O & M Manual For The ATC-800, 3 Position Contactor Based Transfer Switch

O & M Manual for 40-1200A (480/600 Vac) 
ATC-800 3-Position, Open/Closed 


Transition Contactor Based Transfer Switch

Instruction Booklet
Description Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Receiving, Handling, and Storage . . . . . . . . . . . . . . . . . . . 6
Equipment Description . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Testing and Problem Solving . . . . . . . . . . . . . . . . . . . . . . .24
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Renewal Parts Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
ATC-800 Contactor Based ATS Quick Start Instructions . . .29
Appendix A: Pickup / Dropout Tables . . . . . . . . . . . . . . . . .42
IB01602031E For more information visit: www.Eaton.com

Instruction Booklet
Page 2 Effective: July 2010 O&M Manual for 40-1200A (480/600 Vac) ATC-800 3-Position,
Open/Closed Transition Contactor Based Transfer Switch
Section 1: Introduction
WARNING 1.1 Preliminary Comments and Safety Precautions
READ AND UNDERSTAND THE INSTRUCTIONS CONTAINED HEREIN- This technical document is intended to cover most aspects asso-
AFTER BEFORE ATTEMPTING TO UNPACK, ASSEMBLE, OPERATE, ciated with the installation, application, operation, and mainte-
OR MAINTAIN THIS EQUIPMENT. nance of the Automatic Transfer Controller (ATC-800) controlled
HAZARDOUS VOLTAGES ARE PRESENT INSIDE TRANSFER SWITCH contactor based ATS with ratings from 40 through 1200 amperes
ENCLOSURES THAT CAN CAUSE DEATH OR SEVERE PERSONAL (A). It is provided as a guide for authorized and qualified person-
INJURY. FOLLOW PROPER INSTALLATION, OPERATION, AND MAIN- nel only. Please refer to the specific WARNING and CAUTION in
TENANCE PROCEDURES TO AVOID THESE VOLTAGES. Section 1.1.2 before proceeding. If further information is required
by the purchaser regarding a particular installation, application, or
TRANSFER SWITCH EQUIPMENT COVERED BY THIS INSTRUCTION
BOOK IS DESIGNED AND TESTED TO OPERATE WITHIN ITS NAME- maintenance activity, please contact an authorized Eaton sales
PLATE RATINGS. OPERATION OUTSIDE OF THESE RATINGS MAY representative or the installing contractor.
CAUSE THE EQUIPMENT TO FAIL RESULTING IN DEATH, SERIOUS
BODILY INJURY, AND/OR PROPERTY DAMAGE. ALL RESPONSIBLE 1.1.1 Warranty and Liability Information
PERSONNEL SHOULD LOCATE THE DOOR MOUNTED EQUIPMENT
NAMEPLATE AND BE FAMILIAR WITH THE INFORMATION PROVIDED No warranties, expressed or implied, including warranties of fit-
ON THE NAMEPLATE. A TYPICAL EQUIPMENT NAMEPLATE IS ness for a particular purpose of merchantability, or warranties
SHOWN IN FIGURE 1. arising from course of dealing or usage of trade, are made regard-
ing the information, recommendations and descriptions contained
herein. In no event will Eaton be responsible to the purchaser or
user in contract, in tort (including negligence), strict liability or
J050412234 otherwise for any special, indirect, incidental or consequential
CS#: 123456 damage or loss whatsoever, including but not limited to damage
Cat No: ATC8C3X31200XRU ITEM: 001 or loss of use of equipment, plant or power system, cost of capi-
Style No: PIECE: 001 tal, loss of power, additional expenses in the use of existing
GO No: ABC0123 OF: 001 power facilities, or claims against the purchaser or user by its
customers resulting from the use of the information and descrip-
Volts: 480 Amps: 1200 Hertz: 60 tions contained herein.
Poles: 3 Phase: 3 Wire: 3/4
1.1.2 Safety Precautions
ASSEMBLED IN MEXICO
All safety codes, safety standards, and/or regulations must be
WITH U.S. COMPONENTS 30 - 43465
strictly observed in the installation, operation, and maintenance
of this device.
Figure 1. Typical Automatic Transfer Switch (ATS) Equipment

Nameplate.
All possible contingencies that may arise during installation, oper- WARNING
ation, or maintenance, and all details and variations of this equip-
ment do no purport to be covered by these instructions. If further THE WARNINGS AND CAUTIONS INCLUDED AS PART OF THE PRO-
information is desired by the purchaser regarding a particular CEDURAL STEPS IN THIS DOCUMENT ARE FOR PERSONAL SAFETY
installation, operation, or maintenance of particular equipment, AND PROTECTION OF EQUIPMENT FROM DAMAGE. AN EXAMPLE
OF A TYPICAL WARNING LABEL HEADING IS SHOWN ABOVE TO
please contact an authorized Eaton Sales Representative or the FAMILIARIZE PERSONNEL WITH THE STYLE OF PRESENTATION.
installing contractor. THIS WILL HELP TO INSURE THAT PERSONNEL ARE ALERT TO
WARNINGS, WHICH APPEAR THROUGHOUT THE DOCUMENT. IN
ADDITION, WARNINGS AND CAUTIONS ARE ALL UPPER CASE AND
BOLDFACE.
CAUTION
COMPLETELY READ AND UNDERSTAND THE MATERIAL PRESENTED
IN THIS DOCUMENT BEFORE ATTEMPTING INSTALLATION, OPERA-
TION, OR APPLICATION OF THE EQUIPMENT. IN ADDITION, ONLY
QUALIFIED PERSONS SHOULD BE PERMITTED TO PERFORM ANY
WORK ASSOCIATED WITH THIS EQUIPMENT. ANY WIRING
INSTRUCTIONS PRESENTED IN THIS DOCUMENT MUST BE FOL-
LOWED PRECISELY. FAILURE TO DO SO COULD CAUSE PERMANENT
EQUIPMENT DAMAGE.
For more information visit: www.Eaton.com IB01602031E

Instruction Booklet
O&M Manual for 40-1200A (480/600 Vac) ATC-800 3-Position, Effective: July 2010 Page 3
1.2 General Information and the Source 2 power source fails while the Source 1 power
source is still unavailable, the ATS remains connected to the
Transfer switches are used to protect critical electrical loads Source 2 power source.
against loss of power. The load’s Source 1 power source is
backed up by a Source 2 power source. A transfer switch is ATSs automatically perform the transfer function and include
connected to both the Source 1 and Source 2 power sources and three basic elements:
supplies the load with power from one of the two sources. In the 1. A power contactor to connect and disconnect the load to
event that power is lost from Source 1, the transfer switch trans- and from either power source.
fers the load to the Source 2 power source. This transfer is auto-
matic. Once Source 1 power is restored, the load is 2. Solenoids to make the transfer of the main contacts from
automatically transferred back to the Source 1 power source source to source.
(Figure 2).
3. Intelligence/supervisory circuits to constantly monitor the
condition of the power sources and thus provide the intelli-
gence necessary for the switch and related circuit operation.
Source 2 1.2.1 Design Configuration
The Eaton contactor based ATS is a compact design that uses a
Source 1 power contactor to transfer essential loads from one power
source to another (Figure 3 [1200A]).
LOGIC
PANEL
POWER
PANEL
Load
Figure 2. Typical Load Transfer Switch Schematic (Contactor
Type). VOLTAGE SELECTION
In ATS equipment, the switch’s intelligence system initiates the & TRANSFORMER PANEL
transfer when the Source 1 power fails, falls below, or rises
above a preset voltage. If the Source 2 power source is a Figure 3. Typical for a 1200A Open Transition ATS.
standby generator, the ATS initiates generator startup and trans-
The Eaton contactor based ATS is designed with easy installation
fers to the Source 2 power source when sufficient generator
and simplified maintenance in mind. Three main panels comprise
voltage is available. When Source 1 power is restored, the ATS
the contactor based ATS design:
automatically transfers back and initiates generator shutdown.
In the event the Source 1 power source fails and the Source 2 1. Power panel;
power source does not appear, the ATS remains connected to
the Source 1 power source until the Source 2 power source does 2. Voltage selection and transformer panel; and
appear. Conversely, if connected to the Source 2 power source 3. Microprocessor-based logic panel.

Instruction Booklet
LOGIC
PANEL
POWER
PANEL
LOGIC
PANEL
POWER
PANEL
VOLTAGE SELECTION VOLTAGE SELECTION

& TRANSFORMER PANEL & TRANSFORMER PANEL
Figure 4A. Open Transition Contactor Based ATS (1200A).
Figure 4B. Closed Transition Contactor Based ATS (1200A)
Each panel is independently mounted with interconnecting wiring
terminated at the connector receptacles on the ATC-800 Control- 1.3 ATS Catalog Number Identification
ler.
Transfer switch equipment catalog numbers provide a significant
For open transition contactor based transfer switch, enclosure amount of relevant information that pertains to a particular piece
mounting is simplified by utilizing mounting flanges with elon- of equipment. The Catalog Number Identification Table (Table 2)
gated (teardrop) mounting holes on top and floor mount (wall provides the required interpretation information. An example is
supported) flanges with two standard mounting holes on the bot- offered here to initially simplify the process.
tom.
Example: Catalog Number (circled numbers correspond to position
For close transition contactor based transfer switch, enclosure is headings in Table 2).
free standing and is seismic approved. Refer to Section 4 for spe-
cific mounting and modification details.
1 to 2 3 4 5 to 6 7 8 9 to 12 13 14 15
Table 1. Withstand Ratings.
UL 1008 WITHSTAND AND CLOSE-ON RATINGS (kA) AT C 8 C3 X 3 1200 X R U
480 Vac 600 Vac
The catalog number ATC8C3X31200XRU describes an ATS with
Switch Any Specific Any Specific a 3 pole, 3 position Power Contactor mounted on a baseplate
Rating Breaker Breaker Breaker Breaker
(Amps) (Amps) Amps) Amps) Amps) within the enclosure. The intelligence represented by the logic
panel is ATC-800 controller. The continuous current rating of
100A 50,000 65,000 50,000 65,000
this equipment is 1200A and applicable at 480 Vac, 60 Hz. The
200A 50,000 65,000 50,000 65,000 transfer switch equipment is enclosed in a NEMA 3R enclosure
260A 50,000 65,000 50,000 65,000 and is listed for UL applications.
320A 50,000 65,000 50,000 65,000
400A 50,000 65,000 50,000 65,000
600A 50,000 65,000 50,000 65,000
800A 50,000 65,000 50,000 65,000
1000A 50,000 65,000 50,000 65,000
1200A 50,000 65,000 50,000 65,000

Instruction Booklet
Table 2. Transfer Switch Catalog Number Explanation

POSITIONS 1 TO 2 POSITION 3 POSITION 4 POSITIONS 5 TO 6
BASIC DEVICE SWITCHING DEVICE CONTROL PANEL SWITCHING DEVICE
Automatic Transfer Switch (Open Transition) AT  Contactor C ATC-800 Controller 8 3 Position Power Contactor C3
Automatic Transfer Switch (Closed Transition) CT
POSITION 7 POSITION 8 POSITIONS 9 TO 12 POSITION 13 POSITION 14 POSITION 15
SWITCHING DEVICE NUMBER AMPERE VOLTAGE/

ARRANGEMENT OF POLES RATING FREQUENCY ENCLOSURE LISTING
Fixed Mount X Two (2) 40A – 0040 120 Vac/60 Hz A Type 1 S UL/CSA Listing U
Three (3) 80A – 0080 208 Vac/60 Hz B Type 12 J No Listing X
Four (4) 100A – 0100 220 Vac/50 Hz G Type 3R R
150A – 0150 240 Vac/60 Hz W
200A – 0200 380 Vac/50 Hz H
225A – 0225 415 Vac/50 Hz O
260A – 0260 480 Vac/60 Hz X
400A – 0400 600 Vac/60 Hz E
600A – 0600
800A – 0800
1000A – 1000
1200A – 1200
1.4 Environmental Conditions Re-Transfer

Re-transfer is defined as a change of the load connection from
1.4.1 Operational Conditions the Source 2 to the Source 1.
Normally, an ATS is applied indoors in an electrical equipment Source 1
room. In the appropriate enclosure, it can be used for outdoor Source 1 is the primary source (normal source, normal power
applications where the equipment is subject to falling rain, freez- source, or normal).
ing temperatures, and no greater than 90% humidity (non-con-
densing). The ambient temperature range for operation is Source 2
between -20 and 70°C (-4 to 158°F). Source 2 is the secondary source (emergency source, emer-
gency power source, emergency, standby, or backup source).
1.5 Glossary Source 1: Failed or Fails
Source 1 is defined as “failed” when it is outside of its under-
With respect to their use within this document and as they relate voltage/overvoltage/ underfrequency/overfrequency (if applica-
to transfer switch and controller operation, the following termi- ble) setpoint ranges for the nominal voltage and frequency
nology is defined. setting.
Available Source 2: Failed or Fails
A source is defined as “available” when it is within its undervolt- Source 2 is defined as “failed” when it is outside of its under-
age/overvoltage/ underfrequency/overfrequency (if applicable) voltage/overvoltage/ underfrequency/overfrequency (if applica-
setpoint ranges for the nominal voltage and frequency setting. ble) setpoint ranges for the nominal voltage and frequency
Connected setting for a time exceeding 0.5 seconds after the Time Delay
Connected is defined as when the input is shorted by an external Emergency Fail (TDEF) time delay expires.
contact or connection. Transfer
Failed or Fails Transfer is defined as a change of the load connection from the
A source is defined as “failed” when it is outside of the applica- Source 1 to the Source 2 power source.
ble voltage and frequency setpoint ranges for the nominal volt- Unconnected
age and frequency setting for a time exceeding 0.5 seconds Unconnected is defined as when the input is not shorted by an
after the time delay emergency fail (TDEF) time delays expires. external contact or connection.
Failsafe
Failsafe is a feature that prevents disconnection from the only
available power source and also forces a transfer or re-transfer
operation to the only available power source.

Instruction Booklet
Section 2: Receiving, Handling, and Section 3: Equipment Description

Storage
3.1 General
2.1 Receiving The ATS consists of three basic panels:
Every effort is made to ensure that the ATS equipment arrives at 1. The power panel;
its destination undamaged and ready for installation. Packing is
designed to protect internal components as well as the enclo- 2. The voltage selection and transformer panel; and
sure. Care should be exercised, however, to protect the equip- 3. The microprocessor-based logic panel.
ment from impact at all times. Do not remove the protective
packaging until the equipment is ready for installation. These panels are interconnected via connector plugs and
mounted in an enclosure (Figure 5A & 5B).
When the ATS equipment reaches its destination, the customer
should inspect the shipping container for any obvious signs of Figure 4.
rough handling and/or external damage that occurred during
transportation. Record any external and internal damage for
reporting to the transportation carrier and Eaton, once a thorough
inspection is complete. All claims should be as specific as possi-
ble and include the catalog and General Order numbers.
A shipping label affixed to the shipping container includes a vari-
ety of equipment and customer information, such as General
Order Number and catalog numbers. Make certain that this infor-
mation matches other shipping paper information.
Each transfer switch is packed securely with appropriate ship-
ping materials to prevent damage during shipment. Do not
remove or discard the packing material until the equipment is LOGIC
ready for installation. PANEL
Once the top packaging is removed from the shipment, the
enclosure door can be opened. A plastic bag of documents will
be found in the enclosure, usually attached to the inside of the
enclosure. Important documents, such as test reports, wiring
diagrams, and appropriate instruction leaflets, are enclosed
within the bag and should be filed in a safe place.
2.2 Handling
POWER
As previously mentioned, ATS equipment is packaged for forklift PANEL
movement. Protect the equipment from impact at all times and
DO NOT double stack.
Once the equipment is at the installation location and ready to be
installed, packaging material can be removed and discarded.
Once the enclosure is unbolted from the wooden pallet, it can be
hand moved to its installation position. Be careful not to damage
the top or bottom enclosure mounting flanges. Refer to Section
4 of this manual for specific installation instructions. VOLTAGE SELECTION
& TRANSFORMER PANEL
2.3 Storage
Figure 5A. Three Basic Panels of an Open Transition ATS
Although well packaged, this equipment is not suitable for out- (1200A).
door storage. The equipment warranty will not be applicable if
Figure 5.
there is evidence of outdoor storage. If the equipment is to be
stored indoors for any period of time, it should be stored with its
protective packaging material in place. Protect the equipment at
all times from excessive moisture, construction dirt, corrosive
conditions, and other contaminants.
It is strongly suggested that the package-protected equipment be
stored in a climate-controlled environment with temperatures
from -30 to 85°C (-22 to 185°F) and with a relative humidity of
80% or less. DO NOT, under any circumstance, stack other
equipment on top of a transfer switch equipment enclosure,
whether packaged or not.

Instruction Booklet
LOGIC
PANEL
POWER LOGIC
PANEL PANEL
NEUTRAL
CONNECTION
SOURCE 1
LUGS
TRANSFER
MECHANISM
SOURCE 2
LUGS
VOLTAGE SELECTION
& TRANSFORMER PANEL LOAD
LUGS GROUND
VOLTAGE CONNECTION
SELECTION
Figure 5B. Three Basic Panels of a Close Transition ATS (1200A)
PANEL
3.2 Power Panel
Figure 6A. Typical for 1200A Open Transition ATS.
The power panel is used for making load, power, and neutral con- Figure 6.
nections. The power contactor is mounted on a steel baseplate
(Figure 6).
3.2.1 Main Contacts
This ATS incorporates a power contactor. The main contacts
connect and disconnect the load to and from the different power
sources. The power contactor is mechanically and electrically
interlocked to prevent the two sets of main contacts from being
closed simultaneously.

Instruction Booklet
LOGIC DANGER
SOURCE-1 LUGS PANEL
WHEN CHANGING THE VOLTAGE SELECTION, THE POWER MUST BE
REMOVED FROM THE TRANSFER SWITCH. ALWAYS VERIFY THAT
NO VOLTAGE IS PRESENT ON EQUIPMENT PRIOR TO SERVICING.
FAILURE TO FOLLOW THIS WARNING COULD LEAD TO DEATH OR
SEVERE INJURY. WHILE ENERGIZED, AN ARC FLASH AND SHOCK
HAZARD EXISTS. CONSULT NFPA 70E AND OSHA GUIDELINES FOR
OPERATOR SAFETY PRIOR TO SERVICING, INSPECTING OR OPERAT-
ING EQUIPMENT.
TRANSFER
MECHANISM
GROUND
CONNECTION
SOURCE-2 LUGS
LOAD LUGS
VOLTAGE SELECTION
& TRANSFORMER PANEL
Figure 6B. Typical for 1200A Close Transition ATS
3.3 Voltage Selection

3.3.1 North American Voltage Selection (120, 208, 240,
480, 600, 60 Hz)
The North American market voltage selection panel consists of
multi-tap transformers, contained in a steel case mounted in the
transfer switch enclosure (Figure 7). The cover has two connec-
tors on it, with the one on the right being selectable depending on
the voltage applied to S1 and S2. The transformer unit is easily
removed by removing the two front screws and disconnecting the
two plugs. The rear of the transformer enclosure has two flanges
that are inserted into two slots. The voltage is selected by simply Figure 7.North American Market Voltage Selection Terminals
removing the plug from the default selected voltage on the cover (Shown Connected to the 208 Vac Plug).
plate and installing the plug to the desired available voltage. Plugs
are provided for 120 to 600 Vac to satisfy any required North 3.4 ATC-800 Logic Panel
American market application voltage. The factory default posi-
tion is 480 Vac or 600 Vac. There is a similar selection panel for The ATC-800 is a microprocessor-based transfer switch logic
international voltages. control package. The hardware and software of the controller
contain the intelligence/supervisory circuits that constantly moni-
tor the condition of the power sources. It provides the intelli-
gence necessary for the operation of the ATS (Figure 8).

Instruction Booklet
3.5 Features
A variety of standard and optional features are available for Eaton
ATSs. All features or combinations of features may not be avail-
able on specific ATSs. All features and/or accessories are Under-
writers Laboratories (UL) listed unless noted.
The primary function of ATC-800 is to accurately monitor power
sources and provide the necessary intelligence to operate a trans-
fer switch in an appropriate and timely manner. In addition, 
the ATC-800 provides useful present and historical data, reliable
two-way communications, and programming through the device’s
faceplate or communications option. The ATC-800 features pro-
prietary microprocessor technology to provide and maintain supe-
rior precision and versatility during both programming and data
access.
3.5.1 Operational Simplicity
From installation to programming to usage, the ATC-800 was
designed with operational simplicity in mind. Only one style
needs to be considered, regardless of input/output requirements
or system voltages and frequencies. The ATC-800 provides the
functionality of numerous other devices combined in one pack-
age that mounts in less than 7 x 11 in. (177.8 x 279.4 mm) of
panel space.
The user friendly front panel interface simplifies routine operation,
programming, data presentation and setting adjustments. An LED
based display provides the flexibility of large character displays for
enhanced visibility. The operation of front panel membrane push-
buttons moves the ATC-800 display from function to function or
step to step within a function. Three LEDs at the top of the face-
plate provide an immediate indication as to the device’s opera-
tional mode. An integral Help Mode provides immediate user
Figure 8. ATC-800 Logic Control Panel. assistance in the form of English language message displays
through the use of a front panel Help pushbutton.
The ATC-800 controller has an operating temperature of  With a Product Operated Network Interface (PONI), the ATC-800
-20 to 70°C (-4 to 158°F). is communications ready and compatible with other devices in
The controller circuit board is protected by an insulating confor- the IQ Family of products. The Communication Module (PONI) is
mal coating. available in three versions, the INCOM PONI, RS-232 PONI and
PONI Modem. Reliable two-way communications can be provided
The specifications, under normal operating conditions, are as fol- over a twisted pair communications network. With the
lows: INCOM PONI, ATC-800 is compatible with the Eaton IMPACC
system.
• Tolerance for voltage sensing function: ±1% of full scale.
• Tolerance for frequency sensing function: ±0.3 Hz of setting. 3.5.2 Standard and Optional Features
A variety of programmable features are available to meet a wide
variety of application requirements. Individual features or feature
combinations provide the intelligence required to tailor switches
to individual needs.
The features are factory activated, depending upon customer
requirements. The specific variable setpoints associated with
standard and factory activated features are stored in a nonvola-
tile memory. Activated feature setpoints are available for cus-
tomer adjustment. Any feature not selected and factory activated
cannot be viewed or adjusted.
NOTICE
WITH RESPECT TO THEIR USE IN THIS DOCUMENT AND AS THEY
RELATE TO AUTOMATIC TRANSFER SWITCH OPERATION, THE FOL-
LOWING WORDS OR PHRASES ARE DEFINED:
Available
A source is defined as available when it is within its undervolt-
age/overvoltage/underfrequency/overfrequency (if applicable)
setpoint ranges for the nominal voltage and frequency setting.

Instruction Booklet
Fails Standard Feature 7: Time Delay Emergency Failure (TDEF)

A source is defined as failed when it is outside of its undervolt- TDEF is used where at least one source is an engine generator.
age/overvoltage/underfrequency/overfrequency (if applicable) TDEF will delay an available source from being declared unavail-
setpoint ranges for the nominal voltage and frequency setting. able in order to override momentary generator fluctuations. This
time delay is only implemented when the load is connected to a
Normal Source generator source. TDEF is not displayed when the number of gen-
The Normal Source is defined as the source that is preferred. The erators is zero.
Preferred Source setting allows the operator to select Source 1,
Source 2 or NONE as the Preferred Source. If NONE is chosen, Standard Feature 12: Power Source Annunciation
the Preferred Source or the Normal Source will be the source that LEDs are used to indicate the device’s mode of operation, the sta-
is presently attached to the load. If the Preferred Source feature tus of the system, and the operations and/or conditions of dis-
is not available from the factory, the default is set as being played functions. Three LEDs at the top of the ATC-800 provide a
Source 1 as the Preferred and Normal Source. quick snapshot of the unit’s status (Mode). Seven LEDs, just above
the display window, indicate which portions of the mimic bus are
Emergency Source active, and the actual status of both sources and load. The remain-
The Emergency Source is defined as the source that is not pre- ing seven LEDs, just below the display window, are lit to indicate
ferred. If NONE is chosen for the Preferred Source setting, the the identity of information being displayed.
Emergency Source will be the source that is presently not
attached to the load. Therefore, in this condition after a transfer, Unit Status LED
what was the Normal and Emergency Sources will switch This LED blinks green indicating that the ATC-800 is operating
between Source 1 and 2. If the Preferred Source feature is not and providing the transfer switch control function in keeping with
available from the factory, the default is set with Source 2 as the programmed setpoints. If the LED is not lit or is on continuously,
Emergency Source. a problem may be indicated.
Option # Test Mode LED
For personnel who are familiar with previous transfer switch con- This LED is lit red upon entering the Test Mode. The Test Mode
troller option specifications, an attempt at equivalence to some can only be entered with the LEDs below the display window not
of the features is made. lit. When a test is initiated, the Status LED lights. Both LEDs will
ATC-800 features with a brief description follow. The actual turn off upon the successful completion of a test cycle.
programmable setpoints for each feature are covered in Section Program Mode LED
10, Table 6.
This LED is lit red when the Run/Program switch on the rear of
Standard Feature 1: Time Delay Normal to Emergency (TDNE) the chassis is in the Program position. This condition permits pro-
TDNE delays the transfer to the Emergency Source to permit sta- gramming of control setpoints. When the setpoints LED is lit indi-
bilization of the Emergency power source before the transfer is cating that existing setpoints can be changed, the Program Mode
made. This timer will begin the countdown from its setting value LED blinks.
when the Emergency Source becomes available. If the Normal 12C: Source 1 Connected - Status LED
Source should become available during the countdown of this
timer, the timer will be aborted. This LED is lit green if Source 1 is connected. This is accom-
plished by sensing the Source 1 breaker via the S1 closed auxil-
Standard Feature 2: Time Delay Engine Start (TDES) iary contact.
TDES is used where the source is an engine generator. It delays 12D: Source 2 Connected - Status LED
initiation of the engine start circuit in order to override momen-
tary power outages and/or fluctuations. This timer and the asso- This LED is lit red if Source 2 is connected. This is accomplished
ciated engine start circuit will operate with or without control by sensing the Source 2 breaker via the S2 closed auxiliary con-
power. There are two separate start circuits, one for each source tact.
when applications of two generators are selected, although the 12G: Source 1 Available - Status LED
same TDES timer value is used for both. When one generator is
This LED is lit amber if Source 1 meets the criteria for pro-
selected, this timer’s engine start circuit will operate on genera-
grammed Source 1 setpoints.
tor 2 for source 2. If the source that is being transferred to has a
generator and that source is already available, the TDES timer is 12H: Source 2 Available - Status LED
bypassed. This LED is lit amber if Source 2 meets the criteria for pro-
Standard Feature 3: Time Delay Emergency to Normal (TDEN) grammed Source 2 setpoints.
TDEN delays the transfer to the Normal Source to permit stabili- Source 1 Preferred - Status LED
zation of the Normal power source before the transfer is made. This LED is lit red if Source 1 is the preferred source choice.
This timer will begin the countdown from its setting value when
the Normal Source becomes available. During the countdown of Source 2 Preferred - Status LED
this timer, if the Normal Source should become unavailable, the This LED is lit red if Source 2 is the preferred source choice.
timer will be aborted. If the Preferred Source is available and the
Emergency Source fails while the TDEN timer is counting down, Load Energized - Status LED
the TDEN timer will be bypassed. This LED is lit red if the load is connected to a source that is
available.
Standard Feature 4: Time Delay for Engine Cool-Off (TDEC)
TDEC permits the generator to run under a no-load condition
after a transfer from the generator source has been made. Count- CAUTION
down timing begins when the transfer is completed. In applica- LOAD ENERGIZE LED IS NOT A POSITIVE INDICATION THAT VOLT-
tions where two generators are selected, the same cool-off timer AGE IS NOT PRESENT ON THE LOAD TERMINALS.
setting value is used for both.

Instruction Booklet
Status - Display LED Standard Feature: Test Engine Run (TER)

This LED is lit red when action is occurring, such as a timer tim- This feature provides selection of the length of time in hours and
ing down, and one of the other display categories has not been minutes that the ATC-800 will enable the generator contacts
selected. When the action is completed, the display goes blank during an Engine Test that was initiated from the front panel
and the LED turns off. The Status position is the default position pushbutton or for the plant exerciser feature, if applicable.
of the display.
Standard Feature 5J:
Source 1 - Display LED Undervoltage Monitoring for Source 2 (2UVD, 2UVP)
This LED is lit green when displaying Source 1 voltage, fre- This feature constantly monitors Source 2 for an undervoltage
quency, and status information. The LED also lights when dis- condition. When the Source 2 voltage drops to a value equal to
playing specific Source 1 setpoint information. or below the undervoltage dropout setting, the source will
become unavailable. The source’s voltage will then have to rise
Source 2 - Display LED to a value that is equal to or above the pickup setting to become
This LED is lit red when displaying Source 2 voltage, frequency, available again.
and status information. The LED also lights when displaying spe-
cific Source 2 setpoint information. Underfrequency Monitoring for Source 2 (2UFD, 2UFP)
This feature constantly monitors Source 2 for an underfrequency
Load - Display LED condition. When the Source 2 frequency drops to a value equal
This LED is lit red when load voltage is being displayed. to or below the underfrequency dropout setting, the source will
become unavailable. The source’s frequency will then have to
History - Display LED
rise to a value that is equal to or above the pickup setting to
This LED is lit red when displaying historical information. become available again.
Time/Date - Display LED Standard Feature 5K: 
This LED is lit red when displaying the time or date. Overvoltage Monitoring for Source 2 (2OVD, 2OVP)
Setpoints - Display LED This feature constantly monitors Source 2 for an overvoltage
condition. When the Source 2 voltage rises to a value equal to or
This LED is lit red when displaying the programmed setpoints of
above the overvoltage dropout setting, the source will become
the ATC-800. When a specific displayed setpoint is associated
unavailable. The source’s voltage will then have to drop to a
with one of the sources, the specific source LED will also be lit.
value that is equal to or below the pickup setting to become
available again.
CAUTION Overfrequency Monitoring for Source 2 (2OFD, 2OFP)
CHANGING THE SYSTEM NOMINAL VOLTAGE OR FREQUENCY SET- This feature constantly monitors Source 2 for an overfrequency
POINTS WILL CAUSE PICKUP AND DROPOUT SETPOINTS TO condition. When the Source 2 frequency rises to a value equal to
CHANGE AUTOMATICALLY TO NEW DEFAULT VALUES. or above the overfrequency dropout setting, the source will
Standard Feature: System Nominal Frequency (NOMF) become unavailable. The source’s frequency will then have to
drop to a value that is equal to or below the pickup setting to
There are only two choices for system nominal frequency of the become available again.
distribution system, 50 or 60 Hertz. The dropout/pickup, under-
frequency and overfrequency upper and lower setting limits are Standard Feature 8C/8D: Transfer Time Delay Bypass
based on the nominal frequency value. This feature allows an external pushbutton input to be used to
Standard Feature: System Nominal Voltage (NOMV) bypass the timer for Standard Feature (TDNE) or Standard Fea-
ture (TDEN) individually, or both simultaneously. This feature is
This refers to the standard system nominal RMS line to line volt- usually used in testing when it is not desirable to wait for com-
age. A wide range (120 to 600) of sensing voltage is available to pletion of the timing sequence.
be programmed. The dropout/pickup, undervoltage and overvolt-
age upper and lower setting limits are based upon the nominal Standard Feature 14E: Source 1 Present
voltage value. Provides one (1) normally open and one (1) normally closed con-
Standard Feature: Commit to Transfer During TDNE Timing tacts. The relay is energized when Source 1 is available.
(CTDNE) Standard Feature 14F: Source 2 Present
This feature provides for selection as to whether or not commit- Provides one (1) normally open and one (1) normally closed con-
ment to transfer is desired when Time Delay Normal to Emer- tacts. The relay is energized when Source 2 is available.
gency countdown has begun. If no commitment is chosen and
the Normal Source returns to availability when the TDNE timer is Optional Feature 14G: Source 1 Present
counting down, the transfer is aborted and the engine generator Provides two (2) normally open and two (2) normally closed con-
(if applicable) is cooled down. tacts. The relay is energized when Source 1 is available.
Standard Feature: Engine Test Mode (TMODE) Optional Feature 14H: Source 2 Present
This feature provides selection of the type of test that can be ini- Provides two (2) normally open and two (2) normally closed con-
tiated by the front panel Engine Test pushbutton. An engine test tacts. The relay is energized when Source 2 is available.
without transferring the load to it, or an engine test with a full
transfer of the load to the engine can be chosen. Load testing is Optional Feature 14C: Source 1 Present
fail-safe. If the generator fails during testing for any reason, the Provides four (4) normally open and four (4) normally closed con-
ATC-800 will signal the transfer switch to return to normal. If tacts. The relay is energized when source 1 is available.
disable test mode is chosen, the front panel pushbutton cannot
be used to initiate a test.

Instruction Booklet
Optional Feature14D: Source 2 Present: Overfrequency Monitoring for Source 1 (1OFD, 1OFP)
Provides four (4) normally open and four (4) normally closed con- This feature constantly monitors Source 1 for an overfrequency
tacts. The relay is energized when Source 2 is available. condition. When the Source 1 frequency rises to a value equal to
or above the overfrequency dropout setting, the source will
Standard Feature 15: Switch Position Indication Contact become unavailable. The source’s frequency will then have to
This feature provides a contact that indicates if the power- drop to a value that is equal to or below the pickup setting to
switching device is in the “Open” or “Closed” position. become available again.
Standard Feature 15E: Source 1 Position Indication Contact Optional Feature 5H: Phase Reversal Protection (Source 2)
This feature provides one (1) Dry Form “C” contact that indicates For a 3-phase wye or delta source, this feature monitors the
the position of the Source 1 power-switching device. phase sequence of the sources using an external reverse phase
sensing relay. If a source does not have the same ABC or CBA
Standard Feature 15F: Source 2 Position Indication Contact sequence as the phase reversal setpoint, that source will be con-
This feature provides one (1) Dry Form “C” contact that indicates sidered “Unavailable”.
the position of the Source 2 power-switching device. Optional Feature 5L: Source 2 All Phase Voltage Unbalance /
Optional Feature 15G.: Source 1 Position Indication Contact Phase Loss
This feature provides 3 Dry Form “C” contacts that indicate the Phase unbalance relay has two external user adjustable controls
position of the Source 1 power-switching device. marked UNBAL and DELAY. The UNBAL control adjusts the relay
trip point. The relay will trip when voltage becomes unbalanced
Optional Feature 15H.: Source 2 Position Indication Contact by the percentage set by UNBAL control. The trip point is adjust-
This feature provides 3 Dry Form “C” contacts that indicate the able from 5% to 15% of nominal input. The delay control adjusts
position of the Source 2 power-switching device. the time from when a fault is detected until the output contact
changes state. The delay is adjusted from 0 to 10 seconds.
Standard Feature 23J: Plant Exerciser (EXER)
This feature provides for the automatic test operation of the gen- Optional Feature 9B: Maintenance Selector Switch (MSS)
erator for a pre-selected weekly interval. When the test is run- Marked “OFF”, “ON”. This feature provides selector switch dis-
ning, pressing and releasing the Engine Test pushbutton will connection of control to transfer thus allowing testing of the
cancel the test. The day of the week, hour, and minute that exer- transfer switch control logic circuitry without initiating load trans-
cising is desired can be programmed into the ATC-800. The type fer. Positioning the MSS in the “OFF” position isolates the con-
of test, whether a load transfer or just an engine test, can also be trol circuit, permitting manual operation of the transfer switch or
selected. Load testing is fail-safe. If the generator fails during testing of logic circuitry without load transfer.
testing for any reason, the ATC-800 will signal the transfer
Optional Feature 10: Preferred Source Selection (PRF SRC)
switch to return to normal.
This feature permits the selection of either source (1 or 2) as the
Standard Feature 26D: Go To Emergency Preferred or Normal Source. The Normal Source is the source that
This feature enables an external contact closure to initiate a the switch always looks to for availability so that it can transfer
transfer from the Normal Source to the Emergency Source. If the to it. When two generators are selected and the switch has trans-
external contact is closed and the Emergency Source fails, the ferred to the Emergency Source, the ATC-800 will constantly be
ATC-800 will transfer the load back to the Normal Source. waiting and attempting to start the generator on the Preferred
Source so that it may return to it. IF NONE is chosen, the Pre-
Standard Feature 26J:  ferred Source or the Normal Source will be the source that is
Undervoltage Monitoring for Source 1 (1UVD, 1UVP) presently attached to the load.
This feature constantly monitors Source 1 for an undervoltage
condition. When the Source 1 voltage drops to a value equal to or Option-18 Metering
below the undervoltage dropout setting, the source will become This feature includes all required external devices (CTs, shorting
unavailable. The source’s voltage will then have to rise to a value blocks, fuses, etc.) for a fully functional metering system.
that is equal to or above the pickup setting to become available
Option-18O IQ Analyzer Normal (S1) Only
again.
Option-18P IQ Analyzer Emergency (S2) Only
Underfrequency Monitoring for Source 1 (1UFD, 1UFP)
This feature constantly monitors Source 1 for an underfrequency Option-18Q IQ Analyzer Normal (S1) & Emergency (S2) Switch
condition. When the Source 1 frequency drops to a value equal to Selectable
or below the underfrequency dropout setting, the source will
Option-18V IQ Analyzer Load
become unavailable. The source’s frequency will then have to rise
to a value that is equal to or above the pickup setting to become Option-18R IQ DP-4000 Normal (S1) Only
available again.
Option-18S IQ DP-4000 Emergency (S2) Only
Standard Feature 26K: 
Overvoltage Monitoring for Source 1 (1OVD, 1OVP) Option-18T IQ DP-4000 Normal (S1) & Emergency (S2) Switch
This feature constantly monitors Source 1 for an overvoltage con- Selectable
dition. When the Source 1 voltage rises to a value equal to or Option-18U IQ DP-4000 Load
above the overvoltage dropout setting, the source will become
unavailable. The source’s voltage will then have to drop to a Option-18AN IQ 250/260 Normal (S1) Only
value that is equal to or below the pickup setting to become avail-
Option-18AE IQ 250/260 Emergency (S2) Only
able again.
Option- 8AL IQ 250/260 Load

Instruction Booklet
Optional Feature 23L: 24 Hour, 7 Day, 365 Day Programmable Optional Feature 35: Pre-Transfer Signal (TPRE)
Plant Exerciser Typically associated with elevator controls, this feature provides
This plant exerciser has two channel electronic time switches for the control of an addressable relay to remotely signal an ele-
with 365-day, 7-day, 24-hour programming. Each channel can be vator that a re-transfer is about to take place. A permissive
independently programmed and can provide up to 400 events. report-back signal from the elevator, telling the ATC-800 that the
The plant exerciser offers daily, weekly or annual programming elevator has reached the floor and opened its doors, is also rec-
capability with up to 99 separate holiday periods of any duration ognized to facilitate faster transfer operation. Should the permis-
and priority. An LCD display indicates load status, time-of-day, sive signal not be used or does not occur, the ATC-800 has a
weekday & date. programmed overriding pre-transfer delay timer that can be set
from 0 to 5 minutes.
Optional Feature 26H: Phase Reversal Protection (Source 1)
For a 3-phase wye or delta source, this feature monitors the Standard Feature 36: Emergency Inhibit
phase sequence of the sources using an external reverse sensing This feature enables the Emergency Inhibit control input to inhibit
relay. If a source does not have the same ABC or CBA sequence transfers to the Emergency Source. See Control Inputs section
as the phase reversal setpoint, the source will be considered for more information.
“Unavailable”.
Optional Feature 38: Stainless Steel Logic Cover
Optional Feature 26L: Source 1 All Phase Voltage Unbalance /
Phase Loss Optional Feature 38A: Stainless Steel Cover for Device Panel
Phase unbalance relay has two external user adjustable controls Provides an added level of security by providing a pad lockable
marked UNBAL & DELAY. The UNBAL control adjusts the relay stainless steel cover for use with standard transfer switch device
trip point. The relay will trip when voltage becomes unbalanced panel. The cover is designed for NEMA 1, 3R, 4X, and 12 appli-
by the percentage set by UNBAL control. The trip point is adjust- cations.
able from 5% to 15% of nominal input. The delay control adjusts Optional Feature 38B: Stainless Steel Cover for Controller
the time from when a fault is detected until the output contact
Provides an added level of security by providing a pad lockable
changes state. The delay is adjusted from 0 to 10 seconds.
stainless steel cover for use with standard transfer switch logic
Optional Feature 29G: Auto/Manual Operation) controllers and/or associated device panels. These covers func-
This feature provides two position auto/manual selector switch tion with Eaton’s ATC series logic controllers and device panels.
marked “Auto/Manual” which permits the selection of automatic The covers are designed for NEMA 1, 3R, 4X, and 12 applica-
or manual operation. Once the selector switch is transferred to tions.
manual mode, manual transfer between Normal (S1), Neutral and Optional Feature 41: Space Heater With Thermostat
Emergency (S2) can be achieved by operating 3-position selector
This feature provides a space heater and non-adjustable thermo-
switch marked “Normal-OFF-Emergency”.
stat. External control power is not required.
Optional Feature 29J: Type of Operation (MANTR)
Optional Feature 41A: Space Heater With Thermostat - 100 Watt
This feature provides for a selection between an automatic trans-
This feature provides a 100 watt (W) space heater with a non-
fer and re-transfer mode or a manual pushbutton re-transfer to
adjustable thermostat.
Normal from the Emergency Source mode. If this option is not
selected the factory default selection is automatic. Standard Feature 42: Seismic Withstand Capability
Optional Feature 32A: Time Delay Neutral (TDN) Provides transfer switch with seismic capability exceeding the
worst case zone 4 required per both the Uniform Building Code
(Available for Open Transition ATS Only)
and the California Building Code.
This feature provides a time delay in the transfer switch Neutral
position when both breakers are open. This delay takes place Optional Feature 45: Load Sequencing Capability (TSEQ)
when the load is transferred in either direction to prevent exces- This feature provides the sequential closure of up to 10 remote
sive in-rush currents due to out-of-phase switching of large relays after a transfer. A customer programmed time delay is
motor loads. This feature is not available with the Neutral Load available to delay closure between each of the relays.
Sense Delay (TDNLD) feature.
Optional Feature 32B: Load Voltage Decay (LDCY)
(Available for Open Transition ATS Only)
This feature utilizes the load voltage measurements to sense
back EMF that is generated when the transfer switch is in the
Neutral position. It provides a delay in transfer in either direction
if an unacceptable level is sensed as established by a customer
programmed level. The transfer will not take place until the back
EMF decays below the acceptable programmed level. This fea-
ture has a separate setting of enabling or disabling the operation.
If disabled, the transfer switch will not delay in the Neutral posi-
tion and will transfer between the sources as fast as possible.
This feature is not available with the Time Delay Neutral (TDN)
Feature 32A.

Instruction Booklet
Optional Feature 46: Potential Transformer (PT) Ratio Optional Feature 48A: IPONI Module (INCOM Communication)
This feature allows external voltage transformers to be used on Provides communications modules for the ATC-800 transfer
the ATC-800’s source and load sense inputs. Once this option is switch controllers. These controllers are PowerNet and Modbus
enabled, the PT Ratio setpoint can be adjusted in steps of 1, compatible devices. A separately mounted communications mod-
between 2:1 and 500:1. Also when this option is enabled the ule will enable the automatic transfer controller to be remotely
Nominal System Voltage setting will be fixed at 120 or 110 volts, monitored controlled and programmed via the network.
depending upon the Nominal System Frequency setting. If the
Nominal System Frequency setting is 60Hz then the Nominal Sys- Optional Feature 48F: RS-232 and RS-485 with Modbus
tem Voltage will be fixed at 120 volts and all voltage pick-up and Provides communications for the ATC-800 via RS-232 or Modbus
drop-out setpoints will be based upon the 120 volt level. The through an RS-485 port. Registers are available to read back sta-
same is true of a Nominal System Frequency of 50Hz whose tus, voltages, frequencies, and historical data. Registers are also
Nominal System Voltage will be fixed at 110 volts. The metering available for transfer switch control. Setpoints may be read back.
display will use the PT ratio value to calculate and display the
Optional Feature 48D: PXG Gateway
load and source voltages with up to three significant digits. There
will be four possible types of displays, as an example they could This Feature provides communication by using IPONI (INCOM
display 999K, 99.9K, 9.99K, or 999 volts. communication module) at the back of ATC-800 controller.
PXG400 Gateway serves as a communication protocol translator
Optional Feature 47D: Closed Transition Only –taking in INCOM, QCPort and MODBUS RTU–and present data
Closed Transition is a feature that will temporarily parallel two via Ethernet TCP/IP or Modbus TCP/IP. The data can then be
live sources in a make-before-break scheme when performing a accessed via the built-in web server, Power Xpert software or 3rd
transfer. This achieves a transfer between sources with no party building management systems. PXG400 Gateway has a
power interruption. Both sources must be synchronized in fre- limit of 32 INCOM devices. For more information, refer to Eaton
quency, phase, and voltage before the transfer is initiated. Instruction Booklet IB02603002E. 24VDC is provided to PXG400
If the logic is forced into a fail safe mode (i.e. loss of connected Gateway via ELC-PS02 power supply.
source), the logic will perform a load voltage decay open transfer. Optional Feature 48R: Remote Annuciator
Optional Feature 47F: Closed Transition/Time Delay Neutral Load This feature displays status information of a remotely located
Sense ATC-600/800 controller. The ATC Remote Annunciator will seri-
Closed Transition is a feature that will temporarily parallel two ally communicate with the ATC-600/800 over the INCOM sub-
live sources in a make-before-break scheme when performing a network using a twisted shielded pair cable. External 120VAC
transfer. This achieves a transfer between sources with no power supply is required for operating ATC Remote Annunciator.
power interruption. Both sources must be synchronized in fre- Optional Feature 49B: Sensing Isolation Transformer (Up to 600
quency, phase, and voltage before the transfer is initiated. VAC only
Time Delay Load Voltage Decay utilizes the load voltage measure- This feature provides 3-phase, 4-wire for Source-1 and Source-2
ments to sense back EMF that is generated when the transfer sensing input on ATC controller for a high resistance grounded
switch is in the Neutral position. It provides a delay in transfer in delta system.
either direction if an unacceptable level is sensed as established
by a customer programmed level. The transfer will not take place Optional Feature 51D1: 50kA CVX Surge Device
until the back EMF decays below the acceptable programmed
This feature gives protection for surge current capacity rating
level. This feature has a separate setting of enabling or disabling
50kA, upto 480VAC by providing a low impedance surge path to
the operation. If disabled, the transfer switch will not delay in
ground while supporting rated voltage. It provides LED indication.
the Neutral position and will transfer between the sources as fast
as possible. This feature is not available with the Time Delay Optional Feature: 51F1:100kA CVX Surge Device
Neutral Optional Feature 32A.
This feature gives protection for surge current capacity rating
Optional Feature 47G: Closed Transition/Time Delay Neutral 100kA, upto 480VAC by providing a low impedance surge path
to ground while supporting rated voltage. It provides LED indica-
Closed Transition is a feature that will temporarily parallel two
tion.
live sources in a make-before-break scheme when performing a
transfer. This achieves a transfer between sources with no
power interruption. Both sources must be synchronized in fre-
quency, phase, and voltage before the transfer is initiated.
Time delay neutral provides a time delay in the transfer switch
neutral position when both breakers are open. This delay takes
place when the load is transferred in either direction to prevent
excessive in-rush currents due to out of phase switching of large
motor loads.

Instruction Booklet
3.6 Enclosure
The rugged steel ATS enclosure is supplied with three door
hinges, regardless of enclosure size. They ensure proper support
of the door and door mounted devices (Figure 9A and 9B). The
hinges have removable hinge pins to facilitate door removal.
Certain procedures, such as switch mounting, are simplified with
the door removed. The doors are supplied as standard with pad-
lockable latches/ handles.
Figure 9B. Typical Type 3R Close Transition ATS Enclosure (Door

Closed)
The door is used to mount a variety of lights, switches, and
push-buttons, depending upon the options required for a particu-
lar ATS. All lights and switches are mounted in the plastic door-
mounted panel.
Figure 9A. Typical Type 1 Open Transition ATS Enclosure 
(Door Closed).
Figure 9.

Instruction Booklet
The rear of the enclosure is supplied with teardrop shaped holes Section 4: Installation and Wiring
in the top and two standard holes on the bottom mounting
flanges to facilitate mounting. Cable entry holes are the responsi-
bility of the customer.
4.1 General
ATS enclosures and all internal steel mounting plates, such as the Eaton ATSs are factory wired and tested. Installation requires
power panel mounting plate, go through a pretreatment cleaning solidly mounting the enclosed unit and connecting power cables
system prior to painting to ensure a durable finish. and auxiliary pilot circuits. Physical mounting procedures and
power cable connections are covered in this section. All other
The standard ATS enclosure is NEMA 1 Type for general use. required wiring or electrical connection references are covered in
However, a variety of enclosures are available to address almost a separate Customer Wiring Booklet packaged with the ATS.
any environmental circumstance (see Table 3).
Locate the wiring schematic, review it, and keep it readily avail-
Table 3. Transfer Switch Equipment Enclosures able for reference purposes during installation and testing. Once
NEMA TYPE DESIGN PROTECTION an ATS is properly installed and wired, it should be mechanically
and electrically checked for proper installation and operation. The
Open Indoor procedures for these initial mechanical and electrical checks are
1 Indoor Enclosed Equipment outlined in Section 6 of this instruction manual.
3R Outdoor Rain, Ice Formation 
12 Indoor Dust, Dirt, and
Non-Corrosive Liquids WARNING
3.7 Standards BE CERTAIN THAT THE SOLID STEEL DOOR IS PROPERLY
INSTALLED BEFORE THE TRANSFER SWITCH EQUIPMENT IS PUT
INTO SERVICE. THE DOOR PROVIDES PROTECTION FROM DAN-
Eaton ATS equipment, enclosed in any of the enclosures listed in GEROUS VOLTAGES AT THE LINE AND LOAD TERMINALS WHEN
Table 3, is listed for application by UL and ULC. In addition, THE EQUIPMENT IS IN OPERATION. FAILURE TO DO SO COULD
Eaton ATSs are listed in File E38116 by Underwriters Laborato- RESULT IN PERSONAL INJURY OR DEATH.
ries, Inc. under Standard UL 1008. This standard covers require-
ments for automatic transfer switches intended for use in
ordinary locations to provide lighting and power as follows:
a. In emergency systems, in accordance with articles 517 WARNING
and 700 in the National Electrical Code, ANSI/ NFPA 70,
BE CERTAIN THAT THE PLASTIC COVER ON THE CONTACTOR
and the National Fire Protection Association No. 76A; and/ POWER ASSEMBLY IS PROPERLY INSTALLED BEFORE THE TRANS-
or FER SWITCH EQUIPMENT IS PUT INTO SERVICE. THE COVERS PRO-
b. In standby systems, in accordance with article 702 of the VIDE PROTECTION FROM DANGEROUS VOLTAGES AT THE
CONTACTS. FAILURE TO DO SO COULD RESULT IN PERSONAL
National Electrical Code; and/or INJURY OR DEATH.
c. In legally required standby systems in accordance with
article 701 of the National Electrical Code. 4.2 Mounting Location
Eaton ATSs are available to meet NFPA 110 for emergency and
Choose a location that offers a flat, rigid mounting surface capa-
standby power systems, and NFPA 99 for health care facilities
ble of supporting the weight of the enclosed ATS equipment. For
when ordered with the appropriate options.
standard ATSs, avoid locations that are moist, hot, or dusty.
Standard UL 1008 for ATSs lists devices under the reexamination However, Eaton offers optional enclosure designs that can be
program which only require a continual physical reexamination of used in special environments. If there are any doubts as to a
the components used in the product to ensure consistency with location’s suitability, discuss them with your Eaton representa-
the originally submitted device. Follow-up testing is not required tive.
by UL 1008.
Check to make certain that there are no pipes, wires, or other
mounting hazards in the immediate mounting area that could cre-
ate a problem.
Carefully remove all packing material from the ATS at the mount-
ing location. Even though an equipment inspection should have
been made when the equipment was received, make another
careful inspection of the enclosure and the enclosed ATS compo-
nents as the packing material is removed and the enclosure read-
ied for mounting. Be especially alert for distorted metal, loose
wires, or damaged components.

Instruction Booklet
4.3 Mounting Procedure (Open Transition With the enclosed ATS equipment unpacked and ready for
mounting, proceed with the following steps.
Transfer Switch)
Step 1: Install the required upper and lower mounting bolt
anchors and the two upper mounting bolts in the mount-
CAUTION ing surface.
SINCE THE ENCLOSED ATS MUST BE LIFTED INTO PLACE FOR Step 2: Gently lift the enclosure, if desired to be off the floor,
MOUNTING, BE CERTAIN THAT ADEQUATE RESOURCES ARE and guide the teardrop holes in the upper mounting
AVAILABLE FOR LIFTING TO AVOID PERSONNEL INJURIES OR flange over the upper mounting bolts. Do not com-
EQUIPMENT DAMAGE. pletely tighten the bolts at this time. If sitting on the
floor, install the bolts without lifting.
All equipment enclosures and power panels are of a similar
design. Only the overall physical dimensions change. Note that Step 3: While still supporting the enclosure, install the two
the enclosure is provided with two teardrop (elongated) mounting lower mounting bolts in the lower mounting flange.
holes in the top mounting flange and two standard holes in the Again, do not completely tighten the bolts at this time.
bottom. Use shims, if required, to prevent deformation of the
enclosure if the mounting surface is distorted.
Cable entry holes are not part of the enclosure when shipped
from the factory and must be provided in the field, either before Step 4: Tighten all four mounting bolts after any required shim-
or after mounting the enclosure. Cable access may be from the ming is completed.
top, bottom, and/or side.
CAUTION A
EXTREME CARE SHOULD BE TAKEN TO PROTECT THE TRANSFER

SWITCH FROM DRILL CHIPS, FILINGS, AND OTHER CONTAMI-
NANTS WHEN MAKING THE CABLE ENTRY HOLES. EXTREME
CARE SHOULD ALSO BE TAKEN WHEN MOUNTING THE ENCLO-
SURE TO PREVENT COMPONENT DAMAGE OR A FUTURE MAL-
FUNCTION.
DETAIL A
Figure 11A. Typical Mounting of the ATS to a Mounting Surface

(Open Transition ATS).
Step 5: Double check to ensure that all packing and shipping
materials have been removed.
Figure 11.
Figure 10.Typical (40A-1200A) Open Transition Contactor Based

ATS Equipment (Door Open).

Instruction Booklet
4.4 Mounting Procedure (Close Transition Transfer Switch) 4.5 Power Cable Connections
NOTICE
WARNING
CABLE ENTRY HOLES ARE NOT PART OF THE ENCLOSURE WHEN
SHIPPED FROM THE FACTORY AND MUST BE PROVIDED IN THE POWER CONDUCTORS MAY HAVE VOLTAGE PRESENT THAT CAN
FIELD, EITHER BEFORE OR AFTER MOUNTING THE ENCLOSURE. CAUSE SEVERE PERSONAL INJURY OR DEATH. DE-ENERGIZE ALL
POWER OR CONTROL CIRCUIT CONDUCTORS TO BE CONNECTED
TO THE ATS EQUIPMENT BEFORE BEGINNING TO WORK WITH THE
With the enclosed transfer switch equipment unpacked and ready CONDUCTORS AND/OR TERMINATING THEM TO THE EQUIPMENT.
for mounting, proceed with the following steps:
Step 1: Mounting and cabling access is best provided by remov-
ing side and rear covers (when applicable). See Section CAUTION
9.3 for cover removal instructions.
USE OF CABLE LUGS NOT DESIGNED FOR THE ATS MAY CAUSE
Step 2: Gently maneuver the switch into its location using all of HEATING PROBLEMS.
the supplied lift brackets.
Step 3: Bolt the enclosure to the base. Use separate cleats
(Option 42 only) if Seismic Uniform Building Code (UBC) CAUTION
Zone 4 certification is desired (Figure 20), and secure
with 1/2-13 UNC Grade 5 hex bolts. TO HELP PREVENT COMPONENT DAMAGE OR FUTURE MALFUNC-
TIONS, USE EXTREME CARE TO KEEP CONTAMINANTS OUT OF
Step 4: Tighten bolts to 50 ft-lbs (68 Nm). THE ATS EQUIPMENT WHEN MAKING POWER CABLE CONNEC-
TIONS.
Step 5: Double check to ensure that all packing and shipping
material has been removed
.
CAUTION
RUN THE POWER CABLE THROUGH THE GUTTER SPACE PROVIDED
IN THE REAR OF POWER PANEL.
Test all power cables prior to connection to the unit to ensure

that the conductors or cable insulation have not been damaged
while being pulled into position.
Power cables are to be connected to solderless screw type lugs
located on the ATS switching devices. Refer to the separate cus-
tomer wiring diagram supplied with the ATS equipment for power
termination. Verify that the lugs supplied will accommodate the
power cables being used. Also verify that the cables comply with
local electrical codes. Standard ATS equipment, as supplied from
the factory, will accommodate the wire sizes shown in Table 4.
Figure 11B. Seismic Tested and Approved Product Mounting

Instructions.

Instruction Booklet
Table 4. Transfer Switch Equipment Wire Sizes

TRANSFER SWITCH AMPERE RATING WIRE SIZE RANGES NUMBER OF CABLES PER PHASE TERMINAL TEMPERATURE RATING °C (°F)
30-100 #14-3/0 1 75 (167)

150 #6-300KCMIL 1 75 (167)
225-300 #3-350KCMIL 1 75 (167)
400 #3-350KCMIL 2 75 (167)
600 (3P) #1-500KCMIL 2 75 (167)
600 (4P) #3/0-400KCMIL 3 75 (167)
800-1200 #3/0-500KCMIL 4 75 (167)
Carefully strip the insulation from the power cables to avoid nick- 4.5 Wiring
ing or ringing of the conductor strands. Prepare the stripped con-
ductor termination end by cleaning it with a wire brush. If
aluminum conductors are used, apply an appropriate joint com- WARNING
pound to the clean conductor surface area. POWER CONDUCTORS AND CONTROL WIRING MAY HAVE VOLT-
Wrap line cables together with nominal 3/8 inch nylon rope or AGE PRESENT THAT CAN CAUSE SEVERE PERSONAL INJURY OR
DEATH. DEENERGIZE ALL POWER OR CONTROL CIRCUIT CON-
rope having tensile strength of 2,000 pounds. DUCTORS BEFORE BEGINNING TO PERFORM ANY WIRING ACTIV-
ITY TO OR WITHIN THE ATS EQUIPMENT.
Wrap at 4 inches and 15 inches from the line terminals with 8
and 18 wraps respectively or every 1 inch with 1 wrap. Power sources, load conductors, and control wiring should be
Repeat the above for the load cables. connected to locations as indicated in the customer wiring dia-
gram supplied with the ATS equipment.
CAUTION
ENSURE THE ATS VOLTAGE IS SET CORRECTLY. IT SHOULD BE
THE SAME AS THE SOURCE 1 AND SOURCE 2 LINE VOLTAGES.
OPERATING THE EQUIPMENT ON IMPROPER VOLTAGE CAN
CAUSE EQUIPMENT DAMAGE.
Once the ATS equipment has been installed and wired, perform
the initial mechanical and electrical procedures as outlined in Sec-
tion 6 to verify that the equipment is installed and operating
properly.
4.6 Engine Start Connection

The engine control contact connections are located on the logic
panel of the ATS. Connect the engine start wires to the termi-
nals marked 1 and 2 on J-5 connector on the ATC-800 Controller
(see Figure 13). A contact closes between these terminal when
an engine start signal is provided by the ATS logic. The wiring
diagram provides additional engine start connection information.
Use the proper wire size as listed by the generator set (Genset)
Figure 12. Cable Bracing Instructions. manufacturer.
WARNING NOTICE
IMPROPER POWER CABLE CONNECTIONS CAN CAUSE EXCESSIVE PRIOR TO MAKING THE ENGINE START CONNECTION TO THE
HEAT AND SUBSEQUENT EQUIPMENT FAILURE. SWITCH, SET THE ENGINE GENERATOR CONTROLS SELECTOR
SWITCH IN THE OFF POSITION TO PREVENT AN UNWANTED
Tighten the cable lugs to the torque identified on the label affixed ENGINE START. CONTROL WIRING, SUCH AS THE ENGINE START
to the door of the unit. WIRES, MUST BE RUN IN A SEPARATE CONDUIT FROM THE
POWER CABLES.

Instruction Booklet
Communication Module
Connector
J4 (Inputs) Terminal Block

(DC Wetted Contact)
J5 (Outputs) Terminal
Block (Dry Relay Contacts)
Terminals
J5-1 and J5-2
J1, J2, J3 Source/Load

Connectors Program/Run
Toggle Switch
J7 Sources 1 and 2
Connector
LEFT SIDE VIEW

RIGHT SIDE VIEW
Figure 13. Location of Terminals 1 and 2 on the J-5 Connector of ATC-800 Controller for Engine Start Connections.

Instruction Booklet
4.7 Voltage Selection Adjustments

Certain devices, such as the Voltage Selection Panel, sensing
relays, and timers, need to be set and/or calibrated prior to plac-
ing the ATS equipment in service. Adjustments for logic devices
are described in the separate instructional document dedicated to
the specific logic being used. Voltage selection adjustments are
described in this section.
CAUTION
BE SURE THAT THE CORRECT VOLTAGE IS SELECTED TO MATCH
THE SYSTEM VOLTAGE. AN IMPROPER SELECTION AND/OR CON-
NECTION COULD RESULT IN EQUIPMENT DAMAGE.
4.7.1 North American Market Voltage Selection Panels (120,

208, 240, 480, 600 V, - 60 Hz)
The North American market voltage selection panel consists of
multi-tap transformers, contained in a steel case mounted in the
transfer switch enclosure (Figure 14). The cover has two connec-
tors on it, with the one on the right being selectable depending
on the voltage applied to S1 and S2. The transformer unit is eas-
ily removed by removing the two front screws and disconnecting
the two plugs. The rear of the transformer enclosure has two
flanges that are inserted into two slots. The voltage is selected
by simply removing the plug from the default selected voltage on
the cover plate and installing the plug to the desired available
voltage. Plugs are provided for 120 to 600 Vac to satisfy any
required North American market application voltage. The factory
default position is 480 Vac or 600 Vac. There is a similar selec-
tion panel for international voltages.
DANGER Figure 14. North American Market Voltage Selection Terminals

WHEN CHANGING THE VOLTAGE SELECTION, THE POWER MUST BE (Shown Connected to the 208 Vac Plug).
REMOVED FROM THE TRANSFER SWITCH. ALWAYS VERIFY THAT
NO VOLTAGE IS PRESENT ON EQUIPMENT PRIOR TO SERVICING.
FAILURE TO FOLLOW THIS WARNING COULD LEAD TO DEATH OR
SEVERE INJURY. WHILE ENERGIZED, AN ARC FLASH AND SHOCK
HAZARD EXISTS. CONSULT NFPA 70E AND OSHA GUIDELINES FOR
OPERATOR SAFETY PRIOR TO SERVICING, INSPECTING OR OPERAT-
ING EQUIPMENT.

Instruction Booklet
4.8 Terminal Block Wire Installation and Removal

Proceed with the following steps and associated figures to install
or remove terminal block wiring.
Step 1: Figure 15 shows two tension clamp terminal blocks.
There is a large one and small one, but the operation is
the same for both. A small tool, such as a screwdriver,
will be pushed into the square hole next to the wire hole
and a wire will be inserted into the larger circular hole on
the outer edge.
TOOL HOLE WIRE HOLE
Figure 17. Wire Inserted in the “Wire” Hole.

Step 4: While holding the wire in place, pull the screwdriver out.
The wire will now be held securely in the terminal block.
Pull on the wire to insure that it is correctly inserted into
the clamp.
Figure 15. Tension Clamp Terminal Blocks.

Step 2: Begin by inserting a small, flathead screwdriver into the
square (tool) hole with the flat surface of the screwdriver
against the back wall of the hole. With a little bit of
force, push the screwdriver in on a slight angle toward
the center of the clamp. Be sure to slide it in until it
clicks. You will then see the clamp open in the wire hole.
Figure 18. Wire Securely Installed in the Terminal Block.
Figure 16. Screwdriver Inserted in the “Tool” Hole.

Step 3: Once the screwdriver is in place, obtain a stripped wire
(strip about 1/4 in.) and insert it into the larger circular
wire hole. Push the wire in until it can go no further.

Instruction Booklet
Section 5: Operation
5.1 General
MANUAL
An ATS provides a power contactor to connect and disconnect OPERATING
the load to and from the Source 1 and Source 2 power sources HANDLE
(Section 3.2.1).
5.2 Manual Operation (Open Transition and Close

Transition Transfer Switch) SELECT BUTTON
WARNING
DO NOT ATTEMPT TO MANUALLY OPERATE THE ATS WITH TRIP BUTTON
SOURCE 1 OR SOURCE 2 AVAILABLE.
WARNING
HIGH VOLTAGES ARE PRESENT IN AND AROUND TRANSFER
SWITCH EQUIPMENT. BEFORE ATTEMPTING TO MANUALLY
TRANSFER, DISCONNECT THE LINE POWER FROM THE EQUIP-
MENT BEING SERVICED BY OPENING AND LOCKING OUT, IF POSSI-
BLE, THE NEXT HIGHEST DISCONNECT DEVICE. FAILURE TO
FOLLOW THIS PROCEDURE COULD CAUSE SEVERE PERSONAL
INJURY AND/OR DEATH.
ALWAYS TURN THE SOURCE 1 POWER OFF AND TURN THE

SOURCE 2 (IF A GENERATOR) CONTROL SELECTOR SWITCH TO
THE “OFF” POSITION BEFORE ATTEMPTING A MANUAL TRANS-
FER.
To manually operate: Figure 19A. ATS Manual Operating Handle in Use (Open
Transition).
1. Disconnect all sources of power.
MANUAL
2. Disconnect the J7 connector from the ATC-800 controller. OPERATING HANDLE
3. Depress the “trip” button located on the operating mecha-
nism of the contactor to bring the contactor to neutral (trip)
position.
4. Locate the manual lever on the left side of the contactor.
5. Locate the handle used to manually transfer the switch. TRIP BUTTON
6. Attach the handle to the manual lever (see Figure 19A & SELECT BUTTON
19B).
7. Rotate the lever up to go to Source 1.
8. Depress the “trip” button located on the operating mecha-
nism of the contactor to bring the contactor to neutral (trip) MANUAL OPERATING
position. HANDLE
9. Depress the “select” button located on the operating mecha-
nism of the contactor and rotate the lever up keeping the
TRIP BUTTON
“select” button depressed to go to Source 2
SELECT BUTTON
Figure 19.
Figure 19B. ATS Manual Operating Handle in Use (Close

Transition)

Instruction Booklet
10. Once the manual operation is complete and automatic opera- Section 6: Testing and Problem Solving
tion is desired, connect the sources of power.
11. Check for 120 Vac at J7-2 to J7-1 if Source 1 is available. 6.1 Testing
12. Check for 120 Vac at J7-4 to J7-3 if Source 2 is available. After the ATS equipment is initially installed or during planned
See Troubleshooting Guide (Table 3, Section 6 of ATC-800 outages, the installation should be tested to ensure that all equip-
Controller Instruction Booklet I.B. ATS-C103) if values are ment operates properly. This attention to detail will help avoid
above 130 Vac or below 110 Vac. unexpected malfunctions. Mechanical and/or electrical tests
should be performed as described in this section.
13. Insert the J7 connector into the controller.
The frequency of subsequent testing should be based on recom-
14. Follow the testing procedure in Section 6 to ensure proper mendations of the Genset manufacturer. Use the test pushbutton
automatic operation. on the ATC-800 controller to check the electrical operation of the
switch.
5.3 Automatic Transfer
The operating sequence of an ATS is dictated by the switch's
standard features and selected options. Operation of an ATS dur- WARNING
ing Source 1 power source failure and Source 1 power source
restoration will be described here with only standard options HIGH VOLTAGES ASSOCIATED WITH OPERATIONAL TRANSFER
included on the switch. Additional options, as described in Sec- SWITCH EQUIPMENT PRESENT A SHOCK HAZARD THAT CAN
tion 3.5.2, can change sequences and timing, depending upon CAUSE SEVERE PERSONAL INJURY OR DEATH. USE EXTREME
the options selected. It is strongly suggested that you become CAUTION TO AVOID TOUCHING ELECTRICAL CONNECTIONS
WHENEVER INSPECTING OR TESTING THE EQUIPMENT.
familiar with additional options selected with the particular ATS
and their effect on the normal operation of an ATS. IN ADDITION, IMPROPER OPERATION OF THE GENERATOR SET
PRESENTS A HAZARD THAT CAN CAUSE SEVERE PERSONAL
5.3.1 Source 1 Power Source Failure INJURY OR DEATH. OBSERVE ALL SAFETY PRECAUTIONS IN YOUR
GENERATOR SET OPERATIONS AND INSTALLATION MANUALS.
Standard Source 1 power source failure is defined as a reduction
or loss of voltage. If this occurs, the sequence of operation is as
follows. 6.1.1 Mechanical and/or Electrical Testing
1. Failure of Source 1 is detected by the controller intelligence.

2. When the controller detects a failure, the engine contacts NOTICE
close (after delay if programmed) and start the engine-driven SINCE FEATURE 4 (TIME DELAY ENGINE COOL-OFF), AS
generator. DESCRIBED IN SECTION 3, IS A STANDARD FEATURE, AN ENGINE
START SIGNAL WILL BE PRESENT FOR A PERIOD OF TIME WHEN
3. When the Source 2 voltage reaches its operation rating, the THE SWITCH IS FIRST ENERGIZED. THE PERIOD OF TIME IS EQUAL
K2 and K4 relays inside ATC-800 controller operate to start TO THE TIMER SETTING. TO AVOID STARTING THE ENGINE DUR-
transfer operation to Source 2. This operating sequence ING THIS TIME PERIOD, TURN THE GENERATOR CONTROLS TO
causes the contactor to open Source 1 and close on  THE OFF POSITION.
Source 2.
Energize the ATS equipment as described in Sections 6.1.2
4. The load is now transferred to the Source 2 power source. through 6.1.6. Insure that all safety precautions are taken and
that all WARNINGS and CAUTIONS are observed.
5.3.2 Source 1 Power Source Restoration
1. A return to the Source 1 power source begins when the volt- 6.1.2 No Voltage Steps
age in all phases of a 3-phase sensing unit, or phase-to-phase With no voltage available on either power source, proceed as fol-
in a single sensing unit, is restored to a preset value. lows.
2. At the preset voltage, K1 and K3 relays inside ATC-800 con- Step 1: The generator engine start controls should be in the OFF
troller operate to start transfer operation to Source 1. position to prevent an undesired start.
3. During this sequence, the contactor opens Source 2 and Step 2: Ensure that the ATS has been set to the proper applied
closes on Source 1. system voltage (See Section 4.7).
4. Simultaneously, the engine cool-down timer initiates the shut Step 3: Check all ATS loads to ensure that they are ready to be
down of the engine driven generator. energized.
5. Transfer of the load back to the Source 1 power source is 6.1.3 Connecting the Power Sources
now complete.
Step 1: Close the Source 1 power source upstream protection
device.
Step 2: Connect the engine start battery cable.
Step 3: With the emergency generator in the OFF position, close
the Source 2 power source upstream protective device,
assuming such a device used.

Instruction Booklet
NOTICE WARNING
AT THIS POINT, AND PRIOR TO MAKING ANY ATTEMPT TO ENER- DO NOT ATTEMPT TO MANUALLY OPERATE THE ATS WITH THE
GIZE THE ATS EQUIPMENT, THE ENGINE-DRIVEN GENERATOR SOURCE 1 POWER SOURCE CONNECTED AND AVAILABLE.
SHOULD BE OPERATED. IF NECESSARY, THE VOLTAGE REGULA-
TOR ON THE GENERATOR SHOULD BE ADJUSTED ACCORDING TO DO NOT ATTEMPT TO MANUALLY OPERATE THE ATS WITH THE
THE MANUFACTURER’S RECOMMENDATIONS. THE ATS EQUIP- SOURCE 2 POWER SOURCE CONNECTED AND AVAILABLE.
MENT WILL RESPOND ONLY TO THE RATED VOLTAGE AND FRE-
QUENCY PROGRAMMED INTO THE CONTROLLER.
Step 4: Close any generator engine-start controls opened as a

result of actions taken in Step 1, Section 6.1.2. 6.2 Problem Solving
Step 5: Where required, use an accurate voltmeter to check
phase-to-phase and phase-to-neutral voltages present at WARNING
the transfer switch Source 1, Source 2, and/or load ter-
minals. HAZARDOUS VOLTAGES IN AND AROUND NON-AUTOMATIC
TRANSFER SWITCH EQUIPMENT DURING THE PROBLEM SOLVING
6.1.4 Operational Checks PROCESS CAN CAUSE SEVERE PERSONAL INJURY AND/OR
DEATH. AVOID CONTACT WITH ANY VOLTAGE SOURCE WHILE
Step 1: Check to ensure that Source 1 switching device is in the PROBLEM SOLVING.
CLOSED position. This should have been done in Section
6.1.3, Step 1.
Step 2: Initiate an automatic transfer operation from the Source WARNING
1 to the Source 2 power source by pressing the <Engine
Test> pushbutton on the ATC-800 Controller two times. ONLY PROPERLY TRAINED PERSONNEL, FAMILIAR WITH THE NON-
AUTOMATIC TRANSFER SWITCH EQUIPMENT AND ITS ASSOCI-
Note: The ATC-800 Logic Controller provides the capability to set the ATED EQUIPMENT, SHOULD BE PERMITTED TO PERFORM THE
Engine Test function to: PROBLEM SOLVING FUNCTION. IF AN INDIVIDUAL IS NOT QUALI-
0. No Load Engine Test; FIED TO PERFORM THE PROBLEM SOLVING FUNCTION, THE INDI-
VIDUAL SHOULD NOT ATTEMPT ANY OF THESE PROCEDURES.
1. Load Engine Test; or
2. Disabled. A basic problem-solving effort is the first step to take prior to
calling for assistance. Frequently, the effort will successfully
The factory default is set to: address most problems encountered. The problem solving proce-
1. Load Engine Test dure is presented in the Troubleshooting Guide (Table 3, 
a. After the Time Delay Engine Starting (TDES) has timed out, Section 6 of ATC-800 Controller Instruction Booklet I.B. ATS-
the engine should start, run, and build up to normal voltage C103). Remember, only qualified individuals familiar with the
and frequency. ATS equipment and the system in which it is applied should
b. The transfer switch will transfer to the Source 2 power attempt these problem solving procedures.
source after the Time Delay Normal to Emergency (TDNE)
times out. If a problem persists after having completed the problem solving
procedure, contact an Eaton representative for further assis-
Step 3: Initiate an automatic transfer operation back to the tance. When calling for assistance, the following is the minimum
Source 1 power source by pressing the <Engine Test> information required to properly address the need:
pushbutton on the ATC-800 Controller one time.
1. General Order Number (GO#) of transfer switch, plus related
1. After the Time Delay Emergency to Normal timer Item Number.
(TDEN) has timed out, the transfer switch will transfer
back to the Source 1 power source. 2. Catalog and/or Style Number of transfer switch.
2. The Time Delay for Engine Cool-Off (TDEC - Feature 4) 3. Actual location of transfer switch (type of facility, address,
will allow the engine to run unloaded for a preset time etc.).
after transfer to the Source 1 power source is com- 4. Company name.
pleted.
5. Name and position of individual representing company.
6.1.5 Alternate Tests
1. Alternate operational tests may be possible depending upon 6. Basic description of situation as it exists.
the options provided with any given ATS. Refer to the sche- 7. Any results of problem solving steps taken and/or readings
matic diagram provided with the ATS equipment, along with taken.
the specification nameplate, to determine the exact options
provided.

Instruction Booklet
6.2.1 Transfer Switch Appears Inoperative (Manual Section 7: Adjustments

Operation)
Step 1: Initially verify that there is no voltage on any source WARNING
(Source 1 or Source 2) inside the transfer switch.
HAZARDOUS VOLTAGES IN AND AROUND ATS EQUIPMENT DUR-
Step 2: Depress the "TRIP" button located on the operating ING THE PROBLEM SOLVING PROCESS CAN CAUSE SEVERE PER-
mechanism of the contactor to bring the contactor to SONAL INJURY AND/OR DEATH. AVOID CONTACT WITH ANY
neutral (trip) position. VOLTAGE SOURCE WHILE PROBLEM SOLVING.
Step 3: Attach the handle to the manual lever (see Figure 20) and 7.1 General
rotate the lever up to go to Source 1.
Refer to I.B. ATS-C103, supplied with the ATS for ATC-800 Con-
Step 4: Depress the "TRIP" button located on the operating
troller adjustments and programming.
mechanism of the contactor to bring the contactor to
neutral (trip) position.
Step 5: Depress the "SELECT" button located on the operating
mechanism of the contactor and rotate the lever up
keeping the "SELECT" button depressed to go to 
Source-2.
Following above steps, if the transfer switch does not transfer
between two sources, contact factory personnel
MANUAL
OPERATING
HANDLE
SELECT BUTTON
TRIP BUTTON
Figure 20. Troubleshooting Manual Operation of the Transfer

Switch

Instruction Booklet
Section 8: Maintenance maintenance checks should be made on a regularly scheduled

basis. Since equipment maintenance will consist mainly of keep-
ing the equipment clean, the frequency of maintenance will
8.1 Introduction depend to a large extent on the cleanliness of the equipment’s
surroundings. If a significant amount of dust or foreign matter is
present, a more frequent maintenance schedule should be fol-
WARNING lowed.
HIGH VOLTAGES ARE PRESENT IN AND AROUND ATS EQUIPMENT. It is suggested that visual inspections of the equipment be made
BEFORE INSPECTING OR MAINTAINING THIS EQUIPMENT, DISCON-
NECT THE LINE POWER FROM, THEN LOCK OUT, IF POSSIBLE, THE on a regular basis, not just during scheduled periods. Always be
NEXT HIGHEST DISCONNECT DEVICE. FAILURE TO FOLLOW THIS alert for an accumulation of dirt in and around the structure;
PROCEDURE COULD CAUSE SEVERE PERSONAL INJURY AND/OR loose parts; and/or hardware, cracks, and/or discoloration to
DEATH. insulation; and damaged or discolored components.
In general, ATS switch equipment is designed to be relatively 8.2 Procedures
maintenance free under normal usage. However, because of the
variability of application conditions and the importance placed on A suggested maintenance procedure is outlined in Table 5.
dependable operation by this type of equipment, inspection and
Table 5. Periodic Maintenance Procedures
STEP ACTION
a. Make the ATS equipment safe for inspection and/or maintenance. Disconnect the line power from equipment being serviced by opening the next highest disconnect device. Make
certain that any accessory control power is switched off by disconnecting all control plugs.
b. Inspect the structure area for safety hazards or potential maintenance problems. Inspect the area, especially where switching device is installed, for any safety hazards, including personnel
safety and fire hazards. Exposure to certain chemical vapors can cause deterioration of electrical connections.
Inspect for accumulated dirt, loose hardware, or physical damage.
Examine the primary insulation for evidence of cracking or overheating. Overheating will show as discoloration,
melting, or blistering of conductor insulation, or as pitting or melting of conductor surfaces due to arcing.
Inspect the secondary control connections for damage and the control wiring for insulation integrity.
c. Inspect the power contactor for dust, dirt, soot, grease, moisture, or corrosion. Remove dust, dirt, soot, grease, moisture, and corrosion contamination from the surface of the switching device
using a dry soft lint-free cloth, dry soft bristle brush, and vacuum cleaner. Do not blow debris into the power
contactor. If contamination is found, look for the source and fix the problem.
d. Check for material integrity, uneven wear, discoloration, or loose hardware. Severe material cracking will require replacement and loose hardware will need to be tightened.
e. Check the terminals and connectors for looseness or signs of overheating. Overheating will show as discoloration, melting, or blistering of the conductor insulation.
Connections that do not have signs of looseness or overheating should not be disturbed.
f. Contact Inspection Procedure Remove all the screws on the molded cover over the power assembly. Inspect the contacts. Contact Eaton Care
(1-877-ETN-CARE, Option-2) if the contacts have excessive wear. Reinstall the molded cover and tighten
screws to 17 in-lbs.
g. Exercise the power contactor if it is not often exercised while in operation.  If the power contactor is used for frequent switching during normal operation, this step can be disregarded.
This will permit a “wiping” action by the contacts.
h. Return the ATS equipment to service. Make certain all barriers are in place and doors closed. Reapply secondary and primary power.

Instruction Booklet
Section 9: Renewal Parts Guide

9.1 General Example: To order the transformer pack for an
ATCIC3X31200XRU transfer switch, order Catalog
Refer to Figure 21 for assistance with selecting and ordering Number as shown in Figure 21.
selected ATS renewal parts. For more information please see
Renewal Parts Publication (RP01603002E)
OPEN TRANSITION CLOSE TRANSITION

ATC-800 Controller Cat# 8160A00G43
Transformer Pack 40-1200A, 480VAC, 2-Pole - Cat# 68C8241G03
40-1200A, 480VAC, 3-Pole- Cat# 68C8241G03
40-1200A, 480VAC, 4-Pole - Cat# 68C8241G03
40-1200A, 600VAC, 2-Pole - Cat# 68C8241G01
40-1200A, 600VAC, 3-Pole - Cat# 68C8241G01
40-1200A, 600VAC, 4-Pole - Cat# 68C8241G01
Power Panel (Open Transition) 40-1200A (Domestic Switch), 480VAC/600VAC, 2-Pole - Cat# 68C8282H01
(Does not include Contactor) 40-1200A (Domestic Switch), 480VAC/600VAC, 3-Pole - Cat# 68C8282H01
40-1200A (Domestic Switch), 480VAC/600VAC, 4-Pole - Cat# 68C8282H02
Power Panel (Close Transition) 40-1200A (Domestic Switch), 480AC/600VAC, 2-Pole - Cat# 69D8080H01
(Does not include Contactor) 40-1200A (Domestic Switch), 480AC/600VAC, 3-Pole - Cat# 69D8080H01
40-1200A (Domestic Switch), 480AC/600VAC, 4-Pole - Cat# 69D8080H02
Contactor (Open Transition) 40-1200A, 480VAC, 2-Pole - Cat# 67C5241G01
40-1200A, 480VAC, 3-Pole - Cat# 67C5241G02
40-1200A, 480VAC, 4-Pole - Cat# 67C5241G03
40-1200A, 600VAC, 3-Pole - Cat# 67C5241G06
40-1200A, 600VAC, 4-Pole - Cat# 67C5241G07
Contactor (Close Transition) 40-1200A, 480AC/600VAC, 2-Pole (Source 1) - Cat# 67C5241G11
40-1200A, 480AC/600VAC, 2-Pole (Source 2) - Cat# 67C5241G12
40-1200A, 480AC/600VAC, 3-Pole( Source 1) - Cat# 67C5241G13
40-1200A, 480AC/600VAC, 4-Pole (Source 2) - Cat# 67C5241G16
Wire Harness (Open Transition) Domestic Switch, up to 600VAC, 2-Pole - Cat# 68C8492G01 + 68C8492G02
Domestic Switch, up to 600VAC, 3-Pole - Cat# 68C8492G01 + 68C8492G05
Domestic Switch, up to 600VAC, 4-Pole - Cat# 68C8492G01 + 68C8492G05
Wire Harness (Close Transition) Domestic Switch, up to 600VAC, 2-Pole - Cat# 68C8492G31 + 68C8492G30
Domestic Switch, up to 600VAC, 3-Pole - Cat# 68C8492G32 + 68C8492G30
Domestic Switch, up to 600VAC, 4-Pole - Cat# 68C8492G32 + 68C8492G30
100W Space Heater Domestic Switch, up to 600VAC - Cat# 8160A41G54
Lugs Up to 100A - Cat# 68C8289H01 + AB-125
Up to 200A - Cat# 68C8289H01 + AB-250
Up to 400A - Cat# 68C8289H01 + AB-750-4
600A to 1200A - Cat# 4ABV-750
Figure 21. Typical ATC-800 Controlled Contactor Type 40-1200A ATS.

Instruction Booklet
Section 10: ATC-800 Controlled ATS

Quick Start Instructions
WARNING
THESE QUICK START INSTRUCTIONS ARE NOT A COMPLETE
SOURCE OF INFORMATION ON THE ATC-800 CONTROLLED ATS
EQUIPMENT. INSTALLATION SHOULD NOT BE STARTED UNTIL
THE ENTIRE INSTRUCTION BOOK HAS BEEN REVIEWED AND
UNDERSTOOD. FAILURE TO FOLLOW THE FULL INSTRUCTIONS
CAN RESULT IN DEATH, SEVERE PERSONAL INJURY, OR PROP-
ERTY DAMAGE.
WARNING
THESE QUICK START INSTRUCTIONS ARE PROVIDED FOR USE
ONLY BY TECHNICIANS HIGHLY FAMILIAR AND EXPERIENCED
WITH ATC-800 CONTROLLED ATS EQUIPMENT INSTALLATION,
SET UP, AND TESTING. IT IS STRONGLY SUGGESTED THAT THE
FULL INSTRUCTIONS BE FOLLOWED FOR ALL INSTALLATIONS,
SET UP, AND TESTING.
Step 1: Mount the ATS on a flat rigid surface (Figure 22A &
22B). Shim if necessary.
Figure 22B. Mounting Details (Close Transition ATS)

Step 2: Install the power cables. Cables must be sized and
installed per National Electrical Code, refer to NFPA70.
The cables must be sized within the specified cable size
range on the side of the cable connectors.
Connect the cables and torque to the correct value indi-
cated on the label on the door in the following order:
1.Load Cables* (T1, T2, T3);
DETAIL A 2.Source 1 or Utility Supply (N1, N2, N3); and
3.Source 2 or Generator Supply (E1, E2, E3).
For 4 pole transfer switches, connect the load cables
(TN), Source 1 or utility supply (NN), and Source 2 or
generator supply (EN). Refer to Figure 23A & 23B for
the location of all parts discussed in this document.
* Load cables MUST be connected and torqued BEFORE
installing the SUPPLY cables (Figures 23A & 23B).
Figure 22A. Mounting Details (Open Transition ATS).

Figure 22.

Instruction Booklet
LOGIC PANEL
NEUTRAL
CONNECTION
MANUAL
OPERATING
HANDLE
NORMAL
POWER SOURCE
TRANSFER
MECHANISM
POWER PANEL
EMERGENCY
POWER SOURCE
GROUND
CONNECTION
VOLTAGE LOAD LUGS

SELECTION
PANEL
Figure 23A. 40-1200A, 3-Pole, ATS Interior Components (Open Transition).

Figure 23.

Instruction Booklet
NORMAL
POWER SOURCE
LOGIC PANEL
MANUAL
OPERATING
GROUND
HANDLE
CONNECTION
POWER PANEL
TRANSFER
MECHANISM
VOLTAGE
EMERGENCY SELECTION
LOAD LUGS PANEL
POWER SOURCE
Figure 23B. 40-1200A, 4-Pole, ATS Interior Components (Close Transition)

Instruction Booklet
Step 3: Turn the generator OFF at the generator control panel. engine generator is needed, and should be connected to
This will prevent unexpected activation of the generator. a generator controller. NEVER connect directly to a
starter solenoid or ignition system. See the Genset man-
Step 4: Connect the Engine Generator Start wires to terminals 1 ufacturer instruction leaflet for recommended wire sizes
and 2 on the J-5 connector on the ATC-800 Controller and location procedures.
(Figure 24). This contact is CLOSED whenever the
Communication Module
Connector
J4 (Inputs) Terminal Block

(DC Wetted Contact)
J5 (Outputs) Terminal
Block (Dry Relay Contacts)
Terminals
J5-1 and J5-2
J1, J2, J3 Source/Load

Connectors Program/Run
Toggle Switch
J7 Sources 1 and 2
Connector
LEFT SIDE VIEW

RIGHT SIDE VIEW
Figure 24. Location of Terminals 1 and 2 on the J-5 Connector of ATC-800 Controller for Engine Start Connections.
Step 5: Apply Utility (Source 1) power. If the switch is properly
applied for the system voltage ordered, the display
should work and the Source 1 Available amber LED
should light (Figure 25). Using a voltmeter, check for
proper system voltage on Source 1 and load terminals.
Check all phases on a 3-phase switch. Voltage measure-
ments should be taken phase to phase and phase to neu-
tral.

Instruction Booklet
Figure 25. ATC-800 Logic (Utility Supplying Load).

Step 6: To view the setpoints, press the <Display Select>
pushbutton step by step until the SETPOINTS LED (Red)
appears in the “Display” Section of the ATC-800 control-
ler front panel. Now press the <Step> pushbutton to
scroll through the setpoints (Figures 26 through 28 and
Table 6).

Instruction Booklet
Utility - Generator Transfer Switch
Source 1 is available
Close Source 1 breaker

(Momentarily energize K3)
Source 1 is powering the load
Source 1 becomes unavailable

(or Engine Test, Plant Exerciser, Go To Emergency)
TDES timer times out
Send “Engine Start” signal

(Energize Gen Start relay)
N
Is Source 1
available yet?
Is Source 2 N Y
available?
TDEN timer times out
Y
TDNE timer times out Send Pretransfer signal. TPRE times out.
(if Pretransfer enabled)
Send Pretransfer signal. TPRE times out.

Open Source 2 breaker
(Energize K1)

(Energize K2) TDN timer times out
(if Option 32A is enabled)
TDN timer times out



TDEC timer times out
Remove “Engine Start” signal

(De-energize Gen Start relay)
Figure 26. Utility - Generator Transfer Switch.

Instruction Booklet
Dual Utility Transfer Switch
Source 1 is available

Source 1 becomes unavailable

(or Go To Emergency)
Is Source 1 N
N available yet?
Is Source 2
available?
Y
Y
TDEN timer times out
TDNE timer times out
Send Pretransfer signal. TPRE times out.

Send Pretransfer signal. TPRE times out. (if Pretransfer enabled)

Open Source 1 breaker (Energize K1)
(Energize K2)
TDN timer times out

TDN timer times out (if Option 32A is enabled)
Close Source 2 breaker Close Source 1 breaker

(Momentarily energize K4) (Momentarily energize K3)
Source 2 is powering the load Source 1 is powering the load
Figure 27. Dual Utility Transfer Switch.

Instruction Booklet
Figure 28. Closed/Open Transition Flowchart.

Instruction Booklet
Table 6. Programmable Features/Setpoints

PROGRAMMABLE DISPLAY  SETPOINT FACTORY DEFAULT
FEATURE DISPLAY EXPLANATION RANGE VALUE MEASURE
TDES Time Delay Engine Start Timer 0 to 120 Seconds 0:03 Minutes: Seconds
TDNE Time Delay Normal to Emergency Timer 0 to 1800 Seconds 0:00 Minutes: Seconds
TDEN Time Delay Emergency to Normal Timer 0 to 1800 Seconds 5:00 Minutes: Seconds
TDEC Time Delay Engine Cool Down Timer 0 to 1800 Seconds 5:00 Minutes: Seconds
NOMF System Nominal Frequency (Hertz) 50 or 60 Hz3 As Ordered Hertz
NOMV System Nominal Voltage (Volts) 120 to 600 Volts3 As Ordered Volts
1UVD Source 1 Undervoltage Dropout Range (Volts)  Volts
Contactor Style ATS 78 to 97% of Nominal System Voltage1 90%
2UVD Source 2 Undervoltage Dropout Range (Volts)  Volts
Contactor Style ATS 78 to 97% of Nominal System Voltage1 90%
1UVP Source 1 Undervoltage Pickup Range (Volts)  Volts
Contactor Style ATS (Dropout +2%) to 99% of Nominal System Voltage1 92%
2UVP Source 2 Undervoltage Pickup Range (Volts)  Volts
Contactor Style ATS (Dropout +2%) to 99% of Nominal System Voltage1 92%
1OVD Source 1 Overvoltage Dropout Range (Volts)  Volts
Contactor Style ATS 105 to 110% Nominal System Voltage1 110%
2OVD Source 2 Overvoltage Dropout Range (Volts)  Volts
Contactor Style ATS 105 to 110% Nominal System Voltage1 110%
1OVP Source 1 Overvoltage Pickup (Volts)  Volts
Contactor Style ATS 103% to (Dropout-2%) of Nominal System Voltage1 108%
2OVP Source 2 Overvoltage Pickup (Volts)  Volts
Contactor Style ATS 103% to (Dropout-2%) of Nominal System Voltage1 108%
1UFD Source 1 Underfrequency Dropout (Hertz)  Hertz
Contactor Style ATS 90 to 97% of Nominal System Frequency2 95%
2UFD Source 2 Underfrequency Dropout (Hertz)  Hertz
1UFP Source 1 Underfrequency Pickup (Hertz)  Hertz
Contactor Style ATS (Dropout +1 Hz) to 99% of Nominal System Frequency2 97%
2UFP Source 2 Underfrequency Pickup (Hertz)  Hertz
Contactor Style ATS (Dropout +1 Hz) to 99% of Nominal System Frequency2 97%
1OFD Source 1 Overfrequency Dropout (Hertz)  Hertz
2OFD Source 2 Overfrequency Dropout (Hertz)  Hertz
1OFP Source 1 Overfrequency Pickup (Hertz)  Hertz
Contactor Style ATS 101% to (Dropout -1 Hz) of Nominal System Frequency2 103%
2OFP Source 2 Overfrequency Pickup (Hertz)  Hertz
Contactor Style ATS 101% to (Dropout -1 Hz) of Nominal System Frequency2 103%
TDN Time Delay Neutral Timer 0 to 120 Seconds 0:00 Minutes: Seconds
TDNLD Time Delay Neutral Load Decay 0 = Disabled 1 -
1 = Enabled
LDCY Load Decay Voltage 2 to 30% of Nominal Voltage 30 Volts

Instruction Booklet
Table 6. Programmable Features/Setpoints (cont’)

PROGRAMMABLE DISPLAY  SETPOINT  FACTORY DEFAULT
FEATURE DISPLAY EXPLANATION POSSIBILITIES VALUE MEASURE
PRF SRC Preferred Source None 1 -
1=Source 1
2=Source 2
EXER Plant Exerciser Enabled or Disabled 1=Enabled 1 -
0= Disabled
EXLD Load Transfer with Plant Exerciser 1=Enabled 1 -
0= Disabled
PEDAY Plant Exerciser Day of Week 1 to 7 1 Week Day
(1= Sunday)
PEH Plant Exerciser Hour 1 am to 11 pm 1 AM Hour
PREMIN Plant Exerciser Minute 0 to 59 Minutes 0 Minutes
MANTR Re-Transfer Mode 0= Automatic 0 -
1= PB Return
CTDNE Commitment to Transfer in TDNE 0= Not Committed 0 -
1= Committed
TMODE Engine Test With/Without Load Transfer 0= No Load Transfer 1 -
1= Load Transfer
2= Disable Test Pushbutton
TER Engine Test/Plant Exerciser Run Time 0 to 600 Minutes 0:30 Hours: Minutes
TPRE Pre-Transfer Sub-Network 1 to 300 Seconds 0:01 Minutes: Seconds
Time Delay
GENNO Number of Generators 0 to 2 1 -
(Single Generator Must Be On Source 2)
PHASE Number of System Phases 1 or 33 3 -
TSEQ Time Delay Load Sequencing 1 to 120 Seconds 0:10 Minutes: Seconds
PT PT Ratio 2:1 to 500:1 2:1 -
Closed Close Transition 1= Enabled 1
Enabled or 0= Disabled
Disabled
CTFD Close Transition 0.0 to 0.3 Hz 0.3 Hz
Frequency
Difference (Hertz)
CTVD Close Transition 1 to 5 % 6 Volts
Voltage
Difference (Volts)
SYNC Closed Transition Synchronization Timer 1 to 60 Minutes 5 Minutes
TDEF Time Delay Engine Failure 0 to 60 Seconds 6 Seconds
Note 1: Voltage pickup and drop out settings are based upon a percentage of the base voltage
Note 2: Frequency pickup and drop out settings are based upon a percentage of the base frequency
Note 3: Set to order specific value

Instruction Booklet
See tables in the appendix for Voltage and Frequency Pickup and
Dropout settings.
Step 7: To change or add a setpoint, first push the toggle switch
(located to the right, below J5 terminals in the rear of
the ATC-800 controller) down to “Program” mode. Then
press the <Display Select> pushbutton step by step
until the SETPOINTS LED (Red) appears in the “Display”
section of the ATC-800 controller front panel. Now
press the <Step> pushbutton to step through the set-
points.
Use the <Increase> and <Decrease> pushbuttons to
change the setpoints.
When finished scrolling through and changing the desired
setpoints, push the toggle switch (located in the rear of
the ATC-800 controller) up to the “Run” mode. The
screen will display “Program”. After programming is
complete, press the <Display Select> pushbutton to
return to the default screen.

Instruction Booklet
STEP
INCREASE
DECREASE
1. ATC-800 Faceplate (UV Resistant) 7. Increase/Decrease Pushbuttons (used individually,

pushbuttons move displayed information/setting up or
2. Operational Mode LEDs (highlighting ATC-800’s down through all possibilities – used simultaneously
present operational condition) while viewing historical logged values, values reset to
3. System Status Mimic Bus (easy to read and under- zero)
stand LED type) 8. Step Pushbutton (used to step through different avail-
4. Display Window (easy to read monitored parameters, able information within the category being displayed)
setpoints and messages) 9. Display Select Pushbutton (used to move the display
5. Display LEDs (seven LEDs to identify the Display Win- through the categories represented by the 7 LEDs
dow Information) under the display)
6. Help Pushbutton (provides English language help 10. Engine Test Pushbutton (pushed and released twice
information in any operational mode) to initiate a self test in Run or Program Modes
Figure 29. ATC-800 Pushbuttons.

Instruction Booklet
WARNING
THE GENERATOR SHOULD BE MANUALLY STARTED AND THE
OUTPUT CHECKED AND VERIFIED BEFORE PROCEEDING TO STEP
8. IF IMPROPER VOLTAGE/FREQUENCY IS APPLIED TO THE LOAD,
THE ATS MAY BE DAMAGED.
Step 8: Manually start the engine generator at the generator

controller. Check that the generator is running and the
Source 2 Available amber LED is lit. Press the <Display
Select> pushbutton, step by step until the Source 2 LED
(Red) appears. Now press the <Step> pushbutton to
step through the phase voltages, frequency, and mes-
sage display. If the source message indicates that the
source is Good, shut down the generator and place the
Genset controller in the Auto-operating position. If the
message indicates a problem with the source, the set-
points should be reviewed and the generator checked for
proper voltage and frequency output.
Step 9: Initiate a Load Test from the front panel of the ATC-800
(Figure 30). This may be done by setting the engine test
mode setpoint to:
1 Load Test

then saving the setpoints. Once the engine test setpoint
has been changed and saved, press the <Engine Test>
pushbutton twice. The generator should start, the ATS
should transfer and run on the generator for the set test
interval, then proceed to a TDEN countdown and return
to Source 1. While the ATS is connected to Source 2,
use a voltmeter to check for correct system voltage on
the load terminals of the ATS. Check all phases on a 
3-phase system. Voltage measurements should be taken Figure 30. ATC-800 Logic.
phase to phase and phase to neutral. A load test will
cause a momentary power outage during transfer. Step 10: ATC-800 controlled ATS Power Failure Test - Initiate a
Load Test by simulating an actual power failure.
1. This should be done by opening the upstream
breaker or fused disconnect switch.
2. The generator should start and the ATS should
transfer to Source 2.
3. After transfer, close the upstream breaker, or close
the Source 1 Control Circuit Fused Disconnect. The
TDEN timer should begin counting, and, when com-
plete, the ATS should transfer to Source 1. The
TDEC should time out and shut the Source 2 power
unit down.
NOTICE
WHILE PERFORMING TESTING, IF AN UNDESIRED OR UNDOCU-
MENTED RESULT OCCURS, FIRST CONTACT THE LOCAL GENSET
DEALER. IF THE RESULT IS NOT CORRECTED, CONTACT THE
EATON POWER QUALITY TECHNICAL SUPPORT CENTER AT 1-800-
354-2070.

Instruction Booklet
Appendix A: Pickup / Dropout Tables

UNDERVOLTAGE PICKUP / DROPOUT TABLE
PERCENTAGE VOLTAGE
120 208 220 240 380 415 480 600

97 116 202 213 233 369 403 466 582
96 115 200 211 230 365 398 461 576
95 114 198 209 228 361 394 456 570
94 113 196 207 226 357 390 451 564
93 112 193 205 223 353 386 446 558
92 110 191 202 221 350 382 442 552 Pickup
91 109 189 200 218 346 378 437 546
90 108 187 198 216 342 374 432 540 Dropout
89 107 185 196 214 338 369 427 534
88 106 183 194 211 334 365 422 528
87 104 181 191 209 331 361 418 522
86 103 179 189 206 327 357 413 516
85 102 177 187 204 323 353 408 510
84 101 175 185 202 319 349 403 504
83 100 173 183 199 315 344 398 498
82 98 171 180 197 312 340 394 492
81 97 168 178 194 308 336 389 486
80 96 166 176 192 304 332 384 480
79 95 164 174 190 300 328 379 474
78 94 162 172 187 296 324 374 468
77 92 160 169 185 293 320 370 462
76 91 158 167 182 289 315 365 456
75 90 156 165 180 285 311 360 450
74 89 154 163 178 281 307 355 444
73 88 152 161 175 277 303 350 438
72 86 150 158 173 274 299 346 432
71 85 148 156 170 270 295 341 426
70 84 146 154 168 266 291 336 420
69 83 144 152 166 262 286 331 414
68 82 141 150 163 258 282 326 408
67 80 139 147 161 255 278 322 402
66 79 137 145 158 251 274 317 396
65 78 135 143 156 247 270 312 390
64 77 133 141 154 243 266 307 384
63 76 131 139 151 239 261 302 378
62 74 129 136 149 236 257 298 372
61 73 127 134 146 232 253 293 366
60 72 125 132 144 228 249 288 360
59 71 123 130 142 224 245 283 354
58 70 121 128 139 220 241 278 348
57 68 119 125 137 217 237 274 342
56 67 116 123 134 213 232 269 336
55 66 114 121 132 209 228 264 330
54 65 112 119 130 205 224 259 324
53 64 110 117 127 201 220 254 318
52 62 108 114 125 198 216 250 312
51 61 106 112 122 194 212 245 306
50 60 104 110 120 190 208 240 300

Instruction Booklet
OVERVOLTAGE PICKUP / DROPOUT TABLE
PERCENTAGE VOLTAGE
120 208 220 240 380 415 480 600

120 144 250 264 288 456 498 576 720
119 143 248 262 286 452 494 571 714
118 142 245 260 283 448 490 566 708
117 140 243 257 281 445 486 562 702
116 139 241 255 278 441 481 557 696
115 138 239 253 276 437 477 552 690
114 137 237 251 274 433 473 547 684
113 136 235 249 271 429 469 542 678
112 134 233 246 269 426 465 538 672
111 133 231 244 266 422 461 533 666
110 132 229 242 264 418 457 528 660 Dropout
109 131 227 240 262 414 452 523 654
108 130 225 238 259 410 448 518 648 Pickup
107 128 223 235 257 407 444 514 642
106 127 220 233 254 403 440 509 636
105 126 218 231 252 399 436 504 630
UNDERFREQUENCY PICKUP / DROPOUT TABLE
PERCENTAGE FREQUENCY
50 60
97 49 58 Pickup
96 48 58
95 48 57 Dropout
94 47 56
93 47 56
92 46 55
91 46 55
90 45 54
OVERFREQUENCY PICKUP / DROPOUT TABLE
PERCENTAGE FREQUENCY
50 60
110 55 66
109 55 65
108 54 65
107 54 64
106 53 64
105 53 63 Dropout
104 52 62
103 52 62 Pickup
102 51 61

Instruction Booklet O&M Manual for 40-1200A (480/600 Vac) ATC-800 3-Position,
Page 44 Effective: July 2010
This instruction booklet is published solely for information pur-

poses and should not be considered all-inclusive. If further infor-
mation is required, you should consult Eaton.
Sale of the product(s) shown in this literature is subject to terms
and conditions outlined in appropriate Eaton selling policies or
other contractual agreements between the parties. This literature
is not intended to and does not enlarge or add to any such con-
tract. The sole source governing the rights and remedies of any
purchaser of this equipment is the contract between the pur-
chaser and Eaton.
NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WAR-
RANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MER-
CHANTABILITY, OR WARRANTIES ARISING FROM COURSE OF
DEALING OR USAGE OF TRADE, ARE MADE REGARDING THE
INFORMATION, RECOMMENDATIONS AND DESCRIPTIONS
CONTAINED HEREIN. In no event will Eaton be responsible to the
purchaser or user in contract, in tort (including negligence), strict
liability or otherwise for any special, indirect, incidental or conse-
quential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost
of capital, loss of power, additional expenses in the use of exist-
ing power facilities, or claims against the purchaser or user by its
customers resulting from the use of the information, recommen-
dations and description contained herein.
CSA is a registered trademark of the Canadian Standards Associ-
ation. National Electrical Code and NEC are registered trademarks
of the National Fire Protection Association, Quincy, Mass. NEMA
is the registered trademark and service mark of the National Elec-
trical Manufacturers Association. Uniform Building Code (UBC) is
a trademark of the International Conference of Building Officials
(ICBO). UL is a federally registered trademark of Underwriters
Laboratories Inc.
Eaton Corporation
Electrical Group
1000 Cherrington Parkway
Moon Township, PA 15108
United States.
788-ETN CARE (877-386-2273)
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© 2010 Eaton Corporation

All Rights Reserved
Printed in USA
Publication No. IB01602031E/TBG00239
July 2010

O & M Manual For The ATC-800, 3 Position Contactor Based Transfer Switch

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O & M Manual For The ATC-800, 3 Position Contactor Based Transfer Switch

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O & M Manual for 40-1200A (480/600 Vac) 

ATC-800 3-Position, Open/Closed 

IB01602031E For more information visit: www.Eaton.com

Figure 1. Typical Automatic Transfer Switch (ATS) Equipment

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VOLTAGE SELECTION VOLTAGE SELECTION

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Table 2. Transfer Switch Catalog Number Explanation

BASIC DEVICE SWITCHING DEVICE CONTROL PANEL SWITCHING DEVICE

POSITION 7 POSITION 8 POSITIONS 9 TO 12 POSITION 13 POSITION 14 POSITION 15

SWITCHING DEVICE NUMBER AMPERE VOLTAGE/

1.4 Environmental Conditions Re-Transfer

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Section 2: Receiving, Handling, and Section 3: Equipment Description

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3.3 Voltage Selection

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Fails Standard Feature 7: Time Delay Emergency Failure (TDEF)

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Status - Display LED Standard Feature: Test Engine Run (TER)

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IB01602031E For more information visit: www.Eaton.com

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Figure 9B. Typical Type 3R Close Transition ATS Enclosure (Door

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EXTREME CARE SHOULD BE TAKEN TO PROTECT THE TRANSFER

Figure 11A. Typical Mounting of the ATS to a Mounting Surface

Figure 10.Typical (40A-1200A) Open Transition Contactor Based

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Test all power cables prior to connection to the unit to ensure

Figure 11B. Seismic Tested and Approved Product Mounting

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Table 4. Transfer Switch Equipment Wire Sizes

30-100 #14-3/0 1 75 (167)

4.6 Engine Start Connection

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J4 (Inputs) Terminal Block

J1, J2, J3 Source/Load

LEFT SIDE VIEW

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4.7 Voltage Selection Adjustments

4.7.1 North American Market Voltage Selection Panels (120,

DANGER Figure 14. North American Market Voltage Selection Terminals

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4.8 Terminal Block Wire Installation and Removal

TOOL HOLE WIRE HOLE

Figure 17. Wire Inserted in the “Wire” Hole.

Figure 15. Tension Clamp Terminal Blocks.

Figure 18. Wire Securely Installed in the Terminal Block.

Figure 16. Screwdriver Inserted in the “Tool” Hole.

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5.2 Manual Operation (Open Transition and Close

ALWAYS TURN THE SOURCE 1 POWER OFF AND TURN THE

Figure 19B. ATS Manual Operating Handle in Use (Close

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1. Failure of Source 1 is detected by the controller intelligence.

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Step 4: Close any generator engine-start controls opened as a