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24-30 DC Generation
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Loss of the Transformer Rectifier 1, 2, or Essential . . . . . . . . . . . . . . . . . . . 4
Transformer Rectifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
DC Essential & Normal Generation Switching - D/O . . . . . . . . . . . . . . . . . . 7
DC Generation Monitoring and Indicating - D/O . . . . . . . . . . . . . . . . . . . . . . 8
DC GENERATION - BATTERIES - D/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
24 Electrical Power
24-00 General A Generator Control Unit (GCU) is associated with the emergency generator.
Its functions are:
• To regulate the emergency generator constant speed.
The electrical power system consists of a 3 phase 115/200 V 400 Hz constant fre- • To control the generator voltage.
quency AC system and a 28 V DC system.
• To protect the network by controlling the emergency generator line contactor.
Normally, the system produces AC current which is then transformed into DC cur-
• To control the emergency generator start-up.
rent. Each generator, engine or APU can supply the complete AC and DC system.
Galley supply has secondary priority. In case of loss of normal AC generation the Static lnverter
aircraft can be supplied by an emergency generator (Ram Air Turbine, RAT). In
case of total loss of AC generation, the aircraft can be supplied from the batteries. A static Inverter transforms the DC voltage from battery 1 into single phase 115 V
In this case, DC current can be transformed into AC current. - 400 Hz AC supplied to part of the AC ESS Bus. When the aircraft speed is more
than 50 kts, the static inverter is automatically activated if only batteries are sup-
plying the aircraft, regardless of BAT1 and BAT2 P/B position.
Main Components and Subsystems With aircraft speed below 50 kts, the static inverter is activated
AC Generation when batteries only are supplying the electrical system provided both BAT 1 and
BAT 2 P/B are switched on.
Main Generators
Aircraft electrical power is provided by two three phase DC Generation
AC engine generators driven by an integrated drive (GEN 1, -GEN 2) with an out- Transformer Rectifiers (TR)
put rated at 90 KVA - 115/200 V - 400 Hz. A third equal generator (APU GEN) driv-
Two main Transformer Rectifiers TR1 and TR2 permanently provide the DC pow-
en directly by the APU can replace either or both engine generators at any time.
er.
Power supply control of each generator is performed by a Generator Control Unit
(GCU). A third identical transformer rectifier, the ESS TR is used to supply the DC ESS
BUS from the emergency generator in case of total loss of ENG and APU gener-
The main functions of each GCU are:
ators or if TR1 orTR2 fails.
• To control the generator frequency and the voltage.
Each TR controls its contactor by internal logic.
• To protect the electrical system by controlling the associated Generator Line
Contactor (GLC). Batteries
External Power Two main batteries of normal capacity of 23 Ah each are permanently connected
to the two hot busses.
A ground power connector is installed near the nose wheel to supply the complete
AC and DC system. A Ground Power Control Unit (GPCU) ensures the system Each battery has an associated Battery Charge Limiter (BCL).
protection by controlling the external power contactor. The BCL monitors battery charging and controls its battery contactor.
Emergency Generator (RAT) Note:
• In normal configuration the batteries are disconnected most of the time.
An emergency generator, AC three phase, 5 KVA - 115/200 V - 400 Hz driven by
the blue hydraulic system, automatically provides emergency power in case of fail- • A battery automatic cut off logic prevent batteries from complete discharge
ure of all generators. when on ground (parking).
DC ESS SHED
STAT
INV
DC GND / FLT
AC STAT INV
EMER
TR ESS GEN TR
1 TR 2
AC ESS BUS
AC ESS FEED
AC BUS 1 AC BUS 2
CONT CONT
FUEL
GEN
LINE APU EXT
CONT LINE PWR
CONT CONT
Circuit Brakers
Two types of C/Bs are installed:
• Monitored C / Bs, (green). When pulled more than 1 mm., the “C / B TRIPPED’
ECAM warning is triggered.
• Non monitored C/Bs (black).
Red C/B caps are installed on Wing Tip Brakes C/Bs to prevent any WTB reset.
A320 only:
Moreover, yellow rings are installed on C/Bs which must be pulled when flying on
batteries only (Refer to Emergency/Abnormal checklist).
Operations
GEN 1 and 2, when operating, have priority over the APU generator and over the
external power.
The generators cannot be connected in parallel.
The external power has priority over the APU generator when the EXT PWR P/B
is ON.
One engine generator, the APU generator or the external power may supply the
complete AC and DC system.
On ground, when only ground services are required, AC and DC GND / FLT BUS-
ES can be supplied directly from the external power without supplying the entire
aircraft system.
This configuration is selected through the MAINT BUS switch located in the for-
ward entrance area.
EMER CONF ST ST
INV INV
BEFORE EMER / / / / / / / / / BAT2 / BAT1 BAT2
GEN RUNNING
(about 5 sec) BAT1 BAT1
ESS ESS
EMER GEN TR TR
RUNNING / / EMER EMER / / / EMER / / / BAT1 BAT2
GEN GEN GEN
EMER EMER
GEN GEN
(A320 only) ST ST
AFTER L/G INV INV
EXTENSION / / / / / / / / / BAT2 / BAT1 BAT2
BAT1 BAT1
(A319/321 only) ST ST
AFTER INV INV
TOUCH / / / / / / / / BAT BAT2 / BAT1 BAT2
DOWN (RAT 1-2
stall or speed BAT1 BAT1
<100kt )
AFTER TOUCH ST
DOWN INV
(Speed < 50 kt) / / / / / / / / / BAT BAT2 / BAT1 BAT2
1-2
BAT1
ON GROUND
BATTERIES / / / / ST / / / / / BAT BAT2 / BAT1 BAT2
ONLY INV 1-2
BAT1
ESS ESS
TR2 TR2 TR2 TR TR
TR1 FAULT GEN1 GEN2 GEN1 GEN1 / / GEN2 GEN1 BAT1 BAT2
GEN2 GEN2 GEN2 GEN1 GEN1
ESS ESS
TR1 TR1 TR1 TR TR
TR2 FAULT GEN1 GEN2 GEN1 GEN1 / GEN1 / GEN1 BAT1 BAT2
GEN1 GEN1 GEN1 GEN1 GEN1
ESS ESS
TR1 + 2 TR TR
FAULT GEN1 GEN2 GEN1 GEN1 / / GEN1 / / / BAT1 BAT2
GEN1 GEN1
Figure 6: APU Generator and Engine Generator 2 Figure 7: APU Generator only
12H24 12H24
12H24
12H24
12H24
12H24
ALTN - The AC ESS BUS is supplied from AC When pressed the IDG is disconnected from its drive shaft
BUS 2. and can only be reconnected by maintenance personnel.
FAULT - Illuminates amber accompanied by CAUTION: If the P/B is pressed for longer than about 3 sec.
ECAM activation when the AC ESS BUS damage may occur to the disconnection mecha
is not electrically supplied. nism.
NOTE: In case of total loss of main generators the AC ESS Do not disconnect the IDG when the engine is not running (or
BUS is automatically supplied by the emergency in windmilling) since IDG damage would be incurred at
generator or by the static inverter if the emergency engine start.
generator is not available. FAULT - Illuminates amber accompanied by
ECAM activation in case of:
GALLEY P/B A IDG oil outlet overheat (above 185˚C),
or
AUTO - Main galley and secondary galley are IDG oil pressure low. Inhibited at low
supplied under normal condition. engine speed (N2 below 14 % ).
The main galley is automatically shed Light extinguishes when the IDG is
if only one engine generator is disconnected.
operating.
All galleys are powered when APU
GEN or EXT PWR is supplying.
OFF - The main galley and secondary galley are
not supplied.
FAULT - Comes on amber accompanied by
ECAM activation when the load of any
generator is above 100 % of rated output.
RAT & EMER GEN FAULT Light FAULT - Illuminates amber accompanied by
ECAM caution activation when the
Illuminates red if the emergency generator is not supplying charging current for corresponding
the AC and DC ESS BUS when AC BUS 1 and AC BUS 2 are battery increases at an abnormal rate. In
lost (A320 only: Inhibited if L/G is down). this case the battery contactor opens.
SYSTEM DISPLAY
DISC Indication
DISC - Appears amber when IDG is
disconnected.
14H27
LO PR Indication
LO PR - Appears amber when IDG oil low
pressure is detected and associated
engine is running
RAT AND
EMER CONFIG CRC MASTER NIL* EMER GEN
Loss of main generators. WARNING FAULT
AC BUS 1 FAULT
AC BUS 2 FAULT
AC ESS BUS SHED
DC BUS 1 FAULT
DC BUS 2 FAULT NIL 4, 8
DC BUS 1 + 2 F AULT
DC ESS BUS FAULT
DC ESS BUS SHED
Busbar(s) is (are) no longer supplied.
AC ESS
AC ESS BUS FAULT FEED
Busbar is no longer supplied. FAULT
5MIN AFTER
1500 ft
ELEC PWR
800 ft
STARTED
2ND ENG
SHUT DN
LIFT OFF
1ST ENG
1ST ENG
TO PWR
TOUCH
DOWN
80 kt
80 kt
1 2 3 4 5 6 7 8 9 10
121AL
108VU
121AL
6PP
DG GND/FLT
TR2
AC GND/FLT
MAINT BUS ON 212XP,214XP,216XP
MAINT BUS SW NO TR2 OVHT AND
A/C NETWORK NOT
SUPPLIED
Allows electrical loads for ground servicing to be energized
without supplying entire aircraft electrical system. 1XP 2XP
AC BUS 1 AC BUS 2
2000VU ON The switch is magnetically latched provided the
external power parameters are normal (AVAIL Iight BUS TIE BUS TIE
CONT CONT
on).
MAINT BUS The AC and DC GRND / FLT buses are supplied GEN APU EXT
ON and the following systems can be energized: LINIE GEN PWR
CONT CONT CONT
- Passenger compartment lighting
- Galley lighting GEN APU GEN
- Entrance area lights 1 GEN 2
- Lavatory lighting and service
- Vacuum cleaner sockets
OFF - Flight compartment service outlets
EXT
- Hydraulic pump (yellow system) PWR
- Flight compartment flood lighting
- Fuel quantity indications
- Refueling
- Cargo compartment lighting, cargo loading system
- Main and nose L/ G compartment lighting
- Belly fairing panel service outlets
- Ground call
- Eqpt. compartment lights and service outlets
- Navigation lights.
The switch trips when the external source is
removed.
OFF The AC and DC GROUND/FLIGHT buses are
connected to AC BUS 2 and DC BUS 2.
120VU 49VU
122VU 35VU
21VU
25VU
121VU
124VU 125VU
123VU
Spare Fuse
APU
AC2 EXT AC1 DC
PWR
S Radar Navigation
T Special Electronics
Table 3: P - DC Power Supply Distribution
V Fictitious Circuits
PB DC Generation - Batteries
W Fire Protection and Warning System
PC DC Essential and Normal Generation Switching
X AC Generation and Distribution
PE DC Emergency Generation (IR)
PH DC Essential Distribution
PN DC Main Distribution
PP DC Ancillary Equipment
PN Refuelling on Battery
VB Wire Bundles
VC Electrical Connectors
VD Diode Module
VN Ground Points
VS Splices
VT Terminal Block
VZ Spare Wires
GCU
The 2 identical GCUs fulfill several functions for the 2 IDGs. The main functions of
the GCU are:
• Voltage and frequency regulation,
• Generator Line Contactor (GLC) control,
• Generator control and protection,
• IDG speed regulation (servo valve controlled),
• Built-in Test Equipment (BITE) function,
Interface with the SDACs
The BITE signals are sent by the GAPCU to the Centralized Fault Display Inter-
face Unit (CFDIU).
EEPGS Main Control Panel Presentation damage. Open the safety guard and push the momentary action IDG P/BSW ( not
longer than 3 seconds). This action disconnects the IDG clutch and the white OFF
BAT 1(2) P/BSW light comes on when the disconnection is completed.
The BATtery 1 and 2 P/BSW control the battery contactors. In normal opera-
tion,the BAT P/BSWs are pushed in AUTO position. The batteries are automati-
GEN 1(2) P/BSW
cally connected to, or disconnect from the DC electrical network, according to the The GENerator (GEN) P/BSW allows the associated generator to be connected
DC electrical configuration and the battery charge condition. The FAULT light leg- or disconnected from the electrical network and to reset the related GCU. The
end on the P/BSW comes on amber in case of thermal runaway or short circuit. FAULT light comes on amber in case of generator failure, Generator Line Contac-
When the BAT P/BSW is released out, the selected battery is disconnected and tor (GLC) failure or engine not running. When the GEN P/BSW is released out, the
the OFF light comes on white. OFF light comes on white, the generator is diconnected and the GCU is reset.
RETURN
AC GEN
TEST
Displayed if system TEST WAIT
needs more than 3 sec.
to send the result
AC GEN AC GEN
TEST TEST
24-41-34 TEST OK
GPCU
RESET GEN1
RESET GEN2
5MIN AFTER
1500 ft
ELEC PWR
800 ft
STARTED
2ND ENG
SHUT DN
LIFT OFF
1ST ENG
1ST ENG
TO PWR
TOUCH
DOWN
80 kt
80 kt
1 2 3 4 5 6 7 8 9 10
GPCU
TEST MODE
GPCU
TEST MODE
GCU EMER
TEST
RETURN
24-22-34 TEST OK
GCU X
SELECT SYSTEM
REPORT/TEST
CFDS MENU SELECT TR1
AVIONICS STATUS
RESET
SYSTEM REPORT/TEST
* POST FLIGHT REPORT
SELECT CFDS
FMS
SELECT RESET
DATA LINK
CFDS RESET RESET
AIDS IMPOSSIBLE EFFECTIVE
PRESS KEY TR 1 TR 1
MCDU TR 1 NO FAULT
MENU
SELECT
SYSTEM
REPORT/TEST
SELECT BCL 1
CFDS MENU
BCL BCL
MCDU MENU TEST LAST LEG REPORT
245100 243800
FMS
RELAY 19XN1.BCL1 CIRCUIT CHECK DC BUS 3PP......BCL1
DATA LINK
CFDS
AIDS
BCL
TEST MODE
TO EGIU1
GEN 1 GCU1
PARAMETERS
TO EGIU2
GCU3
APU GEN
PARAMETERS MCDU
EXT PWR
PARAMETERS
RS 422
SDAC 2
(SYSTEM
ECAM)
TYPE 2 SYS
STAT BCL
INV 1&2
FAULT
BITE
CFDIU
TYPE 3 SYS NOTE:
TR RS 422
1, 2 & 3;
EMER GCU
ARINC 429
ANALOG AND
DC SYTEM DISCRETE SIGNALS
DATA
AC Generation Interfaces (Enhanced Electrical Power information through MIL-STD 1553 data links from the GCUs and transmits a fail-
ure list to the CFDIU (ARINC 429).
Generating System)
GAPCU/CFDIU
Communication The GAPCU transmits the fault message in clear english language to the CFDIU
The Ground and Auxiliary Power Control Unit (GAPCU) is the interface between by ARINC 429 input/output busses. (Type 1). The maintenance test can be per-
the Generator Control Unit (GCU) 1 and 2 and the Centralized Fault Display Inter- formed only on ground with engine shut down. It is initiated either:
face Unit (CFDIU). • Automatically at each GAPCU power-up.
• Or manually from the MCDU.
GCU/GAPCU
The GAPCU receives the fault information from GCU 1 and 2, and compiles them
with its own failures and transmits them to the CFDIU. The GAPCU receives fault
Figure 12: GAPCU - CFDIU Interface
MIL-STD 1553
GEN 1
GCU 1 GAPCU ARINC 429 CFDIU
Parameters
ARINC 429
EXT PWR + APU GEN
Parameters
GEN 2
GCU 2
Parameters
<AFS FUEL>
SYSTEM REPORT/TEST SYSTEM REPORT/TEST
ELEC <COM ICE&RAIN> ELEC
<AC GEN TR 1> <AC GEN TR 1>
<ELEC INST>
<GCU EMER TR 2> <GCU EMER TR 2>
<FIRE PROT L/G>
<BCL 1 TR 3> <BCL 1 TR 3>
<RETURN NAV>
<BCL 2 <BCL 2
<RETURN <RETURN
System Test the example the GAPCU has passed, GCU 1 test did not run and GCU 2 has
failed. A test will not run is the related engine or APU is running. More information
The SYSTEM TEST pages show the result of EPGS tests. The system test is done
about the failed test (GCU 2) is available by selecting the line keys. Slecting the
on the ground, with the GAPCU in the interactive mode. Only internal GAPCU and CLASS 1 line key gives snapshot troubleshooting data.
GCU tests are done. The first test page asks for confirmation that engines and
APU are not running. The test displays the GAPCU and each GCU test results. In
Figure 14: System Test
EPGS
LAST LEG CLASS 3
<REPORT FAULTS>
PREVIOUS LEGS SYSTEM
<REPORT TESTS>
<LRU IDENT
<START TEST
<RETURN PRINT*
EPGS GCU 2
SYSTEM TEST SYSTEM TEST
GAPCU TEST PASSED ATA CLASS
<START TEST
Specific Data computer and the display shows the Last Flight Leg Data in hexadecimal code.
There is one report per page and each NEXT PAGE selection goes to a PREVI-
The SPECIFIC DATA REPORT presents encoded data, recorded by each EPGS
OUS LEG REPORT. The encoded data includes IDG oil temperature, AC load,
computer channel, every flight leg. The data relates to system performance and is engine speed and IDG ''staight through'' operating time.
not directly related to faults. It is for use at engineering level. Select the required
Figure 15: Specific Data
EPGS
LAST LEG CLASS 3
<REPORT FAULTS>
PREVIOUS LEGS SYSTEM
<REPORT TESTS>
<LRU IDENT
<RETURN PRINT*
F0F0 A5A5 0F0F 5A5A FFFF F0F0 A5A5 0F0F 5A5A FFFF
F0F0 A5A5 0F0F 5A5A FFFF F0F0 A5A5 0F0F 5A5A FFFF
F0F0 A5A5 0F0F 5A5A FFFF F0F0 A5A5 0F0F 5A5A FFFF
F0F0 A5A5 0F0F 5A5A FFFF F0F0 A5A5 0F0F 5A5A FFFF
F0F0 A5A5 F0F0 A5A5
<RETURN PRINT* <RETURN PRINT*
Integrated Drive Generator DO NOT PUSH THE IDG DISCONNECT PUSHBUTTON SWITCH FOR MORE
THAN 3 SECONDS.
The IDG disconnection signal is inhibited when the corresponding engine is not
running. THERE MUST BE AT LEAST 60 SECONDS BETWEEN TWO OPERATIONS OF
THE SWITCH.
Figure 2: IDG Description
115V
400Hz
Variable IDG
Input Disconnect Generator
Speed Mechanism Constant
Input Output Speed
Stepup Differential Permanent 3 Phase
Gear Gear 12000 RPM Magnet 400 Hz
4500-
9120 RPM Generator Generator
Engine
Accessory
Variable Fixed P
Gear Box F
Unit Unit M
G I
Reset E
Handle Hydraulic Trim Unit L
S
U D
P
Mechanical P E
Governor L X
Y C
I
T T
O A
Oil System T
Charge Pump I
Drive Deaerator G
C O
Scavenge N
U
Pumps
IDG 1 Oil
GEN 1 Generator
ELEC Panel Control
FAULT FAULT
Unit
OFF
Relief Valve
Oil out
Scavenge Pump Temp
Sensor Fuel/Oil
Oil Filter Heat Exchanger
Oil Sump
Pressure
Fill Port Clogging
Indicator
Fuel System
Figure 5: IDG Oil Level and Differential Pressure Indication DO NOT OPERATE THE IDG:
IF IT CONTAINS TOO MUCH OIL
IF IT DOES NOT CONTAIN ENOUGH OIL
IF YOU DO, YOU CAN CAUSE DAMAGE TO THE IDG.
THE OIL OVERFLOW DRAINAGE PROCEDURE CAN TAKE UP TO 20 MIN-
UTES TO COMPLETE. FAILURE TO OBSERVE THE OVERFLOW TIME RE-
QUIREMENTS CAN CAUSE HIGH IDG OIL LEVEL CONDITION RESULTING IN
ELEVATED OPERATING TEMPERATURES AND DAMAGE TO THE IDG.
Figure 6: IDG Front View
A
A
Normal
(Reset)
B
A320 ΔP Indicator Button
Red OVER 1 (Silver End, Red
FULL
Cylindrical Side)
Yellow
2
Green
ADD ADD 3
Red OIL OIL
CFM-66 Extended
Servicing of IDG 2. If the oil level is within the green band (IDG cold) or within green or yellow
bands (IDG hot), oil servicing is not required.
1. If the oil level is above the line between the green and the yellow band (IDG
cold) or above the yellow band (IDG hot), oil servicing is required. 3. If the oil level is below the green band, oil servicing is required.
The yellow band corresponds to the oil thermal expansion margin.
Figure 7: Servicing of IDG
Yellow Band 2
Filter Clogging
ADD 3
Vent Valve Indicator Green Band
ADD
ΔP INDICATOR
Disconnect BUTTON
Reset Handle
Oil Level
Indicator
NORMAL
EXTENDED
(RESET)
DPI RESETS
REFER TO APPROPRIATE
Oil Out DOCUMENTATION FOR DETAILS OF
Port Oil IN THE ALTERNATE DPI PROCEDURE
Port REMOVE
1 2 3 4 IDG
Overflow Pressure Case Drain
Drain Port Fill Port Plug DPI RESET LABEL
Step One
Attach overflow drain and pressure
fill hoses.
Step Two
Remove pressure fill hose only.
Install dust cap.
Dust
Overflow CAP
Allow to drain the overflow- Drain Hose
drain about 20 minutes!
Step Three
Dust
Overflow CAP
Drain Hose
Alternate
Configuration
Terminal
Square Block Stud
Washer
Terminal Generator
Block Terminal Lead
Assembly
QAD
Ring
Bracket
Lockwire
O-Rings Bracket
Tension
Bolt
Tension
Bolt
Generator Control Unit • the Servo Valve Relay (SRV) which controls the generator speed by means of
the servo valve.
The 3 GCUs are identical and interchangeable. The GCU functions (GCU1, GCU
2 and GCU3) are selected by Pin Programming. The GCU has four different func- GCU Control of the various indications (warnings and annunciators)
tions:
The GCU controls the warnings and annunciators related to the IDG channel.
• voltage regulation,
• Generator FAULT comes on when the protections come into operation (PR
• frequency regulation,
opening)
• control and protection of the network and the generator,
• Generator FAULT also comes on when the GLC is open
• control of the various indications,
• Galley FAULT when an overload is detected
• system test and self-monitoring.
• IDG FAULT for a low pressure or high temperature of the cooling and lubrica-
All these functions are performed in the digital form. tion oil system.
The GCUs are supplied:
Communication between the GCU and the SDAC
• directly from the PMG, for generator excitation and 28VDC internal and exter-
nal supply, The other functions on the GCU is to provide main electrical parameters to the
• from the aircraft normal network (28 VDC) for the internal and external supply. SDACS via ARINC 429 data links. The information provided to the SDACs is as
follows:
This dual supply constitutes a back up supply. • POR voltage (phase A),
Voltage Regulation • Load (phase A),
• Line Frequency (phase A),
The voltage regulation is achieved by controlling the current through the exciter
field. The voltage is kept at nominal value (115 VAC) at the Point of Regulation • Oil Inlet/Outlet Temperature,
(POR). The POR is located in the electrical power centre (120VU) at the end of • Overload,
the generator feeder, upstream of the line contactor. The principle of operation of • Generator Fault,
the voltage regulator is by constant frequency variable pulse width modulation of • IDG Disconnect Status,
the voltage through the exciter field. • IDG Low Oil Pressure
Regulation of the Generator Speed
The regulation of the generator speed is accomplished by means of a servo valve
located in the IDG. The GCU controls the servo valve position.
Generator Control and Protection Functions "absent" - Pin Programming Error detected on GCU power-up. The generator
shall be "reset" when the protective faults (identified above) are still not present
The following control or fault signals cause generator shutdown or de-energiza-
and one of the following occurs: - Cold Start (which is defined as POWER-UP RE-
tion: - No controlled Shutdown recognized upon power-up of the control unit - Ov- SET or the application of 28 volts to the control unit) occurs, - Generator Control
ervoltage Fault - Undervoltage Fault - Overfrequency Fault - Underfrequency Switch (GCS) is toggled (OFF to ON). The following functions shall be limited to a
Fault - - Underspeed - Shorted Rotating Diode (PMG to chassis short) Fault -
total of 2 resets after which a cold start will be required for reset: - Overvoltage
Open Cable Fault - Differential Protection Fault - Overcurrent Fault - Delta Over- Fault - Overfrequency 2 Fault - Differential Protection Fault - Overcurrent 2 Fault
current Fault - Phase Sequence Fault with the Power Ready Relay "absent" - - Servo Valve Deterioration Fault - Welded GLC Fault - GLC Control Circuit Fault
Servo Valve Deterioration Fault - Disconnect Trip Fault - Welded GLC Fault -
GLC Control Circuit Fault - Shorted/Open PMG Fault with the Power Ready Relay
Figure 12: Location of Current Transformer (CT)
GALLEY GALLEY
AC BUS 1 MAIN SEC ASS BUS GND/FLT BUS MAIN SEC AC BUS 2
A B B A
CFDS
DPCT DPCT
GLC
GLC1 EPC GLC2
APU
DPCT
EGIU EGIU
Zone 1
The zone 1 protected area comprises the generator coils and feeders between the
IDG Current Transformer (CT) and the GLC. ZONE 1 ZONE 2
The zone 2 protected area comprises the wiring between the GLC and the Current GEN.
Transformer (CT). GLC BTC
FEEDERS FROM
In the event of a short circuit between phases or to the ground, a noticeable differ- CT GEN CT AC BUS
ence between transformer currents activates the protection system. When activat- NO 2
TDG
ed the protection system opens GLC and BTC (GEN FAULT light comes on) and CT TO SUB-BUS
the generator is still excited. If the fault persists, the Generator Control Relay is BARS
tripped thus the generator is de-excited. The Bus Tie Contactor closes automati- AC BUS
cally, therefore allowing the network to be supplied by another generation source. NO 1
GCU
GEN 1
FAULT
OFF
FAULT
OFF
Engine Fire and Open Feeder Cable Protection released out, the GCU trips the GCR and the GLC and turns off the voltage regu-
lator. The Ground Power Control Unit (GPCU) determines whether a fire trip or an
The feeder cable is duplicated from the engine pylon to the forward cargo com-
open cable trip has occurred.
partment. Each cable is monitored by a Current Transformer and a sensor. If an
open parallel condition exits (Delta I > 80A), or if the Engine Fire push button is
Figure 15: Open Cable / Feeder Protection
Generator ENGINE
Side PYLON
ENGINE FWD CARGO
WING GLC BTC
FROM
CT GEN CT CT AC BUS
NO 2
IDG
CT TO SUB-BUS
GPCU BARS
Load 6-Hole AC BUS
Side Current NO 1
Transformer Assembly
LEVEL
DETECT
TIMER
301PP
GEN1
FAULT GCR
TRIPPED
OFF ENG FIRE
PUSH
GCU1
Other Protections Note that the overload protection is only processed to give warning on the ECAM.
In underspeed conditions the Under-Frequency and the Under-Voltage protec-
The GCR and PR relays are deenergized by the Protection module which proc-
tions are inhibited. If the GLC remains closed (welded contact) after tripping of the
esses various electrical parameters necessary for the protection functions. PR relay, the BTC lock-out function is activated.
Figure 16: Generator Protections
Generator P/BSW
The Generator P/BSW is used to connect or disconnect the generator and to reset
the GCU. The FAULT legend comes on when the P/BSW is pressed in and the
related engine is shutdown or during operation if any parameter is not correct. The
fault information is sent via the SDACs to the ECAM. The OFF legend comes on
when the P/BSW is released out. After a fault detection (tripping of the generator)
the GCU must be reset by cycling the GEN 1 (2) switch OFF/ON.
EEPGS IDG Drive Part D/O The servovalve works by porting oil to an hydraulic control cylinder which deter-
mines the position of a variable displacement hydraulic unit. Depending on the er-
General ror signal, the servovalve ports more or less oil to the cylinder to maintain the
The Integrated Drive Generator (IDG) consists of a Constant Speed Drive (CSD) desired generator frequency (IDG output speed). As IDGs speed (thus PMG fre-
and an AC generator mounted side by side in a single housing. The CSD compo- quency) decreases below the reference frequency setpoint, the servovalve supply
nent converts a variable input speed to a constant output speed. The CSD portion current increases, resulting in an IDG output speed increase.
of the IDG is a hydromechanical device that adds to or subtracts from the variable During normal operation, the SVR is closed to allow current flow in the servovalve
input speed of the engine gearbox. The CSD performs this operation by controlled control loop. Under certain channel failure conditions, the SVR is opened to make
differential action to maintain the constant output speed required to drive the AC sure that servovalve drive current from GCU is completely removed.
generator.
The IDG is cooled and lubricated by the oil circulation system. The oil is cooled by
Engine Speed Sensing
an external mounted IDG oil cooler. The FADEC provides the GCU with the corresponding engine speed information,
which is used for the underspeed protections.
IDG Drive Control
The Constant Speed Drive converts the variable input speed (4 900 to 9120 rpm)
Oil Temperature Sensing
provided by the engine gearbox to the constant output speed (24 000 rpm) through There are two oil temperature sensors in the IDG:
the CSD hydromechanical components. • One on the IDG oil inlet port,
• One on the IDG outlet port.
IDG Speed Control
Both sensors are thermistors.
The GCU performs the output speed control for the IDG via the servovalve control
loop whenever several conditions are met: The GCU uses the sensor signals to determine oil inlet, oil outlet and rise temper-
ature for IDG protection. The temperature information is also sent to the ECAM. If
The GCU is powered-up, oil outlet temperature is above 185°C, the FAULT legend comes on amber on the
Engine input speed to the IDG is sufficient for speed control to begin, IDG pushbutton.
No failure is present in the channel to trip the servovalve control circuit.
Delta Pressure Indicator (DPI)
Servovalve Control Loop The scavenge filter is fitted with an oil filter Differential Pressure Indication (DPI).
The servovalve control loop is composed of a hydraulic servovalve in the IDG and The indicator shows when the filter element requires replacement. If the delta
control circuitry in the GCU which includes the Servo Valve Relay (SVR). The out- pressure across the scavenge filter is 50+/-8 psi, the DPI (pop out) shows the
put speed control is performed as follows: clogged position. In that case, the IDG should be serviced.
the GCU control circuit monitors the Permanent Magnetic Generator (PMG) fre- Oil Pressure Switch
quency to determine the generator frequency.
A Low Oil Pressure (LOP) switch located in the IDG charge oil circuit provides a
Note that the PMG is mounted on the IDG differencial output gear. signals to the GCU when IDG charge oil pressure is less than 140 psi. In low oil
The PMG frequency signal is compared with a GCU internal frequency refer- pressure condition, not caused by underspeed, the IDG pushbutton FAULT leg-
ence.The difference, between the actual PMG frequency reference, create an er- end comes on amber and an ECAM warning is triggered.
ror signal in the servovalve loop circuity. The frequency error signal is then used
to control the servovalve current flow via the SVR.
Fire Switch
In case of engine fire, if the related fire switch is released out, a 28V DC signal is
sent to the corresponding GCU which shuts down its IDG. In such a case, the re-
set is not require.
EEPGS IDG Monitoring message ''THERMAL DISC. FAILED'' is sent to the CFDS and a warning message
is sent to the ECAM system.
Oil Temperature Monitoring Note: After a thermal disconnection, the IDG should be replaced.
Integrated Drive Generator (IDG) oil temperature sensors monitor the input and
the output oil temperature. If a high difference between the input and output tem-
perature is detected, a status message is sent to the ECAM. This difference is
called a temperature rise.
The normal IDG oil inlet temperature is between 40°C to 105°C. When the oil out-
let temperature reaches 142°C, an advisory mode is available on the lower ECAM.
If the oil outlet temperature exceeds 199°C the IDG is automatically disconnected.
Operation Principle
A scavenge pump in the IDG pumps the oil through the scavenge filter and the
IDG Oil Cooler.
The engine heat management system regulates the fuel flow through the IDG Oil
Cooler to cool the IDG oil.
A charge pump provides regulated cooled oil supply pressure to the generator and
others users.
The purpose of the IDG oil cooler bypass valve is to protect the IDG oil from over-
cooling. Note that the cooler bypass valve is not part of the engine fuel/oil heat
management system.
Cold Condition
In cold conditions (oil temp <40°C) the oil pressure increases due to high oil vis-
cosity, then the cooler bypas valve opens to bypass the IDG Oil Cooler.
When IDG oil temperature is between 40°C and 70°C, the valve is in regulating
position. This position mixes uncooled oil from the IDG and cooled oil from the IDG
Oil Cooler and returns it to the IDG.
Filter Clogged
A clogged filter indication is provided by a local visual Delta Pressure pop-out In-
dicator (DPI). In case of clogging filter condition, the visual indicator pops out. The
DPI reset can be done in some conditions and associated with maintenance pro-
cedures. When the filter is clogged, the relief valve opens.
Point of Regulation
The Point Of Regulation (POR) is located between the 3 hole CT and the GLC. It
takes in account the generator feeder impedance (voltage drop of 1 to 2V AC).
The GCU monitors the three generator phase voltages at the POR for:
• Voltage regulation control
• Over and undervoltage protection
• Incorrect Phase Sequence (IPS) protection.
Voltage Regulation
The GCU monitors the POR in order to keep the voltage at the nominal value
(115V AC) at this point. The principle of operation of the voltage regulator is by
modulation of the voltage through the exciter field. The output from the PMG is
connected via the GCR to the excitation and regulation control module, where it is
converted into DC voltage and applied to the exciter field. The voltage frequency
regulation module senses the average of the three phases at the POR and com-
pares it against a reference voltage. If a difference exists, the voltage regulator ad-
justs the exciter field current as needed to keep a constant voltage at the POR.
Underspeed
Each GCU receives engine speed data from the Full Authority Digital Engine Con-
trol (FADEC) via an ARINC 429 bus. These data are used for the underspeed set-
point, various other controls and protections and BITE functions. In case of these
data are not available, the GCU uses the PMG frequency to determine the input
speed of the generator. With the engine speed below the underspeed setpoint, the
relay 7XT is energized and inhibits an IDG disconnection.
EEPGS GCU D/O • The Power Ready Relay (PRR) controls the GLC
The Generator Control Unit (GCU) 1 and 2 are identical and interchangeable. Pin • The SVR controls the IDG speed.
programming provide the GCU with the following information: If a protection function is triggered, the GCR, the PRR and, in some case the SVR,
• The aircraft type are deenergized.
• The GCU position
Underspeed
• The current limit for voltage regulation
Engine speed information provided by FADEC is used to sense the IDG input
• The load limit.
speed. When engine speed falls below the underspeed threshold the PRR trips
The main functions of the GCU are: and the excitation is biased off due to underfrequency.
• Regulation of the generator voltage Note: in case of detected underspeed (e.g. engine shut down) no reset action via
• Regulation of the generator frequency the GEN P/BSW is required.
• Regulation of the generator speed (servovalve control)
• Control and protection of the network and the generator Overvoltage
• Interface with System Data Acquisition Concentrator(SDAC) for the ECAM The GCU performs an overvoltage protection function. If the highest individual
• Interface with Full Authority Digital Engine Control (FADEC) for engine speed phase at POR reaches 130 +/- 1.5 volts, the PRR and the GCR are tripped. Higher
is the voltage, faster the relay will be tripped.
• Interface with Centralized Fault Display System (CFDS) via the Ground and
Auxiliary Power Control Unit (GAPCU). Overfrequency
Voltage Regulation The GCU performs an overfrequency protection function. If the PMG frequency is
above 435 +/- 1 Hz, for at least 4 seconds, the GCU trips the PRR and the GCR.
The voltage regulation is achieved by regulating the current through the exciter If the PMG frequency is above 452 Hz, for at least 160 miliseconds, the GCU trips
field. The voltage is kept at a nominal value (115V AC) at the Point Of Regulation the PRR, the GCR and also the SVR.
(POR). The POR is located at the end of the generator feeder upstream of the
Generator Line Contactor (GLC). The output from the Permanent Magnetic Gen- Overload/Overcurrent
erator (PMG) is connected via Generator Control Relay (GCR) to the excitation
and regulation control module, where it is converted to DC voltage. The IDG Current Transformers (CTs) provide current sensing information to the
GCU. This information is used to determine generator load for overload, overcur-
Frequency Regulation rent, phase imbalance (delta) and also Differential Current Protection (DCP). In
case of overload, the GCU sends signals to the SDAC for an ECAM message and
The Integrated Drive Generator (IDG) frequency is regulated by a servovalve in to the FAULT light on the GALY & CAB P/BSW. If an IDG fails, the Bus Tie Con-
the IDG and the servovalve control circuit in the GCU (via the ServoValve Relay tactors (BTCs) close and some galleys load are automatically shed. GCUs monitor
(SVR). The PMG frequency is compared with a GCU internal reference frequency. BTC status and determine if overcurrent protection (BTC lockout) should be inhib-
The difference generates a control current to drive the servovalve to produce the ited. If the galleys are not automatically shed, to allow the GALY & CAB P/BSW to
right output frequency. be selected OFF.
Control and Protection Protection Function Summary
The GCU control and protection functions are mainly performed by 3 internal re- The Generator Control P/BSW has ON and OFF/RESET functions. Switch all
lays: power off and then on again to reset the fault logic; this is called a cold reset. Most
• The GCR controls the generator excitation fault protections allow two reset attempts and then the reset function is inhibited.
BITE
The GCU is a type 1 computer. Its BITE detects and isolates active and passive
failures. The BITE consist of two sections:
• Operarional BITE
• Maintenance BITE
After generator tripping, the operational BITE identifies the protection, analyses
the conditions and determines the fault origin.
The maintenance BITE completes the operational BITE and performs a self-test
of the GCU to provide an indication of system integrity. Fault are kept in the Non
Volatile Mempry (NVM). The GCU BITE communicates with the CFDS via the
GAPCU (type 1 system).
Interface
Each GCU is interfaced to both SDACs to transmit system failure or caution data
to the ECAM. The Landing Gear Control and Interface Unir (LGCIU) 1 provides
GROUND/FLIGHT information to the GCU (BITE).
EEPGS APU Generation D/O The APU Generator Line Contactor (AGLC) is under control of the GAPCU and
the Bus Tie Logic (BTL). If all generator parameters are correct, the GLC connects
The APU generator can supply all or parts of the normal network, depending on the generator to the transfer line. The connection to the busbars (BTCs and GLCs)
the priority logic provided by the Bus Tie Logic (BTL). The APU generator is a two depends on the priority logic and the network supply status.
pole high speed (24 000 rpm) brushless spray oil cooled generator. Speed regu-
lation is made by the APU engine without a Constant Speed Drive; therefore, it op- Transfer Circuit
erates in the same way but it is not interchangeable with the Integrated Drive The transfer circuit consists of the tranfer line and the two BTCs. This circuit ena-
Generators (IDGs). The APU generator is cooled and lubricated by the APU oil. bles the power sources (GEN 1,2 APU, External Power) to supply all or half of the
An oil temperature bulb is installed on the APU generator oil outlet part. The bulb network according to the priority and BTL.The BTL provides information about the
is directly connected to the APU Electronic Control Box (ECB). In case of oil tem- network supply status. This information is used for:
perature above 185°C, the ECB command an immediate shutdown of the APU. • Non parallel operation,
APU GEN Control Module (GAPCU) • Supply priority,
• Transfer circuit control.
The APU Generator Control Module is part of the Ground and Auxiliary Power
Control Unit (GAPCU). The GAPCU controls both the APU generator and the EXT APU GEN Feeder Cables
PWR. The power supply for the GAPCU is provides by:
• the APU Permanent Magnet Generator (PMG) The feeder cables are routed through the cabin ceiling to the rear c/b panel in the
cockpit where they are sent through a 3 hole current transformer before connec-
• the EXT PWR tion to the AGLC. The Current Transformer (CT) provides differential current pro-
• the BATtery BUS supply as a back-up supply. tection.
The control module main functions are:
• control of the field excitation through the Generator Control Relay (GCR)
Operation with APU Running only
• voltage regulation With the APU MASTER and APU generator switches set to ON and APU running
above 95%, the GCR is closed and the generator is exited. If all parameters are
• control of the APU Generator Line Contactor (AGLC) through the Power Ready
correct, the PRR is closed.
Relay (PRR) in conjunction with the Bus Tie Logic (BTL)
• control and protection of the APU generator and the network. APU and GEN 1 Running
The GAPCU has an interface with the SDAC and to the CFDIU. If the APU GEN is supplying the entire electrical network and the engine 1 is start-
APU ECB ensures the speed regulation. At 95% rpm, the ECB provides an APU ed, the BTL (Bus Transfer Logic) changes as follow:
ready signal to the GAPCU. • GEN 1 has priority on AC BUS 1, so BTC 1 opens to allow GLC 1 to close. This
prevents parallel operation between GEN 1 and APU GEN.
APU GEN Control and Monitoring • The AGLC stays energized via the relaxed contacts of BTC 1 and GLC 2. The
The APU generator switch is used to connect or disconnect the APU generator APU will continue supplying AC BUS 2.
and to reset the GAPCU.
• The FAULT legend only comes on if the switch is pressed in, the APU is run-
ning (>95%), and one parameter is not correct.
• The OFF legend comes on when the switch is released out.
After a FAULT detection (tripping of the generator), the GAPCU must be reset by
setting the switch to OFF and back to ON.
EEPGS AC Generation Components • That the external power is correctly plugged in,
• That the voltage and frequency from the GPU is good.
GAPCU If the GPU output is correct, the problem is in the GAPCU.
The Ground and Auxiliary Power Control Unit (GAPCU) is located in the avionics If the AVAIL light is not illuminated on the aircraft and the PTC TRIP light is on,
compartment. this indicates an aircraft problem between the GAPCU and the busbar 1000XG.
Maintenance Tip: When the external power is plugged into the aircraft and the Note: Always confirm the faulty by using the approved Airbus troubleshooting doc-
Ground Power Unit (GPU) is operating. umentation.
If the AVAIL light is not illuminated on the aircraft and the PTC TRIP light is off on
the front face off the GAPCU, this indicates a GPU or GAPCU fault.
GCU
The two Generator Control Units (GCUs) are located in the avionics compartment.
First, check:
Figure 28: EEPGS GAPCU & GCU Location
IDG A Quik Attach Detach (QAD) adapter is used to connect/disconnect the iDG from
the engine.
The Integrated Drive Generators (IDGs) are connected to the engine gear boxes.
The IDG oil level can be checked during servicing through the sight glass. In case Maintenance Tip: The correct servicing of the IDG is important. Too much or too
of IDG disconnection, the IDG is reset on the ground when the engine is off by pull- little oil inside the IDG can seriously damage its operation. Refer to the mainte-
ing the reset handle. In case of thermal disconnection the IDG must be replaced. nance manual for IDG servicing.
Note: This IDG contains two line replaceable oil filters.
Figure 29: EEPGS IDG Components
Figure 30:
Figure 4: Protections
Figure 2: RAT and CSM/G Logic Figure 3: Emergency or Smoke Configuration (CSM/G Running)
OR
AC BUS 2 OFF DC BUS 1
EMER ELEC PWR
MAN ON
SOLENOID 2
SOLENOID 1
DC ESS SHED
STAT
INV
OR
DC GND / FLT
BLUE HYD
AC STAT INV
A320 only: NOSE L / G UP EMER
TR ESS GEN TR
ELEC 1 TR 2
RAT RAT
AND
PUMP
AC ESS BUS
PRIORITY
VALVE AC ESS SHED AC GND / FLT
OPEN
CSM / G AC ESS FEED
TEST
OR CONTROL
UNIT SPEED
AC BUS 1 AC BUS 2
PUMPS
GEN MOT CONT CONT
FUEL
ESS
TR CONSTANT GEN
SPEED LINE APU EXT
CSM / G MOTOR / CONT LINE PWR
DC ESS BUS GENERATOR CONT CONT
Figure 4: Emergency Generator not Running in Flight Figure 5: Emergency Generator not Running on Ground
PUMPS
CONT CONT CONT CONT
FUEL
AC 1 AC ESS AC 2
SHED
GEN 1 GEN 2
0% APU GEN EXT PWR 0%
0V 116 V 0V
400 HZ 400 HZ 400 HZ
24-30 DC Generation
General Indication
Three Identical Transformer Rectifiers (TR) are fitted on the aircraft. They operate DC generation indications are displayed on the ECAM and on two voltmeters lo-
as soon as they are supplied. The Transformer Rectifiers (TA) are supplied with cated on the main control panel. The ECAM displays battery voltage and current.
three phase 115 V/ 400 Hz. Each TR controls its contactor via an Internal logic. In The voltmeters give battery voltage indication even in a cold aircraft configuration.
normal configuration, direct current is provided by both normal transformers recti-
fiers (TR1 and TR2) and possibly by batteries. TR1 supplies, through TR1 contac- Monitoring
tor (5PU1) normal bus 1 (DC BUS1), battery bus (DC BAT BUS), essential bus The Battery Charge Limiters monitor the battery charge. In the event of battery
(DC ESS BUS) and sheddable essential bus (DC SHED ESS BUS). The BAT BUS thermal runaway or internal short circuit, the battery is isolated the amber FAULT
is supplied from BUS 1, through DC NORM BUS 1 SWITCHING contactor (1PC1), light comes on and the ECAM system is activated. System fault is sent to the Cen-
and provides power to ESS BUS and SHED ESS BUS through respectively DC tralized Fault Display System. The functions of the BCL are:
ESS BUS SUPPLY contactor (4PC) and DC SHED ESS BUS contactor (8PH) in • battery charge and charge / discharge monitoring. -APU start. -DC BAT BUS
succession. Both batteries and their respective HOT BUS are connected or not to supply on ground. -DC BAT BUS supply during landing (speed < 100 kts) in
BAT BUS, in parallel, through both BATTERY LINE contactors (6PB1 & 6PB2). emergency configuration
TR2 supplies, through TR2 contactor (5PU2), normal bus 2 (DC BUS 2).
Battery Charge Control and Monitoring
DC Emergency Generation The Battery Charge Limiter controls the battery charge cycle. The battery charge
The DC emergency generation consists in the essential Transformer Rectifier cycle begins when the battery voltage is lower than 26.5V and stops when the bat-
(TR) and its associated contactor. It is supplied with 115 VAC/400 Hz either by the tery charge current is lower than 4 Amps. The Battery Charge Limiter Isolates the
emergency generator or by the AC normal busbars, in failure conditions. The es- DC BAT BUS from the battery in case of thermal runaway detection or an internal
sential TR directly controls its contactor (3PE). The essential TR is ventilated by short circuit. The fault detection signal allows the activation of the BAT1 amber
natural convection. Characteristics of the Essential TR. The essential TR is fully FAULT light, the ECAM system and the CFDS.
interchangeable with both normal TRs and has the same electrical characteristics.
Battery Protection
TR Protection In order to keep the integrity of the HOT BUS, in the event of short circuit in the
Each Transformer Rectifier control logic consists of an overheat protection and no DC network, the Battery Charge Limiter Isolates the battery from its distribution
current flow detection to isolate the distribution circuit from the Transformer Rec- network. On ground the batteries are automatically isolated when battery voltage
tifier. decreases to 22V for 1 second.
Batteries Emergency Configuration
The DC generation is provided by two batteries which are mainly used [o start the The batteries are connected to the BATTERY BUS after landing in emergency
APU and to supply the AC and DC essential network in emergency configuration. configuration.The battery contactors are closed by the BCL when the aircraft
speed is lower than 100 Kts.
Battery Control
Each battery is associated with a Battery Charge Limiter which is controlled by the APU Start
corresponding battery pushbutton. When the BAT pushbutton is pressed in (AU- When the APU start sequence is initiated, the DC network is connected to the bat-
TO position), the BLC controls the battery coupling / uncoupling. When released teries in order to withstand the high APU starter motor demand. In flight, in elec-
out the battery is uncoupled from the network and the white OFF light comes on. trical emergency configuration, the APU start sequence is inhibited until the CSM/
In flight, in normal configuration the batteries are uncoupled from the network. G is coupled to the network or after 45 seconds. The APU start sequence is also
inhibited in emergency configuration when the landing gear is extended.
Test initiated from the MCDU, the BAT amber FAULT light and the RAT & EMER GEN
red FAULT light come on for 6 seconds.
On ground the BITE allows to perform a test of the Battery Charge Limiter at each
power up, and a test from the Centralized Fault Display System. During the test
Figure 1: DC Power Distribution
Loss of the Transformer Rectifier 1, 2, or Essential Loss of the TR1 and TR2
In the event of TR1 loss, DC BUS 1 and DC BAT BUS are automatically restored In the event of TR1 and TR2 loss (loss of DC BUS 1 & 2), DC ESS and SHED ESS
from TR2 through DC NORM BUS 2 SWITCHING contactor (1PC2) and DC BUSSES are automatically restored from ESS TR through ESS TR contactor
NORM BUS 1 SWITCHING contactor (1PC1). DC ESS and SHED ESS BUSSES (3PE), from AC normal generation.
are automatically transferred to ESS TR through ESS TR contactor (3PE). ESS
TR supply is provided from AC BUS 1 through AC ESS BUS SWITCHING contac- Essential TR
tor (3XC) and AC ESS BUS contactor (15XE) in succession. The 28VDC SHED The essential TR starts to operate as soon as it is supplied. It is supplied in the
BUSSES 210PP and 212PP are automatically shedded. following cases: - loss of TR1, - loss of TR2, - loss of both TRs, - loss of DC
NORM BUS 1 switching contactor (1PC1) or DC ESS BUS supply contactor
Loss of the Transformer Rectifier 2 (TR2) (4PC), - availability of emergency generator in operation. The essential TR is
TR2 loss leads to symmetrical recovery of DC BUS 2 from TR1; DC ESS and linked to the ECAM system in the same manner as the main TRs.
SHED ESS BUSSES are transferred to ESS TR through ESS TR contactor. The
Figure 2: Loss of TR ‘s
28VDC SHED BUSSES 210PP and 212PP are automatically shedded.
Normal Operation
The transformers rectifiers start to operate as soon as they are supplied:
• TR1 is supplied by 1XP busbar,
• TR2 is normally supplied by 2XP busbar.
Note: TR2 can also supply part of the DC network from the ground power unit and
in ground service configuration The parameters such as voltage and current are
available and displayed via the SDAC on the ELEC page on the lower ECAM DU.
DC
BUS1
5PU1
1PU1
AC BUS 1
2PUT1 CT
4PU1
42XU3
CURRENT
SENSOR
204PP
OVERHEAT 3PU1
DETECTION SET
28VDC
CURRENT
MEASURE MINIMUN
CURRENT
DETECTION
DC Essential & Normal Generation Switching - D/O is supplied when a TR is lost or in case of DC NORM BUS 1 SWITCHING contac-
tor (1PC1) failure.
These circuits control the supply of DC normal busbars and DC essential busbars.
They enable: - their normal supply in normal flight configuration, - automatic NOTE: There is an electric interlock between contactors 1PC2 and 4PC to inhibit
transfer in some failure conditions. coupling between busbar 2PP and essential busbar 4PP. DC ESS BUS SPLY
Contactor Control (4PC). Contactor 4PC supplies DC ESS BUS 4PP via BAT
Operation/Control and Indicating BUS 3PP if normal DC busbars 1PP and 2PP are not coupled (electrical interlock
DC NORM BUS SWITCHING Contactor Control (1PC1 and 1PC2). Contactor between contactors 1PC2 and 4PC). DC ESS BUS SPLY contactor (4PC) opens
1PC1 is supplied in normal configuration and when a TR is lost. Contactor 1PC2 when a normal TR is lost (coupling of busbars 1PP and 2PP), in emergency con-
ditions or when the DC NORM BUS 1 SWITCHING contactor (1PC1) is lost.
Figure 5: DC Distribution
DC GENERATION - BATTERIES - D/O The battery charge limiter is operating and controls the coupling and uncoupling
of the battery. No light comes on on the pushbutton switch in normal operation.
The DC generation is provided by two batteries.
However white BAT1 and BAT2 and green indication of voltage and current are
Each of them has a nominal capacity of 23 Ah. displayed on the ELEC page of the lower ECAM DU, as well as the green symbol
They are mainly used to: when battery is charging and the amber symbol when battery is discharging.
FAULT amber legend comes on on the pushbutton switch if a thermal runaway or
• start the APU in flight and on ground,
internal short-circuit is detected. Simultaneously, the ELEC page is displayed on
• supply AC/DC essential network in emergency configuration during RAT de- the lower ECAM DU with corresponding warnings (MASTER CAUT light + single
ployment and when the emergency generator is not available (CSM/G chime + amber message on the upper ECAM display unit). A BAT OVHT fault
switched off after landing). causes automatic lock out of the battery line contactor.
Each battery is associated with a Battery Charge Limiter (BCL). NOTE: An OFF/ON (Released/Pressed) action on the pushbutton switch allows to
It should be noted that, in normal configuration, the batteries are most of the time reset the BCL.
uncoupled from the network during the flight.
General Operating Principle of the Battery Charge Limiter
Component Description The battery charge limiter has a main function which is to control the battery con-
Batteries: Each battery of the nickel-cadmium type is composed of twenty ele- tactor and three auxiliary functions which are:
ments housed in a stainless steel case. • RAT & EMER GEN FAULT warning control,
Characteristics: • in emergency configuration, inhibition of APU start sequence during RAT de-
• nominal voltage: 24 V, ployment,
• nominal capacity: 23 Ah, • BAT FAULT warning control.
• high instantaneous power, Furthermore, the BCL delivers battery-related parameters and warnings to the
• electrolyte reserve: 60 cubic centimeters, ECAM display units, through busses.
• two ventilation ducts. The functions of battery charge limiter are as follows:
Control of the battery contactor:
Operation/Control and Indicating
• to ensure battery charge,
Control and Indicating Circuits.
• to start or assist starting of the APU,
The operation of each battery charge limiter is controlled from the ELEC panel • to protect the battery against thermal runaway or short circuit,
35VU in the cockpit by means of BAT1(2) pushbutton switches. These pushbutton
• to control equipment DC supply on ground, when no normal power is available,
switches have two stable positions:
• to prevent complete discharge of the battery, when the aircraft is parked,
The pushbutton switch is released
• to supply equipment with DC during transient fault configurations,
The battery charge limiter is not operating and the battery is uncoupled from the • to ensure integrity of the HOT bus.
network. The status of this control is indicated by illumination of the white OFF leg-
end on the pushbutton switch. The same indication is displayed on the ELEC page Battery charge:
of the lower ECAM Display Unit and generates a warning if one or both engines When battery voltage is lower than 26.5 V, beginning of the charging cycle.
are running. When battery charge current is lower than 4 A, end of the charging cycle.
The pushbutton switch is pressed
NOTE: In flight or following APU start, when the battery charge current is lower section of the overhead panel 21VU comes on until the emergency generator is
than 4 A, a 30 mn time delay in the BCL controls the end of the charging cycle. available (operational). The FAULT legend is inhibited when the landing gear is
Thermal runaway and internal short circuit. compressed.
Battery isolation occurs in case of: Inhibition of the APU start sequence
• charge current increasing with a slope greater than 0.375 A/mn. In flight, when the electrical emergency configuration is initiated, the APU start se-
• charge current greater than a threshold (150 A) during 1 minute and 30 sec- quence is inhibited during 45 seconds.
onds. NOTE: If the CSM/G comes on line before 45 seconds, the APU start sequence is
Starting of the APU. available as soon as the CSM/G is coupled to the network.
When the APU start sequence is initiated, the two batteries are connected to 28 BAT - Fault warning control
VDC BAT BUS (3PP) to supply the APU starter motor. When a thermal runaway occurs the FAULT legend of the BAT1(2) pushbutton
Supply on ground switch comes on on the overhead ELEC panel 35VU.
When IDG's, APU generator or external power are not available on ground, the The battery contactors are opened but no action is required from the crew.
batteries supply:
• the 28 VDC BAT BUS (3PP) through the contactors 6PB1 and 6PB2,
• the 28 VDC ESS BUS (4PP) through the contactor 2XB,
• the 115 VAC STAT INV BUS (901XP) through the static inverter 3XB. (the
BAT1(2) pushbutton switches are pushed).
Protection against complete discharge
On ground, the batteries are automatically disconnected from the DC network
when battery voltage is lower than 23 V during 15 seconds.
NOTE: But the disconnected battery always supplies its related HOT bus.
Transient fault conditions
Battery contactors are closed during 7 seconds when DC network is lost.
Integrity of the HOT bus
Battery isolation in case of failure on DC network through monitoring of the battery
discharge current (either I discharge > 400 A for 5 ms or I discharge > 100 A for
300 ms).
Electrical emergency event
Battery isolation in case of AC normal busbars failure (loss of AC main generation)
except when APU start sequence is initiated.
RAT & EMER GEN control
In case of AC normal busbars failure (loss of AC main generation) the red FAULT
legend of the RAT & EMER GEN pushbutton switch on the ELEC EMER PWR
General • and Ground Cart switched ON (voltage at pin F below 42 volts and AC voltage
at pins A, B and C within the limits).
The aircraft network can be supplied by a Ground Power Unit connected to an ex-
ternal receptacle located forward of the Nose Landing Gear well enables power If the delivered parameters are correct, the Ground Power Control Unit allows the
supply of the aircraft network up to 90 KVA. (Single three-phase, 400 Hz, 115/200 External Power Contactor to be controlled. Two conditions must be fulfilled to en-
VAC) ergize the PR (Power Ready relay):
This receptacle enables to supply: • valid EP (External Power) Interlock.
• either the whole network via the transfer circuit • and delivered parameters within the limits.
• or only part of it, the ground service network which comprises:
Monitoring
– the AC ground service bus control
– the DC ground service bus control The Ground Power Control Unit monitors the AC and DC parameters.
The power supply control of the whole aircraft network from a ground power unit AC protections are: over/under voltage. over/under frequency. Incorrect Phase
is performed from the cockpit overhead panel This control is associated with a Sequence (IPS).
Ground Power Control Unit (GPCU) which permanently monitors the parameters DC protection is provided by External Power Receptacle pin voltage monitoring.
for the quality of the electrical power supplied. Moreover, the GPCU permanently The protection system also includes a GPCU Internal Fault detection device.
transmits to the Centralized Fault Display Interface Unit (CFDIU) all its fault mes-
sages. Bite
Normal Parameters The Ground Power Control Unit contains an internal BITE system to help in sys-
tem trouble-shooting. The BITE system detects and isolates active and passive
If the External Power parameters are correct, the indicator lights on the external failures. The BITE system consists of two sections:
power receptacle and the EXTERNAL POWER AVAILABLE light on the cockpit
• operational BITE.
overhead panel come on.The Ground Power parameters are monitored by the
Ground Power Control Unit (GPCU) which activates the indicator lights. With such • maintenance BITE.
indications the Ground Cart can supply the aircraft network. As soon as the Exter- The operational BITE identifies the protection, analyses the conditions and deter-
nal Power pushbutton is pressed in, the Ground Power Control Unit closes the Ex- mines the fault origin. The maintenance BITE completes the operational BITE and
ternal Power Contactor to supply the aircraft electrical network. The Bus Tie performs a self test to provide an indication of system integrity in ground mode on-
Contactors (BTC 1 and BTC 2) close only if no generators are on line. ly. A Class 2 failure signal is sent to the Electrical Generation Interface Unit in or-
der to display Ground Power Control Unit message on the ECAM status page. The
Abnormal Parameters CFDS class 2 message is labelled as:
If any external power parameter is not correct, the indicator lights stay off. The ex- IDG 1 (2) HIGH DELTA TEMP
ternal power cannot be connected to the aircraft network. The detection of a To enable the 3 Generator Control Units to dialogue with the Centralized Fault Dis-
GPCU fault causes the EPC to open. play interface Unit (CFDIU) through the Ground Power Control Unit (GPCU), the
GPCU receives a back-up supply from the DC BAT BUS (301PP).
Supply
The Ground Power Control Unit is supplied by the Ground Cart through the Exter-
nal Power receptacle and analyses the voltage inputs. The PMR (Pin Monitoring
Relay) is energized under the following conditions:
• Ground Cart plugged in and running (voltage at pin E between 5 and 42 volts).
AC BUS 1 AC BUS 2
EXT PWR
EPC
AVAIL
ON
TO AC/DC
GROUND GPCU
SERVICE BUS
EXT PWR
EXTERNAL EXTERNAL
POWER POWER
RECEPTACLE PLUGGED IN
NOT IN AVAIL
USE
Contactor Base
Contactor
Enhanced Electrical Power Generating System er Control Unit (GAPCU) which activates the indicator lights. With such indications
the ground cart can supply the aircraft network. As soon as the EXT PWR P/B is
(EEPGS) External Power pressed in, the on blue legend illuminates and the GAPCU closes the External
Power Contactor (EPC) to supply the aircraft electrical network. The Bus Tie Con-
External Power Control tactor (BTCs) 1 and 2 close if no engine driven generator is on line.
Normal Parameter Abnormal Parameter
If the external power parameters are correct, the indicator lights on the external If any external power parameter is not correct, the indicator lights stay off. The ex-
power panel and the EXT PWR AVAILable light on the cockpit overhead panel ternal power cannot be connected to the aircraft network.
come on. The power parameters are monitored by the Ground and Auxiliary Pow-
Figure 7: EEPGS External Power Control
PTC Protection
If a short circuit occurs on the PRR output line sensed by the Positive Temperature
Coefficient (PTC) sensor, the red PTC TRIP LED on the front face of the GAPCU
comes on and a BITE message is sent to the Centralized Fault Display System
(CFDS).
AC/DC Sheddable Bus Supply the DC ESS BUS and the battery 1 supplies the STATic INVerter, which supplies
the AC ESS BUS.
Normal Configuration In this condition, the AC and DC SHED BUSSES are not supplied because relays
The AC and DC ESSential BUSses supply the AC and DC ESSential SHEDdable 8XH and 8PH are open due to the BAT ONLY relays 2XB and 6XB being ener-
BUSes via the control relays 8XH and 8PH. The open or closed position of the re- gized.
lays 8XH and 8PH depends on the network supply status. Note that the AC and DC SHED ESS BUSSES are also shed during an EMER
GEN TEST, because relays 16XE and 21XE are energized.
Emergency Configuration
If there is an electrical emergency and the Constant Speed Motor Generator
(CSM/G) is not available, the aircraft is on battery power only. Battery 2 supplies
Figure 15: Emergency Configuration
TR1 or 2 Loss
Figure 17: TR 1 or 2 Loss
IDG 1 or 2 Loss
Figure 18: IDG 1 or 2 Loss
System Description
The power supply provides the galley assemblies with 115 V AC through the three
phase normal busbars 1XP and 2XP. Six triple core wires (feeders A to F) distrib-
ute the power to terminal blocks in the forward and aft galley area. Vendor wiring
distributes the power to the galley units. The wiring is connected to the terminal
blocks by the electrical connector.
The maximum available load for all galleys is 50 KVA. The load is distributed as
follows:
• Network 1 = feeder A, B and E with 30 KVA,
• Network 2 = feeder C, D and F with 20 KVA.
Circuit breakers protect the feeders. Power contactors switch the power.
GALY & CAB and Commercial P/BSW (A318) galley busses are supplied. When the main landing gear is compressed, all the
galleys can be electrically supplied, either by the external power, the APU gener-
If either the GALY & CAB P/BSW or the COMMERCIAL P/BSW is OFF, all galley
ator or both Integrated Drive Generators (IDGs).
power is removed. If the COMMERCIAL P/BSW is ON and the GALY & CAB P/
BSW is OFF, all galley power is removed but the commercial busses are still sup- If only one generator source is available in flight, the Bus Tie Contactors (BTCs)
plied. Related messages are sent to the ECAM. The GALY & CAB P/BSW amber are energized and relay 6XA is de-energized. Most of the galley loads are auto-
legend comes on if a generator overload is detected. matically shed. There is an ECAM message but no GAL & CAB FAULT indication.
With the aircraft on ground and electrically supplied by the APU only, all galley
Operation loads will be automatically shed if an APU generator overload is detected by the
With the GALY & CAB and COMMERCIAL P/BSWs ON and normal electrical con- Ground and Auxiliary Power Control Unit. The GALY & CAB FAULT light comes
figuration, relays 5XA, 6XA and 9XA control the galley feeder contactors and all on until the P/BSW is released OFF.
Figure 6: A318 Normal Operation on Ground
Load Monitoring (A318) message is triggered. Manually switch off the galley power to unload the genera-
tor. On the ground, an APU Generator overload automatically sheds all the galley
The GALY & CAB P/BSW FAULT light comes on if a Generator Control Unit
power.
(GCU) detects an IDG overload or the GAPCU detects an APU Generator over-
load. An IDG overload does not automatically shed galley power, but an ECAM
Figure 9: IDG Overload (A318)
Refueling on Batteries • 28 VDC service bus 601PP if at least ground service busses are energized,
The network consists of busbars 501PP and 502PP (28 VDC). It is supplied as • 28 VDC hot bus 701PP (directly linked to battery 1) if no other power is avail-
soon as the refuel door located on the fuselage below the right wing is opened. able on board.
Two supplies are then possible: NOTE: Refueling power supply is automatically cut off ten minutes after.
Figure 10: Refueling on Batteries Schematic
24-Study Questions
24-00 General 4. What is the purpose of the BUS TIE pushbutton?
8. Log entry:"GEN FAULT ECAM message". Describe the fault isolation proce- 11.How is an IDG disconnected?
dure?
13.What happens if an IDG disconnect pushbutton is pressed with engine not run- 16.What is the purpose of the differential protection for the generator system?
ning?
20.When are both BTC,s (Bus Tie Contactors) closed? 24-24 AC Emergency Generation
24.Where is the CSM/G installed and how is it driven?
24-23 AC Auxiliary Generation 25.Which conditions are required for an auto-deployment of the RAT?
22.Are there any differences between an IDG-GCU and an APU-GCU? 26.How can the CSM/G be tested on ground?
27.On the ground in cold aircraft configuration what does the activation of the RAT 24-30 DC Generation
& EMER GEN MAN ON pushbutton cause?
30.Where and under which conditions is it possible to read the voltage of the air-
craft batteries?
28.In emergency configuration with aircraft speed below 50kts what is the condi-
tion of the aircraft elelctrical network? (BATT. P/B IN)
33.Under what conditions is the static inverter in operation? 36.What happens if a TRU fails?
34.Which TRU,s are active with engine generators operating? 37.What is the basic operation of the BCL (battery charge limiter) system?
39.What does the EXT PWR AVAIL light indicate when lit? 42.How many generators are required for an entire galley power supply?
41.Why does the GALLEY FAULT light illuminate following GEN OVERLOAD?