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ii Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
Contents
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de iii
PART 2
6.8.3 CEAG 3-phase monitors with 24V current loop. . 63 Appendix A: Overview of terminal
6.8.4 Completing Assembly. . . . . . . . . . . . . . . . . . . . 63 assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
9 Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.1 Interference immunity by screening. . . . . . . . . 88
9.1.1 Cable screens . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.1.2 Screen connection. . . . . . . . . . . . . . . . . . . . . . . 88
9.1.3 The fail-safe system. . . . . . . . . . . . . . . . . . . . . . 88
10 Maintenance / Checking . . . . . . . . . . . . 90
10.1 Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.2 General information to maintenance / checking. . 90
10.3 Enabling of end circuits with maintenance work . 91
10.4 ESF-E30 Activate fan for maintenance work. . . 91
iv Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
Important Notes
Important Notes Keep the instructions near to the system, accessible for
every person working with the system and at all times.
Read the instructions carefully before working on and with
the system!
1 General Information
CEAG Notlichtsysteme GmbH can accept no liability and/or
give no warranty in respect of any defects that may occur
1.1 Description of Symbols with the supply and intallation of CEAG emergency lighting
systems and luminaires on the basis of other standards and
Important safety notes are marked with symbols in these
regulations which are mandatory in complete installation
instructions. These stated notes have to be observed
packages in conjunction with CEAG products.
essentially.
You must also comply with all statutes, standards and
WARNiNG! directives of the country in which the system is installed
and operated.
DANGER!
RISK OF INJURY OR DEATH! CEAG will give no warranty or accept any liability for
damage or consequential damage caused as a result of
Signifies notes which, when not observed, can cause
impairment of health, (steady) injury or death. OO improper use,
OO failure to comply with regulations and codes of conduct
ATTENTION! for the safe operation of the system,
DAMAGE TO PROPERTY! OO unauthorised or inexpert modifications to the
Signifies notes which, when not observed, can cause connections and settings of the system, or to the
damage to property and even the collapse of the system. programming of the system,
OO operating proscribed or unsuitable devices or groups of
NOTE devices in the ZB-S system.
Includes important hints and advice that is important for
failure-free operation. 1.5 Copyright Protection
All information from the contents, text, drawings, pictures
1.2 Information regarding these Instructions and further representations are protected with regards to
These operating instructions show the safe and proper copyright.
handling with the system. The stated safety notes and
instructions as well as the local accident prevention- and 1.6 Spare Parts
safety regulations have to be observed.
Only use original spare parts from the manufacturer
Before working with the system, the instructions have
to be read carefully, especially the chapter „Safety
Instructions“. ATTENTION!
The figures and circuit diagrams contained in these assembly Wrong or faulty spare parts can cause damage, failure or
and operating instructions are in part intended only to collapse of the system.
illustrate the products which are described. In all cases
where When using unapproved spare parts, all guarantee, ser-
OO dimensionally accurate work is required, or vice, damage and liability claims are forfeited.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 1
2 Safety
2 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
2 Safety
Protective Clothes
Close fitting protective clothes (low tensile strength, no
wide arms, no rings and further jewelry, etc).
Safety Boots
Boots electrostatic conductive acc. to EN 345 and to
protect against heavy falling parts.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 3
3 Technical Data
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
4 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
3 Technical Data
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 5
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
6 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 7
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
Top view
8 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 9
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
Top view
10 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 11
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
12 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
back view
Separation plate
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 13
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
14 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 15
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
back view
back view
socket
16 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
top view
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 17
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
top view
back view
18 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 19
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
20 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
Cable entry
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 21
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
22 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
3 Technical Data
* Max. 2.5mm² flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm² with twin wire end sleeve can be clamped in a clamp
spring terminal.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 23
4 Construction and Function
einführung
Cablevon
infeedoben
from above
Installationsklemme
Triple deck tension spring
installation terminal with
alleitertrennklemme neutral wire
disconnect terminal
Charge module
Lademodul CM 1,7 A (
CM 1.7 A (max. 2
modules)
SteuerteilControl
CU unitCG-S
CU CG-S
Stromkreismodule
Circuit modules
3 x SKU
3 x SKU CG-S 2 x 3 A
Control Modul BCMBCM
Batterie Control Modul
DC/DC Wandler.2
DC/DC converter.2
Stromkreismodule
Circuit modules23 x SKU
x SKU CG-S 2 x 3 A
herungstrenner
g Netz
Mains circuit breaker
eiler NetzMains
(optional)
distribution box
(optional)
ungstrenner Batterie
Battery circuit breaker
er Batterie (optional)
Battery distribution box
(optional)
Charge module CM 3.4 A
Lademodul CM 3,4 A (
(max. 6 modules)
inführungg von
Cable infeedunten
from below
24 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 25
4 Construction and Function
Graphic display,
SD card slot 4 x 20 characters,
backlit, contrast and
brightness can be set via
Status LED displays programmes
26 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
Standard PC with CEAG software Standard printer for printing off the test log stored on the me-
for the ZB-S system mory card or a system configuration
Connections
OO 3-tier-installation terminal with tension spring all
connections are taken out to a 3-tier-installation terminal
with tension spring, see page 28: detail view and
Appendix A: „Connection Assignment“
OO Pluggable screw terminal block at the device enables a
simple assembly and disassembly.
OO Bus cables 4 x 2 x 0,8 mm, type: JY(ST)Y, Twistet Pair
screended (minimum requirement).
OO Connection for zero-potential signal contacts, 24 V 0.5
A:
3 relays with common potential, 1 x switching contact
each. One or several from 11 different messages can
be assigned to each zero-potential contact. Freely
programmable, DIN VDE 0100, Section 718 specification
as presetting can be called up at any time.
2 relays with common potential, 1 x open contact each
with fixed assignment.
Contact 44 switches an external buzzer on. Contact 54 is
for control of a technical switching cabinet ventilation if
required.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 27
4 Construction and Function
Control inputs
The 24V analog inputs Z1 ... Z4 are to control the external
control panels, a programmable trip of operational
functions (e. g. bloc / release system, manual reset, etc.)
is given.
Optional inputs Z1 - Z4
Z1 Z2 Z3 Z4 Comments:
No function - Factory settings
Switch Level triggered (by use of a switch) Used as a switch and switches the circuit
24VDC = ON
Switch inverted or the luminaires with “S” function.
0V = OFF
To reset the circuit arrangement
Manual reset
”manual reset“.
To acknowledge a deep discharge
Deep discharge receipt
protection.
Start functiontest Start a function test.
Start durationtest Start a duration test.
Edge triggered (by use of a push switch)
Cancel FT/DT Cancel function test / duration test.
LOW HIGH
Block function of mains/emergency
Block device
lighting during shut-downs.
Ventilator monitor
Sets a sum failure at the potential-free
Ext. ISO monitor Edge triggered (by use of a push switch)
relay contacts of the control module to the
24VDC = OK
Ext. Battery monitor 0V = Failure CG IV relay module and the CGVision, as
long as 0V is present.
Ext. Monitor
28 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
Light-emitting diodes
OO 24 V external The LED lights up when the external 24V DC
is present at the terminal 24V DC OUT.
OO 24 V internal The LED lights up when the interal 24V DC
voltage is present at the ZB-S system.
OO 6 V internal The LED lights up when the interal 6V
supply voltage is present.
The „Service PIN“ button is located behind the hole.
Additional Features:
OO 24 V external
OO 20 W continuous output
OO outgoing circuit over frontline plug
OO voltage galvanic separated
OO 24 V internal
OO 100 W continuous output
OO 140 W top performance (20 msec.)
OO supply of max. 26 SKU of type 2 x 3A and 1 x 6A as well
as 13 SKU of type 4 x 1,5A
OO Parallel switching of several converters possible! Please
attend that the converter has to be installed side by side.
OO Supply via AC/AC converter for an external mains supply is
possible!
4.4.2.1 AC-Module
This optional unit supplies the central battery system with an
AC-voltage
galvanically isolated, in mains operation.
Connection to terminals 1~ 2 IN to DC/DC converter.2.
ATTEnTIOn!
Only the AC-module has to be connected to this terminals.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 29
4 Construction and Function
4.4.3 Baterie Control Modul BCM The Charge Control Bus (terminals CCB +, CCB -) controls
and monitors the charging boosters CM 1.7 A and CM 3.4 A.
Indicators OO Terminals + - BST
OO ON LED
2.5 A boosters are controlled via the terminals.
The LED lights up when the
BCM is in operation. If the OO Terminals + - 24V
LED does not light up then the The BCM module is supplied via the DC/DC converter .2
BCM is faulty or there is no via the terminals.
mains supply or a function test
has been triggered.
Attention!
OO Boost Charge LED
The CCB bus is not designed as a SELV system. The bus
The Boost Charge LED lights components must be handled as if mains supply (240V) is
up during boost charging, e. applied.
g. following a mains failure or
operating duration test.
4.4.4 Charging module CM 1.7 A and CM 3.4 A
OO Charge Fault LED A suitable number of charge modules should be planned
The light emitting diode charge for complying with the legislative recharging duration for
fault lights up when the BCM, the planned battery sets.
the charge booster CM 1.7 The CM modules have their own calibrated charge
A and CM 3.4 A or the batteries are faulty. Further error control and also function independently of the BCM. With
messages can be queried via the control unit. With faults integrated fan monitoring.
of the CM 1.7 and 3.4 A modules, error display relates to
the module address.
OO ISO-Failure LED
The Light emitting diode ISO-Failure lights up when an
isolation fault exists in the battery circuit.
Connection terminals
The terminals are of the push-lock type.
The terminals can be unplugged to assist installation.
OO Potential-free signal contacts
Potential-free signals can be relayed with terminals
„11-12“, „21-22“, „31-32“ (connection max. 0,5 A/24 V AC/
DC).
The contact 11/12 is closed in the event of fault.
The contact 21/22 is closed in the event of an insulation
failure.
The contact 31/32 is closed during boost charging.
OO Temperature sensor
An external temperature sensor must be connected to
terminals F+ and F-. The temperature sensor must be
connected using a screened 2-core cable. A conductor
size of 0.5 mm² is adequate for cable runs < 50 m as the
measuring current is very low.
OO measurement of battery current
Battery current is measured via a measuring shunt via
terminals I+, I-.
OO CCB bus connection terminals for charging boosters
CM 1.7 A and CM 3.4 A
30 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 31
4 Construction and Function
SKU CG 1x6A
32 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
Indicators
OO ON LED 2
The LED lights up when the voltage is present at the output
1 terminals.
OO Fault LED 3
The LED lights up when one or more luminaires are faulty.
2
3
Operation elements
OO Service-PIN 4
Beside the „Service“ lable there is a button which must be
operated when the system´s basic program is loaded. The
4
basic programming occurs factory made.1)
Additional features
OO Mixed operation of
maintained light, non-maintained light and switched
maintained light in one circuit by using of CEAG EVGs/modules
with CG-S marking can be programmed without any additional
data cable.
OO Individual monitoring of up to 20 luminaires per circuit.
OO Easy access to fuses
OO Connected rating per circuit 330 W
OO Inrush current per circuit
60 A per circuit / 240 A per module
Example: For two circuits => 120 A per circuit
For four circuits => 60 A per circuit
OO Typical change-over time AC on DC = 450 ms
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 33
4 Construction and Function
Operation elements 2
OO Service-PIN
Beside the „Service“ lable there is a button which must be
1 operated when the system´s basic program is loaded. The
basic programming occurs factory made.1)
2
Indicators
OO ON LED 3
3
4 The LED lights up when the voltage is present at the output
terminals.
OO Fault LED 4
The LED lights up, when one or more luminaires are faulty.
Additional Features
OO Mixed operation of
maintained light, non-maintained light and switched
maintained light in one circuit by using of CEAG EVGs/modules
with CG-S marking can be programmed without any additional
data cable.
OO Individual monitoring of
up to 20 luminaires per circuit
OO Individual switchin each circuit
OO Separate fusing for mains and battery operation
OO Among unipolar earth connection
in AC operation fault free DC operation can continue
OO Easy access to fuses
OO Separate savings for mains and battery operation
OO Connected rating per circuit660 W
OO Inrush current per circuit 250 A/ms
OO Typical change-over time AC on DC = 450 ms
34 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
Indicators
OO ON LED 2
The LED lights up when the voltage is present at the output
terminals.
OO Fault LED 3
The LED lights up when one or more luminaires are faulty.
1
Operation elements
OOService-PIN 4
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 35
4 Construction and Function
NOTE
OO The new SKU modules for the system ZB-S have the ability,
also during breakdown of the controller CU CG-S, to achieve
the following switching functions:
OO Mains emergency operation (by breakdown CU CG-S)
OO DC-operation (by power failure)
OO back to the mains emergency operation (return of the
mains supply). Admittely, will be no switching functions
performed (e. g. by DLS module) during the breakdown
of controller!
OO By disconnected saving of the mains and battery circuits is
a fault-free DC-operation possible, also when the AC-mains-
supply breakdown by earth fault or short-circuit.
OO The SKU modules for ZB-S system are Pin-compatible with
the modules of the ZB96 system and EURO ZB.1 system.
ATTENTION!
By replacement of a SKU with older version against a SKU
with innovater version, note that (because of increased rated
current values) accordingly higher fuses are used per circuit
(faulted circuit impendance acc. to DIN VDE 0100)!
36 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
Indicators
OO ON LED 2
The LED lights up when the voltage is present at the output
terminals.
OO Failure LED 3
The LED lights up when one or more luminaires are faulty.
1 2
3 Operation elements
OOService-PIN 4
4 Beside the „Service“ lable there is a button which must be
operated when the system´s basic program is loaded. The
basic programming occurs factory made.
Additional Features
OO Mixed operation of
maintained light, non-maintained light and switched
maintained light in one circuit by using of CEAG EVGs/
modules with V-CG-S marking can be programmed without
any additional data cable.
OO Individual monitoring of up to 20 luminaires per circuit
OO Separate rental current feed
OO Easy access fo fuses
OO Connected rating per circuit 860W
OO Inrush current per circuit 250A/ms
SV AV
L L L
L N PE
L LN LPE
L
NOTE
+ -
x1
H3
OO The new SOU modules for the system ZB-S have the ability,
x2 also during breakdown of the controller CU CG-S, to achieve
x1 the following switching functions:
H2 OO Mains emergency operation (by breakdown CU CG-S)
x2
x1 OO DC-operation (by power failure)
H1
x2 OO back to the mains emergency operation (return of the
mains supply). Admittely, will be no switching functions
performed (e. g. by DLS module) during the breakdown
of controller!
8AT
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 37
4 Construction and Function
NOTE
Indicators
OO ON LED 2 OO The new SKU modules for the system ZB-S have the
ability, also during breakdown of the controller CU
The LED lights up when the voltage is present at the CG-S, to achieve the following switching functions:
output terminals.
OO Mains emergency operation
OO Fault LED 3 (by breakdown CU CG-S)
The LED lights up when one or more luminaires are faulty. OO DC-operation (by power failure)
OO back to the mains emergency operation (return of
Operation elements the mains supply). Admittely, will be no switching
OO Service-PIN 4 functions performed (e. g. by DLS module) during
the breakdown of controller!
Beside the „Service“ label there is a button which must
be operated when the system´s basic program is loaded.
The basic programming occurs factory made.1)
38 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
The inverter SWR 150 gets supplied by two voltage Furthermore the currents have to be measured and saved
sources, during mains operation from mains and during as written in „5.5 Learn currents“. An error is detected
mains failure from the battery. The mains voltage gets from a battery current difference of at least 200 mA.
supplied either via backplane or per module. The second
voltage source is a 216V-battery and supplies the SWR150 Important Note:
during mains failure, function fest or duration test.
During current-value-monitoring please observe that the
According to the switching mode the output voltage of
current input of CCG luminaires (conventional control
the inverter is 230V for error-free mains and for mains
gear) in battery mode can vary significant caused by
failure the transformed battery voltage in the form of a
ageing. Environmental conditions can also affect the
sinus-AC voltage!
current input of luminaires in battery mode. (e.g. ambient
The frequency of the sinus-AC voltage can be adjusted in temperature)
the region of 50 to 140 Hz. If luminaires with conventional
ballasts are taken for safety lighting this ballast is used as In consequence it is necessary to re-calibrate the
a voltage divider. current-value-monitoring from time to time (s. menu 5.3).
Otherwise a failure message is possible.
Therefore, the luminous flux of the lamp can be changed
depending on the adjusted frequency. The Safety lighting in non-maintained mode operates
for the following:
150 Hz ≈ 25 - 35% luminous flux acc. to type of lamp (s.
table) OO 24 V monitoring loop S3 / S4
50 Hz ≈ 100% luminous flux OO DLS / 3PH-bus-module as phase monitor
OO Mains failure HVS / UVS
OO Function and duration test started.
The Safety lighting in maintained mode operates
permanently being supplied by the central power supply
until the deep-discharge protection of the battery is
The SWR 150 gets supplied with a maximum current achieved, but at least until achieving the rated operating
deviation of +/- 5% factory set. time. In this switching mode the safety lighting cannot be
started.
The setting of this current deviation has to be entered in
the menue „5.3 Monitor mode“, minimum 15% - acc. to
number of types of luminaires and luminous flux.
Battery
Battery
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 39
4 Construction and Function
Maintained light via external power mains supply Switched maintained light via maintained light
In this supply mode the safety lighting is supplied by an switch monitoring
external phase in mains. This switching mode is used In this switchting mode one light switch of the general
particularly for reinstallations with one electric meter lighting is scanned and assigned to the SWR 150 via
per circuit. If there is a failure of the external power programming.
supply the SWR 150 swiches to battery operation,
automatically. The mains failure gets displayed as „mains The advantage is the free assignment of the light
failure UV“ at the control unit. switches to the final circuit. In dependence of the switch
setting the circuit switches on.
Battery
Battery
40 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
Address
Battery
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 41
4 Construction and Function
Socket G5
Lamp power (W) 8W-VVG
Luminous flux ratio (%) 100 51 35
Switch setting 0 4 9
Number of luminaires /
Current consumption from the battery / [A] [VA] [A] [VA] [A] [VA]
Apparent power
1 0.175 / 36 0.123 / 19 0.118 / 12
2 0.258 / 72 0.150 / 37 0.090 / 24
3 – 0.213 / 56 0.120 / 36
4 – 0.246 / 74 0.157 / 48
5 – 0.276 / 92 0.192 / 60
6 – 0.322 / 110 0.220 / 71
7 – – 0.240 / 83
8 – – 0.260 / 94
9 – – 0.280 / 105
Table 2. Battery current consumption values (A) dependent upon number of luminaires and luminous flux ratio (LV%) at
20 °C ambient temperature at the luminaire.
International description T26
Socket G13
Lamp power (W) 58 36 18
Luminous flux ratio (%) 100 48 32 100 75 54 32 100 87 54 36
Switch setting 0 5 9 0 2 4 8 0 1 5 9
Number of luminaires /
Current consumption from the [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [ [A] [VA] [A] [VA] [A] [VA] [A] [VA]
battery / Apparent power
1 0.62 147 0.37 84 0.35 81 0.47 107 0.34 80 0.31 71 0.30 70 0.37 85 0.31 72 0.26 60 0.26 60
2 – – – – – – – – 0.59 137 0.47 109 0.36 83 – – 0.56 121 0.33 75 0.29 67
3 – – – – – – – – – – – – – – – – – – 0.47 108 0.35 82
42 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
Table 3. Battery current consumption values (A) dependent upon number of luminaires and luminous flux ratio (LV%) at
20 °C ambient temperature at the luminaire.
Table 4. Battery current consumption values (A) dependent upon number of luminaires and luminous flux ratio (LV%) at
20 °C ambient temperature at the luminaire.
International
description TC-D
Socket G24Q1. G24Q2
Lamp power (W) 26 18 13 10
Luminous flux
100 71 61 47 100 79 63 48 100 77 63 42 100 68 52
ratio (%)
Switch setting 0 3 5 9 0 2 5 9 0 2 4 9 0 4 9
Number of
luminaires /
Current
[A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA]
consumption from
the battery /
Apparent power
1 0.36 85 0.28 63 0.27 61 0.27 64 0.30 51 0.26 37 0.24 29 0.23 24 0.26 60 0.26 49 0.21 49 0.21 49 0.25 58 0.21 49 0.20 44
2 – – 0.39 93 0.35 80 0.33 76 0.47 87 0.35 64 0.29 47 0.28 37 0.39 90 0.30 68 0.28 63 0.29 66 0.39 90 0.26 58 0.26 62
3 – – 0.54 126 0.45 104 0.36 80 0.65 114 0.48 86 0.36 65 0.32 48 0.53 121 0.41 91 0.32 73 0.30 71 0.54 125 0.31 74 0.30 70
4 – – – – 0.57 132 0.43 97 – – 0.60 106 0.44 81 0.34 62 – – 0.53 110 0.38 87 0.32 74 – – 0.38 88 0.32 72
5 – – – – – – – – – – 0.71 125 0.53 94 0.40 73 – – 0.57 130 0.48 103 0.33 76 – – 0.47 104 0.36 75
6 – – – – – – – – – – – – 0.60 108 0.44 83 – – – – 0.52 120 0.38 87 – – 0.54 121 0.40 81
7 – – – – – – – – – – – – – – – – – – – – 0.59 136 0.42 94 – – 0.59 137 0.45 94
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 43
4 Construction and Function
NOTE Note:
CEAG Notlichtsysteme GmbH attend on downawards Prior to this, the event printer must be logged out from
compatibility at the development and further development the cabinet over the controller CU CG-S!
of the modules for one system family (in this case SKU
modules for the system ZB-S) in view of the control soft- This happens over the menu «Setup printer» in the menu
ware for module, their use and handling. «Mains settings» with the selection «not installed».
Configuration
By pressing the Service-Button the protocol printer
for the active plug place on the BGT is registered and
activated. Further settings occur via control software of
the controller CU CG-S (as from version F) over the menu
«Mains settings / Setup printer».
Operation
OO Button LF at the front panel of the device for paper
feed (Line Feed).
OO Replacement of paper reel and the ribbon respectively
44 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
These subassemblies allow the connection of the central battery system to a central control station (ZLT) or building
management system (BMS). The most important system states are transmitted via potential-free signalling contacts.
There are two input channels for the remote monitoring of the central battery system. A functional test can be initiated
via the input channel „FT“ and a continuous operation test (battery test) can be initiated via the input channel „BT“. Eight
LEDs indicate the state of the system.
Function test ON
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 45
4 Construction and Function
Attention!
Do not use an external 24-V voltage supply!
Note:
F3 Fernanzeige Wandmontage F3 Module Wallmounting
Anschluss F 3 Fernanzeige an ZB-S Connecting F3 Module t ZB-S
OO Observe national rules and regulations
Klemmen Klemmen governing the
Klemmen
Brücke Terminals Terminals Terminals Bridge
indicating and signalling behavior
F3 Fernanzeige 2,5mm² when using a remote
ZB-S
Klemme F3 Module 2,5mm² ZB-S Terminal
starr/flexibel ZB-S starr/flexibel ZB-S
switch or a remote indicator
11
for emergency lighting 11
systems. 12 12
12 14 12 14
OO Observe the instruc-tions21 in the Technical 21
22 22
Documentation
22
as provided
24
by the manufacturer of the 22 24
CEAG F3 remote indicator.31 31
** R=1KΩ 32 ** R=1KΩ 32
32 34 32 34
S1 S1 S1 S1
S2 S2 S2 S2
+24V +24V +24V +24V
Connections
* F3 Modul -24V * -24V
F3 Module Wallmounting
F3 Fernanzeige UP-Montage F3 Fernanzeige UP-Montage - F3 Module UP-Mounting
Anschluss F 3 FernanzeigeConnecting
an ZB-S F3 Module t ZB-S Connecting F3 Module to ZB-S
Brücke Klemmen KlemmenTerminals Terminals
Klemmen Terminals Bridge Terminals Terminals Terminals
Brücke Bridge
Klemme F3 Fernanzeige F3 Module
2,5mm² ZB-S2,5mm² ZB-S Terminal F3 Module 2,5mm² ZB-S
Klemme Terminal
ZB-S starr/flexibel starr/flexibel ZB-S starr/flexibel
ZB-S ZB-S
11 11 11
12 12 12
12 12 14 14 12 14
21 21 21
22 22 22
22 22 24 24 22 24
31 31 31
** R=1KΩ 32 32 32
32 32 34 34 32 34
S1 S1 S1 S1 S1 S1
S2 S2 S2 S2 S2 S2
+24V +24V +24V +24V +24V +24V ** Loopresistor
* -24V -24V -24V * Terminal without function
46 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
OO Cable type: 4 x 2 x 0,8 mm IY(ST)Y, Twistet Pair Protection class / -category: IP20 / I
screended (minimum standard). Ambient temp.: -10 ... +40°C
OO Bus connection
OO RS 485
OO Rated current: Un = 24 V DC
OO Cable type: 4 x 2 x 0,8 mm IY(ST)Y, Twistet Pair
screened (minimum standard).
OO Connecting terminals A, B, SE
Please install the relays K1 if the general lighting must switch on when the
battery is disconnected:
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 47
4 Construction and Function
OO Connection terminal A, B, SE
OO Input circuits
OO up to 8 potential-free disconnected
OO Rated voltage Un = 230 V
Application:
Two operation modes are available:
OO (pure) DLS-mode
OO (mixed) DLS/3Ph-mode
With a dispatcher (pos. 5) the operation mode can be
chosen.
48 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
Fig.: DLS/3Ph-bus-module
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 49
4 Construction and Function
4.4.12 Webmodule The module was designed for DIN rail mounting (2TE) to
be only mounted in the cabinet. An external mounting
The webmodule ZB-S is conform to EN 60950-1 and outside the ZB-S cabinet is not permitted.
developed, manufactured and tested according to DIN EN
ISO 9001.
Technical Data:
Supply voltage: 24 V DC
Power consumption: < 1.5W
Connection: RJ 45
Insulation class:
III, Degree of protection acc. to EN 60529: IP 20
Ambient temperature: -10°C ... +55°C
Connection terminal: 1.5 mm²
Weight: 0.1 kg
Dimensions: 90 x 35 x 58 mm
Scope of application
The webmodule ZB-S is used for visualisation and
monitoring of a central battery system ZB-S via local
ethernet (LAN) with a customary WEB-browser (e.
g. Internet ExplorerTM). Integrated mail-client for a
comfortable and event based failure notification for up to
5 email addressees. Password protected access accounts
capable of parametrisation.
Mounting
Pay attention to temperatures outside the permitted range
during operation. The permissible ambient temperature
may not exceed 55°C.
Electrical connection
Störung
Failure Status-/Failure LED
+ - PE
24 V DC from
DC/DC inverter
50 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
NOTE
OO A parallel switching of data cables is not allowed and
does not lead to an extension of the acceptable cable
length.
OO For power supply of the modules conductors within one
screening can be switched in parallel (for calculation
compare the catalogue of the system ZB-S).
ATTENTION! RS485-Bus
Bus Topology: linear, double terminated (no spur lines
allowed). The absolutely essential terminating resistors are
included in the control cabinet.
OO Cable type (minimum requirement): IY(ST)Y 4 x 2 x 0.8 mm
(Twistet Pair, screened) – the screen of the cables must be
connected to the SE-clamps of each module and it is allowed
to be earthed in the control cabinet ZB-S.
OO The conductor cross-section needed for the 24V bus voltage
will depend on the line length and the number of bus modules
(Umin = 19 V DC, refer to the operationg instructions for the
DLS/3Ph-Bus-Module and TLS-Bus-Module)
OO Only one pair of conductors is allowed to be used as data line
within the screen - it is not acceptable to bundle several data
cables within one screened cable!
OO The RS485 bus is not designed as a SELV system. The bus
components must be handled as if mains supply (240 V) is
applied.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 51
4 Construction and Function
CEAG-battery racks
Range of capacity 23.3 to 268.2 Ah1)
Rated voltage 216 V DC
Dimensions (acc. to performance) different 4)
Weight (acc. to performance) different 4)
1)
Battery capacities of more than 126 Ah are reachable with
parallel switching of several battery sets.
2)
Larger capacities on request.
3)
See CEAG operation instructions for battery cabinets
(400 71 860 035)
4)
See CEAG operation instructions for battery racks
(400 71 860 036)
Note:
Under normal charging conditions no gas escapes.
Refilling of distilled water is not possible as the batteries
are closed. Higher temperature leads to a reduction of
service life. (compare operation temperatures of batteries
on the previous page).
52 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
The following technical data is given on the label of the The following technical data is given on the label of the
system: battery:
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 53
4 Construction and Function
L1
L2
L3
N
PE
1
1
S-4
2
2
8
3
LNLNLNLNLNLNLNLNPEPE
1 2 3 4 5 6 7 8 PE
Störung/Failure
DLS/3PH-BUS-Modul *=3PH
4
address
EIN/ON
DLS
3 3
12 1 2 45
1 2 3 4 5 6 7 8 0 0 6
3PH 9 8 7
+ 24V - IN
RS485
Out
CLF CLF
A A
E18-Netz E18-Netz E18-Netz E18-Netz
6 7
Q1 Q2
L1 L2 L3 B+ B-
L1 L2 L3
54 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
4 Construction and Function
L1
L2
9
L3
N
PE
10 2
3
T1T1XK1K1X K2K2 XT2T2 X NNPEPELL
N PE L
- -
4
(0)
max.10A max.10A
address
TLS-BUS-Modul
Störung
Failure
EIN/ON
3 3
12 1 2 45
T1 K1 K2 T2 0 0 6
9 8 7
+ 24V - IN
RS485
Out
11
120Ohm
Electrical Souce
for Safety Source
Mains Electrical Souce
for Safety Source
Mains
Ein/On 2 Ein/On 2
F1-0 F2-0 F1-0 F2-0
8AT 8AT Fehler/Failure 2
8AT 8AT Fehler/Failure 2
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 55
5 Transport, Packaging and Storage
OO provide enough room for persons to take evasive OO Keep dry and dust-free
action if loads tip over or slip, OO The storage location should be clean and tidy
OO have sufficient loadbearing capacity (for the load, OO The time of storage should be as short as possible
transport packaging and handling equipment) (FIFO - method)
OO could not overstrain the used transport equipment in OO It is forbidden to stack one pallet/system above the
regard of increase and constitution of underground. other
OO Use only
Attend for batteries:
OO handling equipment (e. g. pallet trucks, fork trucks, etc.)
When storing batteries as spare parts the information
OO slinging equipment (lifting beams, chains, ropes, etc.) in the ‚Battery cabinets‘ / ‚Battery rack‘ installation and
operating instructions must be observed.
OO and securing equipment (chocks, timbers, guide/
tensioning/securing ropes, etc.) If the mains supply to the ZB-S central battery system
is interrupted for more than three days, then the battery
OO that are in technically perfect condition and of circuits must be isolated (by removing the battery fuse).
adequate loadbearing capacity. This should be done by qualified electricians.
OO Follow all information shown on the transport packaging
and/or on the device/control cabinet relating to NOTE
handling, transport position, slinging points. Please oberserve additionally the operation instructions
OO The equipment must be handled by persons familiar for battery cabinets and/or battery racks.
with the appropriate procedures and signals and able to
carry out the handling operations properly and with due
regard to safety and hazard procedures.
56 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
6 Installation
6 Installation You must also comply with all standards and directives of
the country in which the system is installed and operated.
Secure all the cable entry and exit openings in the control
6.1 Safety Notes cabinet with the supplied M-type glands or rubber grom-
mets to prevent damage to the cables and ingress of
WARNING! Risk of Injury! moisture.
Improper mounting and installation can cause serious
personal injury and/or material damage. This work Attention!
must only be performed by authorised, skilled and
adequate personnel who have received instructions Only ballasts and luminaires that are rated for an operat-
providing information on the device and in obser- ing voltage of 230 V AC (50 Hz) and 220 V DC may be
vance of the local safety regulations. connected to the outputs for the emergency lighting/final
circuits of the ZB-S system.
OO Ensure there is enough free moving space.
OO Ensure orderliness and cleanliness at the working Many operations require the system to be isolated first
place. Loose tools lying around are dangerous! for safety reasons (or to protect components). Becau-se
the system switches over to battery operation when the
OO Assure a sufficient cooling of the system! mains supply is isolated, there are certain proce-dures
which must be followed - these procedures are described
OO Observe the environmental conditions regarding the below.
insulation class and degree of protection (acc. to the
protection against a contact of conducting parts and
The controller software and its last switched status are
ingress of dust, impurity or moisture)
stored in a nonvolatile memory.
OO Ensure that the cable length in an emergency light
circuit to the last luminaire in the circuit does not DANGER!
exceed the maximum permitted cable length.
Improper use of the batteries or battery-powered parts
OO Special regulations for ESF-E30: of the plant can cause risk of injury or danger of death
Enclosures must be fitted to the masonry horizontally. from high current or arcs that can occur briefly on bat-
The masonry must be designed for a circuit integrity of tery discharge. The instructions given in this manual
at least 30 minutes. The circuit integrity of the masonry for connecting/disconnecting the batteries must be
must not be impaired by assembly. strictly adhered to (see «Connecting the Battery Power
Supply»).
The modular layout of the items of equipment illustrated
in these assembly and operating instructions may differ Ensure that the battery banks are connected to the
from that supplied. Particular features of custom designs correct poles (battery cabinets/racks)!
are described in the project documents that must be
ordered separately. ATTENTION!
Short circuits and incorrect polarity may damage the bat-
WARNING! tery bank or installation of a ZB-S or US-S system.
Work on the general supply network and the running
of load, signal and control cables and connection of Provide proper ESD-protection when working on electrical
the battery power supply must be carried out by quali- equipment (e. g. connecting control or signal cables) or
fied electricians with special knowledge of the legal electronic equipment (e. g. fitting or removing modules in
and technical basics for the assembly and operation of the control cabinet)!
emergency lighting systems. This takes also place for
initi-al commissioning or re-commissioning. Never switch the mains or battery supply on or off under
load. In both of these cases the system must first be
Take all necessary measures to ensure occupational isolated at the CU CG-S controller (or remote switch if
health and safety! installed).
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 57
6 Installation
6.3 Installation
OO Isolate all connecting cables (mains and battery power
supply) and lock them out (e. g. by removing all fuses
and proper securing of the mains supply distribution
board and the battery bank using warning signage and/
or locks). 1 4
2 5
3
OO Run the connecting cables (mains and battery supply)
to the control cabinet position with an adequate length
allowance (e. g. for installation in the cable trunking
inside the cabinet). This work must be carried out Load disconnector (1) (terminal box and fuse box for the
proper-ly according to the relevant standards and codes mains supply)
of practice. Outgoing distributor (2)
OO Secure all cable entries with the M-type glands provided. Cabinet distributor (3)
OO Run all connecting cables in the cable trunking provided N-terminal block (4)
in the control cabinet.
PE-terminal block (5)
7 7 7
8
NOTE
This figure shows the outgoing cables for the mains and Connections shown with load disconnector cover
battery supply of slave stations mounted on C-section removed
rails on the cabinet wall (part no. 400 71 347 126) using
appropriate cleats. Leave no connecting cables temporari- Connection cables for the busbar (mains) at the back (6),
ly loose and unsecured! Mains supply feeders for the ZB-S station (7),
Subsequent additions or modifications to the component Outgoing feeders for the mains supply of US-S substations
(8)
layout are possible; such work on the internal layout of
the cabinet is not described in this manual however as is
Connecting the cables for the mains supply to the
must be carried out by specially trained CEAG engineers!
ZB-S control cabinet:
OO Ensure that the system and feeders are isolated and
The installation and connection of the general lighting locked out!
system is not described in this manual.
OO Connect the earth conductors to the PE terminal block
Lighting equipment must be assembled, run and connec- (pos. 5).
ted according to the relevant electrical engineering stan- OO Connect the neutral conductors to the N-terminal block
dards and codes of practice. You must also comply with (pos. 4).
all standards and directives of the country in which the OO Connect the load conductors to the L-terminals (pos. 7)
system is installed and operated. on the disconnector
58 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
6 Installation
OO Activation caused by installation failures. The mains supply is connected in the control cabinet of
the US-S substations as described in section 6.4.1.
OO Activation caused by external actions.
OO Activation caused by capacitive leakages. NOTE
When designing and executing, it is important to use the To assist operations, outgoing distributors can be pulled
right RCD. Please attend to the following when using forward off the busbar when the lock on the upper enclo-
RCDs in the network supplies of systems: sure wall is released. Once the outgoing circuits have been
connected, the outgoing distributor can be pushed back in
Capacitive leakage position on the busbar with slight pressure and locked in
Outgoing line lengths must be included in to the selection place.
of RCDs.
Example 1: 6.5 Connection to battery power supply
Refer to the battery manufacturer´s datasheets that are
ZB-S 10C3 with 17 circuits a 100m line length and a RCD
enclosed with the CEAG battery banks!
with 30mA release current in the incoming mains. The
total line length exceeds a value of 1500m and can cause Comply with the statutory requirements and regulations
a RCD by line-bound capacitive leakages. ruling at the site of the emergency lighting system!
RCD In = 10mA
max. line length = 500m NOTES:
RCD In = 15mA
CEAG battery cabinets are supplied as standard with a
max. line length = 750m
cabinet terminal block to which the connecting cables
RCD In = 30mA
(+/–) for the battery power supply and a temperature sen-
max. line length = 1500m
sor (F+/F–) are connected.
RCD In = 300mA
max. line length = 15000m
Maximum number of user
In general the isolation resistance is 0.5M at mains
voltage of 230V. That means a leakage of <0.5mA
(230V/0.5M) per user is permissible.
Example 2: The PE-connection protects live parts of the battery
ZB-S 10C3 with 17 circuits and 10 luminaires per circuit cabinet (refer to «Installation instructions for Battery
and a RCD with 30mA in the incoming mains.17 x 10 x cabinets and Battery racks»).
0.5mA = 85mA leakage. The connecting cables to the terminals of the
The addition of the single leakages of the connected user interconnected batteries are not supplied with battery
to the RCD exceeds a value of 30mA and can cause the racks or cabinets. The connection terminal block is not
RCD. supplied with battery racks.
OO CEAG recommend the installation of the battery
6.4.2 Connection to mains of substations US-S distribution board with disconnector and fuses for the
If the US-S substations are supplied via the power supply battery circuit (see «Installation instructions for Battery
of the corresponding ZB-S system (Pos. 2) then a branching distribution board») that allows safe isolation of the
distributor (article no. 400 71 347 160) for three 1-phase terminals for the connecting leads that run to the ZB-S.
or one 3-phase current supply must be planned for OO The battery connection cables (for the ZB-S cabinet and
connection. its US-S substations) must be run with ground fault
Connecting the cables for the mains supply to a US-S and short circuit protection according to DIN VDE 0100
substation: T520!
OO Ensure that the system and feeders are isolated and OO The size of these cables must be rated to meet the
locked out! anticipated currents flowing to the connected loads.
OO Run the feeders to/in the ZB-S control cabinet and in OO Only one temperature sensor (F+ / F–) may be
its trunking (pos. 8) and to/in the control cabinet of the connected to the charging module LT.1 of the ZB-S
US-S substation. cabinet. Its lead must be run separately to the battery
bank. This can be a 2-core lead with a cross-section of
OO Connect the earth conductor (PE-conductor) to the 0.5 mm2 for lengths < 50m.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 59
6 Installation
OO Only one temperature sensor (F+ / F–) must be ZB-S/26 and ZB-S/18
connected to the battery control module. Its cable must
be routed separately to the battery bank. A 2-core cable 1
can be used for this purpose, with a cross-section of 5
0.5 mm2 for lengths < 50 m.
WARNING! 4
The battery power supply is a nominal 216V DC! 3
Improper handling can lead to life-threatening shocks
or burns (arcing)! 2
OO Ensure that the battery banks are connected with the
correct polarity.
ZB-S LAD
OO Turn off all connected loads first («Disable system») to
prevent arcing when the battery circuit is disconnected
(or connection)!
NOTE
Sequence for making the connections:
OO Connect the cable labelled „+“ to the positive terminal 3 2 1
of the battery bank.
4
OO Connect the cable labelled „-“ to the negative terminal
of the battery bank.
The battery supply is disconnected in reverse order of
connection.
Open load disconnector (Batt) showing
Pos. 1: Connection cables for the busbars(Batt) at the
6.5.1 Connection to battery power supply back
for a ZB-S station
The connection cables for the battery power supply Pos. 3: Connections (+ / –) for the battery supply
are used to supply the modules in the ZB-S (or US-S) Pos. 3: Fuses (Batt)
cabinet and the emergency lighting circuits (switched
across the SKU modules). They are also used to charge Pos. 4: Shunt for battery current measurements
the connected battery banks controlled by the charging Pos. 5: Terminal (+ / –) and outgoing circuits for the battery
module. supply of US-S substations
Only when the controller is disabled (at the ZB-S central
battery system and its US-S substations) can the 6.5.2 Connecting the Battery supply
connections of the battery power supply be safely isolated of a US-S substation
with the load disconnector (Batt). The charge modules
and all circuits of the SKUs are not off-load until the mains US-S substations are supplied from the power supply of
supply is isolated. their associated ZB-S system. An outgoing distributor can
be used for a battery power supply. The central terminal
Remember that the connecting cables of the battery bank and related fuses are not used.
(battery cabinet/rack) may still be live!
NOTES:
NOTES:
To assist operations, outgoing distributors can be pulled
The connections (+ / –) are accessible when the moving forward off the busbar when the lock on the lower hous-
part of the load disconnector (Batt) is removed (remove ing is released. Once the outgoing circuits have been
occurs analogical). connected, the outgoing distributor can be pushed back
in position on the busbar with slight pressure and locked
Connecting the cables for the battery supply to the ZB-S in place.
control cabinet:
OO Ensure that the system and feeders are isolated and
locked out!
OO Connect the positive conductor to the positive terminal
on the load disconntector.
OO Connect the negative conductor to the negative
terminal on the load disconnector.
60 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
6 Installation
3
1 2 1
ZB-S LAD
2
3
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6 Installation
Subrack 1 (with modules fitted) and subrack 2 (with 8 free slots) The 24V supply and the bus cable can now be looped
through inside the sub-distribution board on the devices.
In many cases it is desirable to all controlgear to be
concentrated in a single control cabinet (e. g. for the
5 central operation and monitoring of all switching elements
1 and circuits).
NOTES:
OO The bus cables A/B and their screening must also be Terminal assignment on the DLS/3Ph-bus-module (top/bottom)
connected to the system´s terminals. Please attend X = terminal not assigned
to the information regarding bus-technology and
screening! 6.8.2 TLS-Bus-Module
OO Install/activate the necessary terminating resistor in If possible these modules should be installed direct in
the cabinet and at the last device of a bus line (bridge the sub-distribution boards which supply the associated
B1-B2). circuits (for the general lighting or stairwell lighting). They
can be mounted in the ZB-S or US-S cabinets. Otherwise
OO Set the address for the module. Avoid assigning the the same criteria for selecting the installation position
same address more than once as this causes stop- apply as for the DLS/3Ph bus modules.
pages.
You will find the block connection diagram and further
OO Set the intended address for modules with address technical information on page 51!
switch, but avoid multiple assignment as this causes
operational faults.
OO For further information please refer to the technical
documentation of the module!
6.8.1 DLS/3Ph-Bus-Module
If possible these modules should be installed direct in
the sub-distribution boards which supply the associated
circuits (for the general lighting or stairwell lighting). This is
advisable because it means that only one bus cable needs
to be run (to RS 485 connection on the CU CG-S control
module) between the external modules and the related
Terminal assignment on the TLS bus module (top/bottom)
controller (in the ZB-S cabinet or its US-S substations). X = terminal not assigned
The cables for the 24V supply for the bus modules can be
laid with a 4-core cable together with the bus.
62 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
6 Installation
The supply for the glow lamps in the light pushbuttons NOTES:
is connected to the upper terminal strip on the module,
terminals N (O) and L (U); the PE terminal is also Where several sub-distribution boards must be monitored,
connected to the PE terminal of the SKU! additional devices must be connected and wired with the
other devices in a 24V loop.
6.8.3 CEAG 3-phase monitors with 24V current loop If a 3-phase monitor is to monitor fewer than 3 phases,
The connection in the ZB-S (US-S) control cabinet is then the other inputs on the monitor must be jumpe-red.
made at the 3-tier terminal block (S3 and S4) for external
connections.
6.8.4 Completing Assembly
Schematic of a CEAG 3-phase monitor with a 24V control loop for
emergency lighting request with differential loop monitoring for short OO Refer to the plans and drawings for installation on site
circuit and open circuit detection and check all of the circuits that have been made.
possible use of terminal 3
as ponit-to-point terminal OO Check that all connections are tight.
ZB-S
(US-S) OO Clear away all unused cables, insulation and fixing
materials and all tools and packaging.
OO The revision marking on the final circuits should be
S3 / S4 done.
24 V current loop
for emergency
lighting request
ZB-S
(US-S)
S3 / S4
24 V current loop
foremergency
lighting request
Differential monitoring:
System (maintained light) powers on immediately in the
event of a short or open circuit
Phase monitor switch closed (1 kOhm): Normal system
operation:
CEAG 3-phase monitor
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 63
7 Commissioning and other work
OO examine the condition of all cables and connections by OO Reconnect all disconnected cables and check the PE
reference to the drawings and plans for the emergency connected on the cabinet door.
lighting system, and check that the installation work
complies with the relevant standards and codes of
engineering practice.
a) b)
OO check that all connections and screw fastenings are
tight.
OO check all cable glands for tightness and seal quality.
64 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
7 Commissioning and other work
ATTEnTIOn!
never remove the fuses from the Sku modules or the
charging module lT .1 under load!
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7 Commissioning and other work
7.6 Checking and replacing internal modules OO Switch on the mains supply to the ZB-S switch cabinet
and its US-S substations at the load disconnector.
Before checking or replacing the internal modules the
emergency lighting system must be disconnected. OO Ensure that the controller of the ZB-S cabinet and
Therefore observe: any subsystems (US-S) are blocked. Secure this plant
condition against unauthorised action!
OO Block the system before isolating the emergency
lighting system at the distribution board and/or battery OO Switch on the battery supply to the ZB-S switch cabinet
supply. This is done with the <<Block/release device>> and its US-S substations at the load disconnector.
option in menu 2 <<Block, reset>> in the controller
software. OO Switch on the controllers with <<Release device>>
menu option.
OO Now isolate the battery power supply first and then
isolate the mains supply.
OO Lock out the isolations while work on the system is in
progress or while the system is in an unsafe condition.
NOTE
If a battery bank supplies a number of systems then all
systems must be isolated first! Start by isolating at the
lower levels of the US-S substations before you isolate
the ZB-S central battery system.
NOTE
On the SKU-modules you will find a Service push button
that can be used for initial commissioning and for testing
purposes. When it is pressed, the controller software dis-
plays addresses and characteristics of the selected mod-
ule directly on the LC display of the controller.
66 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
8 Operating
8 Operating NOTE
The following descriptions are not covered by this manual
as this requires detailed instructions within the technical
8.1 Safety Notes documentation for these systems:
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8 Operating
CM 3,4 A
BCM CM 1,7 A
2
3
1
7
4 7
5 6
5 6
68 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
8 Operating
8.4 Operating the CU CG-S control module Graphic display (main screen during normal operation)
2
1
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8 Operating
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8 Operating
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8 Operating
72 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
8 Operating
Overview: Start functiontest <ok> SKU 2/1 circuit:1 Select input field/line with
Start durationtest Menu 1.6: ....5.....10.....15....2 Select SKU or circuit with
Main menu Cancel durationtest
Test & status menu Sum failure info —-————————- Line 3 shows the current settings of
Block & reset alarms Circuit state
Luminaire name
the luminaire addresses (1 ... 20) in the
Basic settings Luminaire state selected circuit:
DLS/TLS Setup etc.
Circuit setup Luminaire is off (Item 1)
Luminaire setup Luminaire is on (Item 2)
Logbooksetup Luminaire failure (Item 3)
Send ServicePinMsg
– no luminaire set up (Item 4)
(see “6 Luminaire Setup”)
Menu 1
Select a luminaire (line 2) with
Start functiontest
Start durationtest Line 4 shows the luminaire name
Cancel durationtest (see “6.2 Text assignments”)
Sum failure info
Circuit state
Luminaire state Start functiontest <ok> DLS+3Phase monit. 1 Submenu 1.7 depends on the device
DLS/TLS/3PhW state Start durationtest Menu 1.7: 1 2 3 4 5 L1 L2 L3 (DLS/3PhW or TLS) that is being addressed
Charging/Bat. state Cancel durationtest by the selection in the menu.
Relay state Sum failure info
Substation state Select an address with
Circuit state DLS/TLS Text
Luminaire state Line 2/3 shows the current status of
Selection of DLS/TLS/3PhW state DLS module external 2 the signal outputs of the external mod-
menu options etc. 1 2 3 4 5 6 7 8 ule or a current fault message. Line 4
with the keys shows the device name (see “4 DLS/
<ok>: TLS Setup”).
DLS/TLS Text
confirm selec- Note:A 3-phase monitor status (L1...L3)
tion TLS module external 3 is shown when the external DLS/3PhW
<Menu>: can- 1 2 module has been configu-red as a
cel and return to combined DLS/3-phase monitor.
the previous Switch status/Phase Off
DLS/TLS Text
menu (any Switch status/Phase On
changes
entered are Start functiontest <ok> U=213.0 V I=+ 0.2 A The current charge and battery status is
saved) Start durationtest Menu 1.8: T= +18.0°C BT:03:00h displayed (see screenshot opposite):
Cancel durationtest Batt capacity: 95% U: present battery voltage
<ESC>: cancel Sum failure info
and return to Circuit state Message line
I: present charge current / discharge
the previous Luminaire state current
menu (any DLS/TLS/3PhW state T: temperature in the battery compart-
Charging/Bat. state ment (from temperature sensor in-
changes en- Relay state
tered are not Substation state stalled in it)
saved) BT: last attainable operating duration, in
flashing input hours
prompt Displays the current battery capacity in line
3 based on 3.11 “Charger setup”
Line 4 only displays messages when a
malfunction occurs. Selection can be made
with if more than one fault is present
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8 Operating
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8 Operating
Functiontest
Test & status menu Durationtest and “Language: english”
Block & reset alarms etc.... 1
) Setting on delivery/initial commission- Finish and return to Menu 3 with
Basic settings
DLS/TLS Setup ing <Menu>
Circuit setup NOTE
Luminaire setup
) Can only be selected when memory
2
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8 Operating
Overview: Date & time Setting the time (1 ... 99 minutes) which
<ok> Delay time on mains
Functiontest
Main menu Menu 3.5: return in the emergency light remains on after mains
Durationtest
Test & status menu Delay time mains return
minutes 10 supply is restored.
Block & reset alarms etc.... Select 1 ... 99 minutes with the keys
Basic settings
DLS/TLS Setup Finish and return to Menu 3 with
Circuit setup <Menu>
Luminaire setup
Logbooksetup
Send ServicePinMsg
Menu 3
Language Functiontest <ok> Manual reset Activating / deactivating the “Manual
Durationtest reset” option
Date & time Menu 3.6: deactivated
Functiontest Delay time mains return
Manual reset (see Menu 2.3 “Manual reset”)
Durationtest
Delay time mains etc.... Toggle between “activated” and “de-
return activated” with
Manual reset Finish and return to Menu 3 with
Selective EmgcyOper.
<Menu>
Relay setup
Buzzer setup
Display setup
Charger setup
Printer setup Durationtest <ok> Selective emerg light Activating / deactivating the “Selective
Delay time mains return
Relay module setup Menu 3.7: deactivated emerg light” option
Webserver setup Manual reset
Selective EmgcyOper. Toggle between “activated” and “de-
Timer setup
Substation setup etc.... activated” with
Connection to BMS Finish and return to Menu 3 with
Function keys <Menu>
Optional inputs
Serialnumber & type
Password protection
Daylight saving time nOTE:
Service info With selective emergency light (only available in conjunction with DLS/3Ph bus mod-
Selection of ules) each individual circuit must be assigned to a DLS/3Ph bus module to activate
menu options the emergency light function. See Menu 5.4
with the The functions «delay on mains return », «manual reset» and «selective emergency
keys lighting» can be combined on circuits.
<ok>:
confirm selec-
tion Delay time mains return <ok> Relays Select the system or fault messages on
<Menu>: can- Manual reset
3
Selective EmgcyOper.
Menu 3.8: Mains operation which relays 1 to 3 change over for sig-
cel and return nalling contacts 1 to 3 (“picked up” and
to the previous
Relay setup Mains failure
etc.... Mains failure MDB “dropped out” states).
menu (any These settings can be used to send infor-
changes en- Charge fault
Circuit fault mation about the operational status of the
tered are saved) system to a control centre (e.g. with CEAG
<ESC>: cancel Luminaire fault
Sum failure F3 remote indicator).
and return to A standard setting according to DIN VDE
the previous Deep discharge protection
ISO failure (see Appendix B) can be selected using
menu (any the “Load defaults” option at the end of
changes en- Function test
Battery duration test this menu.
tered are not Select the relay number (1 to 3) with
saved) DB-FÜB
Device failure keys
flashing input Highlight the events with keys
prompt Load defaults
Select between relay switches ()
and relay does not switch (no ) with
note: See also menu option 1.9 “Relay
the <ok> key
status” in menu 1 “Test & status
menu”. Finish and return to Menu 3 with
<Menu>
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8 Operating
Overview: Manual reset <ok> Buzzer assignment Select the system or fault messages which
Main menu Selective EmgcyOper.
Menu 3.9: Mains operation activate the buzzer in the switch cabinet.
Relay setup
Test & status menu Mains failure A standard setting according to DIN VDE
Buzzer setup
Block & reset alarms etc.... Mains failure UV (see Appendix B) can be selected using
Basic settings the “Load defaults” option at the end of
DLS/TLS Setup
Charge fault
Circuit setup Circuit fault this menu.
Luminaire setup Luminaire fault Highlight the events with
Logbooksetup Sum failure Select buzzer “On” () or buzzer
Send ServicePinMsg
Deep discharge protection “OFF” (no ) with keys
Menu 3 ISO failure Finish and return to Menu 3 with
Language Function test <Menu>
Date & time Battery duration test
Functiontest DB-FÜB note: The buzzer’s maintained signal
Durationtest
Delay time mains
Gerätestörung tone (after the onset of an event
return Load defaults specified here) can be silenced by
Manual reset pressing any key.
Selective EmgcyOper.
Relay setup
Buzzer setup
Display setup
Charger setup
Printer setup
Relay module setup
Webserver setup
Timer setup
Substation setup
Connection to BMS
Function keys
Optional inputs Selective EmgcyOper. <ok> Display setting Setting contrast and brightness (back-
Serialnumber & type Relay setup
Password protection Buzzer setup
Menu 3.10: Contrast 50% lighting) for the LCD display of the CU
Daylight saving time Display setup Brightness on:100% CG-S control module.
Service info etc.... Line selection (2 to 4) with
Brightness off: 10%
Selection of Set the values (0 to 100%) with keys
menu options Finish and return to Menu 3 with
with the <Menu>
keys
<ok>: note: “Brightness (on)” is the display setting when the display is active (press any
confirm selec- key to activate). If no key is pressed within 180 seconds, the controller switch-
tion es the display to passive (dimmed backlighting) “Brightness (off)”.
<Menu>: can- The above settings may make the display unreadable (e.g. depending on the
cel and return ambient lighting).
to the previous (The active display setting can be changed at any time from the main screen
menu (any by pressing <ok> and a key (for contrast) or (for brightness) of the active LCD
changes en- display.)
tered are saved)
<ESC>: cancel
and return to Relay setup <ok> Entries about the switch cabinet equip-
Buzzer setup Charger setup
the previous Menu 3.11: installed ment
Display setup
menu (any Select line 2, 3 and 4 with
Charger setup Number of boosters 4
changes en- etc.... Change the settings with
Batt.capacity 80Ah
tered are not – Line 2: Toggle between
saved) Important nOTE “installed” / “not installed”
flashing input These details must be entered exactly or the emergency (charging module LT.1 2,5 A or BCM)
prompt lighting system controller may fail. – Line 3: Number of boosters = 1 ... 10
Caution: The specification for the number of charging (charge booster 2,5 A)
boosters only applies to 2.5 A charging boosters. If a – Line 4: Battery capacity in Ah can be
BCM is mounted, only specification of the number of 2.5 selected between 5 and 999
A charging boosters is permitted. If no 2.5 A charging short key press in increments of 1;
boosters are installed, the specification for „number of long key press in increments of 10.
boosters“ must be „0“. Finish and return to Menu 3 with
Exception: If a CM 3.4 A charging module is installed as <Menu>
a replacement for a 2.5 A charging booster then this must
also be counted. Observe here that the address of the CM
3.4 A charging module is set to „00“.
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8 Operating
Overview: Buzzer setup <ok> Printer setup Is not printer existing or filed via the
Main menu Display setup Menu 3.12: installed/not installed Service-Button the following appears:
Charger setup activated/not activated
Test & status menu Printer setup Printer setup
Block & reset alarms etc.... not installed
Basic settings
DLS/TLS Setup
Circuit setup A PD3 printer which is parameterised as «not installed» can be logged in (installed
Luminaire setup and activated) with the service button (at the printer) at the station.
Logbooksetup
Send ServicePinMsg
The possibilities of selection in this menu server for the activation/deactivation of
the logging by the printer and for the log out (deinstallation) during the exchange/
Menu 3 replacement of the paper and the ribbon of the printer.
Language
Date & time
Functiontest Display setup <ok> Relay module setup Is the Relay module located in the mode
Durationtest Charger setup Menu 3.13: installed «not installed» by pushing the Service
Delay time mains Printer setup
Relay module setup version CG IV button it can be loged in at the device and
return
Manual reset etc.... can be switched into the mode «installed».
Selective EmgcyOper.
Relay setup
Buzzer setup
Display setup After connection of the power supply
Charger setup Charger setup <ok> installed
Printer setup Printer setup Menu 3.14: DHCP: ???? the webmodule needs approx. 1.5min
Relay module setup Relay module setup
IP:???.???.???.??? for booting. After the booting, the
Webserver setup Webserver setup
etc.... MASK:???.???.???.??? red LED of the webmodule flashes
Timer setup
Substation setup
slowly.
Connection to BMS To log on the webmodule on the CU CG-S control unit, the service pin of the web-
Function keys module must be pressed for approx. 1 sec. The menu „webserver setup“ appears
Optional inputs
Serialnumber & type
in the display of the control unit of the ZB-S. During the log on procedure the display
Password protection shows a lot of question marks. After approx. 3-5 sec. the display shows the network
Daylight saving time settings of the webmodule: The webmodule gets automatically activated to the con-
Service info trol unit, which is displayed by the red LED (some seconds) of the control unit and
the webmodule. After 1-2 minutes the procedure is finished and the webmodule is
Selection of ready to operate.
menu options
with the
keys Printer setup <ok> Timer deactivated/activated Selection of Timer 1, Timer 2 or Timer
<ok>: Relay module setup Menu 3.15: 00:00 - 23:59 1&2 with the buttons
confirm selec- Webserver setup Mo Tu We Th Fr Sa Su
Timer setup
If there appeares a X under the token
tion etc.... X X X X X X X of the weekday, on this day the lumi-
<Menu>: can- naire operates to programmed time.
cel and return
to the previous
menu (any Relay module setup <ok> Search substation ... <Menu> finishes the entry and the
changes en- Webserver setup Menu 3.16: Group no.: 07 following display appears:
Timer setup
tered are saved) Substation setup Substation Device addresse:01
<ESC>: cancel etc.... S1/S2-mode: Slave Version Z410C
and return to S1/S4-mode: -------* ND 00 09 73 72 96 00
the previous Device name
menu (any
The selection in the second menu serve for the display of the active substations.
changes en-
Only substations with a programmed group number will be find if not, the message «transmission
tered are not
failure» appears.
saved)
By a selection of «S1/S2-mode: Master - yes» the wohle group can be switched into the mode
flashing input
«blocked» via the F3-switch of the Master controller. At the Master controller appears the display
prompt
«Blocked S1/S2» – at the controllers of the substations appears the message «Blocked LON»
Setting options:
S1/S2: Slave or Master
S3/S4: Save or Master or ------
Explanation:
Slave: depends on master
------: does not depend on master
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8 Operating
Overview: <ok> Device address: 1 This menu is used to activate and inter-
Webserver setup face the system with a master monitor-
Main menu Menu 3.17: LON switch no
Timer setup
Test & status menu Substation setup NID00 05 94 75 52 00 ing device using the CG-S bus or the M3
Block & reset alarms Connection to BMS Device name function.
Basic settings Function keys
DLS/TLS Setup
Line selection (1 / 2) with
Circuit setup NNote: The entries in lines 3 and 4 are for Select a device (bus) address (1 ... 32)
Luminaire setup information for the system integra- in line 1 with keys (display — :
Logbooksetup tor only.
Send ServicePinMsg no interface)
Select no/yes in line 2 for the option
Menu 3 LON switch with
Language
Date & time
Line 4: Device name user-definable.
Functiontest See text assignment 4.2
Durationtest
Delay time mains
Finish and return to Menu 3 with
return <Menu>
Manual reset
Selective EmgcyOper. Timer setup <ok> Function key 1 This menu option can be used to assign
Relay setup Substation setup Menu 3.18: No function functions to the function keys (F1...F3 on
Buzzer setup Connection to BMS the control module); the functions are
Function keys Switch
Display setup
Charger setup etc.... Block device executed as soon as the relevant key is
Printer setup Simul mains fail MDB pressed.
Relay module setup ISO failure reset It is advisable to assign only one function
Webserver setup per key; the star icon goes out when a key
Timer setup
Manual reset
Substation setup Deep discharge reset is assigned another function.
Connection to BMS F-Test without lead Select the function key (1 to 3) with
Function keys keys
Show fault list
Optional inputs
Serialnumber & type Turn off maintained light Highlight the function with
Password protection Standby light on Select the function () with <ok>
Daylight saving time
Service info Finish and return to Menu 3 with
<Menu>
Selection of
menu options
Substation setup <ok> Option input 1 This option can be used to assign functions
with the Connection to BMS Menu 3.19: No function to the option inputs (Z1 ... Z4 on the control
keys Function keys
Option inputs 1
) Switch module); the functions are executed as
<ok>:
etc.... 2
) Switch inverted soon as the relevant 24V analog inputs are
confirm selec-
triggered.
tion Manual reset
Only one function can be assigned per
<Menu>: can- Deep discharge reset
input; the star icon goes out when an input
cel and return F-Test start
is assigned another function.
to the previous B-Test start
Select the option input
menu (any B-Test cancel
(1 to 4) with keys
changes en- Block device
Highlight the events with
tered are saved) Maintained off
<ESC>: cancel Non-maintained on Select the function () with <ok>
and return to Ventilator monitor Finish and return to Menu 3 with
the previous Ext. ISO monitor <Menu>
menu (any Ext. Battery Monitor
changes en- Ext. Monitor
tered are not
saved)
flashing input
prompt Important NOTE
The “Switch”, “Switch inverted”, “Ventilator monitor”, “Ext. ISO monitor”, “Ext. Battery Monitor”,
“Ext. Monitor” functions require a 24 V level trigger. All other functions require an edge-triggered
signal from LOW to HIGH.
Notes:
1
) The “Switch” assignment allows integration into the switch assignment (see menu options 5.4 and
6.3 “Switch assignments” in menus 5 “Circuit setup” and 6 “Luminaire setup”.
2
) The “Switch inverted” assignment initiates the function when the analog inputs are triggered inverted.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 79
8 Operating
Selection of
menu options
When password protection is active, all (sub)menus are protected from use without a
with the
password, except:
keys
– Menu 1 “Test & status menu”
<ok>:
– Menu 2 “Block, reset”.
confirm selec-
tion
<Menu>: can-
cel and return
Optional inputs <ok> Summertime Selection of the settings with the
Serialnumber & type
to the previous Menu 3.22: (Sunday/Month) keys
Password protection
menu (any Daylight saving time Start: 0 /03 Time to be set is the sunday of the
Service info End: 0 /10
changes en- month where the change over of
tered are saved) summertime to wintertime effects.
<ESC>: cancel Choice of the input field with
and return to
Finish and back to menu 3 with
the previous
<Menu>
menu (any
changes en-
tered are not Serialnumber & type <ok> This is a display with information about
saved) Password protection
ATMega 128: Z480.F
Menu 3.23: the status of the installed controller
flashing input Daylight saving time Neuron RS485: Z481.0
Service info Neuron FTT10A:Z410_0 software (e.g. needed for enquiries with
prompt CEAG Customer Service)
go on with menu keys
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8 Operating
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8 Operating
Overview: Deactivate module Menu 5.3: Text assignments Select line 2 or 4 or the input fields in
Main menu Search ext. modules <ok> SKU1/8 circuit:2 line 2 with
Text assignment
Test & status menu Monitoring mode Type: SKU CG-S 2x3 Successive selection of subrack/SKU
Block & reset alarms DLS/TLS-Assignment Circuit name and circuit with
Basic settings Get new rated value Changing the circuit name:
DLS/TLS Setup NNote: This menu can be used to assign/
Circuit setup – Select line 4 with
Luminaire setup edit circuit names without affect- – Select the input point with
Logbooksetup ing the configuration. – All the possible alphanumeric
Send ServicePinMsg The procedure is necessary, for characters are displayed cycli-
example when the system is first cally with the cursor keys .
Menu 5 commissioned or after adding SKU – Once a name has been fully
Deactivate module modules.
Search ext. modules entered, confirm the entry with
Text assignment
Circuit names are stored on the <ok>. The remaining characters
Monitoring mode memory card and displayed in after the current cursor position
DLS/TLS-Assignment the LC display menus as opera- are cleared.
Get new rated value tor help. Text assignments cannot
Selection of be made with the CU CG-S if a
Finish and return to Menu 5 with
menu options memory card is not inserted!
<Menu>
with the keys Otherwise, refer to menu
<ok>: option 4.2
confirm selec-
tion
<Menu>: can-
cel and return
to the previous
menu (any
changes en-
tered are saved) Deactivate module Menu 5.4: SKU1/8 circuit:2 Select line 1, 2, 3 or the input fields in
<ESC>: cancel Search ext. modules <ok> Current value monitoring line 1 with
Text assignment Successive selection of SKU/output
and return to Monitoring mode
max. deviation
the previous DLS/TLS-Assignment 20% Circuit name and (final) circuit with
menu (any Get new rated value Line 4 shows the circuit name (see
changes en- NNote: The above display shows an exam- menu 5.2)
tered are not ple of the selection of “Current Select the monitoring mode with keys
saved) value monitoring” for circuit 2,
flashing input SKU No. 8 on subrack 1. Finish and return to Menu 5 with
prompt <Menu>
The following modes can be selected in
line 2:
– CG monitoring
– Current value monitoring
– Reserve circuit
The “CG monitoring” option requires CG-S ballasts/modules and therefore addressable
luminaires from the CEAG range.
For other luminaires, a function test with the “Current value monitoring” option can be
carried out on the basis of the current flow in an entire luminaire circuit (refer to the
settings in “5.5 Learn current values”).
When “Current value monitoring” is selected, line 3 prompts entry of the maximum
deviation (1 ... 20%) from the reference value determined in “5.5 Learn current values”
at which there is still no fault message in a function test.So that the failure of the weak-
est luminaire in a final circuit can be detected, select:
P min
max. dev. < ––––– x 100(P = Mains connected load of the smallest luminaire)
min
P ges
(P = Mains connected load of all installed luminaires)
ges
Using a SWR150-module differing to this the current value monitoring has to be set to
minimum 15% - acc. to number of type of luminaire and luminous flux.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 83
8 Operating
Overview: Deactivate module Menu 5.5: SKU1/8 circuit:2 Select line 1, 2, 3 or the input fields in
Main menu Search ext. modules <ok> per luminaire setup line 1 with
Text assignment Successive selection of SKU and (final)
Test & status menu Maintained light (Batt)
Monitoring mode
Block & reset alarms DLS/TLS-Assignment Circuit name circuit with
Basic settings
DLS/TLS Setup
Get new rated value
Line 4 displays the message “Circuit
Circuit setup text” or a circuit name (see menu 5.3)
Luminaire setup NNote: The possible settings in line 3 depend Select the settings in line 2 and 3
Logbooksetup partly on the selection made in line 2 with keys
Send ServicePinMsg
Finish and return to Menu 5 with
Switch assignment
Menu 5 <Menu>
in line 2 in line 3
Deactivate module
Search ext. modules Switch 1 Switch 2
Text assignment Non maintained mode none
Monitoring mode
DLS/TLS-Assignment Switch assignment
Get new rated value Maintained light Maintained light (Batt)
in line 2 in line 3
Selection of (mains) TLS xx/x (Batt)
Switch 1 Switch 2
menu options per luminaire setup Maintained light (Batt)
with the keys Non maintained mode none
TLS xx/x (Batt)
<ok>: or Maintained light (Batt)
Timer 1 Maintained light (Batt) 3-phase monitor DLS xx/y
confirm selec-
Timer 2 DLS xx/y TLS xx/y
tion
Timer 1&2 TLS xx/y
<Menu>: can- Maintained light Maintained light (Batt)
cel and return DLS xx/x Maintained light (Batt) (mains) TLS xx/x (Batt)
to the previous DLSxx/y
per luminaire setup Maintained light (Batt)
menu (any TLS xx/y
TLS xx/x (Batt)
changes en- TLS xx/x Maintained light (Batt) 3-phase monitor
tered are saved) DLS xx/y
Timer 1 Maintained light (Batt)
<ESC>: cancel TLS xx/y
Timer 2 DLS xx/y
and return to Function keys F1 ... F3 or option inputs Z1 ...
Timer 1&2 TLS xx/y
the previous Z4 in line 2 can also be declared as switches
3-phase monitor
menu (any (see menus 3.12 and 3.13 in “Basic settings”).
changes en- Switch assignment is not possible unless these DLS xx/x Maintained light (Batt)
tered are not variable elements have been assigned a switch DLSxx/y
saved) function! TLS xx/y
flashing input xx: Module number ( 1 ... ) 3-phase monitor
prompt y: Inputs of the module (e.g. for switch TLS xx/x Maintained light (Batt)
interrogation) or Switched outputs of TLS DLS xx/y
modules TLS xx/y
TLS can only be assigned to complete cir- 3-phase monitor
cuits.
84 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
8 Operating
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 85
8 Operating
Overview: Add / remove <ok> SKU 1/8 circuit:2 Select the input fields in line 1 with
Luminaire search
Main menu Menu 6.4: Select input field with
Text assignments
Test & status menu DLS/TLS-Assignment The displays and input options depend
Block & reset alarms on the technical characteristics of the
Basic settings luminaires that are used and on the set-
DLS/TLS Setup
Circuit setup tings made in menu 5 “Circuit set-up”
Luminaire setup
Logbooksetup A switch cannot be assigned to individual luminaires unless the options “CG monitor-
Send ServicePinMsg
ing” (compare menu 5.4) and “per luminaire setup” (compare menu 5.5) are selected;
the following display appears:
Menu 6
Add / remove
Luminaire search SKU 1/8 circuit:2 Line selection (line 2 and 3) with
Text assignments ....5...10...15...20 Select a luminaire in line 2 with keys
DLS/TLS-Assignment Line 3 (line 4 shows “not installed” or the
Selection of Luminaire text luminaire name)
menu options possible selections in line 3 with keys
with the (see table below)
keys If there are two switch assignments
<ok>: in line 3, use keys to toggle be-
confirm selec- tween these displays.
tion Finish and return to Menu 6 with
<Menu>: can- <Menu>
cel and return
to the previous Table of selection options in line 3 for an installed CG-S luminaire
menu (any
changes en- “no CG-S function” The luminaire is not individually monitored and not
tered are saved) switchable
<ESC>: cancel
and return to “Non-maintained mode” The CG-S luminaire is individually monitored and
the previous is off in normal operation
menu (any
changes en- “Maintained light” The CG-S luminaire is individually monitored and
tered are not is on in normal operation
saved)
flashing input “Poll1 / Poll2” The CG-S luminaire is individually monitored and
prompt it is assigned a certain switch configuration.
It can be assigned 2 switches:
“DLS xx/y DLS xx/y
(OR operation)
It can be assigned 1 timer and a switch:
“Timer 1 DLS xx/y ”
“Timer 2 DLS xx/y ”
“Timer 1 & 2 DLS xx/y ”
xx: Module number (1 to 10) y: Inputs of the module (e.g. for switch interrogation)
86 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
8 Operating
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 87
9 Failures
9 Failures
As a basic rule:
OO Stop device with the main switch when failures occur
which can cause damage to persons, to property and/or
to operational safety.
OO Additionally disconnect device from power supply and
protect against resetting.
OO After troubleshooting power up the system as
described in chapter 7.8.
9.1.1 Cable screens Ground loops with their familiar disadvantages must be
Cable screens usually consist of non-magnetic materials avoided when connecting a screen at both ends. High
such as copper or aluminium. The most popular screens voltage can be induced in large loops and this in turn
for cables and wires are individual braided screens causes failures. The right way to avoid ground loops is to
consisting of two interwoven sets of wires running in make a starshaped ground or to take a Y3-condenser.
opposite directions.
The density and thickness of the braid is the quality 9.1.3 The fail-safe system
characteristic of the screen. It is essential for the screen Companies therefore protect their plants from induced
to cover as much as possible of the area of the conductor EMI by screening their cables. Now the cable screen only
and so minimize the reciprocal of amplification. Cover has to be connected inside the control cabinet to make
should be around 95% to achieve a good screen. At 60% the connection to ground. This connection should be low-
and below there is no guarantee of reliable immunity. impedance and with a low inductive resistance. Socalled
screen quick connectors (SSA 5-10) should be used for this.
88 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
9 Failures
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 89
10 Maintenance / Checking
10 Maintenance / Checking Our customer service locations can be found all over
Germany, see the enclosed map „Addresses: CEAG
Customer Service“.
10.1 Safety Notes In addition, we offer you a Maintenance Contract for
Emergency Lighting making organisation easier to you!
WARNING! RISK OF INJURY! This contract contains the annual checking and includes
Improper maintenance work can cause serious per- the following work:
sonal injury and / or material damage. This work has OO Mains/-battery shift-function of devices
to be performed only by authorised, skilled and ade-
quate personnel who have received instructions pro- OO Visual check of electrical equipment and batteries of
viding information on the device and in observance of devices
local safety regulations.
OO Mechanical check at the devices
OO Before working on and with the system switch it off
and protect it against reset.
OO Checking of charging rate
90 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
10 Maintenance / Checking
Overview: Block device <ok> This device <ok> initiates the function:
Release device Menu 2.1: all devices All functions are cancelled;
Main menu Manual reset
Deep discharge reset Device address 01 all outputs will be isolated!
Test & status menu
Block,reset Device name In case of mains failure occures
Basic settings no battery operation.
DLS/TLS Setup Selection with the buttons bet-
Circuit setup
ween the displayed options.
Luminaire setup
Memory card Selection of a ZB-S system with
Send ServicePinMsg
Device address referes to search
Menu 2 results in the substation setup
Block device menu 3 «Basic settings»
Release device
Manual reset
Deep discharge Block device <ok> This device <ok> initiates the function:
reset Release device Menu 2.2: all devices The selected stations will be swichted
Manual reset
ISO failure reset
Deep discharge reset Device address 01 free and restart operation.
ISO failure search
Device name
Selection of
menu options
with the
keys
<ok>:
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 91
Appendix A: Overview of terminal assignments
92 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
Appendix A: Overview of terminal assignments
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 93
Appendix B: VDE requirements for telecommunication contacts and buzzers
Permanently configured for control of a technical cabinet ventilation. Default setting >40°C ON < 35°C OFF.
Mains failure UV means: Mains failure
Mains failure UV X detected via external bus phase monitor
or S3/S4 current loop
Charge fault means:
Permanently configured to external buzzer operation (analogue to internal buzzer)
• Charger fault
• Battery temperature sensor error
• Booster fault
• Battery circuit interrupted
Charging fault X • Battery capacity too low (acc. to dura-
tion test)
• Fan fault (detected via Z1-Z4)
• Transmission fault to charger
• Battery voltage too high
• Battery voltage too low
Circuit fault means:
• Circuit fuse defective
• Overload
Circuit fault X • Circuit ISO error (after manual ISO
error search)
• Current value < nominal value (with
current value monitoring)
Luminaire fault X Luminaire fault means: Faulty luminaire
Common system fault is active with
Common system all types of faults, e.g. luminaire fault,
X
fault charge fault, transmission fault, substati-
on fault etc.
Total discharge protection is active when
Total discharge the total discharge threshold is fallen be-
X
protection low; this can only be reset via the menu
function "Reset Deep Discharge"
ISO error means: Isolation fault battery
ISO fault X
circuit
Function test means: test for testing the
Function test X
luminaires.
Continuous opera- Duration test means: test for testing the
X
tion test battery capacity.
Device fault means: transmission fault,
substation fault, memory card fault, fault
Device fault
detected via Z1-Z4 for external monitor
devices
94 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
Appendix B: VDE requirements for telecommunication contacts and buzzers
Note:
Comply with the national regulations and guidelines for
indicating and signalling when using a remote switch or
remote indicator for emergency lighting systems.
Contact assignment:
C0/14: NO C0/24: NO C0/34: NO C1/44: NO
C0/12: NC C0/22: NC C0/32 : NC C1/54: NO
Note:
NO = normally open
NC = normally closed
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 95
Appendix C: Location plan for the luminaires
Luminaire 20 Luminaire 10
Switch 1 Switch 1
Switch 2 Switch 2
Luminaire 19 Luminaire 9
Switch 1 Switch 1
Switch 2 Switch 2
Luminaire 18 Luminaire 8
Switch 1 Switch 1
Switch 2 Switch 2
Luminaire 17 Luminaire 7
Switch 1 Switch 1
Switch 2 Switch 2
Luminaire 16 Luminaire 6
Switch 1 Switch 1
Switch 2 Switch 2
Luminaire 15 Luminaire 5
Switch 1 Switch 1
Switch 2 Switch 2
Luminaire 14 Luminaire 4
Switch 1 Switch 1
Switch 2 Switch 2
Luminaire 13 Luminaire 3
Switch 1 Switch 1
Switch 2 Switch 2
Luminaire 12 Luminaire 2
Switch 1 Switch 1
Switch 2 Switch 2
Luminaire 11 Luminaire 1
Switch 1 Switch 1
Switch 2 Switch 2
96 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
Appendix D: Installation example monitoring modules
UV-A
external DALI-controller
incl. DALI-EVG
DALI-Bus
incl. DALI-EVG
max. 1m!
incl. DALI-EVG
230V
UV-A
Important notice!
The module is only for use with CEAG-emergency ligthing systems with
STAR-technology. The electronic ballast must fit for the whole DC voltage
range (between 186 V to 275 V). CEAG recommends to ask the supplier
of the ballast for an appropriate certification.
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 97
Appendix E: Customer Service Order
We hereby request the CEAG Customer Service to carry out the work indicated below:
Customer: ________________________________________________________________________________________
Street: ___________________________________________________________________________________________
Contact: _________________________________________________________________________________________
Location/BV: ______________________________________________________________________________________
Street: ___________________________________________________________________________________________
Contact: _________________________________________________________________________________________
Bemerkungen: ___________________________________________________________________________________
___________________________________________________________________________________
98 Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
Appendix E: Customer Service Order
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de 99
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power management solutions. Combined with our personal
service, support and bold thinking, we are answering tomorrow’s
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Visit eaton.eu.
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March 2015 of their respective owners.