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Technote Page 2 of 15
4 5 4
2
3 1
Function
Frese OPTIMA Compact can be flushed and commissioned
Design before the actuator is installed.
The design of Frese OPTIMA Compact combines high The presetting of the dial is user-friendly requiring only a simple
performance with small size and compact construction. flow vs. presetting graph. Once the flow is set, the actuator can
The main components of the valve are: be mounted and the valve ready to operate.
1 Differential pressure control For lowest energy consumption, check the differential pressure
at the index valve to set the pump at minimum speed.
2 Modulating control component
3
Pre-setting
scale
1 & 2
Diaphragm based combined
pressure control, flow
balancing & modulating unit
Operation principle
The innovative design of Frese OPTIMA Compact features a Whilst the control component provides proportional
modulating control component that retains 100% authority modulation irrespective of the preset flow, the automatic
at all times. balancing guarantees that the flow will never exceed the
maximum preset flow.
With the Frese OPTIMA Compact, there are two independent
movements for the presetting and the modulating function. Regardless of pressure fluctuations in the system, the
During presetting, the inlet area moves radially without maximum flow is kept constant up to a maximum
interfering with the length of the stroke. During modulating, differential pressure of 800 kPa.
the inlet area moves axial taking advantage of the full stroke.
250
200
100
50
220
200 4
180
160
Preset flow: 200 l/h 140
3
120
LIN 2
100
80
Strainer
G
LO
60
1
40
20
0
0 2 4 6 8 10
Voltage (V)
250
7V
200
Ball Valve
100 3V
50
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Technote Page 4 of 15
Technical data
Valve housing:
DN10-15-20-25-32 DZR Brass
DN40-50 Ductile Iron
L5
L6
DP controller: PPS 40% glass
Spring: Stainless steel
Diaphragm: HNBR
L1 L7
O-rings:
EPDM
M/M with couplings
Pressure class: PN25
Max. differential pressure: 800 kPa
Medium temperature range:
DN10-DN50 0°C to 120°C
DN40-DN50 with
L3
L4
Thread: ISO 228
Thermo Motoric
actuator actuator
The pipe system shall be properly ventilated to avoid risk of air
pockets. Glycolic mixtures up to 50% are applicable (both ethylene
and propylene).
L2
L2
Weight Basic 0.36 0.38 0.42 0.40 0.45 0.51/1.02 0.55/1.04 1.17 1.17 - -
kg P/T 0.45 0.47 0.52 0.50 0.54 0.62/1.12 0.65/1.14 1.27 1.27 3.28 3.71
EN Frese OPTIMA Compact DN10-DN50 NOV 18
Flow
Dim. DN10 - DN15 DN15 - DN20 DN20 DN25 DN25L DN32 DN40 DN50
Type Low High High Low High - - -
l/h 30 - 200 65 - 370 100 - 575 220 - 1330 300-1800 280-1800 600-3609 550-4001 1370-9500 1400-11500
Flow l/s 0.008-0.056 0.018-0.103 0.028-0.160 0.061-0.369 0.083-0.500 0.078-0.500 0.167-1.003 0.153-1.111 0.381-2.639 0.389-3.194
gpm 0.13 - 0.88 0.29 - 1.63 0.44 - 2.53 0.97 - 5.85 1.32-7.93 1.23-7.93 2.64-15.89 2.42-17.62 6.03-41.83 6.16-50.63
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Technote Page 5 of 15
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Technote Page 6 of 15
X
2.5 mm stroke = 11.4 mm M3
5.0 mm stroke = 9.3 mm
0x
1,5
mm
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Technote Page 7 of 15
Product programme
Dim. Type Flow l/h M/M M/M PT plugs F/F F/F PT plugs
Low 2.5 mm 30-200 53-1300 53-1320 - -
DN10
Low 5.0 mm 65-370 53-1309 53-1329 - -
Low 2.5 mm 30-200 53-1302 53-1322 53-1342 53-1362
Low 5.0 mm 65-370 53-1310 53-1330 53-1350 53-1370
DN15
High 2.5 mm 100-575 53-1304 53-1324 53-1344 53-1364
High 5.0 mm 220-1330 53-1305 53-1325 53-1345 53-1365
High 2.5 mm 100-575 53-1312 53-1332 53-1352 53-1372
DN20 High 5.0 mm 220-1330 53-1308 53-1328 53-1348 53-1368
High 5.5 mm 300-1800 53-1311 53-1331 53-1318 53-1338
DN25 Low 5.5 mm 280-1800 53-1317 53-1337 53-1319 53-1339
DN25L High 5.5 mm 600-3609 53-1313 53-1333 53-1353 53-1373
DN32 5.5 mm 550-4001 53-1314 53-1334 53-1354 53-1374
DN40 15 mm 1370-9500 - - - 53-1375-01
DN50 15 mm 1400-11500 - - - 53-1376-01
Accessories
Frese no. Product Dimension Thread Material
43-1330 DN10 G 1/2 - R3/8
Couplings 2 pcs,
43-2330 DN15 G 3/4 - R1/2 DZR Brass, CW602N
incl gasket
43-3330 DN20 G 1 - R3/4
38-0857 DN10-15-20
For heating EPP, Max temperature
38-0858 Insulation DN25
applications only 1200C
38-0859 DN25L-32
Frese no. Product Type Suitable for valves Suitable for actuators
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Technote Page 8 of 15
0.050 180
0.044 160
15.4
0.039 140
0.033 120
0.022 80
0.017 60
14.5
0.011 40
14.3
0.006 20
0 0
0 1 2 3 4
Pre-set
17.2
0.083 300
16.5
0.056 200
15.7
EN Frese OPTIMA Compact DN10-DN50 NOV 18
14.6
0 0
0 1 2 3 4
Pre-set
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Technote Page 9 of 15
0.139 500
17.6
0.111 400
0.056 200
15.5
0 0
0 1 2 3 4
Pre-set
0.333 1200
0.306 1100
0.250 900
0.222 800
0.194 700
19.2
0.167 600
0.139 500
EN Frese OPTIMA Compact DN10-DN50 NOV 18
0.111 400
17.0
0.083 300
16.0
0.056 200
0.028 100
0 0
0 1 2 3 4
Pre-set
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Technote Page 10 of 15
0.444 1600
0.389 1400
29.5
0.333 1200
0.278 1000
22.9
0.222 800
0.167 600
22.1
0.111 400
17.8
0.056 200
0 0
0 1 2 3 4
Pre-set
0.444 1600
0.389 1400
24.2
0.333 1200
0.278 1000
0.167 600
EN Frese OPTIMA Compact DN10-DN50 NOV 18
16.1
0.111 400
15.3
0.056 200
0 0
0 1 2 3 4
Pre-set
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Technote Page 11 of 15
23.0
0.972 3500
0.833 3000
19.5
0.694 2500
0.556 2000
18.0
0.417 1500
17.3
0.139 500
0 0
0 1 2 3 4
Pre-set
0.972 3500
0.694 2500
0.417 1500
EN Frese OPTIMA Compact DN10-DN50 NOV 18
0 0
0 1 2 3 4
Pre-set
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Technote Page 12 of 15
2.222 8000
1.944 7000
17
1.667 6000
1.389 5000
1.111 4000 11
0.833 3000
0.556 2000 10
10
0.278 1000
0 0
0 1 2 3 4
Pre-set
2.778 10000
2.222 8000
22
1.667 6000
1.111 4000 13
EN Frese OPTIMA Compact DN10-DN50 NOV 18
0.556 2000 11
10
0 0
0 1 2 3 4
Pre-set
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Technote Page 13 of 15
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Technote Page 15 of 15
Documentation formula
Valve ID Valve type Dimension Pre-setting Verified Δp Min. Δp Flow
(own choice) [kPa] (see flow rate graph)
[kPa]
The valve shall have an external adjustable analogue step less presetting scale from minimum to maximum flow.
P/T plugs shall be available as an option.
The valve shall be capable of closing against a maximum differential pressure of 600 kPa (6 bar) DN10 - DN25 and 800 kPa (8 bar)
DN25L - DN50 with a leakage rate at maximum 0,01% of max rated volumetric flow and comply to EN1349 Class IV.
Pressure independent control valves must be tested in accordance with the BSRIA document BTS.1 ‘Test Method for Pressure
Independent Control Valves’ and manufacturers must be able to provide the test results upon request.
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