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TEMPERATURE SENSOR
Connector Tables for Harness 239-5929 Connector Tables for Harness 264-2354 129-7163 127-5485 3E-3388
P100 P2 P93 P1 J61 J63
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
GN-16-HV K738-K41 1 180-9340
YL-18 F421-K12 1 180-9340
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA
OR-14
WIRE NAME POS TERM/PLUG
150-E27 1 9W-0852
CLR-GA
YL-14
WIRE NAME
120-E43
POS TERM/PLUG
A 9W-0852
RENR8046-03 (12-14 AWG) (8-10 AWG)
5 6 7 8
2 -
INJECTOR HARNESS
CONNECTOR P300
3 8T-8737 PK-18 G833-K37 2 180-9340 OR-16 125-E1 2 180-9340 GN-16 M909-E6 2 180-9339 BK-14 229-E58 B 9W-0852 September 2007
4 - WH-18 T725-K44 3 180-9340 BR-16 T993-E2 3 180-9340 GN-16 T936-E18 3 180-9339 BK A234-E47 C 133-0967
5 8T-8737 PU-18 N707-K43 4 180-9340 OR-16 167-E3 4 180-9340 BR-16 G971-E10 4 180-9339 PK-16 893-E48 D 180-9339
6 8T-8737 WH-18 G828-K28 5 180-9340 BK-16 A274-E4 5 180-9340 YL-16 G969-E41 5 180-9339 WH-16 892-E50 E 180-9339
7 -
BR-16-HV K737-K4 8 180-9340 GN-18 G829-K35 6 180-9340 BU-16 F426-E5 6 180-9340 WH-16 892-E51 6 180-9339 GN K990-E57 F 180-9339 4 3 2 1
9 - PK-18 C991-K6 7 180-9340 GN-16 M909-E6 7 180-9340 PK-16 893-E49 7 180-9339 YL K900-E53 G 180-9339
10 8T-8737 8 8T-8737 PK-16 893-E7 8 180-9340 OR-16 167-E3 8 180-9339 H 8T-8737
11 8T-8737 ACCESSORY TABLE WH-16 892-E8 9 180-9340 BK-16 A274-E4 9 180-9339 J 8T-8737
12 8T-8737 129-7164 127-5486 155-2264
QTY PART NAME P/N PK-16 382-E9 10 180-9340 GY-16 A307-E40 10 180-9339 ACCESSORY TABLE
BU-18 995-K11 13 180-9340
BU-16-HV K739-K40 14 180-9340 1 PLUG_AS. 155-2264 BR-16 G971-E10 11 180-9340 GN-16 G488-E12 11 180-9339 QTY PART NAME P/N
PK-18 R746-K18 15 180-9340 200mm PAINT/PRO 114-8844 12 8T-8737 BU-16 F426-E5 12 180-9339 1 RECEPTACLE_AS. 8T-8736
(12-14 AWG) (8-10 AWG)
16 8T-8737 1 WEDGE 155-2259 13 8T-8737 YL-16 F424-E17 13 180-9339 50mm TUBE 125-7876
GN-18 G829-K2 17 180-9340 1 8
18 8T-8737 14 8T-8737 OR-16 125-E1 14 180-9339 1 CAP 8C-6354
2 7
P100 BU-16 G469-E11 15 180-9340 BR-16 T993-E2 15 180-9339 50mm TUBE 5P-0702
19 8T-8737
CLR-GA WIRE NAME POS TERM/PLUG 3 6
20 8T-8737 GN-16 G488-E12 16 180-9340 BK A234-E46 16 133-0967 300mm WIRE 5P-9074
21 8T-8737 BU-18 995-K11 1 180-9340 17 8T-8737 YL K900-E52 17 180-9339 100mm TUBE 113-7027
4 5
22 8T-8737 PK-18 G833-K36 2 180-9340 18 8T-8737 GN K990-E55 18 180-9339
23 8T-8737
ACCESSORY TABLE 19 8T-8737 OR-16 M904-E22 19 180-9339 P154
24 8T-8737
BK-18 E963-K23 25 180-9340 QTY PART NAME P/N 20 8T-8737 GN-16 C912-E21 20 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
WH-18 G856-K8 26 180-9340 1 PLUG_AS. 155-2269 21 8T-8737 PK-16 E798-E35 21 180-9339 YL K900-E54 A 180-9340 3E-3364 155-2269 153-9693
27 8T-8737 200mm PAINT/PRO 114-8843 GN K990-E56 B 180-9340
OR-16 M910-E13 22 180-9340 PK-16 382-E9 22 180-9339
GY-18 994-K10 28 180-9340 1 WEDGE 155-2261 YL-16 H407-E14 23 180-9340 BU-16 H405-E59 23 180-9339 BK A234-E45 C 133-0969
29 8T-8737
Harness 239-5929 Connector and Splice Locations PK-18 G833-K7 30
31
180-9340
8T-8737 P103
24
25
8T-8737
8T-8737
RD-16
GN-16
F404-E15
F420-E16
24
25
180-9339
180-9339 QTY
ACCESSORY TABLE
PART NAME P/N
32 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 174-0502
26 8T-8737 YL-14 120-E44 26 9W-0852
33 8T-8737 BU-18 C967-K13 1 180-9340
34 8T-8737 27 8T-8737 WH-16 F716-E24 27 180-9339 50mm TUBE 125-7876 1 2 2 1 A B B
PK-18 G833-K38 2 180-9340 50mm TUBE 5P-0702
WH-18 E964-K22 35 180-9340 RD-16 F404-E15 28 180-9340 WH-16 G968-E25 28 180-9339
ACCESSORY TABLE 1 STRAP 3S-2093
YL-18 G857-K9 36 180-9340 GN-16 F420-E16 29 180-9340 PU-16 381-E33 29 180-9339
37 8T-8737 QTY PART NAME P/N 200mm PAINT/PRO 110-3202
YL-16 F424-E17 30 180-9340 GN-16 G955-E34 30 180-9339
38 8T-8737 1 PLUG_AS. 155-2269 1 WEDGE 155-2276
GN-16 T936-E18 31 180-9340 OR-14 150-E30 31 9W-0852
39 8T-8737 200mm PAINT/PRO 114-8843
PK-18 C991-K6 40 180-9340 32 8T-8737 OR-14 150-E31 32 9W-0852
1 WEDGE 155-2261 174-0502 3E-3370 155-2267
INTAKE MANIFOLD 41 8T-8737 33 8T-8737 BU-16 G469-E11 33 180-9339
TEMPERATURE SENSOR 42 8T-8737 GN K990-E19 34 180-9340 YL-16 H407-E14 34 180-9339
P103 43 8T-8737 P200
BU-16 H405-E59 35 180-9340 GY-16 H406-E20 35 180-9339
44 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
45 - 36 8T-8737 WH-16 E452-E28 36 180-9339
WH-18 G828-K30 A 180-9340 B A
YL-18 E966-K26 46 180-9340
GN-18 G829-K34 B 180-9340
37 8T-8737 BU-16 H405-E26 37 180-9339 A B
BU-18 E965-K27 47 180-9340 38 8T-8737 OR-16 M910-E13 38 180-9339 A B
TURBO OUTLET 48 8T-8737 PK-18 R746-K18 C 180-9340
PRESSURE SENSOR ENGINE OIL PRESSURE 39 8T-8737 WH-16 G967-E36 39 180-9339
Electrical System
58 8T-8737 BU-16 H405-E26 47 180-9340
WH-18 G828-K29 A 180-9339
59 8T-8737
GN-18 G829-K33 B 180-9339 OR-14 150-E27 48 9W-0844
60 8T-8737
61 8T-8737 GY-18 994-K10 C 180-9339 WH-16 E452-E28 49 180-9340 B A 1 6
YL-18 F421-K12 62 180-9340 ACCESSORY TABLE YL K900-E29 50 180-9340
2 5
63 8T-8737 51 8T-8737
QTY PART NAME P/N
64 8T-8737 OR-14 150-E30 52 9W-0844 C 3 4
WH-18 T725-K44 65 180-9340 1 RECEPTACLE_AS. 3E-3370
K-S3 K-S2
66
67
8T-8737
8T-8737
1
200mm
WEDGE
PAINT/PRO
3E-3371
114-8843
OR-14
PK-16
150-E31
387-E32
53
54
9W-0844
180-9340
Industrial: Petroleum:
68 8T-8737
69
70
-
8T-8737
J203 PU-16 381-E33
55
56
8T-8737
180-9340 JRE1-UP JDK1-UP 9W-1951
CLR-GA WIRE NAME POS TERM/PLUG 57 8T-8737
WH-18 G828-K1
71
72
8T-8737
180-9340 WH-18 G828-K31 A 180-9339 GN-16 G955-E34 58 180-9340 EJG1-UP WJW1-UP
K-S1 73 8T-8737 GN-18 G829-K32 B 180-9339 PK-16 E798-E35 59 180-9340
74
75
8T-8737
8T-8737
GY-18 R747-K5 C
ACCESSORY TABLE
180-9339 WH-16
BK-14
G967-E36
229-E37
60
61
180-9340
9W-0844
WJH1-UP E
D
C
76 -
77
78
8T-8737
8T-8737
QTY
1
PART NAME P/N
RECEPTACLE_AS. 3E-3370 BK-14 229-E38
62
63
8T-8737
9W-0844
JAS1-UP F A B
79 8T-8737 1 WEDGE 3E-3371 64 8T-8737 J
80 8T-8737 G
200mm PAINT/PRO 114-8843 BK-14 229-E39 65 9W-0844
81 8T-8737 H
82 8T-8737 GY-16 A307-E40 66 180-9340
PU-18 N707-K43 83 180-9340 P300 YL-16 G969-E41 67 180-9340
84 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG GN-16 C912-E21 68 180-9340
(CAMSHAFT POSITION) 85 8T-8737 PU-16-HV T957-K20 1 180-9340 69 8T-8737
SECONDARY ENGINE SPEED/TIMING 86 8T-8737
SENSOR P402 ATMOSPHERIC PRESSURE YL-16-HV T958-K19 2 180-9340 YL-14 120-E42 70 9W-0844 8T-8736
TIMING 87 8T-8737
SENSOR J203 CALIBRATION 88 8T-8737 BR-16-HV T959-K17 3 180-9340 ACCESSORY TABLE
(TC) PROBE 89 8T-8737 BU-16-HV T960-K24 4 180-9340 QTY PART NAME P/N
CONNECTOR 90 8T-8737 GN-16-HV T961-K16 5 180-9340 1 PLUG_AS. 160-7689
P400 91 8T-8737
WH-16-HV T962-K25 6 180-9340 50mm TUBE 5P-0702 D
92 8T-8737
GY-16-HV T858-K15 7 180-9340 50mm TUBE 125-7876
93 8T-8737 E C
94 8T-8737 WH-16-HV T859-K21 8 180-9340 200mm PAINT/PRO 110-3202
95 8T-8737 OR-16-HV T860-K14 9 180-9340 1 ENDBELL 237-0336
96 8T-8737 BR-16-HV K737-K4 10 180-9340
F A B
97 8T-8737
GN-16-HV K738-K41 11 180-9340
ELECTRONIC CONTROL 98 8T-8737 J
MODULE P2 OR-16-HV T860-K14 99 180-9340 BU-16-HV K739-K40 12 180-9340 G
100 8T-8737 ACCESSORY TABLE H
101 8T-8737 QTY PART NAME P/N
102 8T-8737
1 PLUG_AS. 155-2252
103 8T-8737
GY-16-HV T858-K15 104 180-9340 200mm PAINT/PRO 114-8844
WH-16-HV T962-K25 105 180-9340 1 WEDGE 155-2258
BR-16-HV T959-K17 106 180-9340
GN-16-HV T961-K16 107 180-9340 P400
BU-16-HV T960-K24 108 180-9340
CLR-GA WIRE NAME POS TERM/PLUG
109 8T-8737
110 8T-8737 WH-18 G856-K8 1 180-9340
111 8T-8737 YL-18 G857-K9 2 180-9340
112 - ACCESSORY TABLE
ENGINE OIL PRESSURE 113 8T-8737
QTY PART NAME P/N
G-C3 114 -
WH-16-HV T859-K21 115 180-9340 1 PLUG_AS. 155-2269
(CRANKSHAFT POSITION) PU-16-HV T957-K20 116 180-9340 200mm PAINT/PRO 114-8843 © 2007 Caterpillar Printed in U.S.A.
PRIMARY ENGINE SPEED/TIMING 117 - 1 WEDGE 155-2261
SENSOR P401 YL-16-HV T958-K19 118 180-9340 All Rights Reserved
119 -
P401
120 8T-8737
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N BK-18 E963-K23 1 180-9340
1 PLUG_AS. 227-4002 WH-18 E964-K22 2 180-9340
1 ENDBELL 211-6807 ACCESSORY TABLE
G-S1 200mm PAINT/PRO 110-3202 QTY PART NAME P/N
N782-BU G-S2
N783-GN 1 PLUG_AS. 155-2269
200mm PAINT/PRO 114-8843
1 WEDGE 155-2261
P402
Harness identification code Harness And Wire Symbols 9X-1343 155-2252
ENGINE SERVICE TOOL CONNECTOR This example indicates
J63 CLR-GA WIRE NAME POS TERM/PLUG
wire 135 in harness "AG". Connector Reference
CONTROL MODULE FUEL PRESSURE BU-18 E965-K27 1 180-9340 12 11 10 9 8 7
G-C1 G-S4 G-C2 YL-18 E966-K26 2 180-9340 Designator
1 5 6 10
N785-BU ACCESSORY TABLE
11 15 16 20
QTY PART NAME P/N Part Number For
G-S3 1 PLUG_AS. 155-2269
P174 J174 P274 J274 21 25 26 30
N784-WH
200mm PAINT/PRO 114-8843 1306795 1306795 1117898 3E5179 Connector Assembly 31 35 36 40
1 2 3 4 5 6
1 WEDGE 155-2261
325-AG135 PK-14 1 325-A135 PK-14
Plug Receptacle
2 262-6073
Socket Wire
Pin Wire Fuse
RENR8046-03
NOTE: IN EARLY VERSIONS OF THIS HARNESS, SPLICES 3 & 7 WERE COMBINED INTO ONE SPLICE. 9X-0145
YL-18 F421-N4 1 180-9339 YL-18 F421-N4 1 180-9340 WH-18 G828-N1 A 180-9339 WH-18 T725-N6 1 180-9340
IN EARLY VERSIONS OF THIS HARNESS, SPLICES 4 & 8 WERE COMBINED INTO ONE SPLICE.
Connector Tables for Harness 248-0471 IN EARLY VERSIONS OF THIS HARNESS, SPLICES 5 & 9 WERE COMBINED INTO ONE SPLICE. PK-18 G833-N5 2 180-9339 PK-18 G833-N5 2 180-9340 GN-18 G829-N2 B 180-9339 PU-18 N707-N7 2 180-9340
WH-18 T725-N6 3 180-9339 ACCESSORY TABLE PK-18 C991-N3 C 180-9339 ACCESSORY TABLE 7 8 9 10 11 12
DT CONNECTOR TABLE G-C1 DT CONNECTOR TABLE G-C2 DT CONNECTOR TABLE G-C3 DT CONNECTOR TABLE G-C4 DT CONNECTOR TABLE G-C5 DT CONNECTOR TABLE G-C6
PU-18 N707-N7 4 180-9339 QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737
CLR-GA WIRE NAME POS
1
TERM/PLUG
8T-8737 Harness 264-2354 Connector and Splice Locations WH-18
GN-18
G828-N1
G829-N2
5
6
180-9339
180-9339
1
200mm
PLUG_AS.
PAINT/PRO
155-2269
114-8843
QTY
1
PART NAME P/N
RECEPTACLE_AS. 3E-3370
1
200mm
PLUG_AS.
PAINT/PRO
155-2269
114-8843
1 6
BU-18 N782-G1 2 180-9340 BU-18 N782-G5 2 180-9340 BU-18 N782-G13 2 180-9340 BU-18 N782-G21 2 180-9340 BU-18 N782-G11 2 180-9340 BU-18 N782-G19 2 180-9340
PK-18 C991-N3 7 180-9339 1 WEDGE 155-2261 200mm PAINT/PRO 114-8843 1 WEDGE 155-2261
GN-18 N783-G2 3 180-9340 GN-18 N783-G6 3 180-9340 GN-18 N783-G14 3 180-9340 GN-18 N783-G22 3 180-9340 GN-18 N783-G10 3 180-9340 GN-18 N783-G18 3 180-9340 6 5 4 3 2 1
(229-BK) 8 8T-8737 1 WEDGE 3E-3371 19 24
WH-18 N784-G3 4 180-9340 WH-18 N784-G7 4 180-9340 WH-18 N784-G15 4 180-9340 WH-18 N784-G23 4 180-9340 WH-18 N784-G9 4 180-9340 WH-18 N784-G17 4 180-9340
ACCESSORY TABLE
BU-18 N785-G4 5 180-9340 BU-18 N785-G8 5 180-9340 BU-18 N785-G16 5 180-9340 BU-18 N785-G24 5 180-9340 BU-18 N785-G20 5 180-9340 BU-18 N785-G12 5 180-9340 ELECTRONICS
QTY PART NAME P/N
6 8T-8737 6 8T-8737 6 8T-8737 6 8T-8737 6 8T-8737 6 8T-8737
GROUND STUD
1 RECEPTACLE_AS. 3E-3388
ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE 200mm PAINT/PRO 114-8844
QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N (229-BK)
160-7689
1 WEDGE 3E-3389
1 PLUG_AS. 155-2273 1 PLUG_AS. 155-2273 1 PLUG_AS. 155-2273 1 PLUG_AS. 155-2273 1 PLUG_AS. 155-2273 1 PLUG_AS. 155-2273
ELECTRONICS Connector Tables for Harness 276-3091 3E-5179
1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 1 WEDGE 155-2263 GROUND STUD J93 P105 J209 NOT USED
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 7 8 9 10 11 12 13 1
INJECTOR HARNESS CONNECTOR YL-18 F421-N4 1 180-9339 YL-18 F421-N4 1 180-9340 WH-18 G828-N1 A 180-9339 WH-18 T725-N6 1 180-9340
23 14
J300 PK-18 G833-N5 2 180-9339 PK-18 G833-N5 2 180-9340 GN-18 G829-N2 B 180-9339 PU-18 N707-N7 2 180-9340
31 24
TURBO OUTLET WH-18 T725-N6 3 180-9339 ACCESSORY TABLE PK-18 C991-N3 C 180-9339 ACCESSORY TABLE
PRESSURE SENSOR PU-18 N707-N7 4 180-9339 QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N 39 32
ENGINE COOLANT (CAMSHAFT POSITION) (BOOST) FUEL PRESSURE FUEL TEMPERATURE INTAKE MANIFOLD AIR WH-18 G828-N1 5 180-9339 1 PLUG_AS. 230-4011 QTY PART NAME P/N 1 RECEPTACLE_AS. 230-4012 47 40
TEMPERATURE SENSOR SECONDARY ENGINE (INTAKE MANIFOLD AIR) SENSOR SENSOR TEMPERATURE SENSOR GN-18 G829-N2 6 180-9339 200mm PAINT/PRO 114-8843 1 RECEPTACLE_AS. 3E-3370 200mm PAINT/PRO 114-8843 57 48
P100 6 5 4 3 2 1
SPEED/TIMING SENSOR P200 J209 P105 P103 PK-18 C991-N3 7 180-9339 200mm PAINT/PRO 114-8843 70 58
P402 8 8T-8737 1 WEDGE 3E-3371
ACCESSORY TABLE
8T-9834
QTY PART NAME P/N Connector Tables for Harness 234-5002
1 RECEPTACLE_AS. 3E-3388 J300 Late Engines P570
200mm PAINT/PRO 114-8844 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG 227-4002
1 WEDGE 3E-3389 PU-16-KYNAR T957-EJ1 1 180-9339 BR-16_KYN K737-EJ19 A 154-2389 10 6 5 1
YL-16-KYNAR T958-EJ2 2 180-9339 BU-16_KYN K739-EJ21 B 154-2389
20 16 15 11
BR-16-KYNAR T959-EJ3 3 180-9339 ACCESSORY TABLE
BU-16-KYNAR T960-EJ4 4 180-9339 QTY PART NAME P/N 30 26 25 21
GN-16-KYNAR T961-EJ5 5 180-9339 1 PLUG 153-9693 10 9 8 7 6 5 4 3 2 1
WH-16-KYNAR T962-EJ6 6 180-9339 1 SEAL 154-0877 40 36 35 31
22 21 20 19 18 17 16 15 14 13 12 11
GY-16-KYNAR T858-EJ7 7 180-9339 1 CLIP 154-3769
32 31 30 29 28 27 26 25 24 23
WH-16-KYNAR T859-EJ8 8 180-9339
Connector Table for OR-16-KYNAR T860-EJ9 9 180-9339 P571 44 43 42 41 40 39 38 37 36 35 34 33
Harness 278-5657 BR-16-KYNAR K737-EJ10 10 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
52 51 50 49 48 47 46 45
J300 GN-16-KYNAR K738-EJ11 11 180-9339 GN-16_KYN K738-EJ11 A 154-2389
BU-16_KYN K739-EJ22 B 154-2389 60 59 58 57 56 55 54 53
CLR-GA WIRE NAMEPOS TERM/PLUG BU-16-KYNAR K739-EJ12 12 180-9339
PU-16-KYNAR T957-EJ1 1 180-9339 ACCESSORY TABLE ACCESSORY TABLE
68 67 66 65 64 63 62 61
YL-16-KYNAR T958-EJ2 2 180-9339 QTY PART NAME P/N QTY PART NAME P/N
BR-16-KYNAR T959-EJ3 3 180-9339 1 RECEPTACLE_AS. 262-6073 1 PLUG 153-9693 76 75 74 73 72 71 70 69
BU-16-KYNAR T960-EJ4 4 180-9339 1 WEDGE 3E-5180 1 SEAL 154-0877 88 87 86 85 84 83 82 81 80 79 78 77
GN-16-KYNAR T961-EJ5 5 180-9339 1 CLIP 154-3769
J300 Early Engines 98 97 96 95 94 93 92 91 90 89
WH-16-KYNAR T962-EJ6 6 180-9339
ELECTRONIC CONTROL CLR-GA WIRE NAME POS TERM/PLUG P572 110 109 108 107 106 105 104 103 102 101 100 99
GY-16-KYNAR T858-EJ7 7 180-9339
MODULE P1 PU-16_KYN T957-EJ1 1 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
WH-16-KYNAR T859-EJ8 8 180-9339 120 119 118 117 116 115 114 113 112 111
YL-16_KYN T958-EJ2 2 180-9339 BR-16_KYN K737-EJ20 A 154-2389
OR-16-KYNAR T860-EJ9 9 180-9339
BR-16_KYN T959-EJ3 3 180-9339 BU-16_KYN K739-EJ23 B 154-2389
10 8T8737
BU-16_KYN T960-EJ4 4 180-9339 ACCESSORY TABLE
11 8T8737
GN-16_KYN T961-EJ5 5 180-9339 QTY PART NAME P/N
12 8T8737
WH-16_KYN T962-EJ6 6 180-9339 1 PLUG 153-9693
ACCESSORY TABLE
GY-16_KYN T858-EJ7 7 180-9339 1 SEAL 154-0877
QTY PART NAME P/N
WH-16_KYN T859-EJ8 8 180-9339 1 CLIP 154-3769
1 RECEPTACLE_AS. 262-6073
OR-16_KYN T860-EJ9 9 180-9339
1 WEDGE 3E-5180
BR-16_KYN K737-EJ10 10 180-9339
GN-16_KYN K738-EJ11 11 180-9339
BU-16_KYN K739-EJ12 12 180-9339
ACCESSORY TABLE
QTY PART NAME P/N
1 RECEPTACLE_AS. 3E-8969
1 WEDGE 3E-5180
TIMING/CALIBRATION(TC)
PROBE CONNECTOR
P400
NOL1
CYLINDER EJ-S1 EJ-S3 NO.6
INJECTOR EJ-S2 CYLINDER
INJECTOR
CONNECTOR J1
NO.4
CYLINDER
INJECTOR NO.5
EJ-S5 CYLINDER
INJECTOR
CONNECTOR P2/J2
NO.3
CYLINDER
INJECTOR
NO.2
ENGINE OIL PRESSURE
CYLINDER
INJECTOR
SENSOR
J201
Harness 234-5002 (with retarder wiring)
EJ-S4
Harness 278-05657 (without retarder wiring)
Connector and Splice Locations
ATMOSPHERIC PRESSURE
SENSOR
J203 These Items do not Exist
on the 278-5657 Harness
These Items do not Exist
on the 278-5657 Harness
1297163
G857-K9 YL-18 191-8303 229-E56 BK-14 B (-)BATTERY A + BAT. OR THROTTLE POSITION
31 P570 1297163 1297164
A B C A234-E9 BK-14 C J1939 SHIELD B - BAT. SENSOR (NOTE W)
32 R746-K18 PK-18 1539693
NOTE X P154 893-E8 PK-16 D CAT DATA LINK(+) 1
33 R747-K5 GY-18 CYLINDER 1 & 2
34 T725-K44 WH-18 K737-EJ19 BR-16-NW A P200 1740502 892-E7 WH-16 E CAT DATA LINK(-) NOTE D J403/P403
1
RETARDER TURBO OUTLET K990-E13 GN F J1939(-)
PRIMARY ENGINE SPEED/TIMING (+) E964-K22 WH-18 K739-EJ21 BU-16-NW 1552267
1297164
35 B C SIG DESIRED SPEED CONTROL
TIMING CALIBRATION (TC) PROBE (-) SOLENOID PRESSURE SENSOR K900-E11 YL G J1939(+)
36 G857-K9 YL-18 G828-K30 WH-18 A OR-18 +5 VOLTS A + BAT. OR THROTTLE POSITION
H G S
37 G829-K34 GN-18 B YL-18 RETURN (BOOST) B - BAT. SENSOR #2 (NOTE W)
38 INJECTOR R746-K18 PK-18 C GN-18 SIGNAL (INTAKE MANIFOLD AIR) J
39 NO.2 P1 MTR BAT. BATTERY(-)
HARNESS T858-EJ14 GY-16-NW CYLINDER 239-3478
J1 1607689
FUEL PRESSURE 40
41
C991-K6 PK-18 CONNECTOR
P300 J300
HARNESS 234-5002 WITH RETARDER WIRING T958-EJ2 YL-16-NW INJECTOR J203
1
ETHER START VALVE
3E3370 STARTING B
HARNESS 278-5657 WITHOUT RETARDER WIRING
ST
42 125-E29 OR-16 229-E57 BK-14
1552252 3E8969(EARLY) ANALOG SENSOR POWER (+5V) 2
MOTOR
ON S
43 G828-K31 WH-18 A OR-18 +5 VOLTS ATMOSPHERIC PRESSURE NOTE D NOTE D ETHER
NO.3 ANALOG SENSOR RETURN 3 T993-E30 BR-16 229-E58 BK-14 OFF C ETHER START
44 2626073(LATE) EJ-S4 T859-EJ16 WH-16-NW G829-K32 GN-18 B YL-18 RETURN SENSOR 229-E59 BK-14 VALVE RELAY ETHER START VALVE 1 START
CYLINDER DIGITAL SENSOR POWER (+8V) 4 167-E23 OR-16 ETHER
45 T957-K20 PU-16-HV 1 T957-EJ1 PU-16-NW K737-EJ10 BR-16-NW 1
K737-EJ19 BR-16-NW T959-EJ3 BR-16-NW R747-K5 GY-18 C GN-18 SIGNAL 194-6722 DIGITAL SENSOR RETURN 5 A274-E24 BK-16 (NOTE V) 1 START BATTERY(-) 2 VALVE
SECONDARY ENGINE SPEED/TIMING (+) 46 E966-K26 YL-18 T958-K19 YL-16-HV 2 T958-EJ2 YL-16-NW K737-EJ20 BR-16-NW INJECTOR ELECTRONICS START RELAY
R
MAINTENANCE DUE RESET SWITCH 6 F426-E27 BU-16 GROUND STUD 2 VALVE (NOTE V)
SECONDARY ENGINE SPEED/TIMING (-) 47 E965-K27 BU-18 T959-K17 BR-16-HV 3 T959-EJ3 BR-16-NW (SMMS)
J201 TORQUE LIMIT SWITCH 7 M909-E17 GN-16 NOTE A KEYSTART (NOTE V)
48 T960-K24 BU-16-HV 4 T960-EJ4 BU-16-NW ALTERNATE ETHER VALVE WIRING
49 T961-K16 GN-16-HV 5 T961-EJ5 GN-16-NW 3E3370 CAT DATA LINK (+) 8 893-E3 PK-16 1 1
SWITCH
P571 CAT DATA LINK (-) E-S7 A234-E9 BK
50 T962-K25 WH-16-HV 6 T962-EJ6 WH-16-NW EJ-S5 G828-K29 WH-18 +5 VOLTS ENGINE OIL PRESSURE 9 892-E4 WH-16 P515
1539693 A OR-18 A234-E31 BK ALTERNATOR 1552269
51 T858-K15 GY-16-HV 7 T858-EJ7 GY-16-NW K739-EJ12 BU-16-NW 1
K739-J23 BU-16-NW NOTE X G829-K33 GN-18 B YL-18 RETURN SENSOR ETHER START VALVE 10 382-E37 PK-16
T859-K21 WH-16-HV T859-EJ8 WH-16-NW K739-EJ22 BU-16-NW CYLINDER 3 & 4 INLET AIR SHUTOFF SOLENOID RELAY 11 G971-E19 BR-16 BK-18 1
52 8
K738-EJ11 GN-16-NW A 994-K10 GY-18 C GN-18 SIGNAL 194-6725 A234-E10 BK A234-E62 BK
53 T860-K14 OR-16-HV 9 T860-EJ9 OR-16-NW K739-EJ21 BU-16-NW RETARDER 12 BK-18 2 STARTING AID OVERRIDE SW
K739-EJ22 BU-16-NW B
SOLENOID A234-E1 BK E-S3
K737-K4 BR-16-HV K737-EJ10 BR-16-NW
1
54 10 13
55 K738-K41 GN-16-HV 11 K738-EJ11 GN-16-NW 14 E-S9 K990-E13 GN
INTAKE MANIFOLD AIR TEMPERATURE 56 C967-K13 BU-18 K739-K40 BU-16-HV 12 K739-EJ12 BU-16-NW EJ-S1 J209 K990-E33 GN
AUXILIARY PRESSURE SENSOR 15 G469-E48 BU-16
ATMOSPHERIC PRESSURE 57 R747-K5 GY-18 T858-EJ7 GY-16-NW T858-EJ13 GY-16-NW NO.4 3E3370
T859-EJ15 WH-16-NW AUXILIARY TEMPERATURE SENSOR 16 G488-E26 GN-16 MAINTENANCE DUE RESET SW
1
NOT USED 65 T725-K44 WH-18 T859-EJ8 WH-16-NW T859-EJ15 WH-16-NW G833-K37 PK-18 2 G833-N5 PK-18 RETARDER SOLENOID LO/HI SWITCH 23 H407-E49 YL-16
EXIST ON THE 278-5657 HARNESS
1
68 K738-EJ11 GN-16-NW P572 G828-K28 WH-18 5 G828-N1 WH-18 T725-N6 WH-18 1 26 893-E22 PK-16 G969-E20 YL-16 5 SOLENOID COMMON COOLANT LEVEL SNSR
1539693 NOT USED 892-E21 WH-16 6 CAT DATA LINK - DIG SNSR PWR (+8V)
69 T957-EJ1 PU-16-NW G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2 27 E-S1
T959-EJ3 BR-16-NW NOTE X 892-E4 WH-16 892-E7 WH-16 893-E22 PK-16 7 CAT DATA LINK + DIG SNSR RETURN
70 CYLINDER 5 & 6 C991-K6 PK-18 7 C991-N3 PK-18 DIAGNOSTIC LAMP 28 F404-E39 RD-16
1
75 NO.6 2304011 120-E41 YL-14 F426-E27 BU-16 12 MAINTENANCE DUE RESET SW ANLG SNSR RETURN
T860-EJ18 OR-16-NW FUEL TEMPERATURE 33
76 C-M7 C-M9 CYLINDER F421-N4 YL-18 1 SIGNAL
SENSOR F424-E28 YL-16 13 MAINTENANCE DUE LAMP ETHER START VALVE
77 229-BK T962-EJ6 WH-16-NW THESE WIRES, CONNECTORS & SOLENOIDS G833-N5 PK-18 RETURN J1939 DATA (-) 34 K990-E5 GN
391-PK INJECTOR 2 125-E29 OR-16 14 ANLG SNSR PWR (+5V) STARTING AID OVERRIDE SW
78 DO NOT EXIST ON THE 278-5657 HARNESS 256-6453 NOT USED 35 J983-E38 YL-16
36 M909-E17 GN-16 T993-E30 BR-16 15 ANLG SNSR RETURN MAINTENANCE DUE RESET SW PTO INTERRUPT SW
79
80
C-T1
HARNESS 276-3091 37
38
T936-E18 GN-16
G971-E19 BR-16
A234-E31 BK
K900-E32 YL
16
17
J1939 SHIELD
J1939 DATA +
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
81
101-RD C-M10 G969-E20 YL-16 K990-E33 GN 18 J1939 DATA - INTERMEDIATE ENGINE SPEED SW
82 39
F716-WH M904E34 OR-16 19 75% OVERSPEED VERIFY SW
NOT USED 83 N707-K43 PU-18 C-M8 RETARDER SOLENOID MED/HI SWITCH 40 E798-E50 PK-16 167-E23 OR-16 PTO INTERRUPT SW
START RELAY 391-PK A274-E24 BK-16 450-E35 YL-16 20 PTO INTERRUPT SW
PTO ENABLE SW
84 PTO INTERRUPT SWITCH 41 M904-E34 OR-16 THROTTLE POSITION SENSOR #2
85 C-T2 J1939 SHIELD 42 A234-E1 BK A307-E25 GY-16 451-E36 BR-16 21 NC PTO ENABLE SW
86 101-RD G488-E26 GN-16 382-E37 PK-16 22 ETHER START VALVE
43
87 DIAGNOSTIC C-T17 REMOTE SHUTDOWN 44 F716-E42 WH-16 F426-E27 BU-16 J983-E38 YL-16 23 NC PTO RAMP UP/SET SW
88 WARNING LAMP LAMP 150-OR F424-E28 YL-16 F404-E39 RD-16 24 DIAGNOSTIC LAMP PTO RAMP DOWN/RESUME SW
C-T6
INTERMEDIATE ENGINE SPEED SWITCH 45 G968-E43 WH-16
89 C-T4 125-E29 OR-16 F420-E40 GN-16 25 WARNING LAMP MAINTENANCE DUE LAMP
F420-GN C-T3 C-T5 F404-RD J209 46
90 T993-E30 BR-16 26
120-YL 120-YL NOT USED 47 H405-E52 BU-16 120-E41 YL-14 +BAT. (SWITCHED) DIAGNOSTIC LAMP
91 C-T15 3E3370 M904-E34 OR-16 F716-E42 WH-16 27 REMOTE SHUTDOWN SW WARNING LAMP PTO RAMP
92 150-OR G828-N1 WH-18 A OR-18 +5 VOLTS +BATTERY (UNSWITCHED) 48 150-E16 OR-14
FUEL PRESSURE SENSOR COOLANT LEVEL SENSOR 49 E452-E51 WH-16 451-E36 BR-16 G968-E43 WH-16 28 INTERMEDIATE ENGINE SPEED SW RETARDER LAMP UP/DOWN SWITCH
93 G829-N2 GN-18 B YL-18 RETURN
382-E37 PK-16 381-E44 PU-16 29 PTO ENABLE SW +BAT. (SWITCHED) 14 AWG
94 C991-N3 PK-18 C GN-18 SIGNAL 194-6725 J1939 DATA (+) 50 K900-E2 YL
51 F404-E39 RD-16 G955-E45 GN-16 30 PTO RAMP UP/SET SW CAT DATA LINK -
95 P93 J93 F420-E40 GN-16 31 MAINTENANCE
96 +BATTERY (UNSWITCHED) 52 150-E46 OR-14 150-E46 OR-14 +BAT. (UNSWITCHED) CAT DATA LINK +
1552264 3E3388 F716-E42 WH-16 CB DUE LAMP
97 +BATTERY (UNSWITCHED) 53 150-E47 OR-14 150-E47 OR-14 32 +BAT. (UNSWITCHED)
98 F421-K12 YL-18 1 F421-N4 YL-18 75% OVERSPEED VERIFY SWITCH 54 387-E55 PK-16 G968-E43 WH-16 G469-E48 BU-16 33 AUXILIARY PRESS. SNSR 1A
INJECTOR 5&6 HIGH 99 T860-K14 OR-16-HV G833-K37 PK-18 2 G833-N5 PK-18 55 381-E44 PU-16 H407-E49 YL-16 34 RETARDER LO/HI SWITCH ALTERNATE RETARDER WIRING
100 T725-K44 WH-18 T725-N6 WH-18 G955-E45 GN-16 E798-E50 PK-16 35 RETARDER MED/HI SWITCH
-BAT
3 PTO ENABLE SWITCH 56 381-E44 PU-16
1552269 G469-E48 BU-16 36
101 N707-K43 PU-18 4 N707-N7 PU-18 57 E452-E51 WH-16 COOLANT LEVEL SNSR
CB DIAGNOSTIC LAMP
102 G828-K28 WH-18 5 G828-N1 WH-18 T725-N6 WH-18 1
NOT USED PTO RAMP UP/SET SWITCH 58 G955-E45 GN-16 H407-E49 YL-16 H405-E52 BU-16 37 NC RETARDER LO/HI SWITCH
RETARDER LO/HI SWITCH LO
103 G829-K35 GN-18 6 G829-N2 GN-18 N707-N7 PU-18 2
59 451-E36 BR-16 E798-E50 PK-16 M910-E53 OR-16 38 STARTING AID OVERRIDE SW MED 1A
INJECTOR 1&2 HIGH 104 T858-K15 GY-16-HV C991-K6 PK-18 7 C991-N3 PK-18 PTO RAMP DOWN / RESUME SWITCH 60 G967-E54 WH-16 E452-E51 WH-16 G967-E54 WH-16 39 PTO RAMP DOWN/RESUME SW HI
LOW RETARD SWITCH
INJECTOR 6 LOW 105 T962-K25 WH-16-HV 8 RETARDER SOLENOID (ACTUATE ON CLOSE)
C-T20 BATTERY (-) 61 229-E59 BK-14 J983-E38 YL-16 387-E55 PK-16 40 75% OVERSPEED VERIFY SW
T959-K17 BR-16-HV
LO
INJECTOR 3 LOW 106 C-T7 101-RD H405-E52 BU-16 ON/OFF SWITCH
INJECTOR 5 LOW 107 T961-K16 GN-16-HV 105-RD FUEL HARNESS 62 RETARDER MED/HI SWITCH MED
CB WARNING LAMP
P105 BATTERY (-) M910-E53 OR-16
INJECTOR 4 LOW 108 T960-K24 BU-16-HV TERMINATION RESISTOR CONNECTOR 63 229-E57 BK-14 HI RETARDER MED/HI SWITCH
109 C-C20 1552269 64 G967-E54 WH-16 1A
FUEL TEMPERATURE 387-E55 PK-16 MEDIUM RETARD SWITCH
110 F421-N4 YL-18 1 SIGNAL BATTERY (-) 65 229-E58 BK-14 (ACTUATE ON CLOSE)
RETURN SENSOR THROTTLE POSITION SENSOR A307-E25 GY-16 150-E16 OR-14
111 G833-N5 PK-18 2 66
150-E46 OR-14 MAX LENGTH 40 METERS
112 130-9811 SOLENOID COMMON 67 G969-E20 YL-16 J1939 SHIELD ACTUATE BOTH SWITCHES RETARDER LAMP
150-E47 OR-14 CB
113 THROTTLE POSITION SENSOR #2 450-E35 YL-16 J1939 DATA + FOR HIGH RETARD
HARNESS 227-3812
68
114 69
450-E35 YL-16 J1939 DATA - 1A
INJECTOR 3&4 HIGH 115 T859-K21 WH-16-HV +BATTERY (SWITCHED) 70 120-E6 YL-14 (153-2707)
INJECTOR 1 LOW 116 T957-K20 PU-16-HV
117 ELECTRONIC CONTROL MODULE (ECM) (NOTES B & E) C B A
INJECTOR 2 LOW 118 T958-K19 YL-16-HV A + BAT.
119 C-S10 C-S11 B - BAT.
120 C-S7 229-BK K990-GN
C-S4 120-YL C
C-S6 C-S3 MAX LENGTH 30 METERS
101-RD ENGINE SERVICE TOOL D CAT DATA LINK +
120-YL K990-GN C-S1
K900-YL C-C6 E CAT DATA LINK -
JUMPER HARNESS C-S5 C-S8 C-S2 F
INTERFACE 101-RD 229-BK C B A B A C
K900-YL G
ELECTRONIC CONTROL MODULE C-C1 H
TERMINATION
J
RESISTOR
(165-0200) (J66)
(174-3016) 120 DEVICE
CONTROL MODULE (NOTE B & C)
MAX LENGTH 1 METER CUSTOMER INSTALLED
C-S9 C-C7 (NOTE B)
391-PK SERVICE TOOL CONN
STARTER MOTOR
H-C3
C-T22
HI/LO IDLE
SWITCH
MAINTENANCE
CLEAR SWITCH
J61 P61
9X1343 8T9834 OPTIONAL START/STOP CONTROL WIRING
391-PK
C-C18 C-C19 150-E16 OR-14 1 +BAT. (UNSWITCHED) 150(48) OR-14 1
C-T16
STARTER MOTOR 120-YL M909-E17 GN-16 2 2
H-C4 T936-E18 GN-16 3 P520 INLET AIR SHUTOFF
INLET AIR SHUTOFF
G971-E19 BR-16 4 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 1552269 SOLENOID (NOTE V) SOLENOID RELAY
G969-E20 YL-16 5 SOLENOID COMMON G969 YL-16 INLET AIR SHUTOFF SOLENOID RELAY G971 BR-16 2 (NOTE V)
264 Alternator Breaker (RH) +Battery In
C-T28
120-YL
892-E21 WH-16
893-E22 PK-16
6
7
SOLENOID COMMON G969 YL-16 1
Wire Number Code 265 Alternator Breaker (RH) +Battery Out
DIODE C-T29 P800
C-C13 167-E23 OR-16 8 DIG SNSR PWR (+8V) 167 0R-16 1552267
F424-YL 351 Alternator (LH) -Battery
C-T18 MAINTENANCE A274-E24 BK-16 9 DIG SNSR PWR (+8V) 167 0R-16 A +5V COOLANT Code Component Terminal
150-OR LAMP A307-E25 GY-16 10 COOLANT LEVEL SNSR C SIGNAL 352 Alternator (LH) +Battery
E452 WH-16 LEVEL
G488-E26 GN-16 11 ANLG SNSR RETURN T993 BK-16 B RETURN SENSOR 050 Starter Motor (RH) +Battery
BATTERY 353 Alternator (LH) -Battery
F426-E27 BU-16 12 051 Starter Motor (RH) -Battery
H-C5 F424-E28 YL-16 13 355 Alternator (LH) -Battery
P649 J649 052 Starter Motor (RH) Start
125-E29 OR-16 14 1552252 3E5179 356 Alternator (LH) +Battery
HARNESS 266-2295 CONNECTOR AND SPLICE LOCATIONS
30 Page, (Dimensions: 39 Inches x 28 Inches)
T993-E30 BR-16 15 ANLG SNSR RETURN T993 BK-16 +BAT. (UNSWITCHED) 150(52) OR-14 1 3E3382 1552273 056 Start Relay (RH) +Battery Out
1
358 Alernatror (LH) +Battery
A234-E31 BK 16 +BAT. (UNSWITCHED) 150(53) OR-14 2 REMOTE STOP 150 Starter Motor (LH) +Battery
K900-E32 YL 17 PTO RAMP UP/SET SW G955 GN-16 3 2 -BAT 364 Alternator Breaker (LH) +Battery In
K990-E33 GN 18 G967 WH-16 4 3 REMOTE START
151 Starter Motor (LH) -Battery
START RELAY PTO RAMP DOWN/RESUME SW 365 Alternator Breaker (LH) +Battery Out
C-C5 M904E34 OR-16 19 REMOTE SHUTDOWN SW F716 WH-16 5 269E4604 4 REMOTE RUN 152 Starter Motor (LH) Start
450-E35 YL-16 20 +BAT. (UNSWITCHED) 150(48) OR-14 6 5 +BAT
366 Circuit Breaker 2 Battery
156 Start Relay (LH) +Battery Out
451-E36 BR-16 21 +BAT. (SWITCHED) 120 YL-14 7 267E4207 CB2 15A 6 367 Circuit Breaker 2 Load
NOTE D 159 Start Relay (LH) +Battery In
HARNESS 276-0827 CONNECTOR AND 382-E37 PK-16 22 041 BK-16 041 BK-16 8 408 Raise/Lower Switch Common
H-S5 J983-E38 YL-16 23 WARNING LAMP F420 GN-16 9 163 Engine Stop Switch N.O. In
101-RD 409 Raise/Lower Switch Down
SPLICE LOCATIONS F404-E39 RD-16
F420-E40 GN-16
24
25
DIAGNOSTIC LAMP
WARNING LAMP
F404 RD-16
F420 GN-16
DIAGNOSTIC LAMP
PTO ENABLE SW
F404 RD-16 10
11
WARNING RD
165 Engine Stop Switch N.O. Out
410 Raise/Lower Switch Up
H-S6 120-E41 YL-14 26 +BAT. (SWITCHED) 120 YL-14 12 BATTERY 168 Start/Stop Key Switch S
101-RD DIAGNOSTIC 756 Hourmeter +Battery
F716-E42 WH-16 27 REMOTE SHUTDOWN SW F716 WH-16 169 Start/Stop Key Switch B
YL 266E793
G968-E43 WH-16 28 757 Hourmeter -Battery
381 PU-16 756E168 CB1 15A 169 Engine Stop Switch N.C. In
381-E44 PU-16 29 PTO ENABLE SW 1275485 1275486 793 Warning Lamp + Red+
RENR8046-03
G955-E45 GN-16 30 PTO RAMP UP/SET SW G955 GN-16 1 172 Engine Stop Switch N.C. Out
H-S7 150-E46 OR-14 31 150(52) OR-14
794 Warning Lamp - Red-
150-OR H-S1 +BAT. (UNSWITCHED) 251 Alternator (RH) -Battery
229-BK 150-E47 OR-14 32 +BAT. (UNSWITCHED) 150(53) OR-14 795 Diagnostic Lamp + Yellow+
266E957
G469-E48 BU-16 33 252 Alternator (RH) +Battery
G S 796 Diagnostic Lamp - Yellow-
INSTRUMENT PANEL H407-E49 YL-16 34 UP 253 Alternator (RH) -Battery
HARNESS INTERFACE E798-E50 PK-16 35 957 Start/Stop Key Switch R or IGN
H-C2 R MTR BAT. 255 Alternator (RH) -Battery
E452-E51 WH-16 36 COOLANT LEVEL SNSR E452 WH-16 DN 4201 - 4212 12 Pin Connector J94
H405-E52 BU-16 37 + 256 Alternator (RH) +Battery
H-S2 SPEED C OFF NOTE D 4601 - 4606 6 Pin Connector J95
H-S8 K900-YL M910-E53 OR-16 38 RAISE/LOWER STARTING 258 Alternator (RH) +Battery
229-BK SWITCH S ON
G967-E54 WH-16 39 PTO RAMP DOWN/RESUME SW G967 WH-16 MOTOR
H-S3 HOURMETER START B ST TYPICAL WIRE NUMBER: 050 E 365
387-E55 PK-16 40
K990-GN RELAY
041 BK-16 (SMMS) START/STOP Right Hand Starter Motor +Battery Connection
KEY SWITCH C9 Engine
1 Left Hand Alternator Breaker Power Out Connection
ENGINE COOLANT ALTERNATOR
FUEL ENGINE OIL 1275486 1275485 This wire routes from the Right Hand Starter Motor +Battery Connection to
ECM PRESSURE PRESSURE TEMPERATURE VOLTMETER TACHOMETER GROUND STUD 1552269 the Left Hand Alternator Breaker +Battery Out Connection on a C9 Engine.
H-C1 211-0745 207-2824 207-2823 207-2822 207-2825
BK-18 1
TERMINATION RESISTOR BK-18 2
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
H-C6
ENGINE STOP SWITCH CONTROL PANEL
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
Code
Flash Code SPN(1)/FMI Code or Description of Code Flash Code SPN(1)/FMI Code Description of Code
OPTIONAL INSTRUMENT PANEL Event Code
or
N782-G19
N783-G18
N784-G17
N785-G12
N782-G13
N783-G14
N784-G15
N785-G16
N782-G21
N783-G22
N784-G23
N785-G24
N782-G11
N783-G10
N785-G20
N782-G5
N783-G6
N784-G7
N785-G8
Event Code
C-C7 CONTROL MODULE G-C1 CONNECTOR TABLES FOR HARNESS 276-0827 1835-15 High Auxiliary Pressure Warning 42 637-13 261-13 Engine Timing calibration required Title Form Number
1552273 210-4309 1552273
BATTERY AMP CONNECTOR TABLE H-C1 DRC CONNECTOR TABLE H-C2 Troubleshooting
120-C34 YL-18 1 +BATTERY 1
G-S1 N782-G13 BU-18 1835-16 E443(2) High Auxiliary Pressure Derate 100-17 Low Engine Oil Pressure Warning RENR5042
K900-C47 YL-16 2 J1939 DATA+ RS485A 2 N782-G1 BU-18 N782-G21 BU-18 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
V-C3 V-C1 H-C5 K990-C48 GN-16 3 J1939 DATA- RS485B Systems Operation / Testing and Adjusting SENR9843
3 N782-G11 BU-18 1 8T-8737 GN-18 893-H1 1 180-9340 1835-00 High Auxiliary Pressure Shutdown 46 100-18 E360(2) Low Engine Oil Pressure Derate
1297163 1297164 3E3364 1552269 4 J1939 SHIELD GAUGE GND 4 N782-G19 BU-18 2 8T-8737 BR-18 892-H2 2 180-9340
1 101-V1 RD-14 1 101-H31 RD-14 5 GAUGE V+ 5
G-S2 N783-G14 GN-18 1836-15 High Auxiliary Temperature Warning 100-01 Low Engine Oil Pressure Shutdown
2 229-H32 BK-14 229-C50 BK-18 6 GROUND 6 3 8T-8737 YL-16 K900-H28 3 180-9340
1297163 V-C2 1297164 N783-G2 GN-18 N783-G22 GN-18
N783-G10 GN-18 4 8T-8737 OR-14 150-H24 4 9W-0844
1 200-V2 BK-14 1836-16 E445(2) High Auxiliary Temperature Derate 168-00 168-00 System Voltage high
N783-G18 GN-18 5 8T-8737 RD-14 101-H36 5 9W-0844
H-C3 G-S3 N784-G15 WH-18 BU-18 F426-H3 6 180-9340 RD-14 101-H31 6 9W-0844
1275486 1275485 H-S6 N784-G3 WH-18 N784-G23 WH-18 7 8T-8737 7 8T-8737
1836-00 High Auxiliary Temperature Shutdown 51 168-01 168-01 System Voltage low WIRE GROUP COLOR DESCRIPTIONS
G S
1 101-H20 RD-10 1 2
STARTING CIRCUIT
101-H37 RD-14 N785-G20 BU-18 11 8T-8737 RD-14 101-H34 11 9W-0844
STARTING 101-H38 RD-14 N785-G12 BU-18 545-06 Ether Start Relay short to ground 58 639-09 247-09 J1939 Data Link communications (-) BATTERY / SENSOR RETURN
MOTOR 12 8T-8737 RD-14 101-H37 12 9W-0844
626-06 SENSOR / ACTUATOR SUPPLY
NOTE D 13 8T-8737 YL-18 120-H22 13 180-9340
C-S5 2417-06 Ether Injection Control Solenoid short to ground 110-15 High Engine Coolant Temperature Warning
BATTERY 101-C8 RD-14 2 1
101-C10 RD-10 1 1
17 8T-8737 RD-14 101-H38 17 9W-0844 1835-04 1835-04 Auxiliary Pressure Sensor short to ground 110-00 High Engine Coolant Temperature Shutdown
C-T1 C-T2 C-C5 CONTROL MINUS FROM ECM
101-C17 RD-14 1311497
1311497 1552269 18 8T-8737 RD-14 101-H33 18 9W-0844
101-C2 RD-14 1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-17 E059 Low Engine Coolant Level Warning CAT DATA LINK
BK-18 1 391-C43 PK-18 19 8T-8737 RD-18 F404-H4 19 180-9340
OPTIONAL BK-18 2 229-C30 BK-18 20 8T-8737 GN-18 F420-H5 20 180-9340 J1939 DATA LINK
1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-18 E057 Low Engine Coolant Level Derate
1 WIRING C-C1 C-S1 21 8T-8737 YL-18 F424-H6 21 180-9340 RS-232/RS-485 DATA LINK
H-C2
ANALOG SENSOR POWER (+5V) 2 7X6222 9X0145 K900-C27 YL-16
22 8T-8737 BK-14 229-H21 22 9W-0844
1 2
K990-C48 GN-16 120-C34 YL-18 27 8T-8737 1 PLUG_AS. 7X-6222 C15 and C18 INDUSTRIAL ENGINES (JRE/WJH/EJG/JAS)
ETHER SOLENOID CONTROL 10 150-H12 OR-18
H-S7
1
150-H24 OR-14
2
8 105-C6 RD-18 K990-C23 GN-16 K900-C47 YL-16 HARNESS 266-2295 RD-18 F404-H4 28 180-9340 YL-16 K900-C13 3 180-9339 GN-16 K990-C48 3 180-9340
678-03 41-03 8 Volt DC Supply short to +batt 111-01 Low Engine Coolant Level Shutdown
C15 and C18 PETROLEUM ENGINES (JDK/WJW)
AIR SHUTOFF SOLENOID 11 150-H13 0R-18 K990-H30 GN-16 9 K990-C15 GN-16 K990-C23 GN-16 K990-C48 GN-16 GN-18 F420-H5 29 180-9340 DT CONNECTOR TABLE H-C3 OR-14 150-C1 4 9W-0852 4 8T-8737
12 G955-H15 GN-18 10 G955-C3 GN-18 229-C50 BK-18 678-04 41-04 8 Volt DC Supply short to ground 63 94-15 E096 High Fuel Pressure Warning
C-S11 YL-18 F424-H6 30 180-9340 CLR-GA WIRE NAME POS TERM/PLUG RD-14 101-C2 5 9W-0852 5 8T-8737
13
H-S1 101-H34 RD-14 11 101-C8 RD-14 K990-C25 GN-16 WARNING DIAGNOSTIC MAINTENANCE RD-10 101-H20 1 8N-1543 RD-14 101-C5 6 9W-0852 BK-18 229-C50 6 180-9340 IDENT. HARNESS CHG
1 2
14 229-H17 BK-18 229-H21 BK-14 101-H37 RD-14 12 101-C14 RD-14 K990-C24 GN-16 31 8T-8737 620-03 1636-15 High Inlet Air Temperature Warning
LAMP LAMP LAMP
1 2
AUXILIARY PRESSURE 15 229-H18 BK-18 229-H39 BK-18 120-H22 YL-18 13 120-C7 YL-18 120-C45 YL-18 32 8T-8737 ACCESSORY TABLE 7 8T-8737 ACCESSORY TABLE 21 262-03 5 Volt Sensor DC Power Supply short to +batt 64 E539(2) K 239-5929 03 (J2 / ENGINE HARNESS)
7N-5876 7N-5876 7N-5876
AUXILIARY TEMPERATURE 16 F426-H3 BU-18 14 F426-C52 BU-18 QTY PART NAME P/N RD-18 105-C6 8 8T-8737 QTY PART NAME P/N 1079-03 1636-00 High Inlet Air Temperature Shutdown E 264-2354 01 (J1 / CUSTOMER HARNESS)
C-S7 33 8T-8737 N 276-3091 00 (FUEL HARNESS) S/N JRE00829-UP AND WJH00560-UP
17 F716-H9 WH-18 15 F716-C9 WH-18 120-C7 YL-18 120-C21 YL-18 1 PLUG_AS. 127-5485 GN-16 K990-C15 9 180-9339 1 PLUG_AS. 155-2273
2
101-H38 RD-14
2
19
229-H19 BK-18 120-C35 YL-18 DT CONNECTOR TABLE H-C4 262-04 5 Volt Sensor DC Power Supply short to ground EJ 278-5657 01 (INJECTOR HARNESS) WITHOUT RETARDER
20 101-H33 RD-14 18 101-C18 RD-14 36 8T-8737 RD-14 101-C8 11 9W-0852
C-S6 F420-C32 GN-18 CLR-GA WIRE NAME POS TERM/PLUG 1079-04 65 174-16 E363(2) High Fuel Temperature Derate
21 F404-H4 RD-18 19 F404-C29 RD-18 120-C37 YL-18 120-C19 YL-18 RD-14 101-C14 12 9W-0852 DT CONNECTOR TABLE C-C18
893-H1 GN-18 37 8T-8737
1 2
START AID OVERRIDE 22 F420-H5 GN-18 20 F420-C32 GN-18 120-C21 YL-18 RD-10 101-H10 1 8N-1542
892-H2 BR-18 120-C34 YL-18 CLR-GA WIRE NAME POS TERM/PLUG
RETARDER SOLENOID LO/HI SWITCH 23 F424-H6 YL-18 21 F424-C39 YL-18 F404-C29 RD-18 38 8T-8737 YL-18 120-C7 13 180-9339 100-03 100-03 Engine Oil Pressure open/short to +batt 174-00 High Fuel Temperature Shutdown ABBREVIATIONS
F426-H3 BU-18 120-C36 YL-18 ACCESSORY TABLE
24 229-H21 BK-14 22 229-C40 BK-14 120-C36 YL-18 MAINTENANCE BU-18 F426-C52 14 180-9339 GN-18 G955-C3 A 180-9340
F404-H4 RD-18 120-C35 YL-18 39 8T-8737 ALT ALTERNATOR
25 101-H35 RD-14 23 101-C41 RD-14 C-S9 F424-C39 YL-18 CLEAR SWITCH QTY PART NAME P/N BK-18 229-C51 B 180-9340 24
F420-H5 GN-18 391-C43 PK-18 40 8T-8737 WH-18 F716-C9 15 180-9339 100-04 100-04 Engine Oil Pressure short to ground 651-05 001-05 Injector Cylinder 1 open circuit ATA AMERICAN TRUCKING ASSOCIATION
26 229-H32 BK-14 24 229-C16 BK-14
1 2
J1939 DATA LINK SHIELD 42 120-C45 YL-18 IGN QTY PART NAME P/N
F404-C29 RD-18 229-C44 BK-18
1
INTERMEDIATE ENGINE SPEED SWITCH 45 K900-H28 YL-16 1330973 892-C11 BR-18 105-C6 RD-18 55 8T-8737 C 8T-8737 NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS
46 K900-H11 YL-16 K900-H27 YL-16 A TERMINATION 229-C16 BK-14 C-S8 229-C30 BK-18
GND PK-18 391-C43 1 180-9340 28 91-13 91-13 Throttle Position calibration required 654-05 004-05 Injector Cylinder 4 open circuit
BK-18 229-H14 56 180-9340 ACCESSORY TABLE FOR ALL J1939 DATA LINK CONNECTIONS
1 2
1
BATTERY (+) - UNSWITCHED 48 150-H23 OR-18 C 174-3016 229-C42 BK-18 C-S10 C-C6 ENGINE SERVICE CLR-GA WIRE NAME POS TERM/PLUG 32 91-08 91-08 Throttle Position signal abnormal 74 654-06 004-06 Injector Cylinder 4 short
ACCESSORY TABLE THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
COOLANT LEVEL SWITCH 49 (NOTE B & C) 229-C50 1
BK-18 TOOL CONNECTOR GN-18 G955-H15 58 180-9340 1 RECEPTACLE_AS. 133-0973 YL-16 K900-C26 A 180-9339
QTY PART NAME P/N
2
J1939 DATA LINK (+) 50 K900-H11 YL-16 229-C28 BK-18 9W-1951 59 8T-8737 1 STRAP 3S-2093 190-08 190-08 Engine Speed signal abnormal 654-11 004-11 Injector Cylinder #4 fault WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS
GN-16 K990-C24 B 180-9339
51 229-C53 BK-18 120-C19 YL-18 A (+)BATTERY 1 PLUG_AS. 155-2269 34 NOTE X: USE KIT 156-7106 WHEN REPLACING CONNECTOR 153-9693.
WH-18 G967-H16 60 180-9340 1 WEDGE 133-0975 C 8T-8737
BATTERY (+) - UNSWITCHED 52 150-H12 OR-18 229-C51 BK-18 229-C28 BK-18 B (-)BATTERY 1 WEDGE 155-2261 REFER TO REHS1809 FOR REPAIR AND INSTALLATION DETAILS.
BATTERY (+) - UNSWITCHED 53 150-H13 OR-18 BK-18 229-H17 61 180-9340 723-08 342-08 Secondary Engine Speed signal abnormal 655-05 005-05 Injector Cylinder 5 open circuit
229-C44 BK-18 C ACCESSORY TABLE
OVERSPEED VERIFY SWITCH 54 62 8T-8737
NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED
893-C12 GN-18 D CAT DATA LINK(+) QTY PART NAME P/N
55 HD10 CONNECTOR TABLE C-C6 190-15 Engine Overspeed Warning 75 655-06 005-06 Injector Cylinder 5 short ON RELAY COILS AND SOLENOID COILS.
892-C11 BR-18 E CAT DATA LINK(-) BK-18 229-H18 63 180-9340
PTO ENABLE SWITCH 56 229-H14 BK-18 J1939(-) CLR-GA WIRE NAME POS TERM/PLUG 1 RECEPTACLE_AS. 133-0973 35 E362(2) NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION.
K990-C25 GN-16 F
57 J1939(+) 64 8T-8737 1 WEDGE 133-0975
K900-C27 YL-16 G YL-18 120-C19 A 180-9339 190-00 Engine Overspeed Shutdown 655-11 005-11 Injector Cylinder #5 fault FOR DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC
PTO RAMP UP SWITCH 58 G955-H15 GN-18 H BK-18 229-H19 65 180-9340
59 BK-18 229-C28 B 180-9339 INSTALLATION GUIDE.
J 66 8T-8737 94-03 94-03 Fuel Pressure open/short to +batt 656-05 006-05 Injector Cylinder 6 open circuit
PTO RAMP DOWN / RESUME SWITCH 60 G967-H16 WH-18 C 8T-8737
67 8T-8737 37 NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
BATTERY (-) 61 229-H17 BK-18 C-C20 GN-18 893-C12 D 180-9339
62 68 8T-8737 94-04 94-04 Fuel Pressure short to ground 76 656-06 006-06 Injector Cylinder 6 short WITHOUT CATERPILLAR ENGINEERING APPROVAL
1330973 BR-18 892-C11 E 180-9339
BATTERY (-) 63 229-H18 BK-18 K900-C26 YL-16 A TERMINATION 69 8T-8737
64 K990-C24 GN-16 B RESISTOR GN-16 K990-C25 F 180-9339 105-03 172-03 Intake Manifold Air Temp open/short to +batt 656-11 006-11 Injector Cylinder #6 fault UNLESS OTHERWISE SPECIFIED:
YL-18 120-H22 70 180-9340
BATTERY (-) 65 229-H19 BK-18 C 174-3016 YL-16 K900-C27 G 180-9339 38 ALL WIRES TO BE 16 AWG OR LARGER SAE J1128 TYPE SXL OR
THROTTLE POSITION 1 (PWM) 66 ACCESSORY TABLE
(NOTE B & C) H 8T-8737 105-04 172-04 Intake Manifold Air Temp short to ground EQUIVALENT. FOR TWISTED PAIR SPECIFICATION SEE SAE J1708
SOLENOID COMMON 67 QTY PART NAME P/N
THROTTLE POSITION 2 (PWM) 68 J 8T-8737
IDENT. HARNESS CHG 1 PLUG_AS. 160-7689 (1) Suspect Parameter Number ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN
69
C 266-2295 00 INSTRUMENT PANEL HARNESS ACCESSORY TABLE
2 STRAP 3S-2093 ENGINE FEATURES. CONTACT CATERPILLAR ENGINEERING WHEN
BATTERY (+) - KEY SWITCH 70 120-H22 YL-18 G 248-0471 01 GAGE HARNESS QTY PART NAME P/N
1607689 1 ENDBELL 237-0336 (2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order CONSIDERING COMPONENT REMOVAL
ELECTRONIC CONTROL MODULE H 276-0827 00 JUMPER HARNESS 1 RECEPTACLE 9W-1951
J1 H-C1 to designate a warning, a derate, or a shutdown.