PROPOSED WELDING PROCEDURE

SPECIFICATION FOR STATION PIPING

Doc No.-DDHPL/CIPL/GAIL/EIL/SP/WPS-03,Rev-00

DOBHI DURGAPUR HALDIA PIPELINE PROJECT (PART – A)

CLIENT : M/s GAIL INDIA LTD.

PMC : M/s ENGINEERS INDIA LTD

CONTRACTOR : M/s CORRTECH INTERNATIONAL PVT

LTD.

18.12.18 00 BIPLAB DEY KAJAL NAHA

REVIEWD BY
PREPARED BY APPROVED BY
DATE REVISION CHECKED BY CIPL EIL/GAIL
CIPL EIL/GAIL

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 PROPOSED WELDING PROCEDURE
SPECIFICATION FOR STATION PIPING
Doc No.-DDHPL/CIPL/GAIL/EIL/SP/WPS-03,Rev-00

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

See QW-200.1, Section IX, ASME Boiler and Pressure Vessel Code)
Welding Procedure Specification No : DDHPL/CIPL/GAIL/EIL/SP/WPS-03 Rev: 00
Supporting PQR No: DDHPL/CIPL/GAIL/EIL/SP/PQR-03 Rev: 00
Welding Process: SMAW
Reference: ASME Sec. IX & EIL Specification 6-44-0012, Rev 04 & B035-000-02-42-WSP-
0001,REV01

JOINTS (QW-402)
Joint Design : Single “V” Butt Weld
Base Metal : Pipe 10” X 14.3 MM, API 5L,Gr.B(PSL2) &
Pipe 10” X 15.09 MM, A333,Gr.6
Dia Meter Range: 27/8& Above
Thickness Range: Maximum to be welded

Type : Manual
Backing : No
Backing Material (Type): NA

BASE METALS (QW-403)

P No: 1 to P. No. : 1
Specification type and grade: API 5L GR.B, A333,Gr.6 ,ASTM A 234 GR.WPB, ASTM A 105, ASTM A 350 GR.LF2
CL1, ASTM A 420 GR WPL6.

Filler Metals (QW-404) Root Hot, Fill and Capping

Spec. No. (SFA) 5.1 5.1
AWS No. (Class) E6010 E7018-1
F No. 4 4
Size of Filler metal : 2.5 MM 3.15 MM
Weld Metal Thickness
Groove: 2.0 MM 12.3 MM
Fillet: ALL ALL
Electrode Flux ( Class): NA NA
Consumable Insert: NA NA
Other:_____________________ _______________________________ ------------------------------------

POSITION(QW-405) POST WELD HEAT TREATMENT (QW-407)

Position of Groove: 6G Temperature Range : NA

Welding Progression : UP-Hill Time Range : NA

Position of Fillet : All

GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temp : 10OC Min. Gas Mixture Flow Rate
Interpass Temp : 315 OC Max Shielding Argon 99.99% 4-8 Lit/Min.
Preheat Maintenance : NA Trailing NA NA NA

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 PROPOSED WELDING PROCEDURE
SPECIFICATION FOR STATION PIPING
Doc No.-DDHPL/CIPL/GAIL/EIL/SP/WPS-03,Rev-00

Backing NA NA NA
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC or DC : DC
Polarity : SMAW-DCEP
Amps ( Range) : As per Table
Voltage ( Range) : As per Table
Tungsten Electrode Size and Type : NA
Mode of Metal Transfer : NA
Electrode Wire Feed Speed Range : NA

TECHNIQUE (QW-410)
String or weave Bead : Root: String & Other : Weave
Orifice or Gas Cup Size : NA
Initial & Interpass Cleaning ( Brushing , Grinding etc.) : By brushing & grinding
Method of Back Gouging : NA
Oscillation : NA
Contact tube to work distance : NA
Multiple or Single Pass ( Per Side) : Multiple Pass
Multiple or Single Electrode : Single electrode
Travel Speed ( Range) : As per Table
Penning : NA
Other : NA
Filler metal Current
Weld Class Brand Dia Polarity Amp. Volt Travel Speed
Process Technique
Layer Name (in Range Range(mm/Min)
mm)
Root SMAW E6010 BOHLER 2.5 DCEP String
Hot SMAW E7018-1 BOHLER 2.5 DCEP Weave
Fill-1 SMAW E7018-1 BOHLER 3.15 DCEP Weave
Fill-2 SMAW E7018-1 BOHLER 3.15 DCEP Weave
TO BE RECORDED DURING PQR
Fill-3 SMAW E7018-1 BOHLER 3.15 DCEP Weave
Fill 4 SMAW E7018-1 BOHLER 3.15 DCEP Weave
Cap-1 SMAW E7018-1 BOHLER 3.15 DCEP Weave
Cap-2 SMAW E7018-1 BOHLER 3.15 DCEP Weave
Cap-3 SMAW E7018-1 BOHLER 3.15 DCEP Weave
Note: Weaving is allowed 3 times of electrode dia

For CIPL For EIL/GAIL

Sign Sign
Name Name
Date Date

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