CALCULATION SHEET SHT.

OF
CLIENT. ADMA JOB No. 028 JOB TITLE OKGDP
SUBJECT HANGER CLAMP DESIGN
BY KNR CHKD REV B1 DATE 09.07.01

HANGER CLAMP DESIGN - 30f RISER - (Riser from NKPP to FLARE/TA)

Hanger clamp arrangement for the riser is shown below. Hanger clamp is designed
for Vertical and Lateral Loads. These clamps are provided with a strut which is
welded on the jacket plan brace.

1.0 FORCES

Fx = 152.00 kN
Fy = 144.00 kN
Fz = 115.00 kN
Loadcase: Hydrotest
2.0 MATERIAL PROPERTIES

Yield Strength of Clamp shell, Fyld = 345 N/mm2

Allowable Stress increase factor, m = 1.00

3.0 DESIGN OF CLAMP SHELL AND FLANGE PLATE

The clamp Shell is designed as a two hinged arch and the moments with respect to the
crown point are calculated as per Table 18 of "Formulas for Stresses and Strain" by
Roark and Young.

Document No.
028-M-RP-108

435485276.xls
 CALCULATION SHEET SHT. OF
CLIENT. ADMA JOB No. 028 JOB TITLE OKGDP
SUBJECT HANGER CLAMP DESIGN
BY KNR CHKD REV B1 DATE 09.07.01

Referring to Load case 1h,

a= 0 H = wd1/3p
b= 0 V = wd1/2

Maximum Bending Moment per mm width of Shell,

2
Hd1 wd1 vd1
M= + −
2 8 2
Inside diameter of Shell Plate, d1= 820 mm
Depth of Shell Plate, h1 = 750 mm
w is the normal pressure on the shell of the clamp = Fz/(d1*h1)

w= 0.19 N/mm2
H= 16.53 N/mm M= 9192 N mm
V= 77.90 N/mm

Permissible Bending Stress, Fb = 0.75*Fyld*m = 258.8 N/mm2

Thickness of Shell Plate required, ts = Ö(6M/Fb)

ts = 14.60 mm

PROVIDE 25 mm THICK SHELL PLATE FOR CLAMP

Flange plate is checked for stresses due to Load Fz. It is assumed to

behave like a cantilever without considering the effect of Stiffeners

Width of Flange Plate, bf = 140 mm

Moment in the flange plate, Mf = Fz*bf/4 = 4025000 N mm
Permissible Bending Stress, Fb = 258.80 N/mm2

Thickness of flange plate required, tf = Ö(6Mf/(d1*Fb))= 11.15 mm

PROVIDE 25 mm THICK PLATE FOR FLANGE PLATE

4.0 CHECK FOR ADEQUACY OF STOPPER PLATE

Stopper plate is a combination of flange plate and stiffener plate welded directly to
the riser. Arrangement for the stopper plate is shown below:

Document No.
028-M-RP-108

435485276.xls
 CALCULATION SHEET SHT. OF
CLIENT. ADMA JOB No. 028 JOB TITLE OKGDP
SUBJECT HANGER CLAMP DESIGN
BY KNR CHKD REV B1 DATE 09.07.01

R3 = 600 mm
R4 = 435 mm

Flange plate thickness, tfs = 25 mm

2 2
Flange Plate area, Afp = π∗( R3 −R4 )= 536505 mm2

Maximum Load on the flange plate is due to the combination of Fy and Mx.
Effect of Mz is note considered as it is resisted by flange plate clamp shell.

Fy
Load on flange plate, fp = = 0.27 N/mm2
Afp

Flange plate is designed as spanning between stiffener plates. Load is assumed to

act uniform over plate.

Assume Plate size as shown above. One long edge is considered as free and other
three edges are considered as fixed. For stress calculation refer to "Formulas for
Stress and Strain by ROARK and YOUNG.
2
β3 qb
Maximum σb= Table 26, Loadcase 10a
t2
q = fp a=2pR3/8= 471 mm
b= R3-R4= 165 mm

Document No.
028-M-RP-108

CALCULATION SHEET SHT. OF

435485276.xls
 CLIENT. ADMA JOB No. 028 JOB TITLE OKGDP
SUBJECT HANGER CLAMP DESIGN
BY KNR CHKD REV B1 DATE 09.07.01

a/b = 2.85 Say 3.00

b3 = 1.982
g2 = 1.627

sb = 23.3 N/mm2
Permissible bending stress, Fb = 0.75*Fyld*m = 258.75 N/mm2
>fb
Vmax = g2*fp*b = 72.48 N/mm
Shear Stress, fv = Vmax/tfs = 2.90 N/mm2 <Fv

PLATE THICKNESS IS ADEQUATE FOR STOPPER FLANGE PLATE

5.0 CHECK FOR ADEQUACY OF STIFFENER

Assuming flange plate to be uniformly loaded over its area conservatively, load per
stiffener, Ps = fp*Afp/8 = 18.1 kN
This load is assumed to act at the midpoint of the stiffener.
Moment Lever arm, l = 70 mm

Moment, M = P*l = 1267 kN mm

Thickness of stiffener plate, tst = 20 mm
Depth of Stiffener Plate, dst = 100 mm
Section Modulus, Zst= 33333.3 mm3

fb = M/Zst = 38.0 N/mm2

Fb = 0.66*Fyld*m = 227.7 N/mm2
>fb
fv = Ps/(dst*tst) = 9.05 N/mm2
<Fv
20 mm STIFFENER PLATE IS ADEQUATE FOR CLAMP FORCES

Size of fillet weld, s = 10 mm

Shear Capacity of fillet weld, Pw = 195.132 kN > Ps

10mm FILLET WELD IS ADEQUATE FOR STIFFENER FORCES

Document No.
028-M-RP-108

CALCULATION SHEET SHT. OF

CLIENT. ADMA JOB No. 028 JOB TITLE OKGDP

435485276.xls
 SUBJECT HANGER CLAMP DESIGN
BY KNR CHKD REV B1 DATE 09.07.01

6.0 DESIGN OF STRUT

Strut Diameter, D = 323.9 mm

Strut Thickness, T = 17.5 mm
Section Modulus, Z = 1224610 mm3
Moment of Inertia, I = 1.98.E+08 mm4
Cross section Area, A= 16845 mm2
Effective span, L = 1500 mm
Radius of support, R2= 305 mm
Yield Strength of Strut, Fyst = 345 N/mm2
For the Strut section, D/T = 18.51
10340/Fyld = 30.0 > D/T
Permissible Bending Stress, Fb = 258.75 N/mm2

STRESS CALCULATIONS

Axial Stress, fa = Fz / A = 6.827 N/mm2

Inplane bending moment due to Fy, Mip = Fy (L-R2) =
172080.0 kN mm
Out of plane bending moment due to Fx, Mop = Fx (L-R2) =
181640.0 kN mm

Inplane bending stress, fipb = Mip/Z = 140.52 N/mm2

Out of Plane bending stress, fopb = Mop/Z = 148.32 N/mm2
Permissible Axial Stress, Fa = 0.6mFyld = 207 N/mm2

fa/Fa = 0.033 < 0. 15

fa/Fa + fip/Fb + fop/Fb = 1.15 < 1.0

Shear Stress due to Fx, fvx = Fx/ (0.50A) = 9.02 N/mm2

Shear Stress due to Fy, fvy = Fy/ (0.50A) = 8.55 N/mm2

Resultant Shear Stress, fvr = Ö(fvx2+fvy2) = 12.43 N/mm2

Permissible Shear Stress, Fv = 0.4mFyld = 138 N/mm2

STRUT SECTION TO BE REVISED

Document No.
028-M-RP-108

CALCULATION SHEET SHT. OF

CLIENT. ADMA JOB No. 028 JOB TITLE OKGDP
SUBJECT HANGER CLAMP DESIGN

435485276.xls
 BY KNR CHKD REV B1 DATE 09.07.01

7.0 DESIGN OF DOUBLER PLATE AND WELD CONNECTION

Fillet weld size, s = 20 mm

Doubler Plate width, b = 474 mm
Doubler plate depth, h= 474 mm

PROPERTIES OF FILLET WELD

Area of Weld profile, Aw = 0.707*s*(b+h)*2 = 26809 mm2

3 2
h b
M.I of weld profile, I =
12 ()
0 . 707∗2∗s∗ +0. 707∗s∗b∗2∗
2
= 1E+09 mm4

Section Modulus, S = I/y = 4235892 mm3

STRESS CALCULATIONS

Shear force, Pv = Ö(Fx2+Fy2) = 209.380 kN

Shear Stress, fv = Pv/Aw = 7.81 N/mm2

Tensile Stress, fa = Fz/ Aw = 4.29 N/mm2

Bending Stress, fb =
√( ) ( )
Mip 2 Mop 2
S
Total Normal Stress, fn = fb+fa =
+
S
=

63.36 N/mm2
59.07 N/mm2

Maximum stresses due to Normal and Shear stresses are calculated based on
Mohr's Circle of stresses.

Document No.
028-M-RP-108

CALCULATION SHEET SHT. OF

CLIENT. ADMA JOB No. 028 JOB TITLE OKGDP
SUBJECT HANGER CLAMP DESIGN
BY KNR CHKD REV B1 DATE 09.07.01

435485276.xls
 Tangential Stress
(Shear)

(ft, fv)
R
Normal Stress
(Tension)

(0,fv)

Radius of Mohr's Circle, R = √ fv2 +(ft/2)2= 32.63 N/mm2

Maximum Shear stress, fvmax = R = 32.63 N/mm2

Maximum Tensile Stress, ftmax = fn/2+R = 64.31 N/mm2
Perm. Shear Stress in Weld, Fw = 0.4*Fyld = 138 N/mm2 >ftmax

CHECK FOR ADEQUACY OF DOUBLER PLATE

Doubler Plate thickness, td = 25 mm

Force on the doubler with respect to the weld is as shown below

Force, P = 0.707*s*ftmax = 909.34 N/mm length of Doubler Plate

Edge Distance for the Doubler plate, a = 75 mm
Moment on the doubler plate, Md = Pa/2 = 34100.25 N mm/mm
Permissible Bending stress, Fb = 258.75 N/mm2

Acting bending Stress, fb = 6M/td2 = 327.36 N/mm2

>Fb - REVISE DOUBLER PLATE THICKNESS
12 THK DOUBLER PLATE IS ADEQUATE FOR CLAMP FORCES

Document No.
028-M-RP-108

435485276.xls
 CALCULATION SHEET SHT. OF
CLIENT. ADMA JOB No. 028 JOB TITLE OKGDP
SUBJECT HANGER CLAMP DESIGN
BY KNR CHKD REV B1 DATE 09.07.01

DESIGN OF BOLTS
(A) SHEAR ON BOLTS

Number of Bolts, nb = 8
Diameter of Bolt, db = 20 mm
Bolt Specification = BS 3692 Grade 8.8
Shear force on Bolt due to Fx and Fy is equal to half of the resusltant of the forces
Ps = Ö(Fx2+Fy2) / 2 = 104.69 kN

Bolt load, Pb =Ps/n= 13.08625 kN

Shear Stress in Bolt, fv = Pb/ Abolt = 41.65 N/mm2

(B) TENSION IN BOLTS

Tension in Bolts pt, Fz/n = 14.38 kN

Assuming 33% pretension, Total Tension, Pt= 19.13 kN
Tensile Stress in Bolt, ft = Pt/Abolt = 60.89 N/mm2

(C) RESULTANT OF MAXIMUM SHEAR & TENSION

Resultant of Shear force and Tension is calculated based on the Mohr's circle as
given below:
(Shear)
Radius of Mohr's Circle, R = 2
√ 2
fv +(ft/2 ) =
51.59 N/mm2 (ft, fv)

R
Maximum Shear Force, fvmax = R =
51.59 N/mm2 (Tension)
Normal
Maximum Tensile Stress (0,-fv) Stress
ftmax = ft/2+R = 82.04 N/mm2

Maximum Load on Bolts, P = Abolt*ftmax = 25.77 kN

Proof Load for Bolt (Gr. 8.8) = 140.3 kN >P

Proof Load for Bolt (Gr. 8.8) = 192.3 kN

Document No.
028-M-RP-108

435485276.xls
 CALCULATION SHEET SHT. OF
CLIENT. ADMA JOB No. 028 JOB TITLE OKGDP
SUBJECT HANGER CLAMP DESIGN
BY KNR CHKD REV B1 DATE 09.07.01

DESIGN OF BOLTS
(A) SHEAR ON BOLTS

Number of Bolts, nb = 8
Diameter of Bolt, db = 20 mm
Bolt Specification = ASTM A325
Shear force on Bolt due to Fx and Fy is equal to half of the resusltant of the forces
Ps = Ö(Fx2+Fy2) / 2 = 104.69 kN

Bolt load, Pb =Ps/n= 13.08625 kN

Shear Stress in Bolt, fv = Pb/ Abolt = 41.65 N/mm2

(B) TENSION IN BOLTS

Tension in Bolts pt, Fz/n = 14.375 kN

Assuming 33% pretension, Total Tension, Pt= 19.12 kN
Tensile Stress in Bolt, ft = Pt/Abolt = 60.86 N/mm2

(C) COMBINED TENSION & SHEAR

Bolts subjected to tension and shear in bearing type connection are designed for
the limiting tensile stress, Ft based on equations provided in table J3.3 of AISC code.

Ft =
√( 44 )2−4 . 39∗fv2= 42.14 Ksi
290.62 N/mm2
>ft

Document No.
028-M-RP-108

435485276.xls
 CALCULATION SHEET SHT. OF
CLIENT. ADMA JOB No. 028 JOB TITLE OKGDP
SUBJECT HANGER CLAMP DESIGN
BY KNR CHKD REV B1 DATE 09.07.01

DESIGN OF BOLTS
(A) SHEAR ON BOLTS

Number of Bolts, nb = 8
Diameter of Bolt, db = 20 mm
Bolt Specification = ASTM A193 Gr. B7M
Shear force on Bolt due to Fx and Fy is equal to half of the resusltant of the forces
Ps = Ö(Fx2+Fy2) / 2 = 104.69 kN

Bolt load, Pb =Ps/n= 13.08625 kN

Shear Stress in Bolt, fv = Pb/ Abolt = 41.65 N/mm2

(B) TENSION IN BOLTS

Tension in Bolts pt, Fz/n = 14.38 kN

Assuming 33% pretension, Total Tension, Pt= 19.13 kN
Tensile Stress in Bolt, ft = Pt/Abolt = 60.89 N/mm2

(C) RESULTANT OF MAXIMUM SHEAR & TENSION

Resultant of Shear force and Tension is calculated based on the Mohr's circle as
given below:
(Shear)
Radius of Mohr's Circle, R = 2
√ 2
fv +(ft/2 ) =
51.59 N/mm2 (ft, fv)

R
Maximum Shear Force, fvmax = R =
51.59 N/mm2 (Tension)
Normal
Maximum Tensile Stress (0,-fv) Stress
ftmax = ft/2+R = 82.04 N/mm2

Maximum Load on Bolts, P = Abolt*ftmax = 25.77 kN

Proof Load for Bolt (Gr. 8.8) = 140.3 kN >P

Proof Load for Bolt (Gr. 8.8) = 192.3 kN

Document No.
028-M-RP-108

435485276.xls