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DPR DATED: 02.06.

2019
FROM: HEAD OPERATIONS, SAIJ BASE

TO: I/C TSG, WSS, CHANDKHEDA

Near Miss/Accident Reported in 2019-20

Near Miss on
Section Monthly Cumulative
31.05.2019
Chemistry 1 2

Maintenance
CTU 6 7
N2 2 3
HF 4 6
Acid/HOC 1 2 5
GP 2 3
Total 1 15 23

Near Miss Incident Details on 01.06.2019:

HSE

S/N JOBS CARRIED OUT ON STATUS


1.06.2019
1
2
On Job Safety Field Visit in 2019-20

Details of visit on 31.05.2019


Monthly Cumulative
In-charge Well No Job
Head 3 3
Operations
Head Lab 1 1

LM-CTU KLL#02 1 6 7

LM-HF 4 4

LM-Sand 2 6
Control
LM-Stimulation 1

I/c Chemistry 0

I/c Maintenance 1

I/C HSE 6 6

I/c Nitrogen 3 5

Total 1 25 37

WSS JOBS DONE IN 2019-20

JOB PLAN Mont Cumul


SERVI JOBS DONE ON 31.05.2019 02.06.2019 hly ative
CES
Well No JOB DETAILS
MF 0 24
HF 0 22
DPR FOR ACID JOB AT ON
31.05.2019

CTU-ACID
WI
41 75
Pay:N2-1+N2
NGM#061
PI:1899-1900M,1903.5-1904.5M,
1905.5-1931M,1931.5-1945.5M
BB:1897.5M
ACID CB:1965M

JOB SEQUENCE-
TOTAL FLUSH- 3m3
(10%HCL+1%ACI+2%ACETIC+
0.5%SURF+0.8%EDTA)

BJ INJ- 140LPM@2500PSI
AJ INJ- 160LPM@2500PS

Units- 9380 & 9744

Oil well
Pay:K-VIII
PI:1563-69M
BB:1552.9M

Pre flush - 3 m3 (12%HCl+2%


Acetic Acid
+1%ACI+0.5%SURF+0.8%EDT
A)
LMD#266
MAIN FLUSH- 3 m3
(12%HCL+1%HF+2% Acetic
Acid +1%ACI+0.5
%SURF+0.8%EDTA)

PRE JOB INJ - 140LPM @


1400 PSI
POST JOB INJ - 270 LPM @
1100 PSI

Unit-1426

Pkr 1517
P.I. 1501-03&09-12mts
Appiled N2 through CT
upto1517mts
NDD#05 Return water,oil, frac fluid,foam
and NE
Ln2 consumed 3.5m3
Unit 8507

LN2

T/s 1296 mts , P/I 1314 - 1318


mts ,Ln2 Apply Through CTU
with foam up to 1360 mts, Return
KLL # 02 durty water with oil traces,
122
foam,fine sand & N2 flow, Mp
3500 psi.
N2 cnsm 3 m3
Unit 1465
T/s 1859.48 mts, P/I 1869.5 -
1874.5 mts,
NDJ # 130
0 - 140 kg water flow, K/o 1650
(NJSGA)
mts,
N2 cnsm 5 m3
Unit 1465 228

T/S: 2114,
PI:2127-2132 mts
0 to 135 kg water,
SKD#165
K/O 1600 mts)
N2 3.5 M3
Unit skid

T/S : 1560 , PI: 1581-1584 mts ,


Lim#"265
0 to 120 kg water, K/O1400 mts)
N2 cnsm 3.0 M3
Unit skid
OIL WELL
CTU- FOAM+N2
Inclined L-Profile well
Max angle 46.81 deg at 776.31 m
5 1/2" CSG Shoe at 1784.5 m
Well bore clear up to 1517 m
C/Top
OI: 1512-1509 m & 1503-1501 m
Chhatral
2 7/8" TBG shoe at 1492.74 m
NDD#05,
RIH 1-1/4" CT with circulation of
foam with N2 application at 3500
psi, upto 1517m. No obstruction
felt upto lowered depth. Return
observed water, foam, sand, N2.
N2 cut at 1300m. CT P/O upto
the surface. VJ#04A

CTU- 9281, APU-9381


CTU
Date- 130 230
31.05.2019

CTU-FOAM

Gas Well
KLL#02
PI:1314-1318M
BB:1296M
CB:1360M

RIH 1.25" CT with circulation of


foam@max pr 3200psi and
lowered upto 1360m. No
obstruction felt. In return
observed Sand, oil traces, gas,
foam, water, N2. CT P/O upto top

CTU-1139
APU- 7711

Dpr: 31.05.2019
CTU- HOC/SolventTubing Probe
planned on 31.05.2019 at
GTC-50-I

Oil Well
PI:2161-2169M
HydPkr:2150.12M

1.25" CT with 42mm jet shoe


lowered up to 2165m with Hot oil
circ max pr@3200 psi. Hard obst
felt@2165. Tried but couldn't
cleared. Tbg Probe done
successfully & not found held up
AM#166
till packer depth. Total 15m3 hot
oil circ through CT. Hot oil obs in
return. After HOC, Oil displaced
with by brine( Sp gr. 1.20) from
production tbg with help of mud
pump. Oil & Brine obs in return.
Finally POOH CT with circ of
brine. At last 2m3 water circ to
flush CT.

CTU- 9282

CTU-BC-DPMA
DPR: 31.05.2019

NGM GGS 2

WI
Pay:N2-1+N2
PI:1899-1900M,1903.5-1904.5M,
1905.5-1931M,1931.5-1945.5M
BB:1897.5M
CB:1965M
NGM#061

1.25" CT lowered up to 1950m


with Water/Gel circ max pumping
pr@4000 psi. Encountered
obstruction at 1950 m and tried to
clear the same with continuous
pumping of gel water and
reciprocation of CT but unable to
clear it. Observed dirty water,
dirty/ blackish gelled water &
clear water at return. Finally
POOH CT up to 1947m
squeezed 3m3
(10%HCL+1%ACI+2%ACETIC+0
.5%SURF+0.8%EDTA) of acid
through CT. Thereafter POOH
CT up to surface with circulation.
BJ INJ- 140LPM@2500PSI
AJ INJ- 160LPM@2500PSI

CTU-7733 , APU-8513
DPR-CTU-BC-Injectivity Job
planned on 31.05.2019 at KLL
GGS 7

WI,Pre-PM
Pay:K-IVA
PI:1549-1544m
BB:1540M
CB:1611M
CTL required upto CB.

KLL#557 RIH 1.25" CT with water


circulation followed by gell water
at max pr 4000 psi upto 1585m.
Obstruction found at 1585m.
Obstruction could not be clear
inspite of several attempts.
Return Observed blackish dirty
water and gell water. CT p/o upto
surface. Injectivity after job is
150 LPM @ 2500 psi.

CTU-VE. APU-VE
HOC job with CTU for Tubing
Probe done on 31.05.2019 at
AM#166 GTC-50-I

Oil Well
HOC AMD#166 PI:2161-2169M 21 39
HydPkr:2150.12M
Circulated 15m3 hot oil through
CTU
temperature 85c
pressure 3200 psi

Solvent 6 12
GP
08 14

(7" Csg, 3-1/2" Tbg, PI:


CTC BAL#237 1043-50m, F/C: 1104m, T/s: 08 15
1045.6 m) Completed.

TGP 09 22

Surging 2

Surfactan
t
Others
(WSO
NDN#19 05 16
Polymer
Mixing)

Total
(Actual 16 380 697
/ Plan)

STOCKS

LN2 12 KL KCl 125.65 MT

HCl 23KL ACI 08 MT

NE
7460 KG ACETIC ACID 59 MT
(KLL&NGM)

NE (SBN) 15020 KG FHGG 94650 KG

NE(WASNA) 13040 KG GA – II 27.7 MT

LSP 596.75 MT SURFACTANT 44 MT


20/40-1654
.50 MT
(700 MT
under
ISP testing) ABF 4500 Kg
and
30/50-
482MT

7” OTP 24 5 1/2” OTP 33

IPA 1020 kg Ammo. Chloride 1550 Kg

EDTA 13.5 MT EGMBE 74.08 MT

Details of Deviation / Job not done on 31.05.2019

SERVICES WELL NO. REMARKS

PLAN ACTUAL

MF/HF 1/1 1/1

ACID 1 2

LN2 6 5

CTU 5 5 KLL#02 TAKEN IN PLACE OF


SNL#105

SOLVENT 1 0

HOC 1 1

CTC/TGP 1/0 1/0

GP 0 0

OTHERS 0 0

Capacity / Capability of Services for the Date 31.05.2019


Services Cap No. of Actual Remarks
abilit Indents Jobs Done
y per Received on30.05.19
day for 30.05.19

HF/ MF 1/1 0/0 0/0

ACID/
Others/ 1/1/1 1/0/0 1/0/0
WSO

LN2 6 4 4

CTU 6 5 5

HOC/
1/0 1/0 1/0
SOLVENT

GP/CTC/T
1/1/1 0/0/0 0/0/0
GP

Upcoming Wells:

Wells
Sn. Service Asset
Wells not
Wells ready
ready

AMD#75
AMD#130
GMJ#227
Ahmedabad
GMJ#38_Z
KLL#411
1 HF KLL#766

LNC#133
Mehsana
NDN#140

Cambay Kathana#48
GND#710
Ankleshwar Dahej#18
ANK#315, 378

Ahmedabad NIL NIL

2 CTU Mehsana NIL NIL

Cambay NIL NIL

Ahmedabad NIL NIL


3 LN2
Mehsana NIL NIL

Ahmedabad NIL NIL


4 Acid
Mehsana NIL NIL

Ahmedabad NIL NIL


5 GP
Mehsana NIL NIL

Ahmedabad NIL NIL


6 HOC
Mehsana NIL NIL

MAINTENANCE DPR ON 31.05.2019

1 9013 Rectified hydraulic oil leakage and air leakage.Dismantled


driver side augur motor guard for rectification of hydraulic oil
leakage. Rectified the same. Fitting of augur motor guard is in
progress.

2 9651 Observed abnormal sound from radiator assembly in HF job.


Dismantled inspection cover found oil cooler mounting frame
broken. Replaced the same and welding job carried out.

3 9650 HF unit preventive maintenance carried ou


4 9014 A) Replaced damaged pneumatic relay valve with new one.
B)Found hydraulic oil tank mounting pad worn out. Replaced
the same (04no.s)
Tested ok.

5 6016 -Damaged totque rod bush replaced with new one. Tested ok.

6 7549 -Found Trunnion bushes and end bushes of rear suspension


in worn out condition. Dismantled equalizer beam. Further
work is in progress.

7 7696 -Replaced hydraulic pump. Tested ok

8 7711 - Attended off road unit at well site. Found abnormal sound
and Allison oil leakage near PTO. Unit brought back to Saij
after topping up Allison oil. Dismantled PTO drive shaft .
Further work is in progress.

9 9282 -Half yearly servicing is in progress.

10 6824 -Quarterly maintenance carried out.

PREVENTIVE MAINTENANCE

Sn Unit Reg. No Jobs carried out on 31.05.2019


1

INSTRUMENTATION MAINTENANCE

Sn Unit Reg. No Jobs carried out on 31.05.2019


Carried out calibration of density meter at site.
1 RJY SB - 7968:

2 Associated with HF job.

3 NPU - 7696 : Attended nitrogen discharge pressure gauge problem.

ELECTRICAL MAINTENANCE

SR Unit Reg. No Jobs carried out on 31.05.2019


1 NPU - 7696 Replaced alternater belt
APU - 9014 Battery disconnection and reconnection for welding
2 work.

Associated with HF job.


3

OPERATIONAL MAINTENANCE

Service
Sn Jobs carried out on 31.05.2019
s

1 CTU

2 HF

3 ACID

4 GP

5 LN2

6 HOC

CHEMISTRY
S/N Jobs carried out ​31.05.2019 Status
"Sent to RGL
Sampled & bonded sample of
1 VADODARA for quality
Ammonium Chloride -
conformance"
Matrix Acidization & core flow study "Lab study is in progress"
2
of Wasna#08 & Wasna#14-
Dose optimization for a suitable " Lab study completed,
3 thermogel for GP JOBS- Report preparation is in
progress"

"Lab study completed,


Frac fluid characterization (n' & k'
4 Data compilation & report
parameters) at longer duration -
preparation is in
progress"
Evaluation of High crush resistant
5 20/40 natural sand (R &D project)- Lab study is in progress"
".
Evaluation of 70/140 mesh Report submitted"
6
(100mesh), Sand for HF jobs- "

MLY/QLY/HLY Scheduled Maintenance May– 2019

S/N. Unit No. COOLANT Date of


/DM
WATER Completion
1 GJ-1R-1426 ACID PUMPER (QLY) PENDING
2 GJ-18H-7549 ACID PUMPER (MLY) 14.05.2019
3 GJ-18H-9014ACID PUMPER (HLY)
4 GJ-18A-8513 ACID PUMPER (QLY) OK ® QLY completed
5 GJ-18H-7711 ACID PUMPER (QLY)
6 GJ-1R-1139 CTU (MLY)
7 GJ-18H-7733 CTU (HLY) PENDING

8 GJ-1R-5983 CTU NOT IN USE

9 GJ-1HE-6016 CTU (QLY)


10 GJ-1BK-8072 SAND BLENDER (QLY) PENDING
31
11 GJ-18H-7734 SAND BLENDER ​ ​(HLY) PENDING
(HLY)U(((HLY)(MLY(QL(9((((((((​(HLSSSSERVIC
E)
12 GJ-18H-9007 SAND BLENDER (MLY) OK
13 GJ-18AU-8907 HOC (HLY) OK ®
14 GJ-18H-9006 CAS (HLY) PENDING
15 GJ-18H-9013 MPPU (MLY) DONE
16 GJ-1-HA-6824 MPPU (QLY)
17 GJ-1R-6344 FRAC PUMPER NOT IN USE
18 FRC GJ-1R-1381 PUMPAER NOT IN USE
19 GJ-18H-7550 FRAC PUMPER (HLY) OK(C/E)
20 GJ-18H-7697 FRAC PUMPER UNDER
MAINTENANCE
21 GJ-18A-7653 FRAC PUMPER (MLY) OK ® C/D
22 GJ-1R-1465 N​2​PUMPER (HLY) PENDING
23 GJ-18H-7696 N​2​ PUMPER (MLY)
24 GJ-1R-1540 N​2​ Pumper (HLY)
25 GJ-18A-8507 N​2​ Pumper (MLY)
26 GJ-1U-5143 SAND DUMPER (HLY) PENDING
27 GJ-1X-4972 SAND DUMPER (MLY)
28 GJ-18H-7695 SAND DUMPER (QLY)
29 GRR-3651 SAND DUMPER (QLY)
30 GJ-1X-6283 SAND DUMPER (QLY)
31 GJ-18 H-9611 LORRY LOADER (HLY)
32 GJ-1UU-8320 LORRY LOADER (MLY)
33 GJ-18H-9015 DATA VAN (MLY)
34 GJ-18-AU-9744 ACID TANKER (HLY)
35 GJ-18X-9688 ACID TANKER (NOT IN USE)
36 GJ-18-AU-8250 ACID TANKER (HLY)
37 GJ-18H 9281 CTU (MLY)
38 GJ-18H 9282 CTU (HLY)
39 GJ-18H 9380 VOLVO ACID PUMPER (MLY) 15.05.2019
40 GJ-18H 9381 VOLVO ACID PUMPER (MLY) 13.05.2019
41 GJ-18-H-9650 FP-TRAILER (MLY)
42 GJ-18-H-9651 FP-TRAILER (MLY)
43 FORK LIFTER (SAIJ) 9042 (HLY)
44 FORK LIFTER (SHERTHA) (QLY) PENDING
45 GEN -SET (SAIJ) (HLY) PENDING
46 GEN –SET (SHERTHA) (HLY) PENDING
47 GJ-18-H-9764 FP- N​2 ​SKID (MLY)
48 GJ-18-AZ-3501 PRIMEOVER M. (ANNUAL)
49 GJ-18-AZ-3821 PRIMEOVER M. (ANNUAL)
50 GJ-18-AZ-3842 PRIMEOVER M. (ANNUAL)
51 GJ-18-AZ-6290 LN2-PUMPER (MLY)
52 RJY BLENDER-AP-05-CQ-7968 ​(HLY) 12.05.2019

N.B. - ​KINDLY ENSURE THAT THE VEHICLE HAS BEEN CLEANED / WASHED
BEFORE PARKING AT THE SERVICING SECTION.

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