HSS, PVD- and CVD-coated carbide, etc.). This


method can help to reduce production costs by increasing
cutting tool performance.
Tempering

& In order to achieve maximum benefits from cryogenic


150×2

200×2

treatment on cutting tools, cryogenic treatment parameters


200

200

(holding temperature, holding time, identification of heat


treatment to be applied before or after, etc.) should be


treatment period

applied under optimum conditions according to the tool


Cryogenic

material and operational settings.


& The treatment on cutting tools applied between −80 and
8, 24

6, 24
(h)

38
24

24

24

−140 °C is termed shallow cryogenic, while the treatment


applied between −140 and −196 °C is termed deep cryo-
temperatures

−140, −180
−110, −196

genic treatment. Both treatments offer different contribu-


−84, −195
Cryogenic
treatment

tions according to cutting tool type and material. It is


−150

−195

−196
(°C)

important to determine appropriate temperatures in order


to obtain maximum performance.
& Unlike conventional heat treatment, cryogenic treatment is
not a superficial method; it affects the entire material. It
ASSAB 760

enhances the toughness and hardness values of cutting


Sample

tools by homogenizing the carbide distribution within


them.

& Cryogenic treatment applied to cutting tools enhances tool


wear resistance and tool life due to the improvements in
mechanical properties.
Mechanical tests

& An analysis of cryogenic treatment times applied to cut-


Application

Flank wear

ting tools has revealed that the times vary between 1 and
Wear test

Wear test

Wear test
Milling

40 h. However, according to previous studies, the cryo-


genic treatment time applied to cutting tools was generally
around 24 h.
& For optimization of the cryogenic process, the ideal
soaking periods are determined according to the type of
Candane et al. [53]

Candane et al. [79]


Yong et al. [61]

tool to be used and the material to be processed.


Table 5 (continued)

Lal et al., [55]


Gill et al. [69]

Candane [81]

&
No. Researchers

Different tempering treatments are conducted after heat


treatment in order to eliminate internal stresses in the tool
material which occur due to excessive cooling during
cryogenic treatment. These treatments were found to con-
26
25

27

28
29

30

tribute to cutting tool performance. The tempering period


Int J Adv Manuf Technol

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