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ISO Standard Fire Tests of Concrete-Filled Steel Tube

Columns with Solid Steel Core


Martin Neuenschwander 1; Markus Knobloch 2; and Mario Fontana 3
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Abstract: Concrete-filled steel tube columns with solid steel core are prefabricated innovative composite columns that are especially
designed to achieve high fire resistance, even with high slenderness ratios and load levels. These features make them architecturally and
economically appealing for use in high-rise buildings. Conceptually, their exceptional structural fire behavior is attributed to a process of
gradual load redistribution to the solid steel core during fire that is thermally protected by the concrete infill. In this paper the results of a series
of four ISO fire tests with concrete-filled steel tube columns with solid steel core of three different cross-sectional types and two different end
conditions are presented. This novel experimental database for this type of composite column (1) validates the concept of their structural fire
behavior; and (2) shows that, without additional fire protection, extraordinary fire resistance of almost 180 min can be achieved with common
slenderness and load ratios with respect to building practice. DOI: 10.1061/(ASCE)ST.1943-541X.0001695. © 2016 American Society of
Civil Engineers.
Author keywords: Fire tests; Concrete-filled steel tube columns with solid steel core; Thermomechanical behavior; Fire resistance;
Structural fire design; Steel-concrete composite columns; Boundary conditions in fire tests.

Introduction are gradually redistributed to the steel core, which will eventually
carry the entire load alone before the column fails. Even though
Concrete-filled steel tube columns with solid steel core are the tube loses its load-bearing capacity at an early stage of the fire
composite columns, designed to achieve high fire resistance times exposure, it can still reliably prevent spalling of the concrete, which
without additional fire protection material. As shown in the cross- in turn ensures crucial thermal insulation of the steel core. Besides
sectional drawing of Fig. 1(d), they are composed of an outer steel their exceptional structural behavior in fire, concrete-filled steel
tube, a concentric solid steel core, and concrete infill in between. tube columns with solid steel core have a number of advantages:
Conceptually, their singular structural fire behavior can be attrib- they are architecturally appealing, enabling the realization of
uted to the beneficial effects of composite action between the differ- slender solutions at relatively high load levels, and they are eco-
ent components of the column: at the start of a fire exposure, the nomically attractive because they can be prefabricated.
components carry load shares according to their axial rigidities. Composite columns in general and especially concrete-filled
However, this initial load distribution is affected during the fire ex- steel tube columns (without a solid steel core) are suitable to meet
posure because steel and concrete lose their stiffness and strength fire resistance requirements and thus have been and are used in-
with increasing temperature (at different rates). Furthermore, with creasingly in the construction of high-rise buildings. In the litera-
ongoing fire exposure, the temperature increase varies greatly be- ture, there is extensive experimental research on the structural
tween the components. Whereas the steel tube is heated quickly, the fire behavior of concrete-filled steel tube columns, which has been
core temperature lags markedly behind because of the insulating developed in the past 40 years: a joint European research project
properties of the concrete infill. According to these specific temper- was undertaken in the 1970s and 1980s involving fire test labora-
ature changes in the components, their stiffness degrades at differ- tories mainly in France and Germany (Grimault and Tournay 1976;
ent rates. Consequently, the load shares of the tube and the concrete Granjean et al. 1980; Kordina and Klingsch 1983), and in the 1990s
1
in North America, the National Research Council of Canada
Postdoctoral Researcher, Dept. of Civil, Environmental and Geomatic conducted a large experimental campaign (Lie and Chabot 1992;
Engineering, Institute of Structural Engineering, Swiss Federal Institute of Chabot and Lie 1992; Myllymäki et al. 1994; Kodur and Lie 1995).
Technology (ETH) Zurich, Stefano-Franscini-Platz 5, CH-8093 Zürich,
More Recently, Han et al. (2003), Romero et al. (2011), Moliner
Switzerland (corresponding author). E-mail: neuenschwander@ibk.baug.
ethz.ch et al. (2013), and Espinos et al. (2015) extended the database,
2
Professor and Chair of Steel, Lightweight and Composite Structures, studying parameters such as high-strength concrete infill, very high
Dept. of Civil and Environmental Engineering, Ruhr-Universität Bochum, slenderness ratios, eccentric load application, and very large eccen-
Universitätstraße 150, D-44801 Bochum, Germany. E-mail: markus. tricities. Chu (2009), Lu et al. (2010), and Romero et al. (2015)
knobloch@rub.de presented results of fire tests with a tube-in-tube composite column
3
Professor and Chair of Structural Engineering for Steel, Timber system with concrete-infill either in both the inner tube and be-
and Composite Structures, Dept. of Civil, Environmental and Geomatic tween the tubes (double-tube concrete-filled steel tube columns) or
Engineering, Swiss Federal Institute of Technology (ETH) Zurich, Stefano- only between the tubes, known as concrete-filled double-skin steel
Franscini-Platz 5, CH-8093 Zürich, Switzerland. E-mail: fontana@ibk.
tube columns in Australia and Asia. Finally, Imani et al. (2014)
baug.ethz.ch
Note. This manuscript was submitted on March 24, 2016; approved on experimentally studied the post-earthquake fire resistance of double-
September 11, 2016; published online on November 16, 2016. Discussion skin steel tube columns showing different degrees of predamage
period open until April 16, 2017; separate discussions must be submitted due to quasi-static cyclic lateral loading prior to fire exposure.
for individual papers. This paper is part of the Journal of Structural En- However, the experimental database of concrete-filled steel tube
gineering, © ASCE, ISSN 0733-9445. columns with solid steel core is extremely scarce for both ultimate

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J. Struct. Eng., 2017, 143(4): 04016211


(c)
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(a) (b) (d)

Fig. 1. Overview of test setup and measurement layout

load tests at ambient temperature and fire tests with preloaded In view of the limited available fire test data on concrete-filled
columns. The scarcity is related to the high load-bearing capacity steel tube columns with solid steel core in the literature and the fact
of this type of composite column, impeding experimental investi- that this type of composite column is used in European building
gations because of test facility limits and cost. In the literature, practice, there is room for an extensive experimental program, pro-
Klingsch (1984) reported two ultimate load tests at ambient temper- viding in a first stage a database that is necessary for a systematic
ature; Hanswille and Lippes (2008) published a series of six ultimate understanding of the singular structural fire behavior of this type of
load tests at ambient temperature with high-strength concrete-filled composite column. In a second stage, it will eventually lead to ex-
steel tube columns with solid high-strength steel core under various pansion of code coverage, including this type of composite column,
eccentric loading conditions. Besides other possible proprietary tests, and facilitation of its use in engineering practice. However, taking into
Klingsch (1984), to the best of the authors’ knowledge, reported one account fire test facility limits and cost, a limited primary test program
single fire test with a preloaded rectangular concrete-filled steel should be undertaken first, to validate the singular fire resistance
tube column with a round solid steel core, which was exposed concept of concrete-filled steel tube columns with solid steel core.
to ISO fire until failure. Schaumann and Kleibömer (2015) pub- In this paper, the results of a principal experimental study with
lished the results of one single thermomechanical test with a pre- four preloaded concrete-filled steel tube columns with solid steel
loaded concrete-filled circular steel tube column with a round solid core exposed to ISO fire until failure are presented and the fire re-
steel core, which was exposed to ISO fire for 108 min (but not until sistance concept of this type of composite column is validated.
failure) and then (with the furnace turned off) loaded until failure. The specimen parameters in this study were chosen such that
(1) the tests encompassed most of the specific mechanical charac-
Table 1. Overview of Specimen Properties teristics of the structural fire behavior of this type of composite
column in order to obtain a substantial validation data set for ad-
Property (unit) Specimen 1 Specimen 2 Specimen 3 Specimen 4 vanced numerical modeling, conditionally allowing expansion of
Dtube (mm) 133.0 219.1 219.1 219.1 experimental databases (Neuenschwander 2016); and (2) the tests
t (mm) 4.0 4.5 4.5 4.5 also included application examples of common slenderness and
Dcore (mm) 60.0 110.0 110.0 150.0 load ratios with respect to high-rise building practice.
tc (mm) 32.5 50.1 50.1 30.1
L (mm) 3,540.0 3,600.0 3,600.0 3,600.0
λ̄20°C (-) 1.515a 0.687a 0.687a 0.652a
N pl;20°C (kN) 1,876.4a 4,911.0a 4,911.0a 6,683.5a Test Setup
N R;20°C (kN) 579.6 3,497.2a 3,497.2a 4,972.5a
P0 (kN) 85.0 2,000.0 1,500.0 1,900.0 The test program consisted of four standard fire tests according to
μ (-) 0.16 0.57 0.43 0.38 the temperature-time relation adopted by ISO 834 (ISO 1999),
tf (min) 92 24 169 179 which is similar to ASTM E119 (ASTM 1985) in North America,
Age (days) 33 39 139 43 with preloaded columns of three different cross-sectional types.
End condition Pinned-pinned Pinned-fixed Pinned-fixed Pinned-fixed The preload was applied with an eccentricity, e, of 10 mm to ensure
a
According to EN 1994-1-2 (CEN 2008), calculated with experimentally a predefined direction of global buckling failure. Table 1 summa-
established mean values of material properties. rizes the geometric properties of the cross sections examined:

© ASCE 04016211-2 J. Struct. Eng.

J. Struct. Eng., 2017, 143(4): 04016211


(1) the diameter, Dtube , of the steel tube; (2) the wall thickness, t, of concrete and served only to position the core concentrically during
the steel tube; (3) the diameter, Dcore , of the steel core; and (4) the concrete casting. After adjustment, the tube was fixed with
thickness, tc , of the resulting concrete infill. The smallest cross- circumferential fillet welds against the bottom and top end
sectional type (Specimen 1) was chosen to cover specific thermo- plates, and the mounting positioners were removed from the
mechanical characteristics of this type of composite column end plates. Then the columns were placed vertically, and the
observed in preliminary numerical studies (Neuenschwander concrete was cast into the void between the core and the tube
et al. 2012), whereas the other two cross-sectional types through a 40-mm-diameter inlet hole in the top end plate. A sec-
(Specimens 2–4) are for use in axially loaded columns of braced ond vent hole in the top end plate with a diameter of 25 mm served
high-rise building structures. Reference tests at ambient temper- as air exhaust during the casting. Two days after casting, the
atures of the slender buckling strength can only be performed for columns were stored horizontally for a curing period of 28 days.
the specimen type with the smallest diameter because of test rig No special curing measures were applied. Before shipping the
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capacity limits. Two different end conditions were investigated: specimens to the test facility, the remaining outer thermocouples
pinned at the bottom end and fixed at the top and pinned at both were placed in the nine temperature measurement cross sections
ends. The specimens with pinned-fixed end conditions exhibited a [CS1−CS9 in Fig. 1(b)] on the tube surface by means of stainless
length, L, of 3,600 mm between the end plates, whereas the length steel cable-straps. Insulating material was placed between the
of specimens with pinned-pinned end conditions needed to be thermocouples and the cable straps to measure the tube surface
reduced to 3,540 mm because of length constraints of the test temperature rather than the furnace gas temperature during the
rig. The end plate thickness, tplate , measured 40 mm for all spec- test.
imens. For the tube, cold-formed structural hollow sections of
steel grade S235 were used that featured vent holes at the bottom
and at the top to avoid explosive failure of the tube caused by Test Rig and End Conditions
steam pressure building up when the concrete’s moisture content The fire tests were performed at the fire test facility of the Material
vaporizes during fire exposure. The core consisted of round solid Test Establishment of the Technical University of Brunswick
sections of grade S355 steel without heat treatment after rolling in Germany (MPA TU Braunschweig). The test rig consisted of
for the 110- and 150-mm sections; the 60-mm section was a steel reaction frame around a masoned furnace chamber, under-
additionally normalized. For the concrete infill, a self-compacting neath of which a hydraulic jack with a capacity of 3 MN was in-
concrete of grade C25/30 containing only fine aggregates stalled that pressed the specimen upward against the beam of the
(0–4 mm) and filler was used. The detailed mixture proportions reaction frame.
are given in Neuenschwander et al. (2016). Fig. 1(a) shows the inside of the furnace chamber with a built-in
specimen prior to the fire test. The furnace chamber features a
square ground plot with a width of 3.6 m and a modular height of
Specimen Fabrication and Instrumentation
up to 5.7 m. For the present tests, the actual height was 3.7 m. Six
The steel tubes and cores for the different specimens were each fuel oil burners were embedded in the ground face of the chamber,
ordered with excess length so that, after cutting to length, coupon two of which are visible in Fig. 1(a). The furnace gas temperature
specimens for tensile tests could be retrieved from material iden- was closed loop–controlled via the temperature readings of six
tical to that used in the column specimens. In a first assembly step, plate thermometers to follow the ISO fire curve during the tests.
the sandblasted steel core was fixed centrically to the bottom end The plate-thermometers were positioned at a quarter, a half, and
plate by a circumferential fillet welding, and stirrups were welded three-quarters of the column height on two opposite sides of the
onto the core [Fig. 1(c)]. These stirrups served as supports for the specimen [plates with white marking on rods sticking into the fur-
thermocouples in the concrete layer, which were displayed in vary- nace chamber in Fig. 1(a)]. Before the tests the plate thermometers
ing radial depths. The layout of the temperature measurement were moved to a position with a distance of 100 mm from the speci-
positions within the cross section is shown in Fig. 1(d): starting men surface. The two openings in the bottom and top face of the
from the core surface, θcore , thermocouples were displayed in furnace chamber necessary to connect the specimen with the load-
the concrete layer in increments of 10 mm in the radial direction, ing device and the reaction frame were covered with insulation
θi , and on the outer surface of the steel tube in increments of material [shown in Fig. 1(a)] in order to minimize heat losses
90°, θext;i . Along the longitudinal axis of the specimen, nine cross and prevent damage to the hydraulic jack or the connecting struc-
sections [CS1−CS9 in Fig. 1(b)] were equipped with this thermo- ture of the reaction frame.
couple layout in order to record variations in the temperature field The columns nominally featured a pinned end condition at the
in the axial direction. The spacing between the cross sections was bottom as shown in the schematic of the test setup in Fig. 1(b).
decreased toward the specimen ends, where cooler ends were ex- The pinned end condition was realized as a rocker bearing by
pected because of protective measures for the surrounding test placing a half-cylinder (with the curved surface pointing upward)
equipment [thermal insulation at the bottom and the top of the between the loading platen of the hydraulic jack and the bottom
specimen is shown in Fig. 1(a)]. After mounting all interior ther- end plate of the specimen. Fig. 2(a) shows the loading platen of
mocouples with stainless steel wire against the stirrups, the core the hydraulic jack on which the half-cylinder is mounted. The ec-
was inserted carefully into the tube and the bundled cables of centric application of the preload, P0 , was realized with an addi-
the thermocouples, some of which are shown in Fig. 1(c), were tional steel end plate that featured a milled channel in the direction
conducted outside of the tube through the vent hole at the bottom of the tipping axis of the rocker bearing as shown in Fig. 2(b). The
of the column. Then the components of the columns were adjusted centerline of this channel, which contacted the half-cylinder of
to their planned positions relative to each other: The tube was the rocker bearing, was offset by an eccentricity, e, of 10 mm from
aligned concentrically with respect to the core by means of aux- the centerline of the specimen’s end plate. Using an additional
iliary positioners that were welded against the bottom and top plate allowed adjustments before fixing the plate by welds against
end plates, and the core featured a concentric thread on the top face the specimen’s end plate. At the top end, the columns nominally
and could therefore be adjusted and fixed centrically to the top end exhibited a fixed end condition as shown in Fig. 1(b), whereas the
plate by bolting. This bolting was removed after hardening of the axial displacement of the fixed end was only partially constrained

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(a) (c)

(b) (d)

Fig. 2. (a–c) Specimen end conditions; (d) test procedure

by the reaction frame, indicated in Fig. 1(b) by the translational Test Procedure
spring. The rotational constraint of the fixed upper end was real-
ized as a surface-to-surface contact between the specimen’s end First the specimen was built into the test rig, the thermocou-
plate and the load-bearing face of the connecting structure to the ples were wired, and the displacement sensors were connected
beam of the reaction frame. Fig. 2(c) shows the beam of the to the data acquisition systems. Then the test procedure illus-
reaction frame with the connecting structure, dismounted from trated in Fig. 2(d) was executed. The applied procedure, compli-
the test rig. ant with EN 1363-1 (CEN 2012), consisted of two phases: (1) the
preloading of the specimen and (2) the ISO fire exposure until
failure.
Displacement Measurements In the first phase, the column was loaded with a constant load
During the fire tests, three displacements of the specimens were rate , Ṗ, of 2 kN=s in four stages to the target load, P0 , as illustrated
recorded as shown in Fig. 1(b): (1) the lateral deflection, w, at a in Fig. 2(d). In Stage 1, 10% of P0 was applied followed by a hold-
height of 0.44 · L (given by an available outlet in the furnace cham- ing time of 1 min. In Stages 2 and 3, the load increment was in-
ber wall); (2) the axial displacement of the left edge of the bottom creased to 30% of P0 and the holding times between the stages
end plate, u1 ; and (3) the axial displacement of the right edge of the remained 1 min. In Stage 4, the last load increment of 30% of
bottom end plate, u2 . As indicated in Fig. 1(b), the axial displace- P0 was applied and a holding time of at least 15 min was observed
ment of the specimen, u, was calculated from the edge displace- to comply with EN 1363-1.
ment measurements by assuming a rigid end plate. Furthermore, Then the second phase of the test procedure started with ignition
the rotation of the bottom end plate, φ, was determined from of the furnace burners. In Fig. 2(d), this point corresponds to the
the edge displacement measurements according to small displace- origin of the time axis of the fire test. Subsequently, the increase in
ment theory. the furnace gas temperature, θgas , was controlled to follow the ISO
The displacements were measured with LVDTs located outside fire curve as soon as the mean value of the plate thermometer read-
of the furnace chamber. The transmission of the displacement of the ings exceeded 50°C. This lag between the time axis of the ISO fire
measurement positions on the specimen to the LVDTs was realized curve and the time axis of the fire test led to increased accuracy of
with a fused quartz glass rod in a high-temperature resisting the control system for the furnace gas temperature during the first
housing in the case of the lateral deflection [case placed on high- 5 min of the fire test, where EN 1363-1 imposes no specific tol-
temperature resisting masonry stones in Fig. 1(a)], whereas in erance limits. During the fire exposure, the load on the specimen
the case of the axial displacements, it was possible to use stainless was kept constant at a magnitude of P0 , and failure of the specimen
steel wire because heat protection was provided by thermal insu- occurred as soon as the load could not be maintained by adjusting
lation material disposed at the bottom of the columns. the loading jack’s position.

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Fig. 3. Overview of material property test setups

(a) (c)

(b) (d)

Fig. 4. Experimentally established temperature-dependent material properties

Material Properties out at elevated temperatures of 300, 400, 500, 600, 700, and
800°C, along with reference tests at ambient temperature. The ob-
The temperature-dependent material properties of the tube steel, the tained set of stress-strain lines are shown in Fig. 4(d) and the
core steel, and the concrete infill were assessed in an additional temperature-dependent material properties are listed in Table 5.
experimental research program at ETH Zurich, using a combined Full details of the test setup and additional results from the test
setup of a universal test machine and a split-tube electric furnace series (e.g., temperature-dependent damage evolution relations) are
[Fig. 3(a)]. Steady-state strain rate–controlled tensile tests at reported in Neuenschwander et al. (2016).
temperatures of 20, 400, 550, 700, and 900°C were performed
with coupon specimens of the tube and core steel. The displace-
ment measured directly on the specimen surface [Fig. 3(b)] was Results
used as a feedback signal for the strain rate–controlled test setup.
The resulting temperature-dependent stress-strain relationships In this section, the experimental results of the fire tests are pre-
and the thermal strain–temperature relationships are shown in sented in three subsections. In the first subsection, the results of
Figs. 4(a–c); the temperature-dependent material properties of the temperature recordings from the different measurement cross
the tube and the core steels are given in Tables 2–4 per composite sections are presented and the uniformity of the measured temper-
column specimen. ature fields in the axial direction are discussed. In the second sub-
With the cylindrical concrete specimens, steady-state strain section, the structural fire behavior of concrete-filled steel tube
rate–controlled cyclic compression tests [Fig. 3(c)] were carried columns with solid steel core, which can be divided into three

© ASCE 04016211-5 J. Struct. Eng.

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Table 2. Temperature-Dependent Material Properties of Tube and Core Steel of Specimen 1
Property (unit) Core steel, RND 60, ε̇ ¼ 0.2%=min Tube steel, ROR 133.0–4.0, ε̇ ¼ 0.2%=min
θ (°C) 20 400 550 700 900 20 400 550 700 900
−2
Eθ ðNmm Þ 208,722 179,373 155,430 133,668 74,870 N/A 178,652 129,644 110,938 48,669
f p;θ ðNmm−2 Þ 262.2 134.5 87.2 39.5 10.6 330.9a 120.3 54.1 25.3 10.1
f y;0.2;θ ðNmm−2 Þ 323.5 231.1 185.0 69.0 29.7 374.8a 249.7 124.9 63.0 22.5
f u;θ ðNmm−2 Þ 504.9 501.7 234.1 71.0 35.0 432.1a 284.1 126.1 64.3 24.5
εu;θ (%) 18.19 12.67 3.75 0.60 4.30 10.52a 17.14 9.87 0.29 2.03
a
Performed with 0.5%/min strain rate.
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Table 3. Temperature-Dependent Material Properties of Tube and Core Steel of Specimen 2


Property (unit) Core steel, RND 110, ε̇ ¼ 0.2%=min Tube steel, ROR 219.1–4.5, ε̇ ¼ 0.2%=min
θ (°C) 20 400 550 700 900 20 400 550 700 900
Eθ ðNmm−2 Þ 207,196 183,357 152,430 131,887 95,457 N/A 177,698 138,046 105,720 N/A
f p;θ ðNmm−2 Þ 272.6 139.8 64.2 20.3 11.7 302.6a 153.6 72.3 25.7 N/A
f y;0.2;θ ðNmm−2 Þ 303.3 240.4 166.0 59.0 28.5 357.6a 274.7 147.4 50.0 N/A
f u;θ ðNmm−2 Þ 506.6 431.4 204.8 66.0 34.2 429.0a 349.7 149.1 51.0 N/A
εu;θ (%) 15.85 10.37 4.40 1.27 3.65 8.21a 13.57 0.53 0.27 N/A
a
Performed with 0.5%/min strain rate.

Table 4. Temperature-Dependent Material Properties of Tube and Core Steel of Specimen 4


Property (unit) Core steel, RND 150, ε̇ ¼ 0.2%=min Tube steel, ROR 219.1–4.5, ε̇ ¼ 0.2%=min
θ (°C) 20 400 550 700 900 20 400 550 700 900
Eθ ðNmm−2 Þ 212,231 187,418 160,475 144,845 80,983 N/A 172,215 138,742 106,326 51,197
f p;θ ðNmm−2 Þ 265.6 132.7 103.3 41.0 11.2 320.1a 141.8 81.5 25.1 10.5
f y;0.2;θ ðNmm−2 Þ 282.0 247.4 197.3 69.7 31.6 350.3a 293.6 148.3 51.3 24.1
f u;θ ðNmm−2 Þ 509.9 500.9 239.5 74.1 40.4 421.0a 353.2 150.1 50.0 26.5
εu;θ (%) 17.32 12.56 3.20 0.69 4.44 9.16a 11.84 0.65 0.26 8.52
a
Performed with strain rate of 0.5%=min.

Table 5. Temperature-Dependent Material Properties of Concrete


Heated stressed,
Property (unit) Heated unstressed, ε̇ ¼ 0.1%=min ε̇ ¼ 0.1%=min
θ (°C) 20 300 400 500 600 700 800 600 700
Eθ ðNmm−2 Þ 17,195 13,660 13,915 12,192 10,460 6,102 2,077 13,757 10,109
f c;θ ðNmm−2 Þ 37.5 40.6 40.7 37.0 30.9 15.6 4.6 35.2 19.4
εcu;θ (%) 0.324 0.555 0.628 0.846 1.200 1.646 4.538 0.897 0.664
εce;θ a (%) 0.663 — — 5.072 2.801 4.740 9.486 2.416 4.022
a
Strain at 0.2 · f c;θ , according to RILEM recommendations (RILEM TC 200-HTC 2007).

different phases, is outlined and validated qualitatively with the de- the plate thermometers, which follows closely the ISO fire curve
formation histories of the tested specimens. In the third subsection, (dashed line).
the posttest examination of the specimens is outlined, which con- The raw data presented in Fig. 5 were complemented by
sisted of the measurement of the specimens’ residual bending lines extrapolation when a measurement became unreliable—for exam-
and the opening of the steel tubes at various locations. ple, the surface temperatures in CS6–CS9 that stop at some point
in the fire test [Figs. 5(a–d)]. Furthermore, the sudden drop in tem-
perature of the outermost concrete measurement points, which can-
Temperature Histories celed out again with ongoing test time as observable in CS4 and
Fig. 5 is an example of the temperature readings in all measured CS5 after 15 min of fire exposure [Figs. 5(e and f)], was bypassed
cross sections of Specimen 1 during the fire test: from the top of the by a linear segment. This behavior was observed only in the outer-
specimen with cross section 9 (CS9), shown in Fig. 5(a), down to most measurement points of the concrete and could be attributed to
the bottom of the specimen with cross section 1 (CS1), shown in crack formation. The summaries of the temperature recordings of
Fig. 5(i). Every graph in Fig. 5 gives the temperature-time curves Specimens 1, 2, and 4, shown in Figs. 6(d), 7(d), and 8(d), respec-
recorded at the measurement points displayed in the cross sections tively, were evaluated according to this methodology.
according to the general layout shown in Fig. 1(d). Additionally The influence of the thermal insulation material disposed at the
given is the mean furnace gas temperature, θgas , measured with bottom and at the top of the specimen [Fig. 1(a)] is reflected in the

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(a) (d) (g)
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(b) (e) (h)

(c) (f) (i)

Fig. 5. Specimen 1 temperature measurements

flat gradients in the radial direction present in CS9 [Fig. 5(a)] and presence of an insulating gap gives a plausible explanation for
especially CS1 [Fig. 5(i)]. However, visual comparison of the the magnitude of the temperature discontinuity observed between
graphs in Figs. 5(c–g) indicates a uniform temperature distribution the tube surface, θsurf , and the outermost point in the concrete layer,
in the axial direction from CS3 to CS7, covering 87% of the total θ3 , in Figs. 6(d) and 8(d). This is especially noteworthy in the case
specimen length. This observation is emphasized by the summariz- of Specimen 4 [Fig. 8(d)], where this point in the concrete layer
ing graph in Fig. 6(d), where all the temperature-time curves from practically coincides with the steel tube’s inner surface. In the
CS3 to CS7 are plotted simultaneously with thin lines of different second stage, 15–30 min of fire exposure, the moisture in the
type per cross-section measurement point. Furthermore, the result- concrete is vaporized. This leads to formation of a plateau in
ing mean values are given with thick lines of corresponding type the temperature-time curves at approximately 150°C, effectively
in Fig. 6(d). Comparison with the equally evaluated results of the lagging the temperature increase in the steel core. Because the pla-
two other specimens shown in Figs. 7(d) and 8(d) indicates that teau extends longer in the points in the inner concrete layers, the
deviation from a uniform temperature distribution in the axial temperature gradient first steepens locally in the outermost layers
direction is higher for specimens with greater diameters. Further- but then equalizes toward the end of this stage to a sagging line in
more, the graphs in Figs. 6(d) and 7(d) in particular show that the the radial direction. The third stage starts with the re-onset of the
scatter in the temperature measurements in the concrete decreases temperature increase of the steel core. The radial temperature gra-
by trend toward the inside, where cracking, which adversely affects dient still steepens toward the outer side, but eventually stabilizes
the temperature measurement, is less likely to occur. toward a final form that is maintained until the end of the fire test,
Finally, the aggregated data in Figs. 6(d) and 8(d) allow deriva- reflected in the graphs in Fig. 6(d) by temperature-time curves
tion of a concept of the general temperature-time behavior of running almost parallel from 45 min on. This transition phase to
concrete-filled steel tube columns with solid steel core during a spatially stable transient radial temperature gradient takes
ISO fire, which can be characterized by three stages: in the first longer in the thicker Specimen 4, which shows parallel running
stage, extending from the start of the fire exposure until 15 min, temperature-time curves only after 60 min, as can be observed in
increasingly steeper radial temperature gradients develop in the Fig. 8(d). Because of the short duration of the second fire test (speci-
composite section because the directly exposed tube is heated men with a high load ratio), the temperature recordings of Specimen
quickly whereas the concrete and core temperatures more and more 2 given in Fig. 7(d) show only the first stage and part of the second
lag behind. This lag in temperature is related not only to the thermal with an onset of a plateau (e.g., temperature readings of θ3 and θ4 ).
properties of the concrete but also to the development of a gap in In summary, the temperature readings confirm the concrete’s
the interface of the concrete and the steel tube, mainly as a conse- main conceptual role as a robust inhibitor of the temperature in-
quence of the tube’s thermal expansion. It is assumed that the crease of the steel core during fire exposure. This quality is related

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(a) (c)

(b) (d)

Fig. 6. Summary of test results for Specimen 1

(a) (c)

(b) (d)

Fig. 7. Summary of test results for Specimens 2 and 3

to (1) its moisture content, which effectively lags the core temper- Deformation Histories
ature increase when vaporized and (2) its stable thermal properties
up to temperatures of 950°C (in these tests), enabling the thermal The load-carrying behavior of concrete-filled steel tube columns
insulation (spatially stable transient temperature gradients in the with solid steel core in fire is influenced mainly by two effects
concrete) of the steel core to be maintained. of temperature on the material behavior: (1) thermal expansion

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(a) (c)

(b) (d)

Fig. 8. Summary of test results for Specimen 4

and (2) temperature-induced degradation of stiffness and strength. redistribution due to differential thermal expansion should prevail
The simultaneous superposition of these two effects creates the spe- in the case of specimens with a low load ratio and (therefore)
cific characteristics of the load-carrying behavior of this type of spare elastic load-bearing capacity in the steel tube. The measured
composite column. During fire exposure, the steel tube is heated evolutions in time of the specimen deformations of all fire tests are
very quickly while steep temperature gradients develop in the con- investigated next, to qualitatively validate this concept of the load-
crete layer that lag the temperature increase of the steel core. This carrying behavior in fire.
characteristic temperature distribution is maintained during the en- The results of all fire tests are summarized per specimen type in
tire fire exposure and leads to differential thermal expansion of the Figs. 6–8 in a common format of presentation, which will be ex-
components: the steel tube expands the most; the steel core, the plained on the basis of Fig. 6, which shows the data of the first fire
least. The relative motion of the components with respect to each test (Specimen 1): Fig. 6(a) shows the primary deformation read-
other originates from the bottom of the column, where the core and ings during the fire test time, t, which consisted of the lateral de-
the tube are welded against the end plate. The initial axial load flection, w, plotted against the left axis and the axial deformation, u,
shares of the components are redistributed, proportionally to this plotted against the right axis; Fig. 6(b) presents the evolution in
differential thermal expansion, toward the outer components. In time of the derived bottom end plate rotation, φ, plotted against
an extreme case, the tube could even carry the load alone because the left axis and of the load, P, carried by the specimen, plotted
the expanding tube lifts off the top end plate that is not connected against the right axis; Fig. 6(c) is a detailed view of local buckling
with the steel core or the concrete. With ongoing fire exposure, observed on the specimen after the fire test; and Fig. 6(d) plots the
however, the temperature-induced degradation of material stiffness temperature readings in the specimen cross section, as described in
and strength counteracts this trend: the axial rigidity of the tube the subsection “Temperature Histories.” Fig. 7 encompasses the re-
starts to decrease because of local buckling and/or extension of sults of the second and third fire test, performed with identical spec-
imens (2 and 3) but different magnitudes of preloading. Fig. 8
the plastic zones and the load is redistributed toward the inner
shows the results of the fire test with Specimen 4.
axially still more rigid components. Finally, the steel core mainly
carries the load. Specimen 1
According to this concept of load-carrying behavior, three Fig. 6(a) shows the recorded deformations of the most slender of all
distinct phases of continuous expansion and subsequent leveling specimens, which additionally featured an extremely low load ratio,
off should be observable in the readings of the global axial defor- μSP1 , of 16% as indicated in Table 1. The evolution in time of the
mation, u, of the columns. These phases correspond to (1) the ex- axial deformation, u, shows that the specimen first expanded with a
pansion of the steel tube until yielding and/or local buckling leads nearly constant rate, du=dt, from the start of the test until a point in
to a partial load transfer to the concrete; (2) the subsequent expan- time in the range of 14–15 min, while the lateral deflection, w,
sion of the concrete until onset of concrete softening triggers partial remained almost constant. Then, the rate of expansion started to
redistribution of the load to the core; and (3) the expansion of decrease until 24 min, with the lateral deflection markedly increas-
the steel core until global runaway failure occurs because of ing simultaneously. This indicates that the stresses in the steel tube
temperature-induced loss of stiffness of the steel core. Further- exceeded the proportionality limit and, accordingly, that the bend-
more, depending on the load ratio, μ, the phenomenon of load ing stiffness of the steel tube decreased. Subsequently, from 24 to

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27 min, the rate of expansion continued to decrease while the lateral expansion temporarily ceasing to increase and the lateral deflection
deflection restabilized, which could be attributed to the onset of stabilizing.
local buckling of the steel tube. Eventually, local buckling of the Finally, the third phase determined by the thermal expansion of
steel tube fully developed from 27 to 30 min and led to an abrupt the steel core was entered with the specimen steadily expanding
decrease in the axial deformation with a simultaneous increase in and deflecting laterally until the stiffness degradation of the
the lateral deflection. Both deformations then stabilized at 30 min, steel core led to a runaway failure after 169 min. In the case of
when the force closure between the top end plate and the concrete Specimen 2 however, the second and third phase of the load-
was re-established, which can be identified as the end of the first carrying behavior could not be attained because after completion
phase of the load-carrying behavior. During this first phase, the top of the first phase at 15 min of fire exposure, the increase in lateral
end plate was lifted off the concrete and the steel core by the ex- deflection grew at a steep rate until 20 min whereas the specimen
panding steel tube, which was carrying the entire load alone until it even shortened slowly. At 20 min, the specimen shortening stopped
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collapsed from local buckling. Fig. 6(c) is a detailed view of the and was temporarily stabilized, most probably because more and
local buckling after the test. During the second phase, extending more load was redistributed from the gradually softening concrete
30–50 min, the specimen started to expand again after 35 min be- to the steel core. On the other hand, the full activation of the steel
cause of the thermal expansion of the concrete. Simultaneously, the core could not stabilize the lateral deflection, which continued to
lateral deflection began to increase slowly, reflecting a degradation increase at the same rate, indicating the onset of plasticity in the
of the bending stiffness of the concrete component due to concrete steel core. Eventually, after 24 min of fire exposure, the specimen
softening as a consequence of the partial redistribution of the load failed with a very abrupt runaway failure [Fig. 7(b)].
formerly carried by the tube. The start of the third phase of the load-
Specimen 4
carrying behavior can be identified in the test data at 50 min. From
Fig. 8 outlines the results of the Fire test 4 with the third specimen
50 to 65 min, the specimen expanded steadily because of the ther-
type, which was tested only once. Specimen 4 exhibited a rather
mal expansion of the steel core, while the horizontal deflection re-
low load ratio, μSP2 , of 38%. The load-carrying behavior of
mained stable. After 65 min, however, the lateral deflection began
Specimen 4 was similar to the load-carrying behavior of
to increase again, indicating the onset of stiffness degradation of
Specimen 3, in terms of both deformation history and reached fire
the steel core that at this point exceeded a temperature of 400°C.
resistance time, tf;SP4 , of 179 min. The three phases of the generic
After 75 min, the specimen’s rate of expansion started to slow down
load-carrying behavior are all observable in Fig. 8(a): the first phase,
while the rate of lateral deflection significantly increased simulta-
with the steel tube determining the specimen expansion, u, and sub-
neously. Eventually, the column failed with a runaway failure sequent partial redistribution of the tube load share on the concrete
after 92 min. component, extended from the start of the fire test until 18 min.
Onset of plasticity and local buckling [Fig. 8(c)] in the steel tube
Specimens 2 and 3
was reflected in the increase in lateral deflection, w, after 3 min;
Fig. 7 summarizes the test results with the second specimen type,
the activation of the concrete component can be identified in the sta-
which was tested two times (Fire tests 2 and 3) with different mag-
bilization of the lateral deflection by the end of the first phase.
nitudes of preloading. The load ratio, μSP2 , of 57% of the specimen
The second phase, characterized by the thermal expansion of the
in the second fire test (Specimen 2) was high, whereas the specimen
concrete component, extended from 18 to 40 min. After a steady
of the third fire test (Specimen 3) exhibited a common load ratio,
specimen expansion from 18 to 30 min paired with a moderate
μSP3 , of 43%. Both specimens showed a first expansion phase of
increase in lateral deflection, onset of concrete softening and sub-
the tube, which was leveled off presumably with onset of local plas-
sequent partial redistribution of the concrete’s load share on the
tic buckling. It can be observed in Fig. 7(a) that, in line with the
steel core is reflected in Fig. 8(a) in the specimen expansion tem-
smaller preload, the expansion of Specimen 3 stopped slightly later,
porarily ceasing to increase and the lateral deflection being stable
at 5 min, than that of Specimen 2. The simultaneous increase in the
until the end of the second phase.
lateral deflections of both specimens almost from the very start of
In the third phase, from 40 min to the end of the fire test, the
the fire exposure until 10 min indicates that the tubes were quickly specimen first expanded steadily until 160 min. The onset of
overstressed by the load redistribution because of differential ther- temperature-induced stiffness degradation of the steel core led to a
mal expansion and therefore started losing their bending stiffness. decrease in specimen expansion, in combination with an increasing
The subsequent stabilization and temporary decrease in the lateral rate of lateral deflection, until the specimen failed with a runaway
deflection of both specimens, from 10 to 15 min, reflects load re- failure after 179 min.
distribution to the expanding concrete. A possible explanation for
the decreasing lateral deflection could be the activation (by expan-
sion) of a compressive strut in the concrete infill between the end Specimen Examination after Fire Test
plates on the convex side along the deflected column. For both After the fire tests, the specimens were examined in detail at the
specimens, the re-onset of the increase in lateral deflection after structural testing laboratory at ETH Zurich. The primary purpose
15 min indicates that the concrete was stressed beyond the elastic of this investigation was to measure the specimens’ residual bend-
limit. In the case of Specimen 3, the load redistribution could be ing lines, wres ðxÞ, and their residual end plate rotations, φres;bot and
accomplished at 20 min, when the first phase of the load-carrying φres;top . Once this was accomplished, the tube of the specimens was
behavior was over, the decrease of the specimen expansion cut open at specific locations and the concrete layer was removed to
stopped, and the lateral deflection temporarily stabilized. gain more insight about the state of the concrete and the steel core
Afterwards, Specimen 3 entered the second phase of the load- after fire exposure. These openings were at the peak value of the
carrying behavior, which was determined first by the concrete’s residual bending lines and where plastic buckles had developed.
thermal expansion, leading to an increase in the specimen’s axial Additionally, the end plate was completely cut off and lifted away
deformation from 20 to 43 min, with a simultaneous increase in from the top of the columns to investigate the force transmission
lateral deflection due to plastic straining of the concrete. Load re- from the end plate to the steel core and the concrete. The results of
distribution from the degrading concrete to the steel core followed this posttest investigation are summarized in Figs. 9 and 10: Fig. 9
lasting 43–70 min. This process was reflected in the specimen’s shows, per specimen, the measured residual bending line drawn to

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(a) (b) (c)


Fig. 9. Specimen view and remaining bending line after fire tests: (a) Specimen 1; (b) Specimen 2; (c) Specimen 4

scale together with an in-scale photographic side view of the residual length, Lres ; (2) the location of the peak value of the bend-
specimen; Fig. 10 shows typical views of the opened specimens. ing line, xmax ; (3) the location of the local buckling, xbckl , as well as;
(4) the measured residual end plate rotations, φres;bot and φres;top .
Methodology The specimen views in Figs. 9(a–c) were each mounted from 17
To examine them, the specimens were placed horizontally on overlapping photographs taken at equidistant points along a line
supports mounted on a strong base in the laboratory. In Fig. 9, parallel to the specimen’s longitudinal axis. The mounting of
the views of the specimens are rotated counterclockwise by 90° the cropped photographs with respect to each other was carried
with respect to the position in which they were mounted in the lab- out using the measurement grid of the bending line points.
oratory. At the top and bottom, the supports are visible together
with the square steel bar extensions welded on the end plates. Specimen 1
By means of a self-leveling rotatory laser, the two midpoints of Fig. 9(a) shows the residual bending line of Specimen 1, which
the bottom and top end plate edges were leveled with a tolerance exhibited a maximum value at a distance of 0.49 · Lres . Within
of 1 mm to the same height by adjusting the specimen supports. the measurement accuracy, this result can be regarded as almost
Then vertical lines were projected one after another with the rota- coinciding with the nominal location at midheight because of
tory laser onto the specimen at equidistant increments in the lon- the nominally symmetrical end conditions. However, the deviation
gitudinal direction and marked [pale lines visible on the specimen between the measured residual end plate rotations, with the rotation
e.g., Fig. 9(c)]. In regions of higher curvature, the increment size at the top, φres;top , of 2.88° being significantly smaller than the ro-
was halved. With a dial indicator gauge, the most outward location tation at the bottom, φres;bot , of 3.90°, indicates that (1) the end con-
along these curved vertical lines was determined and marked ditions were not completely symmetrical and (2) the frictional
[black dots visible on the specimen e.g., Fig. 9(b)]. Then the ver- effects in the rocker bearing at the top must have been greater than
tical coordinates of these specimen midpoints, wres ðxÞ, (with re- at the bottom. First, these findings are qualitatively consistent with
spect to the height of the leveled midpoints of the end plate the measured location of the maximum value situated slightly
edges) were measured on a staff gauge fixed on one of the vertical below the nominal location at midheight. Second, the higher rota-
specimen supports, using the rotary laser. As soon as all the speci- tional friction in the rocker bearing at the top end could be related to
men midpoint coordinates were measured, the bending line was the significantly higher temperature of approximately 500°C mea-
painted on the specimen and the residual local buckles were marked sured inside the specimen close to the top end at the end of the test
with painted grid lines. Finally, the residual rotations of the end [Fig. 5(a)], in contrast to a temperature of around 80°C measured
plates, φres;bot and φres;top , were determined with respect to the hori- in the corresponding location close to the bottom end [Fig. 5(i)].
zontal strong base surface by means of a digital angle level. The Frictional effects in such a rocker bearing can be attributed to
results of the point-wise measured residual bending lines of Spec- elastic deformations (flattening) of the contact zone of the half-
imens 1, 2, and 4 are drawn to scale in Figs. 9(a–c), respectively. cylinder. With the temperature increasing more strongly in the
Furthermore, Figs. 9(a–c) indicate per specimen: (1) the derived top than the bottom end plate, the same applies for the temperatures

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Fig. 10. Detail views of specimens after fire tests

of the contacting half-cylinder in the rocker bearings. This led by residual top end plate rotation, φres;top , of 3.78°, which (nominally)
trend to higher deformations in the top support and therefore to should be equal to zero. At the location of the maximum value of
higher rotational friction because the steel of the half-cylinder the residual bending line, the onset of local buckling of the tube
became more compliant with increasing temperature. Fig. 10(g) could be examined, as shown in Fig. 10(a). Opening of the steel
shows the inside surface of the part of the steel tube that was cut tube at this location showed that the column failed via elastoplastic
out on the concave side of the specimen at midheight which showed global buckling by developing a plastic hinge: the concrete on the
a lustrous graphite-gray smooth surface that did not stick at all on concave side of the column exhibited crushing failure, illustrated
the concrete. The concrete in this opening was not crushed with in Fig. 10(b), which shows abundant longitudinal cracking in
longitudinal cracking, which indicates elastoplastic global buckling the compressive zone. On the convex side, tensile failure of the
failure. Comparison of the residual specimen length, Lres , of concrete could be detected by transversal cracking, as shown in
3,551 mm with the initial specimen length, L, given in Table 1, Fig. 10(c). The specimen exhibited a plastic local buckle at a lo-
shows that the specimen experienced a residual elongation after cation of 0.87 · Lres , as indicated in Fig. 9(b) and as magnified in
the test. This can be explained by residual plastic tensile strains Fig. 7(c). The temperature-induced nature of this local buckling,
arising in the tube during posttest cooling. The tube cools off arising from overstressing of the steel tube when attempting to take
quicker than the core steel and is therefore constrained from shrink- over the entire load because of thermal straining (differential ther-
ing freely (and in turn exhibits tensile stressing) by the imposed mal expansion), was confirmed by opening the steel tube at this
compatibility between the core and the tube length through the location: Fig. 10(f) shows that the concrete neither is crushed in
end plates. Additionally, this finding was confirmed by the pres- the region of the local buckling nor shows any casting flaws that
ence of a gap between the steel core top face and the top end plate, could have caused the local collapse of the steel tube.
observed before removal of the latter. The tube of the specimen
featured a plastic local buckle at a location of 0.84 · Lres , as shown Specimen 4
in the specimen view of Fig. 9(a) and magnified in Fig. 6(c). The Fig. 9(c) shows that the residual bending line of Specimen 4 ex-
local buckle shows a less sharply concentrated appearance than ob- hibited a peak value at a location closer to midheight than to
served in the other specimens [Figs. 7(c) and 8(c)], most probably the nominal location of 0.40 · Lres , corresponding to the end con-
related to the aforementioned posttest stretching of the tube during ditions of the specimen (like Specimen 2, pinned-fixed). The mea-
the cooling process. sured residual end plate rotation at the top, φres;top , of 1.49°
indicates that the fixed end condition was better imposed on the
Specimen 2 specimen than in the case of Specimen 2. A possible explanation
Fig. 9(b) displays the measured residual bending line of Specimen for this difference can be found in dependence of the stiffness ratio
2, which featured a maximum value at a location of 0.42 · Lres . This between the reaction frame and the test specimen on the fire expo-
location is higher than expected on the basis of the nominal end sure time. With ongoing fire exposure, this stiffness ratio increases,
conditions of a fixed end at the top and a pinned end at the bottom as only the specimen is heated and gradually loses its bending stiff-
(0.40 · Lres ). This observation is confirmed by the measured ness. Thus, the stiffness of the reaction frame increases relatively

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J. Struct. Eng., 2017, 143(4): 04016211


and the rotational restraint of the specimen becomes more perfect redistributions due to the components’ superposed differential ther-
the longer the fire test takes. Therefore, the measured residual top mal expansion and temperature-induced loss of stiffness.
end plate rotation for Specimen 2, which failed after 24 min,
when it was still considerably stiff, was higher than in the case
of Specimen 4, which was exposed to fire for 179 min. The side Acknowledgments
view of the specimen in Fig. 9(c) shows that the specimen had even
rotated with respect to the top end plate, indicating that at the end of The authors gratefully acknowledge the manufacture and provi-
the fire test a plastic hinge had developed at its fixed upper end. sion of the test specimens by Tuchschmid AG, Frauenfeld,
As marked on the specimen at the top in Fig. 9(c), the steel tube Switzerland, as well as assistance in equipping the specimens with
showed local buckling on the compressive side of the fixed end. thermocouples.
When the top end plate was cut off, it was discovered that the cast-
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ing of the concrete was incomplete, as can be seen in Fig. 10(d),


which additionally favored the development of a plastic hinge. Sim- References
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