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21-Study Questions
21 Air Conditioning
21-00 General
System Purpose
The purpose of the air conditioning system is to ensure a continuous renewal of
fresh air, maintain a correct temperature and pressure in the pressurized fuselage.
There are three independently temperature controlled zones:
• Cockpit
• Forward Cabin
• Aft Cabin
Sub Systems
The air conditioning system includes the following main subsystems:
• General (21-00)
• Air Distribution and Recirculation (21-21)
• Lavatory/Galley Ventilation (21-23)
• Individual Air Distribution (21-24)
• Avionics Equipment Ventilation (21-26)
• Cargo Ventilation System (21-28)
• Pressurization Control (21-31)
• Flow Control and Indication (21-51)
• Air Cooling System (21-52)
• Emergency Ram Air Inlet (21-55)
• Pack Temperature Control (21-61)
• Cockpit and Cabin Temperature Control (21-63)
PRESSURIZATION
CONTROL
CARGO COMPARTMENT 21-31 FLOW CONTROL
VENTILATION AND INDICATION
21-28 21-51
AIR DISTRIBUTION
AND RECIRCULATION
AIR CONDITIONING COCKPIT AND CABIN
TEMPERATURE CONTROL
21-21 SYSTEM 21-63
PNEUMATIC
SYSTEM
36
System Overview For the zones, which require warmer temperature, the ZC signals the TRIM
VALVES to open. Hot air mixes with the pack discharge air and the temperature
Cabin Temperature Control increases.
The Single Aisle family is equipped with two air conditioning packs located in the
wing root area forward of the landing gear bay. The packs supply dry air to the cab-
in for air conditioning, ventilation and pressurization. The main component of each
pack assembly is the air cycle machine.
Hot air from the pneumatic system is supplied to the pack through the pack Flow
Control Valve (FCV). The FCV adjusts the flow rate through the pack and is the
pack shut-off valve. During normal operation, the Zone Controller (ZC) calculates
the flow mass demand and transmits the data to the Pack Controller (PC) which
set the flow control valve in the necessary reference position.
The pack temperature control system controls the pack outlet temperature and
sets its maximum and minimum limits. The system includes two PCs. Each PC
controls one pack. During normal operation, the ZC sends the required pack outlet
temperature to both PCs. To control the pack outlet temperature, the PC modu-
lates the BYPASS VALVE and the RAM-AIR INLET doors.
On the Enhanced aircraft, the ZC and PCs are replaced by the Air Conditioning
System Controllers (ACSC). All of the functions of the ZC and PCs are incorporat-
ed in the ACSC.
The packs supply the mixer unit. Three separate aircraft zones are supplied from
the mixer unit:
• cockpit,
• forward cabin,
• aft cabin.
Two cabin recirculation fans are installed to reduce the bleed air demand and
therefore save fuel. These fans establish a recirculation flow of air from the cabin
zones to the mixer unit. In normal operation, there are no ECAM indications asso-
ciated with the cabin fans.
The ZC controls and monitors the temperature regulation system for the cabin
zones. On the overhead AIR COND panel, the flight crew selects the desired indi-
vidual compartment temperature.
The hot air system for cabin temperature control has a trim air pressure regulating
valve and trim air valves controlled by the ZC.
Pressurization Control
The pressurization system on the Single Aisle family normally operates automati-
cally to adjust the cabin altitude and rate of climb to ensure maximum passenger
comfort and safety. The pressurized areas are:
• the cockpit,
• the avionics bay,
• the cabin,
• the cargo compartments.
The concept of the system is simple. Air is supplied from the air conditioning packs
to the pressurized areas. An outflow valve is used to regulate the amount of air
allowed to escape from the pressurized areas.
Automatic control of the outflow valve is provided by two Cabin Pressure Control-
lers (CPCs). Each CPC controls one electric motor on the outflow valve assembly.
The CPCs interface with other aircraft computers to optimize the pressurization /
depressurization schedule.There are two automatic pressurization systems. Each
CPC and its electric motor make up one system. Only one system operates at a
time with the other system acting as backup in case of a failure. The system in
command will alternate each flight.
A third motor is installed for manual operation of the outflow valve in case both au-
tomatic systems fail.
To protect the fuselage against excessive cabin differential pressure, safety
valves are installed on the rear pressure bulkhead. The safety valves also protect
against negative differential pressure.
Avionics Ventilation
The avionics ventilation system supplements the air conditioning system to supply
cooling air to the avionics equipment. This equipment includes the avionics com-
partment, the flight deck instruments and the circuit breaker panels.
A blower fan and an extraction fan circulate the air through the avionics equip-
ment.
These fans operate continuously as long as the aircraft electrical system is
supplied.
The Avionics Equipment Ventilation Computer (AEVC) controls the fans and the
configuration of the skin valves in the avionics ventilation system based on flight /
ground logic and fuselage skin temperature.
There are 3 configurations for the skin air inlet and outlet valves:
• open circuit: both valves open (on ground only),
• closed circuit: both valves closed (flight or low temperature on ground). The air
is cooled in the SKIN HEAT EXCHANGER. The skin heat exchanger is a
chamber which allows the air to contact the fuselage skin in flight,
• intermediate circuit: inlet closed, outlet partially open (smoke removal in flight
or low ventilation airflow condition).
Indication
Figure 6: Air Conditioning and Ventilation Panel
A A321 Zone Temperature Selector (3)
12 o'clock = 24°C
B COLD = 18°C
HOT = 30°C
SYSTEM DISPLAY
Amber Valve in transit.
ZONE CONTROLLER Fault
ALTN MODE - Primary channel failure (green).
PACK REG - Zone controller fault (basic regulation by TEMP: °C
packs only) (green). Unit of measure (°C) is indicated in cyan.
No indication - Zone controller normal operation.
CABIN FAN FAULT Indication
ZONE Temperature FAN - Appears amber if a fault is detected.
Indication is green. (Value is replaced by amber XX if
sensors, lavatory fan or galley fan are lost) HOT AIR PRESS REGULATING Valve
(closed for 30 sec. during AMC start)
ZONE DUCT Temperature
Green Valve not closed.
Normally green, becomes amber at 80 5C.
Amber Valve open, but disagree with
ZONE TRIM AIR VALVE Position control position.
(closed for 30 sec. during AMC start)
Indication is green. Green Valve closed and P/B AUTO.
Zone Indication
SYSTEM DISPLAY
System Layout
The air conditioning system consists of two cooling packs located in the center fu-
selage-in the unpressurized area.
A Mixing Unit, a Hot Air Manifold and temperature regulating components are lo-
cated in front of the cooling packs in the pressurized area.
Air ducts are installed under the cabin floor along the left and right side. Riser
ducts are connected to the supply ducts and goes up and around the interior of the
fuselage. The top of each riser duct is connected to the cabin air outlets, one be-
low and one above the hatrack.
The cockpit supply duct is divided at the rear of the cockpit to go forward at the LH
and RH side. Three riser ducts are connected to the supply duct, goes up each
side of the cockpit and on top connected to different air outlets.
Air for passenger individual ventilation (Option) is taken from the cabin main sup-
ply ducts. The individual air outlets are located above each passenger seat row
and are adjustable in airflow and direction.
Air Cooling System During flight the inlet and outlet areas are modulated so that the airflow is kept to
a minimum. During takeoff and landing, the inlet is fully closed to prevent the in-
Bleed air enters the system through the flow control valve, which also acts as a gestion of foreign matter.
pack shutoff valve. The air is then cooled in the primary heat exchanger with am-
bient ram air. Part of this air passes through the bypass valve and the remainder
is compressed in the ACM compressor, which increases the temperature and
pressure. It is cooled again in the main heat exchanger with ambient ram air.
The air now enters the high-pressure water-extractor loop, where it is cooled to
about its dew point. This happens in the reheater which uses turbine inlet air. The
condenser then uses cold turbine air to further cool the air to below its dew point.
The air re-enters the reheater where it is heated before being expanded and
cooled in the ACM turbine. After passing through the condenser the now condi-
tioned air leaves the air cooling system through the check valve to the mixing unit.
Condensed water is extracted and drained from the air, as it passes through the
high-pressure extractor. The water injector sprays the condensed water into the
ambient ram airflow to increase cooling efficiency.
To prevent freezing at low ambient temperatures and to limit high pack discharge
temperatures, the water extractor outlet temperature is limited to between 2°C and
70°C.
An automatic pack de-icing periode will accure when the FCV is open and the
pack discharge temperature is < 5°C or the By-Pass Valve (BPV) position is <25
deg. The BPV gets a recurrent signal from the pack controller to modulate the hot
air.
An anti-ice valve is used to stop (as a back-up) ice formation downstream of the
the turbine. When a significant pressure drop is sensed the valve opens, tapping
hot air from downstream of the flow control valve. This hot air is delivered to the
turbine which eliminates any ice formation.
Air is bled from the compressor inlet through the bypass valve to the turbine outlet.
This modulates pack discharge temperature to the required level, if the limits for
the water extractor are not exceeded.
The ambient ram air for heat exchanger cooling, enters the air cooling system
through fully modulating NACA-type inlets. After passing through the main heat
exchanger and primary heat exchanger the air is discharged overboard through a
variable outlet. When the aircraft is on the ground, the ACM fan supplies the cool-
ing airflow.
C H FWD AFT
COMPRESSOR OUTLET CKPT
50 C
TEMPERATURE
LO HI SATELLITE COMMUNICATION
EQUIPMENT VENTILATION
ANTI
ICE DUCT OVERHEAT SENSORS
30 PSI 18 HK / 19 HK / 20 HK
160 C RAM AIR INLET AVIONICS
EQUIPMENT
VENTILATION
POSITION (SEE 21-26)
DUCT TEMPERATURE SENSORS
PACK WATER 8HH
MAIN HEAT 15 HK / 16 HK / 17 HK
FLOW EJECTOR
EXCH. 20HM
MIXER
UNIT
16HH 10HB
FLAP
ACTUATOR
T
TRIM AIR
REHEATER 20HB CL
VALVES
M M M
S M PRIMARY 10HM3 11HH
10HM9
T
T
FLOW (PRIMARY FROM PNEUMATIC
CONTROL CHANNEL) CRANK IGNITION PNEUM SENSOR 10HM9
SETTING START SYS 1
PACK OVERHEAT
BLEED TEMP. >230 - 260°C
CABIN FAN
6KS SENSOR
HI FLOW AIR ACM
18HH
PACK 2 SPRING-LOADED BY-PASS
FCV CLOSED
FLAP C T
CLOSED PACK FLOW
ZONE CONTROLLER NORM
DEMAND S
ZONE SIGNAL ECON FLOW
ELABORATION (not installed
TEMP at fuselage
(A321 ONLY) No. 891 and sub.)
ON ANTI-ICE
HI FLOW RAM AIR OUTLET
ACTUATOR VALVE
5HB
APU BLEED VALVE OPEN
FR40
FR29
A
A
20HB
9HB(10HB) ROTA RY
F L OW S E N S O R B AC T UATO R
8HB(11HB)
F L OW C O N T RO L
VA LV E
FR40
FR29
BLEED AIR
B
INLET
FR36
PRESSURE CONNECTIONS
TO P R E E S U R E S E N S O R S S
C A
B
P N E U M AT I C AC T UATO R A
SOLENOID PRESSURE
REDUCER
D OW M S T R E A M
PRESSURE
R E G U L ATO R
B U T T E R F LY
VA LV E
SOLENOID
F L OW C O N T R O L VA LV E
ELECTRICAL BLEED AIR 11HB (8HB)
SPECIAL LOCKING C O N N E C TO R INLET
SCREW
P N E U M AT I C F L OW D E T E C TO R
E L E C T R O - M AG N E T I C VA LV E
S1
CABIN PRESSURE (4)
(3)
(6)
P N E U M AT I C EQUIPPED SOLENOID
G7
PRESSURE
R E G U L ATO R
P4 QICK DISCONNECT
AIR-VENT UNION
SPECIAL
TO
SCREW
COMPRESSOR
OUTLET
T E M P E R AT U R E
SENSOR
P N E U M AT I C A
AC T UATO R
(1)
A LT I M E T R I C
S E T T I N G L I M I TO R (2)
P3
Q : F L OW
UPSTREAM TRAILING
EDGE PROBE
B O DY B U T T E R F LY M I C RO S W I T C H
M A N UA L L O C K I N G I N C L O S E D
VENTHOLE POSITION WITH SPECIAL
SREW
G9
P N E U M AT I C
F L OW S E N S O R
TO P R E S S U R E S E N S O R
Bypass Valve (BPV) The reheater uses water extractor outlet air to cool the air leaving the main heat
exchanger even more before it enters the condenser. The condenser uses cold
The ByPass Valve modulates the temperature of the water extractor outlet in order
turbine outlet air to cool the air leaving the reheater even more. This causes the
to control the temperature of the pack outlet. moisture in the air to form water droplets.
The ByPass Valve is electrically controlled and operated by a stepper motor (M).
Water Extractor
Ram Air Inlet / Outlet Flaps The water extractor collects water droplets and drains them inside the water ex-
The ram air inlet and outlet flaps which operate together modulate the airflow tractor body in order to spray the collected water into the ram air flow of the ex-
through the exchangers in order to control the temperature of the pack outlet. changers, to increase the cooling efficiency.
The ram air inlet and ram air outlet flaps are actuated individually by an electric
actuator. Both actuators are controlled together by the pack controller to obtain op- Check Valve
timum pack cooling airflow. The ram air inlet flap closes during take-off and land- The pack downstream check valve stops leakage of air from the distribution sys-
ing. tem when the Flow Control Valve is closed.
The check valve is fitted to the pressure bulkhead.
Anti-Ice Valve (AIV)
The Anti-Ice Valve stops ice formation across the condenser or maintains the pack
outlet temperature at a fixed value, if the pack controller is unable to control the
bypass valve.
The Anti-Ice Valve is pneumatically operated and electrically controlled by a sole-
noid (S).
• solenoid energized the Anti-Ice Valve pneumatically operates as an anti-ice
function.
• solenoid de-energized the Anti-Ice Valve pneumatically operates as a temper-
ature control valve. It maintains a pack outlet temperature of 15°C (59°F).
Background
Ozone converters have been introduced in AIRBUS aircraft in order to cope with
the rate of ozone in the cabin during flight. The acceptable ozone rate is described
in the operational regulation FAR & CS 25.832.
Two standards of converters, manufactured by Engelhard, are fitted in the A320
family:
• Ozone converters (03 converters): P/N 204990XX
• Ozone and Volatile Organic Compounds converters (VOC converters): P/N
440180XX
The VOC function is an additional feature, designed to improve passenger
comfort by reducing unpleasant smell in the cockpit & cabin ingested from
outside. This function is mainly useful at the gate or during taxi where air pol-
lution may be present.
Description
Various ozone converters (03 and VOC) exist within the A320 family: the figure 1
page 3 entitled “Interchangeability matrix between the converters” provides infor-
mation regarding the evolution of the converters linked to the aircraft Air Condi-
tioning System (ACS). The main purpose is to describe the interchangeability
rules between the converters and their associated restrictions.
Firstly, a brief description of the two main steps of the ACS evolution has to be pro-
vided in order to have a clear understanding of the ozone converters evolution:
1. MOD 26362: On production from MSN 880, a modified ACS has been intro-
duced. The Bleed Temperature Sensor (BTS) was not any more necessary for
the temperature and flow regulation and therefore has been deleted.
2. MOD 30626: AIRBUS introduced a new ACS in parallel of the A318 entry into
service (MSN1599). This system, which is standard on the A318, has been in-
troduced as an option on A319, A320 and A321. This new system introduces
new Flow Control Valve (P/N1806XXX series) as well as other modifications.
The Pack Inlet Pressure Sensor (PIPS) is directly fitted on valve and is a now
sub-LRU. The modification simplifies the design, reduces the use of sense
lines and eases maintenance/access.
Standard
No more BTS The PIPS is now directly
installed on the FCV.
Bleed Temp Sensors FCV P/N: 1806XXX-XX
PIPS
First 03 converter standard with Second generation of converters: Last generation of converters:
BTS & PIPS connections The BTS is now plugged The BTS & the PIPS are now plugged
Converter P/N: 204990 01 & 02 Converter P/N: 204990 03 & 04 Converter P/N: 204990 05
BTS Plug P/N: 440030 01 BTS Plug P/N: 440030 01
PIPS plug P/N: 440030 02
ON
(A321 ONLY) (A319 & A320)
150˚C
142˚C
125˚C
100˚C
91˚C
75˚C
50˚C
31˚C 30˚C 34˚C
25˚C
24˚C RAM AIR
ide)
e)
ide)
tlet
Inle
Side
Inle
nge
-25˚C
t Sid
k Ou
han
-30˚C
ot S
ld S
cha
sor
ine
old
(Ho
-50˚C
texc
(Co
r (H
Pac
Turb
pres
atex
1. PRIMARY HEATEXCHANGER
r (C
sor
Hea
eato
2. COMPRESSOR INLET
sor
COMP. DISCHARGE TEMP. SENSOR
n He
eato
Com
ACM
den
den
Reh
ary
Reh
Con
ACM
Con 4
Prim
FROM 9 FROM
BLEED TEMP. PACK 1 PACK 2
SENSOR
18HH (38HH)
PACK DISCHARGE
TEMP. SENSOR
BY-PASS 13HH (34HH)
VALVE
10HH (30HH)
145˚C
RAM AIR
OUTLET
ACTUATOR
9HH (29HH)
OVHT
M
FLOW CONTROL VALVE
CLOSED
POSITION
WATER EXTRACTOR
TEMP SENSOR
RAM AIR OUTLET FLAP DRIVE
FLAP ACTUATOR
OPENING CLOSURE
BYPASS VALVE M FORBIDDEN
ANTI-ICE VALVE
ENER: DE-ICING CLOSURE
DE-ENER: PACK S
TEMP CONTROL AT 15°C
PRIMARY + SECONDARY
PACK OUTLET
PNEU SENSOR T>260°C or
SECONDARY 4x230°C
DISAGREE FAULT
LOGIC
OVRD
PACK
ECAM
Primary Computer Failure The temperature regulation is not optimized. The ram air flaps open and the pack
flow remains at the previous setting.
If the pack controller primary computer fails, the secondary computer controls the
bypass valve with the ram air flaps signalled to full open position.
Figure 14: Primary Computer Failure
COMPRESSOR PACK CONTROLLER
SENSORS: TEMP
OVHT
FLOW CONTROL
PNEU OVTH
- T>230°C = START TO CLOSE
- T>260°C = FULLY CLOSED
M NORMAL TEMP
FLOW CONTROL VALVE CONTROL
WATER EXTRACTOR
TEMP SENSOR
RAM AIR OUTLET FAILURE
FLAP ACTUATOR PRIMARY
SECONDARY
BYPASS VALVE M
ANTI-ICE VALVE
ENER: DE-ICING
DE-ENER: PACK S
TEMP CONTROL AT 15°C RAM AIR FLAPS
OPENING
PACK OUTLET
PNEU SENSOR
BACKUP TEMP
DISAGREE FAULT CONTROL
LOGIC
OFF
PACK
ECAM
Primary and Secondary Computers Failure The Anti-Ice valve is de-energized. Thus the pack outlet temperature is fixed at
15°C (59°F) by the pack outlet pneumatic sensor.
If both pack computers of the pack Controller fail, the corresponding pack outlet
temperature is fixed by the pack anti-ice valve.
Figure 15: Primary and Secondary Computers Failure
COMPRESSOR PACK CONTROLLER
SENSORS: TEMP
OVHT
PNEU OVTH
- T>230°C = START TO CLOSE
- T>260°C = FULLY CLOSED
ECAM
COMPRESSOR OVERHEAT
TEMPERATURE-SENSOR
PACK INLET AIR OUTLET
15HH (35HH)
PRESSURE-SENSOR FLAP-ACTUATOR
16HH (36HH) 9HH (29HH)
COMPRESSOR OUTLET
C TEMPERATURE-SENSOR
BYPASS VALVE 12HH (32HH)
10HH (30HH)
C PACK INLET
TEMPERATURE-SENSOR
Z140
18HH (38HH)
Z120
A FR16
A
PACK OUTLET
PNEUMATIC-SENSOR
10HM10 (11HM10)
FR1
PACK OUTLET
B TEMPERATURE-SENSOR
13HH (34HH)
ANTI-ICE
B VALVE 17HH (37HH)
FR37
WATER EXTRACTOR
TEMPERATURE-SENSOR
94VU 11HH (31HH)
AIR INLET
FLAP-ACTUATOR
95VU
COMPRESSOR PNEUMATIC 8HH (28HH)
27HH 7HH
OVERHEAT-SENSOR FR35
PACK CONTROLLERS 10HM9 (11HM9)
21-50 Air Cooling System (Enhanced) air cycle machine overheat and low pressure start-up protection controlled by the
Air Conditioning System Controllers (ACSCs). ACSC 1 controls the FCV for pack
1, while ACSC 2 controls the FCV for pack 2. ACSC 1 only is responsible for the
Pack FCV flow calculation and sends flow demand signals for ASCS 2. In normal conditions,
each air conditioning system controller uses a closed loop electronic control circuit
Each pack Flow Control Valve (FCV) is pneumatically actuated and electrically to regulate the butterfly position and resulting pack inlet flow.
controlled. The flow regulation is done by a torque motor under the control of the
air conditioning system controller. If the pack compressor outlet temperature is > Exchangers-Reheater-Condensor
215°C (419°F), the FCV starts to reduce the flow. A compressor outlet tempera-
ture > 260°C (500°F) results in a pack overheat warning. The air goes through two heat exchangers and a reheater before it enters the con-
denser, which causes the air temperature to drop well below dew point. The cool-
Part of the hot air, downstream of the pack FCV, is sent to the trim air ing agent for the primary heat exchanger and the main heat exchanger is outside
Pressure Regulating Valve (PRV). Each pack FCV is automatically closed ram air. The reheater is used to raise the temperature of the air before it reaches
during either a same side engine start sequence or an opposite side en- the turbine inlet to vaporize any remaining water droplets for turbine protection.
gine start sequence, if the crossbleed valve is detected open. It reopens
30 seconds after the end of any engine start sequence. Turbine
The FCV has two modes of operation: The air expands in the turbine section, which results in a very low turbine dis-
• main: electrical control (100% to 144%), charge air temperature. The turbine drives the compressor and the cooling air fan.
• back-up: electro-pneumatic control (140% to 174%). In the main operating
mode, the FCV position is modulated to respond to: A.Ice Valve (A320/321 only)
– changing flow demands, An electro-mechanical actuator operates the Anti-Ice (A.ICE) valve. The air con-
– control priorities (take-off, landing, pack start, etc.), ditioning system controller controls the valve. The main function of the A.ICE valve
– failures and pack overheat conditions. is to remove ice build-up at the condenser from components downstream of the
turbine outlet (condenser tubing, temperature sensors, check valves, mixing unit).
In back-up mode, the FCV flow is controlled by a downstream pressure regulator.
The back-up mode is electrically activated because the solenoid 2 must be ener- The air conditioning system controller uses the pack discharge pressure sensor to
gizes by the related ACSC, only in that situation the downstream pressure of the compare the pack discharge pressure to the turbine outlet pressure. If the differ-
ence between these two pressures exceeds a pre-determined limit, then icing is
FCV is pneumatically regulated.
assumed. As a result, the air conditioning system controller commands the A.ICE
Each pack has 3 pressure sensors. These sensors are used for: valve to open and hot air flows directly into the turbine outletand pack discharge.
• flow control, and actual flow calculation, This hot air will melt the ice, causing the pack discharge pressure to return to a
• icing detection. normal value. Once the pressures are within a certain limit, the A.ICE valve will
fully close. The A.ICE valve is identical and interchangeable with the system trim
The pack discharge pressure sensor detects an increase in the air cycle machine
air valves.
turbine outlet pressure relative to the aircraft cabin. This indicates that icing con-
ditions exist. The FCV is an electro-pneumatic butterfly valve with the following
main functions:
Ram Air Inlet Flap
• control of the mass flow of bleed air entering the pack, The ram air inlet flap modulates the airflow through the exchangers to control the
• isolation of the pack from the bleed air supply (crew selection, engine fire, temperature of the pack outlet. According to the water extractor temperature the
air conditioning system controller controls an electric actuator, which actuates the
ditching, or engine start),
ram air inlet flap in order to obtain optimum pack cooling airflow. The ram air inlet
flap closes during take-off and landing. The ACSC monitors the actuator position Figure 2: Pack Layout A320/321
in speed and direction by a contactless hall sensor.
Water Extractor
The water extractor collects water droplets and drains them inside the water ex-
tractor body in order to spray the collected water into the ram airflow of the ex-
changers, to increase the cooling efficiency.
By-Pass Valve
The BYPass (BYP) valve regulates the pack discharge temperature by adding hot
bleed air to the air cycle machine for quick pack response. According to the water
extractor temperature the air conditioning system controller controls a (the) step-
per motor that electrically operates the BYP valve.
Figure 1: Pack Layout A318/319
General Description
Warm pre-conditioned bleed air enters the cooling pack via the variable Flow Con-
trol Valve (FCV). The two independent packs provide regulated temperature air
through non return valves to the mixing unit.
The packs incorporates a three-wheel “Bootstrap” air cycle machine with air to air
heat exchangers. Both packs outlet temperatures are normally controlled to the
coldest temperature demand of the three zones. Each pack has its own controller
for monitoring and control.
The mixing Unit mixes regulated temperature air from the packs with part of the
cabin air supplied by recirculation fans.
The mixing unit may also provide conditioned air from a low pressure ground con-
nection or fresh outside air from the emergency Ram Air Inlet.
The emergency Ram Air Inlet provides outside fresh air ventilation of the aircraft
in emergency conditions (loss of both packs or smoke removal).
Hot air tapped upstream of the packs supplies the trim air valves through a hot air
Pressure Regulating Valve. This valve regulates the downstream pressure above
the cabin pressure.
A trim Air Valve associated with each zone optimize the temperature by adding hot
air if required, to the cold air coming from the mixing unit.
The conditioned air is distributed to three main zones:
• cockpit
• forward cabin
• aft cabin
Normally the mixing unit allows the cockpit to be supplied from pack 1 and fwd and
aft cabins from pack 2.
Air may be exhausted out through the:
• Lavatory/Galley ventilation system.
• Avionic Equipment ventilation System.
• Outflow valve which is controlled by the pressurization system.
The lavatory and galley ventilation system uses air from the cabin zones. A fan
extracts this air through the outflow valve. The system also ventilates the cabin
zone temperature sensors.
Cockpit and Cabin Temperature Control Components Trim Air Pressure Switch
The trim air pressure switch signals overpressure, due to a malfunction of the trim
Mixer Unit air Pressure Regulating Valve, to the secondary computer of the zone controller
The mixer unit mixes air from packs and recirculated air from the cabin prior to dis- for ECAM display and the Centralized Fault Display System (CFDS).
tribution to each zone. If pressure in the system goes to 6.5 psi above the cabin pressure, the zone con-
The mixer unit, installed under the cabin floor, uses cabin air which has entered to troller activates the ECAM system. This signal stays until the pressure falls below
underfloor area and has been drawn through recircuiation filters by recirculation 5 psi.
fans. This air is mixed with conditioned air from the packs.
Trim Air Valves (TAV)
See recirculation system.
The Trim Air Valves allow the zone temperature to be adjusted by modulating the
hot air flow added to air from the mixer unit.
Mixer Unit Sensors
The TAVs close when the trim Air Pressure Regulating Valve closes.
There are two mixer unit temperature sensors, one on either side of the mixer unit.
The butterfly of the Trim Air Valves is controlled by a stepper motor.
They indicate the actual temperature of the mixer unit to the zone controller.
Each mixer unit temperature sensor consists of two thermistors. One connected Duct Temperature Sensors
to the primary computer and the other to the secondary computer.
Each duct temperature sensor detects duct temperature for the corresponding
zone temperature control, indication and overheat detection to the zone controller.
Mixer Unit Flap
Each duct temperature sensor consists of two thermistors, one connected to the
The mixer unit flap ensures sufficient flight deck air supply if pack 1 is selected off. primary computer and the other to the secondary computer. Each thermistor pro-
An electrically operated mixer unit flap is installed to ensure that sufficient fresh air vides control, indication and overheat detection (88°C (190°F) or 4 x 80°C
is delivered to the cockpit in case of pack 1 failure. (176°F)).
VENTILATION SATCOM
CAB FANS ALTN MODE
FAN FAN
OFF
CKPT 20 FWD 22 AFT 23
DUCT TEMPERATURE 24 22 24
C H C H C H
HOT
AIR
AFT
TRIM AIR
VALVES
FILTER
CABIN CABIN
AIR MIXING UNIT AIR
GROUND FAN
AIRCOND > 88˚ CLOSE
CONNECTION
PACK PACK
PACK 1 OVHT PACK 2
1 2
CONTROLLER CONTROLLER
(ACM) EMER (ACM)
RAM AIR HOT AIR
INLET PRESS
REG VLV
PACK
FLOW
CONTROL
VALVE
DISAGR
BLEED
ENG MIN 24 C 2 4C
IDLE C H C H
RAM
50 C AIR 50 C
APU BLEED PACK FLOW COCKPIT FWD CABIN AFT CABIN
LO HI LO HI
DEMAND ZONE NORM
HOT AIR
LO HI ANTI ANTI
CONTROLLER FAULT ICE ICE
A OFF
A
30 PSI GND PSI 30
I COLD HOT COLD HOT COLD HOT
I
160 C C 160
R PACK 1 PACK 2
R APU
1 2
PACK 1 X BLEED PACK 2
FAULT FAULT
C C
OFF OFF
A321 only O O IP HP HP IP
ECON LOW START RAM AIR AUTO START
N ENG 1 BLEED GND HP APU BLEED ENG 2 BLEED N
D FAULT FAULT
SHUT OPEN
FAULT
D
ON
OFF ON ON OFF
A pushbutton switch 4KG operates the cabin recirculation fans. The switch sup-
plies 28 V DC to two power relays 5HG (6HG). The power relays energize the cab-
in fans with 3 Phase AC-Power. COCKPIT
S U P P LY D U C T
Overheat thermo-switches operate if the stator temperature of a recirculation fan FR36
goes up to 134°C to 146°C. It will remove the ground from the power relay 5KG F RO M C O N D I T I O N E D
(6HG), the resp. fan will stop and the fan fault relay 10HG (9HG) will de-energize. R E C I R C U L AT E D
AIR
A I R PAC K 1
R E C I R C U L AT E D
The Zone Controller receives the failure signal via the fan fault suppression relay AIR
MIXER UNIT
16HG for CFDS interrogation and ECAM indication.
E
E
A B
C B
Z120 B
Check Valve
4020HM (4021HM) Air Flow
D
C
D
Distribution FR34
Head
E
Recirculation Filter
4010HM (4011HM)
C Air Flow
Flap Actuator Cabin Recirculation
and Backup Flap Fan 14HG (15HG)
Mixing Unit
Air Flow
1HG
LH RECIRC
FA N S U P P LY
101XP 10A WV
NORM BUS 1
1 1 5 VAC 5HG
L H FA N
P OW E R
2HG R E L AY
FA N C O N T RO L 7 H G L H FA N
C O N T RO L RY
15HG
HK LH CABIN
3A WV OFF LP R E C I R C U L AT I O N
101PP NORM BUS FA N
NORM BUS 5 V / AC 1
28VDC
LP 10HG
11HG L H FA N HK
FA N C O N T RO L FAU LT
HK
R E L AY
3A WV 4HG
204PP C A B I N R E C I R C U L AT I O N
NORM BUS FA N S 16HG
28VDC FA N FAU LT
3HG SUPPRESS
RH RECIRC R E L AY
FA N S U P P LY
202XP 10A WV
NORM BUS 2
1 1 5 VAC 6HG
R H FA N
P OW E R
R E L AY
8 H G R H FA N
C O N T RO L RY
FROM 17HK
PACK 2 DUCT A 12HK
TEMPERATURE TRIM AIR
SENSOR VALVE
(AFT CABIN) (FWD CABIN)
11HK
15HK
25HK TRIM
DUCT
MIXER UNIT AIR VALVE
TEMPERATURE
TEMPERATURE (COCKPIT)
SENSOR
SENSOR RH FROM
18HK (COCKPIT)
PACK 1
DUCT OVHT
24HK TEMPERATURE
SENSOR (COCKPIT) 13HK TRIM
MIXER UNIT AIR VALVE
TEMPERATURE (AFT CABIN)
SENSOR LH 16HK
DUCT
TEMPERATURE
SENSOR
(FWD CABIN)
26HK
HOT AIR
PRESSURE
SWITCH
Figure 6: Cockpit and Cabin Temperature Control Component - Zone Controller Association
ZONE CONTROLLER
PRIMARY FLIGHT FWD AFT
ZONE TEMP DECK CABIN CABIN
DUCT OVHT
DUCT TEMP
TAV DRIVE
TRIM
MIX UNIT TEMP AIR
VALVES
M M M
MIXER
TAV POSITION UNIT
FLAP
TAV LIMIT SW RECIRCULATION
IF TEMP ABOVE FAN
80°C (176°F)
FROM
REDUCED CABIN
PRESSURE CTL MIXER
FILTER UNIT
PRIMARY
COMPUTER TRIM AIR
FAILURE OR PRESSURE
OVERHEAT S1 REGULATING
VALVE
FROM
CABIN
S2
ZONE TEMP
DUCT TEMP
MIX UNIT TEMP
P P
TAV POSITION A A
OVER PRESS C1 C2
MIXER UNIT FLAP HOT AIR PACK 1 K K
MONITORING FAULT FAULT
SECONDARY OFF OFF
Z ZONE
D DUCT
FD FLIGHT DECK
FC FWD CABIN
AC AFT CABIN
TAV TRIM AIR VALVE
DFD TAV ZFD DFC TAV ZFC DAC TAV ZAC
M M M
103XP 1HK FD FC AC 2HK 102XP
115V AC 115V AC
BUS 1 BUS 2
3HK 4HK
103PP 106PP
28V DC 28V DC
BUS 1 BUS 2
ALTITUDE
COCKPIT CABIN
ADIRU 3 DEMAND DEMAND
APU BLEED 24°C 24°C
VALVE OPEN
MEAN VALUE
PACK FLOW
CONTROLLER DEMAND
FACTOR
ZONE ZONE ZONE
ERROR ERROR ERROR
FADEC DEMAND
MIXER
UNIT
SENSORS MEAN VALUE MEAN VALUE
LOWEST
PI-GAIN PI-GAIN PI-GAIN
PACKS DEMAND VALUE PACK 2 DEMAND
10°C DUCT TEMP
PACK 1 DEMAND
ZONE CONTROLLER 8HK PRIMARY SECONDARY 20°C DUCT TEMP
ZONE CONTROLLER
ZONE
SENSORS
MIXER TEMPERATURE CONTROL
UNIT FANS MONITORING
SENSORS FLOW SETTING
OVHT APU FLOW MODULATION
SENSORS PACK 2 BITE INFORMATION
DUCT CLOSURE ADIRU 3 INFORMATION
TEMP ENGINE FLOW MODULATION
SENSORS
TRIM AIR
VALVES STEPPER
MOTOR FAILURE
CLOSED
POSITION
HOT AIR PRES. S1
REG. VALVE (PRV)
S1 ENERG = P PRIMARY
S2 ENERG = OPEN S2 CLOSURE SECONDARY
ON
28 VDC
OFF
TEMPERATURE CONTROL BACKUP
HOT AIR
5 VAC FAULT PACK 1: COCKPIT TEMP DEMAND AT 24 deg C
OFF
PACK 2: CABINS TEMP DEMAND AT 24 deg C
Primary and Secondary Computers Failure Both packs are controlled to deliver a fixed temperature (20°C (68°F) for pack 1,
10°C (50°F) for pack 2).
When both computers of the zone controller fall, each pack is controlled to deliver
a fixed pack outlet temperature.
Figure 9: Primary and Secondary Computers Failure
ZONE CONTROLLER
ZONE
SENSORS
MIXER TEMPERATURE CONTROL
UNIT FANS MONITORING
SENSORS FLOW SETTING
OVHT APU FLOW MODULATION
SENSORS PACK 2 BITE INFORMATION
DUCT CLOSURE ADIRU 3 INFORMATION
TEMP ENGINE FLOW MODULATION
SENSORS
TRIM AIR
VALVES STEPPER
MOTOR FAILURE
CLOSED
POSITION
HOT AIR PRES. S1
REG. VALVE (PRV)
S1 ENERG = P PRIMARY
S2 ENERG = OPEN S2 CLOSURE SECONDARY
ON
28 VDC
FAILURE
OFF
HOT AIR BACKUP TEMP CONTROL
5 VAC FAULT ZONE AND PACK 1 BITE INFO
OFF
BLEED AND ANTI-ICE INFO
CFDIU AND DMU COMMUNICATION
ENGINE FLOW MODULATION
ZONE
SENSORS ZONE CONTROLLER
MIXER
UNIT
SENSORS
OVHT
SENSORS
DUCT
TEMP
SENSORS CLOSURE
TRIM AIR TAV DRIVE
VALVES STEPPER T> 80
MOTOR CLOSED
POSITION 4xT> 80
28VDC T> 88
HOT AIR PRES. S1 T< 70
REG. VALVE (PRV)
S1 ENERG = P PRIMARY
S2 ENERG = OPEN S2 SECONDARY
ON RESET
28 VDC +
T< 70
OFF
HOT AIR
5 VAC FAULT
OFF
4xT> 80
PRIMARY+SECONDARY T> 88
T< 70
E/WD
SYSTEM DISPLAY
COND TEMP : C
ALTN MODE OR
ZONE CONTROLLER TRIM AIR SYS FAULT
CKPT 24 FWD 23 AFT 25
22 23 23
PRIMARY SECONDARY ZONE REGUL FAULT
C xx H C xx H
C xx H
HOT CHANNEL CHANNEL
AIR
1 2 E/WD
PACK CONTROLLER 1 PACK CONTROLLER 2
ANTI ANTI
ICE ICE
30 PSI GND 30 PSI
160˚C 160˚C
APU
1 2
IP HP HP IP
C H C H C H C H C H C H
HOT HOT
AIR AIR
ZONE CONTROLLER
PRIMARY SECONDARY
CHANNEL CHANNEL
PACK 1 REG FAULT
PACK 2 REG FAULT
PACK 1 + 2 F AULT
One pack off then the other fault.
PACK 1 (2) OFF SINGLE MASTER
1, 2, 3, 4, 5
Pack P/B selected off with no failure. CHIME CAUTION NIL
7, 8, 9,10
L + R CAB F AN FAULT 3, 4, 5,
Both fan overheat. 7, 8
PACK 1 (2) REGUL F AULT
Pack main channel or pack main and secondary BLEED
channels failed or Pack related indication failed.
5MIN AFTER
1500 ft
ELEC PWR
800 ft
STARTED
2ND ENG
SHUT DN
LIFT OFF
1ST ENG
1ST ENG
TO PWR
TOUCH
DOWN
80 kt
80 kt
1 2 3 4 5 6 7 8 9 10
MEMO DISPLAY
RAM AIR ON message is displayed in green if RAM AIR P/B is ON.
Zone and Pack Controller • Signal zone controller to ECB: increase APU speed, used for increased bleed
air flow.
Interfaces • Signal ECB to zone controller: APU bleed valve open, used for flow demand
calculation.
General
Centralized Fault Display Interface Unit (CFDIU)
Zone controller: crosstalk via internal bus.
The zone controller sends BITE data to the Centralized Fault Display Interface
Pack controller: crosstalk via RS232 connection. Unit for system monitoring.
• Signal: BITE data, used for temperature control system monitoring.
System Data Acquisition Concentrator (SDAC)
System data information is transmitted to the System Data Acquisition Concentra- Zone and Pack Controllers
tor via ARINC buses for system monitoring.
The pack controllers mainly receive temperature demand, flow demand and CF-
Signal System data Information (Temperature, valve position...), used for warning DIU control signals from the zone controller and send back maintenance data sig-
and display. nals.
Zone controller to pack controllers:
Engine Interface Unit (EIU)
• Signal: Temperature demand, zone controller status, pack ARINC reception
The zone controller provides data to both Engine Interface Units. Each EIU pro- status, aircraft altitude, APU bleed valve position, used for pack temperature
vides one discrete to the zone controller and one discrete to the corresponding control.
pack controller.
• Signal: Flow demand, used for flow control.
EIU 1, 2 to Pack Controller: • Signal: BITE command, for CFDIU.
• Signal take-off thrust, used for pack ram air inlet closure Pack controllers to zone controller:
EIU 1, 2 to Zone Controller: • Signal: pack control status, zone ARINC reception status, BITE information,
• Signal HP fuel valve position, used for bleed demand calculation. used for temperature control system monitoring.
Zone Controller to Engine Interface Unit 1, 2:
• Signal: increase engine power, used for bleed air flow increase. Fans Parameters
• Signal: bleed and anti-ice status, used for thrust limit calculation. The zone controller receives discrete signals from recirculation and toilet fans for
monitoring.
Air Data Inertial Reference Unit 3 (ADIRU 3) • Signal: recirculation, toilet and galley and AFT cargo ventilation fans operation,
used for monitoring for transmission to SDACs and CFDIU.
The Air Data Inertial Reference Unit 3 sends data to the zone controller for zone
and pack temperature control.
Anti-Ice and Pneumatic Parameters
• Signal: aircraft altitude, used for zone temperature compensation and pack wa-
ter extractor outlet temperature limitation. Anti-ice and pneumatic parameters are used to detect faults and to ascertain the
status of the bleed air system for transmission to CFDIU and EIUs.
Electronic Control Box (ECB) • Signals: valve positions, low and high pressure,.. etc..., used for anti-Ice sys-
tem fault detection for the CFDIU and thrust limit calculation for the EIUs.
The zone controller sends data to the Electronic Control Box and receives an APU
bleed valve open discrete.
Landing Gear Control Interface Unit 2 (LGCIU 2) Braking and Steering Control Unit (BSCU)
The Landing Gear Control interface Unit 2 sends a GROUND/FLIGHT signal to The BSCU sends a wheel speed signal to both pack controllers for pack Ram Air
both pack controllers for pack Ram Air Inlet flap operation. Inlet flap operation.
• Signal: ground/flight, used for pack Ram Air Inlet flap closure during take-off • Signal: wheel speed, used for pack ram air inlet flap closure during take-off and
and landing phases. landing phases.
Figure 17: Zone and Pack Controller Interface
SDAC1 SDAC2 EIU 1 EIU 2 ADIRS3 ECB CFDS
ZONE CONTROLLER
PRIMARY SECONDARY
LGCIU2 BSCU
RETURN PRINT *
21-60 Cockpit and Cabin Temperatur System (CFDS) and monitoring. If pressure in the system is 6.5 psi greater than
the cabin pressure, ACSC 1 activates the ECAM system. This signal stays until
(Enhanced) the pressure falls below 5 psi.
The ACSC sends data to both Engine Interface Units (EIUs). Each EIU sends one Air Conditioning System Controllers
discrete to the ACSC. EIUs 1 and 2 send to the ACSC:
The ACSCs mainly receive temperature demands, flow demands and CFDIU con-
• the take-off thrust used for pack ram air inlet closure,
trol signals and send back maintenance data signals. The ACSCs also receive a
• the High Pressure (HP) fuel valve position used for bleed demand circulation signal from the DITCHING P/B, to close both pack FCVs if there is a ditching.
and for engine start sequence, so that the pack Flow Control Valves (FCVs) ACSC 1 and 2 receive a signal from the engine FIRE P/B, to close the related pack
are controlled to close during engine start. FCV, in case of engine fire. The Cabin Intercommunication Data System (CIDS)
The ACSC sends to EIUs 1 and 2: Director 1 sends a data signal for ACSC 1, and the CIDS Director 2 sends a signal
• the engine power increase used for bleed airflow increase, for ACSC 2 for temperature regulation (+ or - 2.5°C) from the Flight Attendant Pan-
• the bleed and the anti-ice status used for thrust limit calculation. el (FAP).
LGCIU 2 BSCU
Landing Gear Control and Interface Unit (LGCIU) 1 and 2 send a ground/flight sig- The Braking/Steering Control Unit (BSCU) sends a wheel signal to both ACSCs
nal to both ACSCs for pack air inlet flap operation. The ground/flight signal is used for pack ram air inlet flap operation. The wheel speed is used for pack ram air inlet
for pack ram air inlet flap closure during take-off and landing phases. flap closure during take-off and landing phases.
Figure 2: Interfaces
pack 1 for the cockpit and pack 2 for the cabin to maintain pre-selected tempera-
ture.
General and galleys at different locations in the cabin. At frames 28 and 51, flexible hoses
from the extraction duct are connected to cabin sensor housings (Ref. 21-63-00).
The Lavatory and galley ventilation system uses air from the cabin zones and con-
ditioned air from the main distribution ducts. Air removed from the ceiling area of
the lavatory, galley units and the lavatory bowls, (is delivered to the outflow valve
10HL area). A duct system, different from the cabin distribution system, is used to
prevent unpleasant smells entering the cabin. A smoke detection system is in-
stalled in each lavatory (Ref. 26-17-00).
Component Location
System Description
Lavatory and Galley Air Supply
Most of the air used for ventilation is cabin air, the extraction fan 1HU draws air
into the units. Conditioned air is supplied to each lavatory and some galleys, from
tappings on the cabin air distribution ducts.
Restrictors are installed downstream of the tapping points to increase pressure for
correct functioning of the individual outlets. The airflow, from these outlets, is ad-
justable in both quantity and direction, and are located below the lavatory mirrors.
R E L AY B OX 1 0 3 V U
- FA N P OW E R R E L AY 2 H U T E M P E R AT U R E
- FA N C O N T RO L R E L AY 3 H U SENSOR HOUSING
- FA N FAU LT R E L AY 4 H U D
T E M P E R AT U R E
SENSOR HOUSING
A
FR70
FR26 B
FR24A
C FR66
FR12
Z120
FR13
FR1 FR11
FR55
A
EXAMPLE
C
B E X T R AC T I O N
D TUBE
1
4
E X T R AC T I O N FA N 1 H U
5
2
13 10
14 3
15
11
19
18
17
16
21HK
7
12 9
22HK
23HK 8
The flow rate through each of the two cabin temperature sensor housings is 4 3 C RU I S E F L 3 9 0
ISA 0.654 0.080 0.574 0.619 115
5.0 g/s 9.7 g/s 40 g/s 78 g/s
2 PAC K S M I N 12.0 cfm 23.4 cfm 96 cfm 187 cfm
l/s.
C RU I S E F L 3 9 0
3. Galley 4 2 PAC K S 1 2 0 %
SELECTED ISA 0.981 0.120 0.861 0.0 170
5.1 g/s
12.2 cfm
5.1 g/s
12.2 cfm
60 g/s
144 cfm
60 g/s
144 cfm
RECIRC OFF
Galley sizes are determined by the electrical power (Kw) installed:
HOLD FL 100 5.7 g/s 9.9 g/s 68 g/s 116 g/s
– small galley 0-7.0 Kw flow rate 25 I/s 5 2 PAC K S N O R M ISA +2 3 1.101 0.135 0.966 0.796 170 10.1 cfm 17.5 cfm 121 cfm 208 cfm
– normal galley 7 to 17.0 Kw flow rate 40 I/s DESCENT FL 300 4.7 g/s 8.1 g/s 56 g/s 97 g/s
6 2 PAC K S N O R M ISA +2 3 0.918 0.112 0.806 0.663 170 10.1 cfm 17.5 cfm 120 cfm 208 cfm
– large galley > 17,0 Kw flow rate 50 1/s
The total flow rate of the lavatory and galley extraction system is 143 I/s. This 7 C RU I S E F L 3 9 0
1 PAC K ISA 0.491 0.060 0.431 0.636 170
2.5
6.2
g/s
cfm
5.7 g/s
14.1 cfm
30
73
g/s
cfm
69 g/s
168 cfm
is a mass flow of 170 g/s on ground and 133 g/s in flight. Duct velocities of the G RO U N D
system are below 14 m/s in the whole cabin area. 8 TA K E O F F
2 PAC K S N O R M ISA 1.101 0.135 0.966 0.796 170
5.7 g/s
10.1 cfm
9.9 g/s
17.5 cfm
68 g/s
121 cfm
116 g/s
207 cfm
G RO U N D
Component Description 9 2 PAC K S
APU ISA +2 3 0.920 0.112 0.808 0.818 170
4.8
8.6
g/s
cfm
9.0 g/s
16.2 cfm
56 g/s
100 cfm
106 g/s
190 cfm
Extraction Fan
The lavatory and galley extraction fan 1HU is installed in tine with the extraction
duct. It is powered by a three phase induction motor that drives a fan wheel which
has high efficiency blades. The fan will operate continuously at about 11700 rpm.
Thermo switches are installed inside the stators of the extraction fan. If the tem-
perature of the stator gets to 134 DEG.C (273.20 DEG.F) to 146 DEG.C (294.80
DEG.F) the thermo switches isolate the electrical supply to the fan.
The lavatory and galley extraction fan is secured by clamps to brackets on the air-
craft structure in the rear underfloor area. Arrows on the fan casing show the di-
rection of airflow through the fan and the direction that the impeller rotates. If the
impeller breaks up the casing is strong enough to contain the debris.
Malfunction Detection
Overheating of the lavatory and galley extraction fan1HU, causes the thermo
switches to remove ground from the power relay 2HU. This removes the electrical
power, the fan stops and the indicating relay opens. The indicating relay signals
the zone controller 8HK and the zone controller signals the ECAM and CFDS sys-
tems. You must not start the extraction fan again until you have found the fault and
repaired it.
U
C H C H C H
HOT
AIR CHANNEL CHANNEL NOT USED
AFT CABIN ZONE SENSOR
U
(not ventilated)
1 2
PACK CONTROLLER 1 PACK CONTROLLER 2
PACK 1 + 2 F AULT
One pack off then the other fault.
PACK 1 (2) OFF SINGLE MASTER
1, 2, 3, 4, 5
Pack P/B selected off with no failure. CHIME CAUTION NIL
7, 8, 9,10
L + R CAB F AN FAULT 3, 4, 5,
Both fan overheat. 7, 8
PACK 1 (2) REGUL F AULT
Pack main channel or pack main and secondary BLEED
channels failed or Pack related indication failed.
5MIN AFTER
1500 ft
ELEC PWR
800 ft
STARTED
2ND ENG
SHUT DN
LIFT OFF
1ST ENG
1ST ENG
TO PWR
TOUCH
DOWN
80 kt
80 kt
1 2 3 4 5 6 7 8 9 10
MEMO DISPLAY
RAM AIR ON message is displayed in green if RAM AIR P/B is ON.
21-99 CFDS
Figure 1: Air Conditioning/Cabin Temp Cont - CFDS Interface
CABIN TEMP CONT CABIN TEMP CONT MCDU MENU SYSTEM REPORT/TEST -->
PREVIOUS LEGS REPORT
HB-IJC < FMGC < AIR COND F/CTL >
LEG DATE GMT PHASE < LAST LEG REPORT
ATA FIN < ACARS < AFS FUEL >
< PREVIOUS LEGS REPORT
TRIM VALVE AFT CAB < AIDS < COM ICE & RAIN >
< LRU IDENTIFICATION
11 1309 1518 06
21-63-51 13HK < CFDS < ELEC INST >
< TEST GND REPORT >
GALY & TOIL FAN OR SPLY
14 1209 1445 02 < FIRE PROT L/G >
< CLASS 3 FAULTS
21-23-51 1HU RETURN > NAV >
< RETURN
< RETURN
< RETURN PRINT* SELECT DESIRED SYSTEM
SEE NEXT PAGE
21-61-00
PACK 1 RAM AIR DOOR
INLET FLAP ACTUATOR TEST 0K
END OF TEST
END OF TEST
General The temperature selector is electrically connected to the controller 10HC for tem-
perature control functions.
Aft Cargo Compartment Ventilation The heating controller 10HC, which gets information from the temperature sen-
sors 13HC and 14HC, controls the system. These sensors are installed in the inlet
The system provides ventilation of the AFT cargo compartment by means of air
duct (13HC) and in a housing in the compartment ceiling (14HC). Post SB 21-1141
exhausted from the cabin and extracted by a fan.
the sensor 14HC sensing the compartment temperature is installed in the extrac-
Ambient air from the cabin comes through openings in the cabin floor behind the tion duct of the cargo compartment. The temperature of the air, which enters the
sidewall panels and is ducted via the inlet isolation valve into the AFT cargo com- supply duct, is controlled to a maximum of 70°C by the trim-air valve 12HC.
partment.
When the duct temperature goes above 88°C, the FAULT light on the HOT AIR
The air in the cargo compartment is extracted overboard by the extraction fan via switch 16HC on the overhead panel comes on and the pressure regulating-valve
the outlet isolation valve. 11HC closes. This overheat condition is latched by the heating controller. When
The operation of the inlet and the outlet isolation valves and the extract fan is con- the duct temperature decreases to 70°C the system can be reset. To do this you
trolled by the cargo ventilation controller. must push the HOT AIR switch 16HC two times.
On the ground and in flight, the inlet and outlet isolation valves are normally fully Heating Controller
open and the fan runs continuously.
The AFT cargo-compartment heating-system has its own controller 10HC. The
The controller will close the isolation valves and stop the extraction fan when: controller is a 1 MCU box which is installed in the avionics compartment, in rack
• The AFT ISOL VALVE P/B is selected OFF or 96VU. The controller also sends signals to the CFDS and ECAM. If the control
• smoke is detected in the aft cargo compartment. function of the controller does not operate, the trim-air valve 12HC and the pres-
sure regulating valve 11HC will close. This is done independently of the controller.
Aft Cargo Compartment Heating
Pressure Regulating Valve
Hot bleed-air, from the APU bleed-air duct, is mixed with cabin-air and delivered
to the AFT cargo compartment ventilation system. This raises the temperature in The pressure regulating valve (11HC) is used to control the pressure of the hot
the compartment to a preselected level. trim air supply to 4 psi above cabin pressure. The secondary function is to provide
a shut-off facility to the aft cargo compartment.
Proximity switches are installed at the AFT cargo-compartment door and at the
bulk cargo-compartment door. These switches will inhibit the AFT cargo-compart- This butterfly type valve is under normal conditions actuated by a pneumatic ac-
ment heating system if one of the doors is open. Both doors must be closed to en- tuator and controlled by a regulator. The valve is activated when the solenoid is
able the heating system to function. energized.
The valve can be operated manually and includes a visual position indicator. A li-
Temperature Control mit switch indicates closed/not-closed to the zone controller (8HK) and to the
The temperature control system regulates the amount of hot air added, to give the ECAM system. The HOT-AIR switch (16HC) installed on panel 22VU in the cockpit
preselected temperature in the AFT cargo compartment. The temperature selec- and controls the pressure regulating-valve.
tor 15HC for the AFT cargo compartment is installed on the CARGO HEAT panel
22VU in the cockpit. The temperature range that the selector can set is between
5°C and 26°C with 15.5°C at the 12 o'clock position. However, if the temperature
is, for example, already 15°C, the adjusting range lies between 15°C and 26°C.
This is because there is no cooling function installed.
Pre SB 21-1141
Note:
Pre mod location of
compartment temp
sensor shown
10HC
AFT Cargo Heating Controller / 90VU
12HC
Trim Air Valve
SHUT-DOWN
5MIN AFTER
800 ft
1500 ft
ELEC PWR
STARTED
2DN ENG
LIFT OFF
1ST ENG
1ST ENG
TO PWR
TOUCH
DOWN
80 kts
80 kts
1 2 3 4 5 6 7 8 9 10
5WH/6WH
Smoke Detector
3WH/4WH
Smoke Detector
Cabin Ambient
14HC
Air Inlets
Compartment
Temperature Outflow
Sensor STA3013/FR65
Valve
(pre SB 21-1141)
STA3158/FR66
34HN
Isolation
Valve
13HC
Inlet Duct Temperature Sensor
12HC
Muffler
Trim Air Valve
11HC Cargo Door Isolation
Pressure Regulation Valve Bulk Cargo Valve
Cargo Underfloor Door
Air Intake Extraction
FWD
Fan
Isolation Valve
Restrictors for Muffler
Airsplit Calibration
Cabin Ambient
Air Intake
SYSTEM REPORT/TEST CARGO HEAT CONT AFT CARGO HEAT CONT AFT
LAST LEG REPORT LRU IDENTIFICATION
<AIR COND F/CTL> DATE: JUN 11
<ELEC INST>
General • A/C configurations: Engine Interface Unit (EIU), Landing Gear Control and In-
terface Unit (LGCIU), Environmental Control System (ECS).
The (Cabin) Pressure Control and monitoring System (CPCS) makes sure that the The CPCs outputs data for indicating and monitoring are: Flight Warning Compu-
pressure in the pressurized fuselage is safe and comfortable for the passengers ter (FWC), System Data Acquisition Concentrator (SDAC), CFDS, ECS, Aircraft
and crew. The Cabin Pressure Controllers (CPC) control fully automatically the Integrated Data System (AIDS).
quantity of air that flows out of the fuselage through an outflow valve. A manual
system controls the CPCS if the automatic system is not active. Two safety valves When manual mode is used, the manual part of controller 1 operates only as a
are installed in the aft pressure bulkhead which prevent that the pressure in the back-up indication circuit processing outputs for indicating and monitoring. CPC 1
fuselage gets too high or too low. manual part outputs for monitoring and indicating are: FWC and SDAC. CPC 2
manual part is not used.
In normal operation, pressurization control is fully automatic.
The system consists of: Safety Valves
• 2 Cabin Pressure Controllers (CPC). The safety valves 6HL (7HL) are poppet-type pneumatic valves. They have a
• 1 outflow valve including 3 motors (2 for automatic operation, 1 for manual op- valve part and a control part in a housing. The valve part has a cap with a filter, a
eration). diaphragm, a pedestal and a bellmouth. The control part has a position switch, a
• 1 Control panel. negative delta-P check-valve and a controller. The position switch is connected
• 2 Safety valves. electrically to the System Data Aquisition Concentrators (SDACs). The negative
delta-P check-valve opens if the external pressure is higher than the internal pres-
The outflow valve is powered by one of the three independent electrical motors. sure. The controller has a diaphragm, a poppet and springs to preload the poppet.
Normally, one of the two cabin pressure controllers operates the outflow valve, via The poppet gives accurate limit control. If the internal pressure is more than the
its associated auto motor. design goal of 8.6 psi (0.5929 bar) above the external pressure, the poppet moves
A ditching switch on the control panel, allows the outflow valve and all valves be- and air flows out of the fuselage. For negative delta-P condition it is ensured by a
low the flotation line, to be closed in case of ditching. minimum of one safety valve operating, that the internal pressure is not more than
0.07 bar (1.0152 psi) below the external pressure.
The system can be used fully or semi automatically or manually.
FILTER
CABIN
SERVO
CONTROLLER
GATE
CABIN
POSITION SWITCH
(SHOWN ACTUATED)
NEG P
CONTROL CHECK VALVE
AMBIENT
SENSE LINE PEDESTAL
(CFE) (CFE)
BELLMOUTH
(CFE)
EMER
RAM AIR
EIU TLA
1+2 AUTO M MAN M AUTO
MOT 1 MOT MOT 2
MANUAL
ECAM MANUAL BACKUP
WARNING BACKUP NOT
USED
FROM
ACTIVE
CPC
VALVE VALVE
POS POS
SAFETY
BACKUP VALVES
OUTFLOW
VALVE
MODE:
AUTO MAN
OP / CL
SYSTEM DISPLAY
Landing Elevation
Landing elevation selected either automatically by the FMGS
or manually by the pilot is indicated in green. (Inhibited when
LDG ELEV AUTO / MAN the MODE SEL P/B is in MAN position)
AUTO - Displayed in green when LDG ELEV Cabin Altitude
selector is in AUTO position.
Green - In normal range.
MAN - Displayed in green when LDG ELEV
selector is not in AUTO position. Red - For excessive cabin altitude: ≥ 9550 ft
Not displayed when the MODE SEL P/B is in MAN position. Advisory (digital indication pulsing) if cabin altitude ≥ 8800 ft
(reset at 8600 ft).
Cabin Differential Pressure
Safety Valve Position
Green - In normal range.
SAFETY - Is white and valve display is green when
Amber - When out of normal range: ΔP ≤ - 0,4 psi both safety valves are fully closed.
or ≥ 8.5 psi.
SAFETY - Is amber and indication is amber when
Advisory (digital indication pulsing) if ΔP < 1.5 psi (reset at either valve is not closed.
1 psi) during flight phase 7.
NOTE: If manual mode is selected, the safety valve can open
Cabin Vertical Speed at a cabin differential pressure between 8.2 and 8.9
psi due to the reduced Δ P accuracy in manual mode.
Green - In normal range.
Amber - When V/S ≥ 2000 ft/min. Active System Indication (SYS 1 or SYS 2 or MAN)
Advisory (digital indication pulsing) at V/S > 1800 ft/min SYS 1 / SYS 2 - Green when active, amber when FAULT,
(reset at 1600 ft/min). not displayed when inactive.
MAN - Appears green when the MODE SEL P/B is
at MAN.
Outflow Valve Position
Green - When operating normally.
Amber - When valve is fully open (more than 95 %)
in flight.
CAB ALT FT
Green - In normal range.
Red - For excessive cabin altitude: ≥ 9550 ft.
- Pulses for cabin altitude at or above 8800 ft
(resets at 8600 ft).
P Indication
Cabin Vertical Speed
Green - In normal range.
Displayed in flight phase 6 only.
Amber - Out of normal range Δ P ≤ -0.4psi
Green - In normal range.
or ≥ 8.5 psi.
Amber - Out of normal range. V/S greater than - Pulses when V/S >1800 ft/min (resets at
2000 ft/min or lower than -2000 ft/min. 1600 ft/min).
sure. The outflow valve will be driven to its fully open position after 55 sec. and the FMGC
system transfers 70 sec. after the GN mode is set independent of the differential
Each Flight Management and Guidance Computer (FMGC) sends cruise flight lev-
pressure.
el and landing field elevation data to both controllers.
Abort Mode (AB) The signals are:
The purpose of the abort mode is to prevent the cabin climbing if the aircraft does • Cruise flight level,
not climb after take-off. (For example, if an engine failure happens after V1 the air- • Landing field elevation, used for pressurization profile.
craft must take-off). The system will switch to the climb mode after take-off. If the
aircraft descends, instead of climbing, while the altitude is below 8000 ft. or below Motors
5000 ft. above take off field the system switches into the abort mode. The cabin
A discrete signal from the active controller will select the corresponding motor and
pressure is then kept to the value before take-off.
enable signal, while outflow valve positioning and monitoring signals are transmit-
ted by RS 422 buses.
EIU
The signals in AUTO MODE are:
Each Engine Interface Unit (EIU) sends a thrust lever angle associated with an N2
signal to both controllers to initiate the pre-pressurization and the pressurization • "enable signal" to motor in control,
sequences. • outflow valve positioning and monitoring.
The signals are: In MANUAL MODE, the feedback position from motor 3 is sent to controller 1.
• Thrust lever angle in Takeoff (TO) position,
• maximum continuous or flexible detent,
Controller 1/Controller 2
• N2 at or above idle, used for pre-pressurization and pressurization sequences. Discrete signals between both controllers ensure controller transfer. The system
1 or 2 active signal is used for controller transfer.
LGCIU
Air Cond Panel and Cabin Press Panel
Each Landing Gear Control and Interface Unit (LGCIU) sends a flight/ground sig-
nal to both controllers to initiate pre-pressurization, pressurization and depressu- The position of the pressure panel switches and emergency ram air switch is
rization sequences. The ground/flight signal is used for pre-pressurization, transmitted to both controllers.
pressurization, depressurization sequences and system transfer. The cabin pressurization panel signals are:
• ditching,
ADIRU
• landing field elevation selection,
Each Air Data/Inertial Reference Unit (ADIRU) sends the static pressure and the
• manual mode selection, used for manual operation.
barometric correction signals to both controllers for pressure control.
The air conditioning panel signal is the emergency ram air inlet selection, used for
These signals are: outflow valve half opening.
• Static pressure,
• BARO (barometric) correction, Press Panel/Motor 3
• ADIRU validity, used for all sequences and priority selection. Motor 3 is controlled by a discrete signal directly sent by the cabin press panel.
ADIRU 1, 2, 3 sends signals to controller 1 and ADIRU 2, 1, 3 sends signals to This signal is used for manual mode.
controller 2.
FWC
In case of excessive cabin altitude, the active controller sends a discrete signal to
both Flight Warning Computers (FWCs) for level 3 warnings.
This warning is generated if cabin altitude exceeds 9550ft.
Each manual part is a separate, electrically supplied part.
SDAC
Both controllers send ARINC and discrete signals to the System Data Acquisition
Concentrator (SDAC). When the system is in automatic mode, ARINC and dis-
crete signals are used for monitoring and warning indications. In manual mode, 3
analog signals are provided from the manual part of CPC1 only.
CFDIU
Both controllers send BITE data to the Centralized Fault Display Interface Unit
(CFDIU) via ARINC buses. This data is sent continuously or on request. The sig-
nal is a BITE data, used for Centralized Fault Display System (CFDS) monitoring.
CIDS
In case of excessive cabin altitude, the pressure controllers send a discrete signal
to the Cabin Intercommunication Data System (CIDS). The cabin altitude exceed-
ing 11300 ft signal is used for passenger signs.
Safety Valves/SDAC
The safety valve position signals are sent to both SDAC. The safety valve position
signal is used for ECAM display.
MODE
SYS 1 + 2 FAULT SEL 4, 5,
Both pressure controllers fault. FAULT 7, 8
LO DIFF PR
Time to reach Δ P = 0 < 1.5 min and
time to reach Δ P= 0 ≤ (time for cab alt to reach landing
field elevation) + 30 sec and aircraft is at least 3000 ft 2, 3, 4, 5
above landing field. 7, 8, 9, 10
5MIN AFTER
1500 ft
ELEC PWR
800 ft
STARTED
2ND ENG
SHUT DN
LIFT OFF
1ST ENG
1ST ENG
TO PWR
TOUCH
DOWN
80 kt
80 kt
1 2 3 4 5 6 7 8 9 10
12HL
- Interchangeable
- Sytem Identification Pin
B
B
B 11HL
A
STA539/FR9
Electronic/Avionics Rack 95VU
811 90VU
- Auto Mode 1 Fault
Relay 18HL
- Auto Mode 2 Fault
Relay 19HL
- Auto Mode Drive
Shut Off Relay 17HL
Cabin Pressure
Connector
Auto Motors
Bonding Strap
Actuator Electronic
Box System 1
Forward Gate
Bonding Strap
Aft Gate
Feedback Assembly
• Consists of a dual Rotary Variable Differential Transducer (RVDT) and a po-
tentiometer
Electronic Boxes
The actuator electronic modules receive position reference signal (desired outflow
valve position) from the controller. This signal is compared with outflow valve ac-
tual position. The electronic module then drives the outflow valve until its position
matches the desired one. Feedback
Assembly
Cover
Electronic Box
(Module 2)
Electronic Box
(Module 1)
CFDS - BITE Test • the date and time when the fault occurs,
• the ATA number of the maintenance message,
CPC Power-Up Test • the FIN of the failed component.
If the aircraft is on ground and (2) <PREVIOUS LEG REPORT
• the engines are below minimum take-off power (CPCS in ground mode),
The PREVIOUS LEGS REPORT shows all failure that occured during the last 63
• the CPC power-up test is done after a cold start, a reset or a power supply in- legs. The MCDU screen shows:
terrupt (> 2ms).
• the flight number (aircraft tail number),
The duration of the power-up test is 1 second. During the power-up test:
• the maintenance message of the failure,
• internal devices initialize and check the hardware and the software of the CPC.
• a fault code for shop maintenance,
When the test has passed the PRESS page shows the normal display.
• the leg number,
When the power-up test fails on the ECAM upper display unit, the warning CAB
• the date and time when the fault occurs,
PR SYS 1(2) FAULT comes on.
• the flight phase,
CPC Reset • the ATA number of the maintenance message,
For the reset of the CPCs the subsequent circuit breakers must be opened for at • the FIN of the failed component.
least 2 seconds:
(3) <LRU IDENTIFICATION
• for the CPC 1, the circuit breaker 1HL which is installed on the circuit breaker
panel 49VU, The LRU IDENTIFICATION shows the P/N of the CPCs.
• for the CPC 2, the circuit breaker 2HL which is installed on the circuit breaker (4) <TEST/CALIBRATION
panel 122VU.
When the TEST/CALIBRATION line key is pressed, the MCDU shows:
When the circuit breaker for the related CPC is closed again the CPC power-up
test starts. ESC PACKS ..................................OFF,
GROUND AIR SUPPLY ................OFF,
Built-In Test Equipment LFES .............................................SET TO 14000 ft,
The CPCs control the BITE function for the pressure control and monitoring sys- ADIRS 1; 2; 3 ................................ON,
tem. They monitor the hardware and system performance and send failure data to
the Centralized Fault Display System (CFDS) (Ref. 31-32-00). More information MODE SEL ....................................AUTO,
about a failure is available on the MCDU. <CONTINUE
On the MCDU, when the CAB PRESS CONT 1(2) page is selected the subse- When the CONTINUE line key is pressed, the test starts and the message (IN
quent menus are available: PROGRESS 90 SEC) comes on. After the test, one of the subsequent is shown:
• TEST OK if there are no failures,
(1) <LAST LEG REPORT RESET LFES ---> AUTO
The LAST LEG REPORT shows all failures that occured during the last leg. The • TEST FAILED
MCDU screen shows:
the maintenance message of the failure,
• the maintenance message of the failure,
a fault code for shop maintenance.
• a fault code for shop maintenance,
< TEST/CALIBRATION
<RETURN
< TEST/CALIBRATION
<RETURN
<CONTINUE
1
OR
OR OR
TRY C/B RESET + NEW TEST MODE SEL AUTO + NEW TEST
<TEST/CALIBRATION
<CLASS 3 FAULTS
<RETURN
<RETURN PRINT>
TEST MODE
FEEDBACK ASSEMBLY (10HL6) X OUTFLOW VALVE FDBK ASSY OR OUTFLOW VALVE ELEK 1(2)
X OUTFLOW VALVE ELEK OR ACTUATOR OR AUTO MOT 1(2)
Test for Leakage in the Repair Area at a Differential Pressure of REFERENCE QTY DESIGNATION
280 mbar (4.06 psi)
No specific absolute pressure indicator/digital indication/
TASK 05-53-00-780-001
sensitivity 1mbar(0.01PSI)
MAKE SURE THAT:
• ONLY THE PERSONS NECESSARY FOR THE PRESSURIZATION No specific circuit breaker(s) safety clip(s)
TEST ARE IN THE AIRCRAFT DURING THE TEST.
• THE PERSONS IN THE AIRCRAFT HAVE MEDICAL APPROVAL TO No specific safety barriers
DO THIS TYPE OF TEST (REFER TO YOUR LOCAL REGULATION).
No specific safety plug - ref MS21913-4
BE CAREFUL WHEN YOU CONTROL THE PRESSURE. SUDDEN
CHANGES IN PRESSURE CAN CAUSE PAIN AND INJURY. No specific safety streamer
THERE MUST BE TWO PERSONS IN THE COCKPIT DURING THE PRES-
SURIZATION TEST. No specific vertical speed indicator
IF A CHANGE IN PRESSURE HAS AN UNWANTED EFFECT (PAIN, No specific warning notices
NOISE IN THE EARS, HEADHACHE, OR OTHER) ON ONE PERSON, THE
OTHER PERSON CAN ADJUST THE PRESSURE TO AVOID INJURY. No specific O-ring - ref NAS1612-4
DO NOT OPEN OR GO NEAR PRESSURE-SEALED DOORS WHEN THE
AIRCRAFT IS PRESSURIZED. Aircraft configuration
A PRESSURE-SEALED DOOR THAT OPENS WHEN THE AIRCRAFT IS 1. Put the safety barriers and the warning notices in position to keep persons out
PRESSURIZED. of the work area.
• WILL CAUSE EXPLOSIVE DECOMPRESSION. 2. Put the absolute pressure indicator/digital indication/sensitivity
• CAN KILL OR CAUSE INJURY TO PERSONS AND/OR CAUSE DAM- 1mbar(0.01PSI) and the vertical speed indicator in position in the cockpit.
AGE TO THE AIRCRAFT/EQUIPMENT. 3. Energize the aircraft electrical circuits.
DO NOT OPEN THE DOORS WHILE THE RED WARNING LIGHT FLASH- 4. In the avionics compartment:
ES. IF THE RED WARNING LIGHT FLASHES, REMAINING PRESSURE a) Put the safety plug - ref MS21913-4 with its O-ring - ref NAS1612-4 on the
COULD CAUSE THE DOOR TO OPEN SUDDENLY AND COULD: air inlet of the pressure switch 16WR.
• KILL OR CAUSE SERIOUS INJURY TO PERSONS b) Put a safety streamer on the safety plug.
• CAUSE DAMAGE TO THE AIRCRAFT. 5. On the AIR COND panel 30VU:
– make sure that the PACK 1 and PACK 2 pushbutton switches are pushed
Reason for the Job (the FAULT legends are on).
To find possible leaks in the repair area after small structural repairs. 6. On the CABIN PRESS section of the panel 25VU:
The pressure test that follows is only necessary after the repair if the repair – release the MODE SEL pushbutton switch (the MAN legend is on).
procedure in the SRM or in the repair instruction directly tells you to do it.
7. On the EXT LT section of the panel 25VU: DO NOT USE THE ECAM DISPLAYS TO READ THE CABIN PRESSURE
– set the BEACON switch to ON. PARAMETERS (CABIN DIFFERENTIAL PRESSURE, CABIN ALTITUDE,
8. Do the EIS start procedure. CABIN VERTICAL- SPEED) DURING THIS TEST.
9. On the lower ECAM display unit, on the CAB PRESS page: THE PRESSURES USED IN THIS TEST ARE MORE THAN THE MAXIMUM LIM-
– make sure that the outflow valve 10HL is in the fully open position. IT OF THE RELATED PRESSURE SENSOR.
10.On the VENTILATION section of the panel 22VU: WHEN THESE PRESSURES BECOME MORE THAN THE PRESSURE SEN-
– release the EXTRACT pushbutton switch (the OVRD legend comes on). SOR LIMIT, ON THE ECAM DISPLAY:
– release the CAB FANS pushbutton switch (the OFF legend comes on). • THE CABIN DIFFERENTIAL PRESSURE INDICATION AND THE CABIN AL-
TITUDE INDICATION WILL CONTINUE TO SHOW THESE LIMIT VALUES.
11.On the CARGO HEAT section of the panel 22VU:
• THE CABIN VERTICAL-SPEED INDICATION IS NO LONGER CORRECT.
– make sure that the AFT ISOL VALVE pushbutton switch is released (the
OFF legend is on). IF YOU DO NOT KNOW THE CORRECT CABIN PRESSURE VALUES, YOU
CAN MAKE UNWANTED CHANGES IN PRESSURE THAT CAN CAUSE IN-
12.On the lower ECAM display unit, on the CAB PRESS page: JURY.
– the skin air-inlet (INLET) and skin air-outlet (EXTRACT) valves are closed.
Test at a Differential Pressure of 280 mbar (4.06 psi)
13.Close and lock the sliding windows and all access doors to the pressurized ar-
ea. This procedure uses the MAN V/S CTL switch on the CABIN PRESS section
14.Do an interphone communication test between the cockpit and the ground of the panel 25VU to control the cabin pressure.
service personnel out of the closed area. This switch, spring loaded to neutral, controls the outflow valve position:
15.Pressurize the pneumatic system: • UP: the outflow valve moves to the open position (the cabin pressure de-
– with the APU creases)
Subtask 05-53-00-970-052 • DN: the outflow valve moves to the closed position (the cabin pressure
increases).
Calculation of the Pressure We recommend:
1. Use the pressure indicator to measure the ambient pressure (Pamb). • short action on this switch (do not hold the switch in the UP or DN posi-
2. Calculate and write the value below: tion)
– value A = Pamb + • that you monitor the cabin vertical speed indication to prevent sudden
280 mbar (4.06 psi) changes in cabin pressure.
Procedure
Subtask 05-53-00-780-050
ACTION RESULT
DO NOT LET THE CABIN ALTITUDE CHANGE TOO FAST. SUDDEN
CHANGES IN PRESSURE CAN CAUSE INJURY TO PERSONS. 1. On the AIR COND panel 30VU: On the AIR COND panel 30VU:
MAKE SURE THAT THE DIFFERENTIAL PRESSURE IS NOT MORE – adjust the cabin temperature – make sure that the FAULT leg-
THAN THE VALUE SPECIFIED FOR THIS TEST. control as necessary. end of the PACK 1 and PACK 2
pushbutton switches is off.
Air blows into the fuselage.
Subtask 05-53-00-860-054
Put the aircraft back to its initial configuration.
DO NOT OPEN OR GO NEAR PRESSURE-SEALED DOORS WHEN THE 8. On the EXT LT section of the panel 25VU:
AIRCRAFT IS PRESSURIZED. – set the BEACON switch to ON.
A PRESSURE-SEALED DOOR THAT OPENS WHEN THE AIRCRAFT IS 9. Do the EIS start procedure.
PRESSURIZED. 10.On the lower ECAM display unit, on the CAB PRESS page:
• WILL CAUSE EXPLOSIVE DECOMPRESSION. – make sure that the outflow valve 10HL is in the fully open position.
• CAN KILL OR CAUSE INJURY TO PERSONS AND/OR CAUSE DAM- 11.On the VENTILATION section of the panel 22VU:
AGE TO THE AIRCRAFT/EQUIPMENT. – release the EXTRACT pushbutton switch (the OVRD legend comes on).
DO NOT OPEN THE DOORS WHILE THE RED WARNING LIGHT FLASH- – release the CAB FANS pushbutton switch (the OFF legend comes on).
ES. IF THE RED WARNING LIGHT FLASHES, REMAINING PRESSURE 12.On the CARGO HEAT section of the panel 22VU:
COULD CAUSE THE DOOR TO OPEN SUDDENLY AND COULD:
– make sure that the AFT ISOL VALVE pushbutton switch is released (the
• KILL OR CAUSE SERIOUS INJURY TO PERSONS OFF legend is on).
• CAUSE DAMAGE TO THE AIRCRAFT. 13.On the lower ECAM display unit, on the CAB PRESS page:
Reason for the Job – the skin air-inlet (INLET) and skin air-outlet (EXTRACT) valves are closed.
14.Do the ADIRS start procedure.
To find possible leaks in the repair area after small structural repairs.
15.On the MCDU, get access to the AIDS: PARAM ALPHA CALL-UP page.
The pressure test that follows is only necessary after the repair if the repair
Enter the alpha call-up code:
procedure in the SRM or in the repair instruction directly tells you to do it.
– PDC, (1), (2) to show the cabin differential pressure
Job Set-up – VSCB, (1), (2) to show the cabin vertical speed
Aircraft Configuration – OVP, (1), (2) to show the outflow valve position.
1. Put the safety barriers and the warning notices in position to keep persons out The Alpha Call-Up list AMM 31-37-00 PB 001 gives the correct Alpha
of the work area. Call-Up codes.
2. Make sure that the static probe covers are not installed. 16.Close and lock the sliding windows and all access doors to the pressurized ar-
3. Energize the aircraft electrical circuits. ea.
4. Make sure that the avionics equipment ventilation operates correctly. 17.Do an interphone communication test between the cockpit and the ground
service personnel out of the closed area.
If during this test, the avionics equipment ventilation stops, you must stop
the test. 18.Pressurize the pneumatic system:
5. In the avionics compartment: – with the APU
a) Put the safety plug - ref MS21913-4 with its O-ring - ref NAS1612-4 on the Procedure
air inlet of the pressure switch 16WR.
Subtask 05-53-00-780-053
b) Put a safety streamer on the safety plug.
6. On the AIR COND panel 30VU: DO NOT LET THE CABIN ALTITUDE CHANGE TOO FAST. SUDDEN
– make sure that the PACK 1 and PACK 2 pushbutton switches are pushed CHANGES IN PRESSURE CAN CAUSE INJURY TO PERSONS.
(the FAULT legends are on). MAKE SURE THAT THE DIFFERENTIAL PRESSURE IS NOT MORE
7. On the CABIN PRESS section of the panel 25VU: THAN THE VALUE SPECIFIED FOR THIS TEST.
– release the MODE SEL pushbutton switch (the MAN legend is on).
Close-up
Put the aircraft back to its initial configuration.
1. Stop the APU or stop the HP ground-air supply unit.
2. On the EXT LT section of the panel 25VU:
– set the BEACON switch to OFF position.
3. Remove the safety plug from the pressure switch 16WR.
a) In the avionics compartment:
• remove the safety streamer from the safety plug.
• remove the safety plug with its O-ring from the air inlet of the pressure
switch 16WR.
4. Put the system and the aircraft back to the serviceable configuration.
5. Do the ADIRS stop procedure.
6. Do the EIS stop procedure.
7. De-energize the aircraft electrical circuits.
8. Remove the warning notices and the safety barriers.
General Radar
The radar is cooled by air blown into the equipment through a sealed inlet and
The avionics ventilation system operates in different configurations. These config- blown out through an unsealed outlet (Ref. ARINC 600).
urations are dependent on, ambient temperature, whether the aircraft is on the
ground, or in flight. The avionics equipment is also cooled in different ways, these Batteries (Independent Circuit)
are not dependent on the ventilation system configurations.
The batteries are cooled with avionics compartment air drawn through an inlet,
The avionics equipment is cooled as listed below: around the batteries and overboard through a venturi. The ventilation is only effec-
tive with cabin differential pressure.
Rack Equipment
Equipment installed in the racks is cooled with air blown into the base of the racks
through a sealed inlet (Ref. ARINC 600). This air then flows through the equipment
to the top of the racks and is then removed through an unsealed outlet. Other
equipment installed on the racks is cooled with air blown into the base and then
out at the top.
Pedestal Instruments
The pedestal instruments are cooled with air blown through the instruments on the
upper panel and around the instruments on the lower panel. The air then goes into
the avionics compartment through vents in the cockpit floor.
Cockpit Panels
The overhead circuit breaker and system control panels are cooled with cockpit
air. This air is drawn around the back of the panels and into the avionics ventilation
system.
Avionics Ventilation System Presentation Skin Exchanger Outlet Bypass Valve (23HQ)
The SKIN EXCHANGER OUTLET BYPASS valve is electrically controlled by the
Avionics Equipment Ventilation Computer (AEVC) (10HQ) AEVC. It allows avionics bay air to go into the system.
The ventilation system is controlled and monitored by the avionics Equipment
Ventilation Computer. It continuously monitors system components. It receives Air Conditioning Inlet Valve (21HQ)
landing gear position, thrust lever position skin temperature and flow information. The AIR CONDITIONING INLET valve is opened when the air conditioning system
It determines air supply route for avionics equipment cooling by controlling valves is used as source of cold air. The valve is electrically controlled by the AEVC. In
and fans. failure cases, it allows cockpit supply air to go into the system to insure cooling.
Skin Air Inlet Valve (15HQ) Skin Exchanger Inlet Bypass Valve (16HQ)
The SKIN AIR INLET VALVE admits outside air into the ventilation circuit. The SKIN EXCHANGER INLET BYPASS valve admits hot air under the cargo
The SKIN AIR INLET valve is electrically controlled by the AEVC. compartment floor.
The valve is electrically controlled by the AEVC. It allows the ventilation air above
Blower Fan (20HQ) the required quantity to be discharged to the underfloor area.
The blower fan blows filtered fresh air to the avionics equipment. The fan runs con-
tinuously. Duct Temperature Sensor
The duct temperature sensor 26HQ is installed upstream of the aft electronics rack
Extract Fan (18HQ) 80VU. It consists of a thermistor mounted in a stainless-steel tube with an electri-
The extract fan extracts hot air from the avionics equipment. The extract fan runs cal connector at the top.
continuously. If an overheat condition is detected, the indications and actions are the same for
the blowing low flow as described in Para. 7.A.(4)(b).
Skin Air Outlet (Extract) Valve (22HQ)
The set temperature values are:
The SKIN AIR OUTLET valve allows hot air evacuation outside the aircraft. The
• increasing temperatures 62 deg.C (143.6 deg.F) +1 deg.C (+33.8 deg.F),
valve is electrically controlled by the AEVC. On ground it is fully open. During flight
it is fully closed. If, at take-off thrust setting, the valve does not close, the ground • decreasing temperatures 60 deg.C (140 deg.F) +1 deg.C (+33.8 deg.F).
crew can manually close it. During flight and under certain conditions, it can par-
tially open. Pressure Switch
Three pressure switches 17HQ, 19HQ and 30HQ are installed in the avionics ven-
Skin Exchanger Isolation Valve (24HQ) tilation system, two in the blowing system and one in the extraction system. The
The SKIN EXCHANGER ISOLATION valve connects or isolates the skin heat ex- switches are of the capsule/microswitch type with an electrical connector at the
changer depending on skin temperature. The SKIN EXCHANGER ISOLATION top. A low flow indication is given at a differential pressure of 1.7 mbar plus 1.3 or
valve is electrically controlled by the AEVC. minus 0.5 mbar.
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
T
AMBIENT
AIR OVBD
AVIONICS
FILTER RACK 80VU
T
AIR CONDITIONING PRESS SW
T
EXTRACT FAN (SKIN AIR OUTLET)
INLET VALVE (21HQ) EXTRACT VALVE
(30HQ)
(22HQ)
THRUST LEVER (FLT MODE PRIO) AVIONICS EQUIPMENT FAULT FAULT SMOKE
EIU 1(2) TAKE-OFF VENTILATION COMPUTER
(ENG RUNS) OVRD OVRD ON OFF
(AEVC)
LGCIU 1(2)
GROUND MODE
Smoke Detector
The smoke detector 1WA is installed upstream of the extract fan 18HQ. It is of the
duct photo-electrical type used in stand alone mode with an electrical connector
for connection to the warning circuits and the AEVC 10HQ.
Smoke Detector
The smoke detector 1WA is installed upstream of the extract fan 18HQ. It is of the
duct optical type used in stand alone mode with an electrical connector for con-
nection to the warning circuits and the AEVC 10HQ (Ref. 26-00-00).
28HQ
OVHD PANEL AIRCRAFT SKIN
SKIN TEMP SENSOR
BREAKERS 16HQ
SKIN EXCHANGER
SKIN HEAT INLET BYPASS VALVE
STA539/FR9 POWER EXCHANGER
24HQ
SKIN EXCHANGER
ISOL VALVE
COCKPIT FWD UNDERFLOOR
SENSOR 18HQ AREA
HOUSING EXTRACT FAN
1WA
SMOKE 30HQ
DETECTOR PRESS SWITCH
10HQ
EXTRACT FAN
AEVC
RH VENTURI
ACCESS DOOR
822
F-O PANEL
WINDOW
CONT
ADIRS
BATTERY BATTERY 2
COMPUTER
CENTRAL PANEL ADIRS
3
TR TR 824
PEDESTAL PANEL 20HQ AFT ACCESS DOOR
BLOWER ADIRS
FAN 1 MAIN
90VU AVIONICS
2140HM CHECK VALVE RACK
PILOT PANEL FWD 80VU
21HQ
ACCESS COND AIR
DOOR INLET VALVE
811 NOSE WHEEL UNDERCARRIAGE BAY
COCKPIT
2082HM
2083HM CLIMATISATION DUCT
E/R E/R WINDOW
RADAR RADAR CONT DEMISTER
SKIN HEAT AIR FILTER
EXCHANGER
26HQ
DUCT TEMP SENSOR
2150HM
23HQ CHECK VALVE
17HQ LH SKIN EXCHANGER 19HQ
PRESS SWITCH OUTLET BYPASS VALVE PRESS SWITCH
ACCESS DOOR
BLOWER FAN 812 BLOWER FAN
VENT Indication
VENT - Normally white. Becomes amber in case of
BLOWER FAULT or EXTRACT FAULT or
AVNCS SYS FAULT.
SYSTEM DISPLAY
INLET and EXTRACT Indication
Normally white. Corresponding indication becomes amber in
case of BLOWER FAULT or EXTRACT FAULT.
BLOWER
AVNCS SYS FAULT
and 3, 4. 5,
Power up test not satisfactory or AEVC not supplied or
EXTRACT 6, 7, 8, 9
valves position disagree.
FAULT * *
5MIN AFTER
1500 ft
ELEC PWR
800 ft
STARTED
2ND ENG
SHUT DN
LIFT OFF
1ST ENG
1ST ENG
TO PWR
TOUCH
DOWN
80 kt
80 kt
1 2 3 4 5 6 7 8 9 10
Avionics Ventilation System Normal Operation Note that the BLOWER and EXTRACT pushbuttons must be in AUTO position.
In OPEN CIRCUIT CONFIGURATION, ambient air, drawn through the SKIN AIR
General INLET valve by the BLOWER FAN, is blown into the system. The air, after cooling
The system is automatically controlled by the Avionics Equipment Ventilation avionics equipment, is drawn by the EXTRACT FAN directly overboard.
Computer and no crew action is required. The OPEN CIRCUIT CONFIGURATION allows avionics equipment to be cooled
The Avionics Equipment Ventilation Computer (AEVC) will change the system with ambient air under certain conditions (on ground and skin temperature above
configuration depending on whether the aircraft is on ground or in flight and on air- 5°C (41°F) ).
craft skin temperature. Note that the SKIN AIR INLET and OUTLET valves are fully open.
Figure 6: Open Circuit Configuration
AVIONICS BAY
E AT EXCHANG
IN H ER
SK
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
AMBIENT
AIR OVBD
AVIONICS
FILTER RACK 80VU
T
AIR CONDITIONING PRESS SW
T
EXTRACT FAN (SKIN AIR OUTLET)
INLET VALVE (21HQ) EXTRACT VALVE
(30HQ)
(22HQ)
FLIGHT
AVIONICS EQUIPMENT
SKIN TEMPERATURE VENTILATION COMPUTER
BELOW 5° ABOVE
(AEVC)
GROUND OPEN
CONFIG
In CLOSED CIRCUIT CONFIGURATION, the extracted avionics equipment air • The SKIN EXCHANGER OUTLET BYPASS valve opens in order to decrease
goes, through the SKIN EXCHANGER ISOLATION valve, into the SKIN HEAT the noise level In the avionics bay.
EXCHANGER to be cooled. Then this air is blown into the avionics equipment FLIGHT means aircraft airborne or aircraft on ground with N2 at take off set-
again. ting.
• When the AEVC detects airflow higher than the requested value, part of the hot
air is bled under the cargo compartment floor by means of opening of the SKIN
EXCHANGER INLET BYPASS valve.
Figure 7: Closed Circuit Configuration
AVIONICS BAY
E AT EXCHANG
IN H ER
SK
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
AMBIENT
AIR OVBD
AVIONICS
FILTER RACK 80VU
T
AIR CONDITIONING PRESS SW
T
EXTRACT FAN (SKIN AIR OUTLET)
INLET VALVE (21HQ) EXTRACT VALVE
(30HQ)
(22HQ)
AVIONICS EQUIPMENT
SKIN TEMPERATURE VENTILATION COMPUTER
BELOW 5° ABOVE (AEVC)
GROUND CLOSED
CONFIG
Intermediate Circuit Configuration • the skin air outlet valve 22HQ to partially open,
The avionics equipment is cooled with air in a partially open circuit when the skin • the skin exchanger inlet bypass valve 16HQ to open.
temperature is above +35 deg.C (+95.00 deg.F) and: The avionics equipment is then cooled with air conditioning system and avionics
• when the aircraft is on the ground (TLA above T/O), compartment air coming into the system through the skin exchanger outlet bypass
• when the aircraft is in flight. valve 23HQ.
When the AEVC 10HQ receives a signal greater than +35 deg.C (+95.00 deg.F) The air after cooling the equipment is directed overboard through the skin air outlet
from the skin temperature sensor 28HQ, this causes: valve 22HQ and to the forward underfloor area through the skin exchanger inlet
• the skin exchanger outlet bypass valve 23HQ to open, bypass valve 16HQ. When the skin temperature drops below +31 deg.C (+87.80
deg.F), the system goes back to a closed circuit configuration.
Figure 8: Intermediate Circuit Configuration
AVIONICS BAY
E AT EXCHANG
IN H ER
SK
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
T
AMBIENT
AIR OVBD
AVIONICS
FILTER RACK 80VU
T
AIR CONDITIONING PRESS SW
T
EXTRACT FAN (SKIN AIR OUTLET)
INLET VALVE (21HQ) EXTRACT VALVE
(30HQ)
(22HQ)
SKIN TEMPERATURE
COCKPIT SKIN EXCHANGER
BELOW 35° ABOVE
COND AIR DUCT
VALVES AND FANS INLET BYPASS
FLIGHT INTER CONTROL CARGO VALVE (16HQ)
UNDER-
CONFIG FLOOR
SKIN TEMPERATURE
BELOW 5° ABOVE AVIONICS EQUIPMENT
VENTILATION COMPUTER
GROUND
(AEVC)
Avionics Ventilation System Abnormal Operation • An opening signal is sent directly from the pushbutton to the air conditioning
inlet valve in order to add air from the air conditioning system for avionics
In our example, the aircraft in on the ground and the system is in the open circuit
equipment cooling.
configuration.
• Another signal is sent to the Avionics Equipment Ventilation Computer (AEVC)
Note that the skin temperature has no effect in manual override. which continues to control the other valves and the extract fan.
When only the BLOWER pushbutton is set to OVRD, the ventilation system oper-
ates in closed configuration but the blower fan stops.
Figure 9: Blower Override Selection
AVIONICS BAY
E AT EXCHANG
IN H ER
SK
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
AMBIENT
AI R OVBD
AVIONICS
FILTER RACK 80VU
STOP
PRESS SW
EXTRACT FAN (SKIN AIR OUTLET)
AIR CONDITIONING EXTRACT VALVE
T
T
(30HQ)
OPEN INLET VALVE (21HQ) (22HQ)
AVIONICS EQUIPMENT
VENTILATION COMPUTER
(AEVC)
When only the EXTRACT pushbutton is set to OVRD, the system operates in • Another signal is sent to the Avionics Equipment Ventilation Computer (AEVC)
closed configuration, with cold air taken from air conditioning system. which continues to control the other valves and the blower fan.
• The pushbutton sends a direct closure signal to the skin exchanger inlet by-
pass valve and a direct running signal to the extract fan.
Figure 10: Extract Override Selection
AVIONICS BAY
E AT EXCHANG
IN H ER
SK
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
AMBIENT
AIR OVBD
AVIONICS
FILTER RACK 80VU
RUN
AIR CONDITIONING
T
PRESS SW
T
OPEN INLET VALVE (21HQ) EXTRACT FAN (SKIN AIR OUTLET)
(30HQ) EXTRACT VALVE
CLOSE (22HQ)
AVIONICS EQUIPMENT
VENTILATION COMPUTER
(AEVC)
DIRECT RUN SIGNAL
Both pushbuttons are set to OVRD. Air comes from the air conditioning system • Another signal is sent to the Avionics Equipment Ventilation Computer (AEVC)
and is expelled overboard. which continues to control the other valves and stops the blower fan.
• Direct signals are sent to the air conditioning inlet valve, extract fan, skin air
outlet valve and skin exchanger inlet bypass valve.
Figure 11: Blower and Extract Override Selection
AVIONICS BAY
E AT EXCHANG
IN H ER
SK
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
AMBIENT
AIR OVBD
AVIONICS
FILTER RACK 80VU
T
AIR CONDITIONING PRESS SW
T
EXTRACT FAN (SKIN AIR OUTLET)
INLET VALVE (21HQ) EXTRACT VALVE
(30HQ)
(22HQ)
AVIONICS EQUIPMENT
VENTILATION COMPUTER
(AEVC)
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
AMBIENT
AIR OVBD
AVIONICS
FILTER RACK 80VU
T
AIR CONDITIONING PRESS SW
T
EXTRACT FAN (SKIN AIR OUTLET)
INLET VALVE (21HQ) EXTRACT VALVE
(30HQ)
(22HQ)
AVIONICS EQUIPMENT
VENTILATION COMPUTER
(AEVC)
FLIGHT PHASE
5 6 7
INHIBITION
1 2 3 4 8 9 10
Aural warning sounds, MASTER CAUT and EXTRACT FAULT lights come on.
VENT and EXTRACT words become amber on the ECAM in case of low extract
pressure.
Figure 13: Extract Fault
AVIONICS BAY
VENT EXTRACT FAULT E AT EXCHANG
IN H ER
SK
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
AMBIENT
AIR OVBD
AVIONICS
FILTER RACK 80VU
T
AIR CONDITIONING PRESS SW
T
EXTRACT FAN (SKIN AIR OUTLET)
INLET VALVE (21HQ) EXTRACT VALVE
(30HQ)
(22HQ)
AVIONICS EQUIPMENT
VENTILATION COMPUTER
(AEVC)
FLIGHT PHASE
5 6 7
INHIBITION
1 2 3 4 8 9 10
Aural warning sounds, MASTER CAUT comes on. The skin air inlet or outlet valve • Skin air outlet valve fully open in phase 3 or
position is displayed amber in case of a SKIN VALVE FAULT. • Skin air outlet valve fully open in flight or
SKIN VALVE FAULT warning is triggered if: • Skin air Inlet valve not fully closed in flight.
Figure 14: Skin Valve Fault
AVIONICS BAY
VENT SKIN VALVE FAULT E AT EXCHANG
IN H ER
SK
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
AMBIENT
AIR OVBD
AVIONICS
FILTER RACK 80VU
T
AIR CONDITIONING PRESS SW
T
EXTRACT FAN (SKIN AIR OUTLET)
INLET VALVE (21HQ) EXTRACT VALVE
(30HQ)
(22HQ)
AVIONICS EQUIPMENT
VENTILATION COMPUTER
(AEVC)
FLIGHT PHASE
5 6 7
INHIBITION
1 2 3 4 8 9 10
Aural warning sounds, MASTER CAUT comes on. VENT word is amber in case AVNCS SYS FAULT warning is triggered in case of AEVC failure.
of avionics system fault.
Figure 15: AVNCS SYS Fault
AVIONICS BAY
VENT AVNCS SYS FAULT E AT EXCHANG
IN H ER
SK
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
AMBIENT
AIR OVBD
AVIONICS
FILTER RACK 80VU
T
AIR CONDITIONING PRESS SW
T
EXTRACT FAN (SKIN AIR OUTLET)
INLET VALVE (21HQ) EXTRACT VALVE
(30HQ)
(22HQ)
AVIONICS EQUIPMENT
VENTILATION COMPUTER
(AEVC)
FLIGHT PHASE
5 6 7
INHIBITION
1 2 3 4 8 9 10
Aural warning sounds, MASTER CAUT, GEN 1 SMOKE (on the EMER ELEC VENT, INLET and EXTRACT words are displayed amber on the ECAM page.
PWR panel), BLOWER and EXTRACT FAULT lights come on in case of avionics Note that if smoke detection is confirmed, both BLOWER and EXTRACT pushbut-
smoke detection. tons must be set to OVRD position.
Figure 16: Avionics Smoke
AVIONICS BAY
AVIONICS SMOKE E AT EXCHANG
IN H ER
SK
T
SKIN EXCHANGER
OUTLET BYPASS SKIN EXCHANGER
VALVE (23HQ) ISOLATION VALVE
(24HQ)
PRESS SW DUCT TEMP
BLOWER FAN (17HQ) SENSOR
T
(26HQ)
PRESSURE SWITCH SMOKE
SKIN AIR BLOWER FAN (19HQ) DETECTOR
INLET VALVE AVIONICS (1WA) SKIN TEMP
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
AMBIENT
AIR OVBD
AVIONICS
FILTER (STOP) RACK 80VU (RUN)
T
AIR CONDITIONING PRESS SW (SKIN AIR OUTLET)
T
INLET VALVE (21HQ) EXTRACT FAN EXTRACT VALVE
(30HQ) (22HQ)
(PARTIALLY OPEN)
AVIONICS EQUIPMENT
VENTILATION COMPUTER
(AEVC)
FLIGHT PHASE
5 6 7
INHIBITION
1 2 3 4 8 9 10
EXTRACT FAN ON ON ON
ON ON ON (2) ON ON (2)
(18HQ) (1)
OPEN CLOSE INTERMEDIATE SMOKE AEVC
CONFIGURATION
CIRCUIT CIRCUIT CIRCUIT 4 5 6 DRILL FAULT
MODE
1 2 3 7 8
Avionics Ventilation System Computer Interfaces illuminates amber on the external power panel 108VU, accompanied by the horn
activation.
Landing Gear Control Interface Unit (LGCIU) Signal: Extract low pressure, used for fault and ventilation ground warnings.
The Landing Gear Control Interface Unit 1 and 2 send a signal to avionics control-
ler for ventilation system control. Skin Air Valves / SDAC
Signal: Ground/flight, used for system control. The skin air valves position signals are send to both SDAC’s for system display
and for skin valve fault warning.
Engine Interface Unit (EIU) Signal: Skin valve position feedback, used for display and valve position disagree
The Engine Interface Unit 1 and 2 send a signal to avionics controller for ventila- warning in flight (SKIN VALVE FAULT)
tion system control.
Signal: Thrust lever set to take off and N2 above idle, used for system control.
Controller (AEVC) (10HQ)
The controller monitors the skin air valves position, the conditioned air inlet valve
Centralized Fault Display Interface Unit (CFDIU) and the exchanger inlet bypass valve position. In case of valve position disagree
The avionics controller sends BITE data to the CFDIU via ARING bus. Test of the or controller power loss, the controller sends an avionics system fault signal to
system is performed by sending a test demand discrete signal to the controller. both SDAC’s.
Signals: BITE data via ARINC bus and MCDU test demand via discrete, used for Signals: Avionics system fault, used for valve position disagree warning on ground
avionics equipment ventilation system monitoring. (except the skin exchanger outlet bypass valve) or loss of power supply of the AE-
VC.
Skin Temperature Sensor (28HQ)
Smoke Detector (1WA)
The Skin Temperature sensor signals the skin temperature to the computer for
configuration control. It signals smoke to the AEVC, to both SDAC’s, to both VENT P/B’s and to the GEN
1 LINE P/B.
Signal: Skin temperature used for configuration control.
Signal: used for smoke.
Blowing Pressure Switches and Duct Temperature Sensor (17HQ &
19HQ & 26HQ)
The blowing pressure switches and the duct temperature sensor signal a low flow
and a high duct temperature to the AEVC, to both System Data Acquisition Con-
centrators and to the BLOWER P/B.
On ground, the ADIRU & AVNCS VENT light illuminates amber on the external
power panel 108VU, accompanied by the horn activation.
Signal: Low pressure delta P = 0.025 psi or high duct temperature = 62°C (144°F),
used for fault and ventilation ground warning.
T
CONTROL PANEL RESET
LATCH
SKIN EXCHANGER
FLT INT DUCT TEMP ISOLATION VALVE
PRESS SW SENSOR (24HQ)
EXT PWR (17HQ) (26HQ)
T
W G B A R SMOKE
PRESS SW DETECTOR
NOT IN USE AVAIL COCKPIT ADIRU & APU FIRE
SKIN AIR (19HQ)
AVIONICS (1WA) SKIN TEMP
AVNCS VENT INLET VALVE
15HQ BLOWER EQUIPMENT EXTRACT SENSOR
FAN (20HQ) FAN (18HQ) (28HQ)
T
T
LIGHT COCKPIT RESET
TEST CALL
APU SHUT AVIONICS
OFF FILTER RACK 80VU
EXTRACT
BAT BUS ON AIR LO VALVE
COND FLOW
T
OVHT PRESS SW (22HQ)
T
BOTH GND/FLT INLET >62 C (30HQ)
GND ENGINES BUS VALVE
STOP ON (21HQ)
COCKPIT SKIN EXCH
IRS ON BAT AIR DUCT INLET BYPASS CARGO
>15 SEC VALVE (16HQ) UNDER-
FLOOR
RESET
LATCH 30 S
TD PARTLY
SET OPEN
CLOSE
GROUND OPEN
CREW CALL
HORN
OVRD DITCHING
SMOKE MODE RUN MODE CLOSE
PRIORITY
+28VDC A A
4 A 5 8 FAULT 7 FAULT
34-11 SCH01 TO 35LP XFMR ESS A A
9
33-14 SCH11 5 OVRD 4 OVRD
UNSD 6 W W
1 A
2 A C2
3 D2 C3 C1
AVIONICS VENT AD AD D3 D1 A A
AVIONICS VENT
25HQ CAUT LT- 9C 9C A2 SCH03
EXTRACT P/B OVRD EXTRACT P/B OVRD
ADIRU & A3 A1 UNSD
AVCNS VENT 13HQ P/BSW-
AVIONICS VENT AVIONICS VENT
108VU120 10C 10C VENTILATION/
EXTRACT FAULT EXTRACT FAULT
AD AD BLOWER
TO P/BSW SCH02 SCH02 C2 22VU212
C3 C1
LIGHT TEST 1WV2 SDAC-2 1WV1 SDAC-1 B2 UNSD
(34LP)
86VU128 31-54 85VU127 31-54 B3 B1
33-14 SCH01 A A
A A 14HQ P/BSW- A A
25 10 VENTILATION/EXTRACT 16 1
TO GROUND CREW
22VU212 21-26-02
CALL SYSTEM 26 11 A
23-42 SCH01 A A A A3 UNSD GND FROM
A2 A1 4 19 PRESS SW
A 1160VD DIODE MODULE A A A BLOWER FAN
A A3 UNSD 103VU126 28 SCH01 AND SENSOR
A2 A1 DUCT VENT
A A WIRING DIAGRAM 29 A 2WA RELAY-
15"
27 SMOKE WARNING,
21-26-08 AVNCS COMPT 29 14
TO 30 188VU128 26-15
SCH01 21-26-11 TEST I
A
12FP RELAY- B3 A TEST +1,3 J
ADIRS ON UNSD B1 B2 UNSD A A 22 -0,5 A
BAT/GROUND A3 UNSD 7 A UNSD 7 A A A 11 26
WARN 103VU126 A1 A2 8 D 8 D 23 C B UNSD
A A A A A A A A
34-11 30" SCH09 SCH09 28 13
X2 24 A A
X1 12KS1 RELAY- 12KS2 RELAY- A SCH11
+28VDC A OIL LOW OIL LOW 30HQ PRESS SWITCH- 1800VD DIODE
23-42 SCH01 PRESS AND GROUND, PRESS AND GROUND, 6LP BOARD- EXTRACT FAN, MODULE
ENG1 ENG2 ANN LT TEST AND INTFC AVNCS VENT 188VU128
9HQ RELAY-HORN 103VU126 103VU126 70VU126 33-14 128STA805
CONTROL 73-25 73-25
103VU126
1 AVIONICS VENTILATION 3
COMPUTER (AEVC) 10HQ 4
2 BLOWER FAN (20HQ) 1
STA1003/FR25
A
STA897/FR23
80VU
824
STA385/FR2
B
AVIONICS VENTILATION
COMPUTER (AEVC) 10HQ
B
FUNCTIONS: VALVE AND FAN CONTROL AND MONITORING.
Skin Air Inlet Valve Figure 24: Skin Air Inlet Valve Deactivation
• Single flap valve, 28 VDC controlled and operated.
• Can be manually overriden.
Before the valve is secured in a position, it must first be electrically isolated with a SKIN AIR
toggle switch located on the valve. INLET VALVE
(15HQ)
Figure 23: Skin Air Inlet Valve DEACTIVATION OFF
SWITCH
OPENING SIGNAL ON
SW1
FULLY OPEN
HANDLE PUSH
LATCH
OPEN C
M
CLOSE HANDLE
SW3
CLOSING SIGNAL
SW2
FULLY CLOSED
Skin Air Outlet Valve (Extract Valve) Internal flap opening is performed by turning handle in the closing way well
• Single flap valve with a smaller flap built into it. after the extract valve is closed, i.e. the main flap is flush with the aircraft skin.
• 28 VDC controlled and operated. Figure 26: Skin Air Outlet Valve Deactivation Switch
• Can be manually overriden.
Before the valve is secured in a position, it must first be electrically isolated with a
toggle switch located on the valve. A
Figure 25: Skin Air Outlet Valve (Extract Valve) SKIN AIR OUTLET
VALVE (22HQ)
(EXTRACT VALVE)
OPENING SIGNAL
SW1
FULLY OPEN
A
SW4
CLOSING SIGNAL
C OPEN
SW2 M MAIN FLAP (CLOSED)
SW5
FULLY CLOSED
CLOSE
HANDLE
SMALL FLAP
HANDLE LATCH
SW3
OPENING SIGNAL PUSH
FULLY OPEN
SMALL FLAP ON
Triggered range
- On ground, increasing temperature + 7˚C (+44.6˚F),
decreasing temperature + 4˚C (+39.2˚F)
- After take-off, increasing temperature +36˚C (+96.8˚F),
decreasing temperature +31˚C (+87.8˚F)
SKIN TEMPERATURE
SENSOR (28HQ)
SKIN TEMPERATURE
SENSOR (28HQ)
AIRCRAFT SKIN
AEVC Bite and Test During aircraft power up, in case of failure, here is an example of what can happen
on the ECAM.
Description The power up test is not OK. You have to dialog with the AEVC through the CFDS
in order to get more information about the snag.
General
Figure 28: Failure Indication
The Avionics Equipment Ventilation Computer performs several tests to isolate
any failure or failed component.
The tests performed by the AEVC are: VENT AVNCS SYS FAULT
• Power up test
• MCDU test
• In Operation test.
The MCDU test is identical to the power up test.
SINGLE
CHIME
The reading of the BITE contents of the AEVC through the LAST LEG REPORT
of the AEVC menu gives the faulty component.
This is a class 1 failure.
AEVC
LAST LEG REPORT
GND
21-26-52
SKIN AIR INLET V 15HQ
RETURN PRINT *
The test activated from the MCDU is initiated under the same conditions as the The MCDU test is identical to the power up test.
power up test. This test has to be performed each time a maintenance action has been done on
During the test, the Skin Air Inlet valve and the Extract valve move; make the computer, the fans, the valves, the temperature sensor, the pressure switches
sure that the area is clear. and the system electrical circuit.
Figure 30: MCDU Test
RETURN PRINT *
RETURN PRINT * The aircraft returns to the gate, the pilot reports:
‘During engine acceleration for take off, the ‘SKIN VALVE FAULT warning came
on, we had to abort take off’.
Here is the message given by the AEVC BITE in the LAST LEG REPORT.
This is a class 1 failure.
AEVC AEVC
LAST LEG REPORT
LAST LEG REPORT
26-15-15
SMOKE DETECTOR 1WA TEST
CLASS 3 FAULTS
RETURN RETURN
General
The A/C has one emergency ram air inlet flap located at the lower LH side of the
fuselage, sharing the same duct with the LP ground connection.
21-42 Door Area Heating (Optional) until the temperature decreases to less than approx. 80 deg.C (176.00 deg.F) .
Then the heater is switched on again.
System Description
A door area heating system is installed for each FWD passenger/crew door area.
The two systems operate independantly. For each door area, a heater 4HJ1
(4HJ2) is installed between the FR21 and FR24, which heats the air from the dis-
tribution system. Ducts, a flexible hose and an air outlet supplies the heated air
from the heater to the foot level area at the FWD passenger/crew door.
The CAB FANS pushbutton switch 4HG on panel 22VU, the toggle switch 2HJ1
(2HJ2) and the relays 3HJ1, 5HJ1 (3HJ2, 5HJ2), which are installed on the circuit
breaker panel 2000VU, control the heater 4HJ1 (4HJ2).
Thermostats protect the heater for overtemperature.
The heating system operates only if the cabin air recirculation-system (Ref. 21-21-
00) is switched on.
Figure 1: Schematic
5A 333W 50°C
214XP
NORM BUS 333W
115VAC
1HJ
333W 50° C
3HJ1
85°C
3A
101PP
NORM BUS
28VDC
WV LP
OFF NORM BUS 4HJ1 HEATER
2HG 5V/AC 1 2HJ1
FAN CONTROL LP TOGGLE
HG SWITCH
3A
204PP HG
NORM BUS
28VDC HG 5HJ1
WV 4HG
CABIN RECIRCULATION
FANS / DOOR
11HG
AREA HEATING
FAN CONTROL
2HJ2
TOGGLE 85°C
SWITCH
333W
NOTE:
333W 50°C
HG = 21-21-00 AIR DISTRIBUTION AND RECIRCULATION
TO G G L E
SWITCH
A
Z220 2HJ2 EXAMPLE
Z230
A CIRCUIT
BREAKER
1HJ
TO G G L E
FR23 SWITCH
2HJ1
H E AT E R
FR20 4HJ1
(4HJ2)
FR12
2000VU
B B
Z120
A
FR24A
B
FR13
21-Study Questions
21-20 Lavatory / Galley Ventilation 5. When does the skin exchanger inlet bypass valve open?
1. Where does the LAV and GALLEY ventilation air come from? Answer:
Answer:
Answer:
8. What indicates the AFT ISOL VALVE P/B FAULT? 12.What is the maximum normal cabin altitude for maximum cruise level
(39’000ft)?
Answer:
Answer:
21-32 Pressurization 13.Where do you check the correct manual landing elevation setting?
Answer:
14.What happens if the mode selector is set to MAN and the ditching pushbutton
is set to on?
10.What happens when manual mode is used?
Answer:
Answer:
Answer: Answer:
16.In manual mode warnings and indications come from : 20.What is the purpose of the pack ram air inlet flap?
Answer: Answer:
17.The cabin pressure fault lite comes on when? 21.How is the flow control valve actuated?
Answer: Answer:
22.If the pack controller fails the pack outlet temperature is controlled by?
21-50 Flow control and Indication Answer:
18.What is the main purpose of the pack anti-ice valve?
Answer:
Answer: Answer:
24.What is the function of each pack controller? 29.What flow is delivered by the pack with the pack flow selector on LO and bleed
Answer: air supplied by the APU?
Answer:
Answer:
Answer:
35.To close the pack ram air inlet flap the pack controller needs information from:
Answer: