LATHE

COSTRUZIONI MECCANICHE
GIANNI BONZA
~~ Divisione ·
International Trading
PARALLEL LATHE
Mod. I.T. 200BL
TECHNICAL MANUAL
&
SPARE PARTS LIST
Costruzioni Meccaniche
Gianni Bonza S.r.l.
Via della Valle, 56
20022 CASTANO PRIMO (MI)
ITALY
Tel. (0331) 89.90.12
Fax. (0331) 89.93.53
E-Mail : bonza@betanet.it
Internet web pages : http://welcome.to/bonza.srl
100Q·
I...'• ..
Mode flo I Model I. T. 200 8 l

ACCESSOR! 01 SERlE
CARATIERISTICHE FEATURES NORMAL DOTATION
CAPACITA FEATURES 1 Platorello per autocentrante

Face-plate for chuck
Altezza delle punte sui banco · Center height on the bed mm 200
Diametro max. tornibile sui carrello Swing over saddle mm 210 Riduzione foro mandrino
Down step bush for spindle
Diametro max. tornibile sui bancale Swing over bed mm 400
2 Punte da centro fisse
Diametro max. tornibile nell'incavo Swing over gap mm 550 Steady centering bits so•
Distanza Ira le punte Centers distance mm 1000
1 Torretta portautensili
TESTA HEAD Toot post turret
Velocita del mandrino Spindle speeds N• 12 1 Lunetta Iissa completa
Giri al minuto RPM 50+ 2000 Steady rest complete
Diametro del foro mandrino Spindle hole diameter mm 58 1. Lunetta mobile completa
Follow rest complete
Foro ct:lnico del mandrino Cono Morse Spindle taper hole M. T. 4
Attacco del mandrino CAM-LOCK 01 Spindle nose CAM-LOCK 01 6" - Contafiletti
Thread dial
Diametro dell'autocentrante di serie Diameter of standard chuck mm 200
lmpianto di refrigerazione
CONTROPUNTA TAILSTOCK Cooling plant
Diametro del cannotto Sleeve diameter mm 55
Lampada di illumlnazione
Corsa utile del cannotto Sleeve working stroke mm 150 Lighting tamp
Foro conico del cannotto Cono Morse Steve taper hole M. T. 4 Serie di chiavi dl servizio
CARRO SADDLE Set of service wrenches
Corsa trasversale Cross stroke mm 250 Manuals d'istruzioni

Instruction book
Corsa carrello portautensili Compound stroke mm 130
Leadscrew diameter mm 32 Dispositive antinfortunistico
Diametro vile di comando
per mandrlno autocentrante
· Passo della vile Screw pitch mm 6 Safety shield for
self centering chuck
Diametro della barra di alimentazione Feeding bar diameter mm 23
Tools max. size mm 25 25 Schermo per portautensiti
Massima sezione dell'utensile X
Shield for toot post
AVANZAMENTI FEEDS
.- Mandrino autocentrante 0 200
Longitudinali metrico mm/giro Longitudinal metric mmlround 0,059 + 0,831 Self centering chuck 0 200
Trasversali metrico mm/giro Cross metric mmlround 0,019 + 0,2,9
- Piattaforma a 4 morsetti 0 400
FILETTATURE THREADS 4 independent jaws chuck
0 400
Metrico mm Metricmm N" 21 0,5 + 7
Whitworth filetti/pollice Whitworth threads/inch N° 32 4 +56
Passo modulo Module threads N" 21 0,5 + 7
Diametral pitch Diametral pitch W32 4 +50 ACCESSOR! SPECIAL!
EXTRA ACCESSORIES
MOTOR I MOTORS
Kw 4 - Torretta rapida
Motore mandrino (Trifase) Spindle motor
Rapid turret
Motore elettropompa (Trifase) Coolant pump motor Kw 0,11
- Vlsualizzatore 2 o 3 assi
PESO WEIGHT Kg 1800 2 or 3 axis digital readout
Caratterlstiche, pesi e dimension! non sono impegnativi ma suscettibill di modiflche rese necessaria da esigenze tecnlche.
Features, dimensions and weights are not binding and the manufacturer can modify them to comply with up-to-date technical requirements.
v.
LEVER AND HANDLES ON MACHINE

,_
"
PARTS NO. DESCRIPTION

1 Feed Select Lever
2 Oil Glass
3 Speed Selector
4 Speed Selector
·5 Chuck Guard
6 Feed Bar
7 Half Nut Lever
8 Cross Dial
9 Feed Selector
10 Tool post lever
11 Top Slide Dial
12 Thread Chasing Dial
13 Top Slide Handle
14 Lead screw
15 Quill clamper
16 Tailstock Clamper
17 Quill wheel
18 Feed Selector
19 Feed Selector
20 Inch/Metric Selector
21 Leadscrew/Feed Bar Selector
22 Feed Selector
23 Foot Brake Pedal
24 Oil Pump
25 Feed Engage Lever
26 Cross Feed Manual Lever
27 Oil Glass
28 Apron Wheel
29 Spindle Direction Controller
30 Control Bar
6
2. FOUNDATION
2-1. UNPACKING
Inspect the machine. If there are any shortage or damage, contact your local dealer
immediately.
2-2 MOVING & LIFTING

Move & left the machine by using a 1.5'' diameter and 32" long iron bar. Go through
the hole of left leg. And lift unpacking machine with a wire rope , which have enough
capacity against gross weight of machine , as the method shown in the figure. Raising
and lowering the machine should be careful. Do not touch the leadscrew , spindle or
other hand wheels. Be careful not to pump the machine against the floor. Before
moving please check the following items :
(1) Clamp tailstock
(2) Lock saddle lock
(3) Engage half nut with leadscrew
.._-JII~- ____,
0 0 0
. LIFTING
7
2-3 FOUNDATION
A special foundation is not es~ential for this machine. However , it is advisable to place
it on a substantial foundation of concrete if possible. If placed on a wooden floor , care
should be taken to see that it is adequately supported and free from vibration. If the
machine is to be placed on an upper floor , locate it directly over a supporting beam or
grinder to reduce any vibration generated by nearby machines.
BOLT
LEVB.BLOCK
....
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0
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It)
2100
I I 100
rh r--
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0 Q ...-
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-
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._ rh '. f1 -- - -- r1
Lf.J .·q.J L~100
en 1440
lzool zao 1540
Foundation
8
plan
2-4 LEVEL OF LATHE
Anchor bolts and installation blocks must be fixed steadily to the cement.
For alignment of the machine , place spirit level which has sensitivity better than
0.02mm/1000mrn, on guideways ofbed, adjust the level of the bed-way from left to
right , than adjust the level of saddle , both front and rear , make sure the sensitivity is
within 0.04mm/1000mm.
After the adjustment of level , fasten the nuts , if flatness is deviated by fastening nuts ,
adjust it again nutill no deviation is found.
Please refer to the inspection chart , ISO 1708.
2-5 CLEANUP
Anti-corrosive is applied on the machine. For cleaning up the bed, slides, and lead crew,
etc., use dissoluble solvent to take off the anti-corrosive. Do not use lacquerthinner or
gasoline. Apply machine oil to all the necessary position. Check all the handles and
levers to see if it is functioning properly. Then set no neutral position.
9
3WIRING
3-1 ELECTRICAL SAFETY FEATURES

( 1) The control panel of this machine is equipped with magnetic contact or and
overload thermal relay.
(2) Forward I reverse lever and limit micro-switch are connected.
(3) Pedal brake device is connected to limit micro-switch.
(4) There is a jogging switch push button in the higher right hand side of panel.
(5) The power will be automatically disconnected when the change gears cover is
opened.
3-2 CAUTION
After wiring , check the spindle rotating direction. Turn on the power source switch
and push the jogging switch buttonT. If it rotates counterclockwise , it is the correct
wiring. If not, replace two of the three wires (R.S.T). Then check the rotation again.
The overload thermal relay is connected to the magnetic contactor to protected from
motor overload. If the spindle speed drops to zero during normal operation , but the
pilot light is still on , it indicates that the overload thermal relay is working. Please turn
off the main power switch, reset the thermal overload replay and restart the machine.
10
4. OPERATION
4-1 OPERATION SIGN
Here afterplease find a list of the operation sign on machine and it's meaning.
®m/1t
+ '
High speed vange MPThread
- Low speed vange

:®; 1tLinch
DPThread
4J Forward feed mm;o Feed per reversation
a»
9JI Reverse feed mmnD
tr/J Half not open
¥t,, Feed bar engagement (-D Half not close
~I Leadscrew engagement N Auto feed dis-engagement
~ Auto feed Z axis

""' Auto feed engagement
MAIV f Auto feed X axis <0 Power on/off
:®;mm Metric thread ® Coolant on/off
1"
:®; Inch thread 0 Off
No speed change while spindle

:§: is running I On
11
4-2 SPJNDLE ROTATION, STOP AND RESTART
(1) Tum on the power source switch.

(2) Set lever 1 at neutral position (Middle position).
(3) Set the spindle speed lever 3 , the needed speed. Than set 4 high/low speed control
lever to high or low position according to the speed chart.
(4) Push fonvard/reverse control lever 29 to the left and lift if up or push it down to
get the forward for reverse revolution.
(5) To stop the spindle rotation by using your foot to push the brake pedal.
(6) To restart the spindle rotation , use the same forward I reverse control lever as
before you stop. Then move it to neutral position and repeat step4).
CAUTIONS!!!
(1) Stop spindle rotation before changing spindle speed. Otherwise , the headstock
gear will be damaged.
(2) If it is hard to set the lever on position when change the speed , push the jogging
switch push button , then set the change gear lever again.
(3) Do not remove chuck guard anytime when machine is used.
(4) We suggest starting the spindle from low speed after the machine just installed.
12
4-3 OPERATION OF JOGGING S\VITCH PUSH BOTTON
There is a push button in the higher I right portion of panel. Push it slightly. The spindle
will run positively and stop automatically. This is for changing speed easier and
adjusting the center for raw material when a 4-jaw chuck is used.
4-4 CHANGE GEAR SYSTEM

The change gear system is located at the left side of the headstock. The gears alignment
is Inch 36-11 0-111 ; Metric 3 6-110-111. This is for inch system thread cutting and
automatic feed use only. (Please refer to thread cutting chart).Be sure that the gears are
aligned after you have changed them.
Caution :Don't attempt to change gears while spindle is rotating.
4-5 SELECTION
(See Thread cutting chart)
According to chart, set change gears alignment as 36-110-111. Then the feed value is
selected among 32 feed values · 0.059-0.831mm/rev. of longitudinal feed. For
longitudinal feed, pull out lever 9. For cross feed, push down lever 9.
13
t I
THREAD CHART
M --{0N-mm I 0
~
36
- 8 7 6 5 4 3 2 1
70 110
AC 7 6.5 6 5.5 5 4.75 4.5 4
INCH
BC 14 13 12 11 10 9.5 9 8
t-
72 Ill 28 26 24 19
AD 22 20 18 16
BD 56 52 48 44 40 38 36 32
M '\AIV mm/0
~
36
- 8 7 6 5 4 3 2 1
7t 110 AC 7 6.5 6 5.5 5 4.75 4.5 4
METRIC
oc 35 3.25 3 2.75 2.5 2.25 2
7;f ~11 AD 1. 75 1.5 1.25 1
BD 0.75 0.5
M '\AIV mm/0
~
r 36
- 8 7 6 5 4 3 2 1
7t 110 AC 7 6.5 6 5.5 5 4.75 4.5 4
MP
oc 35 3.25. 3 2.75 2.5 2.25 2
12-f 711 AD 1. 75 1.5 1.25 1
BD 0.75 0.5
M --{0N-mm I 0
~
36
8 7 6 5 4 3 2 1
-
70 110 AC 7 6.5 6 5.5 5 4.75 4.5 4
DP ;
oc 14 ·13 12 11 10 9.5 9 8
; -
72 111 AD 28 26 24 22 20 19 18 16
BD 56 52 48 44 40 38 36 32
14
M --N#-- mrn I 0
~
36
- 8 7 6 5 4 3 2 1
70 110
AC 0.475 0.572 0.554 0.605 0.665 0.700 0.739 0.831
BC 0.238 0.256 0.277 0.302 0.333 0.350 0.370 0.416
1-
72 111 AD 0.119 0.128 0.139 0.151 0.166 0.175 0.185 0.208
BD 0.059 0.064 0.069 0.076 0.083 0.088 0.092 0.104
M "A¥ mrn/Q
~
36
- 8 7 6 5 4 3 2 1
7t 110 AC 0.155 0.167 0.181 0.198 0.217 0.229 0.241 0.271
BC 0.077 0.083 0.091 0.099 0.109 0.114 0.121 0.136
72-f ~1 AD 0.039 0.042 0.045 0.049 0.054 0.057 0.060 0.068
BD 0.019 0.021 0.023 0.025 0.027 0.029 0.030 0.034
FEED CHART
15
.; ..
4-6 THREAD CHASING DIAL
(a) Thread chasing dial is fit beside apron , the thread chasing dial gear should be
engaged with the leadscrew when operator intend to use machine in threading.
(b) Please follow below chart to fit the device. (the gear each is 14, 15, 16 Teeth.)
0
• J:X
11111
B1 1. 75
14 or 3.5
B2 7
2.25
A 4.5
9
15
1.25
c 2.5
5 Note : Please loose the Base nut on
10 thread chasing dial first, when
operator is Changing gears. Then
4 lock it again after finish.
16 B 8
16
4-7 MANUAL FEED
Carriage moves longitudinally by turning hand wheel 28. (Be sure to set lever open, and
pull lever 14 up). One division of hand wheel dial is corresponding to and its one turn
corresponds to travel of carriage.
4-8 AUTOMATIC FEED

Automatic feed is operated as follows :
( 1) Choose feed direction by lever 1. ·
(2) Set change gears and shift levers 18-22 to desired feed value.
(3) Pull lever 7 up.
(4) Shift lever 27 to select either longitudinal feed or cross feed.
(5) Shift lever 29 to select direction of spindle rotation.
(6) Automatic feed starts when lever 25 is operated and stops when lever is opened
(Pull up).
4-9 S\VIVEL SLIDE

Loose two pes of (as shown) Lock bolt before swiveling it.(as shown).
4-10 TAILSTOCK
Tailstock quill moves out by turning hand wheel 17 Either the arbor of drill chuck or
tailstock spindle center comes out by excess returning of tailstock spindle. Tailstock
quill is clamped by pushing lever 15 to headstock direction. The tailstock is clamped by
pushing lever 16 backward. One division of it's hand wheel dial corresponds to
0. 001" and its one tum corresponds .to 0.125" travel of tailstock spindle.
17
.....
00
0
STHREADING
5-l LEADSCREW OPERATION

Shift the lever 1 to the right or left , the leadscrew run forward or reverse rotation
respectively.
5-2 INCH THREAD SYSTEM '(JNCH LEADSCREW)

The inch thread cutting is operated as follow :
(1) The change gears are aligned according to the thread chart.
(2) Then according to chart, shift levers 18-21 to the desired position. Put lever 22 to
desired position.
(3) Shift lever 29 to select direction of spindle rotation.
(4) Push lever 7 down (half nut engaged) to start threading.
5-3 METRIC THREAD SYSTEM

For metric thread system the half nut should not be disengaged untill the metric thread
cutting is finished.
5-4 THREAD CUTTING INDICATOR

The thread cutting indicator is installed beside apron . For cutting inch thread , the
thread cutting indicator is prepared for correct position of half nut engaging
conveniently and quickly.
As to metric thread cutting , half nut should be engaged with lead-screw completely.
Let tool post back up to staring position by reversing spindle rotation , then feed again.
19
6-1 LUBRICATIONS
6-1-1 LUBRICATION IN HEADSTOCK

The lubrication oil is supplied to all running points(Bearing and gears) from the oil tank
by pump inside of headstock. Please be sure the valve is opened.
6-1-2 LUBRICATION IN NORTON FEED GEAR BOX

Please check oil window in front side of feed gear box. The oil must be under running
condition if lathe under operation.
6-1-3 LUBRICATION IN CHANGE GEAR

(Transmission gear) open the V-belt cover , lubricating with grease for daily
maintenance.
6-1-4 LUBRICATION IN CARRIAGE

Oiled carriage to be equipped. Check oil window beside carriage daily , be sure oil must
be on proper position.
6-1-5 LUBRICATlON IN APRON

The oil cap in the right hand side of apron are for oiling. Be sure oil on proper height of
oil window. To change the oil in apron, the oil can be removed by taking off the drain
plug at bottom of' apron.
6-1-6 LUBRICATION IN LEADSCREW AND LEADSCREW BACKET

Hand oiling is required from time to time.
6-1-7 LUBRICATION FOR BEDWAY

By hand-oil-pump times every day.
6-1-8 COOLANT FOR CUTTING

The coolant .pump control switch is located beside Norton feed gear box right hand side.
The pump works while light on.
20
6-2 ADJUSThfENT OF MACHINE
6-2-1 ADJUST FOR LONGITUDINAL & CROSSFEED

Open 27 spindle control lever cover and adjust.
6-3 LEAD SCREW ADJUSTMENT
(1) bolt A Loose

(2) Tighten bolt B
(3) When the backlash between leadscrew & nut becoming the less , tighten bolt A
B
6-4 V Belt adjustment

Adjust the Bolt D or C and tighten it to make the V belt at the best condition.
Note: Do not tighten it overload. (Press belt E not over not over 1" chick you can push
down.)
MOTOR
21
6-5 CARRIAGE GIB ADJUSTMENT
(1) Loose bolt B

(2) Adjust bolt A slowly by clock-wise direction, and check the carriage movement
condition.
(3) When carriage works well, tighten bolt B make the gib fixed.
Adjost bolt (B) Adjost bolt (A)
Gib
II
II
Rear view of apron Rear view of apron
6-6 APRON FEED LOADING AD.TUSTING

For heavier cutting, adjust screw counter-clockwise direction and uncounter-clockwise
direction for light cutting.
6-7 AD.TUSTING THE FOOT BRAKE

The brake !inning band is worn out slightly after long period of operation. It's necessary
to open the left leg cover to adjust.
6-8 AD.TUSTING MAIN SPINDLE BEARINGS

Loose washer on spindle and adjust nut and than lock washer again.
22
6-9 TRANSl\1ISSION GEAR ADJUSTMENT
Before change the gear , make sure to select correct gears set. Please follow bellowing.
(a) Loose screw A,B,C & D, and take off the washer ofC & D.
(b) Take out washer E.
(c) Change correct gears following gear chart. Re-order the washer , and tighten
screw C & D.
(d) Adjust gear E at the best condition , and engage well.
Then tighten screw A & B.
TRANS MISSION GEAR
23
SQ2
Ml
SQI
Electric Box
ITEM DESCRIPTION SPECIFICATION

HL Main Motor on/off
SA Coolant pump on/off
SB Emergeny stop switch 500V

sc Work light on/off
SD Jog
SQ1 Brake switch 22.0V
SQ2 Switch 22.0V
M1 Main motor 4KW (5.35HP)
M2 3ph Coolant pump 125W

EL Work light 24V 40W
ELECTRIC BOX FITIING

24
TOUBLE SHOOTING CHART
TROUBLE PROBABLE CAUSE CORRECTION

VIBRATION Loose leveling screw Set all screw so they bear evenlay on
leveling plates.
Tom or mismatched vee belts Replace vee belts with matched set, or
adjust roll.
Work or chuck out of blance operating at Balance chuck or reduce spindle speed.
high spindle speeds.
Motor out of balance Contact local representative of motor
manufacturer.
CHATTER Tool bit improperly ground or not on Regtind-tool bit or adjust tool holder so
center. area of contact between tool bit and that
work is decreased.
Avoid extreame negative rake angle.
Tool overhang too great Keep point of tool bit as close as
possiable to tool holder.
Uaing improper surface feet Recuce or increase spindle speed.
Feed rate too high or too low Reduce or increase feed.
Gibs of cross slide or compound rest Adjust gibs.
loose
Spindle bearings worn Adjust spindle bea1ings.
CHATTER Work improperly supported Adjust tailstock center. Use steady rest
(cont'd) or follow rest on long slender shafts.
Minimize tailstock ban-el extension.
Vibration See Vibration trouble above.
II II
Spindle bearing loose Adjust spindle bearings.

Work not turned Headstock and tailstock centers not Align tailstock center.
srraight aligned.
Work improperly supported Use steady rest of follow rest
Reduce overhang from chuck.
Bed not level Relevel bed, using precision level.
Tool not on center when using taper Put tool on center.
attachment.
Work out of round Work loose between centers or centers Adjust tailstock center.
excessively worn--work centers out of regrind centers. Lap work centers.
round
Loose headstock spindle bearing Adjust headstock spindle bea1ing.
Cross slide or Gib setting too tight or too loose Adjust gibs.
compound rest Use steady rest or follow rest
movement does not Work is too long and slender
coincide with dial
movement of
respective adjusting
screw.
-
LUBRICATION DIAGRAM
No. Inlet Methods Q'TY Oil No. Schedule Oil change

Open oil tank Gauge once a month New machine once a
1. Headstock cover. of oil tank month, later every
other
2. Feed Gear Box 1 in left stand. Month.
3. Change Gears Open the V-pulley few 2 Daily
cover.
4. Compound Use gun oiler few 2 Daily ~
5. Apron open the cup, fill by few 2 Daily

gun oiler
6. Tailstock Use gun oiler few 2 Daily
7. Leadscrew Fill with gun oiler few 2 Daily
8. Bed way Fill with hand pump few 2 Daily
9. Leadscrew Fill with gun oiler few 2 Daily
10. Caniage-screw Open carriage cover few 2 Daily
.•·
SUITABLE OILS
AGIP IP ' SHELL VANGUARD
Bedways lubrication Exidia 68 Bantia Oil HG 68 Tonna Oil T68 Stol 68
08 Verdi 100 o corrispettivo
Headstock lubrication AGIP - IP - SHELL - VANGUARD
26
r
'-...
421 Spindle
Trans mission ge H 281

Head stock
281
36
42
B A 36
- -
32 36 38 4044 48 52 56 31 36 T=6
36
721 111 124 I I I I I~ I
I I I I I I I~ I
19 36
I 1 I I
26
! I I
I I I I I 32 I I
-
- -
I
I 11 127
I
140 152
Gear Box 127 151
I
GEAR ASSEMBLY CHART

E I 1
57 115
-+_4 - - - - X - A x i s
11
T:::J
Electric diagram
TABLE LIST OF ELECTRIC APPARATUS
CODE NAME TECHICAL DATA QTY
M1 Spindle Motor 440V 60Hz. 5.5 Kw 1

M2 Cooling Pump 440V 60Hz. 120W 1
KA1 ... 3 Relay 24V 50/60Hz. 3
KM1 ... 3 Magnetic Starter 24V 50/60Hz. 3
QS Main Switch 1
FR1 Thermal 8-12,5A 1
FR2 Thermal 0.32-0.5A 1
QF1 Circuit Breaker 3Phase 20A 3
QF2 ... 3 Circuit Breaker 1Phase 3A 5A 2
SB7 Jog Green 1
SB8 Emergency Stop Button 1
SQ2 Chuck Limit Switch 1
SQ1 Side-Door Switch 1
SQ3 Foot-Brake Switch 1
SQ4 Spindle Rod Switch 1
SB1 Power Switch ON Green Light 1
SB2 Power Switch OFF 1
SB3 Coolant Switch ON Green Light 1
SB4 Coolant Switch OFF 1
SB5 Work Lamp Turn ON Green Light 1
SB6 Work Lamp Turn OFF 1
HL1 Push Button Lamp SB1 24V 1
EL Work Lamp 24V50W 1
TC Transformer JBK5-160VA 50/60Hz. 1
b.O
~
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U21
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W21
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KM2 FRI
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L12 Vll
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.-a L32 \Vll
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0..
rn
KMl
QFl
20A XB
...c::
u
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-~
~
rn
c:=
.........
cd
:::;s PE
---------
electric schematic diagram

work
indaca terllamp spindle brake 1 power zero v.j spindle I work
control pro teet cw Iccw cooling
light
2 KAl XT2: 7 9 .....,

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XT2: 11 XT2: 8 .....:>
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EL HLl HL2 HL 3 For user select 1
YB KAl KA2 KMl KM2 KM3 KA3
electric schematic diagram

···-:...,.
XT2 7 8 8 9 9 10 11 11 12 12 13 13 14 14 15 16 17 E
5 6 7 7 8 10 11 12 13 15 23 0 PE
L __ --'--- M27Xl.Y--~f5- ~
M27XI.---=->"
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Electric inter connecting diagram
QS
ILINEA I MDRSETTIERA
Costr. Mec~. Gioomrn] BoJrnZ~

Ca1slt2no Primo ( Mi ) TIT 20)0 BL
Part list
Bed I Guard I Motor
ITEM NO. PART NO. DESCRIPTION REMARKS J QTY.

1 998-7001 Lathe bed 1
2 998-7072 Revolving pin seat 1
"
..) GB70 Revolving pin 1
4 998-7073 Screw M8X70 4
5 998-7020 Saddle 1
6 GB70 Screw Ml6X45 4
7 GB118 Taper -pin 16X45 2
8 GB73 Screw MIOXIO 2
9 GB70 Screw Ml4X45 2
10 998-7068 Electric-box 1
11 998-7069 Cover 1
12 GB68 Screw M5X10 4
13 998-7005 Belt protecting cover 1
14 004-6054 Nut 1
15 004-7014 Belt protecting cover 1
16. LC32047221A Folding 2
18 998-9507 Baffie pacter 1
20 004-3032 Stop_per 1
22 998-2204 End sign 1
24 998-7074 Baffie pacter 1
25 LC320121 Screw 1
26 041-7007 Rack 3
27 CL40D01208 Rack 1
28 GB117 Pin 6X45 8
30 998-7008 Lead screw 1
31 Bearing 80105 1
32 GB894.1 Baftle 25 1
33 998-7009 Lead rod 1
34 Bearing 80103 1
35 GB894.1 Baffle 17 1
ITEM NO. PART NO. DESCRIPTION REMARKS QTY.
36 998-7010 Switch rod 1
37 GB894.1 Baffle 22 1
38 004-7006 Leadscrew foot l
39 004-7060 Cover 1
42 GB118 Screw 6X70 2
43 998-9102 Rubber mouth 3
44 998-9103 Rubber mouth 2
45 998-9506 Back protection plate 1
46 GB93 Washer 8 4
47 GB5782 Bolt M8X15 4
49 004-7002 Front base 1
50 998-9503 Curved _plate 1
51 GB97 Washer 2
52 GB5782 Bolt M8x15 2
53 GB5782 Bolt M16X75 9
54 GB97 Washer 16 9
55 004-7013 Cover 1
57 998-7067 Iron chip plate 1
58 004-7003 Rear base 1
59 004-7037 Pin 1
60 004-7038 Spring 1
61 004-7036 Shifter 1
62 GB6172 Nut M8 1
63 GB5782 Bolt M8X40 1
64 004-7040 Brake belt 1
65 GB91 Split pin 4x20 1
66 004-7026 Shaft 1
67 004-7033 Ann 2
68 GB117 Pin 5X40 2
69 GB5782 Bolt M8X25 4
70 004-7034 Brace-plate 2
ITEM NO. PART NO. DESCRJPTION REMARKS QTY.
71 998~7035 Pedal 1
72 GB5782 Bolt M8X15 2
73 GB97 Washer 8 2
74 998:.7011 Front protection 1
77 004-7016 Washer 1
78 998-9101 Pulley 1
79 .GB1096 Key 5X56 1
80 Y112M-4 Motor B35 1
81 GB5782 Bolt M10X25 4
82 GB93 Washer 10 4
83 004-7041 Pin 1
84 GB91 Split pin 4X20 1
85 004-7043 Regulated-bolt 1
86 GB6172 Nut M10 2
87 004-7042 Pin 1
88 004-7027 Sleeve 2
90 004-7026 Shaft 1
91 GB6172 Nut M18 2
92 GB97 Washer 18 2
93 004-7022 Motor mount 1
94 004-7023 Regulated bolt 1
95 004-7024 Pin 1
96 GB71 Screw M6Xl0 1
97 004-7025 Brace-block 1
98 GB70 Screw MlOX20 2
.,
•.
Headstock

1 GB70 Screw M8x16 4
2 004-2216 Cover 1
3 041-2629 Cover 1
4 041-2623 Sleeve 1
5 041-2622 Lever 1
6 041-2623 Sleeve 1
7 041-2624 · Shell body 1
8 Pump 1
13 004-2092 Key 1
14 041-2658 Lever 1
15 041-2660 Bracket 1
16 GB70 Screw M6x14 _,..,
21 041-2627 Cover 1
22 GB1235 0 ring 25x2.4 1
23 GB3452.1-82 0 ring . 51.5x5.3 1
24 041-2631 Cover 1
26 998-2902 Cover 1
28 GB78 Screw M10xl0 1
29 998-2602 Box body 1
31 004-2026 Cover 1
33 004-2037 Washer 1
34 993-0185 Gear 1
35 004-4051 Change gear plate 1
37 004-2028 Cover 1
38 GB279 Bearing 180106 1
39 GB893.1 Baffle 55 1
40 HG4-692 Oil seal PD30x55x10 1
41 GB279 Beari12g 180206 1
42 GB1096 Key 5xl5 1
43 004-2006 Shaft 1
45 004-2057 Shaft 1
46 GB1235 0 ring 25x2.4 1
48 004-2092 Key 1
49 04i-2659 Bracket 1
50 004-4078 Washer 1
51 993-0186 Gear 1
52 004-4054 Oil bearing 1
53 GB1096 Key 5x40 1
54 004-4055 sleeve 1
55 GB279 Bearing 180205 1
56 993-0187 Gear 1
57 G 118" Oil-hole plag 1
58 004-2023 Gear 1
59 004-4080 . Shaft 1
60 GB894.1 Baffle 30 1
61 004-4079 Nut 1
62 GB279 Bearing 180205 1
63 041-2604 Shaft 1
64 GB1096 Key 7x160 1
65 GB894.1 Baffle 36 1
66 041-2612 Gear 1
67 041-2613 Gear 1
68 041-2614 Gear 1
69 041-2615 Gear 1
70 GB279 Bearing 180208 • 1
71 041-2662 Sleeve 1
72 GB858 Baffle 40 1
73 004-2090 Nut 1
74 041-2618 Gear 1
75 GB894.1 Baffle 49 1
76 041;.2617 Gear 1
77 041-2616 Gear 1
78 GB879 Spring pin ....
6x25 -'
79 GB893.1 Baffle 62 1
81 004:.2220 Nut 1
82 GB279 Bearing 12305 1
83 004-2217 Sleeve 1
84 GB297 Bearing D2007115 1
85 GB894.1 Baffle 80 1
86 GB1096 K~y 8x27 1
87 004-2215 Gear 1
88 998-2601 Spindle 1
89 GB1096 Key 7x35 1
90 GB1096 .K~ 10x145 1
91 004'-2086 Sleeve 2
92 004-2087 Screw 2
93 004-2222 Baffle 1
94 041-2661 Sleeve 1
95 041-2619 Gear 1
96 004,.2219 Nut 1
97 041-2620 Gear 1
98 041-2621 Gear 1
99 GB297 Bearing D7219 1
100 004-2106 Screw 4
101 004-9223 Independent chuck 1
102 004-2091 Nut 1
1
103
104
004-2084
004-2121
Baffle
Sleeve
. 1
105 041-2607 Pulley 1
106 GB894.1 Baffie 30 1
107 GB279 Bearing 180206 1
108 HG4-692 Oil seal PD30x55x10 1
109 GB279 . Bearing 180206 1
110 GB894.1 Baffle 30 1
111 041-2608 Gear 1
112 041-2609 Gear 1
113 GB879 Spring pin 6x25 3
114 04E2610 Gear 1
115 GB894.1 Baffle 30 1
116 041-2600 Gear 1
117 GB894.1 Baffie 30 1
118 GB279 Bearing 180205 1
119 041-2603 Shaft 1
120 GB1235 0 ring 20x2.4 1
121 004-2035 Sleeve 1
122 GB278 Bearing 80104 1
123 004-2034 Sleeve 1
124 GB278 Bearin_g 80104 1
125 004.:.2005 Shaft 1
127 004~2022 Gear 1
129 GB1096 Key 6x60 1
130 004-2021 Gear 1
131 GB879 Pin 5x15 1
133 004-2005 Spindle 1
134 GB278 Bearing 80104 1
135 GB1235 Sleeve 1
136 004-2111 Bearil!& 80104 1
137 004-2040 Oring 20x2.4 1
138 004-2111 Handle knob 1
139 004-2040 Lever 1
140 004-2044 Handle seat 1
141 004-2066 Spring 1
142 GB308 Steel ball 8 1
143 004-2076 Sleeve 1
144 004-2056 Spindle 1
145 004-2061 Bracket 1
146 004-2062 Poke wheel rod 1
147 GB91 Pin 4x20 1
148 GB879 Spiing pin 5x35 1
149 GB1235 0 ring 20x2.4 1
150 GB879 Pin 5x55 2
152 GB879 Sp1ing pin 5x55 1
153 004-2111 Handle knob 1
154 041-2647 Lever 1
155 041-2643 Handle seat 1
156 004-2046 Shaft 1
157 004-2067 Spring 1
159 004-2067 Spring 1
161 041,-2651 Gear 1
162 GB1235 0 ring 20x2.4 1
163 041-2670 Sleeve 1
166 004-2118 Spring 1
169 004-2111 Handle knob 1
170 004-2045 Lever · 1
171 004-2042 Handle seat 1
173 004-2077 Sleeve 1
174 004-2053 Shaft 1
175 004-2048 Gear 1
176 041-2650 Gear 1
177 004-2055 Shaft 1
180 041-2652 Gear 1
181 004-2050 Gear 1
182 GB879 · Spring pin 5x30 1
184 041:.2654 Shaft 1
185 004-2049 Gear 1
186 GB118 . Pin A8x35 1
187 GB1235 Sealed ling 20x2.4 1
188 GB879 Pin 8x70 1
190 004'-2065 Spring . 1
191 GB78 · Screw M6x10 2
193 2F998-201 Handle 1
194 2F998-401 Protection cover 1
195 GB6170 Nut M5 2
196 2F998-101 Support ofprotection cover 1
197 CL40A17202 Cam shaft 1
198 CL40AI7101 Mount 1
200 GB70 Screw M5x20 "
.)

202 GB119 Pin 6x20 1
203 2F998-202 Switch box 1
A
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Feed gear box
ITEM NO. PART NO. DESCRJPTION REMARKS QTY.

1 998-0101a Feed box 1
4 9980202 Oil sole plug ZG 1/2" 1
6 993-0176 Shifter 1
7 GB894-1 baffie 12 1
8 993-0178 Shifter 1
9 993-0192 Shifter 1
10 GB894-1 Baffle 12 1
11 993-0189 Shifter 1
12 993-0107 Shifter 1
13 993-0191 Pin 1
14 GB894.1 Baffle 10 I
15 993-0184 Shifter 1
16 993-0181 Rod 1
17 GB117 Pin 5X55 2
18 993-0201 Paper washer 1
19 993-0102 Cover 1
20 993-0104 Name plate 1
23 004-2111 Handle knob 5
24 998-0110 Handle rod 5
25 004-4040 Handle bar base 4
26 004-4040 Handle bar base 1
28 004-2111 Cover 1
29 GB894-1 Baffle 47 2
30 GB279 Bearing 186105 1
31 004-2037 Washer 1
32 004-4021 Sleeve
33 993-0188 Gear 1
34 GB894-1 Baffle 25 2
35 GB279 Bearing 180205 2
36 993-0131 Gear 1
37 993-0122 Shaft 1
38 GB1096 Key 5X35 1
40 GB279 Bearing . 180205 1
41 993-0140 Gear M=2,Z=36 1
42 993-0108 Gear M=1.5, Z=32 1
43 993-0142 Gear M=l.5, Z=36 1
44 993-0143 Gear M=l.5, Z=4- 1
45 993-0144 Gear M=1.5, Z=40 1
46 993-0145 Gear M=1.5, Z=44 1
47 993-0146 Gear M=1.5, Z=48 1
48 993-0147 Gear M=1.5, Z=52 1
49 993-0148 Gear M=l.5, Z=56 1
50 GB279 Bearing 180205 1
51 993-0149 Gear Dp=9, Z=31 1
52 GB276 Bearin_g_ 202 1
53 Key 7x28 1
54 Key 7x90 1
55 993-0109 Shaft 1
56 993-0150 · Gear 1
57 993-0151A Nut 1
58 GB279 Bearing 180205 2
60 993-0106 Cover 1
61 GB301 Bearing 8105 2
62 GB1096 Key 6X25. 1
63 Key 7X32 1
64 998-0151 Spindle 1
65 GB117 Pin 5X35
67 993-0113 Bearing 1
68 GB279 Cover 180204 2
69 993-0133 Gear 1
70 993-0137 Gear 1
71 GB279 Bearing 2
72 993-0123 Shaft 1
73 Key 7x23 1
74 993-0200 Pad 2
75 Bearing 2
76 998-0118 Gear clutch 50106 1
77 998-0119 Clutch 1
78 993-0128 Sleeve 1
79 998-0120 Bracket 1
80 993-0130 Gear 1
81 993-0111 Bracket 1
82 998-0128 Sleeve 1
83 Bearing 50106 3
84 998-0134 Clutch 1
85 993-0124 Shaft 1
86 GB276 · Bearing 202 2
87 998-0138 Gear clutch 1
88 GB894-1 · Baffle 25 1
89 998-0156 Gear clutch 1
90 GB276 Bearing 202 2
91 9987-0162 Clutch 1
92 GB279 Bearing 180106 2
93 993-0168 Washer 1
94 GB279 Bearing 180106 2
95 993-0159 Cover 1
96 993-0126 Shaft 2
97 993-0114 Cover 1
98 GB279 Bearing 180304 1
99 993-0115 .Gear 1
100 GB1096 Key 5X26 1
101 998-0132 Gear
102 GB279 Bearing 180205
103 993-0138 Gear
104 GB894-1 Bafile 25 2
105 993-0124 -Shaft 1
106 993-0129 Shaft 1
107 004-2092 Key 1
108 993-0169 Plate 1
109 993-0179 Shifter 1
110 993-0182 Shifter 1
111 993-0116 Shifter 1
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Apron
1 GB70 screw M6x15 6
2 004-5049 B.alf nut _gush 1
3 004-5053 Half nut 1
4 004-5050 Half nut push 1
6 GB6172 Nut M6 2
7 004-5052 Gib 1
8 004-5034 Indicator pin 1
9 GB117 Pin 5x55 1
11 004-2111 Grip 1
15 004-4040 Lever seat 1
17 004-2076 Bush seat 1
18 004-5007 Shaft 1
19 004-5051 Pin 2
20 004-5008 Shaft 1
21 GB301 Bearing 1
22 004-5014 Gear 1
23 004-5086 Bush 1
24 004-5086 Bush 1
25 GB301 Bearing 8104 1
26 004-2091 Lock nut 1
27 GB858 Lock washer 20 1
28 004-2091 Lock nut 1
29 CL40D06105 Apron 1
041-5001 Apron
30 Oil window 20 1
31 GB1235 0 ring 18 1
32 GB894.1 Baffle ring 16 1
33 007-5011 Lock arm 1
34 004-5067 Shaft 1
37 GB73 Bracket M6x10 2
38 HG4:-692-67 Oil seal SB35508 1
40 041-5018T Oil mouth ZG 1/4" 1
41 004-5037 Bush 1
42 004-5047 Key 1
43 998-5009 Shaft 1
44 004-5015 Gear 1
45 004-5037 Bush 1
47 HG4~692-67 Oil seal SB35508 1
48 GB119 Pin 8x25 2
49 004-5027 Drop worm pawl 1
50 GB1235 0 ring 32 1
51 GB1096 Key 5x20 1
52 GB1235 0 ring 20 1
53 GB117 Pin 5x35 1
55 004-5069 Push seat 1
57 007-5012 Shaft 1
58 007-4040 Lever seat 1
60 004-5022 Lever 1
61 GB894.1 Baflle 20 1
62 GB279 Bearing 180104 1
63 004-5013 Worm wheel 1
64 004-5012 · Clutch gear 1
65 004-5039 Bush 1
66 004-5043 Washer· 1
67 004-5058 Spring 1
68 004-5039 Bush 1
69 004-5005 Shaft 1
70 004-5045 Pin 1
71 GB279 Bearing 180104 1
72 004-5018 Cover 1
74 004-5065 Name _Rlate 1
76 GB75 Screw M10X30 · 1
78 GB894-1 Baffle 20 1
79 CL40D06201 Gear for left wheel rn/c 1
041-5011 Gear 1
80 004-5038 Bush 1
..,
82 007-5008 Shaft .)

84 004-5061 Spring 2
86 007-5009 Flange 1
88 GB879 Pin 5X30 1
89 007-5007 . Handle 1
90 041-5005 Gear shaft 1
91 004-5042 Washer 1
92 GB894-1 Baffle 2
93 CL40D06202 Gear for left wheel rn/c 1
041-5010 Gear 1
94 004-5040 Bush 1
95 041-5004 Gear shaft 1
96 GB1096 Key 5X5X30 1
97 004-5041 Washer 1
98 041-5017T Bush 2
99 041-5003 Flange 1
100 041-5075 Screw 1
101 004-5081 Handle 1
102 GB879 Spring pin 4X20 1
104 004-5063 Cover 1
105 CL40D06101 Handle for left wheel rn/c 1
004-5021 Handle 1
106 041-5016 Micrometer collar 1
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Cross slide & tool post

1 004-3030 Screw 1
2 998-6102 Traverse slide 1
4 604-6041 Nut 3
5 GB1155 Oiler cup 3/8" 4
6 998~6031 Scraper cover 1
8 004-6119 Gib 1
9 GB1096 Key 5X15 1
10 GB1096 Key 5X20 1
11 004-6124 Transverse feed leadscrew Metric 1
998-6124 Transverse feed leadscrew Inch 1
12 004-6052 Pin 1
13 998-6072 Screw 1
14 004'-6025 Nut Metric 1
998.:.6025 Nut Inch 1
15 GB301 Bearing 2
16 GB1155 Oiler mouth 1
17 004-6120 Bracket 2
18 004-6021 Dial plate 1
19 GB70 screw M10X100 2
20 004-6022 Sleeve 1
21 004-6040 Nut 2
22 007-6021 Lever 1
23 007.;6037 Cover 1
25 004-6067 Lever 1
27 GB1155 Oiler mouth 10 4
28 004-6046 Scraper cover 2
29 004-6127 Bush 1
30 004-6028 Pad block 1
32 GB6172 Nut M6 4
36 004-2096 Oil seal MlOX1 1
37 004-6026 Bush 2
38 998-6101-1 Saddle 1
39 004-6005 Tool post 1
40 004-6049 Screw - 12
41 004-6008 Lever seat 1
42 GB301 Bearing 8204 1
43 004-6007 Pad 1
44 998-6033 Pin 1
45 004-6035 Spring 1
46 GB1155 Oiler mouth 8 4
47 007-6038 Sleeve 1
48 004-6006 Shaft 1
49 004-6011 Nut 1
998-6011 Nut 1
50 GB1096 Key 5X20 1
51 GB1096 Key 4X15 1
53 004-6039 Nut 2
54 004-6017 Cover 1
56 004-6043 Lever 1
57 004-6015 Lever 1
58 004-6014 Sleeve 1
59 004'-6013 Dial plate 1
60 GB301 Bearing B102 8102 1
62 998-6012 Rest 1
63 GB301 Bearing 8102 1
64 004-6010 Lead crew 1
998-6010 Lead crew 1
66 004-6018 Gib 1
67 004-3030 Screw 1
68 Compound slide 1
.·.
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Tailstock
1 GB71 Screw MS X 14 1
2 GB879 Screw pin 4 x20 1
4 004-5081 Handle 1
5 004-3008 Wheel 1
6 004-3018A Dial-scale 1
998-3018A
8 004-3007 Bearing seat 1
9 GB301 Beari~ 8015 2
10 GB1096 Key 7 X 25 1
11 004-3005 Lead screw Metric 1
11 998-3005 Lead screw Inch 1
12 004-3006 Nut Metric 1
12 998-9006 Nut Inch 1
13 004-2111 Handle sleeve 1
14 004-3016 Lever 1
15 GB117 Pin 6 X 35 1
16 004-3015 Bolt 1
17 GB1155 Oil mouth 3/8" 3
18 GB70 Screw M5x 14 4
19 004-3019 Sprin_g_ 1
20 GB-308 Steel-ball 8 2
21 004-3025 Handle 1
22 GB117 Pin 8 x40 1
23 004-3014 Bush 1
24 004-3014 Bush 1
25 GB818 Screw M4x 12 4
26 004-3024 Spindle plate 1
27 Center MT4 1
28 004-3028 Key 2
29 GB-117 Pin 8 X 50 1
30 004-3010 Label 1
31 GB-827 Rivet 2x6 4
32 004 ... 3011 Label 1
33 004-3020 Lever 1
34 998-3030 Adjusting screw 1
35 CL36A08104 Nut 1
36 GB117 Pin 5 X 30 2
38 996-3017 Screw 1
39 996-3009 Clamp rod 1
40 998-3013 Screw 1
41 GB119 Pin 10 X 50 1
43 GB818 Screw M4x 12 4
44 GB818 Screw M4x 12 4
45 004-3022 Scraper 2
46 998-3002 Base plate 1
47 GB878 Screw M12 X 55 2
48 GB-2089 Spring 2 X 18 X 50 2
49 998.:3012 Pressing block 1
50 C6160820 Pressing block 1
51 C6160820 Pressing block 1
52 998-3031 Lever 1
53 GB849 Washer 16 1
54 GB850 Washer 16 1
55 GB6170 Nut M16 1
56 998-3001 Tail stock 1
57 004-3004 Spindle 1
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COSTRUZIONI MECCANICHE

Mode flo I Model I. T. 200 8 l

CAPACITA FEATURES 1 Platorello per autocentrante

Corsa trasversale Cross stroke mm 250 Manuals d'istruzioni

LEVER AND HANDLES ON MACHINE

PARTS NO. DESCRIPTION

2-2 MOVING & LIFTING

lzool zao 1540

3-1 ELECTRICAL SAFETY FEATURES

4-1 OPERATION SIGN

- Low speed vange

4J Forward feed mm;o Feed per reversation

¥t,, Feed bar engagement (-D Half not close

~I Leadscrew engagement N Auto feed dis-engagement

~ Auto feed Z axis

MAIV f Auto feed X axis <0 Power on/off

:®;mm Metric thread ® Coolant on/off

No speed change while spindle

(1) Tum on the power source switch.

4-4 CHANGE GEAR SYSTEM

Caution :Don't attempt to change gears while spindle is rotating.

4-6 THREAD CHASING DIAL

4-8 AUTOMATIC FEED

4-9 S\VIVEL SLIDE

5-l LEADSCREW OPERATION

5-2 INCH THREAD SYSTEM '(JNCH LEADSCREW)

5-3 METRIC THREAD SYSTEM

5-4 THREAD CUTTING INDICATOR

6-1-1 LUBRICATION IN HEADSTOCK

6-1-2 LUBRICATION IN NORTON FEED GEAR BOX

6-1-3 LUBRICATION IN CHANGE GEAR

6-1-4 LUBRICATION IN CARRIAGE

6-1-5 LUBRICATlON IN APRON

6-1-6 LUBRICATION IN LEADSCREW AND LEADSCREW BACKET

6-1-7 LUBRICATION FOR BEDWAY

6-1-8 COOLANT FOR CUTTING

6-2-1 ADJUST FOR LONGITUDINAL & CROSSFEED

6-3 LEAD SCREW ADJUSTMENT

(1) bolt A Loose

6-4 V Belt adjustment

(1) Loose bolt B

Adjost bolt (B) Adjost bolt (A)

6-6 APRON FEED LOADING AD.TUSTING

6-7 AD.TUSTING THE FOOT BRAKE

6-8 AD.TUSTING MAIN SPINDLE BEARINGS

Then tighten screw A & B.

TRANS MISSION GEAR

ITEM DESCRIPTION SPECIFICATION

SB Emergeny stop switch 500V

M2 3ph Coolant pump 125W

ELECTRIC BOX FITIING

TROUBLE PROBABLE CAUSE CORRECTION

Spindle bearing loose Adjust spindle bearings.

No. Inlet Methods Q'TY Oil No. Schedule Oil change

5. Apron open the cup, fill by few 2 Daily

Trans mission ge H 281

GEAR ASSEMBLY CHART

CODE NAME TECHICAL DATA QTY

M1 Spindle Motor 440V 60Hz. 5.5 Kw 1

electric schematic diagram

2 KAl XT2: 7 9 .....,

~------rtrll I ... cr.,

electric schematic diagram

Costr. Mec~. Gioomrn] BoJrnZ~