Bhaumik & Rao

1. Alpha lubricator in Main engine and cross question

2. Light spring diagram. What all it tells . What if suction port is partially chocked.
3. Dp cell functioning.
4. Hunting lever in steering gear and explain.
5.One more question dont remember

Fn-3
Ig alarms & trips . .
Free surface Effect . .
Sprinkler system maintenance
Ballast water management
Risk Assessment. . ?

Function-4
1. Explain Alfa lubrication system in super long stroke engine, explain working of sensors
2. Y collugation added into boiler
3. Explain cascade control system
4. Explain thermostatic expansion v/v in refrigeration system
5. Explain draw card with respect to piston movement.

Bhaumik/rao
Draw card , how you wil know injection timing by draw card
Starting air control system
Shrinkage swelling
Axial thrust in auxilliary engine
Mep
Drydock quick inspection

Function 4b Bhaumik sir,

1. Apr . Diagram.how liner is supported . Draw liner without apr. Apr length size
How to remove
2. Cascade control
3. Hydraulic oil contaminations reasons
4. Air control and mano. Diagram for start operation.

Safety vv inspection
Refrigerent charging
Piston ring renewal criteria
Ext - Bhaumik

1. What kind of Main Engine you worked on the last ship?

2. What are the problems faced in Crosshead Bearing lubrication, which is not faced in Main Bearing or
Bottom End. Bearing?
3. What is Axial Vibration, Reasons and Counter Measures?
4. What is Anti Polishing Ring, it's Purposes, fitting, where fitted & material?
5. How is expansion of tubes accomodated in Boilers & EGE; how is leakage prevented in such an
arrangement due to expansion?
Function 4 bk bhaumik and Sinha sir
1)engine
2)manoeuvring working of air ?
3)ref compressor unloader working ? When it unloads ?
4)torsional vibration ? Vibration damper working?
5)boiler water test why? And chemicals dosed ? And range to maintain ?

Bhaumik
Func 4
Piston ring details of main engine
CPR why and wht it does
Why oblique and
Position of piston rings
Draw power card and draw card then he told few faults to draw on them how to calculate power and
sfoc after tht
Draw dp transmitter and how it control the water level how signal generate in it
Wht is hunting gear mechanism and draw and explain
Shy and how humidity maintained wht all arrangements in detail
6)decider by Sinha if you r sailing in tropical region and u find that ac is not having cooling effect ? What
will be your course of action as 2nd eng??
7)resin chocks material ??

Bhomic and shina

Fn4
1.exhaust valve working
2.main engine choke details
3.boiler furnace construction
4.slide type fuel valve working

Fn-4, Bhowmic
1. Alpha lubricator, details,some ,what all factors decides amount and frequency of injection.
2. Alcap purifier , how e- line maintained in side bowl, diff between normal purifier and Alcap.
3. viscotherm working principle.
4. why we do boiler water test, why we maintain phosphate reserve, one more cross qn.
1. what is IHP and BHP, where we measure it.
why flywheel is there in engine, what it does?
2. condition monitoring of tail shaft system.
3. swash plate and helesaw pump construction and working principle, diff between them.

Bhowmik sir
1 type of engine. Stroke and bore ratio
2 jcw how temp controlled. Split and cascade system explain
3 how to take indicator card manually. Leaky fuel injector show on power card
4 dead band of governor. Why? How to increase sensitivity of governor.
5 cross head lubrication in MAN
6 water tube boiler problems. Tell me one major problem..
Bhowmick and sinha
Fn 4
1. Semi built crank shaft. All details.
2. Power card. What all shown in diagram. How to calculate crank angle.
3. Corrosion in condensate return line.
4. Crosshead lubrication in sulzer and MAN B&W
5. 4 Ram steering. Full working from bridge upto rudder.

Bowmik and sinha:1:vit and super vit 2. Engine not Starting on reversing 3.gear pump and screw pmp
construction difference.4. chocks types5.boiler water conditioner 6.hull cracked weld repair 7.muff
couple overhaul and safety precautions 8.metal locking 9.tig welding 10.boiler survey

Bhomik and Rao

Function 4
1.Manuvouring system and about air distributor
2. OROS piston
3. Steering safety and bi direction and bypass valve and how to isolate in event of leak
4. DP controller of boiler
5. Hydraulic oil contaminate

Bhowmik n rao 4b
1. Rt flex engine n common rail system
2. Draw card
3. Dp cell
4. Compressor valve rotary type
5. Deck Hydraulic oil contamination

Bhowmik sir and Rao sir

Function 4
1.Alpha lubricator
2.Light spring daigram
3.Automatic Combustion control
4.AHU
5.Vane steering Gear

Bhoumik & Rao Sir

Func 4
1.Alfa lubrication full
2.M/E chocks. Where fitted, why fitted and types.
3.Semi built crankshaft construction, advantages and materials of web, journal and pin.
4.S/G operation when movement given from bridge.

Bhowmik and Rao

Function 4
1. Latest developments on modern engine specific to RT flex
2. Exhaust valve operation
3. EGE tube fixing procedure. Indications of tube leaking and fixing procedure.
4. Purifier operation and gravity disc
5. Causes and identification of ME system oil contamination
decider by Rao...👇

Rao and Bhowmik

Bhowmik listens each and every word carefully, tell him all that u know. Cross questions are limited.
Function 4b
1. Engine description, diff bw mc and mcc
2.CCAI, cetane no, octane no, knocking etc
3. Fuel pump zero setting,checks and adjustment
4. Screw pump construction, working in detail, cross questions
5. Reversing of MAN B&W
6. Boiler water test and treatment, phosphate reserve and reactions associated.

Fn 4 bhoumik and rao

1. Me engine automation details.
2 . Me engine exhaust valve working
3. Millers cycle. And where is used.
4. Steering gear working and how signal generated and transferred to rudder..full details.
5.boiler combustion system..how flame established etc.

Killi Rao & Bhowmik

fun 4
1. APR & explain with drawing
2. draw Draw card & explain at which angle begning of injection
3. Name of d lever which is connecting Floating lever n telemoter receiver
15.06.2018

Rao and bhowmick:

Function 4:
1.draw indicator diagram and explain??
2.draw and explain boiler DP transmitter? And cross questions..
3.why intercooler is used in air compressor??draw and explain intercooler with safeties and materials??
4.how axial vibration occurs in main engine and how to avoid??

Km rao and bhowmik

Fuc 4
1.manuvouring system and working
2.dp controller of boiler
3.axial vibration on engine full details and damping mechanism
4.why hunting of steering gear block valve and cross ques
5.Loads on cross head, lubrication and many cross ques

Bhomik 5 dec 2018

Fun 4
1 what is vit and draw associated pump, how advancing done ?
2 what is secondary refrigerant ? Types ? How it cools ?
3 central priming system?
4 stainless steel n stellite compositon n how stellitecoating is done on valve ?
5 ignition delay n how to find out ? Draw draw card ?
Afterburning pmax will increse or decrease ?

4/1/18 bhomik nd sinha

1. What is the latest developement in fuelinjectors of mcc engine. Cooling
2. Changes in the chain arrangement nd the full placement of sprocket in MCC engines
3. Why u need phospate reserve nd what are coagulants
4. What happens when u give movement of the steering on bridge. Remote telemotor wants to know
5. Intercooler tubes material nd bursting disc material . Intercooler purpose

Fun 4 ,Bhoomika,Saha,sinha
1,exh valve complete construction and operation
2,stern tube lubrication
3,OMD alarm action, primary secondary explosion
4 sea chest inspection

Func 4: rao and bhoumik

1.Machenism of exhaust vv operation ,how air is sealed
2.crankpin and bearing inspection before csm survay.
3.A/C AHU explain all parts and working.
4 machenism of combustion in boiler ,factor affecting combustion.

BhAumikA

Bnd & Rao

1.diff between lng vapourizer and compressor
2.d type boiler 2 stage superheater location and use
3.boiler water salts and treatment
4.vit

Bnd and rao

1. Alpha lubricator feedback control and signal, components between which feedback acts
2.grey cast iron,white cast iron and nodular cast iron , composition and property
3. Steering gear fail safe arrangements and relation to gross tonnage of ship
4. Fuel oil property, Al and si , ccai, ash content, permissible limits
5. Block valve and microswitch in man. Line of man engine
Decider by rao
Boiler water scle formation, non alkaline salt, treatment for non alkaline salt, excess phosphate reserve
consequences, caustic embrittlement
5.rotary vane type steering and why ram type steering is commonly used
6.maintenance on scrubber tower

BND AND RAO

FUN 4
1 REVERSING DRAW AND EXPLAIN , EVERYTHING
2 TYPE OF REFRACTORY IN WATER TUBE BOILER AND CAUSE OF FAILURE AND COMPOSTION
3 GOVERNOR OF AE EXPLAIN BUFFER PISTON, COMPENSATE PISTON, AND TWO MORE PISTON IN
GOVERNOR EXPAIN WORKING AND MATERIALS.
4 GREY CAST IRON ,NUDULOR C.I,WHITE C.I COMPOSTION, PROPERTIES AND USE.
BND n Rao
function 4
what types of ship u sailed on, and type of M/E.
1 .HPS in ME engine,all the components of engine,
2 .safety of electrical driven hydraulic pump in ME engine
3 .In alpa lubricator input and output signal in MCU and feed bk signal.
4.Compostion of Brass,Bronze,Phosphorus Bronze and there uses.

Bnd
1. Reversing of man b&w mc engine. What all things are reversed & how?
2. Aux boiler accumulation pr. Test - when & how done?
3. Alpha lubricator - input to lubricator & input/output to feedback - significance.
4. Metallurgy- grey cast iron, perlite cast iron - material & where used?

external bnd fn 4
1 ME engine hydraulic side safety and exhaust side safety; redundancy which type of pump working.
2.metallurgy: silicon mangnese, cr, molybdenum percentage and property
3 what is the criteria safety for single failure of the steering motor solas regulations for time
4. what is polymer cogulant composition what it does. use if not action
5. input and output singal for mcu for alpha lubricator.

Motor BND AND RAO SIR

1. Difference between mc and mcc engines( want to hear tie rod difference)
2.What are the development done to avoid entrance of fuel oil in camcase and exhaust entering in fuel
injector
3.turbocharger dry and wet cleaning procedure ,duration and interval
4.boiler all safeties ,alarms and trips

BND & Rao FN4B

1- type of ship and MAin engine Type
Piston ring material , coating, all clearence and what will happen if clearence increase.
2- Alfa lubricator pressures , feedback signal from where and operation, Àbt MCU
3- material Bronze , Brass, muntz , Monel , Composition, Where used
4- fail safe of steering system,
5- Boiler maintenance to Inc life of boiler

BND & Rao FN4B

1- type of ship and MAin engine Type
Piston ring material , coating, all clearence and what will happen if clearence increase.
2- Alfa lubricator pressures , feedback signal from where and operation, Àbt MCU
3- material Bronze , Brass, muntz , Monel , Composition, Where used
4- fail safe of steering system,
5- Boiler maintenance to Inc life of boiler

Motor:- Bnd & Rao: 19/09/18

1.Me engine engine driven pump safety and trips
2.Alpha lubricator: MCU WORKING,what feedbacks it is getting
3.Cylinder lo- What are these...TN,TBN,TAN,SN
4.Stainless-steel composition
Bnd n rao Fn4
19/09/18
Draw n describe the reversing of mc engines.... Then cross questions.... Now tell me the difference in
maneuverings of me n mc... Cross q...
2. Boiler water treatment...
Now tell me... Y
Phosphate
Amines
Sulphate
Added
3. Tell me what clearances u measure in mac
Now tell me the values
In one word why bumping clearance is the in mac...
4. Referring to electo hydraulic governor
Tell me functions of
Compensating piston
Power piston
Buffer piston
One more he asked....
5. Tell me with the composition this is added n how much
Ni
Cr
Si
After 5m outside
U answered well but u need to study in depth..... Gd luck

Fn4 BND 28/08/18

After normal intro and few questions about last ship and engine type
1. Duel fuel engines working principle and advantages of a gas engine
2. LNG vaporizer and safeties
3. ME engine, engine driven hydraulic pump use and safeties incorporated
4. All rudder clearances in detail and checks on a rudder in dry do.

BND and RAO

RTA cylinder lubrication system explanation with drawing and compare with alpha lubrication system
and cross questions
Types of steel,class of steel,cross questions with new steels used for ship construction,Navy ship which
kind of steel

Function 4 BND and RAO

1. What is exhaust valve puncture valve, control valve?
2. What is stern tube lip seal and face seal?
3. What is BN TBN TAN SN ?
4. What is boiler priming and foaming and what addatives are added to stop it.

Func 4 Ext-BND Int-Rao

1)Type of ships u have done and type of engine worked on. VIT,purpose. Vit rack,fuel rack and pressure
index. Graph and details.
2)Alpha lubricator inputs and outputs.oil pressure, hydraulic pressure.everthing.
3)boiler alkalinity test why we do?what all types of alkalinity is there?details and cross questions.
4)radial face and lip seal difference in oil lubricated stern tube?details.
5)steel composition. Percentage and use of manganese,vanadium and molybdenum.

Fn 4 BND
1.Difference between scum blowdown flash blowdown and complete blowdown.Chemicals used.
2.What is liquid ring in pUrifier.
3.Function of microswitches ,block valves ,and interlocks .What is the position of each?
4.Function of brine ejector ,ejector pump and distillate pump in FWG.

BND QUESTION:
Q.suppose ship is gowing slow steaming..what all things need to monitor?
1.exhaust temp
2.jacket water temp.
3.increase lubrication feed(if mechanical type lybricator)
4 scavange air temp and pressure.
....what else?

External : BND
FUNCTION :4
1) bridge control difference with local /ecr control
2) boiler sludge conditioner uses and types
3) steam traps types working why fitted where fitted
4) square root extractor

BND and Rao fun 4

1. function of pilot valve, main air starting vv, air distributor in a starting system. tell me what exactly
these r doing . from where air is coming and where going. value of air pressure in all three above case.
( he wanted to listen exact valve name from where it comes)
2. In man b&w engine what does it mean by K, L,S..etc...all related things.
3. BN, TBN, TAN... definition and values.
Int- Rao, Ext- Banerjee (calm guy, u can take ur time, but questions out of nowhere.)
5) automatic control valves of steering gear types and working.

EXT: BND INT: RAO func 4:

1) type of ship and engines.
Diff b/w ME-A, ME-B, ME-C engines
2) safeties and alarms for the swash plate type pumps in ME-B
3)Hardness, non hardness, alkaline and non alkaline salts
4)Location of nozzles, main seal ring and pilot valves in px

BND and Rao Function 4

1. Function of pilot valve, distributor and automatic start aur vv and how they are activated
2. Alkaline and non alkaline salt and their effect. Why called alkaline and non alkaline
3. Purifier problem a) bowl not opening b) bowl not closing c) bowl excessive vibration during cleaning.
Give 3 reasons for each.
4. Alpha lubricator inputs signals, output signals and ‘feedback from controller and to the controller’

Fun 4. Bnd & rao

1. Purpose of starting air pilot, start air valve, block valve
2. Electro chemical corrosion other than galvanic corrosion n reaction
3.all about alpha lubricator
4. Single failure concept,

Mr. BND n Mr. Rao Fn 4b

1- drew a table for me and asked me to fill up VIT index and air pressure @ 40%, 85% n 100% load
2- starting air line, number of stop valves, interlock, etc
3- boiler water, P-alk , T-alk, why done?? What it shows ....
4- fuel oil.... what happens when sulphur content high, particulate matter present and (1 more 👇)
5- S/G all about valves in the system, what and function of auto n manual bypass valves.
Asked to wait outside... then again orals for about 15 min....
Rao Sir.... full about VIT...again
Result- fail.... he told me, had I cleared my written he would have given... only Fn 4 remaining for me.
Both of them gave clues and pulled the answers out of me.... ( in other words, lots of cross questions)

Bnd n Rao:
Fn 4: What problems if different bunker oils mix? Fuels of same sulphur content.
Woodward governor
He drew me a fuel pump and told me to nominate what he asked to: erosion plugs, spill valveetc I din’t
understand his diagram only👇
Engine not reversing. Why?

BND
function 4
1 manouvering dia.
Interlock, block valve, servomotor
2. Bolier alkaline and non alkaline salts
3. Vit control air pr and vit rack position
4. Level ring, water pairing disc, pilot valve

BND nd Rao Fn 4
1) Wrt manuevering explain what is block, microswitch , interlocks
2) Showed layout of fuel pump nd told to explain the parts
3) p alkalinity, caustic alkalinity, t alkalinity
4) what is level ring, oil pairing ring nd main sealing ring in purifier
Decider by Rao
1) diff between VIT nd SuperVIT ,

EXT- BAND INT- RAO- Fn 4b

1. What is puncture valve and Control Valve in Exhaust valve. Location of each and purpose. (Not the
puncture vlv of fuel pump).
2. What is TBN, BN, TAN, SAN (don't agree with the definition and explanation given in Pankaj Singh)
3. Alloy steel, Cast Iron and stainless steel composition, difference and property of each. (Partly satisfied)
4. Why Molybdenum is added in alloys (satisfied with the answer)
5.In Variable injection timing, wht is the value of control air pressure and vit rack position for 40, 85 and
100 percent load
BNDA
------------------------------------------------------------------------------------------------------------

RKD and RAO Fn 4b

What type of engines you done

What are the advantages of ME engines
How SFOC is reduced in ME wnd what is the value
Alfa lubrication system
Indicator diagrams and cross questions
Sensing bulb in refer system, how to attach it and some cross questions
Boiler chemicals
What is the importance of double volute casing

Rkd F4-
-alpha lubricator working
-tie rod failure reasons
-cloud point of oil

rkd and rao fn 4

miller cycle and turbo brushing
y tie rod near to centre line of shaft
effect of chemical in boiler water
meat room and fish room drain arrengment and air compressor drain arrengment
all about me engine, working of angle encoder, type of lubrication.

RKD and RAO Fn 4b

What type of engines you done
What are the advantages of ME engines
How SFOC is reduced in ME wnd what is the value
Alfa lubrication system
Indicator diagrams and cross questions
Sensing bulb in refer system, how to attach it and some cross questions
Boiler chemicals
What is the importance of double volute casing

Rkd n Paul Fn4-

1.shear modulus where in ship?
2.Expansion vv pr. before and after which is more and why .how cooling takes place after
expansion...meat room and veg room temp. Very high what check ull do..reasons?
3.what is 2 nd order vibration? After telling Paul asked tell me.. 2nd moment of inertia..where in
ship..how shell plate affected..
4 . anti polishing ring draw diagram ( books diagram drawn and cut straight away. Doubted whether he
know or not)

RKD and RAO Fn 4b

What type of engines you done
What are the advantages of ME engines
How SFOC is reduced in ME wnd what is the value
Alfa lubrication system
Indicator diagrams and cross questions
Sensing bulb in refer system, how to attach it and some cross questions
Boiler chemicals
What is the importance of double volute casing

Ext RKD Int RAO Function 4b

Propulsion of your ship , engine specification , why 2 injector in unit
Miller cycle , advantage , related to turbocharger. A lot cross questioning
Type of boiler , how tube plate are supported. Different type of supports
Reffer drain arrangements in meat room and fish room
Vit

Motor rkd and rao

Explain Alfa lubricator with line diagram
Fuel s at low Nd at high temperature in both cases how it effect the process of engine
Compromise btwn air bottle , safety valve, and drain plug
Exhaust in composite boiler s led to furnace again thru a pump wat purpose not NOX
Drain arrangements in refer room aftr defrosting

RKDA

Biswas and Rao Fn 4b.

1. VIT in Sulzer. How fuel quantity is adjusted. How Eccentric is connected. Where connected.
2. Boiler tubes Construction. Draw. Material.
3. What is Caustic Embrittlement. Which area, what happens, causes. Remedies.
4. Wet bulb temperature and dry bulb temperature in refrigeration. Y 2 temps.?
5. In Turbocharger how blades are connected.

Ext- biswas int-rao

1. Babbit metal composition, name different type of babbit metal
2. Exhaust valve is leaking,what are the indications? Give one sure shot way of finding out exhaust valve
is leaking. Cross questions on draw card and all
3. Explain exhaust valve shrouding
4. Explain exhaust valve tuning? He meant exhaust valve grouping but after many time inquiring, he did
not get the right word and i answered about turbochargher tuning, he got angry
5. Asked which type of engine done, asked with long stroke engine what are the advantages? Then asked
specifically what is the advantage for the ship due to long stroke
6. Stay tube in boiler
7. Ogee ring in boiler

Function 4 Ext:Biswas sir Int: Rao Sir

Cylinder lubricator
Fuel oil circulation through fuel injector
Muff coupling
Mischell thrust block
Arrangement for quick lifting and quick closing of safety valve
Fn 4- Biswas and roa
1. common rail system all details. how fuel oil timing and index done in this system.
2. shock valve in steering gear
3.closed and open loop system. explain with example.
4. Exhaust tuning system explain how it functions and effects.
5. Caustic embrittlement details.

Fn-4 Ext- Biswas,Int- Rao

1)advantage of high topland in piston,why earlier manufacture did not do this?( Biswas told it is
something to do with cylinder head)
2) what is intelligent engine,what conditions it has to satisfy to be called intelligent engine?
3) Cylinder lubrication in ME,How oil is supplied to individual piston pump of quills?
4) why trunk type boilers are curved at ends.
5)Working of axial piston pump.
6)Draw and explain working of vane pump.

Biswas sir & rao sir

1.advantage of jack down bolts over holding down bolts
2.vit & super vit
3.secondary form of refrigeration ,
4.boiler burners and how they work
5.fuel pump lead

Biswas n rao Fn 4b
Variable pressure injection
Keyless propeller vs keyed propeller
Pressure jet burner, turn down ratio

Rao sir and biswas sir Fn 4.

Oros combustion space.
Attachment of fir tree blades on rotor of tc.
Fqs working and why
Exh v/v shrouding with proper drawing. I lost bxoz of not food drawing.

Rao and biswas fn 4

1) what is intelligent engine
2) main engine exhaust valve and valve seat...are they inclined at same angle? I said yes..he said no...it
looks same..but has different angle..then he asked...why do u think different angle is given?? I told him
about w shape seating but could not explain to his satisfaction
3) comfort zone...what is it? Range? How humidity controlled in summer and winter?
4) advantages of chain and sprocket over gears..i gave him a few points but he said u r missing something
very important
5) superheating of steam..how superheating is controlled...told him about attemperator....he did not
listen...later he said flap arrangement is given to divert exhaust gas as per requirement over tubes

Ext. Biswas, Int. Rao. Fn. 4.

1. What is Running Direction Interlock, purpose and what will be your action if there is no response when
you switch for one direction to another, what will you check in the control room. Cam actuator working
in Sulzer or B&W?
2. VIT in Sulzer, explain?
3. What is Muff Coupling and where is it used?
4. What is Michell Thrust Block?
5. What is Caustic Imbrittlement in Boilers?
6. How is quick action achieved in an Improved High Lift Safety Valve?

K.M. Rao and Biswas Function-4

1. OROS piston and advantage
2. ALCAP purifier in detail
3. Radial piston pump working
4. Thermostatic valve,superheat,subcooling,
5. Why boiler drum manhole is elliptical and stresses acting on it also boiler drum manufacturing process

Ext biswas internal Sinha Fn 4

1)Shrouding where how
2)Muff coupling
3)Secondary refrigeration what are they other than brine and how containers different temp maintained
4)vit of man I asked him super vit? He said vit then I explained him conventional vit
5) hole major axis on which side if cut on boiler

Biswas and Rao Fun 4

1. How fuel is circulated upto fuel injector in man b& w engine in standby condition.
2. Arrangement of tube expansion in heat exchanger.
3. Propeller draw.
4. Tertiary cooling system.
5. What is secondary refrigeration system. How temperature of different compartments maintained.

Biswas sir and rao sir

1- casutic embritlement
2 - shock vv- construction details and working
3- reversing interlock arrangement
4 - how vit works in man b&w?

Biswas sir,Rao sir and one more guy

1. Type of bunker you took onboard
2.what do you check in bunker quality and all about standards
3.ISO Standards values for HFO. particular about catfines limit
4.where damages by cat fines in engine.
5. Improved high lift safety valve,how fast action occur for lifting and seating.
6.how to improve combustion in engine.
7. Exhaust system tuning

Biswas sir in po cabin

1. Generator rpm fluctuating two main reason only.and some cross.question
2. Liner running in process.some cross question.
3. Crankshaft construction semi built type .
4. Safety valve floating how to do .

Biswas sir in p.o cabin Fun 4b

Types of engine did? Do you know about sulzer engine?
1. How gas forces transferred in 2 stroke engine.
Diagram of how it is transferred in 4 stroke engine?
2. What is tertiary cooling in main engine?
3. Draw a graph of referigration cycle and show degree of superheat?
4. Draw a diagram of axial flow pump and explain how rotation is varied?
5. Why hermispherical ends given in bolier? Draw diagram of forces acting on it and explain?

Biswas fn4
1 electronic governor
2 dp controller
3 oros combustion chamber and advantages
4 forgotten

Fun4b biswas and sinha

1. How rotor blades fixed on t/c
2. Swat effect
3. Speralite graphite iron
4. Remining forget

Fuct 4 biswas and rao

Low port concept in Man band w
What is hunting lever
Boiler manhole axis and arrangement
Exhaust valve why has double springs.
Turbo charger and rotor arrangement.

BISWASA

Paul&.rao cabin Fn 4b
1.paring disc y provided in purifier. What it does. Everything
2.mep.calculation unit of spring constant. Y bar/mn.
3.ihp and bhp calculation. Y bhp less. Due to friction loss and other losses.
4.me and rtflex working and basics of working
Servo oil pressure.
5.reversing sequences in man B&w engine
6how centrifugal pump creates vaccum.
7.y boiler safety v/v easing gear provided.

Paul and roa sir Fun4

1 puncture valve and discharge valve of fuel pump work
2 difference between settling tank and purifier seperation
Stokes law
3 condensate boiler tests
4 pressure reducing valve working

Rao sir and Paul sir. Fn4

1. Sfoc calculation process.
2.sfoc value in ur last ship.
4.mac inter cooler purpose.
5.floting leaver purpose in sg.equlibrium position and all.
6. Which pin Dia is bigger in engine.
6.engine constant.

RKPaul and Sinha Function- 4

1- Super VIT
2- Types of Oil Mist Detector
3- calculations for MEP, IHP, BHP
4- Governor Control. Compensating Arrangement.
5- Labyrinth Seal

Rk Paul and Rao

1. Ihp... calculation
2. Air cooler function
3. Water tube boiler water circulation
4. Air spring function
5. Crosshead pin dia... Why bigger
6. Diff between cyl lube oil & crankcase oil... Tbn...

Fn-4 rao n paul

Thickshell n thinshell bearing design, differences, advtg
Types of vibration, causes n remedy
Camshaft bearing lubrication? Type of bearing in camshaft, comparision of camshaft bearing with main
bearing
Mc & mcc engine developments & crossquestions

bkrc / paul i dont knw and rao

refractory used in boiler main purpose? elaborate ur answer
torsional vibration in engine specific point? how to tackle high amplitude of torsional vibration?
mcc engine advancements? cross head pin details and main factors related to metallurgy?

bkrc/paul
me air cooler constuction? everything.
ur last ship turbo charger design aspects? axial flow what tat mean? elaborate
steering gear aux pump type and purpose? how it work? materials
super vit? wanted to knw sumthing specific related to load actuation point?

Paul and rao.. Fun 4

1. How will you ensure in main engine fuel is not injecting after giving stop command during
maneuvering.
2. How will you control air cooler temp. Why not by inlet valve.
3. UMS engine room requirements
4. Piston alignment
5. One more question
Rao sir and Paul sir. Fn4
1. Sfoc calculation process.
2.sfoc value in ur last ship.
4.mac inter cooler purpose.
5.floting leaver purpose in sg.equlibrium position and all.
6. Which pin Dia is bigger in engine.
6.engine constant.

Paul&.rao cabin Fn 4b
1.paring disc y provided in purifier. What it does. Everything
2.mep.calculation unit of spring constant. Y bar/mn.
3.ihp and bhp calculation. Y bhp less. Due to friction loss and other losses.
4.me and rtflex working and basics of working
Servo oil pressure.
5.reversing sequences in man B&w engine
6how centrifugal pump creates vaccum.
7.y boiler safety v/v easing gear provided.

External: RK PAUL SIR INTERNAL: RAO SIR Funtion :4

1) indos number types of engine worked.
2) In me engine how it is made more efficient?
3) crosshead lubrication in ME ENGINE
4) boiler gauge glass type colour if water , steam why? Where is light fitted.
5) plate type heat exchanger advantage over shell and tube type?
6) centrifugal pump axial load what takes how where located.

Rao & paul Fn4

1. Engine type (m/e&a/e)
Different bet two fuel pump.
2.vit details..
3.boiler water test.. Reason..

Fun4 Ext. Paul Sir Int. Rao Sir

1. How load balancing is done? Full procedure.
2. Pairing disc in purifier. How it works?
3. What is volumetric efficiency of the engine?
4. What is light spring diagram? Draw for choked exhaust valve.

Paul nd rao Fn-4:

1)How de humidification done in AC,how do u decide till what temperature overcooling.
2) Advantage of spring air in exhaust valve
3) Refrigeration cop
4) Refractory use and material
5) How efficiency of centrifugal pump reduced
6) Vit super vit difference

Paul and Rao

How fuel is burnt
Crank shaft deflection why?
Purifier gear case emulsification how?
Critical rpm
Me governor and AE governor
Vaccum breaker in IG system? Difference between igg system and boiler ig system? He wants to listen 7-
8 points
Piston rings advancement
Capacity control in ac
Difference between turbocharger of me and ae only constructional part, both scavenging difference
Type of boiler, what is temperature gradient

BK...Paul and Rao sir Func4

How the M/e trip due to zero luboil pressure?
If planimeter is not available how to calculate indicator power of engine?
Caustic embrittlement?
Catfines of fuel and size of fine filter to remove it?
Reasons for fwg vacuum is not producing and reasons?

Fn 4 rao and paul

Microbial degradation of fuel oil.
Crankpin ovality in 4 stroke
Common rail injection system
Engine power calculation

Paul and Rao function 4b

How fuel is burnt
Crank shaft deflection why?
Purifier gear case emulsification how?
Critical rpm
Me governor and AE governor

Paul nd rao Fn-4:

1)How de humidification done in AC,how do u decide till what temperature overcooling.
2) Advantage of spring air in exhaust valve
3) Refrigeration cop
4) Refractory use and material
5) How efficiency of centrifugal pump reduced
6) Vit super vit difference

Rao and _ _ pal Function 4

1. Underslung crankshaft
2. Axial thrust in.screw pump
3. Advantages of thin Shell bearing ( point he want 2 hear no need of bedding required)
4. P. Alk and t.alk test why we do
5. Tribopack technology( all modification)
6. Bacterial attack on l.o , effect and identification.
7. Heleshaw pump working.
Rk Paul and rao Motor:
1.Boiler accumulation press test and too much cross question
2.how priming device work in centrifugal pump
3.draw the cross section view of M/E, A/E and what is the difference in it
4. Function of vacuum condenser....

RK Paul and Sinha4b

1. What is Critical vibration
2. Draw card
3. Purifier operation mechanism
4. Working of detuner
5. ICCP

Rk Paul and rao Motor:

1.Boiler accumulation press test and too much cross question
2.how priming device work in centrifugal pump
3.draw the cross section view of M/E, A/E and what is the difference in it
4. Function of vacuum condenser....

Fun4 paul and rao

1. How load balancing is done? Full procedure.
2. Pairing disc in purifier. How it works?
3. What is volumetric efficiency of the engine?
4. What is light spring diagram? Draw for choked exhaust valve.

External: RK PAUL SIR INTERNAL: RAO SIR

1) indos number types of engine worked.
2) In me engine how it is made more efficient?
3) crosshead lubrication in ME ENGINE
4) boiler gauge glass type colour if water , steam why? Where is light fitted.
5) plate type heat exchanger advantage over shell and tube type?
6) centrifugal pump axial load what takes how where located.

Rao & Paul chacha. Fn 4

1. Effect if jerk type fuel pump delivery valve's non return arrangement leaking. Power card of the same.
2. Purpose of refractory in boiler, downcomers, raiser tubes function.
3. Tube type cooler's one tube having erosion, how, what will be ur action.
4. Nozzle ring of turbocharger function.
5. Forget.
Decider, latest development w r t. Nozzle ring. I told variable turbine geometry, but still told me to ask
other and come.
Latest developments in turbocharger.

PAULA
CHAKRABORTY
Int:Chaki, Ext:Bannerjee
1. What is scavenge efficiency?
2. How will you find the exact time when fuel injection starts in a bosch type fuel p/p.
(He does not want the theoretical time. He wants to know how physically you’ll come to know when fuel
injection has started)
3. Boiler accumulation pressure test. What is the rate of firing of the boiler? How will you ensure boiler
is at full load?
4. What is redundancy? Redundancy in S/G. How does solenoid valve sense pressure signal? How does
pressure sensor work?
5. Working of an Inducer (theoretical, with energy equations)

Chakra nd Rao
1. Nox reduction methods and techniques...how nox controlled for smc engines 9-10 yrs old.
2. Crank PIN ovality, how to check, causes, effects.
3. Boiler accumulation pressure test. What to do if pressure exceeds 10 percent.
4. Boiler water test p alk and t alk.

External - chakarvarthy sir Function 4

Everything about liner lubrication . I said gutters . He said gutters are eliminated after tangential bores in
liner . Made me draw . Rough sketch for quills and spray in liner .
2. Draw card and power card . Gave a red pen and said to superimpose on power card for worn out
piston ring .
3 asked if I had alpha lubricator . I said no . He said it's 60 years old and u didn't see them . Next question
.

Chakraborty
Function 4
1. LCD cylinder lubrication. How does it sense load??
2. Tie rod function. Why not in A/E.
3. Use of centrifugal pump as M/E lube oil pump.
4. Boiler water treatment. Why phosphate reserve is maintained.
CHAKRABORTYA

Sarkar & Rao Fun 4

1. Impurities in fuel and how to remove
2. Case hardening? What components case hardened, how crankshaft heated?
3.PID control of ME governor
4. State of referigerant at comp inlet, how much superheat, how superheat maintained, how to measure
superheat

Sarkar Fun 4
1. Diff b/w Pulse & Constant Pr. Turbocharging. Temps at all stages from cylinder unit, manifold, tc in &
out till economizer. How temp increases in manifold?
2. What is Reset Control? Integral and Proportional Control?
3. Defrosting in evaporator? Draw n show location of heater. Manual Defrosting?
4. Electronic fuel injection system advantages and some cross questions.
Sarkar Fn4
1, bottom end bearing removal check
2,super vit
3,turbo charger system difference in 4 &2 stroke engines
4, 3 element controller in boiler water

Sarkar
1. Liner checks
2. Refrigerant properties
3. Exhaust valve burn reasons
4. Why intercooler and aftercooler required in compressors.

Sarkar Sir & Rao Sir

1. Impurities in Fuel that cause wear in engine components, which all components wear. What are the
impurities and how it affects.
2. Refer Evaporator defrosting arrangement.
3. How does hunting gear in your last ship work. ( He wanted the potentiometer one).
4. Reasons for Scavenge fire.
5. Thrust block lubrication in detail. What all difficulty in lubrication

Sarkar @ Rao Fn 4
1. Vit and super vit explain both,how to alter injection timing in both, and how to adjust break point in
super vit.
2. In Plate type and shell type heat exchanger which one is more efficient and explain why , difference
between them.
3. crankshaft deflection purpose, checks before start work, graph and what you will get from that graph.
4. Framo pump working , procedure to start and stop,checks before starting,
5. Stern tube aft seal is leaking what u will do as 2nd eng,without taking ship to drydock for repair.

Sarkar Fun 4
1. Split range controller, fuction where use ,example
2 how extra lift achieved in high lift safety vv
3 what u get by tensile testing on material
4 what is controd ovality
5 intercooler and after cooler fuction ,advantages

Sarkar: function 4b
1. Tie rod function.
2. Principle of reversing
3. Accumulation of pressure test.
4. Split control
5. TEV working properly how do you know?

Sarkar Sir and Rao Sir Fn-4b

1.Major Developments in main engine that reduced SFOC in past few years...?
2.Things to check in Liner of any unit during overhauling...?
3.How additional lift is obtained in improved high lift safety valve ...?
4.Reefer evaporator defrosting arrangement ...?
5.what kind of maintenance you do on Lube oil cooler ...?
Fun 4 sarkar sir
1.Exhaust vv burning ,causes ratio of vandium and sodium , name of compounds formed at what
temp.etc
2. X- head lubrication difficulties and how rectified in latest man b& w engines
3.typr of heat treatment in c/s journal and thickness produced .
4. Cascade control , how many places examples and how it is done in boiler water level control.
5 FQS in man b& w engine.

External :Sarkar ,Internal :rao Function:4

1) stuffing box purpose load of cross question what all to check how to check
2) creep? Stages where occurs in main engine explain? Faitgue.
3) crosshead lubrication speciality in main engine .
4) what is radiant heat boiler? Never heard
5) cascade control

Mr.sarkar Fun4
1.Refrigerant used onboard, pressures and temperatures of the refrigeration cycle (for each component)
Properties of refrigerant.
2. Nox emissions and decreasing methods.
3. Constructional difference between stay tube and plain tubes,draw tubes and flaring tool.
4. three main developments introduced during last 30 years for reduction of sfoc.
5. Case hardening, 3 types of case hardening, how do you do for crankshaft.

Sarkar Sir
1. What are difficulties in maintaining proper lubrication in crosshead bearing. What are improvements
to tackle these problems.
2. Advantages of electronic fuel injection.
3. Explain split range control with diagram.
4. What are the measures taken to tackle fatigue failure of crankshaft. What measures are taken by
engine maker to tackle fatigue.
5. Function of TEV in reefer system. How will you know that it is working correctly.

Ext - sarkar Function 4 COC attempt

1. Liner checks & caliberation
2. Accumulation pressure test of boiler
3. Function of waste steam piston in boiler safety valve ?
4. How to manualy defrost evaporator coil in refer system?

04/10/18 sarkar sir and rao sir Fun 4.

1.Exhaust v/v of main engine burnt, give reasons in aspect of fuel geometry,also give checks to prevent
it.
2.Crosshead bearing lubrication why difficult and how it is done. How bearing area is increased nowdays.
3.Effect and use of inter and after cooler in main air compressor.
4.Which 3 parts of engine is case hardened.Case hardning of crankshaft.
5.draw light spring diagram, what is shows ,and how to find out faults.

Sarkar and Rao Fun 4

1. Exhaust valve burning ( fuel , material and valve geometry related )
2. Types of tubes in water tube boiler
3. Pid in hydraulic governor

Ext Sarkar internal Rao fun 4

1) Propotional Control inherent problem in one word & cross questions how to correct it n all...
2) Boiler safety Valve floating ring advantage & cross question...
3) Osmosis & reverse osmosis
4) Aux Engine Bottom end bolt what precaution while overhauling & cross question...
5) Advantages of Electronic control injectors ....

Fun 4: Ext : Sarkar

Light spring diagram and draw card in depth
Desuperheaters
Exhaust valve burning (one related to fuel and other related to material)
Difference bw plain tube and stay tube
Osmosis and reverse osmosis

Fun4 Sarkar and Rao

1. Exhaust valve burning due to wht factors in fuel
2.super vit
3. High speed engine con-rod bolt why we need to change aftr certain period
4. How to calculate Sfoc
5.why is cascade control used and purpose of split controller

Func 4 Sarkar
1. What is waste steam piston? Why provided? What is floating ring? Why provided? Draw diagram
2. As a 2nd engineer what you will do if a series of exhaust valve is damaging?
3.zero setting of fuel pump.
4.creep. graph. Examples
5.lo properties of trunk type engine
Decider by Rao...hot corrosion and why

Motor Ext sarkar

1 exhaust valve problems , seat spindle break y, wat fuel problems..didnt agree to ccai num is ignition
delay
2 cranksaft deflection not bearing deflection
3 case hardening and cross questions

Func. 4 Rao & Sarkar

1. Advantages of camless engine fuel injection system over with camshaft engine?
2. How to prevent fatigue failure of crankshaft?
3. How to defrost evaporator?
4. Why M/E engine tie rods tightening interval is like 500 hrs, 2000 hrs, 5000 hrs & not uniform?
5. Boiler water chloride test by titration.

Func-4 Int-KM RAO Ext-sarkar

1)combustion properties
2)cascade control,split control
3)chock casting
4)sterntube sealing arrangements,lip seal segments n purpose

Fn-6
1)3inch sw pipe having minute hole- hw ll weld with out isolation
2)boiler shell pr test
3)turbine n rotor expansion arrangements
4)reefer oil charge
5)one unit temp high- scavenging probs hw ll you confirm

Ext-sarkar Int-rao Func-4

1)what type of engines and difference between mc-c engine and me engine
2)vit and super vit difference
3)defrosting in refrigeration
4)four thermodynamic property of refrigerant.
5)what is creep were will be there in engine

Motor sarkar
Liner what all checks while doing unit
Nox reduction what changes in fuel injector
Cascade control.

Int-Rao, Ext-Sarkar Func 4

1. Vit and super vit
2. factors affecting crankweb deflection
3. accumulation press test
4. Creep and effects on ME
5. Arrangement for expansion of t/c shaft with outboard bearings

Sarkar and rao

Function 4b
1. M/e bottom end bearing survey
2. Proportional control explain and examples
3. Significance of intercooler in mac
4. Odp significance, gwp, classification as per odp and examples.
5 ttt curve draw and explain in detail..

1.wat is intelligent engine

2. Computer performance monitering system
3.Wat is load and how intelligent engine calculates
4.wat s the mechanical safeties in s/g
5.Engine turning on air not on fuel
6.Accumulation pr test and how u know blr on 100 percent load
7.gear pp and screw p.o. difference

Sarkar Fn.4
Checks during liner inspection, Stresses and all
Case hardening, where in ME
Capacity control of air compressor
Serrations in piston rod foot, reason

Sarkar and Rao sir

1.All about Intelligent Engine
2.All details regarding NOx formation and remedies
3.Creep and its types
4.Bronze and Gun metal differences
5.Reverse Osmosis process
6. Compressor inter and after cooler

Sarkar and Rao

1.what are all the checks you will carry out on Liner.
2.what r all the place creep in Diesel engine
3.Conrod measurements of A/e
4.Rate Control

SARKARA

Mukhopadhyay
1. Exhaust valve operational problems
2. Turbocharger latest developments
3. Crosshead latest development
4. Viscotherm principle

Mukhopadhya and Rao

Which engine. Stroke to bore ratio. Pcomp pmax Exhaust pressure and scavengepressure details.
How exh valve work.Exhaust valve not functioning properly. Causes
Axial damper.details.
How to take main brg clerance.
Which type of control in jacket cooling water. Why used.
P, i ,d control.details of each.

Function 4b Muko
1. Torsional vibration damper
2. Causes for exhaust valve malfunctioning
3. Types of Lubrications, How they are different from each other
4. Alpha Lubricator,what all sensors are there
5. CPR, Material, Advantage, Liner Material
Decider
6. Boiler raising from cold

Mukhopadhyay sir
1 . Axial vibration damper
2. Cylinder oil lbrication position, cloverleafing y n how ..your ship sfoc and cyl oil per day cons.
3 reversing explain , if not reversing wat action
4 boiler water test
5 how to decide firing order and overlap period
Mukhopadhya & rao Func 4
1. Diff b/w short , long , superlong exact stroke bore ratio
2. Vit and super vit difference ? How to adjust?
3. Aux boiler water treatment . Chemicals and tests
4. What is turbocharger surging? Resons remedy

External:-Mukhopadhyay and Internal:- Rao .

What does each letter in 6S 60 MC C stand for .
1. Draw compression card . Show ignition lag . Factors responsible for ignition lag . Draw light spring card
.Draw light spring card if exhaust valve is chocked .
2. You might have taken crankshaft deflection . How many readings do you take and what do you
conclude from each reading ?
3. You are in engine control room . Scavenge fire has taken place .How will you come to know . What
actions you will take . Factors responsible for scavenge fire . If the main engine is at sea and running how
you will come to know through which unit blow past is occurring ?
4. Developments in Turborcharger .
Few other questions which was asked to other aspirants were :-
1. What is actual speed of centrifugal pump.
2. How does viscometer work.
3. What takes load for rudder . Function of upper and lower pintel .
4. Function of back pressure valve .
5. What takes load for purifier ?

Mukopadhyay Fun 4
1. Piston developments in MAN B&W
2. What maintenance you do on Tie rods
3. Arrangement for preventing cavitation in fuel pump.
4. M/E cooling water tests. Why we use nitrite why not any other alkaline chemical. Nitrite of which
metal is used?
5. Main bearing clearance. What is max value of clearance allowed, what percentage of journal dia??

Fn.4. Mukhopadhyay
1. What are the improvements from SMC to ME in MAN B&W engines?
2. With regards to Fuel injectors what is sac volume?What are the latest improvements in injectors and
Why in latest injectors sac volume has been reduced or done away with and How?
3.With regards to design of piston explain improvements in MAN B&W SMC engine?
4. What is the max. Allowable butt clearance for reuse of piston rings?

Fn 4 mukhopadhyaya
1) what type of engine? Told Mitsubishi.
Oros piston advantages
2) name physical and chemical additives used in lo?
3)why initially 1 then 2 then now days 3 injector used?
4) how is the safety valve attached to the stem? How is the pin surface mating ? He gave me 4 options
1) tight with disc loose with stem2) vice versa in 1 3) tight with both 4) loose with both.
5)if thrust bearing is there so it can also take axial vibration then what is the need of axial dampers ?
Many many x questions?
Ext- Muko sir Int- rao sir Motor
1.which engine you worked on? As far as reservsing is concerned how it is done in MCC engine? Explain
with drawing how roller move on cam?
2. In steel there is carbon percentage how it affects the steel? How strength varies with percentage?
3. Ows survey? What the surveyor will practically check during the survey? Wants to hear 15 ppm and 3
way valve
4. Boiler water testing and which chamicals are added? Why no NaOH?
5.Ro mineralizer? Which minerals are added?

Function 4, mukhopadaya and PO

1. MC MC-C difference, high top land and oros piston, material and temp effect due to oros design cross.
2. Vit and super vit difference, explain how achieved in man B&W, and what do you mean by adjustable
break point.
3. swell and shrinkage in boiler?
4. Axial vibration damper why, how it works, and construction?
5. Main engine jacket water treatment, chemical used? Why these? Why not other? What is the use of
doing this?

Makhupadya P.O cabin

1.Difference btw ME-B &ME -E engine
2.working of exh v/v ,and faults
3.Diffrence btw superlong storke n longstroke .one diffrence in related to material seince.
4.boiler water test n wat chemicals will u use.
5.ship is in bad wheather purifier not coping up with engine demand.
6.Ur joining has taken crankshaft deflection ,how will u interprate.
simple question couldn’t answer properly so failed.

Mukopadhay and sinha

1. Fuel combustion process
2. Demulsification of lube oil
3. Swell in boiler
4.purifier full operation
5.turnratio in boiler burner
6.one more forget

Mukhopadhaya
Function:4
1) type of engine,adv of super long stroke engine.
2) Cyl oil lubrication sys, calculation.
3) Oros type piston
4) piston ring renewal criteria
MUKOA

Bannerjee
02/01/19
1) Type of M/E
2). Function of entablature, what it does ,why given
3) what is light spring diagram, what information it gives, what is light spring ,why light spring is used in
this
4) Material of steering gear ram cylinders.
4) Screw p/p advantages ....gear p/p and screw p/p which one you will choose why, why you rejected
gear p/p
5) rudder turning angle ,specified time
Your ship is in dry dock rudder taking more time ... specific reasons
Longstroke advantages
Stroke bore ratio
Ignition delay
Brakepoint
Crankshaft deflection
Axial vibration

Banerjee sir ,internal rao sir Fn4-

What all stresses on crosshd,significance of compression ratio,gear pmp and it's ovhl and all clearance
also uper limit of clearance.

Banerjee sir and rao sir. Function 4b

1. What as a second engineer i will check on piston , piston ring, many cross question.
2. DP transmitter.
3.Condition monitoring in main engine.
4. Stern tube system.

Banerjee sir and rao sir Func 4b

1. What type of engine would you use for main propulsion? (2s or 4s) Give reasons why?
2. Screw pump working. Explain arrangement of twin and triple screws. Material of screw. Composition.
3. Explain working of clarifier. Why used. Alcap principle. Lots of cross questions.
4. Steering gear safeties explain.
5. Working of auto backwash filters. Explain differential pressure. How autobackwash takes place
explain.

Function 4B benerjee and rao

Different types of stresses in a crosshead bearing
What is Turbo compounding system
What is the purpose of crankshaft deflection and how to evaluate readings taken
Why is it difficult to take indicator diagram on a medium speed engine
Disadvantages of pulse turbocharger system

Surveyer benarjee
Why we use boiler accumulation pressure testing
What is the advantages of 4s engine use in propolsion
What is the main use of air distributor in 4s engine
What steel use in ship build

Banerjee n Rao Fn 4
Diffuser functions
Boiler water tests
LO Additives
ISM and based on this machinery maintenance
Banarjee sir:14.11.2018 fun4
1.Superlong stroke benefits, prove every point how?
2.RPLS system & cross question
3.ME lub oil additives, contaminants source, sea water ingress to ME sump, ur action without stopping
engine?
4.New addition to ME increase fuel efficiency except FWG & waste heat recovery thru T/C & Economiser
5.Miller cycle significance
6.Diesel engine driven emergency fire pump not starting, cause , action as 2nd & remedy

Fun 4 banerjee sir

Lub oil additive
Pour point
Stresses in crosshesd bearing
Crankshaft material
Humidity control
Boiler feed water line diag
Nox reduction technique

Function-4 banerjee
Which engine you worked
How is cam fitted to camshaft?
Where is backpressure valve fitted in refrign system ? Why?
Critical rpm?
Why centrifugal pump made of cast iron?

External-Banarjee
1. Main Engine suddenly dropping speed reasons?
2. Preserving boiler for one month, tell two methods?
3. Heleshaw pump how variable delivey is achieved?
4. Main Engine starting air valve leaking what will happen?
5. Scavenge efficiency?
6. Gear pump material?
7. Ni, Cr., Mo properties? And lot of cross questions...

Ext- Banerjee Int- Rao

1)M/E while running, stopped suddenly. What will you check?Puncture valve working.
2)Gear pump working. What will happen if we reverse direction of motor?
3)Damper in main engine.what is the primary vibration in engine?details and cross questions.
4)material of impeller in Ballast pump.Difference between stainless steel and bronze.composition of
bronze.
5)Boiler refractory coming out.causes.too many cross questions.
6)Why we use Multistage compressor?cross questions.

Banerjee/rao, function 4b
1) checks to be done on main engine during turbocharger surging
2) material of crankshaft and how it is made
3) characteristics of axial flow pump
4) properties of steering gear lube oil
5) how hot gas defrosting is carried out
Banerjee and rao Motor:
Reciprocating p/p major defect
Liner calibration
Mouth ring clearance and one important func. How it maintain that func.(want to know how clearance
can prevent water from passing)
Single failure criteria
M/E shows initial high pick up speed then reduces .causes

Banerjee sir. Fn4

What is hunting in s/g
Working of tev and why required
Ae crankshaft deflection. How to find fault by looking at the graph plotted by junior engineer.
Accumulation pr test n y

Banarjee Fn4
1. Crosshead lubrication, difficulties and lubrication principle?
2. Crank pin ovality, how to measure, and which position of crankshaft u ll take ovality?
3. Bilge pump piston ring material and how the ductility of the material helps in sealing??
4. Shock valve in steering gear, function.

Banerjee and Rao

Thin shell bearing advantage
Accumulation pressure testing
Liner running in procedure
Modification on mc engine
Moment compensator

Banerjee Fn4
Type of engine
Cut outs of me
Why priming in cf and no in reciprocating pump
Cw treatment, chemical and purpose
Bypass and relief valve in steering gear

Ext. Banerjee..Internal RAO Fun4

1 . engine to be run after scavenge fire extinction.. Precautioary measures and inspections during running
of engine.. In full details..
2.Accumulation of pressure test of boiler why, how, what checks to be done. Precaution and safety
measures during test.. Few qsns regarding safety valve..
3. Function of reservoir in discharge of reciprocating pump. Operation and working of reciprocating
ring.. Material of bucket ring..

Mr Banerjee
Asked about type of ship and which function you want to start with
Function 4
1. Have you heard of alkene. ( Hydrocarbon of empirical formula CnH2n, unsaturated hydrocarbon)
Any idea where it is used as fuel??
No idea. I had worked on ethelyne carriers but i dont know if it is being used as fuel and where it is being
used.
2)Effects of high ash content in fuel (Abrasive wear) Source of ash in fuel?? he wanted the exact source
how it comes in fuel?? if in refinery then how it comes there??
3) Maintenance of stuffing box??
I told about the rings and springs to check. He wanted something else probably the drilled passages
which i realised later. But not sure if he wanted that or something else. He said u r missing the most
important part.
4) Hunting of steering gear. Actions as 2/E.
5) Welding current how to determine?? How to do it practically??
Most of his questions will be kinda out of the box type.
Though he was asking frequently on welding?? how to select welding elctrode?? welding current??
differnce between lap and butt weld?? advantages and disadvantages of both. His questions will rarely
repeat on the same day. Comes with a file and asks a differnt question to each guy.
4.Thrust bearing type.. Clearance value.. Why clearance is required.. What if less and more.. Method to
take thrust clearance value of M/E and generators separate separate.. Why thrust bearing high temp
shut down.. How to rest it's alarm
5. Thin shell bearing full in detail.. Bearing material..material property details. Why called thin shell.. Its
Advantages over thick shell bearing.. Method of its fitting to bearing housing.. Why this way fitted??
Fun 4 motor
BANERJEEA

Mitra and rao

Fun4
1. Miller cycle
2. How subcooling done on refrigeration
3. In Stearing gear hydraulic telemotor
What is syncro
4. Why we dont use balanced rudder nowdays.
5. Spark coming out from funnel in night what could be cause

Surveyor- Mitra Internal- Rao

1. Main bearing bulging has taken place.Possible reasons??
2.Thrust pad temperature rising.Reasons?How will you take thrust bearing clearance.
3.How to increase the efficiency of refrigeration plant.
4.How to increase the volumetric efficiency of rotary vane type steering gear pump.How many vanes are
there??
5.What causes boiler water foaming??

Ak mitra
1.In Draw card what are all you get.
2.Boiler flame failure principle explain
3.How sealing is achieved in Rotary Vane steering gear. Draw and explain.
4.How tinoxide corrosion in main bearing. indication appearance
5.Refer high pressure cutout reason.
Fuc-4 Mitra
1.Vit and super vit.. adjustments
2.intercooler after cooler purpose..
3.boiler automatic combustion control
4.about scavenge fire
5.steering gear regulations..50% 100% redundancy et

Fun 4. Ext-mitra
1.what is miller cylcle.what u will do to increase the air flow to compensate for low air flow and power
loss.
2.why ridge is forming on liner bcz of fuel problem.he want to listen cat fins.from where it came to fuel
.how u will minimise it.
3.rotary vane steering gear.how many vane are there..how sealing is provided..
4.in two stage air compressor how intermdiate stage pressure is getting.why need to do calculation.what
is regulation for compressor.capacity of air bottle for reversible engine.
5.pupose of tev.function of tev.

Mitra sir 4b
1-axial thurst is taken what in screw pump.
2- alpha lubricator, cylinder oil lubrication will depend on what factor, position and frequency of
injections.
3- boiler water level valve positioner.
4- purifier driving mechanism, arrangements of bearing, vibration is taken care by what.
5- rotary vane steering gear what will happen if two vanes.
Why thrust is more in astern direction.

Mitra and Rao. (4B)

1. Swelling of boiler gauge glass why, how to prevent.
2. Float chamber, everything. DP transmitter, transduser.
3. Rotary vane type steering, how vanes are fitted, and how many are there.
4. Engine not starting in astern why, but starting in Ahead only, reason and action.

Mitra and Rao Function 4

Type of engine
Type of lubricator system
How is feed rate set? What are the factors on which the feed depends
SEEMP(asked in function 4b)
Purifier. What does it remove. I said water, sludge and particals.
Then how are catafines formed. How removed. Chemical name
What is cracking process.
Boiler safety valves, types and differences between them.

Mitra sir & rao

1.type of ship and type of main engine , in mcc engine cylinder l.o injection depend upon what factor.
From where u check the load .
2.why super vit name given to vit to fuel pump of main engine all description about. Super vit range of
load for working why not below 40%.
3. About vane steering gear description then how sealing is achieved .
4. Procedure of accumulation test why need to do . Why for water tube only 7 min.
5. In multi screw pump how axial thrust is compensated what is there to take the thrust.
6.regulation regarding capacity of air compressor & purpose of inter cooler one important purpose .

Ext: Mitra Fn 4
1.RT-Flex fuel injection system
2.caustic embrittlement in boiler
3.about S/G telemoter receiver type and working and hunting gear and how linear moment of the ram is
converted in to rotary moment of rudder what type of bearing used for this moment
4.When boiler load increase wat happen in fuel and air system and how air flow is controlled in boiler
and type of controls
5.how oil is get in to the boiler feed water system and how to findout

Ext: Mitra Fn 4
1.SEEMP measures
2.Safematic steering gear
3.CCAI
4.How axial thrust is compensated in double stage centrifugal pump?? (Not satisfied with back to back
impeller )
5.sac volume

Fn. -6,Mitra,Date-18.12.2018
1.piston ring clearance, specially about butt clearance . How and where
2.oily water separator 15 ppm alarm check
3. What is Brinnel hardness and how to calculate and where apply
4. What we will check in T alkalinity and how
5. Fair curve alignment how to check specially about graph of fair curve

Decider Rao
1. Exhaust valve knocking reasons .
2. During crankcase inspection what u will check in crankcase relief valve.

MITRAA

SKM
Function 4
Fn4b skm and rao
1. 0.1% proof stress
2. NOx formation and why 2 stroke has lesser NOx formation than 4stroke

Ext-skm sir ,int-rao sir Fun-4

1 what z fuel pump lead ?
2. Work hardening?
3. Accumulation pressure testing?
4. Why we change bottom end bearing bolt after 20k hrs?
5 hcv,lcv
6. What z effective ,ideal and total stroke in fuel pump ?
Now rao sir
1. Vit and super vit ?
2. Draw card?
3. Suction loss and delivery loss in aircompressor
4. Air line explosion causes and preventive measures
5. 18 tierod engine,how many units are there, how to identify one tie rod is broken?
6. Critical speed
7. Monograde lub oil and multigrade lub oil difference, how will you identify from label

SKM and Rao sir

Motor function 4
1.what is compression ratio for diesel engine
2.Draw indicator card and show ind cock is leaking
3.Work harding explain.
4.Function of inducer,Diffucer,volute casing in centrifugal pump.
5.You have remove 4stroke engine liner and your put oversize o ring.You did not check and put back the
liner force fully,wat will b the consequence.

SKMA

UNKNOWN
1.miller cycle ,how to compensate for early opening of inlet valve
2.super vit working .why not used below 40 Percent.
3.screw pump axial thrust arrangement
4.purifier overflow reason
5.rotary vane working ansd sealing arrangement
6.type of engine man b&w me-B explain features
1. Intelligent engine definition
2. Carbon % in steel? Cross questions?
3. Propulsion characteristics?
Rest will update when I remember.

Fn 4
Type of engine, significance of super long, ratio, how it affects rpm comparing to long stroke, propulsion
rpm of low medium and high speed engine.
Exact Factors affecting quantum of cylinder oil.
Main engine fuel pump subjected to high temp and pressure , pressure is fluctuating what is there to
protect from high temperature and press.
Latest development in piston, and it's significance.
Because of. The sulpher capping the S% is reduced, then as per the latest IMO guidelines what properties
must be there in the fuel oil .
Motor
1. Advantage of Super long stroke
2. All losses from engine to final delivered power
Suppose u hv burnt 100 unit fuel how much output in propeller u will get
3. Crankshaft deflection and significance of each value obtained
4. Crankshaft slipped how u will come to know while running engine
5. Reversing of M/E
Motor... Vishwash...
1..top land area importance
2.man B n w vit...
3..centrl cooling
4.rudr angle not more thn 35
5..stellite coating... Where use.. N how it is implant
12.11.2018
Oral fun 4
1.how auto starting vlv working and constructions
2.types of cyl. lubrication and how working alpha lubrications and uses in which types of ships
3.how rudder drop clearnce take.how it happen and which affect.
4.direction interlock work
Function-4B
Internal-Rao
Fun4b
Function 4
Fn 4 rao
1. Alpha lubricator feed rate adjustment and cyl oil calculation
2. Cross head lubrication diffrence between sulzer and man b&w
3.Cascade control in detail
4. boiler swirling and contraction why?
5. Rotary vane steering gear working ?
Function 4
A.k Singh not confirmed

1. Draw card and explain the fault of low pmax

2. Stern tube lubrication system
3. Central cooling system
4. Comfort zone and how to maintain
5. Dry bulb temp and wet bulb temp , with psychmatric chart
Fun4 1 Bore cooling lenth of liner, why bore cooling needed, how done.
2 light spring diagrams
Choked scavenge port show.
3 compressor valve plate why plate type , material
4 reason for plate breaking
5 how to prevent steam line corrosion

Fn 4
Function-4b
1. Mc and mcc difference
2. There is no flywheel marking in lifeboat, how to find fuel timing in l/b engine
3. Piston cleaning ring
4. How to do main engine fuel timing check
5. Superheater, how it works
6. Saturation temp
7. Bottom end bearing take out
8. Caustic embrittlement
9. Stellite composition
10. Supercharging methods apart from turbocharging
11. Fuel valve circulation explain
Function 4
Cast iron properties, constituents, uses, value of tensile strength
Propeller blade scewing reason, angle of attack etc
Air conditioning system everything, how does humidistat work?
Difference bw purifier and clarifier, working, why clarifier is used when its purpose is served by purifier
itself.
2 more I don't remember.
Fun4 COC attempt
1.Alfa lubricator
2.X Head lubrication
3.accumulation pre test
4.reverse phosphate
5.tempring and hardening
6.comp ratio.. significance.why emer generator value high?
Function 4b
Me engine how fuel pump operated
Hydraulic line for exhaust vv and fuel pump
Compressor type and maker
Compressor safeties
Why bursting disc is provided
Boiler type maker working pressure
Boiler is firing and there is no water in gauge glass what you will do
How power is transmitted to propeller
How tail end shaft is supported
Type of propeller
How propeller is fitted to tail end shaft
Key less propeller
Function 4
Fn4
How Air cooler temp is maintained ? Which valve to throttle and why ?
Boiler gauge glass water level posible from far. How?
Exhaust valve opening? Hydraulic. Ok and the closing? Spring air. Ok why no spring?
Pressure reducing valve
How centrifugal pump developes vacuum/ suction?
Fun4
1. How load balancing is done? Full procedure.
2. Pairing disc in purifier. How it works?
3. What is volumetric efficiency of the engine?
4. What is light spring diagram? Draw for choked exhaust valve.

Fun 4
1. Vit in sulzer. Told him not worked on sulzer so told him about vit in man.
2. Boiler water test. P and T alkalinity.
3. Muff coupling
4. Stellite composition and how stellite coating is done.
5. Caustic embrittlement
Last don’t remember
Funtion :4
Function attempt:3
Overall attempt:5
Funtion 4
Reduced pr valve working
Pinch point in boiler
Safety valve improved and high lift
Why linear wear on port stbd and fwd aft
Scales in fwg
Indicator diagrams
Alpha lubrication
Rt flex engine
Fun 4
Fn4
How Air cooler temp is maintained ? Which valve to throttle and why ?
Boiler gauge glass water level posible from far. How?
Exhaust valve opening? Hydraulic. Ok and the closing? Spring air. Ok why no spring?
Pressure reducing valve
How centrifugal pump developes vacuum/ suction?

Function 4

1. Reasons for exhaust valve burn out

2. Where in engine case hardening is done
3. Explain PID controller in main engine hydraulic governor
4. Properties of refrigerant
5. What is de superheater & why required in boiler

Function 4

Function 4
1.Super vit princple and achievement
2.Gear pump
3.Liner bore cooling
4.Dp transmitter
5.stern tube full detail
Fn. 4
Overspeed trip mechanical
Static and dynamic balancing of c/shaft
Teritarry cooling
Viscous damper working and construction