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CONTENTS
SECTION SUBJECT
1. SCOPE
2. REFERENCES
3. DEFINITIONS
4. GENERAL
5. WELDING PROCESSES
6. WELDING CONSUMABLES
1. SCOPE
1.1 This Engineering Standard defines the general requirements for welding of
pressure vessels, heat exchangers, rotating equipment, storage tanks and
spheres, fired heaters, steam raising boilers, on-plot piping, off-plot pipelines,
and structural steel. It is applicable to licensed, non-licensed and offsite and
utility units. The requirements specified herein shall be incorporated into
Contractor equipment specifications, requisitions and/or other purchase
order/sub-contract documentation.
1.2 This Engineering Standard shall be read in conjunction with Licensor and
Vietnamese mandatory standards, codes and regulations that also apply. In
the event of any conflict between this Engineering Standard, these documents
and industry codes and standards, Contractor shall seek clarification from
PetroVietnam before proceeding.
2. REFERENCES
3. DEFINITIONS
The following definitions of terms used within this Engineering Standard shall
apply:
Db
2. For heads, fibre strain(%)= 100ln
De - 2e
t
3. For tubes and pipes, fibre strain(%)=
2r
RT Radiographic Testing
UT Ultrasonic Testing
4. GENERAL
4.1 Welding terms and definitions shall be in accordance with AWS A3.0.
4.3 Safety measures for protecting workers involved in welding and cutting
operations shall be in accordance with ANSI Z49.1 and all local regulations.
4.4 Heat treatment terms and definitions shall be in accordance with ASTM E44 or
EN 10052.
4.5 Heat input shall be calculated in accordance with EN 1011-1, Section 19.
5. WELDING PROCESSES
5.1 General
All welding processes shall be protected from adverse weather conditions that
may affect weld quality. When welding is performed outdoors in adverse
weather conditions, temporary shelters shall be erected to completely enclose
the work area. In addition, for gas shielded processes windshields shall
always be erected to prevent loss of shielding gas coverage.
5.2.1.1 Welding in the vertical or inclined positions shall be performed in the vertical-
up direction with the following exceptions where welding in the vertical-down
direction is permitted:
• The root, fill and capping passes for underground carbon steel, utility
water and drainage lines
• The root and capping passes for atmospheric storage tanks, subject to
the usability of the electrode. Fill passes shall always be made in the
vertical up position. Where the storage tank contents contain wet H2S,
caustic or amine, the root or capping pass in contact with the contents
shall be made in the vertical-up direction
• The root, fill and capping passes for pipelines manufactured from
materials equivalent to grade X-80 or lower, subject to satisfactory
welding procedure qualification test results
5.2.1.2 In addition to paragraph 5.2.1.1, SMAW may be used to weld the root pass of
single-sided welds in carbon steel piping providing the electrode is specifically
formulated for this purpose. The exception to this are lines subject to
precommission cleaning in accordance with Engineering Standard 6960-8440-
SP-0012.
5.2.2.1 Only fully mechanised or automatic SAW is permitted for pressure retaining
welds.
5.2.3.1 GTAW equipment shall be equipped with arc starting (e.g. high frequency) and
crater eliminating devices. Scratch starting shall only be permitted for welding
carbon steel and 300series stainless steel piping for low pressure (150# flange
rating) utility services.
5.2.3.2 With the exceptions stated in Section 5.2.1 and Section 5.2.4, GTAW shall be
used for the root pass of all pressure retaining, single-sided welds without
backing. In addition, GTAW shall be used for the root pass in all single-sided
welds without backing in piping subject to pre-commission cleaning in
accordance with Engineering Standard 6960-8440-SP-0012.
5.2.3.3 Mechanised or automatic orbital welding without the addition of filler metal
(autogeneous welding) shall be subject to PetroVietnam review and approval.
Where this is proposed for 300 series stainless materials and Ni-base alloys,
Contractor shall impose additional requirements on the base materials and
develop welding procedures to avoid weld metal penetration problems
associated with “cast-to-cast” variations.
5.2.4.1 The short circuit or dip transfer mode of metal transfer (GMAW-S) is
acceptable subject to the following restrictions:
• Permitted for the root pass of pressure retaining, single-sided butt welds
without backing or double-sided welds, in any material. This may be
made in either the vertical-up or vertical-down direction subject to the
usability of the filler wire
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• Permitted for fill and capping passes in full penetration butt welds or fillet
welds providing the throat thickness does not exceed 12.7mm
• Not permitted for the root, fill or capping passes for set-in or set-on type
branch connections in equipment or piping
5.2.4.2 The globular, spray or pulsed mode of metal transfer shall be subject to the
following restrictions:
• Not permitted for the root pass of pressure retaining welds unless the
root pass is completely removed
• Limited to the fill and capping passes for set-in or set-on type branch
connections with nominal diameter greater than 4”NPS providing the
weld joint configuration permits access for the torch nozzle
5.2.4.3 The use of alternative modes of transfer such as Surface Tension Transfer, or
use of twin wires, shall be subject to PetroVietnam review and approval prior
to commencement of welding.
5.2.4.4 The use of mechanised or automatic GMAW for pipeline welds shall be
subject to specific PetroVietnam review and approval. Contractor shall submit
a procedure detailing, as a minimum, the proposed mode of transfer, direction
of travel, welding consumable and shielding gas, weld preparation and
welding variables for PetroVietnam review and approval.
5.2.5.1 FCAW without gas shielding (FCAW-S) is not permitted for pressure retaining
welds or attachments welds to pressure retaining components, in equipment
and piping, but may be used for structural welds within the limits of AWS D1.1
or for equipment supports.
5.2.5.2 FCAW, using flux cored or metal cored composite wires with an external gas
shield (FCAW-G), is acceptable for pressure retaining welds and attachments
welds to pressure retaining components, subject to the following restrictions:
• Shall not be used for the root pass of pressure retaining, single-sided
welds without backing, unless the root pass is completely removed and
re-welded
• Shall be limited to the fill and capping passes for set-in or set-on type
branch connections with nominal diameter greater than 4”NPS,
providing the weld joint configuration permits access for the torch nozzle
(ASME IX, P-No.3), duplex and 300 and 400 series stainless steels and
for hardfacing and corrosion resistant weld overlays on all materials.
5.2.6.1 EGW is acceptable for carbon steel pressure vessels providing the MDMT of
the vessel is greater than 0ºC and the vessel is not in wet H2S, amine or
caustic service. Unless the requirements of the code are more stringent, all
welding procedures shall be qualified with impact testing of the weld metal and
HAZ at 0ºC, with acceptance criteria of 27J ave./20J min.
5.2.6.2 EGW may be used for welding vertical butt welds in storage tanks in
accordance with the requirements of Engineering Standard 8474L-000-JSS-
2500-01 and API 650. Unless the requirements of Engineering Standard
8474L-000-JSS-2500-01 and API 650 are more stringent, all welding
procedures shall be qualified with impact testing of the weld metal and HAZ at
0ºC, with acceptance criteria of 27J ave./20J min.
5.2.7.1 Plasma arc welding, using the transferred arc mode, is acceptable for welding
all materials. Where mechanised or automatic autogeneous PAW is proposed
for 300 series stainless materials and Ni-base alloys, Contractor shall impose
additional requirements on the base materials and develop welding
procedures to avoid weld metal penetration problems associated with “cast-to-
cast” variations.
5.2.7.2 Plasma arc welding, using the transferred arc mode, may be used for
corrosion resistant or hard-facing weld overlay, either with the addition of filler
metal or by powder spray.
6. WELDING CONSUMABLES
6.1 General
6.1.2 When joining materials with the same nominal chemistry, consumable
selection shall be based on obtaining weld deposits closely matching the base
material chemistry and mechanical properties and shall be suitable for the
intended service. Where Contractor proposes an alternative consumable
selection to that stated in TABLE 1, details of the proposed consumable shall
be submitted to PetroVietnam for review and approval prior to commencement
of welding.
6.1.3 When joining materials with different nominal chemistry, the requirements in
TABLE 1 shall be followed. Alternative consumable selections shall be
submitted to PetroVietnam for review and approval prior to commencement of
welding.
6.1.4 All consumables shall be used within the primary classification limits specified
by the applicable consumable specification and the consumable
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6.1.5 The WPS and WPQR shall state the manufacturer and brand designation for
all consumables used.
• FCAW wires shall be stored to ensure that they are capable of meeting
a maximum hydrogen level of 10ml H2/100g weld metal prior to
commencing welding.
6.1.7 Consumables shall be clearly identified with either the national material
specification or manufacturer’s brand designation. SMAW electrodes and
GTAW wires shall carry this identification on each individual electrode or wire,
and reels of wire or strip shall be individually identified. Consumables for
which no identification exists shall not be used.
6.1.8 Material Test Reports (MTRs) shall be provided for all consumables and flux-
wire combinations detailing, as a minimum, the chemical analysis of the
undiluted weld metal and all the required mechanical test results specified in
the material specification, together with any additional testing specified in this
Engineering Standard (e.g. ferrite determination). A summary of the minimum
procurement requirements in accordance with AWS A5.01 is given below:
Consumable Type Schedule Class
SMAW electrodes for carbon steel (excluding low
I S1
temperature service (MDMT ≤ -18°C))
SMAW electrodes for carbon steel in low temperature
service, low alloy, duplex, Ni-bearing, 300 and 400 J(1) S4
series stainless steel, Cu-base and Ni-base alloy
FCAW flux cored and composite metal cored
electrodes for carbon steel (excluding low temperature I T1
service)
FCAW flux cored and composite metal cored J(1) T4
l t d / d f b t li l t t
Project n° - Unit Material code Serial n° Rev. Page
Note 1: Schedule K shall apply where additional tests to those required by the consumable
material specification are specified in this Engineering Standard
6.1.9 Contractor shall ensure that quality control procedures exist to adequately
control the storage, handling, conditioning and issue of welding consumables
and shall continuously monitor the implementation of these procedures for
effectiveness.
6.2.1 Low hydrogen electrodes in accordance with paragraph 6.1.6 shall be used for
welding pressure retaining welds and attachment welds to pressure retaining
components for the following:
• Carbon steels (that are not subject to low temperature service) and
duplex steels when the weld throat thickness exceeds 12.7mm
• Carbon steels in low temperature service, low alloy steels and Ni-
bearing steels for all weld throat thicknesses.
6.2.2 Cellulosic or rutile type electrodes may be used for welds other than those in
paragraph 6.2.1 and for structural components.
6.2.3 Cellulosic type electrodes may be used for pipeline welds subject to
satisfactory welding procedure qualification test results.
6.2.4 Addition of principal alloying elements to the weld via the flux (e.g.
consumables equivalent to AWS A5.4 E-XXX-25 or -26) is not permitted for
pressure retaining welds or attachments welds to pressure retaining
components.
6.3.1 Only neutral fluxes (as defined in AWS A5.17 and A5.23) are acceptable for
pressure retaining welds or attachments welds to pressure retaining
components.
6.3.2 Active fluxes shall not be used for pressure retaining welds or attachments
welds to pressure retaining components, but may be used for atmospheric
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carbon steel storage tanks and structural steel, providing the following
requirements are met:
6.3.3 Addition of principal alloying elements to the weld via the flux, other than to
make up for arc losses, is not permitted for pressure retaining welds or
attachments welds to pressure retaining components. Alloy fluxes may be
used for hard-facing and corrosion resistant weld overlays but for these
applications any change in the voltage range specified on the WPQR shall be
considered an essential variable
6.3.4 Contractor shall submit substantiating data confirming that the flux-wire
combination for welding with Nb-containing wire or strip (e.g. ER347, EB9,
ERNiCrMo-3) has been specifically formulated to avoid the risk of hot cracking
and tightly adherent slag (“tiger stripe”) deposits on the weld metal surface.
6.3.5 Flux which is not fused during welding may be re-cycled providing it is sieved
to removed any slag impurities, re-processed in accordance with the
manufacturer’s recommendation and is mixed with fresh flux (no more than
20% by volume of re-cycled flux) prior to welding.
6.3.6 Recrushed slag (as defined in AWS A5.17 and A5.23) shall not be used for
pressure retaining welds.
6.3.7 The use of sintered strip for corrosion resistant or hard-facing weld overlay
shall be subject to PetroVietnam review and approval.
6.4.1 The use of flux backing or flux cored GTAW wires is acceptable subject to the
following restrictions:
• Not permitted for the root pass of single-sided welds without backing in
300 series stainless materials and Ni-base alloys in hydrocarbon service
unless the root pass area is fully accessible for 100% visual inspection
and complete removal of welding slag and unfused flux
• Permitted for 300 series stainless steel and Cu-base alloys in utility
service with the exception of piping subject to pre-commission cleaning
in accordance with Engineering Standard 6960-8440-SP-0012 and
piping downstream of filters
6.4.2 The use of activating flux (A-TIG) shall be subject to PetroVietnam review and
approval.
6.5.1 Low hydrogen electrodes in accordance with paragraph 6.1.6 shall be used for
welding pressure retaining welds and attachment welds to pressure retaining
components for the following:
• Carbon steels (that are not subject to low temperature service) and
duplex steels when the weld throat thickness exceeds 12.7mm
• Carbon steels in low temperature service, low alloy steels and Ni-
bearing steels for all weld throat thicknesses.
6.5.2 Rutile type wires may be used for welds other than those in paragraph 6.5.1
and for structural components.
6.6.1 Shielding and purge gases shall comply with EN 439 (or equivalent national
standard or specification).
6.6.2 A backing purge gas shall be used to prevent oxidation of the root pass in
single sided welds without backing for all materials, with the exception of
carbon steels, low alloy steels with a nominal chromium content of 3%
maximum and Ni-bearing steels. Purge gas shall be maintained until at least
10mm of weld metal has been deposited.
6.6.3 A secondary trailing shielding gas shall be used for welding of Titanium,
Zirconium and other similar reactive/refractory alloys and shall be maintained
until the weld metal and heat affected zone (HAZ) has cooled below 250°C.
6.6.4 The following restrictions on the use of shielding, purge or trailing gases shall
apply:
• The use of nitrogen as a shielding or purge gas for 300 series stainless
steel is not permitted
• Shielding, purge and trailing gasses for welding Titanium, Zirconium and
other similar reactive/refractory alloys shall be 99.995% purity as a
minimum.
6.6.5 The WPS shall state the shielding gas composition, flow rate and purity, and in
addition for purging gases, the time required to remove air from the weld area.
6.7.1 For P-No.4 and P-No.5A materials that have a maximum operating
temperature in the range 400°C-600°C and for which additional material
requirements are specified in Engineering Standard 8474L-000-CN-0008-005,
welding consumables shall meet the following requirements:
• To minimise weld metal inclusion and oxygen content, which may have
a detrimental effect on toughness and creep rupture strength, only
‘basic’ type fluxes (BI greater than 1.8) shall be permitted for submerged
arc welding and only basic type flux coatings shall be permitted for
SMAW processes
6.7.3 For welding Ni-bearing steels, welding consumables shall nominally match the
base material chemistry. Only low hydrogen type consumables capable of
consistently achieving the required notch toughness levels of the base
materials shall be selected. Proposals to use 300 series stainless steel or Ni-
base consumables shall be submitted, together with substantiating design
data for their use, to PetroVietnam for review and approval prior to the
commencement of welding.
6.7.4 Where the maximum operating temperature exceeds 500°C, Type 308/308H
welding consumables shall meet the following requirements in as-deposited
weld metal to minimise long term embrittlement during service:
Carbon 0.04% minimum
Molybdenum 0.5% max.
Titanium 0.5% max. (1)
Boron 0.005% max.
(2)
Bismuth 0.002% max. (applicable to SMAW, SAW and FCAW processes
only)
Notes: 1. Type E308H-16 SMAW electrodes are preferred as rutile flux coatings transfer small amounts
of strong carbide formers such as Ti, Nb, V) across the arc which improves the creep properties
of the weld. Types 308CRE and 16-8-2 weld consumables show improved creep properties
and good long-term microstructural stability and are also acceptable. Type 316/316H
consumables shall not be substituted for Type 308/308H consumables without specific
PetroVietnam review and approval. Alternative consumables shall be submitted to
PetroVietnam for review and approval.
Project n° - Unit Material code Serial n° Rev. Page
2. Bi2O3 is sometimes added to SMAW and FCAW fluxes to improve slag detachability. This may
result in low melting point oxides remaining in the weld metal that may reduce creep ductility
and impact properties.
6.7.5 For welding 300 series stainless steel, consumables shall be specified and
procured to ensure a minimum level of delta ferrite in the weld metal, taking
account of dilution with the base material, to minimise the risk of fissuring or
hot-cracking. The minimum ferrite level shall be in accordance with paragraph
12.3.4.3.
6.7.6 For welding duplex steels, consumables shall be specified and procured to
ensure that the deposited weld metal matches the mechanical and corrosion
resistant properties of the base material and the ferrite-austenite balance is
maintained in the range 30-70FN. Carbon and nitrogen shall be limited to
0.03% and 0.015% respectively. Heat input should be limited to 0.8-2kJ/mm,
consistent with achieving acceptable mechanical and corrosion resistant
properties. The use of Ni-base consumables shall be subject to PetroVietnam
review and approval.
6.7.7 Cracking due to poor creep ductility of the base materials and weld metal may
be a concern in welded Type 321and 347 materials operating above 427°C
and Type 316H materials operating above 470°C, or where these materials
are subject to PWHT/stabilising heat treatment. To minimise the risk of HAZ
or weld metal cracking, the following requirements shall be met:
• When the throat thickness of the weld exceeds 25.4mm, the first 6mm of
deposited weld metal in contact with the process fluid shall be welded
with Type 347 or 316H consumables as appropriate. Thereafter, the
weld shall be completed using a more creep ductile consumable such as
Type 308 or 16-8-2. When the throat thickness of the weld is 25mm or
less, the weld may be completed with the same type of consumable as
used for the first 6mm of weld. Alternative proposals shall be submitted
to PetroVietnam for review and approval
• Bismuth shall be limited to less than 0.002% in SMAW, SAW and FCAW
deposited weld metal
6.7.11 Welding consumables for welding Alloy 800 materials in NH4HS environments
(refer to Engineering Standard 8474L-000-CN-0008-005) shall be low carbon
(0.03%C max.) to minimise the risk of sensitisation during welding and
subsequent corrosion.
6.7.13 Carbon and low-alloy steel welding consumables in severe sour wet H2S
service with more than 1% Nickel shall not be used.
7.1 Forming
7.1.1 In addition to the requirements of the code, carbon, low alloy and Ni-bearing
steel components formed from plates shall meet the following additional
requirements:
7.1.1.1 All cold spun heads with a thickness equal to or greater than 12.7mm (prior to
forming) shall be heat-treated after forming in accordance with paragraph
7.1.1.3, irrespective of the fibre strain induced.
7.1.1.2 All cold rolled or cold pressed cylinders, heads, or sphere or head segments,
shall be heat-treated after forming in accordance with paragraph 7.1.1.3 when
the fibre strain after forming exceeds 5%.
7.1.1.3 Cold formed carbon, low alloy or Ni-bearing steel shall be heat treated after
forming in accordance with one of the following:
(as defined in EN 10052) is acceptable only for carbon steels that are not
subject to impact testing.
7.1.1.5 The external surface (extrados) of the knuckle of formed heads shall be
subject to 100% MT or 100%PT after forming but prior to heat treatment. In
addition, any meridional welds shall be subject to 100% radiographic testing
(RT) and 100% MT or PT after forming but prior to heat treatment.
7.1.2 In addition to the requirements of the code, carbon, low alloy and Ni-bearing
steel pipe and tube bends shall meet the following additional requirements:
7.1.2.1 Pipe for bending shall not include any circumferential welds and shall,
wherever possible, be seamless. Where longitudinally welded pipe or tube is
used, the weld shall be placed along the neutral axis and subject to 100% MT
after bending.
7.1.2.2 The minimum bend radius shall be five times the nominal pipe size.
7.1.2.3 Cold-formed bends shall be heat treated after bending for the following:
• Carbon steels where the maximum fibre strain after bending exceeds
10%
• Ni-bearing steels
7.1.2.4 Cold formed bends shall be heat treated in accordance with the requirements
of paragraph 7.1.1.3.
7.1.2.5 Hot formed bends shall be heat-treated as a separate operation to the forming
operation in accordance with paragraph 7.1.1.3. Normalizing forming (as
defined in EN 10052) is acceptable only for carbon steels that are not subject
to impact testing.
7.1.2.6 The use of induction bending shall be subject to PetroVietnam review and
approval. Contractor shall submit substantiating data to prove that no
deterioration in material properties will result during the induction bending
operation.
7.1.2.7 After bending, all scale shall be removed and the bend inspected to ensure
freedom from cracks, buckling, gouges, corrugations, die marks or any other
surface laminations.
7.1.3 In addition to the requirements of the code, 300 series stainless steel, duplex
steel, and Ni-base and Cu-base alloy cold-formed plate components and pipe
and tube bends shall be solution heat treated after forming when the fibre
strain exceeds 10%. Furnace atmospheres shall be neutral to slightly
oxidising and only low sulphur fuels shall be used. For heat exchanger tubes,
electric resistance or induction heating of the bend area plus 250mm is
acceptable in-lieu of furnace heat treatment. An inert purge gas shall be used
during heating and cooling. Hot forming and induction bending shall be
subject to PetroVietnam review and approval.
7.1.5 Ovality of carbon and low alloy steel cylindrical shells in equipment or piping
that has a design temperature exceeding 450°C or is subject to cyclic service,
shall not exceed 0.5% and shall meet the requirements of PD5500, 4.2.4.2.3b)
with respect to ‘peaking’ (either inward or outward facing) at longitudinal
welds.
7.2.1 Specific weld joint details shall be shown on the WPS or fabrication drawings
and shall comply with the requirements of the code. Where the code does not
detail joint designs, the following documents shall be used to specify weld joint
details:
• IIS/IIW-237-66
7.2.2 As a minimum, the WPS shall indicate typical weld deposition sequence.
7.2.3 All pressure retaining welds and skirt attachment welds shall be multipass
(more than two passes), full penetration welds, achieved by one of the
following means:
• Double-sided welds, with back gouging of the root pass to sound metal
prior to welding second side. The back-gouged area shall be subject to
MT or PT to demonstrate freedom from cracks or other flaws. (Dry
powder magnetic particle testing is an acceptable alternative to MT for
welds subject to preheat).
• Single sided weld with temporary ceramic backing strip. Where this is
proposed, the welding procedure shall be qualified with the ceramic
backing strip present
• only specifically formulated wires shall be used for second side “punch-
through” welding
• the WPQR shall have impact testing performed at the Minimum Design
Metal Temperature (MDMT) on the weld metal and HAZ in the area of
the weld cusp. Acceptance criteria shall be in accordance with
paragraph 8.2.3.
7.2.5 Permanent metallic backing strips are permitted for the following services only:
• Piping in clean steam or air service, providing the piping is not subject to
vibration or cyclic service
7.2.6 Where permanent backing strips are permitted, the material of the backing
strip shall match the nominal metallurgy of the base material and shall be
fused into the joint for the complete length.
7.2.7 Consumable inserts in accordance with AWS A5.30 are permitted, subject to
PetroVietnam review and approval. The consumable insert shall nominally
match the nominal metallurgy of the piping and all welds shall be subject to
100% RT or UT to ensure complete fusion around the joint circumference.
7.2.8 For tube-tube-sheet welds that would require Post Weld Heat Treatment
(PWHT) in accordance with the code or for a specific service environment, a
non air-hardenable weld overlay or integral cladding shall be applied to the
tube-sheet surface in accordance with Section 10. The tube-tube-sheet weld
joint shall subsequently be welded with a non air-hardenable consumable
without PWHT.
Project n° - Unit Material code Serial n° Rev. Page
7.3.2 Prior to the start of welding, a distance of 25mm from the weld edge shall be
thoroughly cleaned of any contaminants (e.g. oil, grease, NDE materials) that
may adversely affect the weld quality. For 300 series stainless steels, Ni-base
and Cu-base alloys, Titanium, Zirconium and other similar reactive/refractory
alloys, the weld area shall be scratch-brushed using a stainless steel wire
brush reserved for the individual materials, followed by solvent cleaning. All
cleaning fluids, solvents etc. shall be non-injurious to the materials being
cleaned.
7.3.3 Welding of Titanium shall be performed in a clean area, segregated from the
fabrication of ferritic materials. Zirconium and other similar reactive/refractory
alloys shall be performed in special positive pressure, clean-room conditions,
completely segregated from the fabrication of all other materials.
7.3.4 Thermally cut weld preparations shall dressed back or machined to remove
any adherent cutting dross or slag. Subsequent to dressing or machining,
weld preparations shall be 100% visually inspected with the following NDE:
• 100% MT on low alloy and Ni-bearing steels where the thickness at the
weld joint exceeds 12.7mm
7.3.5 Where a weld build-up layer of matching weld metal is deposited (e.g. to
attach support skirt or to match weld bores), the finished surface shall be
subject to 100% UT, using a compression wave probe, and 100% MT or 100%
PT.
7.3.6 Carbon arc-air may be used to back-gouge the root pass of welds subject to
the following restrictions:
• Not permitted for use on 300 series stainless or duplex steels, Cu-base
and Ni-base alloys, Titanium, Zirconium and other similar
reactive/refractory alloys
7.3.7 For piping, spool pieces with ends for field-fit welds shall be supplied with
100mm excess at one end.
Project n° - Unit Material code Serial n° Rev. Page
7.3.8 Permitted radial misalignment for piping butt welds shall not exceed 1.6mm for
wall thicknesses up to 19mm and 2.5mm for greater thicknesses, distributed
equally around the joint. Internal misalignment in excess of that permitted by
ASME B31.1 or ASME B31.3 shall be corrected by machining, providing this
does not reduce the finished wall thickness below the specified minimum.
7.3.9 Flange boltholes shall straddle the vertical axis or N-S axis unless otherwise
specified.
7.3.11 Internal weld surfaces at orifice flanges and other flow measurement devices
shall be ground flush.
7.4.1 The layout of nozzles, branch connections and attachments shall minimise
weld encroachment. The minimum distances between welds shall be as
follows:
Notes: 1. Where these criteria cannot be met due to physical limitations with layout dimensions,
each longitudinal weld affected shall be subject to 100% RT and 100% MT or 100% PT
on the inside and outside surfaces for a distance of 250mm from the affected end
2. Where these criteria cannot be met due to physical limitations with the layout dimensions,
the affected welds and the base material ligament in-between shall be subject to 100%
MT or 100% PT on the inside and outside surfaces
3. Where these criteria cannot be met due to physical limitations with the layout dimensions,
the attachment weld shall cross the longitudinal or circumferential weld by 50mm or 2t
(whichever is greater). The area covered by the attachment weld (and reinforcing pad if
applicable) plus an additional 50mm shall be ground flush and subject to 100% RT and
100% MT or 100% PT prior to making the attachment weld
7.4.2 Attachment welds shall not be made at the same position on both the inside
and outside of pressure retaining components fabricated from plate. Where
this criterion cannot be met on plate thicknesses above 12.7mm, the plate
shall be examined by shear wave UT after the second weld is completed to
ensure freedom from lamellar tearing.
Project n° - Unit Material code Serial n° Rev. Page
8.1 General
8.1.1 All pressure retaining welds and attachment welds to pressure retaining
components shall be welded using qualified WPS(s) and WPQR(s) that fully
meet the requirements of the code and this Engineering Standard.
8.1.2 All pressure retaining welds, including fillet welds and groove welds, shall be
qualified using a butt weld test piece with full mechanical testing. For wet H2S
service (refer to Engineering Standard 8474L-000-CN-0008-005) additional
test pieces are required to represent any fillet-welded attachments.
8.1.3 Each WPS and WPQR shall have a unique number and shall be submitted for
review in accordance with Engineering Standard 6960-8440-SP-0007.
8.1.4 Pipeline welds shall be qualified in accordance with BS 4515 or API 1104.
Contractor shall submit a procedure detailing the proposed welding processes,
materials, consumables for shop and field welding, and extent of mechanical
testing and shall include the following as minimum:
• Base material used for qualification shall be either from the production
heat of pipe or pipe with similar CE, Pcm and yield strength to the
production heat of pipe (refer to Engineering Standard 8474L-000-CN-
0008-005)
• If during pipe laying the pipe is to be lowered after the root or root and
hot pass is completed but prior to completion of the weld, the
qualification test piece shall include mechanically induced strain to
represent this. Any change in the number of runs before lowering off
commences shall be considered an essential variable
etching to determine the weld throat thickness and freedom from cracks and
porosity and, with the exception of carbon steel tubes, pull-out strength tests.
The essential variables stated in ASME Section VIII, Div.2, Article F-3 shall
apply irrespective of the code used for qualification.
8.1.6 Welding procedure qualification testing for equipment and piping subject to
impact testing shall meet the requirements of paragraph 8.2.3. Heat input
shall be recorded for each weld run. For SMAW process, heat input shall be
recorded and controlled by measuring the length of weld deposited per unit
length of electrode (run-out-length).
8.2.1 In addition to the requirements of the code, a WPS shall be re-qualified if any
of the following apply:
• For welding duplex steels, a change of ±10% in the heat input from that
stated on the WPQR
• For active or alloy SAW fluxes, any change in the voltage range from
that stated on the WPQR
• A change in the number of runs from that stated on the WPQR before
lowering-off commences for pipeline welds
• A change in the weld joint detail from that stated on the WPQR for tube-
tubesheet welds
8.2.2 Where step cool screening tests are specified, the following specific
requirements shall be met, in addition to any Licensor requirements:
• Contractor or Vendor shall qualify its own welding procedures, using the
same batch/heat of consumables as proposed for production welding.
Step cool screening tests performed by the consumable manufacture
shall not be accepted as a substitute for this procedure qualification.
ii) Impact transition curves shall be developed for the weld metal and
HAZ on test specimens that have undergone the minimum heat
treatment cycle anticipated during fabrication
Project n° - Unit Material code Serial n° Rev. Page
iv) Impact transition curves shall be developed as in ii) and iii) above
on test specimens that have undergone the following additional step
cool heat treatment cycle:
• Hold at 593°C for 1 hour then cool at 5.6°C /hour to next temperature
• Hold at 538°C for 15 hours then cool at 5.6°C /hour to next temperature
• Hold at 524°C for 24 hours then cool at 5.6°C /hour to next temperature
• Hold at 496°C for 60 hours then cool at 2.8°C /hour to next temperature
Where: T54 is the 54J transition temperature before the step cool screening test
and ∆T54 is the shift in the 54J transition temperature after the step
cool screening test
8.2.3 Impact testing for welding procedure qualification shall be performed on test
specimens that have undergone the minimum heat treatment cycle anticipated
during fabrication (if applicable). All-weld metal and HAZ samples shall be
taken to represent each welding process used when the weld test piece
thickness exceeds 12.7mm (weld deposit thicknesses of 3mm or less need not
be tested). If the weld test piece is welded from both sides, one set of
samples shall include the root area (i.e. in the area of the weld cusp).
Acceptance criteria shall be as follows:
Material Acceptance Criteria(1)
Carbon and low alloy steel, Rm<450N/mm2 27J ave./20J min. at MDMT
Carbon and low alloy steel, Rm≥450N/mm2 40J ave./34J min. at MDMT
1Cr-0.5Mo, 1.25Cr-0.5Mo 34J ave./28J min. at minus 18°C(2)
2.25Cr-1Mo 54J ave./48J min. at minus 29°C(2)
Ni-bearing steel 34J ave./27J min. at MDMT
300 serious stainless steels, Ni-base, Cu-base 0.40mm ave./0.38mm min. lateral
alloys expansion at MDMT
Project n° - Unit Material code Serial n° Rev. Page
2. For low alloy steels where the requirements of paragraph 6.7.1 apply
8.2.4 Where ferrite limits are specified in Section 6.7.5 and 6.7.6, weld procedure
test pieces shall be subject to a ferrite determination using either a suitably
calibrated magnetic instrument in accordance with AWS A4.2 or by chemical
analysis of the weld metal using the WRC-1992 diagram. For duplex steels,
point counting to determine the delta ferrite level is also acceptable, in which
case acceptance criteria shall be 35-70%.
8.2.5 Where hardness limits are specified in TABLE 6, weld procedure test pieces
shall be subject to a 10kg Vickers (HV10), or equivalent, hardness survey of
the weld, HAZ and base material on one sectioned and polished face. The
survey shall be performed both along a line parallel to, and within 2mm of, the
inner and outer surfaces, with the indents spaced as close as practicable in
the HAZ and fusion zone. For wet H2S service, the additional test pieces in
paragraph 8.1.2 shall be subject to hardness testing as described above.
For wet H2S service, hardness shall be limited to 248 HV10 for austenitic
stainless steel.
8.2.6 For corrosion resistant and hardfacing weld overlay, weld procedure test
pieces shall be tested in accordance with ASME Section IX irrespective of the
design code.
9.1.1 The method of applying, checking and controlling preheat and interpass
temperatures shall be stated on the WPS.
9.1.2 The minimum preheat and maximum interpass temperatures for welds are
stated in TABLE 3.
9.1.3 When welding dissimilar metal welds having different preheat temperature
requirements, the more stringent preheat requirement shall normally be
applied. This temperature shall be established during the welding procedure
qualification.
9.1.4 Preheat may be applied by any suitable method. Where fuel gas or oil is
used, the gas or oil shall be sulphur-free. The fuel/air mixture shall produce a
neutral flame to ensure that no carbon deposit is left on the weld area.
9.1.6 The preheat and interpass temperature shall be checked in accordance with
EN ISO 13916 by use of temperature indicating crayons, thermocouples or
Project n° - Unit Material code Serial n° Rev. Page
9.1.7 For Low-alloy steel, where the specified minimum preheat temperature is
150ºC or higher, an intermediate dehydrogenation post weld heat treatment
shall be applied in accordance with TABLE 4, or alternatively for equipment or
piping is subject to PWHT, preheat shall be maintained without interruption
until the start of PWHT.
9.2.1 PWHT shall be performed in accordance with the code and TABLE 5.
9.2.2 PWHT in an enclosed furnace is the preferred method for equipment and
piping spools, with electric resistance or muffle furnace PWHT for local closing
welds. For seal welds and socket welds in piping less than 2”NPS where
these techniques are not practical, PWHT may be performed by local heating
using a ‘soft’ flame gas torch, subject to PetroVietnam review and approval,
providing the torch is moved continuously and that no part exceeds the
maximum PWHT temperature. Exothermic kits are not permitted.
9.2.3 Heating and cooling rates and variation in temperature shall comply with code
requirements. For piping to ASME B31.1 and B31.3, heating and cooling rates
shall comply with ASME Section VIII, Div.1.
9.2.4 The WPS shall state whether PWHT is required and indicate the temperature
range(s) and holding times(s). A separate PWHT procedure shall be
submitted in accordance with Engineering Standard 6960-8440-SP-0007
detailing the following:
• Extent and width of heating band and insulation for local or partial
PWHT
9.2.5 All machined surfaces shall be protected from scaling during PWHT using a
suitable protective coating.
9.2.6 For equipment, such as pressure vessels, heat exchangers, boiler drums etc.,
subject to PWHT in an enclosed furnace, thermocouples shall be located on
both the inside and outside surfaces at the following locations, as a minimum,
to ensure the correct temperature is attained:
• The top and bottom of the equipment (as positioned in the furnace)
Project n° - Unit Material code Serial n° Rev. Page
9.2.7 For pipe or tube spools subject to PWHT in an enclosed furnace, a minimum
of one thermocouple shall be attached to each individual spool.
9.2.8 For equipment welds subject to a local or partial PWHT, four thermocouples
shall be equally spaced around the weld joint on both the inside and outside
surfaces. Where electric resistance elements are used for local or partial
PWHT, a minimum of one control thermocouple shall be used for each heating
circuit.
9.2.9 With the exception in paragraph 9.2.2 for piping less than 2”NB, electric
resistance elements shall be used for pipe and tube welds subject to a local
PWHT. Thermocouples shall be located on the outside surface as follows,
with a minimum of one control thermocouple used for each heating circuit:
9.2.10 For local or partial PWHT, the minimum width of the heating band shall be a
minimum of 6t or 150mm either side of the weld, whichever is greater, or the
code requirement if this results in a greater heating band width. Insulation
shall extend a minimum of 250mm beyond the edge of the heating band or the
code requirements if this results in a greater insulation width. For flange
welds, the entire flange surface, inside and out, shall be insulated. Wherever
practical, the inside surface over the area of the heating band shall be
insulated, or if this is not practical, the ends shall be sealed to prevent
draughts and minimise convection currents.
9.2.12 Where PWHT is not a service requirement, repair welds, seal welds and
attachment welds may be performed after PWHT subject to the following
restrictions:
9.2.13 PWHT for materials other than those stated in TABLE 4 shall be subject to
PetroVietnam review and approval. For 300 series stainless steels, Cu-base
and Ni-base alloys, Titanium, Zirconium and other similar reactive/refractory
alloys Contractor shall ensure that all surfaces are free from low melting point
contaminants which could cause embrittlement during heating.
10.1.1 Integrally clad plate and forgings may be manufactured by roll bonding or
explosion bonding (with or without conversion rolling), and shall comply with a
recognised national or international material standard.
10.1.2 In addition to any tests specified in the material standard, each clad plate or
forging shall be subject to the following tests:
10.1.3 Weld repairs to clad plate and forgings shall be subject to PetroVietnam
review and approval prior to commencement of the repair. When permitted,
weld repairs shall comply with the requirements of Section 10.5.
10.1.4 The minimum thickness of integral cladding shall be 3mm. The cladding
thickness shall not be included in the design. For weld overlay or clad
restoration, the minimum thickness after any grinding or machining shall not
be less than 3mm.
10.1.5 Where the design requires a minimum inside diameter, the actual cladding
thickness shall be accounted for by adjusting the outside diameter.
10.2.1 Nozzles, manways and flanges, including blind flanges, shall be constructed
from integrally clad plate or weld overlay. Where such a design is impractical
(i.e. for small bore nozzles), the following alternative designs are acceptable:
• Sleeve lining providing the process does not contain H2 or H2/H2S and
the equipment or piping is not subject to PWHT or cyclic service
• Solid alloy nozzles providing the nozzle size does not exceed 2”NPS,
the design temperature does not exceed 350ºC, there are no restrictions
in the use of solid alloy materials as specified in Engineering Standard
Project n° - Unit Material code Serial n° Rev. Page
10.3.1 Attachments may be welding directly to integral cladding and weld overlay
providing the maximum stress at the attachment is no greater than 30N/mm2
and the maximum throat thickness of the attachment weld is no greater than
6mm.
10.3.2 Prior to making such attachments, the entire area within 50mm of the
attachment weld shall be subject to UT in accordance with ASTM A578, Level
A, S7, (or equivalent national standard) with the exception that more than 90%
loss of back reflection shall be considered total loss.
10.3.3 For attachments other than those in paragraph 10.3.1, the integral cladding or
weld overlay shall be removed within an area at least 50mm from the toe of
the attachment weld, and the attachment welded directly to the base material.
Attachments welded directly to the base material shall match the nominal
metallurgy of the base material and shall be welded using matching
consumables. The attachment and the attachment welds shall be
subsequently weld overlaid in accordance with Section 10.5.
10.4.1 During forming operations, the clad or weld overlay surface shall be protected
from contamination by suitable protective covers or coatings.
10.4.2 When thermally cutting clad or weld overlay materials, all cladding/weld
overlay shall be protected from spatter and cutting dross by suitable protective
covers.
10.4.3 Cladding adjacent to each cut edge shall be cut back by at least 6mm to
permit access for welding. The base material shall be examined by suitable
means to ensure that the cladding has been fully removed (e.g. copper
sulphate solution, nitric acid).
10.4.4 All thicknesses of integrally clad plate shall be heat treated after forming in
accordance with the manufacturer’s recommendations irrespective of the
extreme fibre strain induced. After heat treatment, the clad surface shall be
subject to UT in accordance with paragraph 10.1.2.
10.5.1 Weld overlay and clad restoration may be deposited in one or more layers,
subject to meeting the required nominal chemistry.
10.5.3 The nominal chemistry stated in TABLE 2 shall be met at 1.5mm from the final
surface of the weld deposit or final machined or ground surface if this is
necessary to meet dimensional control requirements.
10.5.4 Progression and weld bead overlap shall be controlled such that surface
discontinuities and chemical composition variations are minimised.
10.5.6 For Type 347 and duplex weld overlay on equipment subject to PWHT, the
final weld overlay layer in the groove of ring-type flange joints or attachments
in accordance with paragraph 10.3.3, shall be deposited after PWHT.
10.6.3 For Alloy 400 and Cu-base alloys, Titanium, Zirconium and other similar
reactive/refractory alloys, a ferroxyl test shall be applied to 100% of the
integral cladding or weld overlay surface to ensure absence of iron
contamination of the surface. This testing shall be performed after PWHT (if
applicable) but prior to pressure testing. The test solution shall comply with
APPENDIX 1.
11.2 The minimum thickness of weld overlay shall not be less than 3mm and the
final weld deposit surface (or ground or machined surface if this is necessary
shall not be less than 36HRC, unless otherwise stated.
11.3 The base material shall be thoroughly cleaned and degreased prior to weld
overlay to minimise spalling of the hardfacing weld overlay.
11.4 A buffer layer of Type 309(L) may be applied to the base material prior to the
application of the hardfacing weld overlay.
11.5 Preheat of 200°C shall be applied prior to, and maintained during, welding of
all passes of the hardfacing overlay. The maximum interpass temperature
shall not exceed the preheat temperature by more than 100°C. After welding
is completed, the weld area shall be cooled slowly under insulation to
minimise the risk of cracking.
11.6 Any grinding or machining of the hardfacing weld overlay surface shall be
minimised, and where necessary, shall be performed in such a manner as to
minimise any “heat cracks” developing from improper techniques.
Project n° - Unit Material code Serial n° Rev. Page
11.8 Proposal to use high velocity oxy-fuel spray process or other alternative
hardfacing techniques shall be submitted to PetroVietnam for review and
approval.
11.9 NDE of hardfacing weld overlay shall comply with paragraph 12.2.9.
12.1 General
12.1.1 Weld inspection, NDE and production tests shall meet the requirements of the
code and this Engineering Standard.
12.1.2 Fabrication inspection and test plans, or quality plans, shall be developed
detailing all the principal stages of preparation, forming, welding, heat
treatment, NDE and testing.
12.1.3 All weld joints shall be identified by a unique number. This number shall be
identified on a weld map and permanently marked adjacent to the weld joint
using a method that is non-injurious to the material.
12.1.4 All welders and welding operators shall be qualified in accordance with code
requirements. For site piping fabrication (including both shop and field
fabrication), welders and welding operators shall be qualified specifically for
the project. Qualifications from a previous employer shall not be accepted.
12.1.6 NDE operators shall be qualified in accordance with ASME Section V, Article 1
or EN473 and the following requirements:
• All Level III NDE personnel shall be qualified and certified in accordance
with ANSI/ASNT CP-189 with examination by ASNT or an independent,
third party or shall hold independent qualification and certification such
as PCN (Personnel Certification in Non-Destructive Testing) or CSWIP
(Certification Scheme for Weldment Inspection Personnel). Qualification
and certification by the employer is not permitted unless specifically
approved by PetroVietnam
12.1.7 Contractor shall ensure that an adequate quality control system exists to
record the complete history of each weld, including WPS(s) used, welder or
welding operator, and results of all NDE and production tests. This system
shall ensure that any repair and rectification work, including design changes or
field alignment to piping after erection, is recorded and that all necessary NDE
and production tests have been performed.
12.1.8 All “tack” welds or bridge welds shall be performed by qualified welders or
welding operators, using a qualified WPS, meeting the requirements of this
Engineering Standard.
12.1.9 Tack welds shall be removed or ground to a profile suitable for fusing into the
finished weld. Other temporary welds shall be removed by cutting or grinding
and ground smooth with the metal surface and the area subject to NDE in
accordance with TABLE 7 and TABLE 8.
12.1.10 Contractor shall monitor welder and welding operator performance during all
stages of fabrication. For shop and field fabricated piping, repair rates shall be
calculated on the number of butt welds radiographed as follows:
Repair rate = Total number of radiographed welds rejected × 100%
Total number of welds radiographed
Contractor shall re-test and, if necessary, re-train individual welders or welding operators
when their repair rates consistently exceed 5% over a period of three weeks.
12.2.1 For pressure vessels, heat exchangers and boiler drums, NDE shall meet the
requirements of the code and TABLE 7. Where the extent of NDE is stated as
10%, this is defined as 10% of the total length of weld type indicated, with a
minimum of one radiograph for each Category A and Category B weld,
including all intersections of weld joints.
12.2.2 For piping, fired heaters and boiler piping, NDE shall meet the requirements of
the code and TABLE 8. Where the extent of NDE is stated as 5% or 10%, this
is defined as 100% examination of 1 in 20 or 1 in 10 respectively, of the weld
joints indicated.
12.2.3 Radiographic film shall meet the following minimum requirements unless the
code requires more stringent limits:
• For thin wall (less than 6.4mm) 300 series stainless steel and Ni-base
and Cu-base alloys, and for low alloy steels of all thicknesses,
radiographic film shall be very fine grain, high contrast type in
accordance with EN 584-1 Class C4 or ASTM E1815 Type I
12.2.4 Only lead intensifying screens may be used in conjunction with radiographic
film; fluorescent intensifying screens are not permitted.
12.2.5 Where UT is specified, the area adjacent to the weld shall be scanned by a
compression wave probe to check for lamellar flaws prior to scanning the weld
itself. Examination of the weld shall be performed with shear wave probes,
utilising at least two different angle beams from both sides of the weld on the
inside and outside surfaces, where access permits.
12.2.6 Where MT is specified, the D-C prod method is only permitted for carbon
steels that are not subject to PWHT. Any arc strikes resulting from this
method shall be ground out. All other material/thickness combinations shall
use the electromagnetic yolk method.
12.2.7 Where wet fluorescent magnetic particle testing (WMFT) is specified, the weld
metal and base material for a distance of 50mm either side of the weld
centreline, shall be prepared to a surface finish of SSPC-SP3 minimum, with
all mill-scale removed, immediately prior to the examination.
12.2.8 For corrosion resistant weld overlay, the following additional NDE is required:
• For single layer overlay or the final pass of multiple layer overlay, and
for all attachment welds, PT shall be performed on 100% of the total
area of the weld deposit for each WPS used. This shall be performed
after PWHT (if applicable) but prior to pressure testing.
12.2.9 For hardfacing weld overlay, the following additional NDE is required:
• PT shall be performed on 100% of the final area of the weld deposit for
each WPS used. This shall be performed after PWHT (if applicable) but
prior to pressure testing. Unless otherwise noted, the maximum
acceptable crack width shall be 1mm and within any 50mm circle there
shall be no more than two cracks nor shall the total length of cracking
exceed 100mm
• Visual examination
• MT or PT
12.2.11 For Titanium, Zirconium and other similar reactive/refractory alloys, the
surface of the weld, HAZ and adjacent base material shall not show any
discolouration darker than light straw. A hardness survey shall be performed
on the weld, HAZ and base material, using a portable Vickers hardness
instrument, to verify whether any unacceptable contamination has occurred.
There shall be no more than 20HV points between the base material hardness
and that of the weld or HAZ.
Project n° - Unit Material code Serial n° Rev. Page
12.3.1.1 Where impact testing or step cool screening tests are specified for pressure
vessels and heat exchangers, production test plates shall be performed for
each WPS used for the main shell longitudinal and circumferential welds. The
extent of testing and acceptance criteria shall follow the requirements for the
applicable WPQR(s). The production test plates shall undergo the same heat
treatment as the welds and shall accompany the equipment during any
furnace PWHT.
12.3.1.2 Where the impact values do not meet the requirements of paragraph 8.2.3,
two additional test specimens may be re-tested to determine compliance. If
these two additional test specimens meet the requirements, the weld shall be
considered acceptable. If the two test specimens fail to meet the
requirements, the Contractor shall have the option, subject to PetroVietnam
review and approval, of removing the weld and re-welding it or performing a
fracture toughness assessment of the weld to determine its fitness-for-service.
Note: 1. 100% of welds in wet H2S or wet H2S/amine service shall be hardness tested
12.3.2.2 For piping that has been heated locally for bending or forming, each heated
area shall be hardness tested.
12.3.2.3 Tests shall be performed on the process fluid side where practicable, in
accordance with the following:
12.3.2.4 Where hardness values exceed those stated in TABLE 6, two additional
hardness tests shall be performed on the failed component. If these two test
values meet the requirements of TABLE 6, the component shall be considered
Project n° - Unit Material code Serial n° Rev. Page
acceptable. If the two test values fail to meet the requirements of TABLE 6, the
component shall be rejected and Contractor shall either re-heat treat the
component or remove the weld and re-weld it.
• for mechanised or automated welding, one test per shell strake, head,
nozzle or other component and one test per each clad restoration weld,
for each WPS used
• for manual welding, two tests per shell strake, head, nozzle or other
component and one test per each clad restoration weld, for each WPS
used.
12.3.3.2 Where the chemical analysis fails to meet the requirements of TABLE 2 two
additional tests shall be performed on the failed weld. If these two additional
tests meet the requirements, the weld shall be considered acceptable. If the
two tests fail to meet the requirements, the Contractor shall remove the
complete weld and re-weld it.
• all 300 series and duplex stainless steel weld overlays performed in
accordance with Section 10.5
12.3.4.2 This ferrite determination shall be performed prior to PWHT (if applicable)
using either a suitably calibrated magnetic instrument in accordance with AWS
A4.2 or by chemical analysis of the weld metal using the WRC-1992 diagram.
The extent of testing shall be as follows:
12.3.4.4 Where the ferrite determination fails to meet the requirements in paragraph
12.3.4.3, two additional tests shall be performed on the failed weld. If these
two additional tests meet the requirements, the weld shall be considered
acceptable. If the two tests fail to meet the requirements, the Contractor shall
remove the unacceptable weld completely and re-weld it.
13.1 Any unacceptable flaws found during NDE shall be repaired in accordance
with an approved repair procedure submitted in accordance with Engineering
Standard 6960-8440-SP-0007.
13.3 Where removal of a flaw requires subsequent welding to reinstate the required
throat thickness, the repair cavity shall be contoured to permit access for
welding followed by 100% examination by MT or PT. A qualified welder using
a properly qualified WPS shall perform the repair weld. Normally, only SMAW
or GTAW shall be used to make the repair weld.
13.4 Following welding, the repair area shall be subject to 100% NDE using the
same technique(s) as used to detect the flaw initially. Only two repairs at the
same location for carbon, low alloy, 300 and 400 series stainless steels, and
one repair at the same location for all other materials, shall be permitted,
thereafter the complete weld shall be removed and re-welded.
13.5 Contractor shall fully record all repairs and rectification work and provide
evidence for PetroVietnam review and approval that all required NDE and
production tests have been performed.
Project n° - Unit Material code Serial n° Rev. Page
9Cr-1Mo-Nb-V
Mn-Mo, Ni-Mo
Materials to be
Carbon steel
Duplex steel
2.25Cr-1Mo
(1)(2)
Welded
3.5Ni steel
5Cr-0.5Mo
Alloy 400
9Cr-1Mo
C-0.5Mo
Cu-Ni
304
316
317
S,T, S,T, W,V
Cu-Ni (9) (9) S,T S,T S,T S,T V,S V,S Y
X X S
V,S, V,S,
V,S, V,S, V,S, V,S, W,V V,S,
Alloy 400 T,X T,X X
(9) (9) T T T T S,T T
E E (8)
5Cr-0.5Mo (8)(9) (8)(9) E F G
A B
2.25Cr-1Mo (8)(9) (8)(9) C E F
1Cr-0.5Mo A B
(8)(9) (8)(9) C E
1.25Cr-0.5Mo
3.5Ni steel D D
Mn-Mo, Ni-Mo A B C
(8)
C-0.5Mo A B
Carbon steel A
Project n° - Unit Material code Serial n° Rev. Page
Notes: 1. Where blank spaces appear in TABLE 1, this indicates that the material combination is not considered likely.
If the material combination is encountered during fabrication, or other material combinations not shown in
TABLE 1 are encountered, Contractor shall submit proposed welding consumables for PetroVietnam review
and approval prior to commencement of welding
2. The letters in the table represent welding consumables as defined in the key. Where two codes are
indicated for a specific material combination, either consumable is acceptable, subject to the requirements
stated in Section 6.
3. Welding consumables are based on the classifications in ASME Section IIC. Welding consumables from
alternative national specifications and standards are acceptable and where these are proposed, Contractor
shall ensure that they produce weld deposits with equivalent properties to ASME Section IIC and meet the
requirements of this Engineering Standard
Project n° - Unit Material code Serial n° Rev. Page
4. There is no flux-wire classification in ASME Section IIC. Flux-wire combination shall deposit weld metal
meeting the requirements of the equivalent GTAW/GMAW classification
5. This welding process is not permitted for the base material combination
6. Where ‘L’ grades or ‘H’ grades are specified, the welding consumables shall meet the equivalent limits as
specified in ASME Section IIC and this Engineering Standard
7. The use of low carbon consumables (E701Y-B2L or E801Y-B3L) is not permitted for equipment or piping
with a maximum operating temperature in excess of 450ºC
8. The principles recommended in BS5500, Appendix H, may be used subject to PetroVietnam review and
approval. If approved, the WPQR shall simulate the specific welding consumable and PWHT combination,
and shall demonstrate that the hardness levels in TABLE 6 are met. Equivalent holding time at temperature
to that stated in TABLE 5 shall be calculated in accordance with the Tempering Parameter in Section 3
9. For pressure retaining welds with a throat thickness greater than 12.7mm and where PWHT is required for
one or both base materials, the following sequence shall be followed:
• deposit a 6mm buffer layer of the specified consumable on the base material requiring PWHT or higher
alloy base material (if both require PWHT), using preheat in accordance with TABLE 3 for the base
material being welded
• PWHT this buffer layer in accordance with TABLE 5 for the base material
• Complete weld with the specified consumable using preheat in accordance with TABLE 3 and PWHT in
accordance with TABLE 5 for the second base material
For pressure retaining welds with a throat thickness of 12.7mm or less and all non-pressure retaining welds,
either with or without PWHT, welds shall be completed with the specified consumable, using preheat in
accordance with TABLE 3 for the material with the highest preheat requirement, and PWHT (if applicable) in
accordance with TABLE 5 for the material with the highest PWHT requirement
10. Type 309(L) or 309Nb consumables shall not be used for welds where the maximum operating temperature
exceeds 350ºC.
Notes: 1. Welding consumable selection is based on welding from clad side. Contractor shall submit details of
proposed consumables for welding of cladding and base material when welding is performed from base
material side.
2. The compositional limits shall be met at 1.5mm below the final surface layer
3. Ferrite level for 300 series stainless steels shall be determined in accordance with paragraph 12.3.4
4. Use of other 400 series stainless steel integral clad plates shall be subject to PetroVietnam review and
approval
5. Use of 400 series stainless steel or Ni-base consumables shall be subject to PetroVietnam review and
approval
6. Low silicon filler wire is preferred to minimise loss in ductility during PWHT
8. For equipment subject to PWHT, the second and subsequent layers shall be applied after PWHT
9. Contractor shall submit details of proposed consumables for any corrosion resistant weld overlay not stated
in TABLE 2 for PetroVietnam review and approval
Project n° - Unit Material code Serial n° Rev. Page
Notes: 1. Preheat temperatures are based on 10ml H2/100g weld metal hydrogen levels. Alternative preheat
temperatures may be calculated in accordance with BS 5135. In this case, the WPS and WPQR shall show
all limiting factors such as combined thickness, CE value, weld metal hydrogen content and heat input or
run-out-length, upon which the preheat level is based
2. Preheat temperature for martensitic type steels shall not exceed the martensite finish (Mf) temperature to
ensure no untransformed martensite is present during PWHT. The maximum interpass temperature shall
not exceed the preheat temperature by more than 100°C
3. Preheat shall be applied for welding tube-tubesheet welds when the thickness of the tubesheet exceeds
50mm
Note: 1. Low temperature dehydrogenation at 350°C for 4 hours may be permitted where satisfactory, long term
experience can be demonstrated, subject to PetroVietnam review and approval. In this case, only ultra low
hydrogen processes (less than 5ml H2/100g weld metal) shall be acceptable and SAW fluxes shall be non-
hygroscopic fused or specially manufactured bonded fluxes. For highly restrained weld joints and, for
nozzle sizes 6”NB and greater, nozzle-to-shell weld joints, an intermediate stress relief shall be mandatory.
Notes: 1. PWHT may be required due to the service environment at thicknesses below those required by the code
(refer to Engineering Standard 8474L-000-CN-0008-005)
2. For equipment designed and constructed in accordance with PD 5500, the use of alternative PWHT
conditions per Table 4.4-2 of PD 5500 for material grades M0 and M1 may be used, subject to
PetroVietnam review and approval. Equivalent holding time at temperature to that stated in TABLE 5 shall
be calculated in accordance with the Tempering Parameter in Section 3, and the hardness requirements in
TABLE 6 shall be met, as demonstrated on the WPQR. The use of alternative PWHT conditions for other
materials is not permitted.
3. For equipment designed and constructed from P-No.1 steels in accordance with ASME Section I or VIII,
the use of alternative PWHT conditions per Table PW-39.1 of Section I, Table UCS-56.1 of Section VIII,
Div.1 or Table AF-402.2 of Section VIII, Div.2 may be used, subject to PetroVietnam review and approval.
The reduction in temperature shall be limited to 28°C (50°F), an equivalent holding time at temperature to
that stated in TABLE 5 shall be calculated in accordance with the Tempering Parameter in Section 3, and
the hardness requirements in TABLE 6 shall be met, as demonstrated on the WPQR. The use of
alternative PWHT conditions for other materials is not permitted.
4. Minimum PWHT temperature for equipment and piping in wet H2S, amine and caustic service shall be
620°C
Project n° - Unit Material code Serial n° Rev. Page
5. Double temper heat treatment required for 12Cr-4Ni castings: 677°C for 2 hours followed by 610°C for 4
hours
7. For design temperatures in excess of 538°C. Alternatively, solution anneal in accordance with the original
material specification is acceptable.
Notes: 1. Hardness values shall be reported on WPQRs in accordance with paragraph 8.2.5
2. Where a figure is specified for production hardness level, production hardness testing shall be performed in
accordance with paragraph 12.3.2.1
3. Where pipe is locally heated for bending, production hardness levels shall meet the level in TABLE 6 or the
base material specification, whichever is lower
4. If Licensor hardness requirements are more stringent, the lower figure shall take precedence
Project n° - Unit Material code Serial n° Rev. Page
Nominal NDE Material Type & Weld %NDE for Weld Type
Specified Method Throat Thickness
Level of Category Category D Support Other
(1)
Radiograph A, B & C Welds Attachment Attachment
(1)
y per Code Welds Welds Welds
Notes: 1. The description of the weld types is based on ASME Section I and ASME Section VIII. For equipment
designed and fabricated to BS 5500, the equivalent weld types as shown in Figure 5.6-1 of BS 5500
shall apply in determining the extent of NDE
2. Required only where design of Category D weld or support weld permits the use of RT (e.g. ASME
Section VIII, UW-16.1 (f-1) through (f-4). Where design does not permit RT, UT shall be substituted in
lieu of RT
3. Based on support weld joint efficiency of 1. Where a lower joint efficiency is used in the design of the
support weld, 100% MT or PT shall be substituted in lieu of RT or UT
4. For equipment in wet H2S, amine, caustic and deaerator service, all internal welds including pressure
retaining, attachment and repair welds, shall be subject to 100% WFMT in accordance with paragraph
12.2.7 after PWHT. For deaerator storage vessels, in addition to the weld types above, the internal area
opposite any external attachment or repair welds shall be subject to 100% WFMT.
5. All dissimilar metal welds shall be subject to 100% RT and 100% MT or 100% PT. Where the design
precludes the use of RT, UT may be substituted in lieu of RT, subject to PetroVietnam review and
approval
7. The specified NDE method shall be performed after PWHT (where applicable) with the following
exceptions:
• Carbon steel (t ≤ 50mm) - RT and UT may be performed prior to PWHT providing MT as specified is
performed after PWHT
• Carbon steels (t > 50mm), low alloy steels and Ni-bearing steels - RT may be performed prior to
PWHT providing the specified UT and MT is performed after PWHT. In this case, UT shall be
performed using instruments which are capable of providing a permanent, digitised &/or hard copy
record of the complete weld length scanned. This record shall be provided as part of the equipment
records. Proposals to use enhanced UT techniques, such as Time-of-Flight-Diffraction (TOFD),
shall be submitted to PetroVietnam for review and approval prior to the commencement of any
inspection.
8. At all locations where temporary attachment welds have been removed, 100% MT shall be applied to
ensure that no surface breaking flaws are present
9. UT of pressure retaining welds in clad equipment may present difficulties in interpretation due to the
anisotropic microstructures of the weld overlay or integral cladding. Contractor shall submit a procedure
detailing additional measures to overcome this difficulty, based on the recommendations in IIW
publication “Handbook on the Ultrasonic Examination of Austenitic Clad Components”
Project n° - Unit Material code Serial n° Rev. Page
Notes: 1. Examination classes are based on ASME flange ratings and process fluid as follows:
2. Required only where the design of branch weld permits (e.g. ASME B31.3, Figure 328.5.4E)
5. UT of 300 series stainless steels and Cu-base and Ni-base alloys presents difficulties in interpretation
due to the anisotropic microstructure. Contractor shall submit a procedure detailing additional measures
to overcome this difficulty. UT procedures shall be based on the recommendations in IIW publication
‘Handbook on the Ultrasonic Examination of Austenitic Welds’
6. In principle, NDE shall be performed after PWHT (if applicable) with the following exceptions:
• Carbon steel and low alloy steel (t > 19mm) – RT may be performed prior to PWHT providing the
specified UT and MT are performed after PWHT. In this case, UT shall be performed using
instruments which are capable of providing a permanent, digitised &/or hard copy record of the
complete weld length scanned. This record shall be provided as part of the piping test pack records.
Proposals to use enhanced UT techniques, such as Time-of-Flight-Diffraction (TOFD), shall be
submitted to PetroVietnam for review and approval prior to the commencement of any inspection.
7. At all locations where temporary attachment welds have been removed, 100% MT shall be applied to ensure
that no surface breaking flaws are present
Project n° - Unit Material code Serial n° Rev. Page
"A"
"A"
"A"
"A
"
"A"
"A"
"A"
The test solution is made up by dissolving 7g of potassium ferricyanide and 4.5ml of nitric
acid (65% conc.) in 214ml of distilled water. The test solution deteriorates in a few days,
becoming cloudy, and shall therefore be used within one day of being made up.
• Soak a filter paper in the solution and apply this to the surface under examination,
ensuring good contact over the whole area.
• Swab or spray the whole surface to be tested. It may be beneficial to increase the
viscosity of the test solution applied by this method, by the addition of iron-free gelatin
(or similar agent). This is acceptable providing Contractor demonstrates that the
presence of the gelatin does not interfere with the sensitivity of the test by performing
comparative tests on samples of the material under test with and without the addition
of the gelatin.
The surface under test shall be considered unacceptable if a blue colouration develops
within five minutes of the application of the test solution to the surface. Where this occurs,
Contractor shall remove the source of contamination and re-apply the test solution until no
blue colouration is apparent
Project n° - Unit Material code Serial n° Rev. Page
§ 2.11 : Impact tests will be performed when required by ASME VIII Div1 UCS-66 or
UHA-51 or ASME VIII Div2 AM-210 and 218. Acceptance criteria will be as per ASME
VIII Div1 UG-84 or ASME VIII Div2 AM-210 (depending on applicable code).
§ 3.3 : Destructive tests on production test pieces will be done as per by ASME VIII
Div1 UG-84 or ASME VIII Div2 AT (depending on applicable code).
§ 3.3.3 to 3.3.6 : Destructive tests will be performed as per ASME VIII and IX
requirements.
§ 3.4.3, 3.4.4 and 3.4.6 : Radiographic and ultrasonic examination will be performed as
per ASME V with acceptance criteria of ASME VIII.
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
Visual 100 Visual 100 Visual 100 Visual 100
1 A0JP Hydrocarbon Process 150 24 16.8 85 Stainless Steel PMI requirements see 8474L-000 PP 506
RT 10(4) RT 10(2) PT 10
PT 10
19.3 0 304/304L Att4
PT 10 PT 10
Visual 100 Visual 100 Visual 100 Visual 100
2 A0JW Demineralised Water 150 16 10.3 60 Stainless Steel PMI requirements see 8474L-000 PP 506
RT 10(4) RT 10(2) PT 10
10.3 0 304/304L PT 10 Att4
PT 10 PT 10
Visual 100 Visual 100 Visual 100 Visual 100
3 A0JY Chemical Dosing 150 6 17,8 65 Stainless Steel PMI requirements see 8474L-000 PP 506
RT 10(4) RT 10(2) PT 10
(Metal Passivation) 19,3 0 304/304L PT 10 Att4
PT 10 PT 10
Visual 100 Visual 100 Visual 100 Visual 100
4 A0LP Hydrocarbon Process 150 24 3,5 122 Stainless Steel (4) PMI requirements see 8474L-000 PP 506
RT 10 RT 10(2) PT 10
Lube & Seal Oil 19,30 0 316/316L PT 10 Att4
PT 10 PT 10
Visual 100 Visual 100 Visual 100 Visual 100
5 A0LY Chemical Dosing 150 6 4.7 160 Stainless Steel PMI requirements see 8474L-000 PP 506
Ammonia, Oxygen Scavenger, Sodium 17.1 85 316/316L (4) Att4
RT 10 RT 10(2) PT 10
Bisulphite, Chlorination 19.3 0
PT 10
PT 10 PT 10
Visual 100 Visual 100 Visual 100 Visual 100
6 A0MY Chemical Dosing 150 6 16.0 150 Stainless Steel 321 PMI requirements see 8474L-000 PP 506
RT 10(4) RT 10(2) PT 10
BFW Treatment 19.3 0 PT 10 Att4
PT 10 PT 10
7 A0Q9 * Firewater - Ballast Water 150 24 16.8 65 Carbon Steel, Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
(Seawater) 19.0 60 Cement Lined RT 5 6300 001 § 12.3.2 and table 6
Per code (10)
(Aboveground installation) 19.0 0 (Bronze trim valve)
MT 5 MT 5 MT 5
8 A0RW Instrument Air 150 2" 10,6 65 Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
Per code (10)
(Aboveground) 10,6 0 Galvanised RT 5 6300 001 § 12.3.2 and table 6
MT 5 MT 5 MT 5
9 A0U9 * Firewater - 150 24 19.0 60 Killed Carbon Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
(Seawater) 19.0 0 Steel, Cement RT 5 6300 001 § 12.3.2 and table 6
Per code (10)
(Underground Installation) Lined (Bronze trim MT 5 MT 5 MT 5
valve)
Visual 100
10 A1AA Instrument Air 150 24 18.0 75 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
Plant Air 19.1 65 6300 001 § 12.3.2 and table 6
RT 5 Visual 100 Visual 100 Visual 100 Per code (10)
Nitrogen 19.9 0
Oxidation Air (HOLD)
MT 5 MT 5 MT 5
55/69
Project n°- Unit Doc. type Mat. code Serial n° Rev.
8474L 000 JSS 6300 001 1
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
Visual 100 Visual 100 Visual 100 Visual 100
11 A1AB Hydrocarbon Process 150 24 18.0 100 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
with Ball valves 18.7 70 RT 10(4) RT 10(2) MT 10 6300 001 § 12.3.2 and table 6
Per code (10)
Liquid or Vapour 19.9 -29 MT 10
(non-corrosive, non H2 bearing) FV 160 (d =8") MT 10 MT 10
12 A1AC Catalyst Lifting 150 6 12,0 175 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
12,0 0 RT 10 RT 10(2) Per code (10) 6300 001 § 12.3.2 and table 6
MT 10 MT 10 MT 10 MT 10
18 A1AP Hydrocarbon Process 150 42 7.5 375 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
Liquid, Gas or Vapour 16.1 150 Per code (10) 6300 001 § 12.3.2 and table 6
(non-corrosive, non H2 bearing) 19.1 65 Visual 100 Visual 100 Visual 100 Visual 100
Hydrocarbon Utilities 19,9 -29 RT 10(4) RT 10
(2)
MT 10 MT 10
Slop reprocessing FV AMB. (d =16") MT 10 MT 10
FV 160 (d =16")
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
20 A1AS LP Steam, LP Condensate, MP 150 30 6,3 230 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
Condensate, Blowdown 14,1 160 (hard faced valve RT 10(4) RT 10(2) MT 10 MT 10 Per code (10) 6300 001 § 12.3.2 and table 6
Cold BFW, Tempered Water 16,5 115 trim) MT 10 MT 10
16,5 0
FV 160
22 A1AW Fresh Cooling Water CWS / CWR, 150 60 12.0 90 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
Fresh Water, 9.3 70 RT 10(4) RT 10(2) MT 10 MT 10 6300 001 § 12.3.2 and table 6
(10)
HVAC Chilled Water, 12.0 0 MT 10 MT 10 Per code
HVAC Condenser Water, 14.2 (d =10") 60
Service Water
(aboveground installation)
24 A1A9 * Freshwater Firewater System 150 24 19,0 60 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Per code (10) Hardness requirements see 8474L-000 JSS
Aboveground Wet Pipes RT 10(4) RT 10(2) MT 10 MT 10 6300 001 § 12.3.2 and table 6
MT 10 MT 10
25 A1BT Steam Tracing 150 1 6,3 230 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Per code (10) Hardness requirements see 8474L-000 JSS
(LP Steam, LP Condensate) 6.3 0 Pipe, CS and 6300 001 § 12.3.2 and table 6
(4) (2)
FV 160 Copper Tube RT 10 RT 10 MT 10 MT 10
MT 10 MT 10
26 A1GR Propylene Liquid 150 42 14,0 200 Killed, F/Gm Hardness requirements see 8474L-000 JSS
Low Temp Process 19,9 -45 Carbon Steel Imp (10) 6300 001 § 12.3.2 and table 6
Visual 100 Visual 100 Visual 100 Visual 100 Per code
Light Hydrocarbon Test. (316SS valve RT 10(4) RT 10(2) MT 10 MT 10
Cold Flare INSIDE UNITS trim) MT 10 MT 10
27 A1JC * Catalyst addition 150 8 12,0 120 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
12,0 0 304/304L RT 10(4) RT 10(2) PT 10 PT 10 Att4
PT 10 PT 10
28 A1LQ Hydrocarbon Process 150 24 9,7 316 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 See note 13 PMI requirements see 8474L-000 PP 506
Moderate Sour Service - NACE 19,3 0 316/316L (4) (2) Att4
RT 10 RT 10 PT 10
Sour Water PT 10
Acid Oil PT 10 PT 10
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
30 A1QW Seawater for CWS / CWR 150 92 8.0 70 Carbon Steel, Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
(4)
Abovegound 4" and larger 8.0 0 Epoxy Lined, Al. RT 10 RT 10(2) MT 10 MT 10 Per code (10) 6300 001 § 12.3.2 and table 6
Bronze trim valve MT 10 MT 10
31 A1UW Seawater for CWS / CWR 150 92 8,0 70 Carbon Steel, Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
Undergound 4" and larger 8,0 0 Epoxy Lined, Al. RT 10(4) RT 10(2) MT 10 MT 10 Per code (10) 6300 001 § 12.3.2 and table 6
Bronze trim valve MT 10 MT 10
A116 *
DELETED IN REV. H
A2AA
DELETED IN REV. H
35 A2AB Hydrocarbon Process - LPG C3/C4 150 16 18,0 100 Killed Carbon Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
(4)
with Ball Valves 19,9 -29 Steel RT 10 RT 10(2) MT 10 MT 10 Per code (10) 6300 001 § 12.3.2 and table 6
(only for liquid lines) MT 10 MT 10
36 A2AC Catalyst ( H2 free ) 150 10 15,1 175 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
Catalyst withdrawal line 19,9 0 RT 10(4) RT 10(2) MT 10 MT 10 Per code
(10) 6300 001 § 12.3.2 and table 6
Catalyst lift line with H2 MT 10 MT 10
37 A2AD Hydrocarbon Utilities 150 24 5.6 425 Killed Carbon Steel (10) Hardness requirements see 8474L-000 JSS
Visual 100 Visual 100 Visual 100 Visual 100 Per code
Fuel Oil, Fuel Gas, Pilot Gas 19.9 0 6300 001 § 12.3.2 and table 6
RT 10(4) RT 10(2) MT 10 MT 10
MT 10 MT 10
58/69
Project n°- Unit Doc. type Mat. code Serial n° Rev.
8474L 000 JSS 6300 001 1
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
A2AG *
DELETED IN REV. H
38 A2AJ Sulphuric Acid - >80% wt 150 12 19,1 65 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
19,9 0 (Alloy 20 valve trim) RT 10(4) RT 10(2) MT 10 MT 10 Per code
(10) 6300 001 § 12.3.2 and table 6
MT 10 MT 10
39 A2AL Rich / Lean Amine - NACE 150 24 18.0 100 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
19.9 0 (316SS valve trim) Visual 100 Visual 100 Visual 100 Visual 100 YES 6300 001 § 12.3.2 and table 6
PWHT RT 10(4) RT 10(2) MT 10 MT 10
see 8474L-000-CN- MT 10 MT 10
0008-005
40 A2AN Caustic Solutions 150 16 17.2 120 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
YES
(Not Heat-traced) 19.1 65 PWHT Visual 100 Visual 100 Visual 100 Visual 100 6300 001 § 12.3.2 and table 6
19.9 0 see 8474L-000-CN- RT 10(4) RT 10(2) MT 10 MT 10
0008-005 MT 10 MT 10
41 A2AP Hydrocarbon Process, 150 30 3.9 375 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
Slops, Oily Water, & etc 12.1 256 6300 001 § 12.3.2 and table 6
RT 10 (4)
RT 10 (2) Per code (10)
19.9 -29 MT 10 MT 10
FV 160 (d =28") MT 10 MT 10
42 A2AQ Hydrocarbon Process 150 24 15.7 160 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
Moderate Sour Service - NACE 18.9 70 Visual 100 Visual 100 Visual 100 Visual 100 See note 13 6300 001 § 12.3.2 and table 6
Sour Water 19,9 0 RT 10(4) RT 10(2) MT 10 MT 10
FV 160 (d =10") MT 10 MT 10
43 A2AS Vacuum Condensate 150 24 4,7 110 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
4,7 0 (hard faced valve RT 10(4) RT 10(2) MT 10 MT 10 Per code (10) 6300 001 § 12.3.2 and table 6
FV 160 trim) MT 10 MT 10
44 A2AW Desalter water 150 24 3,5 270 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
Stripped Water 17,0 65 (316SS valve trim) RT 10(4) RT 10(2) MT 10 MT 10 Per code (10) 6300 001 § 12.3.2 and table 6
17,0 0 MT 10 MT 10
FV 160 (d =3")
59/69
Project n°- Unit Doc. type Mat. code Serial n° Rev.
8474L 000 JSS 6300 001 1
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
Visual 100 Visual 100 Visual 100 Visual 100
45 A2A1 * Naphtenic Caustic 150 6 18.8 75 Killed Carbon Steel RT 10(4) RT 10(2) MT 10 MT 10 YES Hardness requirements see 8474L-000 JSS
19.9 0 PWHT MT 10 MT 10 6300 001 § 12.3.2 and table 6
FV 160 (d =4")
46 A2A5 Hydrocarbon Process 150 48 14.0 160 Killed Carbon Steel All butt & branch Hardness requirements see 8474L-000 JSS
Severe Sour Service - NACE 14.0 0 PWHT Visual 100 Visual 100 Visual 100 Visual 100 welds 6300 001 § 12.3.2 and table 6
Sour Water See (11) for seal,
attachment & socket
RT 10(4) RT 10(2) MT 10 MT 10 welds
MT 10 MT 10
Visual 100 Visual 100 Visual 100 Visual 100
47 A2A8 * Process with Hydrogen 150 24 14.0 160 Killed Carbon Steel All butt & branch Hardness requirements see 8474L-000 JSS
Severe Sour Service - NACE 14.0 0 RT 10(4) RT 10(2) MT 10 MT 10 welds 6300 001 § 12.3.2 and table 6
See (11) for seal,
attachment & socket
MT 10 MT 10 welds
Visual 100 Visual 100 Visual 100 Visual 100
48 A2FV Hydrocarbon Process 150 24 4.8 385 5 %Cr ½%MO PMI requirements see 8474L-000 PP 506
(4)(5)(6) (2)(4)(5)
Gas, Liquid, Vapour 5.4 371 UT 100 UT 100 Att4
+ Sulphur Compounds 5.7 363 RT 100(6) RT 100 (2) RT 10 (3)
YES
5,7 0 MT 100 MT 100 MT 100 MT 10 (7) Hardness requirements see 8474L-000 JSS
FV 160 (d =16") 6300 001 § 12.3.2 and table 6
49 A2GP Low Temp Hydrocarbon Process 150 24 19,1 65 Killed, F/Gm Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
19,9 -45 Carbon Steel Imp RT 10(4) RT 10(2) MT 10 MT 10 Per code (10) 6300 001 § 12.3.2 and table 6
Test. MT 10 MT 10
50 A3AQ * Hydrocarbon Process 150 16 12.3 250 Killed Carbon Steel See note 13 Hardness requirements see 8474L-000 JSS
Moderate Sour Service - NACE 19.9 0 Visual 100 Visual 100 Visual 100 Visual 100 6300 001 § 12.3.2 and table 6
(4)
FV 160 (d =10") RT 10 RT 10(2) MT 10 MT 10
MT 10 MT 10
Visual 100 Visual 100 Visual 100 Visual 100
51 A3FV Hydrocarbon Process 150 30 4.04 389 5 %Cr ½%MO PMI requirements see 8474L-000 PP 506
Gas, Liquid, Vapour 5.4 371 UT 100(4)(5)(6) RT UT 100
(2)(4)(5)
Att4
+ Sulphur Compounds 5.4 0 100(6) RT 100 (2) RT 10(3) YES
Hardness requirements see 8474L-000 JSS
MT 100 MT 100 MT 100 MT 10 (7) 6300 001 § 12.3.2 and table 6
52 A4AL Rich / Lean Amine + NACE 150 24 14.0 200 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
19.9 0 (316SS valve trim) Visual 100 Visual 100 Visual 100 Visual 100 YES 6300 001 § 12.3.2 and table 6
(4)
PWHT RT 10 RT 10(2) MT 10 MT 10
see 8440-SP-0010 MT 10 MT 10
53 A4AQ Hydrocarbon Process 150 24 14.0 200 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
Moderate Sour Service - NACE 19.9 0 Visual 100 Visual 100 Visual 100 Visual 100 See note 13 6300 001 § 12.3.2 and table 6
Sour Water RT 10(4) RT 10(2) MT 10 MT 10
see 8474L-000-CN-0008-005 MT 10 MT 10
60/69
Project n°- Unit Doc. type Mat. code Serial n° Rev.
8474L 000 JSS 6300 001 1
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
54 A4AW Desalter water 150 16 15,2 172 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
(4)
19,9 0 (316SS valve trim) RT 10 RT 10(2) MT 10 MT 10 Per code (10) 6300 001 § 12.3.2 and table 6
FV 160 (d =4") MT 10 MT 10
55 A4A5 Hydrocarbon Process 150 42 17.5 90 Killed Carbon Steel All butt & branch Hardness requirements see 8474L-000 JSS
Severe Sour Service - NACE 17.5 0 , PWHT Visual 100 Visual 100 Visual 100 Visual 100 welds 6300 001 § 12.3.2 and table 6
Sour Water RT 10(4) RT 10(2) MT 10 MT 10 See (11) for seal,
see 8474L-000-CN-0008-005 MT 10 MT 10 attachment & socket
welds
56 B0JA * Blower Air 300 4 9,7 425 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
Plant Air, Nitrogen, etc 11,7 350 304/304L RT 10(4) RT 10(2) PT 10 PT 10 Att4
11,7 0 PT 10 PT 10
57 B0JD * Fuel Gas 300 4 9,7 350 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
Hydrocarbon process, 9,7 0 304/304L RT 10(4) RT 10(2) PT 10 PT 10 Att4
Flush Oil PT 10 PT 10
58 B0JS * Steam 300 4 8,5 350 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
8,5 0 304/304L RT 10(4) RT 10(2) PT 10 PT 10 Att4
FV 160 PT 10 PT 10
59 B0JW * Demineralised Water 300 16 19,1 75 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
19,1 0 304/304L RT 10(4) RT 10(2) PT 10 PT 10 Att4
PT 10 PT 10
60 B0JY Chemical Dosing 300 4 17,6 65 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
(Metal Passivation) 17,6 0 304/304L RT 10(4) RT 10(2) PT 10 PT 10 Att4
PT 10 PT 10
Visual 100 Visual 100 Visual 100 Visual 100
61 B0KC * Catalyst (Make-up) 300 6 10.6 425 Stainless Steel PMI requirements see 8474L-000 PP 506
RT 10(4) RT 10(2) PT 10
10.6 0 Type 304H PT 10 Att4
(Sch. XXS) PT 10 PT 10
62 B0KS * Steam 300 4 5,2 500 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
5,2 0 Type 304H RT 10(4) RT 10(2) PT 10 PT 10 Att4
FV 160 PT 10 PT 10
63 B0K6 * Combustion Air 300 24 5,2 760 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
Blower Air 5,2 0 Type 304H RT 10(4) RT 10(2) PT 10 PT 10 Att4
PT 10 PT 10
Visual 100 Visual 100 Visual 100 Visual 100
64 B0LY Hydrocarbon Process 300 24 300 32.2 Stainless Steel (4) (2) PMI requirements see 8474L-000 PP 506
RT 10 RT 10 PT 10
Lube and Seal Oil 50.5 -20 316/316 L PT 10 Att4
Chemical Dosing PT 10 PT 10
61/69
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Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
B0MC *
DELETED IN REV. H
69 B1AH Hydrogen 300 12 38.3 350 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
Process with Hydrogen 42.7 250 (hard faced valve Visual 100 Visual 100 Visual 100 Visual 100 6300 001 § 12.3.2 and table 6
44,6 200 trim) RT 10(4) RT 10(2) MT 10 MT 10 Per code (10)
45,9 150 MT 10 MT 10
52.1 0
FV AMB.
FV 205 (d =3")
70 B1AN Caustic Solutions 300 14 40.5 300 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
(Not Heat-traced) 44.6 200 PWHT 6300 001 § 12.3.2 and table 6
47.5 100 see 8474L-000-CN- Visual 100 Visual 100 Visual 100 Visual 100 YES
52,1 0 0008-005 RT 10(4) RT 10
(2)
MT 10 MT 10
FV AMB. MT 10 MT 10
71 B1AP Hydrocarbon Process 300 30 36,4 385 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
Liquid, Gas or Vapour 41,3 283 RT 10(4) RT 10(2) MT 10 MT 10 6300 001 § 12.3.2 and table 6
(non-corrosive, non H2 bearing) 45,3 176 MT 10 MT 10
Hydrocarbon Utilities 46,9 120 Per code (10)
49,5 65
52,1 9
FV AMB
FV 160 (d =20")
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
73 B1AS MP Steam, MP Condensate 300 24 6,3 425 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
Blowdown 27,4 380 (hard faced valve RT 10(4) RT 10(2) MT 10 MT 10 6300 001 § 12.3.2 and table 6
LP BFW, Cold BFW 37,5 160 trim) MT 10 MT 10 Per code (10)
37,5 0
FV 160
B1AW
DELETED IN REV. C
75 B1EH Process with Hydrogen 300 30 8,5 551 2¼ %Cr 1%Mo Hardness requirements see 8474L-000 JSS
see 8474L-000-CN-0008-005 15,0 415 (Hard Faced Visual 100 Visual 100 Visual 100 Visual 100 6300 001 § 12.3.2 and table 6
(4)(5)(6) (2)(4)(5)
15,0 0 316SS valve trim) UT 100 RT UT 100
PWHT 100(6) RT 100(2) RT 10(3) YES
FV AMB. MT 100 MT 100 MT 100 MT 10 (7) PMI requirements see 8474L-000 PP 506
FV 400(d =30") Att4
76 B1GR Propylene Liquid 300 24 44,6 200 Killed, F/Gm Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
Low Temp Process 49,5 65 Carbon Steel Imp RT 10(4) RT 10(2) MT 10 MT 10 6300 001 § 12.3.2 and table 6
Light Hydrocarbon 52,1 -45 Test. (316SS valve (10)
MT 10 MT 10 Per code
(Non Sour Service) trim)
see 8474L-000-CN-
0008-005
78 B1KA Process - Hot Air 300 12 4,2 680 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
12,0 120 304H RT 10(4) RT 10(2) PT 10 PT 10 Att4
12,0 0 (Stellite Faced PT 10 PT 10
304SS valve trim)
B11A
DELETED IN REV. G
63/69
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Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
B117 *
DELETED IN REV. H
83 B2AG * LP BFW 300 12 16.8 320 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
(extent per Process scheme) 37.5 160 (Hard Faced valve Per code (9) 6300 001 § 12.3.2 and table 6
37.5 0 trim) (ASME Visual 100 Visual 100 Visual 100 Visual 100
FV 160 B31.1)(8) RT 10(4) RT 10
(2)
MT 10 MT 10
MT 10 MT 10
84 B2AL Rich / Lean Amine 300 16 29.8 80 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
Caustic Service - NACE 29.8 0 (316SS valve trim) Visual 100 Visual 100 Visual 100 Visual 100 6300 001 § 12.3.2 and table 6
(PWHT all Fab
YES
welds) RT 10(4) RT 10(2) MT 10 MT 10
MT 10 MT 10
86 B2AP Hydrocarbon Process 300 36 5,2 375 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
(H2 bearing and non-sour ) 38,3 350 Visual 100 Visual 100 Visual 100 Visual 100 6300 001 § 12.3.2 and table 6
Hydrocarbon Utilities 52,1 -6 RT 10(4) RT 10(2) MT 10 MT 10 Per code (10)
87 B2AQ Hydrocarbon Process 300 24 23.5 165 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
(Moderate Sour Service - NACE) 23.5 0 Visual 100 Visual 100 Visual 100 Visual 100 See note 13 6300 001 § 12.3.2 and table 6
Sour Water RT 10(4) RT 10(2) MT 10 MT 10
see 8474L-000-CN-0008-005 MT 10 MT 10
88 B2AS LP BFW 300 16 16.8 320 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
Per code (10)
37.5 160 (hard faced valve Visual 100 Visual 100 Visual 100 Visual 100 6300 001 § 12.3.2 and table 6
37.5 0 trim)
FV 160 RT 10(4) RT 10(2) MT 10 MT 10
MT 10 MT 10
89 B2AW Desalter Water 300 12 18,0 270 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
39,0 163 (316SS valve trim) RT 10(4) RT 10(2) MT 10 MT 10 Per code (10) 6300 001 § 12.3.2 and table 6
39,0 0 MT 10 MT 10
64/69
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Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
90 B2A1 * Naphtenic Caustic 300 6 18,0 115 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
21,5 75 PWHT RT 10(4) RT 10(2) MT 10 MT 10 6300 001 § 12.3.2 and table 6
YES
21,5 0 MT 10 MT 10
FV 160(d =1")
93 B2DH Process with Hydrogen 300 24 38,0 375 1¼ %Cr ½%Mo Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
see 8474L-000-CN-0008-005 38,0 0 (Hard Faced UT 100(4)(5)(6) RT UT 100
(2)(4)(5)
Att4
316SS valve trim) 100(6) RT 100(2) RT 10(3) YES
FV 177 (d =12") MT 100 MT 100 MT 100 MT 10 (7) Hardness requirements see 8474L-000 JSS
PWHT 6300 001 § 12.3.2 and table 6
97 B4AL * Rich / Lean Amine + NACE 300 12 29,8 110 Killed C.Stl. Visual 100 Visual 100 Visual 100 Visual 100 Hardness requirements see 8474L-000 JSS
29,8 0 (316SS vlv trim) RT 10(4) RT 10(2) MT 10 MT 10 YES 6300 001 § 12.3.2 and table 6
PWHT MT 10 MT 10
see 8474L-000-CN-
0008-005
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
99 B4AQ Hydrocarbon Process 300 24 34,6 90 Killed Carbon Steel Visual 100 Visual 100 Visual 100 Visual 100 See note 13 Hardness requirements see 8474L-000 JSS
(4)
Moderate Sour Service - NACE 34,6 0 (316SS valve trim) RT 10 RT 10(2) MT 10 MT 10 6300 001 § 12.3.2 and table 6
Sour Water MT 10 MT 10
see 8474L-000-CN-0008-005
100 B4A5 * Hydrocarbon Process 300 24 17.4 125 Killed Carbon Steel All butt & branch Hardness requirements see 8474L-000 JSS
Severe Sour Service - NACE 17.4 0 PWHT Visual 100 Visual 100 Visual 100 Visual 100 welds 6300 001 § 12.3.2 and table 6
Sour Water RT 10(4) RT 10
(2)
MT 10 MT 10 See (11) for seal,
see 8474L-000-CN-0008-005 MT 10 MT 10 attachment & socket
welds
B417 *
DELETED IN REV. G
101 B5AC * Catalyst (Make-up) 300 12 9,7 425 Killed Carbon Visual 100 Visual 100 Visual 100 Visual 100 Per code (10) Hardness requirements see 8474L-000 JSS
(4)
9,7 1 Steel (Sch. XXS) RT 10 RT 10(2) MT 10 MT 10 6300 001 § 12.3.2 and table 6
MT 10 MT 10
102 D0MH Process with Hydrogen 600 24 21.1 480 Stainless Steel 321 PMI requirements see 8474L-000 PP 506
see 8474L-000-CN-0008-005 64.4 400 Visual 100 Visual 100 Visual 100 Visual 100 See note 12 Att4
65.2 372 RT 10(4) RT 10(2) PT 10 PT 10
65.2 0 PT 10 PT 10
103 D1AG Blowdown and HP BFW 600 24 59.0 290 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
Circulating Water 89.2 160 (hard faced valve Visual 100 Visual 100 Visual 100 Visual 100 6300 001 § 12.3.2 and table 6
89,2 0 trim) RT 10(4) RT 10(2) MT 10 MT 10 Per code (10)
104 D1AH Hydrogen 600 10 48.0 249 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
Process with Hydrogen 49.6 160 (hard faced valve 6300 001 § 12.3.2 and table 6
see 8474L-000-CN-0008-005 49,6 0 trim) Visual 100 Visual 100 Visual 100 Visual 100 Per code (10)
FV AMB. RT 10(4) RT 10(2) MT 10 MT 10
FV 160 (d =2") MT 10 MT 10
105 D1AP Hydrocarbon Process 600 16 48,0 249 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
Liquid, Gas or Vapour 49,6 160 Visual 100 Visual 100 Visual 100 Visual 100 Per code (10) 6300 001 § 12.3.2 and table 6
(non-corrosive, non H2 bearing) 49,6 0 RT 10(4) RT 10(2) MT 10 MT 10
MT 10 MT 10
106 D1AS HP BFW 600 24 48,3 400 Killed Carbon Steel Hardness requirements see 8474L-000 JSS
HP Condensate 51,0 290 (hard faced valve Visual 100 Visual 100 Visual 100 Visual 100 Per code (10) 6300 001 § 12.3.2 and table 6
(4) (2)
Blowdown 89,2 160 trim) RT 10 RT 10 MT 10 MT 10
89,2 0 MT 10 MT 10
FV 160
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
108 D1DG * HP Steam 600 24 51,0 450 1¼ %Cr ½%Mo Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
HP Steam Generation Mixed Phase 51,0 420 (Hard Faced UT 100(4)(5)(6) UT 100(2)(4)(5) Att4
51,0 0 316SS valve trim) RT 100(6) RT 100(2) RT 10 (3)
YES
FV 160 PWHT MT 100 MT 100 MT 100 MT 10 (7) Hardness requirements see 8474L-000 JSS
( ASME B31.1)(8) 6300 001 § 12.3.2 and table 6
109 D1DH Process with Hydrogen 600 10 48,0 275 1¼ %Cr ½%Mo Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
see 8474L-000-CN-0008-005 48.0 0 AMB. (Hard Faced UT 100(4)(5)(6) UT 100
(2)(4)(5)
Att4
FV AMB. 316SS valve trim) RT 100(6) RT 100(2) RT 10(3) YES
FV 249(d =3") PWHT MT 100 MT 100 MT 100 MT 10 (7) Hardness requirements see 8474L-000 JSS
6300 001 § 12.3.2 and table 6
110 D1DS * HP Steam, HP Condensate 600 24 48,3 450 1¼ %Cr ½%Mo Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
48,3 0 (Hard Faced UT 100(4)(5)(6) UT 100(2)(4)(5) Att4
FV 160 316SS valve trim) RT 100(6) RT 100(2) RT 10 (3)
YES
PWHT MT 100 MT 100 MT 100 MT 10 (7) Hardness requirements see 8474L-000 JSS
6300 001 § 12.3.2 and table 6
112 D1LY * Chemical Dosing 600 4 44,0 120 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100
44,0 0 316/316L RT 10(4) RT 10(2) PT 10 PT 10 PMI requirements see 8474L-000 PP 506
PT 10 PT 10 Att4
D2AG *
DELETED IN REV. H
D2AS
DELETED IN REV. H
D2DG *
DELETED IN REV. H
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Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
116 D2DH Process with Hydrogen 600 10 48,0 300 1¼ %Cr ½%Mo PMI requirements see 8474L-000 PP 506
see 8474L-000-CN-0008-005 48,0 0 (Hard Faced Visual 100 Visual 100 Visual 100 Visual 100 Att4
316SS valve trim) UT 100(4)(5)(6) UT 100(2)(4)(5) YES
PWHT RT 100(6) RT 100(2) RT 10(3) Hardness requirements see 8474L-000 JSS
MT 100 MT 100 MT 100 MT 10 (7) 6300 001 § 12.3.2 and table 6
117 D2DQ Hydrocarbon Process 600 24 23.6 477 1¼ %Cr.½%Mo Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
(Moderate Sour Service - NACE) 80.7 341 UT 100(4)(5)(6) UT 100(2)(4)(5) Att4
(6) (2) (3)
see 8474L-000-CN-0008-005 84.2 310 RT 100 RT 100 RT 10 YES
84.2 0 MT 100 MT 100 MT 100 MT 10 (7) Hardness requirements see 8474L-000 JSS
6300 001 § 12.3.2 and table 6
D2DS *
DELETED IN REV. H
Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
(4)(5)(6) (2)(4)(5)
118 D4DQ * Hydrocarbon Process 600 24 64,1 315 1¼ %Cr.½%Mo UT 100 UT 100 Att4
(Moderate Sour Service - NACE) 64,1 0 PWHT Hardness requirements see 8474L-000 JSS
see 8474L-000-CN-0008-005 RT 100(6) RT 100(2) RT 10(3) YES 6300 001 § 12.3.2 and table 6
MT 100 MT 100 MT 100 MT 10 (7)
Visual 100 Visual 100 Visual 100 Visual 100
119 E0BJ * HCL Service 900 1 130,0 65 Killed Carbon UT 100(4)(5)(6) UT 100(2)(4)(5) Per code
(10) Hardness requirements see 8474L-000 JSS
130,0 0 Steel RT 100(6) RT 100(2) RT 10(3) 6300 001 § 12.3.2 and table 6
MT 100 MT 100 MT 100 MT 10 (7)
Visual 100 Visual 100 Visual 100 Visual 100
120 E0LY * Chemical Dosing 900 6 109.1 200 Stainless Steel PMI requirements see 8474L-000 PP 506
Phosphate 126.0 70 316/316L UT 100(4)(5)(6) UT 100(2)(4)(5) Att4
(6)
151.8 0 RT 100 RT 100(2) RT 10(3)
PT 100 PT 100 PT 100 PT 10
Visual 100 Visual 100 Visual 100 Visual 100
121 E0MH Process with Hydrogen 900 24 23.3 480 Stainless Steel 321 PMI requirements see 8474L-000 PP 506
see 8474L-000-CN-0008-005 79.6 404 UT 100(4)(5)(6) UT 100(2)(4)(5) See note 12 Att4
(6) (2) (3)
79.6 0 RT 100 RT 100 RT 10
PT 100 PT 100 PT 100 PT 10
Visual 100 Visual 100 Visual 100 Visual 100
122 E1AS * HP BFW 900 24 89,2 160 Killed Carbon Steel UT 100(4)(5)(6) UT 100(2)(4)(5) Hardness requirements see 8474L-000 JSS
89,2 0 (hard faced valve RT 100(6) RT 100(2) RT 10(3) Per code (10) 6300 001 § 12.3.2 and table 6
FV 160 trim) MT 100(4) MT 100(4) MT 100(4) MT 10 (4)(7)
123 E1DG * Superheated HP Steam 900 12 51,0 515 1¼ %Cr ½%Mo Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
51,0 0 (Hard Faced UT 100(4)(5)(6) UT 100(2)(4)(5) Att4
316SS valve trim) (6) (2) (3)
FV 160 RT 100 RT 100 RT 10 YES
PWHT MT 100 MT 100 MT 100 MT 10 (7) Hardness requirements see 8474L-000 JSS
(8)
( ASME B31.1) 6300 001 § 12.3.2 and table 6
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
Max.
Piping
No. Service Rating Size Design Condition Basic Material EXTEND OF NON DESTRUCTIVE EXAMINATION (%)(1) Remarks / Notes
Class
Range PWHT (9)
Fillet & Socket
(inch) Press. kg/cm2g Temp. 0C Butt Welds Branch Welds Attachment welds
welds
Visual 100 Visual 100 Visual 100 Visual 100
126 P1EG HHP Steam. 2500 24 126,0 535 2¼ %Cr 1%Mo UT 100(4)(5)(6) UT 100
(2)(4)(5)
PMI requirements see 8474L-000 PP 506
(extent per Process scheme) 126.0 0 (Hard Faced Att4
(6) (2) (3)
FV 160 316SS valve trim) RT 100 RT 100 RT 10 YES
PWHT MT 100 MT 100 MT 100 MT 10 (7) Hardness requirements see 8474L-000 JSS
(ASME B31.1)(8) 6300 001 § 12.3.2 and table 6
Visual 100 Visual 100 Visual 100 Visual 100
127 P1ES HHP Steam 2500 24 126.0 535 2¼ %Cr 1%Mo PMI requirements see 8474L-000 PP 506
126.0 0 (Hard Faced UT 100(4)(5)(6) UT 100(2)(4)(5) YES Att4
FV 160 316SS valve trim) Hardness requirements see 8474L-000 JSS
PWHT RT 100(6) RT 100(2) RT 10(3) 6300 001 § 12.3.2 and table 6
MT 100 MT 100 MT 100 MT 10 (7)
S1UW
DELETED IN REV. D
133 U0LT Steam Tracing 3000 1 'HOLD' 425 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
(see also A1BT for CS and 200 316, Outer UT 100(4)(5)(6) UT 100(2)(4)(5) Att4
Copper Tube for lower temp.) diameter tube RT 100(6) RT 100(2) RT 10 (3)
134 U0LY Chemical Dosing 3000 1 'HOLD' 150 Stainless Steel Visual 100 Visual 100 Visual 100 Visual 100 PMI requirements see 8474L-000 PP 506
(and Impulse Lines 0 316, Outer UT 100(4)(5)(6) UT 100(2)(4)(5) Att4
as required by duty) diameter tube RT 100(6) RT 100(2) RT 10 (3)
Appendix 3 Non Destructive Examination Extent and PWHT requirements by piping class
NOTE :
1. Where the extend of NDE is stated as 5% or 10%, this is defined as 100% examination of 1 in 20 or 1 in 10 respectively, of the weld joints indicated.
2. Required only where the design of branch weld permits (e.g ASME B31.3, Figure 328.5.4E)
3. PetroVietnam reserves the right to instruct Contractor to perform RT on a maximum of 5% of socket welds, to ensure a minimum gap of 1.6 mm exists between the pipe and socket
4. UT may be substituted for RT where it is impractical to obtain an interpretable radiograph, subject to PetroVietnam review and approval.
5. UT of 300 series stainless steels and Cu-base and Ni-base alloys presents difficulties in interpretation due to the anisotropic microstructure. Contractor shall submit a procedure detailing additional measures
to overcome this difficulty. UT procedures shall be based on the recommendations in IIW publication 'Handbook on the Ultrasonic Examination of Austenitic Welds".
6. In principle, NDE shall be performed after PWHT (if applicable) with the following exceptions :
Carbon steel and low alloy steel (t>19mm) - RT may be performed prior to PWHT providing the specified UT and MT are performed after PWHT. In this case, UT shall be performed using instruments
which are capable of providing a permanent, digitised &/or hard copy record of the complete weld length scanned. This record shall be provided as part of the piping test pack records.
Proposals to use enhanced UT techniques, such as Time-of Flight-Diffraction (TOFD), shall be submitted to PetroVietnam for review and approval prior to the commencement of any inspection.
7. At all locations where temporary attachment welds have been removed, 100% MT shall be applied to ensure that no surface breaking flaws are present.
8. Acceptance criteria for Non Destructive Examination shall be in accordance with ASME B31.1 §136
10. For thicknesses superior to 19mm referred to ASME B31.3 or ASME B31.1
11. PWHT of socket, seal and attachment welds could be waived provide acceptable representative test coupon with 4 macro cross section and hardness survey exhibiting hardness value below 248HV10 is performed before begining of production.
12. Re-stabilizing heat treatment ar 910°C for 347 / 347H may be waived upon Pietrovietnam approval and recommendations of NACE RP 0170 during shutdown shall be fullfilled.
LEGEND
RT : Radiographic Test
MT : Magnetic particle test
PT : Penetrant test
UT : Ultrasonic Test