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ENGINE COOLANT

TEMPERATURE SENSOR
Connector Tables for Harness 239-5929 Connector Tables for Harness 264-2354 129-7163 127-5485 3E-3388
P100 P2 P93 P1 J61 J63
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-K41 1 180-9340
YL-18 F421-K12 1 180-9340
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA
OR-14
WIRE NAME POS TERM/PLUG
150-E27 1 9W-0852
CLR-GA
YL-14
WIRE NAME
120-E43
POS TERM/PLUG
A 9W-0852
RENR8046-03 (12-14 AWG) (8-10 AWG)
5 6 7 8
2 -
INJECTOR HARNESS
CONNECTOR P300
3 8T-8737 PK-18 G833-K37 2 180-9340 OR-16 125-E1 2 180-9340 GN-16 M909-E6 2 180-9339 BK-14 229-E58 B 9W-0852 September 2007
4 - WH-18 T725-K44 3 180-9340 BR-16 T993-E2 3 180-9340 GN-16 T936-E18 3 180-9339 BK A234-E47 C 133-0967
5 8T-8737 PU-18 N707-K43 4 180-9340 OR-16 167-E3 4 180-9340 BR-16 G971-E10 4 180-9339 PK-16 893-E48 D 180-9339
6 8T-8737 WH-18 G828-K28 5 180-9340 BK-16 A274-E4 5 180-9340 YL-16 G969-E41 5 180-9339 WH-16 892-E50 E 180-9339
7 -
BR-16-HV K737-K4 8 180-9340 GN-18 G829-K35 6 180-9340 BU-16 F426-E5 6 180-9340 WH-16 892-E51 6 180-9339 GN K990-E57 F 180-9339 4 3 2 1
9 - PK-18 C991-K6 7 180-9340 GN-16 M909-E6 7 180-9340 PK-16 893-E49 7 180-9339 YL K900-E53 G 180-9339
10 8T-8737 8 8T-8737 PK-16 893-E7 8 180-9340 OR-16 167-E3 8 180-9339 H 8T-8737
11 8T-8737 ACCESSORY TABLE WH-16 892-E8 9 180-9340 BK-16 A274-E4 9 180-9339 J 8T-8737
12 8T-8737 129-7164 127-5486 155-2264
QTY PART NAME P/N PK-16 382-E9 10 180-9340 GY-16 A307-E40 10 180-9339 ACCESSORY TABLE
BU-18 995-K11 13 180-9340
BU-16-HV K739-K40 14 180-9340 1 PLUG_AS. 155-2264 BR-16 G971-E10 11 180-9340 GN-16 G488-E12 11 180-9339 QTY PART NAME P/N
PK-18 R746-K18 15 180-9340 200mm PAINT/PRO 114-8844 12 8T-8737 BU-16 F426-E5 12 180-9339 1 RECEPTACLE_AS. 8T-8736
(12-14 AWG) (8-10 AWG)
16 8T-8737 1 WEDGE 155-2259 13 8T-8737 YL-16 F424-E17 13 180-9339 50mm TUBE 125-7876
GN-18 G829-K2 17 180-9340 1 8
18 8T-8737 14 8T-8737 OR-16 125-E1 14 180-9339 1 CAP 8C-6354
2 7
P100 BU-16 G469-E11 15 180-9340 BR-16 T993-E2 15 180-9339 50mm TUBE 5P-0702
19 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG 3 6
20 8T-8737 GN-16 G488-E12 16 180-9340 BK A234-E46 16 133-0967 300mm WIRE 5P-9074
21 8T-8737 BU-18 995-K11 1 180-9340 17 8T-8737 YL K900-E52 17 180-9339 100mm TUBE 113-7027
4 5
22 8T-8737 PK-18 G833-K36 2 180-9340 18 8T-8737 GN K990-E55 18 180-9339
23 8T-8737
ACCESSORY TABLE 19 8T-8737 OR-16 M904-E22 19 180-9339 P154
24 8T-8737
BK-18 E963-K23 25 180-9340 QTY PART NAME P/N 20 8T-8737 GN-16 C912-E21 20 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G856-K8 26 180-9340 1 PLUG_AS. 155-2269 21 8T-8737 PK-16 E798-E35 21 180-9339 YL K900-E54 A 180-9340 3E-3364 155-2269 153-9693
27 8T-8737 200mm PAINT/PRO 114-8843 GN K990-E56 B 180-9340
OR-16 M910-E13 22 180-9340 PK-16 382-E9 22 180-9339
GY-18 994-K10 28 180-9340 1 WEDGE 155-2261 YL-16 H407-E14 23 180-9340 BU-16 H405-E59 23 180-9339 BK A234-E45 C 133-0969
29 8T-8737
Harness 239-5929 Connector and Splice Locations PK-18 G833-K7 30
31
180-9340
8T-8737 P103
24
25
8T-8737
8T-8737
RD-16
GN-16
F404-E15
F420-E16
24
25
180-9339
180-9339 QTY
ACCESSORY TABLE
PART NAME P/N
32 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 174-0502
26 8T-8737 YL-14 120-E44 26 9W-0852
33 8T-8737 BU-18 C967-K13 1 180-9340
34 8T-8737 27 8T-8737 WH-16 F716-E24 27 180-9339 50mm TUBE 125-7876 1 2 2 1 A B B
PK-18 G833-K38 2 180-9340 50mm TUBE 5P-0702
WH-18 E964-K22 35 180-9340 RD-16 F404-E15 28 180-9340 WH-16 G968-E25 28 180-9339
ACCESSORY TABLE 1 STRAP 3S-2093
YL-18 G857-K9 36 180-9340 GN-16 F420-E16 29 180-9340 PU-16 381-E33 29 180-9339
37 8T-8737 QTY PART NAME P/N 200mm PAINT/PRO 110-3202
YL-16 F424-E17 30 180-9340 GN-16 G955-E34 30 180-9339
38 8T-8737 1 PLUG_AS. 155-2269 1 WEDGE 155-2276
GN-16 T936-E18 31 180-9340 OR-14 150-E30 31 9W-0852
39 8T-8737 200mm PAINT/PRO 114-8843
PK-18 C991-K6 40 180-9340 32 8T-8737 OR-14 150-E31 32 9W-0852
1 WEDGE 155-2261 174-0502 3E-3370 155-2267
INTAKE MANIFOLD 41 8T-8737 33 8T-8737 BU-16 G469-E11 33 180-9339
TEMPERATURE SENSOR 42 8T-8737 GN K990-E19 34 180-9340 YL-16 H407-E14 34 180-9339
P103 43 8T-8737 P200
BU-16 H405-E59 35 180-9340 GY-16 H406-E20 35 180-9339
44 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
45 - 36 8T-8737 WH-16 E452-E28 36 180-9339
WH-18 G828-K30 A 180-9340 B A
YL-18 E966-K26 46 180-9340
GN-18 G829-K34 B 180-9340
37 8T-8737 BU-16 H405-E26 37 180-9339 A B
BU-18 E965-K27 47 180-9340 38 8T-8737 OR-16 M910-E13 38 180-9339 A B
TURBO OUTLET 48 8T-8737 PK-18 R746-K18 C 180-9340
PRESSURE SENSOR ENGINE OIL PRESSURE 39 8T-8737 WH-16 G967-E36 39 180-9339

C15 and C18


49 8T-8737 ACCESSORY TABLE
(BOOST) SENSOR J201 GY-16 H406-E20 40 180-9340 PK-16 387-E32 40 180-9339 C
50 8T-8737 QTY PART NAME P/N
(INTAKE MANIFOLD FUEL HARNESS 51 8T-8737 OR-16 M904-E22 41 180-9340 ACCESSORY TABLE C
AIR) CONNECTOR 52 -
1 PLUG_AS. 155-2267
P200 BK A234-E23 42 133-0969 QTY PART NAME P/N C
P93 200mm PAINT/PRO 114-8843

Industrial and Petroleum Engine


53 8T-8737 43 8T-8737 1 RECEPTACLE_AS. 9X-1343
54 8T-8737 1 WEDGE 155-2276
WH-16 F716-E24 44 180-9340 50mm TUBE 5P-0702
55 8T-8737 133-0973 155-2273 230-4011
BU-18 C967-K13 56 180-9340 J201 WH-16 G968-E25 45 180-9340 50mm TUBE 125-7876
GY-18 R747-K5 57 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 46 8T-8737 1 BOOT 6I-4348

Electrical System
58 8T-8737 BU-16 H405-E26 47 180-9340
WH-18 G828-K29 A 180-9339
59 8T-8737
GN-18 G829-K33 B 180-9339 OR-14 150-E27 48 9W-0844
60 8T-8737
61 8T-8737 GY-18 994-K10 C 180-9339 WH-16 E452-E28 49 180-9340 B A 1 6
YL-18 F421-K12 62 180-9340 ACCESSORY TABLE YL K900-E29 50 180-9340
2 5
63 8T-8737 51 8T-8737
QTY PART NAME P/N
64 8T-8737 OR-14 150-E30 52 9W-0844 C 3 4
WH-18 T725-K44 65 180-9340 1 RECEPTACLE_AS. 3E-3370
K-S3 K-S2
66
67
8T-8737
8T-8737
1
200mm
WEDGE
PAINT/PRO
3E-3371
114-8843
OR-14
PK-16
150-E31
387-E32
53
54
9W-0844
180-9340
Industrial: Petroleum:
68 8T-8737
69
70
-
8T-8737
J203 PU-16 381-E33
55
56
8T-8737
180-9340 JRE1-UP JDK1-UP 9W-1951
CLR-GA WIRE NAME POS TERM/PLUG 57 8T-8737
WH-18 G828-K1
71
72
8T-8737
180-9340 WH-18 G828-K31 A 180-9339 GN-16 G955-E34 58 180-9340 EJG1-UP WJW1-UP
K-S1 73 8T-8737 GN-18 G829-K32 B 180-9339 PK-16 E798-E35 59 180-9340
74
75
8T-8737
8T-8737
GY-18 R747-K5 C
ACCESSORY TABLE
180-9339 WH-16
BK-14
G967-E36
229-E37
60
61
180-9340
9W-0844
WJH1-UP E
D
C
76 -
77
78
8T-8737
8T-8737
QTY
1
PART NAME P/N
RECEPTACLE_AS. 3E-3370 BK-14 229-E38
62
63
8T-8737
9W-0844
JAS1-UP F A B
79 8T-8737 1 WEDGE 3E-3371 64 8T-8737 J
80 8T-8737 G
200mm PAINT/PRO 114-8843 BK-14 229-E39 65 9W-0844
81 8T-8737 H
82 8T-8737 GY-16 A307-E40 66 180-9340
PU-18 N707-K43 83 180-9340 P300 YL-16 G969-E41 67 180-9340
84 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG GN-16 C912-E21 68 180-9340
(CAMSHAFT POSITION) 85 8T-8737 PU-16-HV T957-K20 1 180-9340 69 8T-8737
SECONDARY ENGINE SPEED/TIMING 86 8T-8737
SENSOR P402 ATMOSPHERIC PRESSURE YL-16-HV T958-K19 2 180-9340 YL-14 120-E42 70 9W-0844 8T-8736
TIMING 87 8T-8737
SENSOR J203 CALIBRATION 88 8T-8737 BR-16-HV T959-K17 3 180-9340 ACCESSORY TABLE
(TC) PROBE 89 8T-8737 BU-16-HV T960-K24 4 180-9340 QTY PART NAME P/N
CONNECTOR 90 8T-8737 GN-16-HV T961-K16 5 180-9340 1 PLUG_AS. 160-7689
P400 91 8T-8737
WH-16-HV T962-K25 6 180-9340 50mm TUBE 5P-0702 D
92 8T-8737
GY-16-HV T858-K15 7 180-9340 50mm TUBE 125-7876
93 8T-8737 E C
94 8T-8737 WH-16-HV T859-K21 8 180-9340 200mm PAINT/PRO 110-3202
95 8T-8737 OR-16-HV T860-K14 9 180-9340 1 ENDBELL 237-0336
96 8T-8737 BR-16-HV K737-K4 10 180-9340
F A B
97 8T-8737
GN-16-HV K738-K41 11 180-9340
ELECTRONIC CONTROL 98 8T-8737 J
MODULE P2 OR-16-HV T860-K14 99 180-9340 BU-16-HV K739-K40 12 180-9340 G
100 8T-8737 ACCESSORY TABLE H
101 8T-8737 QTY PART NAME P/N
102 8T-8737
1 PLUG_AS. 155-2252
103 8T-8737
GY-16-HV T858-K15 104 180-9340 200mm PAINT/PRO 114-8844
WH-16-HV T962-K25 105 180-9340 1 WEDGE 155-2258
BR-16-HV T959-K17 106 180-9340
GN-16-HV T961-K16 107 180-9340 P400
BU-16-HV T960-K24 108 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
109 8T-8737
110 8T-8737 WH-18 G856-K8 1 180-9340
111 8T-8737 YL-18 G857-K9 2 180-9340
112 - ACCESSORY TABLE
ENGINE OIL PRESSURE 113 8T-8737
QTY PART NAME P/N
G-C3 114 -
WH-16-HV T859-K21 115 180-9340 1 PLUG_AS. 155-2269
(CRANKSHAFT POSITION) PU-16-HV T957-K20 116 180-9340 200mm PAINT/PRO 114-8843 © 2007 Caterpillar Printed in U.S.A.
PRIMARY ENGINE SPEED/TIMING 117 - 1 WEDGE 155-2261
SENSOR P401 YL-16-HV T958-K19 118 180-9340 All Rights Reserved
119 -
P401
120 8T-8737
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N BK-18 E963-K23 1 180-9340
1 PLUG_AS. 227-4002 WH-18 E964-K22 2 180-9340
1 ENDBELL 211-6807 ACCESSORY TABLE
G-S1 200mm PAINT/PRO 110-3202 QTY PART NAME P/N
N782-BU G-S2
N783-GN 1 PLUG_AS. 155-2269
200mm PAINT/PRO 114-8843
1 WEDGE 155-2261

P402
Harness identification code Harness And Wire Symbols 9X-1343 155-2252
ENGINE SERVICE TOOL CONNECTOR This example indicates
J63 CLR-GA WIRE NAME POS TERM/PLUG
wire 135 in harness "AG". Connector Reference
CONTROL MODULE FUEL PRESSURE BU-18 E965-K27 1 180-9340 12 11 10 9 8 7
G-C1 G-S4 G-C2 YL-18 E966-K26 2 180-9340 Designator
1 5 6 10
N785-BU ACCESSORY TABLE
11 15 16 20
QTY PART NAME P/N Part Number For
G-S3 1 PLUG_AS. 155-2269
P174 J174 P274 J274 21 25 26 30
N784-WH
200mm PAINT/PRO 114-8843 1306795 1306795 1117898 3E5179 Connector Assembly 31 35 36 40
1 2 3 4 5 6
1 WEDGE 155-2261
325-AG135 PK-14 1 325-A135 PK-14
Plug Receptacle
2 262-6073
Socket Wire
Pin Wire Fuse

30 Page, (Dimensions: 39 Inches x 28 Inches)


Gauge 7X-6222
CUSTOMER
Color Pin or Socket
SPLICE SPLICE TERMINATION
CONNECTOR SPLICE E-S2 E-S3 RESISTOR
J61 E-S7
P154
Single Wire Ground Number 7 8 9 10 11 12
SPLICE SPLICE SPLICE
E-S8 E-S1 E-S4 Connector Circuit Connection 200-L32 BK-14 6 1
TACHOMETER SPLICE SPLICE SPLICE Number
G-C6 E-S9 E-S6 E-S5
VOLTMETER Identification
G-C5 6 5 4 3 2 1
105-9344
Harness 248-0471 Connector and Splice Locations Component 24 19

ENGINE COOLANT Part Number


TEMPERATURE Connector Tables for Harness 227-3812
G-C4 J93 P105 J209 NOT USED 3E-8969
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG

RENR8046-03
NOTE: IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE. 9X-0145
YL-18 F421-N4 1 180-9339 YL-18 F421-N4 1 180-9340 WH-18 G828-N1 A 180-9339 WH-18 T725-N6 1 180-9340
IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE.
Connector Tables for Harness 248-0471 IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE. PK-18 G833-N5 2 180-9339 PK-18 G833-N5 2 180-9340 GN-18 G829-N2 B 180-9339 PU-18 N707-N7 2 180-9340
WH-18 T725-N6 3 180-9339 ACCESSORY TABLE PK-18 C991-N3 C 180-9339 ACCESSORY TABLE 7 8 9 10 11 12
DT CONNECTOR TABLE G-C1 DT CONNECTOR TABLE G-C2 DT CONNECTOR TABLE G-C3 DT CONNECTOR TABLE G-C4 DT CONNECTOR TABLE G-C5 DT CONNECTOR TABLE G-C6
PU-18 N707-N7 4 180-9339 QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737 Harness 264-2354 Connector and Splice Locations WH-18
GN-18
G828-N1
G829-N2
5
6
180-9339
180-9339
1
200mm
PLUG_AS.
PAINT/PRO
155-2269
114-8843
QTY
1
PART NAME P/N
RECEPTACLE_AS. 3E-3370
1
200mm
PLUG_AS.
PAINT/PRO
155-2269
114-8843
1 6

BU-18 N782-G1 2 180-9340 BU-18 N782-G5 2 180-9340 BU-18 N782-G13 2 180-9340 BU-18 N782-G21 2 180-9340 BU-18 N782-G11 2 180-9340 BU-18 N782-G19 2 180-9340
PK-18 C991-N3 7 180-9339 1 WEDGE 155-2261 200mm PAINT/PRO 114-8843 1 WEDGE 155-2261
GN-18 N783-G2 3 180-9340 GN-18 N783-G6 3 180-9340 GN-18 N783-G14 3 180-9340 GN-18 N783-G22 3 180-9340 GN-18 N783-G10 3 180-9340 GN-18 N783-G18 3 180-9340 6 5 4 3 2 1
(229-BK) 8 8T-8737 1 WEDGE 3E-3371 19 24
WH-18 N784-G3 4 180-9340 WH-18 N784-G7 4 180-9340 WH-18 N784-G15 4 180-9340 WH-18 N784-G23 4 180-9340 WH-18 N784-G9 4 180-9340 WH-18 N784-G17 4 180-9340
ACCESSORY TABLE
BU-18 N785-G4 5 180-9340 BU-18 N785-G8 5 180-9340 BU-18 N785-G16 5 180-9340 BU-18 N785-G24 5 180-9340 BU-18 N785-G20 5 180-9340 BU-18 N785-G12 5 180-9340 ELECTRONICS
QTY PART NAME P/N
6 8T-8737 6 8T-8737 6 8T-8737 6 8T-8737 6 8T-8737 6 8T-8737
GROUND STUD
1 RECEPTACLE_AS. 3E-3388
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE 200mm PAINT/PRO 114-8844
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N (229-BK)
160-7689
1 WEDGE 3E-3389
1 PLUG_AS. 155-2273 1 PLUG_AS. 155-2273 1 PLUG_AS. 155-2273 1 PLUG_AS. 155-2273 1 PLUG_AS. 155-2273 1 PLUG_AS. 155-2273
ELECTRONICS Connector Tables for Harness 276-3091 3E-5179
1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 GROUND STUD J93 P105 J209 NOT USED
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 7 8 9 10 11 12 13 1
INJECTOR HARNESS CONNECTOR YL-18 F421-N4 1 180-9339 YL-18 F421-N4 1 180-9340 WH-18 G828-N1 A 180-9339 WH-18 T725-N6 1 180-9340
23 14
J300 PK-18 G833-N5 2 180-9339 PK-18 G833-N5 2 180-9340 GN-18 G829-N2 B 180-9339 PU-18 N707-N7 2 180-9340
31 24
TURBO OUTLET WH-18 T725-N6 3 180-9339 ACCESSORY TABLE PK-18 C991-N3 C 180-9339 ACCESSORY TABLE
PRESSURE SENSOR PU-18 N707-N7 4 180-9339 QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N 39 32

ENGINE COOLANT (CAMSHAFT POSITION) (BOOST) FUEL PRESSURE FUEL TEMPERATURE INTAKE MANIFOLD AIR WH-18 G828-N1 5 180-9339 1 PLUG_AS. 230-4011 QTY PART NAME P/N 1 RECEPTACLE_AS. 230-4012 47 40

TEMPERATURE SENSOR SECONDARY ENGINE (INTAKE MANIFOLD AIR) SENSOR SENSOR TEMPERATURE SENSOR GN-18 G829-N2 6 180-9339 200mm PAINT/PRO 114-8843 1 RECEPTACLE_AS. 3E-3370 200mm PAINT/PRO 114-8843 57 48
P100 6 5 4 3 2 1
SPEED/TIMING SENSOR P200 J209 P105 P103 PK-18 C991-N3 7 180-9339 200mm PAINT/PRO 114-8843 70 58
P402 8 8T-8737 1 WEDGE 3E-3371
ACCESSORY TABLE
8T-9834
QTY PART NAME P/N Connector Tables for Harness 234-5002
1 RECEPTACLE_AS. 3E-3388 J300 Late Engines P570
200mm PAINT/PRO 114-8844 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 227-4002
1 WEDGE 3E-3389 PU-16-KYNAR T957-EJ1 1 180-9339 BR-16_KYN K737-EJ19 A 154-2389 10 6 5 1
YL-16-KYNAR T958-EJ2 2 180-9339 BU-16_KYN K739-EJ21 B 154-2389
20 16 15 11
BR-16-KYNAR T959-EJ3 3 180-9339 ACCESSORY TABLE
BU-16-KYNAR T960-EJ4 4 180-9339 QTY PART NAME P/N 30 26 25 21
GN-16-KYNAR T961-EJ5 5 180-9339 1 PLUG 153-9693 10 9 8 7 6 5 4 3 2 1
WH-16-KYNAR T962-EJ6 6 180-9339 1 SEAL 154-0877 40 36 35 31
22 21 20 19 18 17 16 15 14 13 12 11
GY-16-KYNAR T858-EJ7 7 180-9339 1 CLIP 154-3769
32 31 30 29 28 27 26 25 24 23
WH-16-KYNAR T859-EJ8 8 180-9339
Connector Table for OR-16-KYNAR T860-EJ9 9 180-9339 P571 44 43 42 41 40 39 38 37 36 35 34 33
Harness 278-5657 BR-16-KYNAR K737-EJ10 10 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
52 51 50 49 48 47 46 45
J300 GN-16-KYNAR K738-EJ11 11 180-9339 GN-16_KYN K738-EJ11 A 154-2389
BU-16_KYN K739-EJ22 B 154-2389 60 59 58 57 56 55 54 53
CLR-GA WIRE NAMEPOS TERM/PLUG BU-16-KYNAR K739-EJ12 12 180-9339
PU-16-KYNAR T957-EJ1 1 180-9339 ACCESSORY TABLE ACCESSORY TABLE
68 67 66 65 64 63 62 61
YL-16-KYNAR T958-EJ2 2 180-9339 QTY PART NAME P/N QTY PART NAME P/N
BR-16-KYNAR T959-EJ3 3 180-9339 1 RECEPTACLE_AS. 262-6073 1 PLUG 153-9693 76 75 74 73 72 71 70 69
BU-16-KYNAR T960-EJ4 4 180-9339 1 WEDGE 3E-5180 1 SEAL 154-0877 88 87 86 85 84 83 82 81 80 79 78 77
GN-16-KYNAR T961-EJ5 5 180-9339 1 CLIP 154-3769
J300 Early Engines 98 97 96 95 94 93 92 91 90 89
WH-16-KYNAR T962-EJ6 6 180-9339
ELECTRONIC CONTROL CLR-GA WIRE NAME POS TERM/PLUG P572 110 109 108 107 106 105 104 103 102 101 100 99
GY-16-KYNAR T858-EJ7 7 180-9339
MODULE P1 PU-16_KYN T957-EJ1 1 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
WH-16-KYNAR T859-EJ8 8 180-9339 120 119 118 117 116 115 114 113 112 111
YL-16_KYN T958-EJ2 2 180-9339 BR-16_KYN K737-EJ20 A 154-2389
OR-16-KYNAR T860-EJ9 9 180-9339
BR-16_KYN T959-EJ3 3 180-9339 BU-16_KYN K739-EJ23 B 154-2389
10 8T8737
BU-16_KYN T960-EJ4 4 180-9339 ACCESSORY TABLE
11 8T8737
GN-16_KYN T961-EJ5 5 180-9339 QTY PART NAME P/N
12 8T8737
WH-16_KYN T962-EJ6 6 180-9339 1 PLUG 153-9693
ACCESSORY TABLE
GY-16_KYN T858-EJ7 7 180-9339 1 SEAL 154-0877
QTY PART NAME P/N
WH-16_KYN T859-EJ8 8 180-9339 1 CLIP 154-3769
1 RECEPTACLE_AS. 262-6073
OR-16_KYN T860-EJ9 9 180-9339
1 WEDGE 3E-5180
BR-16_KYN K737-EJ10 10 180-9339
GN-16_KYN K738-EJ11 11 180-9339
BU-16_KYN K739-EJ12 12 180-9339
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-8969
1 WEDGE 3E-5180
TIMING/CALIBRATION(TC)
PROBE CONNECTOR
P400
NOL1
CYLINDER EJ-S1 EJ-S3 NO.6
INJECTOR EJ-S2 CYLINDER
INJECTOR

CONNECTOR J1

NO.4
CYLINDER
INJECTOR NO.5
EJ-S5 CYLINDER
INJECTOR
CONNECTOR P2/J2
NO.3
CYLINDER
INJECTOR
NO.2
ENGINE OIL PRESSURE
CYLINDER
INJECTOR
SENSOR
J201
Harness 234-5002 (with retarder wiring)
EJ-S4
Harness 278-05657 (without retarder wiring)
Connector and Splice Locations

ATMOSPHERIC PRESSURE
SENSOR
J203 These Items do not Exist
on the 278-5657 Harness
These Items do not Exist
on the 278-5657 Harness

CYLINDER 1 & 2 CYLINDER 3 & 4 CYLINDER 5 & 6


(CRANKSHAFT POSITION) RETARDER INJECTOR HARNESS RETARDER RETARDER

FRONT VIEW PRIMARY ENGINE SPEED/TIMING SENSOR


P401 LEFT SIDE VIEW SOLENOID
P570
CONNECTOR
J300
SOLENOID
P571
SOLENOID
P572
CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS (NOTE B)
ECM ECM
GROUND
STRAP
MOUNTING
BOLT J2 2274002
P2 HARNESS 239-5929 P400
1552269 3E3364
K-S1
RETARDER SOLENOID LOW/HIGH 1 K738-K41 GN-16-HV 994-K10 GY-18 G833-K7 PK-18 1

G833-K36 PK-18 G856-K8 WH-18 1 TIMING CALIBRATION(TC)


2 995-K11 BU-18 G833-K37 PK-18 G857-K9 YL-18 2 1
3 F421-K12 YL-18 G833-K38 PK-18 PROBE CONNECTOR INLET AIR SHUTOFF
2
4 C967-K13 BU-18 SOLENOID RELAY
5 C991-K6 PK-18 P100 INLET AIR SHUTOFF (NOTE V)
6 E963-K23 BK-18 K-S2 G829-K34 GN-18 1552269 SOLENOID (NOTE V)
7 E964-K22 WH-18 G829-K2 GN-18 1

G829-K33 GN-18 ENGINE COOLANT


RETARDER SOLENOID MEDIUM/HIGH 8 K737-K4 BR-16-HV E965-K27 BU-18 G829-K32 GN-18 995-K11 BU-18 1 SIGNAL
G829-K35 GN-18 RETURN TEMPERATURE SENSOR
9 E966-K26 YL-18 G833-K36 PK-18 2
10 G828-K1 WH-18 130-9811
P142/J142
11 G829-K2 GN-18 AUXILIARY
1 SIGNAL
12 G833-K7 PK-18 TEMPERATURE
P103 2 RETURN
ENGINE COOLANT TEMPERATURE 13 995-K11 BU-18 G856-K8 WH-18 K-S3 G828-K30 WH-18 SENSOR
RETARDER RETURN 14 K739-K40 BU-16-HV G857-K9 YL-18 G828-K1 WH-18 1

G828-K29 WH-18 1552269 INTAKE MANIFOLD AIR


INTAKE MANIFOLD AIR PRESSURE 15 R746-K18 PK-18 N707-K43 PU-18 G828-K31 WH-18 C967-K13 BU-18 1 SIGNAL TEMPERATURE SENSOR
G828-K28 WH-18 G833-K38 PK-18 RETURN P800/J800
16 R746-K18 PK-18 2
130-9811 +8V COOLANT LEVEL
PRESSURE SENSOR RETURN G829-K2 GN-18 A
17 R747-K5 GY-18 SENSOR
C SIGNAL
18 T725-K44 WH-18 BATTERY OFF ENGINE
19 B RETURN
20
21
N707-K43
994-K10
PU-18
GY-18
P402
1552269 HARNESS 264-2354 BATTERY
DISCONNECT
22 995-K11 BU-18 E965-K27 BU-18 1 BK-18 SIGNAL- (CAMSHAFT POSITION) NOTE: IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE. P220/J220
C967-K13 BU-18 SECONDARY ENGINE SPEED/TIMING SENSOR SWITCH
AUXILIARY
23 E966-K26 YL-18 2 WH-18 SIGNAL+ 201-6617 IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE. A +5V
24 C991-K6 PK-18 IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE.
C SIGNAL PRESSURE
PRIMARY ENGINE SPEED/TIMING (-) 25 E963-K23 BK-18 E963-K23 BK-18 J63 B RETURN SENSOR
TIMING CALIBRATION (TC) PROBE (+) 26 G856-K8 WH-18 E964-K22 WH-18 NO.1 ENGINE SERVICE OPTIONAL
27 E965-K27 BU-18 T858-EJ13 GY-16-NW P401 TERMINATION TOOL CONNECTOR
CYLINDER 1552269 120 WIRING
ENGINE OIL PRESSURE 28 994-K10 GY-18 E966-K26 YL-18 T957-EJ1 PU-16-NW RESISTOR 8T8736
BATTERY
INJECTOR
29 F421-K12 YL-18 E963-K23 BK-18 1 SIGNAL- (CRANKSHAFT POSITION) (134-2540) J403/P403
PRIMARY ENGINE SPEED/TIMING SENSOR 120-E15 YL-14 A (+)BATTERY C SIG
TEMPERATURE SENSOR RETURN 30 G833-K7 PK-18 G856-K8 WH-18 E964-K22 WH-18 2 SIGNAL+ (NOTE B&C) DESIRED SPEED CONTROL

1297163
G857-K9 YL-18 191-8303 229-E56 BK-14 B (-)BATTERY A + BAT. OR THROTTLE POSITION
31 P570 1297163 1297164
A B C A234-E9 BK-14 C J1939 SHIELD B - BAT. SENSOR (NOTE W)
32 R746-K18 PK-18 1539693
NOTE X P154 893-E8 PK-16 D CAT DATA LINK(+) 1
33 R747-K5 GY-18 CYLINDER 1 & 2
34 T725-K44 WH-18 K737-EJ19 BR-16-NW A P200 1740502 892-E7 WH-16 E CAT DATA LINK(-) NOTE D J403/P403

1
RETARDER TURBO OUTLET K990-E13 GN F J1939(-)
PRIMARY ENGINE SPEED/TIMING (+) E964-K22 WH-18 K739-EJ21 BU-16-NW 1552267

1297164
35 B C SIG DESIRED SPEED CONTROL
TIMING CALIBRATION (TC) PROBE (-) SOLENOID PRESSURE SENSOR K900-E11 YL G J1939(+)
36 G857-K9 YL-18 G828-K30 WH-18 A OR-18 +5 VOLTS A + BAT. OR THROTTLE POSITION
H G S
37 G829-K34 GN-18 B YL-18 RETURN (BOOST) B - BAT. SENSOR #2 (NOTE W)
38 INJECTOR R746-K18 PK-18 C GN-18 SIGNAL (INTAKE MANIFOLD AIR) J
39 NO.2 P1 MTR BAT. BATTERY(-)
HARNESS T858-EJ14 GY-16-NW CYLINDER 239-3478
J1 1607689
FUEL PRESSURE 40
41
C991-K6 PK-18 CONNECTOR
P300 J300
HARNESS 234-5002 WITH RETARDER WIRING T958-EJ2 YL-16-NW INJECTOR J203
1
ETHER START VALVE
3E3370 STARTING B
HARNESS 278-5657 WITHOUT RETARDER WIRING
ST
42 125-E29 OR-16 229-E57 BK-14
1552252 3E8969(EARLY) ANALOG SENSOR POWER (+5V) 2
MOTOR
ON S
43 G828-K31 WH-18 A OR-18 +5 VOLTS ATMOSPHERIC PRESSURE NOTE D NOTE D ETHER
NO.3 ANALOG SENSOR RETURN 3 T993-E30 BR-16 229-E58 BK-14 OFF C ETHER START
44 2626073(LATE) EJ-S4 T859-EJ16 WH-16-NW G829-K32 GN-18 B YL-18 RETURN SENSOR 229-E59 BK-14 VALVE RELAY ETHER START VALVE 1 START
CYLINDER DIGITAL SENSOR POWER (+8V) 4 167-E23 OR-16 ETHER
45 T957-K20 PU-16-HV 1 T957-EJ1 PU-16-NW K737-EJ10 BR-16-NW 1

K737-EJ19 BR-16-NW T959-EJ3 BR-16-NW R747-K5 GY-18 C GN-18 SIGNAL 194-6722 DIGITAL SENSOR RETURN 5 A274-E24 BK-16 (NOTE V) 1 START BATTERY(-) 2 VALVE
SECONDARY ENGINE SPEED/TIMING (+) 46 E966-K26 YL-18 T958-K19 YL-16-HV 2 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW INJECTOR ELECTRONICS START RELAY
R
MAINTENANCE DUE RESET SWITCH 6 F426-E27 BU-16 GROUND STUD 2 VALVE (NOTE V)
SECONDARY ENGINE SPEED/TIMING (-) 47 E965-K27 BU-18 T959-K17 BR-16-HV 3 T959-EJ3 BR-16-NW (SMMS)
J201 TORQUE LIMIT SWITCH 7 M909-E17 GN-16 NOTE A KEYSTART (NOTE V)
48 T960-K24 BU-16-HV 4 T960-EJ4 BU-16-NW ALTERNATE ETHER VALVE WIRING
49 T961-K16 GN-16-HV 5 T961-EJ5 GN-16-NW 3E3370 CAT DATA LINK (+) 8 893-E3 PK-16 1 1
SWITCH
P571 CAT DATA LINK (-) E-S7 A234-E9 BK
50 T962-K25 WH-16-HV 6 T962-EJ6 WH-16-NW EJ-S5 G828-K29 WH-18 +5 VOLTS ENGINE OIL PRESSURE 9 892-E4 WH-16 P515
1539693 A OR-18 A234-E31 BK ALTERNATOR 1552269
51 T858-K15 GY-16-HV 7 T858-EJ7 GY-16-NW K739-EJ12 BU-16-NW 1

K739-J23 BU-16-NW NOTE X G829-K33 GN-18 B YL-18 RETURN SENSOR ETHER START VALVE 10 382-E37 PK-16
T859-K21 WH-16-HV T859-EJ8 WH-16-NW K739-EJ22 BU-16-NW CYLINDER 3 & 4 INLET AIR SHUTOFF SOLENOID RELAY 11 G971-E19 BR-16 BK-18 1
52 8
K738-EJ11 GN-16-NW A 994-K10 GY-18 C GN-18 SIGNAL 194-6725 A234-E10 BK A234-E62 BK
53 T860-K14 OR-16-HV 9 T860-EJ9 OR-16-NW K739-EJ21 BU-16-NW RETARDER 12 BK-18 2 STARTING AID OVERRIDE SW
K739-EJ22 BU-16-NW B
SOLENOID A234-E1 BK E-S3
K737-K4 BR-16-HV K737-EJ10 BR-16-NW
1

54 10 13
55 K738-K41 GN-16-HV 11 K738-EJ11 GN-16-NW 14 E-S9 K990-E13 GN
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 K739-K40 BU-16-HV 12 K739-EJ12 BU-16-NW EJ-S1 J209 K990-E33 GN
AUXILIARY PRESSURE SENSOR 15 G469-E48 BU-16
ATMOSPHERIC PRESSURE 57 R747-K5 GY-18 T858-EJ7 GY-16-NW T858-EJ13 GY-16-NW NO.4 3E3370
T859-EJ15 WH-16-NW AUXILIARY TEMPERATURE SENSOR 16 G488-E26 GN-16 MAINTENANCE DUE RESET SW
1

58 T858-EJ14 GY-16-NW CYLINDER G828-N1 WH-18 A OR-18 +5 VOLTS K990-E14 GN E-S5


T960-EJ4 BU-16-NW INJECTOR FUEL PRESSURE SENSOR 17
K990-E5 GN K990-E61 GN
59 G829-N2 GN-18 B YL-18 RETURN 18
60 C991-N3 PK-18 C GN-18 SIGNAL 194-6725 E-S8 K900-E11 YL
19
61 EJ-S3 P93 J93 K900-E32 YL J61 +BAT. (UNSWITCHED) 14 AWG
20 TORQUE LIMIT SW
FUEL TEMPERATURE 62 F421-K12 YL-18 T860-EJ9 OR-16-NW T860-EJ18 OR-16-NW NO.5 P61 14 AWG
1552264 3E3388 9X1343 +BAT. (UNSWITCHED)
1

63 T860-EJ17 OR-16-NW T860-EJ17 OR-16-NW CYLINDER


21
K900-E12 YL 14 AWG
T961-EJ5 GN-16-NW E-S4 150-E16 OR-14 1 +BAT. (UNSWITCHED) +BAT. (UNSWITCHED)
64 THESE WIRES & CONNECTORS DO NOT EJ-S2 INJECTOR F421-K12 YL-18 1 F421-N4 YL-18 STARTING AID OVERRIDE OVERRIDE SWITCH 22 M910-E53 OR-16
K900-E2 YL K900-E60 YL M909-E17 GN-16 2 TORQUE LIMIT SW INLET AIR SHUTOFF SOLENOID RELAY
1

NOT USED 65 T725-K44 WH-18 T859-EJ8 WH-16-NW T859-EJ15 WH-16-NW G833-K37 PK-18 2 G833-N5 PK-18 RETARDER SOLENOID LO/HI SWITCH 23 H407-E49 YL-16
EXIST ON THE 278-5657 HARNESS
1

T936-E18 GN-16 3 RETARDER LAMP SOLENOID COMMON


66 T859-EJ16 WH-16-NW T725-K44 WH-18 3 T725-N6 WH-18 2304012
24 E-S2 REMOTE SHUTDOWN SW (NOTE K)
25 893-E3 PK-16 893-E8 PK-16 G971-E19 BR-16 4 INLET AIR SHUTOFF SOLENOID RELAY AUXILIARY TEMP SNSR
67 N707-K43 PU-18 4 N707-N7 PU-18
1

68 K738-EJ11 GN-16-NW P572 G828-K28 WH-18 5 G828-N1 WH-18 T725-N6 WH-18 1 26 893-E22 PK-16 G969-E20 YL-16 5 SOLENOID COMMON COOLANT LEVEL SNSR
1539693 NOT USED 892-E21 WH-16 6 CAT DATA LINK - DIG SNSR PWR (+8V)
69 T957-EJ1 PU-16-NW G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2 27 E-S1
T959-EJ3 BR-16-NW NOTE X 892-E4 WH-16 892-E7 WH-16 893-E22 PK-16 7 CAT DATA LINK + DIG SNSR RETURN
70 CYLINDER 5 & 6 C991-K6 PK-18 7 C991-N3 PK-18 DIAGNOSTIC LAMP 28 F404-E39 RD-16
1

INTERMEDIATE ENGINE SPEED SW


71 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW A
RETARDER 8 WARNING LAMP 29 F420-E40 GN-16 892-E21 WH-16 167-E23 OR-16 8 DIG SNSR PWR (+8V) AUXILIARY PRESS. SNSR
PRESSURE SENSOR SUPPLY +5V 72 G828-K1 WH-18 T960-EJ4 BU-16-NW K739-J23 BU-16-NW B
SOLENOID MAINTENANCE DUE LAMP 30 F424-E28 YL-16 A274-E24 BK-16 9 DIG SNSR RETURN THROTTLE POSITION SNSR
73 T961-EJ5 GN-16-NW FUEL HARNESS A307-E25 GY-16 10 THROTTLE POSITION SNSR THROTTLE POSITION SNSR #2
P105 RETARDER LAMP 31 T936-E18 GN-16 E-S6
74 T962-EJ6 WH-16-NW CONNECTOR 32 120-E6 YL-14 120-E15 YL-14 G488-E26 GN-16 11 AUXILIARY TEMP SNSR ANLG SNSR PWR (+5V) OVERSPEED VERIFY SW
1

75 NO.6 2304011 120-E41 YL-14 F426-E27 BU-16 12 MAINTENANCE DUE RESET SW ANLG SNSR RETURN
T860-EJ18 OR-16-NW FUEL TEMPERATURE 33
76 C-M7 C-M9 CYLINDER F421-N4 YL-18 1 SIGNAL
SENSOR F424-E28 YL-16 13 MAINTENANCE DUE LAMP ETHER START VALVE
77 229-BK T962-EJ6 WH-16-NW THESE WIRES, CONNECTORS & SOLENOIDS G833-N5 PK-18 RETURN J1939 DATA (-) 34 K990-E5 GN
391-PK INJECTOR 2 125-E29 OR-16 14 ANLG SNSR PWR (+5V) STARTING AID OVERRIDE SW
78 DO NOT EXIST ON THE 278-5657 HARNESS 256-6453 NOT USED 35 J983-E38 YL-16
36 M909-E17 GN-16 T993-E30 BR-16 15 ANLG SNSR RETURN MAINTENANCE DUE RESET SW PTO INTERRUPT SW
79
80
C-T1
HARNESS 276-3091 37
38
T936-E18 GN-16
G971-E19 BR-16
A234-E31 BK
K900-E32 YL
16
17
J1939 SHIELD
J1939 DATA +
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
81
101-RD C-M10 G969-E20 YL-16 K990-E33 GN 18 J1939 DATA - INTERMEDIATE ENGINE SPEED SW
82 39
F716-WH M904E34 OR-16 19 75% OVERSPEED VERIFY SW
NOT USED 83 N707-K43 PU-18 C-M8 RETARDER SOLENOID MED/HI SWITCH 40 E798-E50 PK-16 167-E23 OR-16 PTO INTERRUPT SW
START RELAY 391-PK A274-E24 BK-16 450-E35 YL-16 20 PTO INTERRUPT SW
PTO ENABLE SW
84 PTO INTERRUPT SWITCH 41 M904-E34 OR-16 THROTTLE POSITION SENSOR #2
85 C-T2 J1939 SHIELD 42 A234-E1 BK A307-E25 GY-16 451-E36 BR-16 21 NC PTO ENABLE SW
86 101-RD G488-E26 GN-16 382-E37 PK-16 22 ETHER START VALVE
43
87 DIAGNOSTIC C-T17 REMOTE SHUTDOWN 44 F716-E42 WH-16 F426-E27 BU-16 J983-E38 YL-16 23 NC PTO RAMP UP/SET SW
88 WARNING LAMP LAMP 150-OR F424-E28 YL-16 F404-E39 RD-16 24 DIAGNOSTIC LAMP PTO RAMP DOWN/RESUME SW
C-T6
INTERMEDIATE ENGINE SPEED SWITCH 45 G968-E43 WH-16
89 C-T4 125-E29 OR-16 F420-E40 GN-16 25 WARNING LAMP MAINTENANCE DUE LAMP
F420-GN C-T3 C-T5 F404-RD J209 46
90 T993-E30 BR-16 26
120-YL 120-YL NOT USED 47 H405-E52 BU-16 120-E41 YL-14 +BAT. (SWITCHED) DIAGNOSTIC LAMP
91 C-T15 3E3370 M904-E34 OR-16 F716-E42 WH-16 27 REMOTE SHUTDOWN SW WARNING LAMP PTO RAMP
92 150-OR G828-N1 WH-18 A OR-18 +5 VOLTS +BATTERY (UNSWITCHED) 48 150-E16 OR-14
FUEL PRESSURE SENSOR COOLANT LEVEL SENSOR 49 E452-E51 WH-16 451-E36 BR-16 G968-E43 WH-16 28 INTERMEDIATE ENGINE SPEED SW RETARDER LAMP UP/DOWN SWITCH
93 G829-N2 GN-18 B YL-18 RETURN
382-E37 PK-16 381-E44 PU-16 29 PTO ENABLE SW +BAT. (SWITCHED) 14 AWG
94 C991-N3 PK-18 C GN-18 SIGNAL 194-6725 J1939 DATA (+) 50 K900-E2 YL
51 F404-E39 RD-16 G955-E45 GN-16 30 PTO RAMP UP/SET SW CAT DATA LINK -
95 P93 J93 F420-E40 GN-16 31 MAINTENANCE
96 +BATTERY (UNSWITCHED) 52 150-E46 OR-14 150-E46 OR-14 +BAT. (UNSWITCHED) CAT DATA LINK +
1552264 3E3388 F716-E42 WH-16 CB DUE LAMP
97 +BATTERY (UNSWITCHED) 53 150-E47 OR-14 150-E47 OR-14 32 +BAT. (UNSWITCHED)
98 F421-K12 YL-18 1 F421-N4 YL-18 75% OVERSPEED VERIFY SWITCH 54 387-E55 PK-16 G968-E43 WH-16 G469-E48 BU-16 33 AUXILIARY PRESS. SNSR 1A
INJECTOR 5&6 HIGH 99 T860-K14 OR-16-HV G833-K37 PK-18 2 G833-N5 PK-18 55 381-E44 PU-16 H407-E49 YL-16 34 RETARDER LO/HI SWITCH ALTERNATE RETARDER WIRING
100 T725-K44 WH-18 T725-N6 WH-18 G955-E45 GN-16 E798-E50 PK-16 35 RETARDER MED/HI SWITCH

-BAT
3 PTO ENABLE SWITCH 56 381-E44 PU-16
1552269 G469-E48 BU-16 36
101 N707-K43 PU-18 4 N707-N7 PU-18 57 E452-E51 WH-16 COOLANT LEVEL SNSR
CB DIAGNOSTIC LAMP
102 G828-K28 WH-18 5 G828-N1 WH-18 T725-N6 WH-18 1
NOT USED PTO RAMP UP/SET SWITCH 58 G955-E45 GN-16 H407-E49 YL-16 H405-E52 BU-16 37 NC RETARDER LO/HI SWITCH
RETARDER LO/HI SWITCH LO
103 G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2
59 451-E36 BR-16 E798-E50 PK-16 M910-E53 OR-16 38 STARTING AID OVERRIDE SW MED 1A
INJECTOR 1&2 HIGH 104 T858-K15 GY-16-HV C991-K6 PK-18 7 C991-N3 PK-18 PTO RAMP DOWN / RESUME SWITCH 60 G967-E54 WH-16 E452-E51 WH-16 G967-E54 WH-16 39 PTO RAMP DOWN/RESUME SW HI
LOW RETARD SWITCH
INJECTOR 6 LOW 105 T962-K25 WH-16-HV 8 RETARDER SOLENOID (ACTUATE ON CLOSE)
C-T20 BATTERY (-) 61 229-E59 BK-14 J983-E38 YL-16 387-E55 PK-16 40 75% OVERSPEED VERIFY SW
T959-K17 BR-16-HV
LO
INJECTOR 3 LOW 106 C-T7 101-RD H405-E52 BU-16 ON/OFF SWITCH
INJECTOR 5 LOW 107 T961-K16 GN-16-HV 105-RD FUEL HARNESS 62 RETARDER MED/HI SWITCH MED
CB WARNING LAMP
P105 BATTERY (-) M910-E53 OR-16
INJECTOR 4 LOW 108 T960-K24 BU-16-HV TERMINATION RESISTOR CONNECTOR 63 229-E57 BK-14 HI RETARDER MED/HI SWITCH
109 C-C20 1552269 64 G967-E54 WH-16 1A
FUEL TEMPERATURE 387-E55 PK-16 MEDIUM RETARD SWITCH
110 F421-N4 YL-18 1 SIGNAL BATTERY (-) 65 229-E58 BK-14 (ACTUATE ON CLOSE)
RETURN SENSOR THROTTLE POSITION SENSOR A307-E25 GY-16 150-E16 OR-14
111 G833-N5 PK-18 2 66
150-E46 OR-14 MAX LENGTH 40 METERS
112 130-9811 SOLENOID COMMON 67 G969-E20 YL-16 J1939 SHIELD ACTUATE BOTH SWITCHES RETARDER LAMP
150-E47 OR-14 CB
113 THROTTLE POSITION SENSOR #2 450-E35 YL-16 J1939 DATA + FOR HIGH RETARD
HARNESS 227-3812
68
114 69
450-E35 YL-16 J1939 DATA - 1A
INJECTOR 3&4 HIGH 115 T859-K21 WH-16-HV +BATTERY (SWITCHED) 70 120-E6 YL-14 (153-2707)
INJECTOR 1 LOW 116 T957-K20 PU-16-HV
117 ELECTRONIC CONTROL MODULE (ECM) (NOTES B & E) C B A
INJECTOR 2 LOW 118 T958-K19 YL-16-HV A + BAT.
119 C-S10 C-S11 B - BAT.
120 C-S7 229-BK K990-GN
C-S4 120-YL C
C-S6 C-S3 MAX LENGTH 30 METERS
101-RD ENGINE SERVICE TOOL D CAT DATA LINK +
120-YL K990-GN C-S1
K900-YL C-C6 E CAT DATA LINK -
JUMPER HARNESS C-S5 C-S8 C-S2 F
INTERFACE 101-RD 229-BK C B A B A C
K900-YL G
ELECTRONIC CONTROL MODULE C-C1 H
TERMINATION
J
RESISTOR
(165-0200) (J66)
(174-3016) 120 DEVICE
CONTROL MODULE (NOTE B & C)
MAX LENGTH 1 METER CUSTOMER INSTALLED
C-S9 C-C7 (NOTE B)
391-PK SERVICE TOOL CONN

STARTER MOTOR
H-C3
C-T22
HI/LO IDLE
SWITCH
MAINTENANCE
CLEAR SWITCH
J61 P61
9X1343 8T9834 OPTIONAL START/STOP CONTROL WIRING
391-PK
C-C18 C-C19 150-E16 OR-14 1 +BAT. (UNSWITCHED) 150(48) OR-14 1
C-T16
STARTER MOTOR 120-YL M909-E17 GN-16 2 2
H-C4 T936-E18 GN-16 3 P520 INLET AIR SHUTOFF
INLET AIR SHUTOFF
G971-E19 BR-16 4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE V) SOLENOID RELAY
G969-E20 YL-16 5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 2 (NOTE V)
264 Alternator Breaker (RH) +Battery In
C-T28
120-YL
892-E21 WH-16
893-E22 PK-16
6
7
SOLENOID COMMON G969 YL-16 1
Wire Number Code 265 Alternator Breaker (RH) +Battery Out
DIODE C-T29 P800
C-C13 167-E23 OR-16 8 DIG SNSR PWR (+8V) 167 0R-16 1552267
F424-YL 351 Alternator (LH) -Battery
C-T18 MAINTENANCE A274-E24 BK-16 9 DIG SNSR PWR (+8V) 167 0R-16 A +5V COOLANT Code Component Terminal
150-OR LAMP A307-E25 GY-16 10 COOLANT LEVEL SNSR C SIGNAL 352 Alternator (LH) +Battery
E452 WH-16 LEVEL
G488-E26 GN-16 11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR 050 Starter Motor (RH) +Battery
BATTERY 353 Alternator (LH) -Battery
F426-E27 BU-16 12 051 Starter Motor (RH) -Battery
H-C5 F424-E28 YL-16 13 355 Alternator (LH) -Battery
P649 J649 052 Starter Motor (RH) Start
125-E29 OR-16 14 1552252 3E5179 356 Alternator (LH) +Battery
HARNESS 266-2295 CONNECTOR AND SPLICE LOCATIONS
30 Page, (Dimensions: 39 Inches x 28 Inches)

T993-E30 BR-16 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552273 056 Start Relay (RH) +Battery Out
1
358 Alernatror (LH) +Battery
A234-E31 BK 16 +BAT. (UNSWITCHED) 150(53) OR-14 2 REMOTE STOP 150 Starter Motor (LH) +Battery
K900-E32 YL 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT 364 Alternator Breaker (LH) +Battery In
K990-E33 GN 18 G967 WH-16 4 3 REMOTE START
151 Starter Motor (LH) -Battery
START RELAY PTO RAMP DOWN/RESUME SW 365 Alternator Breaker (LH) +Battery Out
C-C5 M904E34 OR-16 19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN 152 Starter Motor (LH) Start
450-E35 YL-16 20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT
366 Circuit Breaker 2 Battery
156 Start Relay (LH) +Battery Out
451-E36 BR-16 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6 367 Circuit Breaker 2 Load
NOTE D 159 Start Relay (LH) +Battery In
HARNESS 276-0827 CONNECTOR AND 382-E37 PK-16 22 041 BK-16 041 BK-16 8 408 Raise/Lower Switch Common
H-S5 J983-E38 YL-16 23 WARNING LAMP F420 GN-16 9 163 Engine Stop Switch N.O. In
101-RD 409 Raise/Lower Switch Down
SPLICE LOCATIONS F404-E39 RD-16
F420-E40 GN-16
24
25
DIAGNOSTIC LAMP
WARNING LAMP
F404 RD-16
F420 GN-16
DIAGNOSTIC LAMP
PTO ENABLE SW
F404 RD-16 10
11
WARNING RD
165 Engine Stop Switch N.O. Out
410 Raise/Lower Switch Up
H-S6 120-E41 YL-14 26 +BAT. (SWITCHED) 120 YL-14 12 BATTERY 168 Start/Stop Key Switch S
101-RD DIAGNOSTIC 756 Hourmeter +Battery
F716-E42 WH-16 27 REMOTE SHUTDOWN SW F716 WH-16 169 Start/Stop Key Switch B
YL 266E793
G968-E43 WH-16 28 757 Hourmeter -Battery
381 PU-16 756E168 CB1 15A 169 Engine Stop Switch N.C. In
381-E44 PU-16 29 PTO ENABLE SW 1275485 1275486 793 Warning Lamp + Red+
RENR8046-03

G955-E45 GN-16 30 PTO RAMP UP/SET SW G955 GN-16 1 172 Engine Stop Switch N.C. Out
H-S7 150-E46 OR-14 31 150(52) OR-14
794 Warning Lamp - Red-
150-OR H-S1 +BAT. (UNSWITCHED) 251 Alternator (RH) -Battery
229-BK 150-E47 OR-14 32 +BAT. (UNSWITCHED) 150(53) OR-14 795 Diagnostic Lamp + Yellow+

266E957
G469-E48 BU-16 33 252 Alternator (RH) +Battery
G S 796 Diagnostic Lamp - Yellow-
INSTRUMENT PANEL H407-E49 YL-16 34 UP 253 Alternator (RH) -Battery
HARNESS INTERFACE E798-E50 PK-16 35 957 Start/Stop Key Switch R or IGN
H-C2 R MTR BAT. 255 Alternator (RH) -Battery
E452-E51 WH-16 36 COOLANT LEVEL SNSR E452 WH-16 DN 4201 - 4212 12 Pin Connector J94
H405-E52 BU-16 37 + 256 Alternator (RH) +Battery
H-S2 SPEED C OFF NOTE D 4601 - 4606 6 Pin Connector J95
H-S8 K900-YL M910-E53 OR-16 38 RAISE/LOWER STARTING 258 Alternator (RH) +Battery
229-BK SWITCH S ON
G967-E54 WH-16 39 PTO RAMP DOWN/RESUME SW G967 WH-16 MOTOR
H-S3 HOURMETER START B ST TYPICAL WIRE NUMBER: 050 E 365
387-E55 PK-16 40
K990-GN RELAY
041 BK-16 (SMMS) START/STOP Right Hand Starter Motor +Battery Connection
KEY SWITCH C9 Engine
1 Left Hand Alternator Breaker Power Out Connection
ENGINE COOLANT ALTERNATOR
FUEL ENGINE OIL 1275486 1275485 This wire routes from the Right Hand Starter Motor +Battery Connection to
ECM PRESSURE PRESSURE TEMPERATURE VOLTMETER TACHOMETER GROUND STUD 1552269 the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine.
H-C1 211-0745 207-2824 207-2823 207-2822 207-2825
BK-18 1
TERMINATION RESISTOR BK-18 2
GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

GAUGE GROUND

H-C6
ENGINE STOP SWITCH CONTROL PANEL
GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+

GAUGE V+
RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

RS485A
RS485B

Cross Reference for Diagnostic Codes


1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

1
2
3
4
5
6

G-C2 G-C3 G-C4 G-C5 G-C6 Diagnostic


1552273 1552273 1552273 1552273 1552273 Diagnostic Code
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18

BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18

Code
Flash Code SPN(1)/FMI Code or Description of Code Flash Code SPN(1)/FMI Code Description of Code
OPTIONAL INSTRUMENT PANEL Event Code
or
N782-G19
N783-G18
N784-G17
N785-G12
N782-G13
N783-G14
N784-G15
N785-G16

N782-G21
N783-G22
N784-G23
N785-G24

N782-G11
N783-G10

N785-G20
N782-G5
N783-G6
N784-G7
N785-G8

HARNESS 248-0471 Related Electrical Service Manuals


N784-G9

Event Code
C-C7 CONTROL MODULE G-C1 CONNECTOR TABLES FOR HARNESS 276-0827 1835-15 High Auxiliary Pressure Warning 42 637-13 261-13 Engine Timing calibration required Title Form Number
1552273 210-4309 1552273
BATTERY AMP CONNECTOR TABLE H-C1 DRC CONNECTOR TABLE H-C2 Troubleshooting
120-C34 YL-18 1 +BATTERY 1
G-S1 N782-G13 BU-18 1835-16 E443(2) High Auxiliary Pressure Derate 100-17 Low Engine Oil Pressure Warning RENR5042
K900-C47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G21 BU-18 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
V-C3 V-C1 H-C5 K990-C48 GN-16 3 J1939 DATA- RS485B Systems Operation / Testing and Adjusting SENR9843
3 N782-G11 BU-18 1 8T-8737 GN-18 893-H1 1 180-9340 1835-00 High Auxiliary Pressure Shutdown 46 100-18 E360(2) Low Engine Oil Pressure Derate
1297163 1297164 3E3364 1552269 4 J1939 SHIELD GAUGE GND 4 N782-G19 BU-18 2 8T-8737 BR-18 892-H2 2 180-9340
1 101-V1 RD-14 1 101-H31 RD-14 5 GAUGE V+ 5
G-S2 N783-G14 GN-18 1836-15 High Auxiliary Temperature Warning 100-01 Low Engine Oil Pressure Shutdown
2 229-H32 BK-14 229-C50 BK-18 6 GROUND 6 3 8T-8737 YL-16 K900-H28 3 180-9340
1297163 V-C2 1297164 N783-G2 GN-18 N783-G22 GN-18
N783-G10 GN-18 4 8T-8737 OR-14 150-H24 4 9W-0844
1 200-V2 BK-14 1836-16 E445(2) High Auxiliary Temperature Derate 168-00 168-00 System Voltage high
N783-G18 GN-18 5 8T-8737 RD-14 101-H36 5 9W-0844
H-C3 G-S3 N784-G15 WH-18 BU-18 F426-H3 6 180-9340 RD-14 101-H31 6 9W-0844
1275486 1275485 H-S6 N784-G3 WH-18 N784-G23 WH-18 7 8T-8737 7 8T-8737
1836-00 High Auxiliary Temperature Shutdown 51 168-01 168-01 System Voltage low WIRE GROUP COLOR DESCRIPTIONS
G S
1 101-H20 RD-10 1 2

101-H33 RD-14 N784-G9 WH-18


101-H34 RD-14 GN-18 893-H1 8 180-9340 8 8T-8737 545-05 Ether Start Relay open/short to +batt 168-02 168-02 System Voltage intermittent/erratic (+) BATTERY
N784-G17 WH-18
H-C4 101-H35 RD-14 N785-G16 BU-18 BR-18 892-H2 9 180-9340 GN-16 K990-H30 9 180-9340 626-05 (+) BATTERY SWITCHED
MTR BAT. 1275485 1275486 H-S5 G-S4
1 101-H10 RD-10 101-H36 RD-14 N785-G4 BU-18 N785-G24 BU-18 10 8T-8737 GN-18 G955-H15 10 180-9340 N/A 2417-05 Ether Injection Control Solenoid open/short to +batt 56 630-02 268-02 Check Programmable Parameters
1 2

STARTING CIRCUIT
101-H37 RD-14 N785-G20 BU-18 11 8T-8737 RD-14 101-H34 11 9W-0844
STARTING 101-H38 RD-14 N785-G12 BU-18 545-06 Ether Start Relay short to ground 58 639-09 247-09 J1939 Data Link communications (-) BATTERY / SENSOR RETURN
MOTOR 12 8T-8737 RD-14 101-H37 12 9W-0844
626-06 SENSOR / ACTUATOR SUPPLY
NOTE D 13 8T-8737 YL-18 120-H22 13 180-9340
C-S5 2417-06 Ether Injection Control Solenoid short to ground 110-15 High Engine Coolant Temperature Warning
BATTERY 101-C8 RD-14 2 1

101-C20 RD-10 14 8T-8737 BU-18 F426-H3 14 180-9340 SIGNAL PLUS TO ECM


101-C18 RD-14 START RELAY 15 8T-8737 WH-18 F716-H9 15 180-9340 SIGNAL MINUS TO ECM
BATTERY 101-C41 RD-14
1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt 61 110-16 E361(2) High Engine Coolant Temperature Derate
209-5582 16 8T-8737 WH-18 G967-H16 16 180-9340
DISCONNECT C-S4 CONTROL PLUS FROM ECM
ALTERNATOR SWITCH 101-C14 RD-14 2 1

101-C10 RD-10 1 1

17 8T-8737 RD-14 101-H38 17 9W-0844 1835-04 1835-04 Auxiliary Pressure Sensor short to ground 110-00 High Engine Coolant Temperature Shutdown
C-T1 C-T2 C-C5 CONTROL MINUS FROM ECM
101-C17 RD-14 1311497
1311497 1552269 18 8T-8737 RD-14 101-H33 18 9W-0844
101-C2 RD-14 1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-17 E059 Low Engine Coolant Level Warning CAT DATA LINK
BK-18 1 391-C43 PK-18 19 8T-8737 RD-18 F404-H4 19 180-9340
OPTIONAL BK-18 2 229-C30 BK-18 20 8T-8737 GN-18 F420-H5 20 180-9340 J1939 DATA LINK
1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-18 E057 Low Engine Coolant Level Derate
1 WIRING C-C1 C-S1 21 8T-8737 YL-18 F424-H6 21 180-9340 RS-232/RS-485 DATA LINK
H-C2
ANALOG SENSOR POWER (+5V) 2 7X6222 9X0145 K900-C27 YL-16
22 8T-8737 BK-14 229-H21 22 9W-0844
1 2

ANALOG SENSOR RETURN 3 893-H1 GN-18 1 893-C12 GN-18 K900-C26 YL-16


K900-C22 YL-16
C-C13
1552269 23 8T-8737 RD-14 101-H35 23 9W-0844
CONNECTOR TABLES FOR HARNESS 266-2295 111-02 111-02 Engine Coolant Level Sensor Loss of Signal
62
111-01 E058 Low Engine Coolant Level Shutdown
DIGITAL SENSOR POWER (+8V) 4 892-H2 BR-18 2 892-C11 BR-18
391-C46 PK-18 1 24 8T-8737 BK-14 229-H32 24 9W-0844 DRC CONNECTOR TABLE C-C1 DT CONNECTOR TABLE C-C7 174-03 174-03 Fuel Temperature open/short to +batt 111-17 Low Engine Coolant Level Warning
DIGITAL SENSOR RETURN 5 K900-H28 YL-16 3 K900-C13 YL-16 C-S2
MAINTENANCE CLEAR SWITCH 6 F426-H3 BU-18 150-H24 OR-14 4 150-C1 OR-14 K900-C13 YL-16 1 2

K900-C22 YL-16 229-C54 BK-18 2


25 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 13
TORQUE LIMIT SWITCH 7 101-H36 RD-14 5 101-C2 RD-14 K900-C47 YL-16 DIODE 174-04 174-04 Fuel Temperature short to ground 111-18 E2143(2) Low Engine Coolant Level Derate
CAT DATA LINK (+) 8 893-H1 GN-18 101-H31 RD-14 6 101-C5 RD-14 C-S3
189-3158 26 8T-8737 QTY PART NAME P/N GN-18 893-C12 1 180-9339 YL-18 120-C34 1 180-9340
THIS SCHEMATIC IS FOR THE
BR-18 892-C11 2 180-9339 YL-16 K900-C47 2 180-9340
CAT DATA LINK (-) 9 892-H2 BR-18 150-H23 0R-18 7 K990-C15 GN-16 1 2

K990-C48 GN-16 120-C34 YL-18 27 8T-8737 1 PLUG_AS. 7X-6222 C15 and C18 INDUSTRIAL ENGINES (JRE/WJH/EJG/JAS)
ETHER SOLENOID CONTROL 10 150-H12 OR-18
H-S7
1

150-H24 OR-14
2

8 105-C6 RD-18 K990-C23 GN-16 K900-C47 YL-16 HARNESS 266-2295 RD-18 F404-H4 28 180-9340 YL-16 K900-C13 3 180-9339 GN-16 K990-C48 3 180-9340
678-03 41-03 8 Volt DC Supply short to +batt 111-01 Low Engine Coolant Level Shutdown
C15 and C18 PETROLEUM ENGINES (JDK/WJW)
AIR SHUTOFF SOLENOID 11 150-H13 0R-18 K990-H30 GN-16 9 K990-C15 GN-16 K990-C23 GN-16 K990-C48 GN-16 GN-18 F420-H5 29 180-9340 DT CONNECTOR TABLE H-C3 OR-14 150-C1 4 9W-0852 4 8T-8737
12 G955-H15 GN-18 10 G955-C3 GN-18 229-C50 BK-18 678-04 41-04 8 Volt DC Supply short to ground 63 94-15 E096 High Fuel Pressure Warning
C-S11 YL-18 F424-H6 30 180-9340 CLR-GA WIRE NAME POS TERM/PLUG RD-14 101-C2 5 9W-0852 5 8T-8737
13
H-S1 101-H34 RD-14 11 101-C8 RD-14 K990-C25 GN-16 WARNING DIAGNOSTIC MAINTENANCE RD-10 101-H20 1 8N-1543 RD-14 101-C5 6 9W-0852 BK-18 229-C50 6 180-9340 IDENT. HARNESS CHG
1 2

14 229-H17 BK-18 229-H21 BK-14 101-H37 RD-14 12 101-C14 RD-14 K990-C24 GN-16 31 8T-8737 620-03 1636-15 High Inlet Air Temperature Warning
LAMP LAMP LAMP
1 2

AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-C7 YL-18 120-C45 YL-18 32 8T-8737 ACCESSORY TABLE 7 8T-8737 ACCESSORY TABLE 21 262-03 5 Volt Sensor DC Power Supply short to +batt 64 E539(2) K 239-5929 03 (J2 / ENGINE HARNESS)
7N-5876 7N-5876 7N-5876
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-C52 BU-18 QTY PART NAME P/N RD-18 105-C6 8 8T-8737 QTY PART NAME P/N 1079-03 1636-00 High Inlet Air Temperature Shutdown E 264-2354 01 (J1 / CUSTOMER HARNESS)
C-S7 33 8T-8737 N 276-3091 00 (FUEL HARNESS) S/N JRE00829-UP AND WJH00560-UP
17 F716-H9 WH-18 15 F716-C9 WH-18 120-C7 YL-18 120-C21 YL-18 1 PLUG_AS. 127-5485 GN-16 K990-C15 9 180-9339 1 PLUG_AS. 155-2273
2

N 227-3812 01 (FUEL HARNESS) S/N JRE00000 TO JRE00828 WJH00000 TO WJH00559


1

18 H-S8 G967-H16 WH-18 16 G967-C4 WH-18


1 1 1 1 1 1
GN-16 K990-H7 34 180-9340
229-H14 BK-18 GN-18 G955-C3 10 180-9339 1 WEDGE 155-2263 620-04 174-15 High Fuel Temperature Warning EJ 234-5002 03 (INJECTOR HARNESS) WITH RETARDER
17 101-C17 RD-14 35 8T-8737
1

101-H38 RD-14
2

19
229-H19 BK-18 120-C35 YL-18 DT CONNECTOR TABLE H-C4 262-04 5 Volt Sensor DC Power Supply short to ground EJ 278-5657 01 (INJECTOR HARNESS) WITHOUT RETARDER
20 101-H33 RD-14 18 101-C18 RD-14 36 8T-8737 RD-14 101-C8 11 9W-0852
C-S6 F420-C32 GN-18 CLR-GA WIRE NAME POS TERM/PLUG 1079-04 65 174-16 E363(2) High Fuel Temperature Derate
21 F404-H4 RD-18 19 F404-C29 RD-18 120-C37 YL-18 120-C19 YL-18 RD-14 101-C14 12 9W-0852 DT CONNECTOR TABLE C-C18
893-H1 GN-18 37 8T-8737
1 2

START AID OVERRIDE 22 F420-H5 GN-18 20 F420-C32 GN-18 120-C21 YL-18 RD-10 101-H10 1 8N-1542
892-H2 BR-18 120-C34 YL-18 CLR-GA WIRE NAME POS TERM/PLUG
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-C39 YL-18 F404-C29 RD-18 38 8T-8737 YL-18 120-C7 13 180-9339 100-03 100-03 Engine Oil Pressure open/short to +batt 174-00 High Fuel Temperature Shutdown ABBREVIATIONS
F426-H3 BU-18 120-C36 YL-18 ACCESSORY TABLE
24 229-H21 BK-14 22 229-C40 BK-14 120-C36 YL-18 MAINTENANCE BU-18 F426-C52 14 180-9339 GN-18 G955-C3 A 180-9340
F404-H4 RD-18 120-C35 YL-18 39 8T-8737 ALT ALTERNATOR
25 101-H35 RD-14 23 101-C41 RD-14 C-S9 F424-C39 YL-18 CLEAR SWITCH QTY PART NAME P/N BK-18 229-C51 B 180-9340 24
F420-H5 GN-18 391-C43 PK-18 40 8T-8737 WH-18 F716-C9 15 180-9339 100-04 100-04 Engine Oil Pressure short to ground 651-05 001-05 Injector Cylinder 1 open circuit ATA AMERICAN TRUCKING ASSOCIATION
26 229-H32 BK-14 24 229-C16 BK-14
1 2

C-C19 3N-5716 1 RECEPTACLE_AS. 127-5486


F424-H6 YL-18 391-C46 PK-18 1552267 WH-18 G967-C4 16 180-9339 WH-18 G967-C4 C 180-9340
27 41 8T-8737
71 CB CIRCUIT BREAKER
F716-H9 WH-18 391-C31 PK-18 A RD-14 101-C17 17 9W-0852 ACCESSORY TABLE 100-10 100-10 Engine Oil Pressure abnormal rate of change 651-06 001-06 Injector Cylinder 1 short
DIAGNOSTIC LAMP 28 F404-H4 RD-18 42 8T-8737 CIS CUSTOMER IGNITION SWITCH
1 1

G955-H15 GN-18 F426-C52 BU-18 B DT CONNECTOR TABLE H-C5


WARNING LAMP 29 F420-H5 GN-18 RD-14 101-C18 18 9W-0852 QTY PART NAME P/N DIG DIGITAL
G967-H16 WH-18 229-C53 BK-18 C 43 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 102-03 102-03 Boost Pressure Sensor short to +batt 651-11 001-11 Injector Cylinder #1 fault
MAINTENANCE OVERDUE LAMP 30 F424-H6 YL-18 CIRCUIT BREAKER 1 PLUG_AS. 155-2267
120-H22 YL-18 6T-3643 WH-18 F716-H9 44 180-9340 RD-18 F404-C29 19 180-9339 ECM ELECTRONIC CONTROL MODULE
RETARDER LAMP 31
C-C18 RD-14 101-H31 1 9W-0844
32
C-T20 C-T15 HI/LO IDLE
45 8T-8737 GN-18 F420-C32 20 180-9339 1 WEDGE 155-2276 25 102-04 102-04 Boost Pressure Sensor short to ground 652-05 002-05 Injector Cylinder 2 open circuit N/C NO CONNECTION
101-C5 RD-14 150-C1 OR-14 1552267 2591107 BK-14 229-H32 2 9W-0844
33
15A
G955-C3 GN-18 A YL-18 F424-C39 21 180-9339 PWM PULSE WIDTH MODULATION
C-T17 46 8T-8737 ACCESSORY TABLE
J1939 DATA LINK (-) 34 K990-H7 GN-16 150-C38 OR-14 229-C51 BK-18 B
2 1 DT CONNECTOR TABLE C-C19 72 SM STARTING MOTOR
47 8T-8737 BK-14 229-C40 22 9W-0852 102-10 102-10 Boost Pressure Sensor abnormal rate of change 652-06 002-06 Injector Cylinder 2 short
QTY PART NAME P/N SMMS START MOTOR MAG SWITCH
HARNESS 276-0827
35 CLR-GA WIRE NAME POS TERM/PLUG
G967-C4 WH-18 C 3
KEYSWITCH
RD-14 101-C41 23 9W-0852
36 105-C6 RD-18 3E-0156 OR-18 150-H23 48 180-9340 1 PLUG_AS. 155-2269
STOP SWITCH A 8T-8737 108-03 274-03 Atmospheric Pressure open/short to +batt 652-11 002-11 Injector Cylinder #2 fault
37 G955-C3 GN-18 111-1325 OFF 49 8T-8737 BK-14 229-C16 24 9W-0852
1 WEDGE 155-2261 26
38 F426-C52 BU-18 ON
ACCESSORY TABLE
BU-18 F426-C52 B 180-9340 NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
C-M8 2 1 C-M9 YL-16 K900-H11 50 180-9340 108-04 274-04 Atmospheric Pressure short to ground 653-05 003-05 Injector Cylinder 3 open circuit
39 F716-C9 WH-18 391-C31 PK-18 1
1
391-C33 PK-18 391-C33 PK-18 1
ST
QTY PART NAME P/N
BK-18 229-C53 C 180-9340 CONNECTION TO BATTERY (-).
RETARDER SOLENOID MED/HI 40 H-S3 K990-H30 GN-16 G967-C4 WH-18 51 8T-8737 DT CONNECTOR TABLE H-C6
F716-C9 WH-18C-M10 ACCESSORY TABLE NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
1

K990-H7 GN-16 4 3 C-M7 1 RECEPTACLE_AS. 9X-0145


PTO INTERRUPT 41 F420-C32 GN-18 OR-18 150-H12 52 180-9340 CLR-GA WIRE NAME POS TERM/PLUG 110-03 110-03 Engine Coolant Temperature open/short to +batt 73 653-06 003-06 Injector Cylinder 3 short NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO
1 2

J1939 DATA LINK SHIELD 42 120-C45 YL-18 IGN QTY PART NAME P/N
F404-C29 RD-18 229-C44 BK-18
1

OR-18 150-H13 53 180-9340 YL-16 K900-H27 A 180-9339 27


43 K990-H29 GN-16 F424-C39 YL-18 150-C38 OR-14 DT CONNECTOR TABLE C-C5 1 PLUG_AS. 155-2267 TERMINATION RESISTOR) IS 40 METERS
54 8T-8737 GN-16 K990-H29 B 180-9339 110-04 110-04 Engine Coolant Temperature short to ground 653-11 003-11 Injector Cylinder #3 fault NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION
REMOTE SHUTDOWN 44 F716-H9 WH-18 H-C6 893-C12 GN-18 120-C45 YL-18 105-C6 RD-18 IL
1 WEDGE 155-2276
CLR-GA WIRE NAME POS TERM/PLUG
1

INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973 892-C11 BR-18 105-C6 RD-18 55 8T-8737 C 8T-8737 NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
46 K900-H11 YL-16 K900-H27 YL-16 A TERMINATION 229-C16 BK-14 C-S8 229-C30 BK-18
GND PK-18 391-C43 1 180-9340 28 91-13 91-13 Throttle Position calibration required 654-05 004-05 Injector Cylinder 4 open circuit
BK-18 229-H14 56 180-9340 ACCESSORY TABLE FOR ALL J1939 DATA LINK CONNECTIONS
1 2
1

47 H-S2 K990-H29 GN-16 RESISTOR BAT DT CONNECTOR TABLE C-C20


B 229-C40 BK-14 229-C54 BK-18 150-C38 OR-14 BK-18 229-C30 2 180-9340
57 8T-8737 QTY PART NAME P/N NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
1
1 2

BATTERY (+) - UNSWITCHED 48 150-H23 OR-18 C 174-3016 229-C42 BK-18 C-S10 C-C6 ENGINE SERVICE CLR-GA WIRE NAME POS TERM/PLUG 32 91-08 91-08 Throttle Position signal abnormal 74 654-06 004-06 Injector Cylinder 4 short
ACCESSORY TABLE THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
COOLANT LEVEL SWITCH 49 (NOTE B & C) 229-C50 1

BK-18 TOOL CONNECTOR GN-18 G955-H15 58 180-9340 1 RECEPTACLE_AS. 133-0973 YL-16 K900-C26 A 180-9339
QTY PART NAME P/N
2

J1939 DATA LINK (+) 50 K900-H11 YL-16 229-C28 BK-18 9W-1951 59 8T-8737 1 STRAP 3S-2093 190-08 190-08 Engine Speed signal abnormal 654-11 004-11 Injector Cylinder #4 fault WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS
GN-16 K990-C24 B 180-9339
51 229-C53 BK-18 120-C19 YL-18 A (+)BATTERY 1 PLUG_AS. 155-2269 34 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
WH-18 G967-H16 60 180-9340 1 WEDGE 133-0975 C 8T-8737
BATTERY (+) - UNSWITCHED 52 150-H12 OR-18 229-C51 BK-18 229-C28 BK-18 B (-)BATTERY 1 WEDGE 155-2261 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
BATTERY (+) - UNSWITCHED 53 150-H13 OR-18 BK-18 229-H17 61 180-9340 723-08 342-08 Secondary Engine Speed signal abnormal 655-05 005-05 Injector Cylinder 5 open circuit
229-C44 BK-18 C ACCESSORY TABLE
OVERSPEED VERIFY SWITCH 54 62 8T-8737
NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
893-C12 GN-18 D CAT DATA LINK(+) QTY PART NAME P/N
55 HD10 CONNECTOR TABLE C-C6 190-15 Engine Overspeed Warning 75 655-06 005-06 Injector Cylinder 5 short ON RELAY COILS AND SOLENOID COILS.
892-C11 BR-18 E CAT DATA LINK(-) BK-18 229-H18 63 180-9340
PTO ENABLE SWITCH 56 229-H14 BK-18 J1939(-) CLR-GA WIRE NAME POS TERM/PLUG 1 RECEPTACLE_AS. 133-0973 35 E362(2) NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
K990-C25 GN-16 F
57 J1939(+) 64 8T-8737 1 WEDGE 133-0975
K900-C27 YL-16 G YL-18 120-C19 A 180-9339 190-00 Engine Overspeed Shutdown 655-11 005-11 Injector Cylinder #5 fault FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
PTO RAMP UP SWITCH 58 G955-H15 GN-18 H BK-18 229-H19 65 180-9340
59 BK-18 229-C28 B 180-9339 INSTALLATION GUIDE.
J 66 8T-8737 94-03 94-03 Fuel Pressure open/short to +batt 656-05 006-05 Injector Cylinder 6 open circuit
PTO RAMP DOWN / RESUME SWITCH 60 G967-H16 WH-18 C 8T-8737
67 8T-8737 37 NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
BATTERY (-) 61 229-H17 BK-18 C-C20 GN-18 893-C12 D 180-9339
62 68 8T-8737 94-04 94-04 Fuel Pressure short to ground 76 656-06 006-06 Injector Cylinder 6 short WITHOUT CATERPILLAR ENGINEERING APPROVAL
1330973 BR-18 892-C11 E 180-9339
BATTERY (-) 63 229-H18 BK-18 K900-C26 YL-16 A TERMINATION 69 8T-8737
64 K990-C24 GN-16 B RESISTOR GN-16 K990-C25 F 180-9339 105-03 172-03 Intake Manifold Air Temp open/short to +batt 656-11 006-11 Injector Cylinder #6 fault UNLESS OTHERWISE SPECIFIED:
YL-18 120-H22 70 180-9340
BATTERY (-) 65 229-H19 BK-18 C 174-3016 YL-16 K900-C27 G 180-9339 38 ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
THROTTLE POSITION 1 (PWM) 66 ACCESSORY TABLE
(NOTE B & C) H 8T-8737 105-04 172-04 Intake Manifold Air Temp short to ground EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
SOLENOID COMMON 67 QTY PART NAME P/N
THROTTLE POSITION 2 (PWM) 68 J 8T-8737
IDENT. HARNESS CHG 1 PLUG_AS. 160-7689 (1) Suspect Parameter Number ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
69
C 266-2295 00 INSTRUMENT PANEL HARNESS ACCESSORY TABLE
2 STRAP 3S-2093 ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
BATTERY (+) - KEY SWITCH 70 120-H22 YL-18 G 248-0471 01 GAGE HARNESS QTY PART NAME P/N
1607689 1 ENDBELL 237-0336 (2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order CONSIDERING COMPONENT REMOVAL
ELECTRONIC CONTROL MODULE H 276-0827 00 JUMPER HARNESS 1 RECEPTACLE 9W-1951
J1 H-C1 to designate a warning, a derate, or a shutdown.

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