9852 1585 01C ProCom

Atlas Copco Rock Drills AB Instructions
Örebro Production installation

ProCom – Satelite communication system
Prepared Registration no Rev

STK2 / Lars Söderberg 9852 1585 01C.doc C
Document responsible/Approved Date Page
ST / Anders Hedqvist 2008-02-27 Sidan 1 av 31
Title:
Installation and instruction for kit number:

3222 3192 64
3222 3192 90
3222 3192 91
3222 3271 86
3222 3304 64
3222 3304 65
ProCom – Satelite communication system.
No. 9852 1585 01C

Senast utskrivet 5/29/2008 8:38:00 AM

1 Describtion.................................................................................................................................................3
1.1 Field of application ...............................................................................................................................3
1.2 Rig status .............................................................................................................................................3
1.3 Service status.......................................................................................................................................3
1.4 Abbreviations .......................................................................................................................................3
1.5 Installation overview of rig variants ......................................................................................................4
1.5.1 3222 3192 64 for ROC D / F / L HCS, ROC D3 HCS and older generations of drill rigs .............4
1.5.2 3222 3192 90 for ROC D / F HEC3 and 3222 3304 64 for ROC F HEC3 BOSAL.......................4
1.5.3 3222 3271 86 for ROC L MKII HEC3 ...........................................................................................5
1.5.4 3222 3192 91 for ROC D / F RCS and 3222 3304 65 for ROC F RCS BOSAL...........................5
2 Components ..............................................................................................................................................6
2.1 DCCU part list for rig variants ..............................................................................................................6
2.1.1 3222 3192 64 for ROC D3 / D / F / L HCS ...................................................................................6
2.1.2 3222 3192 90 for ROC D / F HEC3 ..............................................................................................6
2.1.3 3222 3271 86 for ROC L MKII HEC3 ...........................................................................................6
2.1.4 3222 3304 64 for ROC F HEC3 BOSAL.......................................................................................8
2.1.5 3222 3192 91 for ROC D / F RCS ................................................................................................8
2.1.6 3222 3304 65 for ROC F RCS BOSAL.........................................................................................8
2.2 Part list for the assembly set on satellite communication system........................................................9
2.2.1 3222 3192 63 ................................................................................................................................9
2.3 Part list for the service kit on satellite communication system.............................................................9
2.3.1 9106 1868 03 ................................................................................................................................9
2.4 Part list for the electrical cabinet set of ProCom................................................................................10
2.4.1 3222 3192 61 ..............................................................................................................................10
3 Installation / wiring..................................................................................................................................11
3.1 Mecanical installation .........................................................................................................................11
3.1.1 ROC D3 HCS and older generations of drill rigs ........................................................................11
3.1.2 ROC D / F / L HCS......................................................................................................................12
3.1.3 ROC D RRC HEC3.....................................................................................................................13
3.1.4 ROC F HEC3 ..............................................................................................................................14
3.1.5 ROC D / F RCS...........................................................................................................................15
3.2 Electrical wiring ..................................................................................................................................16
3.2.1 ROC D3 HCS and older generations of drill rigs ........................................................................17
3.2.2 ROC D / F / L HCS......................................................................................................................18
3.2.3 ROC D RRC HEC3.....................................................................................................................19
3.2.4 ROC F HEC3 ..............................................................................................................................20
3.2.5 ROC L MKII HEC3......................................................................................................................21
3.2.6 ROC D / F RCS...........................................................................................................................22
4 Instruction................................................................................................................................................23
4.1 Power supply......................................................................................................................................23
4.2 Checking of DCCU.............................................................................................................................23
4.3 Connections, overview .......................................................................................................................24
4.4 DSS symbols......................................................................................................................................25
4.5 DCCU part..........................................................................................................................................26
4.6 Satellite part .......................................................................................................................................27
4.7 Machine part HCS..............................................................................................................................28
4.8 Machine part HEC3............................................................................................................................29
4.9 Machine part RCS..............................................................................................................................30
4.10 Events log ..........................................................................................................................................31


1 Describtion
1.1 Field of application

The ProCom system is built to fit all Atlas Copco drill rig models, including rigs of different
generations, hydraulically controlled rigs and the latest computerized rigs.
The ProCom hardware is a complete package with everything needed to equip drill rig with a satellite
supervision system.
As a user of the ProCom system, it is possible to obtain relevant data about drill rig simply by
logging into the ProCom web site www.rocprocom.com.
By means of a user-defined name and encrypted password, Atlas Copco assures the security of the
system and prevents unauthorized access to the data.
1.2 Rig status

The rig status view gives information about:
• Machine id and type.
• Last satellite communication.
• Production data, including engine and percussion hours and drilled meters. This information
can be shown in different graphical forms to help you identify trends in production.
• Service status indicators, including engine, compressor and hydraulic oil filter performance.
• Rig position, indicated as a latitude/longitude reading or displayed on a scalable map.
1.3 Service status

The service status view tells whether the machine needs servicing or is close to the time when a
service is due. The system estimates the number of days to service for engine, compressor and rock
drill to help schedule a suitable service time with the least interruption to production. The service
information is also available as a graphical view.
1.4 Abbreviations
.NET Microsoft platform (see http://www.microsoft.com/net/)

DCCU Data Communication and Collection Unit
ARAMIS Atlas Copco Rock Drills After Market Information System
ProCom One system within the ARAMIS concept for surface drill rigs.
ORBCom Satellite communication system that is used in the ProCom system
SC Subscriber Communicator for Orbcomm satellite system
GPS Global Positioning System
RCS Rig Control System
HCS Hydraulic control system


1.5 Installation overview of rig variants
1.5.1 3222 3192 64 for ROC D / F / L HCS, ROC D3 HCS and older generations of drill rigs
A1 DCCU
Electrical
cabinet on
D/F/L
Engine start/hour
Impact hour GPS 9106 1819 96
Air filter diesel/compressor
3222 3192 68 ORBCom 9106 1819 95
+24VDC 3222 3192 66

Hydraulic oil filter F30 5A, position before
B139 3222 3192 69 battery switch.
Hydraulic oil
filter
+24VDC 3222 3192 65
Diesel start/hour + -
1
3222 3192 67 Battery
G2 Alternator
1
Note: Cable G2 used in ROC D / F / L HCS Procom option kits delivered before
September 2007.
1.5.2 3222 3192 90 for ROC D / F HEC3 and 3222 3304 64 for ROC F HEC3 BOSAL
DCCU
B139
Hydraulic oil
filter
Hydraulic oil filter
3222 3192 69 GPS 9106 1819 96
A1 Engine start ORBCom 9106 1819 95
Electrical 3222 3192 68
cabinet on Impact hour F30 5A, position before
D/F Diesel hour battery switch.
Air filter diesel
Air filter compressor
A53/D501 9106 1902 46
1
Display +24VDC 3222 3192 65

+ -
Diesel start Battery
2
3222 3192 67
G2 Alternator
1
Note: Cable RS232 needs to be extended on ROC F BOSAL. Extension cable included in kit.
2
Cable G2 used in Procom option kits delivered before September 2007.


1.5.3 3222 3271 86 for ROC L MKII HEC3
DCCU
B139
Hydraulic oil
filter
3222 3192 69 GPS 9106 1819 96
ORBCom 9106 1819 95
Impact hour F30 5A, position before

Diesel hour battery switch.
Air filter diesel
Air filter compressor
A53/D501 9106 1902 46
Display
+ -
Battery
1.5.4 3222 3192 91 for ROC D / F RCS and 3222 3304 65 for ROC F RCS BOSAL
DCCU
Diesel start
2
3222 3192 67
G2 Alternator GPS 9106 1819 96
ORBCom 9106 1819 95

A1 Engine start
Electrical 3222 3192 68 +24VDC 3222 3192 66 F30 5A, position before
cabinet on battery switch.
Impact hour
D/F Diesel hour
Air filter diesel
Air filter compressor +24VDC 3222 3192 65
D100/CCI 9106 1902 46
1 + -
inside Battery
instrument
cabinet on
outside cabin
1
Note: Cable RS232 needs to be extended on ROC F BOSAL. Extension cable included in kit.
2
Cable G2 used in Procom option kits delivered before September 2007.


2 Components
This instruction (9852 1585 01) are always included in following part lists. For the electrical wiring use
circuit diagram (9840 0423 06) which are always included in following part lists.
Assembly set (3222 3192 63) are always included in following part lists. See chapter 2.2.
For software upgrading use service kit (9106 1868 03) which are available in following part lists. See
chapter 2.3. Part list for the electrical cabinet set (3222 3192 61). See chapter 2.4.
2.1 DCCU part list for rig variants
2.1.1 3222 3192 64 for ROC D3 / D / F / L HCS
Ref. no: AC-number: Amount: Description: Remark:

1 3222 3192 61 1 Electrical cabinet set ProCom
2 9106 1856 06 1 Pressure transducer B139
3 5112 3109 15 1 Fuse holder F30
4 5112 3043 14 1 Fuse F30 (5A)
5 3222 3192 65 1 Cable F30-1 (Ölflex-400P 2x1,0)
6 3222 3192 66 1 Cable F30-2 (Ölflex-400P 2x1,0)
7 3222 3192 68 1 Cable A1 (Ölflex-400P 4x1,0)
8 3222 3192 69 1 Cable B139 (Murr M12 4-P 90° 4x0,34)
2.1.2 3222 3192 90 for ROC D / F HEC3

3 5112 3109 15 1 Fuse holder F30
4 5112 3043 14 1 Fuse F30 (5A)
5 3222 3192 65 1 Cable F30-1 (Ölflex-400P 2x1,0)
6 3222 3192 66 1 Cable F30-2 (Ölflex-400P 2x1,0)
7 3222 3192 68 1 Cable A1 (Ölflex-400P 4x1,0)
8 3222 3192 69 1 Cable B139 (Murr M12 4-P 90° 4x0,34)
9 9106 1902 46 1 Cable RS232 (M12 8-P M12 4-P)
10 9106 1902 47 1 Adaptor RS232 (M8 4-P M12 8-P)
2.1.3 3222 3271 86 for ROC L MKII HEC3

3 5112 3043 14 1 Fuse F30 (5A)
4 3176 0002 70 1 Fuse con. term.
5 0698 5140 92 1 Cable gland
6 0697 9809 14 1 Lock nut
7 3222 3192 69 1 Cable B139 (Murr M12 4-P 90° 4x0,34)
8 9106 1902 46 1 Cable RS232 (M12 8-P M12 4-P)
9 3222 3281 30 1 Mount Antenna
10 3222 3281 31 1 Mount Electrical cabinet


2.1.4


3222 3304 64 for ROC F HEC3 BOSAL

3 5112 3109 15 1 Fuse holder F30
4 5112 3043 14 1 Fuse F30 (5A)
5 3222 3192 65 1 Cable F30-1 (Ölflex-400P 2x1,0)
6 3222 3192 66 1 Cable F30-2 (Ölflex-400P 2x1,0)
7 3222 3192 68 1 Cable A1 (Ölflex-400P 4x1,0)
8 3222 3192 69 1 Cable B139 (Murr M12 4-P 90° 4x0,34)
9 9106 1902 46 1 Cable RS232 (M12 8-P M12 4-P)
10 9106 1902 47 1 Adaptor RS232 (M8 4-P M12 8-P)
11 3176 0010 92 1 Extension cable RS232 (M12 5-P – M12 5-P)
13 3176 0003 49 1 Bulkhead connection M12 5-P – M12 5-P (Murr)
2.1.5 3222 3192 91 for ROC D / F RCS

2 5112 3109 15 1 Fuse holder F30
3 5112 3043 14 1 Fuse F30 (5A)
4 3222 3192 65 1 Cable F30-1 (Ölflex-400P 2x1,0)
5 3222 3192 66 1 Cable F30-2 (Ölflex-400P 2x1,0)
6 3222 3192 68 1 Cable A1 (Ölflex-400P 4x1,0)
7 9106 1902 46 1 Cable RS232 (M12 8-P M12 4-P )
2.1.6 3222 3304 65 for ROC F RCS BOSAL

2 5112 3109 15 1 Fuse holder F30
3 5112 3043 14 1 Fuse F30 (5A)
4 3222 3192 65 1 Cable F30-1 (Ölflex-400P 2x1,0)
5 3222 3192 66 1 Cable F30-2 (Ölflex-400P 2x1,0)
6 3222 3192 68 1 Cable A1 (Ölflex-400P 4x1,0)
7 9106 1902 46 1 Cable RS232 (M12 8-P M12 4-P )
8 3176 0010 92 1 Extension cable RS232 (M12 5-P – M12 5-P)
10 3176 0003 49 1 Bulkhead connection M12 5-P – M12 5-P (Murr)
2.2


Part list for the assembly set on satellite communication system
2.2.1 3222 3192 63

1 3176 5427 00 1 Nipple B139
2 0570 5191 07 1 Test connection B139
3 3176 5428 00 1 Nipple B139
4 3176 1944 00 1 Nipple B139
5 0211 1243 03 4 Screw, insex M6x10 ProCom no cabin rig
6 0147 1247 00 4 Screw, insex M6x20 ProCom cabin rig
7 0301 2321 00 8 Plain washer for M6 ProCom cabin/no cabin rig
8 0291 1128 15 4 Lock nut M6 ProCom cabin/no cabin rig
9 0147 1322 03 5 Screw, hex head M8x16 Graund braid + ROC F Bosal rig
10 0301 2335 00 6 Plain washer for M8 Graund braid + ROC F Bosal rig
11 0266 2110 00 1 Nut M8 Graund braid
12 3176 5475 04 50 Assembly strip 170x4,8 Cables
13 3222 3056 12 0,2m Protection hose 2-split Antenna connectors
14 3222 3056 12 5,0m Protection hose 2-split Antenna cables
15 9106 1868 73 1 Label ProCom
16 0226 0351 07 1 Screw, M5x12 F30
2.3 Part list for the service kit on satellite communication system
2.3.1 9106 1868 03

1 9853 1095 01 1 Instruction Service tool
2 9106 1868 04 1 Program CD Software
3 9106 1819 93 1 Cable PC-DCCU/AUX
4 9106 1868 72 1 Cable complete RS232-USB


2.4 Part list for the electrical cabinet set of ProCom
2.4.1 3222 3192 61

1 3222 3192 33 1 Box casing B=200, L=400, H=80mm
2 3176 4363 08 0,07m Mounting rail TS35x7,5
3 3217 9592 10 3 Terminal block UK 4-TG
4 3217 9592 21 3 Holder ST-BE
5 3217 9928 02 3 Resistor 3,6kΩ, 0,6W
6 9111 3767 01 3 Terminal block M2,6/6G
7 9111 3767 02 2 End support
8 9111 3767 03 1 End plate
9 1088 1305 02 3 Cable tie anchor
10 3176 5475 04 3 Assembly strip L=170, B=4,8mm
11 3222 3051 81 1 Cable gland KVA-MS PG29
12 3222 3051 83 1 Cable str.-way 6xØ8,0mm
13 3222 3051 86 4 Cable seal Ø8,0x20mm
14 0697 9807 00 1 Lock nut PG29
15 0698 5140 06 1 Cable gland PG11
16 0697 9803 00 1 Lock nut Pg11
17 0698 5140 03 1 Cable gland PG9
18 0697 9802 00 1 Lock nut PG9
19 0211 1212 00 4 Screw M5x35mm
20 0266 2107 00 8 Nut M5
21 0333 3215 00 4 Lock washer 5,3/10x0,6mm
22 0147 1204 03 2 Screw, hex head M5x10mm
23 0266 2107 00 2 Nut M5
24 0301 2318 00 2 Plain washer 5,3/10x1,0mm
25 3222 3048 77 2 Ground braid EMC
26 0147 1322 03 2 Screw, hex head M8x16mm
27 0266 2110 00 2 Nut M8
28 0266 2108 00 1 Nut M6
29 9106 1819 87 1 Electronic unit ProCom DCCU M SW
30 9106 1819 88 1 Main cable ProCom 24V stellar
31 9106 1819 89 1 Cable complete ProCom I/O stellar
32 9106 1819 94 1 Antenna ProCom ORBCom, GPS
33 9106 1819 95 1 Cable complete ProCom ORBCom, L=6000mm
34 9106 1819 96 1 Cable complete ProCom GPS, L=6500mm
35 9106 1868 56 1 Cable ProCom 4P M12 L=500mm
36 0697 9802 00 1 Lock nut PG9
37 9106 1418 50 1 Cover UG M12
38 9106 1868 74 1 Marking plate ProCom


3 Installation / wiring
3.1 Mecanical installation
3.1.1 ROC D3 HCS and older generations of drill rigs
ProCom placed on cabinet A1 ProCom placed on cabinet A1 Cable F30-1 and -2
500mm
Fuse F30 Antenna placed on rig Connection of antenna
Cable A1 to cabinet A1 Pressure transducer B139


3.1.2 ROC D / F / L HCS
Note: Cable G2 used in Procom option kits delivered before September 2007.
ProCom placed on ROC D with ProCom placed on rig with VCE cabin Antenna placed on F-rigs
Bosal cabin
Antenna placed on D- and L-rigs Connection of antenna Pressure transducer B139
Cable G2 connected on alternator G2 Fuse F30 and cable F30-1 and -2 Fuse F30 and cable F30-1 and -2
on ROC F on ROC D


3.1.3 ROC D RRC HEC3
500mm
ProCom placed on rig Antenna placed on rig Connection of antenna
Pressure transducer B139 Cable D501 connected on display Cable D501 connected on display
Cable G2 connected on alternator Fuse F30 and cable F30-1 and -2

G2, see note


3.1.4 ROC F HEC3
ProCom placed on rig with Bosal cabin ProCom placed on rig with VCE cabin Pressure transducer B139
Fuse F30 and cable F30-1 and -2 Antenna placed on rig Connection of antenna
Cable inlet on VCE cabin for cable Cable D501 connected on display Cable G2 connected on alternator
D501 G2, see note
3.1.5


ROC D / F RCS
ProCom placed on ROC F with ProCom placed on ROC D with ProCom placed on rig with VCE cabin
Bosal cabin Bosal cabin
Antenna placed on rig Connection of antenna Cable inlet on VCE cabin for cable
D100
Cable inlet on Bosal cabin for cable Fuse F30 and cable F30-1 and -2 Fuse F30 and cable F30-1 and -2
D100 on ROC D on ROC F
Cable G2 connected on alternator

G2, see note


3.2 Electrical wiring

Always use circuit diagram (9840 0423 06) for the electrical connecting of the DCCU unit on rig.
All cables in DCCU are connected inside the cabinet apart from cable A1, wire 1. This wire is
isolated inside the cabinet and shall only be connected on rigs discussed in chapter 3.2.1.
Grind paint of the chassis before connection of ground braid to chassis.
Ground braid.to connect on

chassis.
DCCU.
Cable inlet for VHF.
Cable inlet for GPS.
Cable inlet for RS232.
Cable inlet for power

supply, alternator, impact
hour, air filter and hydralic
oil filter.


3.2.1 ROC D3 HCS and older generations of drill rigs
Terminal block X1 inside

A1 electrical cabinet on rig.
Cables included in DCCU.
DCCU cabinet.
Cable: Wire: Terminal: Object: Function/signal: Remark:
F30-1 1 G1A/+ Battery Power supply +24VDC

F30-1 1 F30/2 Fuse Power supply 5A
F30-2 1 F30/1 Fuse Power supply
F30-2 2 Chassis Wagon frame Power supply -24VDC
A1 1 X1/W A1 Engine start/hour Deutz engine
A1 1 X1/1 A1 Engine start/hour Cummins engine
A1 2 X1/61 A1 Impact hour Drill unit
A1 2 X1/67 A1 Impact hour Drill unit D3 MkII
A1 3 X1/108 A1 Air filter engine/compressor ROC D3 and older
A1 4 (isolated) (not used)
B139 Brown 1 B139 Hydraulic oil filter Signal
B139 White 2 B139 Hydraulic oil filter -24VDC
B139 Black 4 B139 Hydraulic oil filter +24VDC
GPS - GPS GPS GPS antenna Rig position
VHF - VHF VHF VHF antenna Rig status
Note: Connection of cable A1 on older rigs can be different. Always check the actual circuit
diagram belonging to rig before connection.


3.2.2 ROC D / F / L HCS
DCCU cabinet.
Terminal block X1 inside


F30-1 1 F30/2 Fuse Power supply +24VDC/5A
A1 1 X1/50 A1 Engine start/hour MB+Deutz engine
A1 1 X1/330 A1 Engine start/hour CAT engine
A1 2 X1/327 A1 Impact hour Drill unit
A1 2 X1/320 A1 Impact hour Drill unit D MkII
A1 3 X1/22 A1 Air filter engine/compressor ROC F HCS
A1 3 X1/333 A1 Air filter engine/compressor ROC D/L HCS
G2 1 G2/W G2 Alternator, engine start/hour MB engine
G2 1 G2/I G2 Alternator, engine start/hour CAT engine
Note: Cable G2 used in Procom option kits delivered before September 2007. Alternative
connections for air filter engine/compressor, impact hour and alternator depending on rig type.


3.2.3 ROC D RRC HEC3
Cable RS232
DCCU cabinet.

RS232 - D501/X6 A53 display Impact hour Drill unit
RS232 - D501/X6 A53 display Drill meter Drill unit
RS232 - D501/X6 A53 display Engine hour CAT engine
RS232 - D501/X6 A53 display Air filter engine CAT engine
RS232 - D501/X6 A53 display Air filter compressor Compressor
A1 1 X1/50 A1 Engine start CAT engine
G2 1 G2/I G2 Alternator, engine start CAT engine


3.2.4 ROC F HEC3
Cable RS232



3.2.5 ROC L MKII HEC3
Cable RS232

3.2.6


ROC D / F RCS
Cable RS232

RS232 - D100/X9 CCI Impact hour Drill unit
RS232 - D100/X9 CCI Drill meter Drill unit
RS232 - D100/X9 CCI Engine hour CAT engine
RS232 - D100/X9 CCI Air filter engine CAT engine
RS232 - D100/X9 CCI Air filter compressor Compressor
RS232 - D100/X9 CCI Hydraulic oil filter Hydraulic tank


4 Instruction
4.1 Power supply

Check the electrical installations before inserting of fuse F30 (5A).
Put the fuse F30 and check the two LED L1 and L2 of the DCCU.
LED L2.
LED L1.
After 3 seconds, L1 flashing green and L2 flashing yellow.

Shortly after, L1 flashing red and L2 flashing yellow.
Shortly after, L1 flashing green and L2 flashing yellow.
Shortly after, L1 flashing red and L2 flashing yellow.
After that, L1 and L2 turn switch off a few seconds.
After that, L1 flashing slowly röd and L2 still being switch off.
L2 flashing only if there is data to transmitting.
Note: If the DCCU not transmitting and receiving. The DCCU get in sleep-mode and L1 and L2
switch off. If the engine starts, the DCCU wake up and begin transmitting and receiving.
4.2 Checking of DCCU

Connect the service cable PC-DCCU (9106 1819 93) to the connector RS232 (M12) on DCCU and
the PC (D-sub).
Cable PC-DCCU (9106 1819 93)
Start the PC and put in the CD (9106 1868 04).

Insert “SERVICE TOOLS” from Arkub.
4.3


Connections, overview
4.4
Connections, overview Connections
AC Service kit RS232-USB
9106 1868 03 Antenna
DCCU (Complete system)

3222 3192 64 HCS
3222 3192 90 HEC3 DCCU
3222 3192 91 RCS
Power
HCS
RCS M12 5p DS S
RS232
AC 9106 1819 93
Service cable


DSS symbols
DSS symbols
4.5
• Not Applicable
• Not OK
• OK
• OFF
• ON
• Waiting (applies for force send)


DCCU part
DCCU part
4.6
Ack received
– OK when the DCCU has received Ack from BO
– Gray if no Ack from BO
Built in test
– OK when unit is OK and Ack is received from BO
– Red until OK
Status Indication Software version

– Init/Start up/Hardware checks -indicates the software version
– Waiting for UTC time Mode
– Checking Rig type (waiting for RCS response) – HCS if no RS232 communication is started
– Send Initial entry – RCS when there is a RS232 communication with the
– Wait for Acknowledge RCS.
– Check GPS position – HEC3 when there is a RS232 communication with the
”RCS” and hydraulic sensor is installed.
– Start up done
– Up normal operation
Power mode
– Awake or sleep (N/A)


Satellite part
Satellite part
4.7
Orbcomm
– Green when any Orbcomm satellite is in view
GPS
– Green when the GPS receiver has a position fix
Force send
– Will force a message to be sent from the DCCU (when sent messages is>0)
Time
– Indicates the UTC time from the DCCU
Orbcomm sat
– Indicates the satellite in view (if any)
Mail status
– Idle, Waiting, Receiving, Sending
Sent messages
– Indicates the number of sent messages since the DCCU was powered.


Machine part HCS
Machine part HCS

4.8
RCS Status
– Not applicable for HCS
Engine Hours
– Status ON/OFF, hours minutes and seconds
Do NOT match machine hours.
Impact hours
– Status ON/OFF, hours minutes and seconds Do NOT
match machine hours Engine air filter alarm
– Status not OK (red) when alarm, OK (green) when no
alarm, time is alarm time since last power up of the
Drill Meters DCCU
– Status and hours not applicable for HCS
Compressor air filter alarm
– Status not OK (red) when alarm, OK (green) when no
Hydraulic oil filter alarm alarm, time is alarm time since last power up of the
– Status not OK (red) when voltage > 0,62V (1,5 Bar), DCCU, same signal as Engine air filter alarm
OK (green) when V<0,62V, time is alarm time since Update
last power up of the DCCU, Voltage is also showed
– Needs to be pressed to get latest values from the
DCCU, will also enter the new values in the event list


Machine part HEC3
Machine part HEC3

4.9
Observe! RS232 cable

DSS or Display
needs to be switched
RCS Status Hydraulic oil filter alarm

– Red when voltage > 0,62V, green when
– Built In Test in HEC3 system
V<0,62V, time is alarm time since last power up
of the DCCU, voltage is also showed
Engine Hours
– Hours, minutes and seconds (shall match display
Engine air filter alarm
hours)
alarm hours)
Impact hours Compressor air filter alarm

– Hours, minutes and seconds (shall match display – Hours, minutes and seconds (shall match display
alarm hours)
hours)
Update
Drill Meters – Needs to be pressed to get latest values from the
– Hours, minutes and seconds (shall match display DCCU
hours)


Machine part RCS
Machine part RCS

4.10
OBS! RS232 cable

DSS or RCS
needs to be switched
RCS Status
– Built In Test in RCS system. Hydraulic oil filter alarm
– Hours, minutes and seconds (shall match display alarm
Engine Hours hours)
– Hours, minutes and seconds (shall match display Engine air filter alarm
hours) – Hours, minutes and seconds (shall match display alarm
hours)
Impact hours
Compressor air filter alarm
– Hours, minutes and seconds (shall match display alarm
hours)
hours)
Drill Meters Update
– Hours minutes and seconds (shall match display hours) – Needs to be pressed to get latest values from the DCCU


Events log
Events log
All events are stored in an

events list
The events are time marked
with the computers time
The log can be saved in
Excel format
Atlas Copco Rock Drills AB

Electrical Design Surface Drill Rigs
Lars Söderberg / STK2

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Atlas Copco Rock Drills AB Instructions

Örebro Production installation

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Installation and instruction for kit number:

No. 9852 1585 01C

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1.1 Field of application

1.2 Rig status

1.3 Service status

.NET Microsoft platform (see http://www.microsoft.com/net/)

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1.5 Installation overview of rig variants

+24VDC 3222 3192 66

Display +24VDC 3222 3192 65

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1.5.3 3222 3271 86 for ROC L MKII HEC3

ORBCom 9106 1819 95

Impact hour F30 5A, position before

ORBCom 9106 1819 95

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2.1 DCCU part list for rig variants

2.1.1 3222 3192 64 for ROC D3 / D / F / L HCS

Ref. no: AC-number: Amount: Description: Remark:

2.1.2 3222 3192 90 for ROC D / F HEC3

Ref. no: AC-number: Amount: Description: Remark:

2.1.3 3222 3271 86 for ROC L MKII HEC3

Ref. no: AC-number: Amount: Description: Remark:

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3222 3304 64 for ROC F HEC3 BOSAL

Ref. no: AC-number: Amount: Description: Remark:

2.1.5 3222 3192 91 for ROC D / F RCS

Ref. no: AC-number: Amount: Description: Remark:

2.1.6 3222 3304 65 for ROC F RCS BOSAL

Ref. no: AC-number: Amount: Description: Remark:

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Part list for the assembly set on satellite communication system

2.2.1 3222 3192 63

Ref. no: AC-number: Amount: Description: Remark:

2.3.1 9106 1868 03

Ref. no: AC-number: Amount: Description: Remark:

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2.4 Part list for the electrical cabinet set of ProCom

2.4.1 3222 3192 61

Ref. no: AC-number: Amount: Description: Remark:

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3.1 Mecanical installation

3.1.1 ROC D3 HCS and older generations of drill rigs

ProCom placed on cabinet A1 ProCom placed on cabinet A1 Cable F30-1 and -2

Fuse F30 Antenna placed on rig Connection of antenna

Cable A1 to cabinet A1 Pressure transducer B139

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3.1.2 ROC D / F / L HCS

DCCU (Complete system)

Status Indication Software version