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Operator’s Manual

Operator’s Manual

644, 744, 844 & 844S


Diesel Tractors

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF


INTERNATIONAL HARVESTER OR IT’S SUCCESSORS. INTERNATIONAL HARVESTER AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

IH-O-644+
644, 744, 844 & 8445
Diesel Tractors

Operators Manual
1091240R2
OPERATOR'S MANUAL

DIEBEL TRACTOR

644+744
844+8445

INTERNATIONAL HARVESTER COMPANY M. B. H., NEUSS AND HEIDELBERG

1 091 240 R2 4.77


INTERNATIONAL
Diesel Tractors

Left-side view

" Right-side view

1091240 R2
- 2-
." 4.77

III® INTRODUCTION
INDEX

A page E page

Accelerator pedal 19 Electrical equipment 70


Accidents, prevention 9 Engine clutch 64
Adjusting belt tension 57 Engine hood 48
Adjusting service brakes 65 Engine lubricant 17
Air cleaner 49 Engine oil filter 48
Alternator 70 Engine oil pressure 21
All-wheel drive 61 Engine speed control 21
Anti-Freeze 27,29,56
Auxiliary valve 41 F

Filling tires 28
B Float position 40
Front wheel drive lever 23
Battery 70 Front drive axle 61
Belt pulley 42 Front loader 42
Brake adjustment 65 Front wheel bearings 68
Brake oil 65 Frost precautions 27,29,56
Brake pedals 23 Fuel 18,54
Brakes 65 Fuel additive 54
Bulbs 71 Fuel filters 54
Fuel gauge 20,21
Fuel injection pump 54
C Fuel system 54,55
Fuel tank 54
Cabine 25 Fuses 20,71
Changing fuel filters 54
Changing hydraulic oil 62
Changing engine oil 48 G
Changing oil in differential and wheel hubs 61
Changing transmission oil 59 Gearsh ift lever 22
Charge control lamp 21 General instructions 8
Checking belt tension 57 Glow starter switch 21
Checking crankcase oil level 48 . Greasing 44,46
Clutch 64
Clutch pedal 19,64 H
Cold weather precautions 27,29,56
Control levers 19,21-24 Hazard warning light 20
Coolant 56 Head lamps 71
Cooling system 56 Heating system 25
Hitches 36
Hitch ing plows 40
0 Hydraulic controls 38,39
Hydraulic fluid 62
Differential lock 24
Directional signal lights 20
Drive belts 42
Draft control 39
Drawbar 36 I njection nozzles 55
Dry-type air cleaner 49 I nstrument cluster 20-21
Dust unloader 52 I nstruments and controls 19

1 091 240 R2
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INTRODUCTION III~
INDEX

L page S page

Lights 71 Safety precautions 9


Light switch 20 Seat adjustment 27
Liquid weight 28 Serial numbers 8
Lubricants 17 Service indicator (Air cleaner) 50
Lubrication guide 44 Servicing schedule 45
Servicing the battery 70
Signal horn button 19,20
Speed charts 14,15,16
M Speed range lever 21
Starting in cold weather 26
Maintenance 44-47 Starting motor 71
Starting the engine 26
Starting the engine after storage 76
0 Stopping the engine 26
Storage the battery 76
Oil change in differentials 61 Storing and housing the tractor 76
Oil change in final drives 61 Swinging drawbar 36
Oil filter, engine 48
Oil filter, transmission 59 T
Oil pressure, engine 21
Oil specifications 17 Technical data 10-17
Operating the tractor 27 Temperature gauge, coolant 20,21
Operator's seat 27 Three-point suspension hitch 37
Tire pressures 10,12,69
Toe-in adjustment 67
p Towing the tractor 27
Tractor meter 20
Parking brake lever 24 Trailer hitch 36
Pneumatic tires 69 Transmission oil 59
Power steering 24 Transmission oil filter 59
Preparations for storing 76 Travelling speeds 14,15,16
Preparing the tractor for each day's work 18 Tread width adjustment 30-33
Position control 39 Trouble shooting 77
Power sh ift transm ission 22,59
Power sh ift lever 22 V
Power take-off 34
PTO-clutch 34,64 V-belts 57
Venting the fuel system 55

R W

Radiator 57 Warning lamp oil pressure 20,21


Radiator grille 57 Warning flash ligth switch 20
Rear axles 61 Water trap 18
Rear wheel brakes 65 Weights 28
Replacing engine oil filter 48 Wiring diagram 72, 74

1091 240 R2
4.77 -7 -
TECHNICAL DATA

Dimensions mm 844 844S


Standard All-wheel drive Standard All-wheel drive
Lenght overall (with three-point suspension hitch) 3728 3763 3728 3763
Width overall (to outside edge of rear wheel fenders) 2048 2048 2048 2048
Height overall (to top of exhaust muffler) 2340 2340 2340 2340
Height overall (to top of cabin) 2579 2579 2579 2579
Height overall (to top of safety frame) 2545 2545 2545 2545
Wheel base 2386 2346 2386 2346
Ground clearance (under front axle) 511 382 511 382
Ground clearance (under rear axle) 472 472 472 472
Tread, see section adjusting tread width
Turning radius, mechanical steering 8200 - 8200 -

without steering brake hydrostatic steering 9000 10000 9000 10000


Turning radius, mechanical steering 7300 - 7300 -
with steering brake applied hydrostatic steering 8000 9280 8000 9280

Dimensions with tire sizes: Standard 14-34 AS and 7.50-18 ASF


All-wheel drive 14-34 AS and 10-24 ASF
(Specifications subject to change without notice)

SI MEASUREMENTS

A standard of measurement known as International System of Units (SI) has been adopted for world-wide use. These
units are used throughout this manual.

81 Unit English Equivalent


mm millimeter 0.039 inches
cm centimeter 0.39 inches
cm 3 cubic centimeter 0.06 cubic inches
m3 cubic meter 35.31 cubic feet
I liter 1.057 quarts
kg kilogram 2.205 pounds weight
kPa kilopascal 0.145 psi
MPa Megapascal 145 psi
N Newton 0.225 pounds force
daN - dekanewton 2.25 pounds force
Nm - Newton meter 0.738 foot pounds force
daNm - dekanewton meter 7.38 foot pounds force
oC degrees-Celsius oFahrenheit = 1.8 x oC + 32
kW kilowatt 1.34 horsepower
I/min liter/m inute 0.219 gallons per minute
km/h kilometer/hour 0.621 miles per hour
l/min rpm

1091 240 R2
4.77 - 13-
OPERATING ADJUSTMENTS

Adjusting Front Wheel Tread Width


Standard Tractors

On tractors equipped with adjustable front axle, front wheels can be set in tread positions varying as shown in the table
below by moving the axle extensions in or out, as required. The axle extensions are provided with three locating
notches and are held in place by clamping bolts (1) Illust. 23.

Tread width
Front axle height Tires Adjustable front axle Rigid front axle
1* 2 3 4
mm mm mm mm mm mm
6.00 -16 1416 1516 1616 1716 1522
457 7.50 - 16 1450 1550 1650 1750 1550
7.50 - 18 1443 1543 1643 1743 1547
6.00 -16 1428 1528 1628 1728 1534
508 7.50 - 16 1457 1557 1657 1757 1562
7.50 - 18 1452 1552 1652 1752 1560
6.00 - 16 1446 1546 1646 1746 -
610 7.50 - 16 1480 1580 1680 1780 -
7.50 - 18 1476 1576 1676 1776 -
* Factory adjustment

Reversing the wheels, i.e. turning concave disk sides


outwards will extend the front wheel tread width by an
additional 140 mm.

Tighten front wheel bolts to 15 daNm torque.

To adjust wheel tread proceed as follows:

Illust.24
1- Clamping bolts
2- Steering cylinder
3- Ball joint
4- Adjusting ledge

Jack up tractor under front axle. Remove clamping bolts


(1) IIlust. 23 and pullout spring clip (4). Loosen clamps
(3) on tie rod.

Now pullout front axle extensions an equal distance on


both sides to the desired tread position. Line up locating
Illust.23
notches. Insert bolts (1) and tighten to 28 daNm torque.
1- Clamping bolts
2- Tie rod
3- Tie rod clamps Adjust the tie rod to conform with the tread width.
4- Spring clip
5- Steering cylinder Replace spring clip (4) and tighten tie rod clamps (3).

1 091 240 R2
- 30· 4.77
MAINTENANCE ENGINE

Tilting the Engine Hood

All major units of the tractor are arranged in an easily


accessible position.

Generally, tilting of the engine hood is only necessary


when servicing the radiator, air cleaner or battery. Pro·
ceed as follows:

Illust.57

1- Oil drain plug


2- Oil filter
3- Oi I fi Iter socket
4- Oil filler tube
5- Oil level gauge
6- Oil pressure switch
7- Engine breather filter

Illust.56
Engine hood tilted up 1. Remove the oil pan drain plug (1) Illust. 57 and
drain all oil from the crankcase while the engine is
1 - Lock lever
warm. Remove the oil level gauge for proper
2 - Engine hood ventilation to speed up draining.
3 - Radiator grille
2. When the old oil is completely drained replace the
Remove muffler. drain plug (1), using a new packing ring.
Pull both lock levers (1) Illust. 56 outwards and tilt up
the engine hood as illustrated. 3: Fill up crankcase with the specified brand to the
upper mark (max) of the level gauge (5).
When closing the engine hood take care not to injure
your fingers. Turn lock levers toward the rear to secure 4. Run the engine at medium speed approx. 2 min.
the hood position.
5. Stop engine and allow oil to settle for approx. 10
min. Check oil level and fill up to the upper mark
if necessary.

6. Replace the oil filter every time the engine oil is


changed.
Changing Engine Oil

The new engine is filled with break·in and preservative


oil which must be replaced with regular engine oil after
the initial 20 operating hours (at the first inspection).
Thereafter, service at the regular scheduled intervals. Oil Filter

The engine is equipped with an oil filter which


continually cleans the oil while the engine is running. All
Note: When using Diesel fuels with more than 1.5%
impurities separated from the oil accumulate in the oil
sulphur content, it is necessary to change the oil more
fi Iter element.
often.

1 091 240 R2
·48 - 4.77
MAINTENANCE CHASSIS

Master Brake Cylinder Adjusting Parking Brake


Check Operating Rod Play

Illust.91
Parking brake linkage
(in front of the left rear axle)
1 - Connecting rod 3 - Adjusting clevis
2 - Lock nut 4 - Headed pin

When the parking brake lever can be pulled back too far
the brake requires adjustment as follows:
Loosen lock nut (2) Illust. 91.
Remove pin (4). Turn clevis (3) up on the rod (1) until
the correct adjustment is obtained. Reinstall pin (4) and
"lust. 90 tighten lock nut (2).

A - Play between pedal sams and If the whole adjustment range is used up, brake linings
operating rod 1-2 mm require replacement.

Adjusting "Toe in"


1- Brake pedals
2- Adjusting screws
3- Lock nuts
4- Operating rod
5- Master brake cylinder
6- Steering brake valve
7- Return springs
8- Bleeder screw

Check play (A) "lust. 90 with the pedals in home posi-


tion. If play (A) is not within 1-2 mm,loosen lock nuts
(3) and adjust play (A) with the corresponding screw
(2). Be sure play is uniform on both brake pedal cams.
Tighten lock nuts (3).

Illust.92
Checking front wheel toe in

1 - Toe in gauge 2- Mark, hub cap height

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4.77 - 67-

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