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Research Article
Positional Error Analysis of PCB Rogowski Coil for
High Accuracy Current Measurement
Copyright © 2013 G. Zhang and Y. Liu. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Geometrical, physical, and electrical parameters have influences on the precision of printed circuit board Rogowski coils (PCBRCs).
This paper outlined operating principles and properties of PCBRCs. Two kinds of positional sensitivities between current conductor
and PCBRC are analyzed, and mathematical models and formulas for error computing are established and derived. The roles of
some critical geometrical parameters are characterized and verified by experiment. These methods can be used to define structure
parameters of PCBRC for precise current measurement applications.
dl
H
i(t)
Uout
magnetic flux linking the entire coil is given by integrating uniform turns distribution and a highly uniform cross-
along the loop 𝑙: sectional area over other wire-wound Rogowski coils and are
more approximated to an ideal one; (2) they have a relative
𝜙 = ∮ 𝑑𝜙 = 𝜇0 𝑛𝐴∮ 𝐻 cos 𝛼 𝑑𝑙. (2) larger ratio of outer radius to inner radius against wire-
𝑙 𝑙 wound coils and are far from an ideal one; (3) the value of
From Ampere’s law, if a curve is drawn in a loop which totally winding-distributed density is smaller than those of wire-
encircles the current, then the line integral of the magnetic wound ones and under the expected condition to be an ideal
field around the loop is equal to the net current enclosed by one; and (4) a lower value of self-inductance in comparison
it no matter what path the loop takes. Mathematically, this is with wire-wound coils and the response of the coil and the
expressed as bandwidth are improved. In a word, PCBRC shows character
of discreteness and differs from an ideal RC and wound-wire
ones to some extent.
∮ 𝐻 cos 𝛼 𝑑𝑙 = 𝑖 (𝑡) . (3) We present a kind of practical PCBRC in [10], as shown
𝑙
in Figure 2. In an ideal situation, the primary conductor is set
From Faraday’s law, for an AC current, the induced exactly on the center of a PCBRC coil. The inner and outer
electromotive force 𝑒 output from the coil is radii of the coil are marked as 𝑟𝑎 and 𝑟𝑏 , respectively; the width
of the coil is marked as ℎ.
𝑑𝜙 𝑑𝑖
𝑒=− = −𝜇0 𝑛𝐴 , (4) From Biot-Savart law, the magnetic field 𝐵 induced by the
𝑑𝑡 𝑑𝑡 conductor current 𝑖 is given by
where 𝑑𝑖/𝑑𝑡 is the rate of change of the current enclosed by 𝜇0 𝑖
the closed curve. The term 𝜇0 𝑛𝐴 is often called coil sensitivity 𝐵= , (5)
2𝜋𝑟
or mutual inductance in terms of 𝑀, where 𝑀 = 𝜇0 𝑛𝐴.
Therefore, for an ideal RC, its output voltage is pro- where 𝜇0 is the magnetic constant and 𝑟 is the distance
portional to the rate of change of measured current and is between the center of the conductor and the location at which
independent of the external currents/fields, as well as the path the magnetic field is being calculated.
taken by the loop and the conductor location inside the coil The magnetic flux through the cross-section of a single
loop. This makes RC ideal for AC current measurement. turn is defined as the integral of the magnetic field over the
However, to follow Ampere’s law well, it requires the area of cross-section 𝑆 in the coordination system shown in
following. (1) Uniformity: the winding must be wound with Figure 5:
a constant number of turns per unit length on a former of
uniform cross-sectional area. With a flexible coil, the winding 𝜙 = ∬ 𝐵𝑑𝑆
𝑠
must remain uniform when the coil is bent; (2) small cross- (6)
sectional area: it means that the radius of cross-section of 𝜇 𝑖 (1/2)ℎ 𝑟𝑏 1 𝜇𝑖 𝑟
= 0 ∫ ∫ 𝑑𝑥 𝑑𝑦 = 0 ℎ ln 𝑏 .
the coil is much less than the distance from the coil to the 2𝜋 −(1/2)ℎ 𝑟𝑎 𝑦 2𝜋 𝑟𝑎
current conductor provided that it is circular; (3) the value
of winding-distributed density is large, so the helix may be Considering that PCBRC has a uniform cross-sectional area
approximated by a large number of evenly spaced turns that and a constant distribution of turns, the total flux linkage by
are each normal to the curved axis of the helix [11]. the coil can be written as a sum over individual turns rather
than an integral:
𝑁
2.2. Printed Circuit Board Rogowski Coil. Accurate CAD 𝜇0 𝑖 𝑟
design methods and advanced PCB manufacturing technol- Ψ = ∑ 𝜙 = 𝑁𝜙 = 𝑁 ℎ ln 𝑏 , (7)
𝑛=1 2𝜋 𝑟𝑎
ogy, as well as the limitations of material and technique,
provide PCBRC distinctive characters: (1) they have a very where 𝑁 is the number of turns of the coil.
Advances in Mechanical Engineering 3
Y
A 𝛼
rb
ra B
𝛼
X b
h r
𝛽
S
Top view Bottom view Cross-section view O
a
where 𝑀 = (𝜇0 𝑁ℎ/2𝜋) ln(𝑟𝑏 /𝑟𝑎 ) is the mutual inductance. the electromotive force will be
Conclusions can be made that, for a PCBRC under ideal 𝜇0 𝑑𝑖 (1/2)ℎ 𝑟𝑏 𝑏2 + 𝑟2 − 𝑎2
condition, its output voltage is proportional to the rate of 𝑒 = − ∫ ∫ 𝑑𝑟 𝑑𝑦
change of measured current provided that 𝑀 keeps constant, 2𝜋𝑑𝑡 −(1/2)ℎ 𝑟𝑎 2𝑏2 𝑟
(11)
just like an ideal RC. 𝜇 ℎ𝑑𝑖 𝑟𝑏 𝑟 − 𝑎 cos 𝛽
=− 0 ∫ 𝑑𝑟.
2𝜋𝑑𝑡 𝑟𝑎 𝑟2 + 𝑎2 − 2𝑟𝑎 cos 𝛽
3. Error Analysis
Defining ratio factor 𝜅 = 𝑟𝑏 /𝑟𝑎 and eccentric factor 𝜎 = 𝑎/𝑟𝑎 ,
Under practical conditions, the measurement accuracy for the expression (11) can be rewritten as
most of actual RCs depends on geometrical, physical, and
𝜇0 ℎ 𝑟2 − 2𝑟𝑏 𝑎 cos 𝛽 + 𝑎2 𝑑𝑖
electrical influences [10–13]. The influence of the position of 𝑒 = − ln ( 𝑏2 )
current conductor relative to PCBRC is taken into account in 4𝜋 𝑟𝑎 − 2𝑟𝑎 𝑎 cos 𝛽 + 𝑎2 𝑑𝑡
this paper. The consideration is divided into two partial cases. (12)
𝜇ℎ 𝜅2 − 2𝜅𝜎 cos 𝛽 + 𝜎2 𝑑𝑖
The first is the case when the current conductor is not placed = − 0 ln ( ) .
at the center of the coil but at a distance from it, with the 4𝜋 1 − 2𝜎 cos 𝛽 + 𝜎2 𝑑𝑡
axe of current conductor and the axial axe of PCBRC keeping
parallel. The second is the situation when the conductor is As mentioned previously, a practical PCBRC has a distribu-
centered, but its axe exhibits an angle relative to the axial axe tion of discrete character instead of a continuous one. The
of the coil. Both situations will be considered in the following actual total electromotive force 𝑒 is calculated as a sum over
analysis. all individual turns rather than an integral:
2𝜋 𝑁−1
2𝜋
3.1. Eccentric Position Error Analysis. To calculate the elec- 𝑒 = ∫ 𝑒 (𝛽, 𝑡) 𝑑𝛽 = ∑ 𝑒 (𝑚 , 𝑡)
0 𝑁
tromotive force 𝑒 induced in one turn, the differential of 𝑚=0
(13)
magnetic flux can be used with one exception. The force
𝜇 ℎ 𝑁−1 𝜅2 + 𝜎2 − 2𝜅𝜎 cos (2𝜋𝑚/𝑁) 𝑑𝑖
is affected only by the normal component 𝐵 cos 𝛼 of the = − 0 ∑ ln ( ) .
field, rather than the whole field 𝐵, which is shown in 4𝜋 𝑚=0 1 + 𝜎2 − 2𝜎 cos (2𝜋𝑚/𝑁) 𝑑𝑡
Figure 3. Provided that 𝑎 is the eccentric distance between
the conductor and center point 𝑂, the induced electromotive Define eccentric error 𝛿(𝜎) as
force by the turn encircling point 𝐴 is 𝑒 (𝜎, 𝑡) − 𝑒 (0, 𝑡) 𝑒 (𝜎, 𝑡) − (𝜇0 𝑁ℎ/2𝜋) ln (𝑟𝑏 /𝑟𝑎 )
𝛿 (𝜎) = = .
𝑒 (0, 𝑡) (𝜇0 𝑁ℎ/2𝜋) ln (𝑟𝑏 /𝑟𝑎 )
𝑑𝜙 𝑑 (∬𝑠 𝐵 cos 𝛼𝑑𝑆) (14)
𝑒 = − =−
𝑑𝑡 𝑑𝑡
(9) The presented theoretical analysis and simulated calculation
(1/2)ℎ 𝑟𝑏
𝜇 𝑖 cos 𝛼 of eccentric error, as shown in Figure 4, indicate the fol-
= −∫ ∫ 0 𝑑𝑟 𝑑𝑦.
−(1/2)ℎ 𝑟𝑎 2𝜋𝑏 lowing. (1) Larger number of turns could cause a smaller
4 Advances in Mechanical Engineering
×10−3 ×10−5
1.5 5
Eccentric error
Eccentric error
1
3
2
0.5
1
0 0
3 3
2.5 1 2.5 1
0.8 0.8
rb / 2 0.6 rb / 2 0.6
ra 1.5 0.4 ra 1.5 0.4
0.2 0.2 a/ r a
1 0 a/ r a 1 0
(a) (b)
Figure 4: Calculated eccentric error: (a) PCBRC with 200 turns; (b) PCBRC with 500 turns.
𝜀
𝜆 sin B L cos 𝜆/ cos 𝜉
O
L sin 𝜌
𝜉
A L
𝜆
Primary Projection of the
Ls
conductor in 𝜀 s𝜆 primary conductor
Å 𝜀 𝜆 L co in the plane rotated
Y for angle 𝜀
Å
tor
conduc
Primary Figure 6: Geometrical relation of the projection.
O
Y
X
From the described situation, the relation can be written
as
Coil
h where
𝜇0 𝑖 (𝑡) cos 𝜌
dS 𝑑𝜙I = − (𝑡𝑔𝜉 + 𝑐𝑡𝑔𝜉)
2𝜋
𝑟𝑎 cos 𝜉+(ℎ/2) sin 𝜉
𝑟 − 𝑟I min
𝜉 × 𝑑 (∫ 𝑑𝑟 ) ,
rb
𝑟𝑎 cos 𝜉−(ℎ/2) sin 𝜉 𝑟
ra 𝑟𝑏 cos 𝜉−(ℎ/2) sin 𝜉
𝜇0 𝑖 (𝑡) cos 𝜌 ℎ 1
𝑑𝜙II = − 𝑑 (∫ 𝑑𝑟 ) , (21)
𝜉 2𝜋 cos 𝜉 𝑟𝑎 cos 𝜉+(ℎ/2) sin 𝜉 𝑟
𝜇0 𝑖 (𝑡) cos 𝜌
𝑑𝜙III = − (𝑡𝑔𝜉 + 𝑐𝑡𝑔𝜉)
2𝜋
𝑟𝑏 cos 𝜉+(ℎ/2) sin 𝜉
𝑟III max − 𝑟
× 𝑑 (∫ 𝑑𝑟) .
𝑟𝑏 cos 𝜉−(ℎ/2) sin 𝜉 𝑟
Therefore, the electromotive force 𝑒 induced by one turn is
𝜇0 cos 𝜌 𝑑𝑖
Figure 7: Projection of primary conductor on the plane rotated for 𝑒 = − 𝑓 (𝜉, ℎ, 𝑟𝑎 , 𝑟𝑏 ) , (22)
2𝜋 𝑑𝑡
angle 𝜀.
where 𝑓 = 𝑓(𝜉, ℎ, 𝑟𝑎 , 𝑟𝑏 ) is denoted by
𝑓 = (𝑡𝑔𝜉 + 𝑐𝑡𝑔𝜉)
𝑟𝑏 cos 𝜉 + (ℎ/2) sin 𝜉
Then, the magnetic fluxes linking quoted areas are given, × (𝑟III max ln
𝑟𝑏 cos 𝜉 − (ℎ/2) sin 𝜉
respectively, as follows:
𝑟𝑎 cos 𝜉 + (ℎ/2) sin 𝜉 (23)
−𝑟I min ln )
𝑟𝑎 cos 𝜉 − (ℎ/2) sin 𝜉
𝜙I = ∬ 𝐵 cos 𝜌𝑑𝑠
𝑠I ℎ 𝑟 cos 𝜉 − (ℎ/2) sin 𝜉
(17) + ln 𝑏 .
𝑟𝑎 cos 𝜉+(ℎ/2) sin 𝜉
cos 𝜉 𝑟𝑎 cos 𝜉 + (ℎ/2) sin 𝜉
𝜇0 𝑖 (𝑡) cos 𝜌
= ∫ − 𝑙I 𝑑𝑟, Defining 𝜅 = 𝑟𝑏 /𝑟𝑎 , ] = ℎ/2𝑟𝑏 , (23) can be rewritten as
𝑟𝑎 cos 𝜉−(ℎ/2) sin 𝜉 2𝜋𝑟
𝑓 = (𝑡𝑔𝜉 + 𝑐𝑡𝑔𝜉)
where 𝑙I = (𝑟 − 𝑟I min )(𝑡𝑔𝜉 + 𝑐𝑡𝑔𝜉) is the length of 𝑑𝑆I , and cos 𝜉 sin 𝜉 1 + ]𝑡𝑔𝜉
× ℎ [( + ) ln
2] 2 1 − ]𝑡𝑔𝜉
𝜙II = ∬ 𝐵 cos 𝜌𝑑𝑠 cos 𝜉 sin 𝜉 1 + 𝜅]𝑡𝑔𝜉 (24)
𝑠II −( + ) ln ]
(18) 2𝜅] 2 1 − 𝜅]𝑡𝑔𝜉
𝑟𝑏 cos 𝜉−(ℎ/2) sin 𝜉 𝜇 𝑖 (𝑡) cos 𝜌
= ∫ − 0 𝑙II 𝑑𝑟, ℎ 𝜅 − 𝜅]𝑡𝑔𝜉
2𝜋𝑟 + ln .
𝑟𝑎 cos 𝜉+(ℎ/2) sin 𝜉 cos 𝜉 1 + 𝜅]𝑡𝑔𝜉
By substituting (15) and (24) into (22), the expression of 𝑒
where 𝑙II = ℎ/ cos 𝜉 is the length of 𝑑𝑆II . is the function of 𝜆, 𝜀, 𝜅, ], 𝑁, and ℎ. Therefore, the final
expression for total induced electromotive force 𝑒 of a real
PCBRC model is calculated by integrating 𝜀 from 0 to 2𝜋.
𝜙III = ∬ 𝐵 cos 𝜌𝑑𝑠 Considering the discrete distribution feature of PCBRCs, it
𝑠II
is equal to the sum over all individual turns:
(19)
𝑟𝑏 cos 𝜉+(ℎ/2) sin 𝜉 𝜇 𝑖 (𝑡) cos 𝜌 2𝜋 𝑁−1
=∫ − 0 𝑙III 𝑑𝑟, 2𝜋
2𝜋𝑟 𝑒 = ∫ 𝑒 (𝜀, 𝑡) 𝑑𝜀 = ∑ 𝑒 (𝑚 , 𝑡) . (25)
𝑟𝑏 cos 𝜉−(ℎ/2) sin 𝜉 0 𝑚=0 𝑁
Tilting error 𝛿(𝜆) is defined by
where 𝑙III = (𝑟III max − 𝑟)(𝑡𝑔𝜉 + 𝑐𝑡𝑔𝜉) is the length of 𝑑𝑆III .
Thus, the induced electromotive force 𝑒 in quoted areas 𝑒 (𝜆, 𝑡) − 𝑒 (0, 𝑡) 𝑒 (𝜆, 𝑡) − (𝜇0 𝑁ℎ/2𝜋) ln (𝑟𝑏 /𝑟𝑎 )
𝛿= = .
is calculated 𝑒 (0, 𝑡) (𝜇0 𝑁ℎ/2𝜋) ln (𝑟𝑏 /𝑟𝑎 )
(26)
𝑒 = 𝑑 (𝜙I + 𝜙II + 𝜙III ) , (20) Finally, the expression of 𝛿 is the function of 𝜅, ], 𝜆, and 𝑁.
6 Advances in Mechanical Engineering
III
III
II h
h sin 𝜉 II
sin 𝜉 2
I 2 I
{
𝜉 h/2
𝜉 ra cos 𝜉
rb cos 𝜉 rb
ra 𝜉
{
{
h/2 𝜉 h/2
Calculation for first area (I) Calculation for third area (III)
(a) (b)
×10−3
0.02 2
0.018
Tilting error
Tilting error
1.5
0.016
0.014 1
0.012
0.01 0.5
2.5 2.5
2 0.2 2 0.2
0.15 0.15
rb / 1.5 0.1 rb / 1.5 0.1
ra ra
0.05 rb 1 0.05 ra
1 0 h/ 2 0 h/ 2
(a) (b)
×10−4
2 0.02
0.018
Tilting error
Tilting error
0.016
1
0.014
0.012
0 0.01
2.5 2.5
2 0.2 2 0.2
0.15 rb / 0.15
rb / 1.5 0.1 ra 1.5 0.1
ra
1 0 0.05 ra 0.05 rb
h/ 2 1 0 h/ 2
(c) (d)
Figure 9: Theoretical results: (a) tilting angle 𝜆 = 𝜋/6, turns 𝑁 = 200; (b) tilting angle 𝜆 = 𝜋/16, turns 𝑁 = 200; (c) tilting angle 𝜆 = 𝜋/36,
turns 𝑁 = 200; (d) tilting angle 𝜆 = 𝜋/6, turns 𝑁 = 500.
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