Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
BACHELOR OF TECHNOLOGY
In
Civil Engineering
This is to certify that the Practical Training Seminar report for Practical
(Rajasthan) from 18th May 2019 to 18th July 2019 is submitted by Mr.
i
ii
DECLARATION
This is to certify that, Aditya Singh student of B.Tech (Civil)-7th Semester Roll
No.16ESDCE003 has undergone industrial training in "Creative Projects & Contracts
Pvt. Ltd. (CPCPL) " as required by two months industrial training for the award of
degree of B.Tech Civil Engineering, POORNIMA GROUP OF INSTITUTIONS,
Sitapura, Jaipur and prepared the report entitled “Residential and Hotel Block”
which is an authentic record of my work carried out Opposite Jaipur International
Airport, Jaipur. If any discrepancy is found regarding the originality of this project, I
may be held responsible. I have not copied from any report submitted earlier this
university or any other university. This is purely original and authentic work.
ADITYA SINGH
(Civil 4th Year)
(PGI16CV063)
(16ESDCE003)
iii
ABSTRACT
iv
ACKNOWLEDGEMENT
We are very grand to expose our sincere and lovable memorial thanks to our
Management for having on hand the facilities for the triumphant completion of the
project.
We have glad to express our subterranean gratitude to Mr. Dinesh Goyal,
Director (PGI, Jaipur), for his invaluable motivation and encouragement in every thread
of our course.
We cordially thanks to Mr. Prannath Dadhich Head of the Department, Civil
engineering, intended for giving valuable guidance, steady support and encouragement
to inclusive our project lucratively. Also, we are vastly obliged to him as our project
guide, for his breed and valuable support to make our project a successful one.
We are very much thankful to our civil department staff for giving unsurpassed
Suggestions towards successful completion of this new project.
Words are inadequate in offering my thanks to the Project team of CPC for their
guidance and cooperation in carrying out the training work.
v
TABLE OF CONTENT
Content Page No
Chapter 1: Introduction ........................................................................................ 1-3
1.1 Introduction
1.2 Background of the CPCPL
1.3 Organization Structure
1.4 Nature of the Business
1.5 Market Strength
1.6 Products
1.7 Current Projects
1.8 Conclusion
vi
3.6.15 Hoe
3.6.16 Head Pan
3.6.17 Sand Screening
3.6.18 Bump Screed
3.6.19 Wooden Rendering Float
3.6.20 Vacuum Blower
3.6.21 Walkie Talkie
3.7 Safety Equipments Used at Our Site
3.7.1 Safety Helmet
3.7.2 Body Harness
3.7.3 Labour Safety Shoes
3.7.4 Safety Net
3.7.5 Welding Goggles
3.7.6 HVSA
3.8 Information About Test
3.8.1 Slump Test
3.8.2 Compression Test
3.8.3 Mix Design Ratios Used at Site
3.9 Construction Process
3.9.1 Piling
3.9.2 Excavation
3.9.3 Dressing
3.9.4 Levelling
3.9.5 Site Marking
3.9.6 Laying of P.C.C
3.9.7 Column Layout
3.9.8 Foundation & Pedestal
3.9.9 Column Binding, Shuttering & Casting
3.9.10 Shuttering & Bar Binding of Slab & Beam
3.9.11 De-Shuttering
3.9.12 Curing
vii
LIST OF FIGURES
CONTENT PAGE NO
Figure 1 Location Map of site (Golden Sand) 7
Figure 2 Cement 10
Figure 3 Coarse aggregate 11
Figure 4 Fine aggregate 11
Figure 5 Reinforcement bars 14
Figure 6 MS plate 15
Figure 7 Admixture 16
Figure 8 Faircreate SB(L) 16
Figure 9 Rebaring using Hilti re-500 17
Figure 10 Bricks 18
Figure 11 Cover blocks 19
Figure 12 Nails 20
Figure 13 Binding wire 20
Figure 14 BBM (Bar Bending Machine) 21
Figure 15 BCM (Bar Cutting Machine) 21
Figure 16 Tower crane 22
Figure 17 Excavator 22
Figure 18 Concrete pump 23
Figure 19 Needle vibrator 24
Figure 20 Welding machine 24
Figure 21 Grinder 25
Figure 22 Measuring tape 25
Figure 23 Try square 26
Figure 24 Plumb bob 26
Figure 25 Trowel 26
Figure 26 Hammer machine 27
Figure 27 Hoe 27
Figure 28 Head pan 27
Figure 29 Bump screed 28
Figure 30 Wooden rendering float 28
Figure 31 Vacuum blower 28
Figure 32 Walki talki 29
Figure 33 Safety helmet 29
Figure 34 Body harness 30
Figure 35 Labour safety shoes 30
Figure 36 Safety net 31
Figure 37 Welding goggles 31
Figure 38 Slump test 32
Figure 39 Cube test 34
Figure 40 Piling reinforcement 35
Figure 41 Excavation 36
Figure 42 Levelling 37
Figure 43 Site marking 38
Figure 44 Laying of P.C.C 38
ix
Figure 45 Column Layout on Site 39
Figure 46 Column layout plan 39
Figure 47 Bar Binding of Raft 40
Figure 48 Raft casting 40
Figure 49 Column shuttering 41
Figure 50 Main Reinforcement of Column 41
Figure 51 Beam schedule 42
Figure 52 Slab & beam casting 43
Figure 53 Gunny bag method 43
Figure 54 Ponding method 43
Figure 55 Layout plan 49
Figure 56 Column main reinforcement detail 50
Figure 57 Beam main & extra reinforcement detail 51
GRAPHS
Graph-1 Grading Limit of Masonry Sand 12
x
LIST OF TABLES
CONTENT Page No
Table 1 Block wise detail of the number of stories in each block 8
Table 2 Chemical properties of reinforcement bars 13
Table 3 Mechanical properties of reinforcement bars 14
Table 4 Slump test 32
Table 5 Cube test performed at site 33
Table 6 M-35 mix design by weight 34
Table 7 M-30 mix design by weight 34
Table 8 Piling specification 35
Table 9 Foundation & pedestal specification 40
Table 10 Column specification 41
Table 11 Slab & beam specification 42
xi
CHAPTER-1 INTRODUCTION
1.1 INTRODUCTION
1
1.3 ORGANIZATIONAL STRUCTURE
The company has following organizational Structure:
Administrative
Engineering
Finance
Procurement
1.4 NATURE OF BUSINESS
Company executed the works of building like: -
Residential
Hospitals
Commercial Complex
Multiplexes, etc.
1.5 MARKET STRENGTH
CPC Pvt. Ltd. is the company with following Gross Turn Over from last few years: -
2012-13: Rs.41.59 Crore
2013-14: Rs.49.13 Crore
2014-15: Rs.61.35 Crore
2017-18: Rs.76.72 Crore
1.6 PRODUCTS
Real Estate / Different type of Buildings (Commercial & Residential
Complexes)
2
1.8 CONCLUSION
CPC Pvt. Ltd. is very rapidly developing the company in the field of construction; CPC
is running multiple multi-story projects around Jaipur. The future of this company is
very bright in the field of construction. CPC is trusted for quality and is acknowledged
for an unshakable commitment to excellence in every aspect of construction. CPC is an
organization formed with the aim of handling large Civil Engineering Projects with
quality construction and time-bound completion of work.
3
CHAPTER-2 CPCPL’S INFRASTRUCTURE
2.1 INTRODUCTION
Creative projects & contracts is trusted for quality and is acknowledged for an
unshakable commitment to excellence in every aspect of construction.
MISSION
4
2.5 CONCLUSION
In CPCPL there is very good and very well managed departmental structure.
And CPCPL used to be updated with respect to time and use advanced tools, machines
and software’s related to civil construction work and planning. They also have a future
vision of being most successful and respected construction company in INDIA.
5
CHAPTER-3 TRAINING ATTENDED AT CPCPL
3.1 INTRODUCTION
The construction was already in full swing, at the building, when I started my training at
the site. My training at Creative projects and contracts Pvt. Ltd., Jaipur initiated on
Saturday, 18th May 2019. I had to report to my training Co-Ordinator, Mr. Anil Kr.
Verma premises on every weekday (Monday to Saturday) at 10:00 A.M. and had to
leave before 6:00 P.M. The Training duration was set as 12 weeks training program
which ended on Thursday, 18th July 2019.In this report, all the details regarding various
practices that I saw at the site have been included.
6
Fig-1:-Location Map of Mangalam JKD Radiance
7
Client Name: Jaipur Motels and Buildestates Pvt. Ltd.
Architect: Tushar Sogani Designs Pvt. Ltd.
Structural Consultant: S.G. Structures
Contractor: Creative Projects & Contracts Pvt. Ltd.
Original Contract Duration: 60 Months from the letter of Intent
Type of Contract: Measurement Rate For Block 1/2/3/4/5/Hotel
8
3.5 MATERIAL USED AT OUR SITE
The various materials used for constructing and supporting the building are termed
cement, sand, and steel are to be tested before using them in building construction. The
materials which are used at our site are as follows: -
3.5.1. CEMENT
A cement is a binder, a substance used in construction that sets, hardens and
adheres to other materials, binding them together. Cement is used with fine
aggregate to produce mortar for masonry, or with sand and gravel aggregates to
produce concrete. The volume of 1 bag of cement was 0.0347 m3.
PPC (Portland Pozzolana Cement). The brand which was used on our site was
MP BIRLA CEMENT & BIRLA CHETAK CEMENT. The percentage of fly
ash in PPC permitted by IS:1489 varies from 15% (in minimum) to 35%
(maximum).
9
Grade OPC. It has super strength, great adhesive qualities and
creates a more flexible and resilient cement mix for
constructions.
3.5.1.6 Setting Time:- Like Ordinary Portland Cement
(OPC), the shuttering of columns, beams, slabs etc. can be
opened within the specified duration.
Fig-2:-Cement
3.5.2. AGGREGATE
Aggregate occupies most of the volume of the concrete. It is the stuff that the
cement paste coats and binds together. The composition, shape, and size of the
aggregate all have a significant impact on the workability, durability, strength,
weight, and shrinkage of the concrete. IS: 383-1970 is preferred for aggregate
testing. Aggregates, which account for 60 to 75 percent of the total volume of
concrete, are divided into two distinct categories are as follows: -
10
COARSE AGGREGATE
o SIZE- 10-20mm
o SPECIFIC GRAVITY – 1.6-1.88
o WATER ABSORPTION- 0.23
Fig-3:-Coarse Aggregate (20 to 10 mm)
Fig-4:-Fine Aggregates
11
FINE AGGREGATE (ZONE2)
Sand is basically consisting of small grains of silica which is formed by the
decomposition of sandstones due to various effects of weather. The sand which is
used at sites coming from Banas River whose Specific Gravity lies Between
1.44 to 1.6. There is one factor which affects batching i.e. Bulking of sand. The
presence of moisture in sand increases the volume of sand. This is due to the fact
that moisture causes a film of water around sand particles which result in the
increase in the volume of sand.
GRADING LIMIT
The particle size distribution of sand for use in masonry mortar should be within
the limits as given in the following table.
If the sand does not conform to grading limit as specified above, then by combining it
with other sand we can get the desired grading.
12
3.5.3. STEEL
Steel is most commonly used as reinforcing material as a tension member
because is satisfying all characteristics required for an ideal reinforcing material.
The grade which is used at the site is 500D of sizes 8mm, 12mm, 16mm, 20mm,
25mm& 32mm.The size of 8mm is used in slab and 16mm,20mm,25mm &
32mmwas used in beam and column. Due to ribs present on steel bars, it
develops a good bond with the concrete.IS:1786 give specifications for HYSD
bars on site.
Steel
a) Reinforcement Bar
BRAND - TATA TISCON
GRADE – Fe 500D
Diameter of bars used (in mm)- 8,12,16,20,25,32
13
Table 3:- Mechanical Properties of Reinforcement Bars
Mechanical Properties
Properties Minimum Value
FE 500 FE 500D
Yield Stress (N/mm2)-YS 500 500
Ultimate Tensile Stress (N/mm2)-UTS 545 565
UTS/YS Ratio 1.08 1.1
% Elongation 12 16
Fe 500 & Fe 500D the term “Fe” denotes Iron, “500” stands for the minimum
yield stress in N/mm2 and the letter “D” denotes that such bars have higher values of
ductility (higher UTS/YS & % Elongation).
Fig-5:-Reinforcement Bars
14
b) M.S Plates
BRAND- SAIL
GRADE- Fe 500
Reinforced concrete coupled shear walls in tall buildings are known as efficient
structural systems to provide lateral resistance to wind and earthquake. The coupling
beams connecting two shear walls are normally subjected to very high bending and shear
stresses. In the design of coupled shear walls, structural engineers have to face a problem
that the conventional reinforced concrete coupling beams cannot provide enough shear
capacity, which is independent of the amount of transverse reinforcement, to resist such
high shear stresses due to the limitation of beam sizes from both architectural and
structural considerations.
15
3.5.4. ADMIXTURE
The admixture is the materials which are used to improve the quality of concrete.
The admixture which is used at the site is coming from Chembond Chemicals
Ltd. And Admixture is known as Kemsuplast 340J (Type: Poly-Carboxylic
Ether). The capacity of one drum is 225 Kg. This admixture helps to increase the
setting time and maintain the strength of concrete.
Fig-7:-Admixture
3.5.5. BONDING AGENTS
FAIRCRETE
The bonding agent is a high solid, water-based emulsion admixture suitable for
modifying Portland cement compositions. It is also designed for use as a bonding
agent between new and hardened concrete. It is a milky white, non-yellowing liquid
ready for use and requires no on-site dilution. The Bonding Agent used at our site
was a product of Fairmate Pvt. Ltd. And Bonding Agent were Faircrete whose
main work was to prepare a bond between new and hardened concrete.
Fig-8:-FaircreteSB(L)
16
HILTI RE500
It is an epoxy adhesive chemical for rebar connections and heavy anchoring
works. Structural connections with post-installed rebar (e.g. extension/connection
to walls, slabs, stairs, columns, foundations, etc.). It can take 30% higher load
with Re 500.
Key Technical Details
Material composition: Epoxy adhesive
Tested/approved for diamond drilling: Yes
In-service temperature range-40 - 70 °C
Storage and transportation temperature- 5°C-25°C
Features
European Technical Approval covering automatic cleaning of holes drilled
using TE-CD or TE-YD drill bits and Hilti vacuum cleaners.
Especially suitable for large-diameter elements and/or deep embedment
depths.
Virtually odorless, hence pleasant to work with
Suitable for anchoring in diamond-cored holes
Applications
Structural connections with post-installed rebar (e.g. extension/connection to
walls, slabs, stairs, columns, foundations, etc.)
Anchoring structural steel connections (e.g. steel columns, beams, etc.)
Anchoring crash barriers, noise barriers, etc.
Suitable for underwater applications in hammer-drilled holes
17
3.5.6. BRICKS
Bricks are used as siding in the building industry due in part to its important
characteristics and just because it can be a good affordable option. Below we
summarize the benefits and applications of the most commonly used type of
bricks.2nd Class brick was used at our site was according to Indian standard(IS:
1077: 1992). Whose water absorption was less than 20%
There are various types of bricks used in masonry.
o Common Burnt Clay Bricks
o Sand Lime Bricks (Calcium Silicate Bricks)
o Engineering Bricks
o Concrete Bricks
o Fly ash Bricks
The brick which was used at our site was Common Burnt Clay Bricks.
Fig-10:-Bricks
3.5.7. WATER
Water is one of the most important elements in construction, but people still
ignore the quality aspect of this element. The water is required for preparation of
mortar, mixing of cement concrete and for curing work etc. during construction
work. The quality and quantity of water have much effect on the strength of
mortar and cement concrete in construction work.
Quality of Water
The water used for mixing and curing should be clean and free from injurious
quantities of alkalis, acids, oils, salt, sugar, organic materials, vegetable growth
18
and other substances that may be deleterious to bricks, stone, concrete or steel.
Potable water is generally considered satisfactory for mixing. The pH value of
water should be not less than 6.
Fig-11:-Cover Blocks
b) Nails:- Nails are used to making unit assembly of shuttering panels.These are
made up of Iron, these are pointed at one end and flat headed from another.
19
Fig-12:-Nails
c) Binding Wire:- Binding wire is used for binding reinforcement construction. It is
made of mild steel inker, which takes place in the form of thermal processing
annealing. Binding wire is also called annealed wire. Binding wires play a
significant role in holding the rebars during construction. Binding wires are used
for tying rebars to hold the structure intact. The main and distributional
reinforcement rebars are held together using annealed wire made of mild steel.
Binding wires are prepared by the process of annealing which provides them
flexibility, softness and required strength. The diameters range from 0.61 mm to
1.22 mm.At our site, 0.8mm diameter wire was used.
Fig-13:-Binding Wire
d) Shuttering oil:- Oil that is mainly used in the process of greasing inner areas of
molds is commonly known as Shuttering Oil. Such kind of oils is also used for
construction work.
20
3.6. EQUIPMENT AND TOOLS USED AT SITE
3.6.1. BBM {Bar Bending Machine}:-Apparatus used to bend and shape steel rod,
especially used in the preparation of steel reinforced concrete structures.
3.6.2. BCM {Bar Cutting Machine}:-Highly sophisticated bar cutting machines work with
hydraulics, which makes them very accurate in their cutting. With fast and efficient
bar cutting machines are capable of cutting multiple rods at the same time.
21
Fig-16:-Tower Crane
3.6.4. Excavator: -an excavator, also called a rear actor or back actor, is a piece of
excavating equipment or digger consisting of a digging bucket on the end of a two-
part articulated arm. They are typically mounted on the back of a tractor or front
loader.
Fig-17:-Excavator
3.6.5. Concrete Pumping Machine: - A concrete pump is a machine used for transferring
liquid concrete by pumping. There are two types of concrete pumps. With Maximum
Pump 24/14 Strokes Per Minute.
Pumps are used in most of the larger construction projects as they are capable of
pumping at very high volumes.
22
Fig-18:-Concrete Pump
23
Fig-19:-Needle Vibrator
3.6.7. Welding Machine:-Welding is a fabrication or sculptural process that joins metals by
causing fusion, which is distinct from lower temperature metal-joining techniques
such as soldering, which does not melt the base metal. In addition to melting the base
metal, a filler material is typically added to the joint to form a pool of molten material
that cools to form a joint that is usually stronger than the base material. Welding
electrode is coated with Cellulose Potassium Titania sodium, Titania potassium,
Iron Powder Titania, Low hydrogen sodium, Low hydrogen potassium, Iron
powder iron oxide, Iron powder low hydrogen.
Fig-20:-Welding Machine
3.6.8. Grinder: - Grinding is used for finishing of workpieces that must show high surface
24
quality and high accuracy of shape and dimension. It Rotates at the speed of 6600-
7700 RPM.
Fig-21:-Grinder
3.6.9. Measuring tape (Steel): -A measuring tape is a flexible ruler. It consists of a metal
strip with linear-measurement markings. It is a common measuring tool. The
measuring tape was of different-different sizes like- 30m, 5m.
Fig-22:-Measuring Tape
3.6.10. Try Square: - The engineers try-square is composed of two parts, the stock, and the
blade. The try-square is used to test that a 90-degree angle exists across the edge of
the steel. Although a burr exists on the edge of the steel it fits into the slot and does not
affect the way the try-square is used.
25
Fig-23:-Try square
3.6.11. Plumb Bob: -A plumb bob is a weight, usually with a pointed tip on the bottom,
suspended from a string and used as a vertical reference line, or plumb-line. It is used
on site to transfer point exactly vertically upward or downward for marking points.
Fig-24:-Plumb Bob
3.6.12. Hammer: -A hammer is a tool that delivers a blow to an object. Hammers are hand
tools used to drive nails and break apart objects. Hammers which was used on our site
was a claw hammer.
3.6.13. Trowels:-Trowels also help smooth concrete surfaces for their finish coats before
being left to dry. Hand-troweling is common for smaller tasks on the site.
Fig-25:-Trowel
3.6.14. Hammer Machine: -A drilling machine is used to cut holes into or through metal or
any other materials. Drilling machines use a drilling tool that has cutting edges at its
point.
26
Fig-26:-Hammer Machine
3.6.15. Hoe:-This tool is used to digging and to place concrete, cement mortar in the head
pan.
Fig-27:-Hoe
Fig-28:-Head pan
3.6.17. Sand screening: -This tool is used to sieve sand at the site.
3.6.18. Bump Screed: -This tool is used to level fresh concrete surface especially in slab
concrete.
Fig-29:-Bump Screed
27
3.6.19. Wooden Rendering Float:-This tool is used to give a smooth finish to the plastered
area.
Fig-31:-Vacuum Blower
3.6.21. Walkie Talkie:- It was used to communicate with site staff on the site without going
to them and wasting time. Its range was nearly 2.99 Miles.
28
Fig-32:-Walkie Talkie
Fig-33:-Safety Helmet
3.7.2. Body Harness: -Body harnesses are designed to minimize stress forces on labor’s
body in the event of a fall while providing sufficient freedom of movement to allow
work to be performed.
Fig-34:-Body harnesses
3.7.3. Labour Safety Shoes: -Wellington boots are waterproof and are most often made
from rubber or polyvinyl chloride (PVC), a halogenated polymer. They are usually
worn when walking on the concrete or muddy ground, or to protect the wearer from
heavy showers and puddles.
29
Fig-35:-Labour Safety Shoes
3.7.4. Safety Net:-Safety Net Systems consist of nets installed as close as possible under the
work area. Perimeter nets are personal or debris nets that are erected around the
perimeter of a building to protect workers from overboard falls or to catch
construction debris.
Fig-36:-Safety Net
3.7.5. Welding goggles: - Welding goggles provide a degree of eye protection while some
forms of welding and cutting are being done. They are intended to protect the eyes not
only from the heat and optical radiation produced by the welding, such as the intense
ultraviolet light produced by an electric arc but also from sparks or debris.
30
Fig:-37 Welding Goggles
3.7.6. HVSA: - High-visibility safety apparel (HVSA) is clothing that workers can wear to
improve how well other people see them (their visibility). Most often, high- visibility
clothing is worn to alert drivers and other vehicle operators of a worker's presence,
especially in low light and dark conditions.
31
3.8. INFORMATION ABOUT TEST
There are number of tests which are performed at the site on different material. The tests
which we have performed at the site are below:-
3.8.1. Slump Test: - This test is used to check the workability of concrete at the site. Steel
mould is used which is in the form of a frustum of a cone whose dimensions are
300mm at bottom dia., 200mm at top dia. and height is 100mm.
Fig-38:-Slump Test
32
3.8.2. Compression Test: - The compressive strength of a cube is an indication of the
strength of concrete. With the help of this, we can check the characteristics strength of
concrete. The size of the cube is taken as 15cm3. At least three specimens should be
made for testing which is to be performed at 7 & 28 days.
Observation and calculations: -
Proportion of concrete = M30 & M35
Cross-section Area = 150x150=22500mm2
33
Fig-39:-CUBE TEST
34
3.9. CONSTRUCTION PROCESS
3.9.1. Piling:- Piling forms the very basis of construction; the essential support needed for
any kind of structure. It is a technique that sets deep foundations for any form of
construction work, such as buildings. On our site piling was done as the depth of
excavation was 40ft from the ground so to resist soil from failure. And piling consists
of following specifications at our site:-
Table8:-PILING SPECIFICATIONS
a) Depth of Piling 40feet
b) Diameter of pile 2.5 feet
c) Spacing between two pile c/c 3 Feet
d) Main bar Diameter 16 mm
e) Diameter of helical 8 mm
f) Clear Cover 50 mm
g) Grade of Concrete M-25
h) Grade of Steel Fe 500 D
35
3.9.2. Excavation: - Excavation is the process of moving earth, rock or other materials with
tools, equipment or explosives. It includes earthwork, trenching, wall shafts,
tunneling, and underground. Excavation is used in construction to create building
foundations, reservoirs, and roads. Some of the different processes used in excavation
include trenching, digging, and dredging and site development. Each of these
processes requires unique techniques, tools, and machinery to get the job done right.
The processes used will depend upon the structure that will result from the
construction process. At our Construction site excavation was done by Pock lane. Up
to the depth of 46 feet after completion of piling.
Fig-41:-Excavation
3.9.3. Dressing: - Spread the soil using something flat, like the back side of a heavy garden
rake, working it into aeration holes and covering low spots. After Completion Of
excavation proper soil dressing was made and the unwanted soil was removed.
36
3.9.4. Leveling: -A level surface is defined as a curved surface which at each point is
perpendicular to the direction of gravity at the point. The surface of a still water is a
truly level surface. Any surface parallel to the mean spheroidal surface of the earth is,
therefore, a level surface. At Our, Site Levelling Was done using a surveying
instrument called Auto Level.
Fig-42:-Levelling
37
Fig-43:-Site Marking
3.9.6. Laying of PCC: -To level the unevenness of ground surface for laying of
reinforcement and protecting it from contact with the ground, it also improves firm
base to foundation increase bearing capacity of the soil. After leveling PCC was laid
out With M-10 Grade of Concrete to a Thickness of 4 inches.
Fig-44:-Laying Of PCC
38
3.9.7. Column Layout:- At our Site Column Marking was done using TOTAL STATION
to Plot Important Points and column marking.
39
3.9.8. Foundation & Pedestal:- A concrete pedestal is a compression element provided to
carry the loads from supported elements like columns, statues etc. to footing below
the ground. It is generally provided below the metal columns. In general pedestal
width is greater than its height. At our site raft & Isolated footing was used.
While Casting Footing we have checked the proper spacing between all
main bars, extra reinforcement, Bars of extra/ main reinforcement, lap
length, clear cover.
3.9.9. Column binding, shuttering& Casting: -At our site Rectangular/Square Column
was used, Columns were a short column in nature. In the case of long Column
pedestal was used, hence eff. length of Column gets reduced and column turns short.
40
Table 10:-COLUMN SPECIFICATIONS
a) Dimension Varying as per drawing
b) Main bar Diameter 12,16,20,25 & 32 mm
c) Diameter of Tie bars 8 mm
d) Clear Cover 40 mm
e) Grade of Concrete M-35
f) Grade of Steel Fe 500 D
Fig-49:-Column Shuttering
While Casting Column we have checked the proper spacing between all tie
bars, check for reinforcement, Number of the bar, checked alternate laps are
provided, lap length, clear cover.
41
3.9.10. Shuttering &Bar Binding of Slab and Beam:-For shuttering at our site
panels(steel/plywood), support, walers, Tie &
Clip Clamp, etc. were used.
Fig-51:-Beam Schedule
42
Fig-52:-Slab & Beam Casting
3.9.11. De-shuttering: - It is the process of removing formwork after the concrete gains its
proper strength, after this process of curing starts which is discussed below.
3.9.12. Curing: -Curing was done for reducing crack due to evolving of thermal heat and to
do so at our site Gunny bag & Ponding method of curing was used.
Fig-53:-Gunny Bag
Fig-54:-Ponding Method
43
CHAPTER-4 Project Development
4.1 INTRODUCTION
As we have already discussed project detail, Type of Project, Process of working in
previous Sections.
4.5 CONCLUSION
Here during my internship, I’ve learned a lot of things as discussed in previous few
sections above.
44
CHAPTER-5 CONCLUSION & RECOMMENDATIONS
45
5.4 CONCLUSION
Our “DESIGNING OF RESIDENTIAL AND COMMERCIAL COMPLEX” was
designed with a spacious and easy way of making their purchase. The entire functional
requirements such as lighting, ventilation, emergency exit, etc., were considered in
planning.
The structural elements such as foundation, lintel, column, footing, beam, and slab were
designed as per IS 456:2000 in limit state method using M-10, M-25, M-30 & M-35
Grade of concrete and HYSD bars of Grade Fe 500 D.
By performing this project, we learned about the steps involved in planning and
designing of a building. We learned about designing both manually by limit state
method and by using software Auto CAD &STAAD pro. By finishing this project, we
got confidence for designing a framed structure.
46
CHAPTER 6 CONCLUSION AND RECOMMENDATION
TO THE COMPANY
6.1 CONCLUSIONS
The internship is a connection between the theoretical knowledge and the practical or
the field work during construction or civil engineering work. We all who attended the
internship class by going to companies that already working either as a consultant or a
contractor. The responsibilities of the hosting company are to teach trainees and shape
them in the two months as a real site workers. My hosting company is a contracting
company and they help me in acquiring different knowledge in different positions.
This program played an important role in learning field works that can be implemented
by the person who hold a degree or people who have an experience in building
construction. We were able to acquire a high level of confidence to deal with problems
that arise in a building construction.
Since I took my internship session in the CPC Pvt. Ltd., I get an opportunity to work at
the different types of the construction work which helps me to gain more knowledge by
seeing what they work on site and what are their main responsibilities to the client and
each other. Working with CPCPL team made me acquire more knowledge work
includes the duty of the site engineers.
From the design team especially from the structural designers I got some clues about
how to design and the phases and different procedure in the designing of any structure
starting from the roof to the footing. The architects also help me to know every symbol
used in any drawing and room orientations, how each room of the specified space can
be together without being disturbed by one another. In the sanitary and electrical
engineers also help us by teaching us about the riser diagram and installation of each
junction in place for a building.
However, this internship program was not free from challenges. But they come up with
the challenges and teach us how we must gown to be in the field after the graduation.
Overall the internship program laid sound foundation for us to start our career. We are
proud to be able to contribute towards nation building during the country's extremely
critical period of the history. It will be sensible to scale this practice up and to replicate
in other disciplines as well.
47
6.2 RECOMMENDATIONS
Most works in the site needs careful attention and successive supervision of works but
the in some case the site works goes improperly due to different causes. This kind of
carelessness is not good for ether the consultant or the contractor. Therefore, I suggest
supervisors and site engineers to take a care full look after the work executed on the site
and the work that will be executed.
At the site there are works which are performed in the way that not to be performed.
Such works lids to safety problem, loose of human power if its degree is high and
economy if it is ordered to demolish it.
Thus, I recommend for the company the following:
It is better to use steel form work than wood (plywood) formwork as it is very
repetitively used, stiff, not flammable easily and removed easily without
damaging the concrete structure.
Use thicker eucalyptus false work in order to avoid the bulging of concrete
Bar staggering around support also need a special attention or re designing
because of that it hard to compact using vibrator through it.
The soil blended at the site must be as it is specified in the laboratory result and
the equipment used for blinding must be effective in the mixing process.
Compacting of the soil more than 20cm in pit and other excavation is improper
and it doesn't full fill the needed density. So, compaction must be in each20cm
layer as specified.
Formwork should remove easily without damaging the concrete surface.
Addition of water for concrete casting should be known and shouldn’t a
guessing work.
Use modern machinery or equipment for high productivity and to finish works
on time.
Ignoring the student suggestion also the problem in the site which is Unreasonable and
illogical. The sources of this kind of ignorance mainly arise from under estimating of
the student it must also avoid unless and otherwise it has a reason.
48
6.3 IMPORTANT DRAWINGS RELATED TO SITE
49
Fig-56:- Column Main Reinforcement Detail
50
Fig-57:- Beam Main & Extra Reinforcement Schedule
51
6.4 PROBLEMS FACED AT SITE
6.4.3 While Casting of the slab in several days: - Due to long span, it
was not possible to cast complete slab or foundation in one batch so
to make proper bonding between old and new concrete Faircrete
SB(L) was used.
52
REFERENCES
[1] Encyclopedia
[3] Official website of Fair mate for specifications of Fair Crete SB (L)
Bonding Agent: -http://www.fairmate.com/media/video/12