LPT15 20-Manual+part PDF

LPT15-BPT-004_EN
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Parts & Components Manual

LPT15/LPT15AC POWER PALLET TRUCK
Date:February,2012
Table of Content
FIG. 1 SPARE PARTS FOR FRAME WITH 85MM .................................................................... 2
FIG.2 SPARE PARTS FOR FRAME WITH 75MM HEIGHT .................................................... 4
FIG.3 SPARE PARTS FOR LOAD WHEEL WITH 85MM HEIGHT............................................ 6
FIG. 4 SPARE PARTS FOR LOAD WHEEL WITH 75MM HEIGHT ........................................ 8
FIG. 5 DRIVING SYSTEM ........................................................................................................ 10
FIG. 6 SPARE PARTS FOR CHASSIS .................................................................................... 12
FIG. 7 SPARE PARTS FOR STEERING WHEEL ................................................................. 13
FIG. 8 SPARE PARTS FOR DISTRIBUTION BOX .................................................................. 15
FIG. 9 SPARE PARTS FOR ELECTRICITY (DC) .................................................................... 17
FIG. 10 SPARE PARTS FOR ELECTRICITY (AC)................................................................ 19
FIG. 11 SPARE PARTS FOR BUILT-IN CHARGER ................................................................ 21
FIG. 12 SPARE PARTS FOR BUILT-OUT CHARGER.......................................................... 23
FIG. 13 LINKING PARTS FOR ELECTRICITY FOR NOBLELIFT HANDLE AND REMA
HANDLE(LPT15DC, BUILT-OUT CHARGER) ........................................................................ 25
HANDLE(LPT15DC, BUILT-IN CHARGER) ............................................................................ 25
FIG. 15 LINKING PARTS FOR ELECTRICITY FOR CANBUS HANDLE(LPT15DC,

BUILT-OUT CHARGER) .......................................................................................................... 25
FIG. 16 LINKING PARTS FOR ELECTRICITY FOR CANBUS HANDLE (LPT15DC, BUILT-IN
CHARGER).............................................................................................................................. 31
HANDLE (LPT15AC)............................................................................................................... 33
FIG. 18 LINKING PARTS FOR ELECTRICITY FOR CANBUS HANDLE (LPT15AC).......... 35
FIG. 19 SPARE PARTS FOR PUMP ..................................................................................... 37
FIG.20 SPARE PARTS FOR PUMP STATION ...................................................................... 38
FIG. 21 SPARE PARTS FOR NOBLELIFT HANDLE .............................................................. 39
FIG. 22 SPARE PARTS FOR REMA HANDLE ..................................................................... 41
FIG. 23 SPARE PARTS FOR REMA HANDLE........................................................................ 42
FIG. 24 SPARE PARTS FOR CAN-BUS HANDLE ............................................................... 44
FIG. 25 SPARE PARTS FOR CANBUS HAND KNOB FOR CAN-BUS .................................. 46
FIG. 26 SPARE PARTS FOR DRIVING WHEEL ..................................................................... 48
FIG. 27 SPARE PARTS FOR BACK-REST ............................................................................. 50
FIG. 28 LPT15 WIRING HARNESS ...................................................................................... 51
1
Fig. 1 Spare parts for frame with 85mm
2
No. Part Number Item Quantity Remarks
1000501001 Frame 1 520X1150
1 1000501002 Frame 1 520X 900
1000501003 Frame 1 520X 800
2 1000501013 Rock arm 1 520
3 0000027006 Bushing 2
4 0000026001 Split retaining ring 2
5 0000027007 Shoulder harness 2
6 1000507019 Connecting shaft 2
7 0000027005 Bushing 4
8 0000030002 Greasing cup 2
9 1000501005 Pushing rod 2 L=1150
9 1000501006 Pushing rod 2 L=900
9 1000501008 Pushing rod 2 L=800
10 1000501010 Shaft for rock arm 1
11 1000523002 Screw 3
12 1000504001 Fixed plate 1
13 0000027008 Bushing 4
14 1000507020 Shaft for pushing rod 2
15 0000028016 Elastic pin 2
□
1 1000500013 Rock arm assembly (520) 1 520
1000500008 Pushing rod assembly 2 L=1150
□
2 1000500009 Pushing rod assembly 2 L=900
1000500011 Pushing rod assembly 2 L=800
3
Fig.2 Spare parts for frame with 75mm height
4
1 1000501004 Frame 1 650X1220
2 1000501014 Rock-arm 1 650
3 0000027006 Bushing 2
7 0000027005 Bushing 4
9 1000501009 Pushing rod 2 L=1220
11 1000523002 Screw 3
12 1000504001 Fixed plate 1
13 0000027008 Bushing 4
15 0000028009 Elastic pin 2
□
3 1000500014 Rock arm assembly(650) 1 650
□
4 1000500012 Rock arm assembly 2 L=1220
5
Fig.3 Spare parts for load wheel with 85mm height
6
1 0000024097 Locking nut 2
2 1000516001 Enter roller 2
3 0000023004 Bolt 2
4 0000028002 Elastic pin 2
5 1000507003 Shaft for bracket 2
6 0000030001 Greasing cup 4/8 Single roller 4
7 1000505001 Frame of Roller 2
8 1000507010 Shaft for load roller 2
9 0000028007 Elastic pin 2 Single roller
10 1000525001 Washer 4 Single roller
11 0000027001 Bearing 4 Single roller
12 1000516002 Load roller 2 Single roller
13 1000507012 Shaft for load roller 4 Double roller
14 1000505007 Linking plate 2 Double roller
15 0000028006 Elastic pin 4 Double roller
16 1000525001 Washer 8 Double roller
17 0000027003 Bearing 8 Double roller
18 1000507011 Load roller 4 Double roller
□
5 1000500015 Assembly for Frame of roller 2 Double roller
□
6 1000500016 Assembly for Frame of roller 2 Single roller
7
Fig. 4 Spare parts for load wheel with 75mm height
8
1 0000028009 Elastic pin 2
2 1000507005 Shaft for frame of roller 2
3 1000507016 Roller 4
4 0000030002 Greasing cup 2/4 Single roller:2pcs
5S 1000505011 Frame of roller 2 Single roller
5D 1000505002 Frame of roller 2 Double roller
6S 1000507013 Shaft for load roller 2 Single roller
6D 1000507014 Linking shaft 2 Double roller
7 0000028002 Elastic pin 2
9 0000027001 Bearing 4/8 Single roller4pcs
12 1000505008 Double wheel carrier 2 Double roller
□
□
9
Fig. 5 Driving system
10
Fig. 5 Driving system
No. Part Number Item Quantit Remarks
1 1010213001 Bushing 1
2 0000023020 Screw 4
3 1000207001 Cover for bearing 1
4 0000022001 O-ring 1
5 0000023030 Screw 4
6 0000023034 Screw 4
7 0000025002 Flat washer 4
8 0000023006 Spring washer 4
9 1000205002 Bearing seat 1
10 1000227001 Bearing 1
11 1000225001 Bearing washer 2
12 1000218001 Rubber bushing 2
13 1000201001 Long shaft assembly 1
14 1000204001 Linking plate 1
15 1000205001 Locating block 1
16 1000200002 DC driving assembly 1
16 1000200001 AC driving assembly 1
17 0000023029 Screw 4
18 1000204002 Fixed plate for Socket connector 1

19 0000023059 Screw 2
20 0000025018 Elastic washer 2
21 0000025019 Flat washer 2
11
Fig. 6 Spare parts for chassis
Fig. 6 Spare parts for chassis

1 1000401002 Distribution box 1 85mm height
1 1000401003 Distribution box 1 75mm height

4 1000413001 Bushing 4
5 1000407001 Linking pin 2
6 1000404030 Lock plate 2
7 0000023053 Screw 2
8 1000401010 Fixed shaft 2
9 0000023027 Screw 2
10 1000523002 Screw 2
12
Fig. 7 Spare parts for steering wheel
13
Fig. 7 Spare parts for steering wheel
1 0000023025 Screw 8
3 0000023005 Locking nut 10
4 0000025002 Flat washer 8
6 0000027002 Bearing 2
7 0000026002 Retaining ring for hole 2
8 1000401006 Steering wheel carrier 2
9 0000028004 Cylindrical pin 2
10 1000423004 Bolt 2
11 0000024006 Locking nut 2
12 1000431002 Spring 2
13 1000419001 Polyurethane spring 2
14 1000413002 Bushing 4
15 1000401008 Rotating arm 2
16 0000023035 Bolt 2
17 1000404023 Dust cover 4
18 1000425003 Washer 4
19 1000402005 Shaft sleeve 2
20 0000027001 Bearing 4
21 1000403008 Steering wheel 2
22 1000426001 Shaft end retaining ring 2
23 1000523002 Screw 2
□
9 1000400020 Steering wheel assembly 2
14
Fig. 8 Spare parts for distribution box
15
Fig. 8 Spare parts for distribution box
1 1000403006 Left cover 1

2 1000423001 Screw with washer 4
3 1000403005 Right cover 1
5 1000404003 Fixed support for left battery 1
6 0000023055 Flat washer 4
8 0000023020 Screw 4
9 1000424001 Flexible nut 6
10 1000401011 Fixed plate for controller 1
11 1000403013 Switch cover 1 Built-in
11 1000403014 Switch cover 1 Built-out
12 0000023039 Screw 4
13 0000025014 Flat washer 4
14 0000030002 Greasing cup 1
15 1000404004 Fixed support for right battery 1
16
Fig. 9 Spare parts for electricity (DC)
17
Fig. 9 Spare parts for electricity (DC)
1 1000134001 Micro-switch 2
2 0000023050 Screw 2
3 0000024003 Nut 1
4 1000434015 Horn 1
5 0000025011 Flat washer 5
6 0000023044 Screw 1
7 0000023028 Bolt 4
9 0000024005 Nut 4
10 1000403007 Bushing 4
11 1000432001 Battery 2
12 1010434002 Key switch 1
13 2240434001 DC power switch 1
14 1000434025 Battery indicator 1
15 1000423002 Screw 2
16 0000024004 Nut 3
17 1000434013 Wiring fixed button 1
18 0000023056 Screw 1
19 0000023076 Screw 2
20 0000025014 Flat washer 2
21 0000025019 Flat washer 4
23 0000023059 Screw 4
24 1000434003 Protective module 1
25 1000404005 Connector fixed support 1
18
Fig. 10 Spare parts for electricity (AC)
19
Fig. 10 Spare parts for electricity (AC)
2 0000023050 Screw 2
3 0000024003 Nut 1
4 1000434015 Horn 1
5 0000025011 Flat washer 5
6 0000023044 Screw 1
7 0000023028 Bolt 4
9 0000024005 Nut 4
10 1000403007 Bushing 4
11 1000432001 Battery 2
12 1010434002 Key switch 1
15 1000423002 Screw 2
16 0000024004 Nut 3
17 1000434013 Wiring fixed button 1
18 0000023056 Screw 1
19 1000425002 Grounding washer 1
20 0000023055 Flat washer 1
22 0000023020 Screw 1
23 1000434019 Discharge module 1
24 0000023033 Screw 2
25 0000023076 Screw 2
26 0000025014 Flat washer 2
20
Fig. 11 Spare parts for built-in charger
21
Fig. 11 Spare parts for built-in charger
1 1000403001 Plug seat 1
2 0000023021 Screw 2
3 0000023022 Screw 4
4 1000434011 contact blade（I） 1
5 1000434012 contact blade（II） 1
6 0000024002 Nut 4
1010434023 Asian Spring line plug
1010434012 European Spring line plug
7 1010434009 Australian Spring line plug 1
2530334005 American Spring line plug
1010434011 British Spring line plug
8 1010434016 Charger indicator light 1
1080420001 Charger (230V) 1
9
1080420002 Charger (115V) 1
10 1000123003 Screw 4
11 1000418002 Valve washer 8
12 1000404026 Charger support 1
14 0000023039 Screw 6
15 0000023041 Screw 4
16 1010434007 Fan (DC 12V) 1
17 1000434021 Fuse seat 1
18 1010434008 Fuse 1A 1
1000418001 Bushing 1
19
1000418003 Bushing 1 For American
20 0000023070 Screw 2
22 0000025014 Flat washer 2
23 1020434002 M8 binding post 1
24 1010404006 fixed support 1
26 1010403005 Wiring clip R 2
27 1000123003 Screw 1
22
Fig. 12 Spare parts for built-out charger
23
Fig. 12 Spare parts for built-out charger
1000400014 Charger 24V/10A Asian in Chinese
1000400015 Charger 24V/10A Asian in English
1000400016 Charger 24V/10A European
1 1
1000400017 Charger 24V/10A Australian
1000400018 Charger 24V/10A British
1000400019 Charger 24V/10A American
2 1000434038 Female connector（81225） 1
3 1000434039 Female connector（81215） 1
4 0000023043 Screw 4
5 1000404028 Socket fixed plate 1
6 0000025014 Flat washer 2
8 0000023039 Screw 2
9 1000404029 Socket cover 1
24
Fig. 13 Linking parts for electricity for Noblelift handle and REMA
handle(LPT15DC, Built-out charger)
25
handle(LPT15DC, Built-out charger)

1 0000023040 Screw 7
3 0000025007 Flat washer 3
4 1000434002 1243-4220 controller 1
5 0000023013 Screw 1
7 0000025005 Flat washer 3
8 0000023023 Screw 3
9 1000434041 Relay DC24V 1
11 1000434006 Contactor 1
13 0000023017 Screw 2
14 1000404002 Contactor fixed support 1
15 1000434020 Fuse 60A 1
16 1010434005 Fuse 80A 1
17 0000023018 Screw 4
18 1000434007 Fuse seat 2
19 1000434040 10A Fuse 1
20 1000434009 Fuse seat 1
21 1000403010 Wiring clip 1
22 0000023012 Screw 2
23 0000023019 Screw 2
24 0000023016 Screw 2
25 0000025008 Flat washer 11
□
10 1000100011 Noblelift handle assembly (DC) 1
□
11 1000100012 REMA handle assembly 1
□
20 1000400023 Controller assembly(DC) 1
26
handle(LPT15DC, Built-in charger)
27
handle(LPT15DC, Built-in charger)

1 0000023040 Screw 7
3 0000025007 Flat washer 3
4 1000434002 1243-4220 controller 1
5 0000023013 Screw 1
7 0000025005 Flat washer 3
8 0000023023 Screw 2
10 1000434006 Contactor 1
12 0000023017 Screw 2
14 1000434020 Fuse 60A 1
15 1010434005 Fuse 80A 1
16 0000023018 Screw 4
17 1000434007 Fuse seat 2
18 1000434040 10A Fuse 1
19 1000434009 Fuse seat 1
20 1000403010 Wiring clip 1
21 0000023012 Screw 2
22 0000023019 Screw 2
23 0000023016 Screw 2
24 0000025008 Flat washer 10
□
10 1000100011 Noblelift handle assembly (DC) 1
□
□
21 1000400024 Controller assembly(DC) 1
28
Fig. 15 Linking parts for electricity for CANBUS handle
(LPT15DC, Built-out charger)
29
(LPT15DC, Built-out charger)

1 0000023040 Screw 7
3 0000025007 Flat washer 3
4 1010434003 1243C-4391 controller 1
5 0000023013 Screw 1
7 0000025005 Flat washer 3
8 0000023023 Screw 4
9 1000434041 Relay DC24V 2
11 1000434006 Contactor 1
13 0000023017 Screw 2
15 1000434020 Fuse 60A 1
16 1010434005 Fuse 80A 1
17 0000023018 Screw 4
18 1000434007 Fuse seat 2
19 1000434040 10A Fuse 1
20 1000434009 Fuse seat 1
21 1000403010 Wiring clip 1
22 0000023012 Screw 2
23 0000023019 Screw 2
24 0000023016 Screw 2
25 0000025008 Flat washer 12
□
13 1000100013 New handle assembly 1
□
22 1000400025 Controller assembly(DC-C) 1
30
(LPT15DC, Built-in charger)
31
(LPT15DC, Built-in charger)

1 0000023040 Screw 7
3 0000025007 Flat washer 3
4 1010434003 1243C-4391 controller 1
5 0000023013 Screw 1
7 0000025005 Flat washer 3
8 0000023023 Screw 3
9 1000434041 Relay DC24V 1
11 1000434006 Contactor 1
13 0000023017 Screw 2
15 1000434020 Fuse 60A 1
16 1010434005 Fuse 80A 1
17 0000023018 Screw 4
18 1000434007 Fuse seat 2
19 1000434040 10A Fuse 1
20 1000434009 Fuse seat 1
21 1000403010 Wiring clip 1
22 0000023012 Screw 2
23 0000023019 Screw 2
24 0000023016 Screw 2
25 0000025008 Flat washer 11
□
□
23 1000400026 Controller assembly(DC-C) 1
32
Fig. 17 Linking parts for electricity for NOBLELIFT handle and
REMA handle (LPT15AC)
33
Fig. 17 Linking parts for electricity for NOBLELIFT handle and
REMA handle (LPT15AC)

1 0000023020 Screw 4
3 0000025007 Flat washer 4
4 1000434017 controller 1230-2402 1
5 0000023049 Screw 6
7 0000023032 Flat washer 6
8 1000434021 Fuse holder 1
9 0000023036 Screw 2
10 1000434040 10A Fuse 1
11 1000404021 Controller Aluminium plate 1
12 1000434018 Fuse 150A 1
13 0000023052 Screw 2
15 0000025008 Flat washer 8
16 1000434006 Contactor 1
17 1000404022 Main contactor mounting 1
18 0000023017 Screw 2
20 1000404006 Connector assembly 1
22 1000434020 60A Fuse 1
23 1000434007 Fuse holder 1
24 0000023018 Screw 2
25 0000023023 Screw 2
26 0000023016 Screw 4
□
10 1000100014 Noblelift handle assembly(AC) 1
□
□
12 1000400011 Controller assembly(AC) 1
34
(LPT15AC)
35
(LPT15AC)
1 0000023020 Screw 4
3 0000025007 Flat washer 4
4 1000434022 Controller 1230-2405 1
5 0000023049 Screw 6
7 0000023032 Flat washer 6
8 1000434021 Fuse holder 1
9 0000023036 Screw 2
10 1000434040 10A Fuse 1
11 1000404021 Controller Aluminium plate 1
12 1000434018 Fuse 150A 1
13 0000023052 Screw 2
15 0000025008 Flat washer 8
16 1000434006 Contactor 1
17 1000404022 Main contactor mounting 1
18 0000023017 Screw 2
20 1000404005 Connector assembly 1
21 1000434020 60A Fuse 1
22 1000434007 Fuse holder 1
23 0000023018 Screw 2
24 0000023054 Screw 2
25 1000434014 Relay 1
27 0000023023 Screw 2
28 0000023016 Screw 4
□
□
14 1000400012 Controller assembly (AC-C) 1
36
Fig. 19 Spare parts for Pump
Fig. 19 Spare parts for Pump

1 1000300003 Piston rod 1

2 0000022004 Dust ring 1
3 0000022003 Seal ring for shaft 1
4 1000300004 Pump body 1
5 0000022005 Seal washer 1
6 1000317002 Joint 1
7 0000022002 O-ring 2
8 1000317001 High pressure oil tube 1
9 0000017001 Straight rotation joint 1
10 1000302001 Pump hoop 1
11 0000023042 Screw 2
□
15 1000300005 Pump assembly 1
37
Fig. 20 Spare parts for Pump station
Fig. 20 Spare parts for Pump station

1 1000334001 Starter relay 1
2 1000334002 Motor 1
3 1000334003 Solenoid valve 1
4 1000337001 Check valve 1
5 1000337003 Flow control valve 1
6 1000317003 Oil return tube 1
7 1000317004 Oil suction tube 1
8 1000337002 Filter screen 1
9 1000305001 Oil tank 1
10 1000337004 Gear pump 1
11 0000022006 O-ring 1
12 1000337005 Overflow valve 1
13 1000315001 Valve body 1
14 1000337006 Screw plug 1
15 1000304001 Hoop 1
16 1000334004 Carbon brush 1
17 0000023038 Bolt 2
18 1000302002 Washer 2
19 1000337007 Oil filter 1
□
16 1000300001 Pump station assembly 1
38
Fig. 21 Spare parts for Noblelift handle
39
Fig.21 Spare parts for Noblelift handle
No. Part Number Item Quant Remarks
1 0000023008 Screw 2
3 1000114004 Left driving knob 1
4 1000113002 Shaft sleeve 2
6 1000100015 Lifting button assembly 1
7 1000114001 Horn button 1
8 1000131001 Horn button spring 1
10 0000023009 Screw 8
11 1000103004 Layer board 1
12 1000134003 Accelerator 1
13 1000114003 Right driving knob 1
14 1000114002 Emergency stop button 1
15 1000131002 Emergency stop button spring 1
16 1000103001 Upper part of handle 1
17 1000103003 Handle body 1
18 0000023053 Screw 3
19 0000023046 Bolt 2
21 1000101002 Handle bar assembly 1
22 1000121001 Air spring 1
23 1000123001 Screw 1
24 1010105001 Handle seat 1
26 1000107001 Shaft for handle 1
27 0000028003 Elastic pin 1
28 0000025002 Flat washer 2
30 0000023005 Locking nut 2
31 1000104001 Cover 1
32 0000023045 Screw 2
1000100008 Noblelift handle assembly 1

□
17
40
Fig. 22 Spare parts for REMA handle
41
1 0000023046 Bolt 2
4 1000123002 Screw 1
5 1000121001 Air spring 1
6 1010105001 Handle seat 1
8 1000107001 Handle shaft 1
9 0000028003 Elastic pin 1
10 0000025002 Flat washer 2
12 0000023005 Locking nut 2
13 1000104001 Cover 1
14 0000023045 Screw 2
□
18
1000100010 REMA handle seat 1
42
1 1000114019 Cover for emergency button 1

Lifting switch assembly (with 2
2 1000114007 1
cores plug-in board)
3 1000114006 1
Lowering switch assembly(with 2
4 1000114008 1

5 1000114009 1
6 1000134004 REMA circuit board 1

7 1000114010 Cover for horn 1
8 1000131004 Horn spring 2
9 1000131005 Emergency switch spring 2
10 1000113003 Pin bushing 2
11 1000128001 Handle Pin 1
12 0000025017 Flat washer 2
13 0000023057 Screw 2
14 1000114011 Right butterfly knob 1
15 1000114012 Left butterfly knob 1
16 1000131006 Left hinge joint spring 1
17 1000131007 Right hinge joint spring 1
18 1000103010 Upper cover 1
19 1000114013 Cover for slow drive switch 1
20 1000131008 Spring 2
21 0000023058 Screw 3
22 1000103011 Down cover 1
43
Fig. 24 Spare parts for CAN-BUS handle
44
Fig. 24 Spare parts for CAN-BUS handle
1 0000023047 Screw 2
3 1000101004 Handle lever 1
4 1000123001 Screw 1
5 1000121001 Air spring 1
6 1010105001 Handle seat 1
9 0000028003 Elastic pin 1
10 0000025002 Flat washer 2
12 0000023005 Locking nut 2
13 1000104001 Cover 1
14 0000023045 Screw 2
15 1000123003 Screw 4
16 1000104013 Cover plate 1
□
19 1000100009 New handle knob assembly 1
45
Fig. 25 Spare parts for CANBUS Hand Knob for CAN-BUS
46
Fig. 25 Spare parts for CANBUS Hand Knob for CAN-BUS

1 1000114014 Left drive knob 1
2 1000114015 Horn button 1
4 1000113004 Camshaft bush 2
5 1000137001 Magnetic body 4
6 1000131010 Emergency changeover 4
7 0000023058 Screw 3
8 0000023057 Screw 2
9 0000025017 Flat washer 2
10 1000114016 Right drive knob 1
11 1000107002 Shaft for Right drive knob 1
12 1000137002 PCB clip 1
13 1000134005 Sensor 2
15 1000103013 Lower part of handle 1
16 1000114017 Left button 1
17 1000137003 Fixed seat for Magnetic 2
18 1000131011 torsional spring 2
External cover for
20 1000114020 1
emergency changeover
External cover for elector
21 1000114021 1
switch
22 1000114022 Right button 1
23 0000023060 Screw 1
24 1000134006 LED bi-colour light 1
25 1000103014 LED bi-colour light socket 1
26 1000131012 Right driving knob torsion 1
27 1000131013 Left driving knob torsion 1
28 1000134007 PCB 1
47
Fig. 26 Spare parts for driving wheel
Fig. 26 Spare parts for driving wheel

1 0000026003 Retaining ring 1
2 0000027001 Bearing 1
3 0000036001 Flat pin 1
4 1000207002 Gear shaft 1
5 1000205003 Reduction gearbox body 1
6 1000209001 Small gear 1
9 0000036002 Flat pin 2
48
10 0000025020 Washer 5
11 1000234001 DC motor 1
11 1000234002 AC motor 1
12 0000023061 Screw 5
13 0000027009 Bearing 1
14 1000209002 Big gear 1
15 0000022007 Framework oil seal 1
16 1000210001 annular gear 1
17 0000027010 Bearing 2
19 0000022008 O-ring 1
20 1000222001 Oil seal seat 1
21 1000216001 Wheel 1
22 0000025006 Elastic washer 21
23 0000023062 Screw 10
25 1000205004 Cover for the gear box 1
27 0000023063 Screw 11
29 1000234003 Electromagnetic brake 1
30 0000023064 Screw 6
31 1000205005 Cover 1
33 1000237001 air plug 1
34 0000025021 Seal washer 1
35 1000237002 Wiring fixed plate 1
36 0000023065 Screw 2
37 0000023066 Screw 2
38 1010237001 brush assembly 1 For DC motor
49
Fig. 27 Spare parts for back-rest
Fig. 27 Spare parts for back-rest

1 1000501012 Back rest 1

50
Fig. 28 LPT15 wiring harness
Fig. 28 LPT15 wiring harness

Name 1 2 3 4
Power harness for Control Driving wheel
No. battery harness Handle harness harness
a 1000433029 1000433030 1000433036 1000433039
b 1000433029 1000433031 1000433036 1000433039
c 1000433029 1000433032 1000433037 1000433039
d 1000433029 1000433033 1000433037 1000433039
e 1000433029 1000433034 1000433038 1000433039
f 1000433029 1000433035 1000433038 1000433039
g 1000433018 1000433019 1000433025 1000433028
h 1000433018 1000433020 1000433025 1000433028
i 1000433018 1000433021 1000433026 1000433028
j 1000433018 1000433022 1000433026 1000433028
k 1000433018 1000433023 1000433027 1000433028
l 1000433018 1000433024 1000433027 1000433028
51
Remarks:
a： Chinese handle (DC)、Curtis1243-4220、built-in charger
b： Chinese handle(DC)、Curtis1243-4220、built-out charger
c： Canbus handle、Curtis1243C-4391、built-in charger
d： Canbus handle、Curtis1243C-4391、built-out charger
e： standard REMA handle、 Curtis1243-4220、built-in charger
f： standard REMA handle、 Curtis1243-4220、built-out charger
g： Chinese handle (AC)、 Curtis1230-2402、built-in charger
h： Chinese handle (AC)、 Curtis1230-2402、built-out charger
i： Canbus handle、Curtis1230C-2405、built-in charger
j： Canbus handle、Curtis1230C-2405、built-out charger
k： standard REMA handle、 Curtis1230-2402、built-in charger
l： standard REMA handle、 Curtis1230-2402、built-out charger
a- F for LPT15DC，g-l for LPT15AC
Manufacturer maintains the rights of modifying this manual
without notice!
52
中国驰名商标 LPT15-SMS-001_EN
Operational manual and parts list
Instruction Manual
LPT15/LPT15AC
Power Pallet Truck
Operators should read and understand this manual and all
warning Labels on power pallet truck before using the truck.
Keep the manual for future reference.

Release: May. 2010
EG-Konformitätserklärung
EC Declaration of Conformity
Hiermit erklären wir, NOBLELIFT EQUIPMENT

Jingyi Road, Changxing, Zhejiang, China
We herewith declare
Daß die nachfolgend bezeichnete Maschine aufgrund ihrer Konzipierung und Bauart sowie in
der von uns in Verkehr gebrachten Ausführung den einschlägigen grundlegenden Sicherheits-
und Gesundheitsanforderungen der EG-Richtlinien entspricht.
that the following machine complies with the appropriate basic safety and health requirements of
the EC Directive based on its design and type, as brought into circulation by us.
Bei einer nicht mit uns abgestimmten Änderung der Maschine verliert diese Erklärung ihre
Gültigkeit.
In case of alteration of the machine, not agreed upon by us, this declaration will lose its validity.
Bezeichnung der Maschine: Elektrohubwagen

Machine Description: Power Pallet Truck
Maschinentyp:
Machine Type: LPT15
Einschlägige EG-Richtlinien: EG-Maschinenrichtlinie: 2006/42/EC

Applicable EC Directives: EC Machinery Directive: 2006/42/EC
Angewandte harmonisierte
Normen insbesondere:
Applicable Harmonized
Standards: EN 1726:1998 EN1175-1:1998
Herstellerunterschrift/Datum:
Authorized Signature/Date: Dec. 29, 2009
Angaben zum Unterzeichner:

Title of Signatory: President
Table of Contents
Introduction......................................................................................... 1
1 Guidelines for Safe Operation ........................................................ 2
2. Overview of the Power Pallet Truck .............................................. 6
3 Transport and Trial Run ................................................................ 10
4 Maintenance, Recharging and Replacement of the Accumulator
............................................................................................................ 12
5 Operation........................................................................................ 14
6 Maintenance of the pallet truck .................................................... 19
7 Schematic Diagrams of Electric and Hydraulic System............. 27

Introduction
Welcome to use this series of power pallet trucks. This manual gives clear information on
how to master safe operation of the power pallet trucks.
The differences between various power pallet truck are described in detail in this manual.
During operation and maintenance, please refer to the contents corresponding to the power
pallet truck types you are using.
The safety instructions and important precautions are indicated with the following icons:
1. ---- This icon indicates the existence of a hazard that could result in personal injury if the
safety instruction is not observed

2. ---- This icon indicates that a failure to observe the described instruction could lead to
equipment damage
3. ---- Refers to general notes and instructions before use.
Most parts of the product are made from recyclable steel. The recycling and disposal
of cast-offs resulted during using, maintenance, cleaning and disassembling the product has to
comply with local regulations without pollution to the environment. The recycling and disposal of
the cast-offs should only be operated by specialised personnel in the designated area. The
cast-offs such as hydraulic oil, batteries and electronic units, if improperly disposed, may be
hazardous to the environment and human health. 

Due to continuous product improvement, Noblelift reserves the right to make changes
in product designs and specifications without prior notice. For the latest product parameters,
please feel free to contact us. Note: All parameters provided herein are as of the publication
date of the Instruction Manual.
1
1 Guidelines for Safe Operation
1.1 Requirements for the driver: The power pallet truck should only be operated by personnel
trained in operating the power pallet truck, who can show to the user how to move and
handle loads and instruct the user how to operate the power pallet truck.
1.2 The right, duty and responsibility of driver: Clear with his own right and duty, the driver
should be trained in operating the power pallet truck and also knows the contents in this
operation manual very well. If the power pallet truck in use is controlled on foot, the driver
should wear safety boots during operation.
1.3 Unauthorized persons are prohibited to use: The driver is responsible for managing the
power pallet truck in use, and must prevent any unauthorized person from driving or
operating the power pallet truck.
1.4 Malfunction and Defects: In case malfunction or defects occurs with the power pallet truck,
the driver should immediately inform the supervisor. If the power pallet truck can not be
operated safely, e.g. with worn wheels and brake malfunction, always stop using it until
repaired completely.
1.5 Safety operation and environment protection
The checking and maintenance work described in this chapter should be executed
according to the time intervals in the maintenance list.
Never modify any parts, especially safety devices of the power pallet truck without
permission. Never change the operation speeds of the power pallet truck.
All original spare parts from the factory are verified by Quality Assurance Department. Only
use spare parts from the manufacturer for the guarantee of the safety and reliability of
power pallet truck operation. The replaced material such as oil or fuel should be disposed of
according to environment protection regulations.
1.6 Dangerous area: Dangerous area generally refers to these locations, in which power pallet
truck or its lifting mechanism (e.g. fork or accessories) is moving, lifting or lowering, thus
being dangerous to persons in this area, or in which the truck is handling loads. Generally
the scope of this area extends to locations to which the loads or accessories on the truck is
lowered.
Unauthorized persons must be ordered to leave dangerous areas. The driver should
always give warning if there is any risk of human injury. If the warned persons still stay in
dangerous area, the driver should stop the power pallet truck immediately.
Use of this truck may cause crushing and shearing injuries to personnel.
1.7 High-risk environment: Special protection measures shall be adopted in highly dangerous
2
working environments.
The truck is not designed for use in high-risk environment.
1.8 Safety devices and warning signs：Sufficient attention should be paid to safety devices,
warning signs and precautions described in above sections in this manual.
1.9 Driving in public places: The truck is prohibited to drive in public places except for special
areas.
1.10 Space between vehicles: Remember to keep a proper distance from the vehicle ahead,
since it may stop suddenly at any moment.
1.11 Passengers: Never carry or lift persons with this truck.
1.12 Operation in a lift or loading platform: If the load capacity of the lift or platform is
sufficient and the space is enough for power pallet truck operation, they can be used for
transportation with the permission from the power pallet truck user. The power pallet truck
must be confirmed by its driver himself before entering the lift or loading platform. When
entering the lift, the loads must enter ahead. And locate the power pallet truck in a suitable
position to prevent from contacting walls around. If passengers take the lift together with the
power pallet truck, they have to enter after the power pallet truck enters and stops firmly,
and leave before the power pallet truck.
1.13 Pallet truck handling in narrow passageways and work areas: under the particular
circumstances that the pallet truck has to pass through a narrow passageway,
unauthorized personnel must leave the work area and heavy loads must be kept in
specially prepared equipment.
1.14 Operation Management: Driving speeds must be suitable to local conditions. Always drive
in lower speed when passing curved passageways, narrow passageways, rotary doors or
any obstructed places. The driver should be able to measure by sight and keep enough
stopping space from vehicles ahead all the time. It is prohibited to make an abrupt stop
(unless in emergency), rapid U-turn and chase with each other in obstructed places. Never
operate the truck with the body stretching out of it.
1.15 Visibility: The driver must keep his eyes on moving direction and have a clear view of the
road ahead. In case the loads carried block sight of the driver, the truck has to be driven
reversely. If this is not practical, another person should walk in front of the truck, giving
corresponding guidance and warning to the driver.
1.16 Driving on slopes and ramps: when driving the pallet truck on a slope or ramp through
an allowable narrow passageway, make sure that the ground is clean and antiskid. Drive
safely on the slopes and ramps specified in the technical specification (Instruction manual)
of the pallet truck. Loads on the fork must face the upslope direction. U-type turning or
parking on slopes or ramps are not allowed. Pass a ramp at lower speed and get ready for
braking at any time.
1.17 Load capacity of the floor: Check if the weight of truck and loads or wheel pressure on
the floor exceeds the load capacity of the floor.
3
1.18 The fork should be kept in the lowest position from the floor during non-transportation
driving. Standing or sitting pallet truck. It is better to driver in reverse direction of the fork to
get good vision and mobility. Driving with the fork forward may cause unpredictable mobility
problems.
1.19: Load characteristic: Goods must be carried in a correct, safe and reliable way. Never
carry loads piled higher than the pallet truck’s top or protective devices.
1.20 Driving on loading platform or approach bridge: Before driving the truck onto loading
platform or approach bridge of a truck, make sure to check load capacity of the approach
bridge and if it is equipped with anti-sliding devices. The driver must also check load
capacity of the truck and if there are devices to prevent the truck from moving.
1.21 Safe Parking: Pay attention to safety when parking the truck. Never park the truck on a
slope or on a ramp. The fork must be lowered down to the lowest position after parking. Turn
off the electric lock and remove the key to prevent unauthorized operation.
Please disconnect the wires linked to batteries, if the power pallet truck will not be used
for a long time before recharging,
1.22 Signalling: Warning signals can be sent by the horn on the truck.
1.23 Protection shoes: According to EU standard EN-345:1-S1, standard protective shoes
must be worn when operating on the power pallet truck.
1.24 Attaching device: Attaching device or equipment that may interfere with or complement
the pallet truck’s functions can only be installed with the written approval of the
manufacturer. If necessary, permission from local authorities shall be obtained. Revision
of the attaching devices without approval may affect the stability and rated load of the pallet
truck.
Failure to comply with these instructions will invalidate the guarantee. The guarantee is also
invalidated if the hand-operated scissor lift pallet trucks are exported by the customer (or a third
party) illegally without the consent of Noblelift.
1.25 Truck modification：Unauthorized truck modification is not permitted. No modifications or

alterations to a powered industrial truck, which may affect, for example, capacity, stability or safety
requirements of the truck, shall be made without the prior written approval of the original truck
manufacturer, its authorized representative, or a successor thereof. This includes changes affecting,
for example braking, steering, visibility and the addition of removable attachments. When the
manufacturer or its successor approve a modification or alteration, they shall also make and approve
appropriate changes to capacity plate, decals, tags and operation and maintenance handbooks.
Only in the event that the truck manufacturer is no longer in business and there is no successor in
the interest to the business, the user may arrange for a modification or alteration to a powered
industrial truck, provided, however, that the user shall:
a) arrange for the modification or alteration to be designed, tested and implemented by an engineer(s)
expert in industrial trucks and their safety;
4
b) maintain a permanent record of the design, test(s) and implementation of the modification or
alteration;
c) approve and make appropriate changes to the capacity plate(s), decals, tags and instruction handbook;
d) affix a permanent and readily visible label to the truck stating the manner in which the truck has been
modified or altered together with the date of the modification or alteration, and the name and address of
the organisation that accomplished the tasks.
5
2. Overview of the Power Pallet Truck
2.1 Main uses and application scope
The WP-LPT15 Power Pallet Truck is specially designed for conveying goods on flat roads.
With its compact structure, the WP-LPT15 Power Pallet Truck is particularly suitable for use
in factories, plants wharfs and small warehouses. It can also be used for handling goods on
freight wagons. Its carrying capacity is indicated on the nameplate label.
2.2 Technical features
2.2.1 Outline drawing and technical parameters
6
1.2 Type No. WP-LPT15 WP-LPT15(AC)
1.3 Power (electric, diesel, gasoline, liquefied petroleum gas) Electric Electric
1.4 Driving mode (hand, pedestrian, stand-on, sit-down, unit-pick) Pedestrian Pedestrian
Features
1.5 Rated loading capacity kg 1500 1500
1.6 Load centre distance c (mm) mm 600 600
1.8 Front overhang distance X mm 963 1054 963 1054
1.9 Track mm 1217 1310 1217 1310
2.1 Weight (with accumulator) kg 286 286
2.2 Axle load at full load Drive side/load side kg 760/1026 674/1112 760/1026 674/1112
2.3 Axle load without loading Drive side/load side kg 222/64 226/60 222/64 226/60
Tires (rubber wheels, high-performance elastomer,

3.1 polyurethane wheels polyurethane wheels
Pneumatic wheels, polyurethane wheels)
Weight
3.2 Tyre size, drive side mm Ø252x89 Ø252x89
3.3 Tyre size, load side mm Ø84x70* Ø70x70** Ø84x70* Ø70x70**
3.4 Dimension of steering wheel Ø100x40 Ø100x40
3.5 Wheel numbers (X=driving wheel) Drive side/load side 1x+2/2 or 1x+2/4 1x+2/2 or 1x+2/4
3.6 Wheel track (front) Drive side b10 mm 490 490
3.7 Wheel track (back) load side b11 mm 360 490 360 490
4.4 Lift height h3 mm 120 120
4.9 Height of lever in middle position h14 mm 1235 1235

4.15 Height of fork when being lowered h13 mm 85 75 85 75
4.19 Overall length 11 mm 1590 1660 1590 1660
mm
Dimensions
4.20 Length of truck body 440 440
4.21 Width of truck body mm 700 700
4.22 Fork dimension mm 47/160/1150 47/160/1220 47/160/1150 47/160/1220
4.25 Lateral distance of fork b5 mm 520 650 520 650
4.32 Distance from wheel base centre to ground m2 mm 34 24 34 24
Right angle stacking aisle width, pallet 800X1200 (1200

4.34 mm 2145 2176 2145 2176
placed along fork)
4.35 Turning radius Wa (mm) mm 1480 1550 1480 1550
5.1 Driving speed full load/ no load km/h 5.0 / 5.2 5.0 / 5.2
Performance
5.2 Lifting speed full load/ no load mm/s 27 / 35 27 / 35
5.3 Lowering speed full load/ no load mm/s 42 / 27 42 / 27
5.8 Climbing capacity full load/no load % 5/ 8 5/ 8
5.10 Parking brake Electromagnetic brake Electromagnetic brake
6.1 Drive motor power kw kW 1.0 1.0(AC)
6.2 Lift motor power kw kW 0.8 0.8

Motor
6.3 Accumulator, U.K. BS standard, no no no
6.4 Voltage of accumulator, capacity (discharge rate 5 hours) V/Ah 2x12/80 2x12/80
6.5 Accumulator weight (+/-5%) kg 48 48
6.6 Battery dimension, length X width X height mm 260x170x230 260x170x230
8.1 Driving and control methods FET control FET control

Others
8.4 Noise heard by the driver dB(A) <70 <70

8.5 Turning angle ° 205 205
* : Single wheel: Ø84x93
**: Single wheel: Ø74x93
7
See the technical parameter sheet for the overall dimensions and weight of the pallet
truck. The weight and dimensions of parts have clear descriptions in the corresponding
technical drawings.
2.2.2 Technical standard
VDI 2198 technical standard is observed.
2.2.3 EN standard
Continued noise level shall be less than 70dB (A); please refer to ISO4871 standard.
Electromagnetic Compatibility (EMC)
Never modify any part of electrical system without written permission from the
manufacturer.
2.2.4 Operation Conditions

Ambient temperature:5℃～40℃
Altitude: Below 2000m
Particular protective measures shall be adopted on special devices during continuous

operation of the pallet truck in an environment below 5℃ or under conditions of low
temperature and heavy moisture.
8
2.3 Schematic diagram and description on various signs and nameplate locations of the
pallet truck
No. Name
15 Button mark of pallet truck’s lifting
16 Button mark of pallet truck’s descending
17 Button mark of horn
18 Button mark of pallet truck’s advancing and retreating
19 Prohibition mark of “ No sitting on the pallet truck ”
20 The nameplate of pallet truck
21 Mark of lifting position
Contents on the pallet truck’s nameplate shall be understood before use.

If there is quality problems with the truck or you need to order spare parts, please specify serial
number of the truck and part number.
9
3 Transport and Trial Run
3.1 Transport with a crane
Load capacity of the crane in use must be sufficient. The load weight equals the net
weight of truck plus weight of accumulator; see nameplate plate on the truck.
The hook holes are specially designed for transport the truck.
—Park the truck in a safe position.

—Hooks of the crane must be applied at hook holes.
Hooks of the crane must be applied at hook holes, ensuring

the truck will not be slipped down.
During operation, make sure the crane, whose hooks
must be applied at hook holes of the truck,
do not contact with the truck.
3.2 Trial Run
The truck can only use accumulator as power supply. Changing to use AC power will
damage the electric circuit. Cables connecting accumulator should be less than six meters.
To ensure the truck work normally after delivery and transportation, following operations
have to be completed:
— Make sure all labels on the truck are complete, clear and readable. If not, replace
with new labels immediately.

— Check if the completeness of all parts and components, and check if they are in
compliance with requirements.
—Check the entire unit for defects and failure, especially the wheels and lifting
mechanism.
— If necessary, install batteries without damaging the connection cable.
—Recharge the accumulator immediately.
If customers want to replace the accumulator with a new one, make sure that the new
accumulator match with the accumulator coulombmeter (or is permitted by service technician of
manufacturer).
10
3.3 Moving the pallet truck in case of driving device failure
When towing the truck without driving ability, release electromagnetic brake before moving.
— Press the emergency stop button, switch off power and remove the key.
— Open the front cover and remove it.
— Rotate the fixing screw on the electromagnetic brake of the driving motor
anticlockwise until the electromagnetic brake comes off.
Now the pallet truck can move.
After arriving at the destination location, recover the truck to original status.
When the pallet truck stops at the destination, tighten the screw clockwise until braking
function is recovered.
11
4.1 Maintenance of the accumulator

The pallet truck uses a maintenance-free accumulator featuring simple operation. In
normal condition, there is no need to add water during the life expectancy of the accumulator.
4.2 Charging of the accumulator
The WP-LPT15 pallet truck is equipped with fixed charger for charging. There are two
kinds of chargers: built-in or external ones.
Hydrogen will be precipitated in the charging process. So the accumulator room

should be well-ventilated, and the hydrogen content shall be strictly controlled to ensure safety.
To ensure safe operation, install the accumulator shield before using the pallet truck.
Before connecting the accumulator for charging purpose, make sure that the charger,
emergency stop switch and electric lock switch are off. Perform charging in a well-ventilated
place and keep away from sources of ignition. Charge idle pallet truck once a month.
Charge the pallet truck’s accumulator frequently and regularly. When the "power running out”
lamp lights up during operation of the pallet truck, charge it immediately.
Turn off the electric lock, remove the key and press the emergency stop button before charging,
Charge with built-in charger: pull out the plug from the connecting plate and connect it with the
power. If the charging indicator flashes red, it means the accumulator of the pallet truck is being
charged.
Charge with external charger: Open the socket cover of the pallet truck’s panel, insert the plug
of the accumulator connector into the socket and connect the other end of the connector with
the power. If the charging lamp lights up, it means the accumulator of the pallet truck is being
charged. The WP-LPT15 uses an automatic smart charger. After the plug on the charger is
connected with power, the charging lamp flashes red. The charger can automatically adjust
current flow according to the residual capacity in the accumulator to achieve best charging state.
After the accumulator is fully charged, the charging indicator flashes green and the charger
automatically stops charging and turns off the power. The accumulator needs about 10-12
hours to be fully charged.
Shut the cover of the accumulator box before operating the pallet truck.
Recharge timely after power is running out, otherwise damage may be caused to the
accumulator. 
The batteries should be recharged in well-ventilated areas. Make sure no metal objects placed
12
on the accumulator. Check all cables connection and connectors for obvious defects. Observe
strictly all safety instructions, e.g. replenishment of the accumulator and preparation for
recharging.
Perform balanced recharging to the accumulator once a month in normal use.
4.3 Capacity indicator of the accumulator

Capacity indicator of the accumulator The status of accumulator discharging is indicated on
the indicator with 10 bar graphs, each bar represents 10 percent of increment.
As the consumption of accumulator capacity, the lighting bars will fall down from the top.
Preset “Warning” marks will appear when remaining capacity of accumulator meets
following conditions: When the remaining capacity of the standard accumulator is 30 percent,
“Warning” mark will appear and you can recharge the accumulator.
Preset “Warning” mark and a flashing “Stop” mark will appear when remaining capacity of
accumulator meets following conditions: When the remaining capacity of standard accumulator
is 20%, “Stop” mark will appear and keep lighting. When the “Stop” mark keeps lighting, lifting
function of the truck will be cut off automatically.
Capacity sufficient Recharging needed Low battery
If the indicator shows low battery when lifting loads for a not very long period, lifting
function can only be performed after recharging the accumulator to at least 70% of capacity.
4.4 Specifications of accumulator and charger

Accumulator Charger
Rated Voltage（V）： Rated Capacity: Input:AC115/230V Output:DC24V/8A
12 (Ah)：80 50/60Hz
13
5 Operation
5.1 Schematic diagram of the Noblift lever
1. Down Switch
2. Forward/Backward
3. Horn Button
4. Reverse Button
5. Up Switch
1. Up/down switch: Moving the fork

upward or downward
2. Forward/Backward button: Control
speed and direction of the truck, forward or
backward
3. Reverse button: Emergency reverse
button.
4. Horn switch
5. Indicator: Indicates speed of the truck
6. High/Low speed Switch button: Press
the switch gently for low speed function.
When it is pressed first time, the speed is
lowered and the indicator glows red,
indicating low speed mode. When it is
pressed again, the truck returns to high
speed mode, and the indicator glows
green.
5.3 Starting-up the truck
The driver should always make sure that no person stayed in dangerous area of the
truck before starting up and operating the unit or lifting loads.
It has certain risks to use the truck in rainy, snowy, foggy and windy weather. Before use
in those conditions, please evaluate the security.
14
Check before daily start-up
mechanism.
— Check if the accumulator is firmly fixed and well-connected.
Starting-up the truck
— Rotate and turn on the emergency stop switch.
— Insert the key in electric lock and turn it clockwise to position “I”.
— The coulombmeter shows current battery level.
— Check the horn.
— Check braking function of the control lever.
Now the preparation before starting-up is completed.
5.4 Operation of the truck
5.4.1 Starting-up, Driving and Parking
Be careful during starting up and driving, especially when part of your body stretches
out of truck’s outlines.
Do not carry any other person during driving.
Emergency Stop
Pressing the emergency stop switch will stop all electric control functions.
Forced Braking
When the control handle is released, the truck will brake automatically (emergently stop). The
control handle will enter the upper braking range (B1) automatically.
If the lever enters braking range slowly, make sure to find out its causes and
troubleshooting the failure. If necessary, replace the air spring of the handle.
Starting up
Start up the truck only when the

battery cover is closed.
—Starting-up the truck.
Adjust driving speed by rotating the
“forward/backward button”.
—Rotate the control lever to driving

range “F”, and adjust the control lever in required direction, the truck will move towards selected
direction.
15
B1
B2
Driving
Swing the control handle rightward or leftward to drive.
When the operator faces the pallet truck’s moving direction while the loads are against
the moving direction, turn the lever clockwise to make a clockwise turning.
When the truck comes across an obstacle, the force applied to swing the lever should be
smaller than driving in normal status. In such case, turn the steering wheel / arm carefully to
break away from the obstacle by moving forward or backward.
Driving on a slope
Always keep loads face the downward slope when transport loads on a slope.
Take following safety measures against the rolling down: With the control button in position “0”,
quickly press the handle backward. The driver should release the handle as required to make
the electromagnetic brake work automatically, controlling the speed and direction (if the driver
find the truck is rolling down).
16
In case the truck is rolling over, the operator should get away from the truck right away.
Braking
The braking performance of the truck depends on floor condition. The driver must be
clear about this point.
Three braking methods are available:
— Electromagnetic brake (control handle)

— Use reverse current brake (from the controller)
— Brake with the sensor (i.e. release the lever to brake)
Braking with the Electromagnetic Brake
In case of an emergency, always stop the truck only with electromagnetic brake
(control lever).
—Turn up or down the control handle to braking range B1 or B2, the drive motor will be
stopped mechanically.
When the control handle is released, it will enter the upper braking range (B1)
automatically.
After the truck is stopped, the electromagnetic brake works as parking brake.
Braking with reverse current brake
If the control system or driving power fails, braking with reverse current is possible.
— Turn controller in reversed direction of driving until the truck stops.
— Release the controller.
Braking by the inertia
— When the controller is released, it returns to position “0”, and brakes by inertia of the
motor.
The slowing down rate depends on the position of controller.
If the controller position is set to ‘0’ and the inertia braking unit is removed by service
17
technician, you have to use electromagnetic brake or reverse current brake to brake the truck.
5.4.2 Operation of lifting and lowering loads
Before lifting loads, the driver must check if the loads are placed on the pallet completely
and the weight of loads does not exceed the loading capacity. Do not transport in full load status
for a long time.
— Make sure the fork reach under the loads as far as possible.
When operate with “Up” or “Down” button, the fork will move upward or downward at a
fixed speed.
Lifting of the fork
— Press the “Up Switch” until the fork arrives at required height.
Lowering of the Fork
— Press “Down Switch” until the fork is lowered to required height.
Safe Parking
Pay attention to safety when parking the truck. Never park the truck on a slope or on a
ramp. The fork must to be lowered to its lowest position after parking.
— Lower the fork.
— Turn electric lock from position “1” to “0” and remove the key.
18
6 Maintenance of the pallet truck
6.1. Safety operation and environment protection
Never modify any parts, especially safety devices of the truck without permission.
Never change the operation speeds of the truck. All spare parts provided by original
manufacturer are strictly tested. Only use spare parts from the manufacturer for the guarantee
of the safety and reliability of truck operation. The replaced material including oil should be
collected and disposed of according to local environment protection and health regulations.
6.2 Safety rules applicable to the maintenance of the pallet truck
Maintenance technician: The maintenance and service should only be performed by special
personnel trained by the manufacturer. After the technician sent by after-sales department of
the manufacturer completed maintenance and servicing work, they should sign on the service
log.
Lifting of the truck: When the truck needs to be raised up for repair, the lifting device must be
safe and reliable, and must be strictly fixed to hook holes. When the truck is raised up, proper
measures such as using wedges and wooden blocks must be applied to prevent the truck from
sliding down or tilting over.
Only when the fork is fixed and connected with strong enough ropes can a hoisting device be
used for lifting.
Cleaning Operation: Flammable liquid can not be used for cleaning the truck. Before cleaning,
take safety precautions to prevent electric sparks (e.g. sparks caused by short circuit). When
operating the accumulator, connectors on it must be disconnected. Use soft air suction or
compressed air, non-conductive and anti-static brushes to clean electric and electronic
components.
If you are going to use water spray or high pressure cleaner to clean the truck, all electric
and electronic components must be covered carefully in advance because moisture may cause
them malfunction. Never use steam nozzles for cleaning.
Operation of Electric System: Operation on the electric system should only be performed by
specially trained personnel. Before performing any operation on the electric system,
precautions must be made to prevent electric shock. When operating the accumulator,
connectors on it must be disconnected.
Traction motor and hoist motor are types of short-term duty. Traction motor: S2 60min,
Hoist motor: S3 15%.
Welding Operation: To prevent electric components from being damaged, remove these
electric components before welding.
Installation: When repairing or replacing hydraulic components, electric and electronic

components, make sure to install them back to their original positions.
19
Wheels: Quality of the wheels has significant effect on stability and driving performance of the
truck. Modification on wheels can be performed only with the approval from the manufacturer.
When replacing wheels, ensure that the truck is levelled as delivery state (wheels must be
replaced in pairs, i.e. replace right wheel together with left one).
During the use of the steering wheels, in case that the handle can be tightened or the two wheels
will be not parallel. Please take off the steering wheels, and add proper adjusting washer(Item code:
1000404031，1000404032). In this way, the truck can recover for use.

Lifting chain: It will soon wear out without lubrication oil. The time interval in the maintenance
manual is applicable to normal use. In bad operating condition (dust, temperature), lubrication
oil is needed frequently.
Hydraulic tubing: tubing must be replaced once every six years. Change tubing of hydraulic
system when replacing hydraulic components.
6.3 Maintenance and checking
It is very important for safe operation of the truck to perform overall professional maintenance.
Failure in performing maintenance according to specified interval may cause malfunction of the truck,
and potential risk to human and equipment.
Maintenance periods listed in this manual apply to single shift a day under normal operation
conditions. If using in dusty environment, the ambient temperature varies remarkably or in multi-shift
situation, the maintenance period has to be shortened.
Maintain the truck according to following maintenance list. Maintenance periods are as
follows:
W1 = Every 50 work hours, but at least once a week.
M3 = Every 500 work hours, but at least once every three months
M6 = Every 1000 work hours, but at least once every six months
M12 = Every 2000 work hours, but at least once every 12 months
Additional operations should be performed in trial run period:
(In initial 50 – 100 working hours or after two months)
— Check the nuts on the wheels, and tighten them if necessary.
— Check the hydraulic components for leakage, and tighten them if necessary.
—Replace the hydraulic filter.
20
6.4 Maintenance list of WP-LPT15
Time interval of maintenance

Standard W M M M
=●
Cooling 1 3 6 12
storage=
＃
Chassis & Main 1.1 Check all bearing parts for damages ●
frame 1.2 Check all bolt connections ●
2.1 Check the drive system for noise and leakage ●
Driver: 2.2 Check oil level in drive system ●
2.3 Replace lubricant oil ＃ ●
3.1 Check for wear and tear ●
Wheels: Check the bearings and make sure they fit well with ●
3.2
the wheels a）
Steering system 4.1 Check the steering control ●
5.1 Check the performance and adjust accordingly ＃ ●
Check reset function of the air spring, and check for ●
5.2
leakage and damages
Braking system
5.3 Check the brake disk for wear ●
Check the connection of brake and adjust if ●
5.4
necessary
6.1 Check performance and wear, and adjust accordingly ●
6.2 Visually inspect the loading wheels for blockage ●
Lifting Mechanism
Check fork tips and pallet support for wear and ＃ ●
6.3
damages
7.1 Check performance ＃ ●
Check all connections for leakage and damages ＃ ●
7.2
b）
Check the cylinder for leakage and damages and if ＃ ●
7.3
Hydraulic system the accessories are safe and secure
7.4 Check the oil level. ＃ ●
Replace hydraulic oil and the filter element ＃ ●
7.5
c）
7.6 Check the pressure regulator valve ＃ ●
8.1 Check performance ●
Check all cable connections for safety, reliability and ●
8.2
damages
8.3 Check if the amperage of fuses is proper
Electric system Check if the switches and release cam mechanism is ●
8.4
secure and functions properly
Check the connectors and replace worn parts if
8.5
necessary
8.6 Check the warning device ＃ ●
21
9.1 Check the carbon brush for wear ●
9.2 Check safety of additional devices of motor ●
Motor
Use a vacuum to clean motor frame. Check the ＃ ●
9.3
commutator for wear
Check the density of acid liquid, capacity and voltage ＃ ●
10.1
of the accumulator
10.2 Check the safety devices on terminals and the grease ＃ ●
Accumulator
Clean the connector of accumulator and check the ＃ ●
10.3
connection.
10.4 Check the cable for damages, replace if necessary ●
Grease the truck according to time table for filling up ＃ ●
Lubricant oil 11.1
lubricant
12.1 Check the grounding connection of electric system ●
12.2 Check the travelling speed and braking distance ●
General Test
12.3 Check the lifting and lowering speed ●
12.4 Check the safety device and switch off devices ●
13.1 Perform trial run under rated load ●
Trial The truck is proved to be safe and reliable to ＃ ●
13.2
personnel after completion of above maintenance
a) After about initial 100 working hours, check the nuts of wheels, tighten them if necessary.
b) After about initial 100 working hours, check the hydraulic system connections for leakage
and tighten it if necessary.
c) After initial 500 working hours.
6.5 Instruction on maintenance and repair

6.5.1 Preparing the pallet truck for maintenance and repair.
To prevent possible accidents during maintenance and repair work, following preparations
must be done:
— Park the truck safely.
— Press the emergency stop switch and disconnect the connectors on accumulator.
When operating after fork is rising or pallet truck is lifted, the operator shall adopt
measures to prevent falling over or sliding down of the fork and pallet truck. For information on
lifting of the truck, see related parts in “Transportation and Trial Run” above.
6.5.2 Open the left and right covers.
— Park safely
— Press the emergency stop button and loosen four screws (2) and (10); see the
chapter "Transportation and trial running".
— Remove the left and right covers (1) and (3); put them near the pallet truck.
Install in a reverse order.

6.5.3 Check hydraulic oil level
— Get the truck ready for maintenance or repairing.
— Open the left and right covers (1) and (3).
22
—Check hydraulic oil level in oil tank.
Check the hydraulic oil level only after the fork and main frame are lowered to their
lowest position.
6.5.4 Check electrical fuse
— Get the pallet truck ready for maintenance and repairing.
— Consult the sheet and check whether all the fuses have appropriate rated current.
Change fuses if necessary.
WP-LPT15
Name Protective effect Data
FU01 Traction fuse 80A
FU02 Hoist fuse 60A
FU1 Control circuit fuse 10A
FU2 Lifting control fuse 6A
WP-LPT15(AC)
Name Protective effect Data
FU01 Hoist fuse 80A
FU02 Traction fuse 150A
FU1 Control circuit fuse 10A
6.5.5 Use Preparation after maintenance or repairing
Use the truck only after following operations have been completed.
— Clean the truck.
— Check the brake.
— Check the emergency stop switch.
— Check the horn.
6.6 Storage of the truck
If the pallet truck has been in storage for more than two months, park it in a dry and anti-
freezing place. Before that, take all the required actions. The following measures shall be
adopted during and after storage.
During storing, the truck should better be placed with the wheels off the ground for
protecting the wheels and the bearings within wheels.
If the storage time is over six months, please consult the manufacturer on additional
protection measures.
6.6.1 Operations before storing
— Clean the truck thoroughly.
— Check the hydraulic oil level, refill if necessary.
— Apply lubricant oil or grease to protect all parts.
— Refill grease according to detailed lubrication cycle table.
— Recharge the accumulator again.
— Disconnect and clean the accumulator. Apply grease on terminal poles on accumulator.
23
Besides these, the accumulator must be protected according to special requirements
stated in accumulator instruction manual.
6.6.2 Cautions during storage
Every one months: Recharge the accumulator.
Operations related to accumulator

It is very important to recharge the accumulator periodically. Otherwise, the accumulator
will self discharge, resulting complete loss of capacity and the accumulator may become
worn-out thoroughly.
6.6.3 Trial Run Again
— Refill grease according to lubrication cycle table.
— Clean the accumulator, apply pole lubricant on the terminal poles and reconnect the
connectors.
— Check if there is moisture in gearbox oil. If so, replace gearbox oil.
— Check if there is moisture in hydraulic oil. If so, replace hydraulic oil.
— Start up the truck.
If the switches in electric system do not contact well, clean all exposed connectors with
contact detergent spray, and repeat this operation to remove oxide layer on these connectors.
Perform several electromagnetic brake tests immediately after trial run again.
6.6.4 Determination of faults

This chapter provides a guide to users on finding out and solving simple faults of the pallet
truck. The following table introduces faults determination and solving methods.
Fault Cause Countermeasures
- Connectors on accumulator - Check the connectors on the accumulator,
are not connected connect them if necessary
- Electric lock is in position “0” - Turn the Electric lock in position 1
- Emergency stop switch is - Turn on the emergency stop switch.
not turned on.
The pallet truck
- The accumulator capacity is - Check the capacity of the accumulator,
can not move
used up recharge if necessary
- The control lever is not in - Turn the control lever to drive range F
drive range F
- The fuse is blown - Check the fuses LPT15:FU01 and
FU1;LPT15(AC)：FU02 and FU1
24
- The truck is not operating - Do as methods in “The pallet truck can not
move” table.
- Low hydraulic oil level - Check hydraulic oil
- The fuse is blown - Check the fuses LPT15:FU01 and
Loads can not be
FU1;LPT15(AC)：FU02 and FU1
lifted up
-The accumulator has only - Recharge the accumulator.
20/30% of capacity
- The UP switch is in bad - Check UP switch and replace if necessary.
contact or damaged.
- Dirty oil blocks control valve. - Check hydraulic oil and clean control valve.
Replace the oil if necessary.
Loads can not be
-The solenoid valve for - Check or replace the valve for lowering
lowered down
lowering is not opened or is
damaged
It can not stop - The UP switch is damaged. - Disconnect power supply and replace the
when lifting up UP switch
-The micro-switch and the - Check the micro-switch in control lever and
Moving in one
connecting cable are not the connecting cable.
direction
well-contacted.
- The accumulator capacity is - Check the capacity indicator, the brake and
insufficient; or the related cables.
The truck travels
electromagnetic brake is
very slowly.
tight; or the related cables
are not well-contacted.
- The controller is damaged. - Replace the controller.
The truck starts - The button controlling - Reset through repair or replace it.
up suddenly backward or forward is not
reset.
If above steps still can not solve the problems, please contact the after-sales service
department of the manufacturer and have the problems solved by specially trained technicians.
25
6.6.5 Oil and lubricant
Lubrication Cycle Table
No. Refill point Lubrication Cycle

500 h 1000 h 2000h
Bush connecting
wheel bearing, arm
1 L A
force block and
push rod
2 Hydraulic system C O B
3 Gear box C O C
L=Lubricating C=Checking O=Replacing
Description tables of oil and lubricant
Lubricant type Lubricant Name Lubricated area

＞-15℃ ＜-15℃
Lubricant 2# Grease 2# Grease Bearings, sleeves,
A
grease joints
Lubricant 40# Hydraulic Oil 30# Hydraulic Hydraulic system
B
grease Oil
Lubricant （ALVANIA EP ）1# Gear box
C
grease
26
7 Schematic Diagrams of Electric and Hydraulic System
7.1 WP-LPT15 circuit diagram (REMA-CAN lever, internal / external)
27
7.3 WP-LPT15 AC circuit diagram (REMA-CAN lever, internal / external)
28
29
7.5 WP-LPT15 wiring diagram (Noblift lever, internal)
30
7.6 WP-LPT15 wiring diagram (REMA-CAN lever, internal)
31
7.7 WP-LPT15AC wiring diagram (Noblift handle, internal)
32
7.8 WP-LPT15AC wiring diagram (REMA-CAN lever, internal)
33
Names of electrical components of WP-LPT15 and WP-LPT15AC are listed in the
following sheet:
No Code No. Name No Code No. Name

1 GB Accumulator 15 SA,SU Micro-switch
FU01,FU02,FU, Fuse
2 16 S1,S2,S5,S6 Micro-switch
FU1, FU2
3 Mp Pump motor 17 B Lever
4 KMp,KM Contactor 18 BE Accelerator
5 YV Lowering solenoid valve 19 F Discharge module
6 Mt Traction motor 20 Charger
7 YB Electromagnetic brake 21 MF Fan
8 Kr Protective module 22 HL Charging indicator
9 Et Controller 23 PE Grounding wire
10 K, K1 Relay 24 X Socket connector
11 XS Socket 25 XW Spring cable socket
12 SY Key switch 26 HA Horn
13 S Emergency stop switch 27 VD Diode
14 P Capacity indicator 28 A1,A2,A3,A4 Terminal block
7.11 Schematic diagram of hydraulic system
34
LPT20_22_25-BPT-005_EN
Parts & Components Manual

LPT20/LPT22/LPT25 POWER PALLET TRUCK
Date:2014.11
CONTENT
FIG. 1 SPARE PARTS FOR FRAME WITH 85MM..................................................................... 2
FIG.2 SPARE PARTS FOR FRAME WITH 75MM HEIGHT ....................................................... 5
FIG.3 SPARE PARTS FOR LOAD WHEEL WITH 85MM HEIGHT ............................................ 7
FIG.4 SPARE PARTS FOR LOAD WHEEL WITH 75MM HEIGHT ............................................ 9
FIG.5 PARTS FOR NORMAL HANDLE AXLE......................................................................... 11
FIG.6 PARTS FOR ROTATABLE HANDLE AXLE ................................................................... 12
FIG.7 SPARE PARTS FOR CHASSIS...................................................................................... 14
FIG.8 SPARE PARTS FOR STEERING WHEEL ..................................................................... 16
FIG.9 SPARE PARTS FOR DISTRIBUTION BOX ................................................................... 19
FIG.10 SPARE PARTS FOR ELECTRICITY ............................................................................ 21
FIG.11 LINKING PARTS FOR ELECTRICITY FOR NOBLELIFT HANDLE AND REMA
HANDLE ..................................................................................................................................... 23
FIG.12 LINKING PARTS FOR ELECTRICITY FOR CANBUS HANDLE................................. 25
FIG.13 LINKING PARTS FOR ELECTRICITY FOR NOBLELIFT HANDLE AND REMA
HANDLE FOR LPT22................................................................................................................. 27
FIG.14 LINKING PARTS FOR ELECTRICITY FOR CANBUS HANDLE FOR LPT22............. 29
FIG.15 SPARE PARTS FOR PUMP ......................................................................................... 31
FIG.16 SPARE PARTS FOR PUMP STATION ......................................................................... 33
FIG.17 SPARE PARTS FOR NOBLELIFT HANDLE................................................................ 35
FIG.18 SPARE PARTS FOR CAN-BUS HANDLE ................................................................... 37
FIG.19 SPARE PARTS FOR CANBUS HAND KNOB FOR CAN-BUS ................................... 39
FIG.20 SPARE PARTS FOR REMA HANDLE ......................................................................... 41
FIG.21 SPARE PARTS FOR REMA HANDLE KNOB.............................................................. 43
FIG.22 SPARE PARTS FOR DRIVING WHEEL（6EL-DC-A）............................................... 45
FIG.23 SPARE PARTS FOR DRIVING WHEEL（6EL-DC-JB）............................................. 48
FIG.24 SPARE PARTS FOR DRIVING WHEEL（7EL-AC-1.5） ............................................ 49
FIG.25 FOOT PEDAL............................................................................................................... 53
FIG.26 PROTECTIVE ARM ...................................................................................................... 54
FIG.27 LPT20/25 MAIN WIRING HARNESS ........................................................................... 55
FIG.28 LPT20/25 CONTROL WIRING HARNESS FOR HANDLE .......................................... 56
FIG.29 LPT22 MAIN WIRING HARNESS ....................................................错误！未定义书签。
FIG.30 LPT22 CONTROL WIRING HARNESS FOR HANDLE ............................................... 57
1
2
1 1020501004 Frame 1 540X900
1 1020501002 Frame 1 540X1150
1 1020501003 Frame 1 540X1220
1 1020501005 Frame 1 540X1370
1 1020501009 Frame 1 665X1150
1 1020501008 Frame 1 685X800
1 1020501006 Frame 1 685X1150
1 1020501007 Frame 1 685X1220
1 1020501026 Frame 1 685X1500
1 1020501027 Frame 1 685X1800
1 1020501028 Frame 1 685X2000
2 9000010266 Rock arm 1 540
2 1020501017 Rock arm 1 665
2 9000010260 Rock arm 1 685
3 0000027006 Bushing 2
5 0000013001 Bushing 4
7 0000027005 Bushing 4
9 9000010264 Pushing rod 2 L=800
9 9000010263 Pushing rod 2 L=900
9 9000010261 Pushing rod 2 L=1150
9 9000010262 Pushing rod 2 L=1220
9 1020501032 Pushing rod 2 L=1150(LPT25）
9 1020501033 Pushing rod 2 L=1220(LPT25)
9 9000010265 Pushing rod 2 L=1370
9 9000010573 Pushing rod 2 L=1500
9 9000010575 Pushing rod 2 L=1800
9 9000010576 Pushing rod 2 L=2000
10 1020501001 Shaft for rock arm 1
11 1000523002 Screw 3
12 1000504001 Fixed plate 1
3
13 0000027008 Bushing 4
15 0000028002 Elastic pin 2
□
□
□
□
□
□
□
□
2 1020500023 Pushing rod assembly 2 L=1150(LPT25)
□
2 1020500024 Pushing rod assembly 2 L=1220(LPT25)
□
□
□
□
4
5
1 1020501010 Frame 1 540X1150

1 1020501011 Frame 1 540X1220
1 1020501014 Frame 1 620X1150
1 1020501012 Frame 1 685X1150
1 1020501013 Frame 1 685X1220
2 9000010266 Rock-arm 1 540
2 1020501016 Rock-arm 1 620
2 9000010260 Rock-arm 1 685
3 0000027006 Bushing 2
5 0000013001 Bushing 4
7 0000027005 Bushing 4
9 9000010258 Pushing rod 2 L=1150
9 9000010259 Pushing rod 2 L=1220
11 1000523002 Screw 3
12 1000504001 Fixed plate 1
13 0000027008 Bushing 4
15 0000028009 Elastic pin 2
□
□
□
□
□
6
7
1 0000024097 Locking nut 2
2 1000516001 Enter roller 2
3 0000023004 Bolt 2
4 0000028009 Elastic pin 2
5 1000507003 Shaft for bracket 2
6 0000030001 Greasing cup 4/8 Single roller 4
7 1000505001 Frame of Roller 2
8 1000507010 Shaft for load roller 2
9 0000028002 Elastic pin 2 Single roller
14 1000505007 Linking plate 2 Double roller
□
□
8
9
1 0000028009 Elastic pin 2
2 1000507003 Shaft for frame of roller 2
3 1000525001 Washer 8
4 0000030002 Greasing cup 2/4 Single roller:2pcs
5S 1020505001 Frame of roller 2 Single roller
5D 1020505002 Frame of roller 2 Double roller
6S 1000507013 Shaft for load roller 2 Single roller
6D 1000507014 Linking shaft 2 Double roller
7 0000028002 Elastic pin 2
12 1000505008 Double wheel carrier 2 Double roller
□
□
10
Fig5 Parts for normal handle axle
Fig 5 Parts for normal handle axle
1 0000023044 Screw 3
2 1020119001 Antivibration pad 1
3 0000023042 Screw 2
4 1020137001 Linking joint for handle 1
5 1020101001 Handle Axle assembly 1
6 0000023172 Screw 6
8 0000025011 Flat washer 9
11
Fig 6 Parts for rotatable handle axle
12
Fig 6 Parts for rotatable handle axle

1 1020119001 Antivibration pad 1
2 0000023042 Screw 2
3 1020137003 Linking joint for handle 1
4 1020137002 Head of handle axle 1
5 0000023173 Screw 2
6 1020102001 sliding pin 2
7 1020131001 Spring 2
8 1020114001 Button 2
9 0000023174 Screw 2
10 1020101002 Handle Axle assembly 1
11 0000023172 Screw 6
13 0000025011 Flat washer 6
13
Fig 7 Spare parts for chassis
14
Fig 7 Spare parts for chassis
1 1020401005 distribution box 1 540X85mm

1 1020401006 distribution box 1 685(665)X85mm
1 1020401010 distribution box 1 540X75mm
1 1020401011 distribution box 1 685(620)X75mm
2 0000023044 Screw 4
4 0000025011 Flat washer 12
5 0000023171 Bolt 4
7 0000025002 Flat washer 4
8 1000423003 Screw 2
9 1020202001 Wiring holder 1
10 1020401008 coaming 1
11 1000401010 Fixed axle assembly 2
12 0000023042 Screw 2
13 0000023027 set screw 4
14 1010423001 Screw 4
15 1020401004 Load roller motherboard 2
16 2040401003 Controller motherboard 1
17 0000023047 Screw 8
18 1000413001 Bushing 4
20 1020401007 Fixed axle assembly 2
21 1000523002 Screw 2
23 0000024013 Nut 2
25 0000023158 Screw 2
26 1020401009 Switch board 1
27 0000026003 Spring retaining ring for axle 2
28 0000013001 Bushing 2
29 1020407001 Pin for pump body 1
30 1020118001 Protective bushing 1
15
Fig 8 Spare parts for steering wheel
16
17
Fig 8 Spare parts for steering wheel
No. Part Number Item Quantit Remarks
1 0000023025 Screw 8
3 0000023005 Locking nut 10
4 0000025002 Flat washer 8
6 0000027002 Bearing 2
7 0000026002 Retaining ring for hole 2
8 1000401006 Steering wheel carrier 2
9
10 1000423004 Bolt 2
11 0000024006 Locking nut 2
12 1000431001 Spring 2
13 1000419001 Polyurethane spring 2
14 1000413002 Bushing 4
15 1000401008 Rotating arm 2
16 0000023035 Bolt 2
17 1000404023 Dust cover 4
18 1000425003 Washer 4
19 1000402005 Shaft sleeve 2
20 0000027001 Bearing 4
21 1000403008 Steering wheel 2
22 1000426001 Shaft end retaining ring 2
23 1000523002 Screw 2
1000404031 Adjusting washer（1mm） N
25
1000404032 Adjusting washer（0.5mm） N
□
9 1000400005 Steering wheel assembly 2
18
Fig 9 Spare parts for distribution box
19
Fig 9 Spare parts for distribution box

2 2000403003 Right cover 1
3 2000403002 Left cover 1
6 0000024013 Nut 2
7 0000023025 Screw 2
8 0000023076 Screw 2
9 0000025014 Flat washer 4
10 1020503001 Cover of distribution box 1
11 0000024007 Locking nut 2
12 1020418001 Sheath 2
20
Fig 10 Spare parts for electricity
21
Fig 10 Spare parts for electricity
1 0000023050 Screw 2
3 1010434002 Key switch 1
6 0000023041 Screw 4
7 0000025019 Flat washer 4
8 0000024004 Locking nut 2
9 1020434005 Discharging module 1 LPT22AC
10 0000023042 Screw 1 LPT22AC
11 0000023055 Flat washer 3 LPT22AC
12 1000425002 Grounding washer 1 LPT22AC
13 0000024003 Nut 1
14 1000434015 Horn 1
16 0000023047 Screw 1
17 0000023067 Screw 3
2000400001 Battery 1 Welding
18
2000400002 Battery 1 Removable
19 2000434002 Socket 1
1020400006 Charger 24V/30A 1 Asian Chinese
1020400007 Charger 24V/30A 1 Asian English
1020400008 Charger 24V/30A 1 European
20
1020400009 Charger 24V/30A 1 American
1020400010 Charger 24V/30A 1 Australian
1020400011 Charger 24V/30A 1 British
21 2000434001 Plug 2
22 0000023177 Screw 2
23 0000023126 Screw 2
22
Fig 11 Linking parts for electricity for Noblelift handle and REMA handle
23
Fig 11 Linking parts for electricity for Noblelift handle and REMA handle
1 1000434007 Fuse seat 1
2 2210434003 Fuse 130A 1
3 0000023040 Screw 3
5 0000025007 Flat washer 3
6 1000434002 Controller 1243-4220 1
7 0000023012 Screw 2
9 0000025005 Flat washer 3
10 1000434040 Fuse 10A 1
11 0000023019 Screw 2
12 1000434009 Fuse seat 1
13 1000434006 Contactor 1
14 0000023016 Screw 4
15 0000025009 Spring 12
16 1000404022 Main contactor holder 1
17 0000023017 Screw 2
18 0000023023 Screw 4
19 0000025008 Flat washer 12
22 1020404001 aluminium plate 1
23 0000023018 Screw 2
24 0000023013 Screw 1
25 0000023052 Screw 2
31 1000434003 Controller board 1
32 1010434005 Fuse 80A 1
33 1020434002 M8 wiring pole 1
1020400013 Controller assembly (DC) 1

□
10
24
Fig 12 Linking parts for electricity for CANBUS handle
25
Fig 12 Linking parts for electricity for CANBUS handle
1 1000434007 Fuse seat 1

2 2210434003 Fuse130A 1
3 0000023040 Screw 3
5 0000025007 Flat washer 3
6 1000434010 Controller 1243C-4381 1
7 0000023012 Screw 2
9 0000025005 Flat washer 3
10 1000434040 Fuse 10A 1
11 0000023019 Screw 2
12 1000434009 Fuse seat 1
13 1000434006 Main contactor 1
14 0000023016 Screw 4
17 0000023017 Screw 2
18 0000023023 Screw 4
19 0000025008 Flat washer 12
20 1000404005 socket connector holder 2
21 0000023054 Screw 2
22 1000434014 Relay 1
24 0000023018 Screw 2
25 0000023013 Screw 1
26 0000023052 Screw 2
28 1010434005 Fuse 80A 1
29 1020434002 M8 wiring pole 1
1020400014 Controller assembly (DC-C) 1

□
11
26
Fig 13 Linking parts for electricity for NOBLELIFT handle and REMA handle for
LPT22
27
Fig 13 Linking parts for electricity for NOBLELIFT handle and REMA handle for
LPT22
1 1000434007 Fuse holder 2

2 1020434003 Copper Bar I 1
3 1010434005 Fuse 80A 1
4 0000023018 Screw 4
6 0000025008 Flat washer 10
7 1020434004 Copper Bar II 1
8 1000434017 Controller 1230-2402 1
9 0000025007 Flat washer 4
11 0000023020 Screw 4
12 1000434006 Contactor 1
14 0000023017 Screw 2
15 0000023032 Flat washer 2
17 0000023072 Screw 2
18 0000023016 Screw 2
19 1020434002 M8 wiring pole 1
20 0000023023 Screw 4
21 1000404005 Connector fixing plate 1
22 0000023052 Screw 2
24 0000023019 Screw 2
25 1000434009 Fuse holder 1
26 1000434040 Fuse 10A 1
28 2210434004 Fuse 150A 1
1020400015 Controller assembly (AC) 1

□
12
28
Fig 14 Linking parts for electricity for CANBUS handle for LPT22
29
Fig 14 Linking parts for electricity for CANBUS handle for LPT22
1 1000434007 Fuse holder 2

2 1020434003 Copper Bar I 1
3 1010434005 Fuse 80A 1
4 0000023018 Screw 4
6 0000025008 Flat washer 12
7 1020434004 Copper Bar II 1
8 1000434022 Controller 1230C-2405 1
9 0000025007 Flat washer 4
11 0000023020 Screw 4
12 1000434006 Contactor 1
14 0000023017 Screw 2
15 0000023032 Flat washer 2
17 0000023072 Screw 2
18 0000023054 Screw 2
19 1000434014 Relay 1
20 0000023016 Screw 2
21 1020434002 M8 wiring pole 1
22 0000023023 Screw 4
23 1000404005 Connector fixing plate 2
24 0000023052 Screw 2
26 0000023019 Screw 2
27 1000434009 Fuse holder 1
28 1000434040 Fuse 10A 1
30 2210434004 Fuse 150A 1
1020400016 Controller assembly (AC-C) 1

□
13
30
Fig 15 Spare parts for Pump
31
Fig 15 Spare parts for Pump
1 1020300003 Piston rod 1

2 0000022031 Dust ring 1
3 0000022112 Seal ring for shaft 1
4 1020301001 Pump body 1
5 0000022005 Seal washer 3
6 1000317002 Joint 1
7 0000022002 O-ring 2
8 1020317001 High pressure oil tube 1
9 1020317002 Bolt 1
10 1020404005 Pump fixing frame 1
11 0000023053 Screw 2
1020300001 Pump assembly 1

□
14
32
Fig 16 Spare parts for Pump station
33
Fig 16 Spare parts for Pump station
1 1020334001 Motor 1
2 1020334002 Starter relay 1
3 1020334003 Solenoid valve 1
4 1020315001 Pump body 1
5 1020337001 Check valve 1
6 1020323001 Screw plug 1
7 1020337002 Flow control valve 1
8 1020337003 Overflow valve 1
9 1020322001 O-ring 1
10 1020337004 Gear pump 1
11 1020317003 Oil return tube 1
12 1020317004 Oil suction tube assembly 1
13 1020337005 Oil tank assembly 1
14 1020337006 Carbon brush assembly 1
15 0000023180 Bolt 2
16 1020402001 space ring 2
1020300002 Pump station assembly 1

□
15
34
Fig. 17 Spare parts for Noblelift handle
35
Fig 17 Spare parts for Noblelift handle
1 0000023008 Screw 2
3 1000114004 Left driving knob 1
4 1000113002 Shaft sleeve 2
7 1000114001 Horn button 1
10 0000023009 Screw 8
11 1000103004 Layer board 1
12 1000134003 Accelerator 1
13 1000114003 Right driving knob 1
14 1000114002 Emergency stop button 1
15 1000131002 Emergency stop button spring 1
17 1000103003 Handle body 1
18 0000023053 Screw 3
19 0000023046 Bolt 2
21 2240101001 Handle bar assembly 1 Normal
21 2240101006 Handle bar assembly (long ) 1 Long
22 2240121001 Air spring 1 Normal
22 1000121001 Air spring 1 Long
23 1000123001 Screw 1
25 1000107001 Shaft for handle 1
26 0000028003 Elastic pin 1
1000100008 Handle assembly 1

□
17
36
Fig 18 Spare parts for CAN-BUS handle
37
Fig 18 Spare parts for CAN-BUS handle
1 0000023047 Screw 2
3 2240101002 Handle bar assembly 1 Normal
3 2240101003 Long Handle bar assembly 1 Long
4 1000123001 Screw 1
5 1000121002 Air spring 1 Normal
5 1000121001 Air spring 1 Long
8 0000028003 Elastic pin 1
9 1000123003 Screw 4
10 2240102001 Cover plate 1 Normal
10 1000104013 Cover plate 1 Long
1000100009 New handle knob assembly 1

□
18
38
Fig 19 Spare parts for CANBUS Hand Knob for CAN-BUS
39
Fig 19 Spare parts for CANBUS Hand Knob for CAN-BUS
1 1000114014 Left drive knob 1

2 1000114015 Horn button 1
4 1000113004 Camshaft bush 2
5 1000137001 Magnetic body 4 ▲
7 0000023058 Screw 3
8 0000023057 Screw 2
9 0000025017 Flat washer 2
10 1000114016 Right drive knob 1
11 1000107002 Shaft for Right drive knob 1
12 1000137002 PCB clip 1
13 1000134005 Sensor 2
15 1000103013 Lower part of handle 1
16 1000114017 Left button 1
17 1000137003 Fixed seat for Magnetic 2
18 1000131011 torsional spring 2
20 1000114020 External cover for 1
21 1000114021 External cover for elector 1
22 1000114022 Right button 1
23 0000023060 Screw 1
24 1000134006 LED bi-colour light 1
25 1000103014 LED bi-colour light socket 1
26 1000131012 Right driving knob torsion 1
27 1000131013 Left driving knob torsion 1
28 1000134007 PCB 1
Remarks：The parts with▲ can not be supplied separately.
40
Fig 20 Spare parts for REMA handle
41
Fig 20 Spare parts for REMA handle
1 0000023046 Bolt 2
4 1000123002 Screw 1
5 1000121002 Air spring 1
8 0000028003 Elastic pin 1
1000100010 REMA handle Knob assembly 1

□
19
42
Fig 21 Spare parts for REMA handle Knob
43
Fig 21 Spare parts for REMA handle Knob
1 1000114019 Cover for emergency button 1

2 1000114007 1
3 1000114006 1
4 1000114008 1
5 1000114009 1
6 1000134004 REMA circuit board 1
7 1000114010 Cover for horn 1
8 1000131004 Horn spring 2
9 1000131005 Emergency switch spring 2
10 1000113003 Pin bushing 2
11 1000128001 Handle Pin 1
12 0000025017 Flat washer 2
13 0000023057 Screw 2
14 1000114011 Right butterfly knob 1
15 1000114012 Left butterfly knob 1
16 1000131006 Left hinge joint spring 1
17 1000131007 Right hinge joint spring 1
18 1000103010 Upper cover 1
19 1000114013 Cover for slow drive switch 1
20 1000131008 Spring 2
21 0000023058 Screw 3
22 1000103011 Down cover 1
44
Fig 22 Spare parts for driving wheel（6EL-DC-A）
45
Fig 22 Spare parts for driving wheel（6EL-DC-A）
1 1020237001 Brake 1
2 0000023196 Bolt 3
3 0000025006 Spring Washer 9
4 0000023202 Screw 4
6 1020237002 Bracket 1
7 0000026003 Retaining ring for axle 1
8 0000036003 Flat pin 1
9 1020237003 Motor 1
10 0000022038 O-ring 1
11 0000023193 Screw 6
12 0000036011 Flat pin 1
13 1020237004 Small gear 1
15 1020237005 rotation support 1
16 1020237006 Upper cover 1 ▲▲▲

17 0000023061 Screw 7
19 1020237007 Paper washer 1 ▲▲▲

20 1020237008 Box body 1 ▲▲▲
21 0000023203 Screw 4
23 1020237009 Driving wheel 1
24 1020237010 Screw 5
25 1020237011 Dust bushing 1
26 1020237012 Driving shaft 1 ▲▲▲

27 1020237026 Oil seal 1
28 1020237013 Retaining ring 1 ▲▲▲
29 0000027032 Bearing 1
30 1020237014 Bushing 1 ▲▲▲
31 1020237015 Adjusting washer 1 ▲▲▲
33 0000027031 Bearing 1
46
34 1020237017 Gear 1 ▲▲▲
35 0000028028 Round pin 2
36 1020237018 Retaining ring for axle 1 ▲▲▲
37 0000025063 Locking washer 1 ▲▲▲
38 0000023190 Bolt 1
39 0000024126 Nut 1
40 0000025066 Locking washer 1 ▲▲▲
41 1020237019 Washer 1
42 1020237024 Big gear 1 ▲▲▲
43 1020237020 Lubricating ring 1 ▲▲▲
44 0000027030 Bearing 1
45 0000023204 Screw 10
47 1020237021 Bearing holder 1 ▲▲▲
48 0000027029 Bearing 1
49 1020237022 Gear 1 ▲▲▲
50 0000022037 O-ring 1
51 1020237023 Side cover 1 ▲▲▲
52 0000023189 Plug screw 3
53 0000022036 Seal washer 3
54 0000028027 Round pin 1
55 1020237025 Carbon brush for motor 1
□
1 1020200003 DC driving wheel 1 6EL-DC-A
1. The Item with ▲ is not supplied separately.
2. Gear fittings need to be supplied in pairs.
3. It is recommended to supply the gearbox with ▲▲▲ as a whole assembly.
47
Fig 23 Spare parts for driving wheel（6EL-DC-JB）
Fig 23 Spare parts for driving wheel（6EL-DC-JB）

1 1020237001 Brake 1
2 0000023196 Bolt 3
4 0000023202 Screw 4
48
6 1020237002 Bracket 1
8 0000036003 Flat pin 1
9 1020237027 Motor 1
10 0000022038 O-ring 1
11
12 0000036004 Pin 1
13 1020237028 Small gear 1
15 1020237029 Rotating support 1
16 1020237030 Upper cover 1 ▲▲▲

17 0000023061 Screw 8 ▲▲▲
18 0000025004 Spring washer 8 ▲▲▲
19 1020237031 Paper washer 1 ▲▲▲
20 1020237032 reduction gearbox 1 ▲▲▲
21 0000023206 Plug screw 2 ▲▲▲
23 9000000241 Nut 5
24 0000028027 Round pin 1

25 1020237025 Carbon brush for motor 1
26 9000000243 Wheel bolt 5
27 9000000242 Spring clip 5
□
1 1020237035 DC driving wheel 1 6EL-DC-JB
49
Fig 24 Spare parts for driving wheel（7EL-AC-1.5）
50
Fig 24 Spare parts for driving wheel（7EL-AC-1.5）
1 1020237001 Brake 1
2 0000023196 Bolt 3
3 0000025006 Spring Washer 9
4 0000023061 Screw 4
6 1020237002 Bracket 1
8 0000036003 Flat pin 1
9 1020200006 Motor 1
10 0000022038 O-ring 1
11 0000023193 Screw 6
12 0000036011 Flat pin 1
13 1020237033 Pinion 1
15 1020237005 Pivoting support 1
16 1020237006 Upper cover 1 ▲▲▲

17 0000023061 Screw 7
19 1020237007 Paper pad 1
20 1020237008 Box body 1 ▲▲▲

21 0000023203 Screw 4
24 1020237010 Screw 5
25 1020237011 Dust bushing 1
26 1020237012 Driving axle 1 ▲▲▲

27 1020237026 Oil seal 1 FP-G-50X80X8
28 1020237013 Retaining ring 1 ▲▲▲
29 0000027032 Bearing 1
30 1020237014 Bushing 1 ▲▲▲
33 0000027031 Bearing 1
51
34 1020237017 Gear 1 ▲▲▲
35 0000028028 Round pin 2
36 1020237018 Retaining ring 1 ▲▲▲
37 0000025063 Locking washer 1
38 0000023190 Bolt 1
39 0000024126 Nut 1
40 0000025066 Locking washer 1
41 1020237019 Washing 1 ▲▲▲
42 1020237034 Gear 1 ▲▲▲
43 1020237020 Lubricating ring 1 ▲▲▲
44 0000027030 Bearing 1
45 0000023204 Screw 10
47 1020237021 Bearing holder 1 ▲▲▲
48 0000027029 Bearing 1
49 1020237022 Gear 1 ▲▲▲
50 0000022037 O-ring 1
51 1020237023 Side cover 1 ▲▲▲
52 0000023189 Plug screw 3
53 0000022036 Seal washer 3
54 0000028027 Round pin 1
55
56 1020218001 Dust cover 1
57 1020218002 Dust bushing 1
58 0000022059 O-ring 1
59 0000023311 Screw 4
60 1020218003 spacer 1
61 1020204001 Pressure plate 1
62 1020200005 Sensor 1
63 0000026013 Spring retaining ring 1
64 1020213001 Axle sleeve 1
□
1 1020200001 AC driving wheel 7EL-AC-1.5
1. The Item with ▲ is not supplied separately.
2. Gear fittings need to be supplied in pairs.
52
Option
Fig 25 Foot pedal
Fig 25 Foot pedal

1 2000401013 Pedal 1 For normal pedal
1 2240401002 Pedal 1 For long pedal
2 0000023117 Bolt 2
3 0000031001 Disc spring 46
4 0000023116 Bolt 1
5 2000413003 Bush 2
6 0000024011 Locking nut 2
8 2000421001 Air spring 1 For normal pedal
8 2240421001 Air spring 1 For long pedal
9 2000418003 Shake proof jacket 3
10 2000407003 Rotating shaft 1
11 0000028016 Elastic cylindrical pin 1
12 2000418002 Rubber pad 1 For normal pedal
12 2240418001 Rubber pad 1 For long pedal
13 0000023082 Screw 3
14 0000024006 Nut 3
15 0000025031 Flat washer N
53
Option
Fig 26 Protective Arm
Fig 26 Protective Arm

1 1020400001 Protective arm 2
2 1020402002 Cap nut 2
3 1020401001 Left protective arm bracket 1
4 1020401002 Right protective arm bracket 1
5 0000023172 Screw 6
7 0000025011 Flat washer 6
54
Fig 27 LPT20/25 Main wiring harness
Fig 27 LPT20/25 Main wiring harness

55
1 1020433032 Wiring harness for traction motor 1
2 1020433033 Wiring harness for pump motor 1
3 1020433007 Wiring harness for main contactor 1
4 1020433034 Wiring harness for controller power 1
Fig 28 LPT20/25 control wiring harness for handle
Fig 28 LPT20/25 control wiring harness for handle

1 1020433035 Control wiring harness 1 Nobleift handle
1 1020433036 Control wiring harness 1 REMA handle
1 1020433040 Control wiring harness 1 CANBUS handle
2 1020433037 Wiring harness for the handle 1 Nobleift handle
56
2 1020433038 Wiring harness for the handle 1 REMA handle
2 1020433039 Wiring harness for the handle 1 CANBUS handle
Fig 29 LPT22 Main wiring harness
Fig.29 LPT22 Main wiring harness

1 1020433022 Wiring harness for traction motor 1
2 1020433027 Wiring harness for pump motor 1
3 1020433016 Wiring harness for main contactor 1
4 1020433024 Wiring harness for controller power 1
57
Fig 30 LPT22 control wiring harness for handle
Fig 30 LPT22 control wiring harness for handle

1 1020433028 control wiring harness 1 Noblelift handle
1 1020433025 control wiring harness 1 CANBUS handle
1 1020433029 control wiring harness 1 REMA handle
2 1020433030 Wiring harness for the handle 1 Nobleift handle
2 1020433026 Wiring harness for the handle 1 CANBUS handle
2 1020433031 Wiring harness for the handle 1 REMA handle
58
Manufacturer maintains the rights of modifying this manual without notice!
59
LPT20-SMS-002_EN
Instruction Manual
WP-LPT20/LPT22/LPT27 Power Pallet Truck
Operators should read and understand this manual and all

warning Labels on power pallet truck before using the truck.
Keep the manual for future reference.
Release: March. 2011
1
EG-Konformitätserklärung
EC Declaration of Conformity
Hiermit erklären wir, NOBLELIFT EQUIPMENT

Jingyi Road, Changxing, Zhejiang, China
We herewith declare
Daß die nachfolgend bezeichnete Maschine aufgrund ihrer Konzipierung und Bauart sowie in
der von uns in Verkehr gebrachten Ausführung den einschlägigen grundlegenden Sicherheits-
und Gesundheitsanforderungen der EG-Richtlinien entspricht.
that the following machine complies with the appropriate basic safety and health requirements of
the EC Directive based on its design and type, as brought into circulation by us.
Bei einer nicht mit uns abgestimmten Änderung der Maschine verliert diese Erklärung ihre
Gültigkeit.
In case of alteration of the machine, not agreed upon by us, this declaration will lose its validity.
Bezeichnung der Maschine: Elektrohubwagen

Machine Description: Power Pallet Truck
Maschinentyp:
Machine Type: WP-LPT20/LPT22/LPT27
Einschlägige EG-Richtlinien: EG-Maschinenrichtlinie: 2006/42/EC

Applicable EC Directives: EC Machinery Directive: 2006/42/EC
Angewandte harmonisierte
Normen insbesondere:
Applicable Harmonized
Standards: EN 1726:1998 EN1175-1:1998
Herstellerunterschrift/Datum:
Authorized Signature/Date: Dec. 29, 2009
Angaben zum Unterzeichner:

Title of Signatory: President
2
Table of Contents
Introduction .............................................................................................................................1
1 Guidelines for Safe Operation......................................................................................2
2 Overview of the Power Pallet Truck............................................................................5
3 Transport and Trial Run .................................................................................................9
4 Maintenance, Recharging and Replacement of the Accumulator ....................10
5 Operation .........................................................................................................................13
6 Maintenance of the pallet truck..................................................................................18
7 Schematic Diagrams of Electric and Hydraulic System......................................25
3
Introduction
Welcome to use this series of power pallet trucks. This manual gives clear information on
how to master safe operation of the power pallet trucks.
The differences between various power pallet truck are described in detail in this manual.
During operation and maintenance, please refer to the contents corresponding to the power
pallet truck types you are using.
The safety instructions and important precautions are indicated with the following icons:
1. ---- This icon indicates the existence of a hazard that could result in personal injury if the
safety instruction is not observed
2. ---- This icon indicates that a failure to observe the described instruction could lead to
equipment damage
3. ---- Refers to general notes and instructions before use.
Most parts of the product are made from recyclable steel. The recycling and disposal
of cast-offs resulted during using, maintenance, cleaning and disassembling the product has to
comply with local regulations without pollution to the environment. The recycling and disposal of
the cast-offs should only be operated by specialised personnel in the designated area. The
cast-offs such as hydraulic oil, batteries and electronic units, if improperly disposed, may be
hazardous to the environment and human health. 

Due to continuous product improvement, Noblelift reserves the right to make changes
in product designs and specifications without prior notice. For the latest product parameters,
please feel free to contact us. Note: All parameters provided herein are as of the publication
date of the Instruction Manual.
4
1 Guidelines for Safe Operation
1.1 Requirements for the driver: The power pallet truck should only be operated by personnel
trained in operating the power pallet truck, who can show to the user how to move and
handle loads and instruct the user how to operate the power pallet truck.
1.2 The right, duty and responsibility of driver: Clear with his own right and duty, the driver
should be trained in operating the power pallet truck and also knows the contents in this
operation manual very well. If the power pallet truck in use is controlled on foot, the driver
should wear safety boots during operation.
1.3 Unauthorized persons are prohibited to use: The driver is responsible for managing the
power pallet truck in use, and must prevent any unauthorized person from driving or
operating the power pallet truck.

1.4 Malfunction and Defects: In case malfunction or defects occurs with the power pallet truck,
the driver should immediately inform the supervisor. If the power pallet truck can not be
operated safely, e.g. with worn wheels and brake malfunction, always stop using it until
repaired completely.
Never modify any parts, especially safety devices of the power pallet truck without
permission. Never change the operation speeds of the power pallet truck.
All original spare parts from the factory are verified by Quality Assurance Department. Only
use spare parts from the manufacturer for the guarantee of the safety and reliability of
power pallet truck operation. The replaced material such as oil or fuel should be disposed of
according to environment protection regulations.
1.6 Dangerous area: Dangerous area generally refers to these locations, in which power pallet
truck or its lifting mechanism (e.g. fork or accessories) is moving, lifting or lowering, thus
being dangerous to persons in this area, or in which the truck is handling loads. Generally
the scope of this area extends to locations to which the loads or accessories on the truck is
lowered.
Unauthorized persons must be ordered to leave dangerous areas. The driver should
always give warning if there is any risk of human injury. If the warned persons still stay in
dangerous area, the driver should stop the power pallet truck immediately.
5
Use of the flip down platform and side guard rail for this truck may cause crushing and
shearing injuries to personnel.

1.7 High-risk environment: Special protection measures shall be adopted in highly dangerous
working environments.
The truck is not designed for use in high-risk environment.
1.8 Safety devices and warning signs：Sufficient attention should be paid to safety devices,
warning signs and precautions described in above sections in this manual.
1.9 Driving in public places: The truck is prohibited to drive in public places except for special
areas.
1.10 Space between vehicles: Remember to keep a proper distance from the vehicle ahead,
since it may stop suddenly at any moment.
1.11 Passengers: Never carry or lift persons with this truck.
1.12 Operation in a lift or loading platform: If the load capacity of the lift or platform is
sufficient and the space is enough for power pallet truck operation, they can be used for
transportation with the permission from the power pallet truck user. The power pallet truck
must be confirmed by its driver himself before entering the lift or loading platform. When
entering the lift, the loads must enter ahead. And locate the power pallet truck in a suitable
position to prevent from contacting walls around. If passengers take the lift together with the
power pallet truck, they have to enter after the power pallet truck enters and stops firmly,
and leave before the power pallet truck.
1.13 Pallet truck handling in narrow passageways and work areas: under the particular
circumstances that the pallet truck has to pass through a narrow passageway,
unauthorized personnel must leave the work area and heavy loads must be kept in
specially prepared equipment.
1.14 Operation Management: Driving speeds must be suitable to local conditions. Always drive
in lower speed when passing curved passageways, narrow passageways, rotary doors or
any obstructed places. The driver should be able to measure by sight and keep enough
stopping space from vehicles ahead all the time. It is prohibited to make an abrupt stop
(unless in emergency), rapid U-turn and chase with each other in obstructed places. Never
operate the truck with the body stretching out of it.
1.15 Visibility: The driver must keep his eyes on moving direction and have a clear view of the
road ahead. In case the loads carried block sight of the driver, the truck has to be driven
reversely. If this is not practical, another person should walk in front of the truck, giving
corresponding guidance and warning to the driver.
1.16 Driving on slopes and ramps: when driving the pallet truck on a slope or ramp through an
allowable narrow passageway, make sure that the ground is clean and antiskid. Drive
safely on the slopes and ramps specified in the technical specification (Instruction manual)
6
of the pallet truck. Loads on the fork must face the upslope direction. U-type turning or
parking on slopes or ramps are not allowed. Pass a ramp at lower speed and get ready for
braking at any time.
1.17 Load capacity of the floor: Check if the weight of truck and loads or wheel pressure on
the floor exceeds the load capacity of the floor.

1.18 The fork should be kept in the lowest position from the floor during non-transportation
driving. Standing or sitting pallet truck. It is better to driver in reverse direction of the fork to
get good vision and mobility. Driving with the fork forward may cause unpredictable mobility
problems.
1.19 Load characteristic: Goods must be carried in a correct, safe and reliable way. Never
carry loads piled higher than the pallet truck’s top or protective devices.
1.20 Driving on loading platform or approach bridge: Before driving the truck onto loading
platform or approach bridge of a truck, make sure to check load capacity of the approach
bridge and if it is equipped with anti-sliding devices. The driver must also check load
capacity of the truck and if there are devices to prevent the truck from moving.
1.21 Safe Parking: Pay attention to safety when parking the truck. Never park the truck on a
slope or on a ramp. The fork must be lowered down to the lowest position after parking. Turn
off the electric lock and remove the key to prevent unauthorized operation.
Please disconnect the wires linked to batteries, if the power pallet truck will not be used
for a long time before recharging,
1.22 Signalling: Warning signals can be sent by the horn on the truck.
1.23 Protection shoes: According to EU standard EN-345:1-S1, standard protective shoes
must be worn when operating on the power pallet truck.
1.24 Attaching device: Attaching device or equipment that may interfere with or complement
the pallet truck’s functions can only be installed with the written approval of the
manufacturer. If necessary, permission from local authorities shall be obtained. Revision
of the attaching devices without approval may affect the stability and rated load of the pallet
truck.
1.25 Truck modification：Unauthorized truck modification is not permitted. No modifications or
alterations to a powered industrial truck, which may affect, for example, capacity, stability or safety
requirements of the truck, shall be made without the prior written approval of the original truck
manufacturer, its authorized representative, or a successor thereof. This includes changes affecting,
for example braking, steering, visibility and the addition of removable attachments. When the
manufacturer or its successor approve a modification or alteration, they shall also make and approve
appropriate changes to capacity plate, decals, tags and operation and maintenance handbooks.
Only in the event that the truck manufacturer is no longer in business and there is no successor in
the interest to the business, the user may arrange for a modification or alteration to a powered
industrial truck, provided, however, that the user shall:
a) arrange for the modification or alteration to be designed, tested and implemented by an engineer(s)
7
expert in industrial trucks and their safety;
b) maintain a permanent record of the design, test(s) and implementation of the modification or
alteration;
c) approve and make appropriate changes to the capacity plate(s), decals, tags and instruction handbook;
d) affix a permanent and readily visible label to the truck stating the manner in which the truck has been
modified or altered together with the date of the modification or alteration, and the name and address of
the organisation that accomplished the tasks.
Failure to comply with these instructions will invalidate the guarantee. The guarantee is also
invalidated if the hand-operated scissor lift pallet trucks are exported by the customer (or a third
party) illegally without the consent of Noblelift.
8
2. Overview of the Power Pallet Truck
2.1 Main uses and application scope
WP-LPT20/LPT22/LPT27 Power Pallet Truck is specially designed for conveying goods on
flat roads.
With its compact structure, the WP-LPT20/LPT22/LPT27 Power Pallet Truck is particularly
suitable for use in factories, plants wharfs and small warehouses. It can also be used for
handling goods on freight wagons. Its carrying capacity is indicated on the nameplate label.
2.2 Technical features
2.2.1 Outline drawing and technical parameters
9
1.2 Type No. WP-LPT20 WP-LPT22AC LPT27AC
1.3 Power (electric, diesel, gasoline, liquefied petroleum Electric Electric Electric
Driving mode (hand, pedestrian, stand-on, sit-down,
1.4 Pedestrian Pedestrian Pedestrian
Features
unit-pick)
1.5 Rated loading capacity kg 2000 2200 2700

1.6 Load centre distance c (mm) mm 600 600 600
1.8 Front overhang distance X mm 963/1033 963/1033 938/1008
1.9 Track Y mm 1368 1368 1390/1460
2.1 Weight (with accumulator) kg 520 512 560
Weight
2.2 Axle load at full load Drive side/load side kg 1040/1480 1082/1630 1290/1970
2.3 Axle load without loading Drive side/load side kg 405/115 399/113 430/130
3.1 Tires (rubber wheels, high-performance elastomer, polyurethane wheels polyurethane wheels polyurethane wheels
3.2 Tyre size, drive side mm Φ230x75 Φ230x75 Φ230x75

3.3 Tyre size, load side mm Φ84x70/Φ74x70* Φ84x70/Φ74x70* Φ74x120/Φ74x93*
wgeel
3.4 Dimension of steering wheel Φ100x40 Φ100x40 Φ100x40

3.5 Wheel numbers (X=driving wheel) Drive side/load 1x +2/ 2/1x +2/ 4 1x +2/ 2/1x +2/ 4 1x +2/ 2or1x +2/ 4
3.6 Wheel track (front) Drive side b10 mm 500 500 500
3.7 Wheel track (back) load side b11 mm 380/525 380/525 505
4.4 Lift height h3 mm 120 120 120
4.9 Height of lever in middle position h14 mm 1323 1323 1420
4.15 Height of fork when being lowered h13 mm 85/75 85/75 80
4.19 Overall length l1 mm 1815/1885 1815/1885 1770/1840
4.20 Length of truck body l2 mm 665 665 620
Dimension
4.21 Width of truck body b1 mm 726 726 726

4.22 Fork dimension s/e/l mm 60/160/1150(1220) 60/160/1150(1220) 60/180/1150(1220)
4.25 Lateral distance of fork b5 mm 540/685 540/685 560/685
4.32 Distance from wheel base centre to ground m2 mm 25 25 20
Right angle stacking aisle width, pallet 800X1200
4.34 mm 2305/2344 2305/2344 2250/2285
(1200 placed along fork) Ast
4.35 Turning radius Wa mm 1640/1710 1640/1710 1570/1640
5.1 Driving speed full load/ no load km/h 5.0 / 5.2 5.8/6.0 4.4 / 4.6
Capability
5.2 Lifting speed full load/ no load mm/s 27 / 35 19/35 25/33

5.3 Lowering speed full load/ no load mm/s 42 / 27 30/27 40/28
5.8 Climbing capacity full load/no load % 10/16 9/15 8/15
5.10 Parking brake Electromagnetic brake Electromagnetic brake Electromagnetic brake
6.1 Drive motor power kw kW 1.5 1.5(AC) 1.5(AC)
6.2 Lift motor power kw kW 0.8 0.8 1.5
Motor
6.3 Accumulator, U.K. BS standard, no 3VBS 3VBS 4VBS

6.4 Voltage of accumulator, capacity (discharge rate 5 V/Ah 24 / 210 24 / 210 24 / 280
6.5 Accumulator weight (+/-5%) kg 185 185 230
Battery dimension, length X width X height mm 645 / 196 / 570 645 / 196 / 570 645 / 244 /570
8.1 Driving and control methods FET control FET control (AC) FET control (AC)
Others
8.4 Noise heard by the driver dB(A) <70 <70 <70

Turning angle ° 180 180 180
* :85mm single wheel Ø84x93,75mm single wheel Ø74x93
10
See the technical parameter sheet for the overall dimensions and weight of the pallet
truck. The weight and dimensions of parts have clear descriptions in the corresponding
technical drawings.
2.2.2 Technical standard
VDI 2198 technical standard is observed.
2.2.3 EN standard
Continued noise level shall be less than 70dB (A); please refer to ISO4871 standard.
Continuous noise level is an average value of noise measured at the driver’s ear during
travelling, lifting and being standby.
Electromagnetic Compatibility (EMC)

The manufacturer confirms that the stacker complies with EN12895 and other relevant
standards on limits of electromagnet radiation and interference, and has been tested on static
discharge.
Never modify any part of electrical system without written permission from the manufacturer.
2.2.4 Operation Conditions

Ambient temperature:5℃～40℃
Particular protective measures shall be adopted on special devices during continuous

operation of the pallet truck in an environment below 5℃ or under conditions of low
temperature and heavy moisture.
Altitude: Below 2000m
2.3 Schematic diagram and description on various signs and nameplate locations of the
pallet truck
No. Name
15 Button mark of pallet truck’s lifting
16 Button mark of pallet truck’s descending
17 Button mark of horn
18 Button mark of pallet truck’s advancing and retreating
19 Prohibition mark of “ No sitting on the pallet truck ”
20 The nameplate of pallet truck
21 Mark of lifting position
11
WP-LPT20/22/27
Contents on the pallet truck’s nameplate shall be understood before use.

If there is quality problems with the truck or you need to order spare parts, please specify serial
number of the truck and part number.
12
3 Transport and Trial Run
3.1 Transport with a crane
Load capacity of the crane in use must be sufficient. The load weight equals the net
weight of truck plus weight of accumulator; see nameplate plate on the truck.
The hook holes are specially designed for transport the truck.
—Park the truck in a safe position.
—Hooks of the crane must be applied at hook holes.
Hooks of the crane must be applied at hook holes, ensuring the truck will not be slipped down.
During operation, make sure the crane, whose hooks must be applied at hook holes of the truck,
do not contact with the truck.
3.2 Trial Run
The truck can only use accumulator as power supply. Changing to use AC power will
damage the electric circuit. Cables connecting accumulator should be less than six meters.
To ensure the truck work normally after delivery and transportation, following operations have
to be completed:
— Make sure all labels on the truck are complete, clear and readable. If not, replace
with new labels immediately.

— Check if the completeness of all parts and components, and check if they are in
compliance with requirements.
mechanism.
— If necessary, install batteries without damaging the connection cable.
—Recharge the accumulator immediately.
If customers want to replace the accumulator with a new one, make sure that the new
accumulator match with the accumulator coulombmeter (or is permitted by service technician of
manufacturer).
3.3 Moving the pallet truck in case of driving device failure

When towing the truck without driving ability, release electromagnetic brake before moving.
— Press the emergency stop button, switch off power and remove the key.
13
— Open the front cover and remove it.
— Rotate the fixing screw on the electromagnetic brake of the driving motor
anticlockwise until the electromagnetic brake comes off.
Now the pallet truck can move.
This operation is not permitted on a slope or on a ramp.
When the pallet truck stops at the destination, tighten the screw clockwise until braking
function is recovered.
14
4.1 Maintenance of the accumulator:

The pallet truck uses an accumulator featuring simple operation.
4.2 Charging of the accumulator
The WP-LPT20/22/27 pallet truck is equipped with fixed charger for charging. There
are two kinds of chargers: built-in or external ones.
To ensure safe operation, install the accumulator shield before using the pallet truck.
WP-LPT20/22/27 can be equipped with special built-out charger.
Before connecting the accumulator for charging purpose, make sure that the charger,
emergency stop switch and electric lock switch are off. Perform charging in a well-ventilated
place and keep away from sources of ignition. Charge idle pallet truck once a month.
Charge the pallet truck’s accumulator frequently and regularly. When the "power running out”
lamp lights up during operation of the pallet truck, charge it immediately.
Turn off the electric lock, remove the key and press the emergency stop button before charging,
During charging, the environment should be dry, well ventilated and away from the flames.
WP-LPT20/22/27 with external charger, the charging process is as following:
- Press the emergency stop switch so that the truck is in the off position.
- Open the battery box cover.
- Pull out the vehicle battery connector plug.
- Now, open all the water plug caps on the battery.
- Connect the output plug of the charger and battery input plug, and then turn on the battery
charger switch.
If the truck or the battery stay idle for a long time, it is necessary to charge the battery at least
once a month.
This truck uses an automatic smart charger. After the plug on the charger is connected with
power, the charging lamp flashes red. The charger can automatically adjust current flow
according to the residual capacity in the accumulator to achieve best charging state. After the
accumulator is fully charged, the charging indicator flashes green and the charger automatically
stops charging and turns off the power. The accumulator needs about 7-8 hours to be fully
charged.
Shut the cover of the accumulator box before operating the pallet truck.
Recharge timely after power is running out, otherwise damage may be caused to the
accumulator. 
15
The batteries should be recharged in well-ventilated areas. The wartering cap of the
battery for each unit must be opened. Make sure no metal objects placed on the accumulator.
Check all cables connection and connectors for obvious defects. Observe strictly all safety
instructions, e.g. replenishment of the accumulator and preparation for recharging.
4.2.1 Balanced Recharging
After using for a period, voltage and concentration may vary from battery to battery. Balanced
recharging will eliminate the differences so that the performance of each cell becomes
uniformed.
In following cases, balanced recharging is necessary: Voltage of an individual cell is frequently
below 1.7V；The set of cells with heavy duty（For example: Set of cells for starter motor and
lifting motor）；for accumulators that are not recharged in time after discharging: Over
discharged accumulators and those are not in use for a long time.
Perform balanced recharging as follows:
A、 Recharge with a current of 0.1I5A.
B、 When the voltage up to 2.5V, and there occur bubbles in the electrolyte, continue
recharging at a reduced current of 0.05I5A.
C、 Recharge the accumulator to full capacity and stop recharging for half an hour, and then
continue recharging with further-reduced current of 0.025I5A for an hour.
D、 Stop recharging again for half an hour and continue recharging with a current of 0.025I5A
for an hour.
E、 Repeat step D until bubbles occurs intensely and instantly when switching on the charger.
Perform balanced recharging to accumulator once a month in normal use.
4.3 Capacity indicator of the accumulator

Capacity indicator of the accumulator The status of accumulator discharging is indicated on
the indicator with 10 bar graphs, each bar represents 10 percent of increment.
As the consumption of accumulator capacity, the lighting bars will fall down from the top.
Preset “Warning” marks will appear when remaining capacity of accumulator meets
following conditions: When the remaining capacity of the standard accumulator is 30 percent,
16
“Warning” mark will appear and you can recharge the accumulator.
Preset “Warning” mark and a flashing “Stop” mark will appear when remaining capacity of
accumulator meets following conditions: When the remaining capacity of standard accumulator
is 20%, “Stop” mark will appear and keep lighting. When the “Stop” mark keeps lighting, lifting
function of the truck will be cut off automatically.
Capacity sufficient Recharging needed Low battery
If the indicator shows low battery when lifting loads for a not very long period, lifting
function can only be performed after recharging the accumulator to at least 70% of capacity.
4.4 Specifications of accumulator and charger

Accumulator Charger
Rated Voltage（V）： Rated Capacity Input：AC115/230V Output:DC24V/30A
24 (Ah)：210 50/60Hz
Rated Voltage（V）： Rated Capacity Input：AC115/230V Output:DC24V/40A
24 (Ah)：280 50/60Hz
17
5 Operation
5.1 Schematic diagram of the Noblift lever
1. Down Switch
2. Forward/Backward
3. Horn Button
4. Reverse Button
5. Up Switch
5.2 Schematic diagram of the REMA-CAN
1. Up/down switch: Moving the fork

upward or downward
2. Forward/Backward button: Control
speed and direction of the truck, forward or
backward
3. Reverse button: Emergency reverse
button.
4. Horn switch
5. Indicator: Indicates speed of the truck
6. High/Low speed Switch button: Press
the switch gently for low speed function.
When it is pressed first time, the speed is
lowered and the indicator glows red,
indicating low speed mode. When it is
pressed again, the truck returns to high
speed mode, and the indicator glows green.
5.3 Starting-up the truck
It has certain risks to use the truck in rainy, snowy, foggy and windy weather. Before
use in those conditions, please evaluate the security.
The driver should always make sure that no person stayed in dangerous area of the
18
truck before starting up and operating the unit or lifting loads.
Check before daily start-up

mechanism.
— Check if the accumulator is firmly fixed and well-connected.
Starting-up the truck
— Rotate and turn on the emergency stop switch.
— Insert the key in electric lock and turn it clockwise to position “I”.
— The coulombmeter shows current battery level.
— Check the horn.
— Check braking function of the control lever.
It has certain risks to use the truck in rainy, snowy, foggy and windy weather. Before
use in those conditions, please evaluate the security.

Now the preparation before starting-up is completed.
5.4 Operation of the truck
5.4.1 Starting-up, Driving and Parking
Be careful during starting up and driving, especially when part of your body stretches out of
truck’s outlines.
Do not carry any other person during driving.
Emergency Stop
Pressing the emergency stop switch will stop all electric control functions.
Forced Braking
When the control handle is released, the truck will brake automatically (emergently stop). The
control handle will enter the upper braking range (B1) automatically.
If the lever enters braking range slowly, make sure to find out its causes and
troubleshooting the failure. If necessary, replace the air spring of the handle.
Starting up
Start up the truck only when the battery cover is closed.

—Starting-up the truck.
Adjust driving speed by rotating the “forward/backward button”.
—Rotate the control lever to driving range “F”, and adjust the control lever in required
direction, the truck will move towards selected direction.
19
Driving
Swing the control handle rightward or leftward to drive.
When the operator faces the pallet truck’s moving direction while the loads are against the
moving direction, turn the lever clockwise to make a clockwise turning.
When the truck comes across an obstacle, the force applied to swing the lever should be
smaller than driving in normal status. In such case, turn the steering wheel / arm carefully to
break away from the obstacle by moving forward or backward.
Driving on a slope
Always keep loads face the downward slope when transport loads on a slope.
Take following safety measures against the rolling down: With the control button in position “0”,
quickly press the handle backward. The driver should release the handle as required to make
the electromagnetic brake work automatically, controlling the speed and direction (if the driver
find the truck is rolling down).
In case the truck is rolling over, the operator should get away from the truck right away.
20
Braking
The braking performance of the truck depends on floor condition. The driver must be clear
about this point.
Three braking methods are available:
— Electromagnetic brake (control handle)
— Use reverse current brake (from the controller)
— Brake with the sensor (i.e. release the lever to brake)
Braking with the Electromagnetic Brake

In case of an emergency, always stop the truck only with electromagnetic brake (control lever).
—Turn up or down the control handle to braking range B1 or B2, the drive motor will be
stopped mechanically.
When the control handle is released, it will enter the upper braking range (B1) automatically.
After the truck is stopped, the electromagnetic brake works as parking brake.
Braking with reverse current brake
If the control system or driving power fails, braking with reverse current is possible.
— Turn controller in reversed direction of driving until the truck stops.
— Release the controller.
Braking by the inertia
— When the controller is released, it returns to position “0”, and brakes by inertia of the
motor.
The slowing down rate depends on the position of controller.
If the controller position is set to ‘0’ and the inertia braking unit is removed by service
technician, you have to use electromagnetic brake or reverse current brake to brake the truck.
5.4.2 Operation of lifting and lowering loads
Before lifting loads, the driver must check if the loads are placed on the pallet completely
and the weight of loads does not exceed the loading capacity. Do not transport in full load status
for a long time.
— Make sure the fork reach under the loads as far as possible.
21
When operate with “Up” or “Down” button, the fork will move upward or downward at a fixed
speed.
Lifting of the fork

— Press the “Up Switch” until the fork arrives at required height.
Lowering of the Fork

— Press “Down Switch” until the fork is lowered to required height.
Safe Parking
Pay attention to safety when parking the truck. Never park the truck on a slope or on a ramp.
The fork must to be lowered to its lowest position after parking.
— Lower the fork.
— Turn electric lock from position “1” to “0” and remove the key.
22
6 Maintenance of the pallet truck
Never modify any parts, especially safety devices of the truck without
permission. Never change the operation speeds of the truck. All spare parts provided by original
manufacturer are strictly tested. Only use spare parts from the manufacturer for the guarantee
of the safety and reliability of truck operation. The replaced material including oil should be
collected and disposed of according to local environment protection and health regulations.
6.2 Safety rules applicable to the maintenance of the pallet truck
Maintenance technician: The maintenance and service should only be performed by special
personnel trained by the manufacturer. After the technician sent by after-sales department of
the manufacturer completed maintenance and servicing work, they should sign on the service
log.
Lifting of the truck: When the truck needs to be raised up for repair, the lifting device must be
safe and reliable, and must be strictly fixed to hook holes. When the truck is raised up, proper
measures such as using wedges and wooden blocks must be applied to prevent the truck from
sliding down or tilting over.
Only when the fork is fixed and connected with strong enough ropes can a hoisting device be
used for lifting.
Cleaning Operation: Flammable liquid can not be used for cleaning the truck. Before cleaning,
take safety precautions to prevent electric sparks (e.g. sparks caused by short circuit). When
operating the accumulator, connectors on it must be disconnected. Use soft air suction or
compressed air, non-conductive and anti-static brushes to clean electric and electronic
components.
If you are going to use water spray or high pressure cleaner to clean the truck, all electric
and electronic components must be covered carefully in advance because moisture may cause
them malfunction. Never use steam nozzles for cleaning.
Operation of Electric System: Operation on the electric system should only be performed by
specially trained personnel. Before performing any operation on the electric system,
precautions must be made to prevent electric shock. When operating the accumulator,
connectors on it must be disconnected.
Traction motor and hoist motor are types of short-term duty. Traction motor: S2 60min, Hoist
motor: S3 15%.
Welding Operation: To prevent electric components from being damaged, remove these
electric components before welding.
Installation: When repairing or replacing hydraulic components, electric and electronic
23
components, make sure to install them back to their original positions.
Wheels: Quality of the wheels has significant effect on stability and driving performance of the
truck. Modification on wheels can be performed only with the approval from the manufacturer.
When replacing wheels, ensure that the truck is levelled as delivery state (wheels must be
replaced in pairs, i.e. replace right wheel together with left one).
During the use of the steering wheels, in case that the handle can be tightened or the two wheels
will be not parallel. Please take off the steering wheels, and add proper adjusting washer(Item code:
1000404031，1000404032). In this way, the truck can recover for use.
Lifting chain: It will soon wear out without lubrication oil. The time interval in the maintenance
manual is applicable to normal use. In bad operating condition (dust, temperature), lubrication
oil is needed frequently.
Hydraulic tubing: tubing must be replaced once every six years. Change tubing of hydraulic
system when replacing hydraulic components.
6.3 Maintenance and checking
It is very important for safe operation of the truck to perform overall professional maintenance. Failure
in performing maintenance according to specified interval may cause malfunction of the truck, and
potential risk to human and equipment.
Maintenance periods listed in this manual apply to single shift a day under normal operation
conditions. If using in dusty environment, the ambient temperature varies remarkably or in multi-shift
situation, the maintenance period has to be shortened.
Maintain the truck according to following maintenance list. Maintenance periods are as follows:
W1 = Every 50 work hours, but at least once a week.
M3 = Every 500 work hours, but at least once every three months
M6 = Every 1000 work hours, but at least once every six months
M12 = Every 2000 work hours, but at least once every 12 months
Additional operations should be performed in trial run period:
(In initial 50 – 100 working hours or after two months)
— Check the nuts on the wheels, and tighten them if necessary.
— Check the hydraulic components for leakage, and tighten them if necessary.
—Replace the hydraulic filter.
24
6.4 Maintenance list of WP-LPT20/22/27
Time interval of
maintenance
Standard W M M M
=●
Cooling 1 3 6 12
storage
=＃
Chassis & 1.1 Check all bearing parts for damages ●
Main frame 1.2 Check all bolt connections ●
Driver: 2.1 Check the drive system for noise and leakage ●
2.2 Check oil level in drive system ●
2.3 Replace lubricant oil ＃ ●
Wheels: 3.1 Check for wear and tear ●
3.2 Check the bearings and make sure they fit well with ●
the wheels a）
Steering 4.1 Check the steering control ●
system
Braking 5.1 Check the performance and adjust accordingly ＃ ●
system 5.2 Check reset function of the air spring, and check for ●
leakage and damages
5.3 Check the brake disk for wear ●
5.4 Check the connection of brake and adjust if ●
necessary
Lifting 6.1 Check performance and wear, and adjust ●
Mechanism accordingly
6.2 Visually inspect the loading wheels for blockage ●
6.3 Check fork tips and pallet support for wear and ＃ ●
damages
Hydraulic 7.1 Check performance ＃ ●
system 7.2 Check all connections for leakage and damages ＃ ●
b）
7.3 Check the cylinder for leakage and damages and if ＃ ●
the accessories are safe and secure
7.4 Check the oil level. ＃ ●
7.5 Replace hydraulic oil and the filter element ＃ ●
d）
7.6 Check the pressure regulator valve ＃ ●
Electric 8.1 Check performance ●
system 8.2 Check all cable connections for safety, reliability and ●
damages
8.3 Check if the amperage of fuses is proper
8.4 Check if the switches and release cam mechanism ●
is secure and functions properly
8.5 Check the connectors and replace worn parts if
25
necessary
8.6 Check the warning device ＃ ●
Motor 9.1 Check the carbon brush for wear ●
9.2 Check safety of additional devices of motor ●
9.3 Use a vacuum to clean motor frame. Check the ＃ ●
commutator for wear
Accumulator 10.1 Check the density of acid liquid, capacity and ＃ ●
voltage of the accumulator
10.2 Check the safety devices on terminals and the ＃ ●
grease
10.3 Clean the connector of accumulator and check the ＃ ●
connection.
10.4 Check the cable for damages, replace if necessary ●
Lubricant oil 11.1 Grease the truck according to time table for filling up ＃ ●
lubricant
General 12.1 Check the grounding connection of electric system ●
Test 12.2 Check the travelling speed and braking distance ●
12.3 Check the lifting and lowering speed ●
12.4 Check the safety device and switch off devices ●
Trial 13.1 Perform trial run under rated load ●
13.2 The truck is proved to be safe and reliable to ＃ ●
personnel after completion of above maintenance
a) After about initial 100 working hours, check the nuts of wheels, tighten them if necessary.
b) After about initial 100 working hours, check the hydraulic system connections for leakage
and tighten it if necessary.
c) After initial 500 working hours.
6.5 Instruction on maintenance and repair

6.5.1 Preparing the pallet truck for maintenance and repair.
To prevent possible accidents during maintenance and repair work, following preparations must
be done:
— Park the truck safely.
— Press the emergency stop switch and disconnect the connectors on accumulator.
When operating after fork is rising or pallet truck is lifted, the operator shall adopt
measures to prevent falling over or sliding down of the fork and pallet truck. For information on
lifting of the truck, see related parts in “Transportation and Trial Run” above.
6.5.2 Open the left and right covers.

— Park safely
— Press the emergency stop button and loosen four screws (2) and (10); see the
chapter "Transportation and trial running".
— Remove the left and right covers (1) and (3); put them near the pallet truck.
26
Install in a reverse order.
6.5.3 Check hydraulic oil level

— Get the truck ready for maintenance or repairing.
—Check hydraulic oil level in oil tank.
Check the hydraulic oil level only after the fork and main frame are lowered to their
lowest position.
6.5.4 Check electrical fuse

— Get the pallet truck ready for maintenance and repairing.
— Consult the sheet and check whether all the fuses have appropriate rated current.
Change fuses if necessary.
Name Protective Data(LPT20) Name Protective Data(LPT22) Data(LPT27)

effect effect
FU01 Traction fuse 130A FU01 Hoist fuse 80A 150A
FU02 Hoist fuse 80A FU02 Traction fuse 150A 150A
FU1 Control circuit 10A FU Control circuit 10A 10A
fuse fuse
FU2 Lifting control 6A
fuse
6.5.5 Use Preparation after maintenance or repairing

Use the truck only after following operations have been completed.
— Clean the truck.
— Check the emergency stop switch.
— Check the horn.
6.6 Storage of the truck

If the pallet truck has been in storage for more than two months, park it in a dry and anti-
freezing place. Before that, take all the required actions. The following measures shall be
adopted during and after storage.
During storing, the truck should better be placed with the wheels off the ground for
protecting the wheels and the bearings within wheels.
If the storage time is over six months, please consult the manufacturer on additional
27
protection measures.
6.6.1 Operations before storing
— Check the hydraulic oil level, refill if necessary.
— Apply lubricant oil or grease to protect all parts.
— Refill grease according to detailed lubrication cycle table.
— Disconnect and clean the accumulator. Apply grease on terminal poles on accumulator.
Besides these, the accumulator must be protected according to special requirements

stated in accumulator instruction manual.
6.6.2 Cautions during storage

Every one month: Recharge the accumulator.
Operations related to accumulator

It is very important to recharge the accumulator periodically. Otherwise, the accumulator
will self discharge, resulting complete loss of capacity and the accumulator may become
worn-out thoroughly.
6.6.3 Trial Run Again
— Refill grease according to lubrication cycle table.
— Clean the accumulator, apply pole lubricant on the terminal poles and reconnect the
connectors.
— Check if there is moisture in hydraulic oil. If so, replace hydraulic oil.
— Start up the truck.
If the switches in electric system do not contact well, clean all exposed connectors with
contact detergent spray, and repeat this operation to remove oxide layer on these connectors.
Perform several electromagnetic brake tests immediately after trial run again.
6.6.4 Determination of faults

This chapter provides a guide to users on finding out and solving simple faults of the pallet
truck. The following table introduces faults determination and solving methods.
28
Fault Cause Countermeasures
The pallet truck - Connectors on accumulator - Check the connectors on the accumulator,
can not move are not connected connect them if necessary
- Electric lock is in position “0” - Turn the Electric lock in position 1
- Emergency stop switch is not - Turn on the emergency stop switch.
turned on.
- The accumulator capacity is - Check the capacity of the accumulator, recharge
used up if necessary
- The control lever is not in drive - Turn the control lever to drive range F
range F Check the fuses LPT20 ： FU01 and FU1 ；
- The fuse is blown LPT22/27：FU02 and FU
Loads can not - The truck is not operating - Do as methods in “The pallet truck can not
be lifted up move” table.
- Low hydraulic oil level - Check hydraulic oil
- The fuse is blown - check the fuse LPT20：FU02 and FU2；LPT22/27：
-The accumulator has only FU01
20/30% of capacity - Recharge the accumulator.
- The UP switch is in bad contact
or damaged. - Check UP switch and replace if necessary.
Loads can not - Dirty oil blocks control valve. - Check hydraulic oil and clean control valve.
be lowered down -The solenoid valve for lowering Replace the oil if necessary.
is not opened or is damaged - Check or replace the valve for lowering
It can not stop - The UP switch is damaged. - Disconnect power supply and replace the UP
when lifting up switch
-The micro-switch and the - Check the micro-switch in control lever and the
Moving in one
connecting cable are not connecting cable.
direction
well-contacted.
- The accumulator capacity is - Check the capacity indicator, the brake and
insufficient; or the related cables.
The truck travels
electromagnetic brake is tight;
very slowly.
or the related cables are not
well-contacted.
- The controller is damaged. - Replace the controller.
The truck starts
- The button controlling - Reset through repair or replace it.
up suddenly
backward or forward is not reset.
29
If above steps still can not solve the problems, please contact the after-sales service
department of the manufacturer and have the problems solved by specially trained technicians.
6.6.5 Oil and lubricant
◆= oilfillingopening ◇= oil drain hole

Lubrication Cycle Table
No. Refill point Lubrication Cycle

500 h 1000 h 2000h
1 Bush connecting L A
wheel bearing, arm
force block and push
rod
2 Hydraulic system C O B
3 pivoting support L C
4 Gear box C O D
L=Lubricating C=Checking O=Replacing
30
Description tables of oil and lubricant
Lubricant type Lubricant Name Lubricated area

＞-15℃ ＜-15℃
A Lubricant 2# Grease 2# Grease Bearings, sleeves,
grease joints
B Hydraulic Oil 40# Hydraulic Oil 30# Hydraulic Hydraulic system
Oil
C Lubricant 2# Grease 2# Grease Bearing for pivoting
grease support
D Gear oil W85-90 Gear oil W85-90 Gear Gear box
oil
31
7 Schematic Diagrams of Electric and Hydraulic System for
WP-LPT20/LPT22/LPT27
7.1 WP-LPT20 circuit diagram (Noblelift Handle)
32
7.2 WP-LPT20 circuit diagram (REMA-CAN handle)
33
7.3 WP-LPT20 wiring diagram (Noblelift Handle)
34
7.4WP-LPT20 wiring diagram (REMA-CAN Handle)
35
Names of electrical components of WP-LPT20 are listed in the following sheet:
1 GB Accumulator 12 BE Accelerator
Positive pole Lowering
2 B+ of 13 YV solenoid
accumulator. valve
Negative pole
3 B- of 14 HA Horn
accumulator.
4 Mp Pump motor 15 Et Controller
5 FU01,FU02,FU1,FU2,FU Fuse 16 VD Diode
Emergency
6 B Handle 17 S
stop switch
Main
7 Mt Traction motor 18 KM
contactor
Interlock
8 SA 19 SY Key switch
switch
Electromagnetic Lifting limit
9 YB 20 SU
brake switch
Capacity
10 P 21 K Relay
indicator
Lifting Protection
11 KMp 22 Kr
contactor module
36
7.5 WP-LPT22 circuit diagram (Noblelift Handle)：
7.6WP-LPT22/LPT27 circuit diagram (REMA-CAN handle)：
37
7.7 WP-LPT22 wiring diagram (Noblelift Handle)：
38
7.8 WP-LPT22/LPT27 wiring diagram (REMA-CAN handle)：
39
Names of electrical components of WP-LPT22/LPT27 are listed in the following sheet:

Lowering
1 GB Accumulator 12 YV
solenoid valve
Positive pole of
2 B+ 13 HA Horn
accumulator.
Negative pole of
3 B- 14 Et Controller
accumulator.
4 Mp Pump motor 15 VD Diode
Emergency
5 FU01,FU02,FU Fuse 16 S
stop switch
6 B Handle 17 KM Main Contactor
7 Mt Traction motor 18 SY Key switch
Lifting limit
8 SA Interlock switch 19 SU
switch
Electromagnetic
9 YB 20 K Horn Relay
brake
Capacity
10 P 21 F Module
indicator
Protection
11 KMp Lifting contactor 22 Kr
module
7.9 LPT20/22/27 Hydraulic Diagram
40

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LPT15-BPT-004_EN

Parts & Components Manual

FIG.2 SPARE PARTS FOR FRAME WITH 75MM HEIGHT .................................................... 4

FIG.3 SPARE PARTS FOR LOAD WHEEL WITH 85MM HEIGHT............................................ 6

FIG. 5 DRIVING SYSTEM ........................................................................................................ 10

FIG. 6 SPARE PARTS FOR CHASSIS .................................................................................... 12

FIG. 7 SPARE PARTS FOR STEERING WHEEL ................................................................. 13

FIG. 8 SPARE PARTS FOR DISTRIBUTION BOX .................................................................. 15

FIG. 9 SPARE PARTS FOR ELECTRICITY (DC) .................................................................... 17

FIG. 10 SPARE PARTS FOR ELECTRICITY (AC)................................................................ 19

FIG. 11 SPARE PARTS FOR BUILT-IN CHARGER ................................................................ 21

FIG. 12 SPARE PARTS FOR BUILT-OUT CHARGER.......................................................... 23

FIG. 15 LINKING PARTS FOR ELECTRICITY FOR CANBUS HANDLE(LPT15DC,

FIG. 18 LINKING PARTS FOR ELECTRICITY FOR CANBUS HANDLE (LPT15AC).......... 35

FIG. 19 SPARE PARTS FOR PUMP ..................................................................................... 37

FIG.20 SPARE PARTS FOR PUMP STATION ...................................................................... 38

FIG. 21 SPARE PARTS FOR NOBLELIFT HANDLE .............................................................. 39

FIG. 22 SPARE PARTS FOR REMA HANDLE ..................................................................... 41

FIG. 23 SPARE PARTS FOR REMA HANDLE........................................................................ 42

FIG. 24 SPARE PARTS FOR CAN-BUS HANDLE ............................................................... 44

FIG. 26 SPARE PARTS FOR DRIVING WHEEL ..................................................................... 48

FIG. 27 SPARE PARTS FOR BACK-REST ............................................................................. 50

FIG. 28 LPT15 WIRING HARNESS ...................................................................................... 51

18 1000204002 Fixed plate for Socket connector 1

Fig. 6 Spare parts for chassis

2 0000026001 Split retaining ring 2

1 1000403006 Left cover 1

2 1000434038 Female connector（81225） 1

3 1000434039 Female connector（81215） 1

handle(LPT15DC, Built-out charger)

handle(LPT15DC, Built-out charger)

handle(LPT15DC, Built-in charger)

handle(LPT15DC, Built-in charger)

(LPT15DC, Built-out charger)

(LPT15DC, Built-out charger)

(LPT15DC, Built-in charger)

(LPT15DC, Built-in charger)

REMA handle (LPT15AC)

REMA handle (LPT15AC)

Fig. 19 Spare parts for Pump

1 1000300003 Piston rod 1

Fig. 20 Spare parts for Pump station

1000100008 Noblelift handle assembly 1

No. Part Number Item Quantity Remarks

Fig. 23 Spare parts for REMA handle

1 1000114019 Cover for emergency button 1

Lowering switch assembly(with 4

6 1000134004 REMA circuit board 1

No. Part Number Item Quantity Remarks

Fig. 26 Spare parts for driving wheel

Fig. 27 Spare parts for back-rest

1 1000501012 Back rest 1

Fig. 28 LPT15 wiring harness

Manufacturer maintains the rights of modifying this manual

Operational manual and parts list

Keep the manual for future reference.

Hiermit erklären wir, NOBLELIFT EQUIPMENT

Bezeichnung der Maschine: Elektrohubwagen

Einschlägige EG-Richtlinien: EG-Maschinenrichtlinie: 2006/42/EC

Angaben zum Unterzeichner:

1 Guidelines for Safe Operation ........................................................ 2

2. Overview of the Power Pallet Truck .............................................. 6

3 Transport and Trial Run ................................................................ 10