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ABSTRACT
Ventilation is required during the construction of any tunnel. This is true whether the tunnel is con-
structed by blasting, boring or placing prefabricated tubes in a trench. Temporary ventilation is neces-
sary to provide a suitable, safe working environment for the construction workers. Since many flam-
mable or airborne toxic gases, dust mist and fumes are released during the construction process, these
contaminants can only be removed by ventilation. A dedicated, well-tailored ventilation system is
compulsory in the presence of natural gas in terms of flammability and asbestos in terms of toxicity.
Ventilation systems for construction sites must be flexible in order to grow and move with the con-
struction progress. They may therefore imply rather complex flow pattern including leakage flows,
booster stations, filtering and cooling devices, conjunctions and disjunctions etc.
Depending on the excavation length and method as well as the geothermal and ambient boundary con-
ditions, cooling of the working environment may also be required. Considerable heat may be trans-
ferred to the tunnel air from the rock mass, from the boring machine, other machinery and vehicles as
well as from cement setting. Especially heat transfer from the rock-mass is complex, because it is tran-
sient in time due to the gradual cool-down of the rock from the tunnel wall.
An integrated flow and heat transfer design tool capable to resolve all of the above described ventila-
tion schemes is presented in the present paper. Examples are outlined and results of the construction
site ventilation and cooling design for the Lyon-Turin high-speed railroad system are presented to il-
lustrate the tools capacity.
1 (10)
Val Clarea
Q W heat flux
Modane
La Praz
St. Martin
45
R m radius
40
Re - Reynolds number
t s time 35
S m2 surface 25
T °C temperature 20
u m/s speed 15
α
Pm (Tunnel axis) [m]
W/(m2 K) convection coefficient
Λ m2/s thermal diffusivity Fig. 1: Exemplary temperature profile, LTF.
η - efficiency
λ - friction coefficient
ρ kg/m3 density REGULATIONS & RECOMMENDATIONS
ζ - pressure loss coefficient The present paper is somewhat focused on the
European LTF project. Consequently, mainly
the relative prescriptions shall be discussed.
INTRODUCTION
The main aspects, which need to be considered France
for an appropriate design of a tunnel construc- In France, two recommendations deal with un-
tion site ventilation and cooling system, are: derground construction site ventilation systems,
namely the Recommendation R352 of the
• Removal of the pollutants (exhaust gases of CNAM [1] and the more recent AFTES Rec-
the vehicles, blasting fume, dust). ommendation [2].
• Establishment and maintenance of a climatic
state (temperature, humidity) in accordance Italy
with the required physical activities of the The « Presidential decree » 320 from 1956 is the
work force in the underground construction Italian legal basis. However, this document is
sites. not very specific in regard to construction site
The main sources of heat release, which are ventilation and only regulates the fresh air need
typically encountered, are fourfold: of a worker, that the air shall remain breathable
and as far as possible exempt of pollutants.
• The rock mass and the tunnel walls. Regional public administrations, however, do
• The tunnel-boring machine. recommend more specific conditions, such as
• The vehicles and other motorized equip- the “Regione Emilia-Romagna” [4] and particu-
ment. larly in regard to the LTF project the “Regione
• The cement. Piemonte” [5].
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I: Piemonte
m3/s to fulfill also the AFTES minimum speed
I: Emilia-
Romagna
AFTES
CNAM
France
France
Fresh air 50 l/s 50 l/s work: 50 l/s 50 l/s WORK SITE COOLING
need per 50-74 l/s
CV Die- trans- Heat load from the rock mass
sel port:
25-37 l/s The temperature profile along the tunnel axis is
max. depicted in Fig. 1. The heat transfer calculation
without from the tunnel wall to the air is rather complex,
filter
Min. air 0.3 m/s 0.5 m/s 0.3 m/s 0.2 m/s 0.3 m/s because it depends at each axial location on the
speed (0.5 m/s excavation time history and the related wall
if CH4) temperature cool down. The influencing pa-
Max. air 1.5 m/s
speed rameters are:
Tem- 26°C 28°C 25°C
perature, humid dry wet bulb • Local convective heat transfer coefficient
work site (function of Reynolds number, wall rough-
Recom- exhaust exhaust circul., blowing exhaust
mended blowing
ness and tunnel diameter)
type • Initial wall temperature (temperature of the
Tab. 1: Comparison of prescriptions.
rock mass)
• Air temperature in the tunnel
• Tunnel age, function of excavation length
Tab. 1 compares the cited prescriptions. In terms and excavation speed.
of fresh air needs, only the Swiss values differ
somewhat in function of Diesel engine dust- For the present calculations, the following con-
filter presence and the type of the engine em- stant physical properties of the rock are consid-
ployment, either at the work front or down road ered:
in the tunnel. In terms of minimal air speed, the • Thermal capacity: 900 J/(kg K)
recent French AFTES recommendation is the • Conductivity: 2.3 W/(m K)
most restrictive requiring a least 0.5 m/s. It is
• Density: 2600 kg/m3
also the only document, which defines an upper
bound for air speed (1.5 m/s). Concerning tem- The radial heat transfer may be resolved nu-
peratures the Italian prescription for LTF from merically or analytically. In the former case,
Piemonte is the most stringent allowing a high- also variable properties in terms of space and
est worksite wet bulb temperature of only 25°C. temperature may be included.
In regard to the ventilation system type, both Additional heat input related to warm water
French recommendations emphasize the impor- seepage through the rock may be taken into ac-
tance of efficient dust and blasting fume capture count with an enhancement factor applied to the
at its origin and removal to the exterior, imply- thermal conductivity.
ing thus the employment of exhaust ventilation
systems.
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Heat dissipated by engine-driven equipment by the thermal inertia of the rock, which releases
In case of tunnel boring-machine (TBM) exca- the absorbed heat rather slowly.
vation works, the latter represents a major The heat dissipated by other equipment is less
source of heat release. About 60% of the ab- important. For Diesel engine driven vehicles, the
sorbed power (approx. 5 MW for an excavation mechanical power values listed in Tab. 2 must
diameter of 10 m) is used to detach rock chips, be corrected with the engine efficiency of about
which are hereby heated-up to a temperature 30% to obtain the total dissipated heat.
approx. 40°C above its initial value. The re- The heat dissipation of the ventilation fans is ob-
maining 40% are equipment-related losses, tained considering a global fan efficiency of
which are directly cooled away. These losses 70%.
develop within the electric and hydraulic drives
Heat of cement setting
or the frequency converters.
Cement setting is an exothermal chemical proc-
ess, during which the hydration heat is released.
Power for rock chip
It amounts to 380 kJ of heat per kg of cement. In
detachment, 60% the present calculations, 400 kg of cement are
Total power
boring machine, 100% taken into account for each m3 of concrete.
Heat released during mucking
The muck spoil cools down when transported
away by mucking trains or trucks. As a conser-
Friction heat Borer cooling Electric and hydraulic
vative approach, total cool down is assumed
(bearing), 5% 15% drive losses, 20% here.
Fig. 2: Typical boring-machine heat balance. Environmental conditions
The typical time usage factor of a boring- The external ambient conditions of the air fed
machine is 30%-50%. The remaining time is re- into the tunnel work site are usually taken as fol-
quired, among others, for its displacement, ma- lows:
terial supply and maintenance. Taking into ac-
• Temperature: 20°C
count these periods of inactivity, the necessary
• Initial humidity: 100%
tunnel air cooling power may be reduced pro-
portionally. The cooling system design basis is Evaporative cooling is therefore normally not
thus rather the average power consumed instead considered, as it depends heavily on the initial
of the installed power. This approach is justified humidity conditions and could yield an under
4 (10)
Water pump
Eq. 2: Duct computation
Chiller/radiator unit
The transient heat transfer from the wall to the
air is either resolved numerically with a radial
25°C
heat conduction explicit scheme and a convec-
35°C Boring-mach.
tive boundary condition:
∂T Λ ∂ ⎛ ∂T ⎞
= ⎜r ⎟
Boring-mach.
∂t r ∂r ⎝ ∂r ⎠
∂T
−λ = α(Tair − T(0, t ))
Fig. 3: Cooling concept. ∂t r = 0
for j = 1 :
CALCULATION SCHEME
( )
Tjp +1 = 2 ⋅ Fo Tjp+1 + Bi ⋅ Tair + (1 − 2 ⋅ Fo − 2 ⋅ Bi ⋅ Fo) ⋅ Tjp
for j > 1 :
The tunnel ventilation and cooling calculation
code uses a one-dimensional model to solve the
⎛ 1
Tjp +1 = Λdt⎜ (
T p − Tjp−1 +
⎜ 2R j dR j + 1
1
dR 2
) (
Tjp+ 1 + Tjp−1 − 2Tjp )⎞⎟⎟ + T p
j
⎝ ⎠
equations in a discrete manner based on ele- Eq. 3: Radial transient heat conduction, numerical
ments of constant length dx. The tunnel is fur- solution.
thermore divided into functional segments ac-
cording to the local ventilation schemes applied or with a semi-infinte plane wall analytical solu-
(blowing, exhaust or circulation ventilation). tion:
Twall (t ) − Ti
Mi = Mi−1 + Min (
i − Mi
out
+ Mleakage ) = − exp(ω2 )erfc (ω)
i Tair − Ti
Mi
ui = α Λt
A iρi ω=
λ
NuDi (ReD , Pr, roughness ) ⋅ k
αi = i Eq. 4: Transient heat conduction, analytical solu-
D hyd
i tion.
(
Q iwall = S i ⋅ α i Tiwall − Ti ) The latter accelerates the calculation considera-
PiDiesel gi
Q iwall + Q iduct Nduct + + Q iTBM + Q iconcrete − Q icool bly, but is valid only for constant rock properties
ηDiesel
Ti = Ti−1 + and sufficiently large tunnel diameters to ap-
Mi ⋅ Cp
proximate the actually curved surface with a
Mi ⋅ c p ⋅ Ti + Mleakage c p ⋅ Tiduct
Ti = i
plane wall. Furthermore, a constant air tempera-
Mi ⋅ c p + Mleakage cp
i
ture must be also assumed, whereas the numeri-
ρi ⎡ ⎤
∑ ζ ⎥⎥
dx cal solution may account for time-dependent
p i = p i−1 + ui ui ⋅ ⎢λ (ReD ,roughess) hydi + i
2 ⎢⎣ i
Di ⎦ tunnel temperature profiles.
Eq. 1: Tunnel computation
5 (10)
6 (10)
6.0
try, namely the eastern advancements of the
4.0
Modane intermediate construction site (Fig. 4). u tunnel
2.0
The main characteristics are: u duct
0.0
o Max. excavation length 9.8 km -2.0
o Excavation type TBM -4.0
o Advancement 4500 m/a 0 2'000 4'000 6'000 8'000 10'000
Distance [m]
o Excavated diameter 10.4 m
o Excavated section 85 m2 Fig. 8: Modane eastern bores with blowing ventila-
o Diameter after shotcrete lining 9.8 m tion, air speed.
o Section after shotcrete lining 75 m2 The temperature evolution of the tunnel and duct
o Final diameter 8.4 m air and the tunnel wall for a rather continuous
o Final section 51 m2 rise of the rock temperature from the intermedi-
o Fresh air requirement (Tab. 2) 27 m2/s ate site is depicted in Fig. 9. The duct air taken
o Air required for 0.5 m/s 42.5 m3/s outside rises due to heat exchange along the first
o Duct diameters 2m duct segment. At the booster station the duct
o No. of ducts 2 temperature jumps by some degrees due to the
o Max. duct pressure 2500 Pa fan heat input and then decreases slightly further
inwards due to the cooler surrounding tunnel air,
3'000
before being released through a chiller unit at
p tunnel the excavation site.
2'500
p duct The back-flowing tunnel air is cooled in the
work areas at and downstream of the excavation
Pressure [Pa]
2'000
7 (10)
30
cause of the increased leakage rates and higher
25
20
friction, which in turn renders 3 instead of 2
15 T rock
booster stations necessary, Fig. 11.
10 T wall 20.0
T duct
5 T tunnel
0 15.0
u tunnel
Fig. 9: Modane eastern bores with blowing ventila- 5.0
u duct
tion, temperatures.
0.0
140%
-5.0
120%
0 2'000 4'000 6'000 8'000 10'000
100% Distance [m]
Loading level
2'000 -200
Pressure [Pa]
1'500 -300
-400
1'000 -500
500 -600
-700 p tunnel
0 -800 p duct
0 2'000 4'000 6'000 8'000 10'000
-900
Distance [m]
0 2'000 4'000 6'000 8'000 10'000
Distance [m]
Fig. 11: Modane eastern bores with blowing ventila-
tion, pressure evolution with A-type ducts. Fig. 13: Modane eastern bores with exhaust ventila-
tion, pressure evolution.
Employing standard quality A-type ducts instead
of the high quality S-type ones changes the The results for the present geometry show, that 4
booster stations are required, Fig. 13.
8 (10)
-2.0 u tunnel
Fig. 6. This system has a strong impact on the
-4.0 u duct
construction infrastructure and logistics, as it re-
-6.0
quires an aerodynamic separation of the two
-8.0
parallel tunnel bores and thus closed crossways.
-10.0
-12.0 700
0 2'000 4'000 6'000 8'000 10'000
600
Distance [m] p tunnel
500
p duct
Fig. 14: Modane eastern bores with exhaust ventila-
Pressure [Pa]
400
tion, air speed. 300
Inlet tube
As the fresh air is provided through the plain 200
40 900
35
700
Temperature [°C]
30 Exiting tube
500
25
300
20
15 100
T rock
10 T wall -100
T duct
5 T tunnel 0 2'000 4'000 6'000 8'000 10'000
Distance [m]
0
0 2'000 4'000 6'000 8'000 10'000 Fig. 17: Modane eastern bores with circulation venti-
Distance [m]
lation, pressure evolution.
Fig. 15: Modane eastern bores with exhaust ventila-
tion, temperatures.
In fact, the first tube provides fresh air for both
excavation sites. In some distance from the
The pollution level of the inflowing air increases front, fresh air is drawn into the second tube and
first gradually due to the transportation truck delivered to its extremity through a flexible ven-
line sources. A steeper rise occurs at the work tilation duct. For the first tube, a duct is equally
sites backward and at the excavation front. As employed to bring the fresh air to the front. The
the total air flowrate is dictated by the minimum consumed air from the first tube then flows back
air speed of 0.5 m/s and not the fresh air re- and is transferred into the second tube by means
quirements of the Diesel engines, the air loading of a ventilator installed in a crossway barrier.
does not exceed 60%. The combined loaded air streams are returned
140%
through the plain section of the exiting tube.
120%
The typical evolutions of the main quantities are
100%
illustrated in the following figures. The inlet
Loading level
80%
polluted air fraction
tube is operated with negative pressure, whereas
60% (T actual)/(T allowed) the exiting tube is slightly pressurized, Fig. 17.
40%
9 (10)
80%
20% REFERENCES
0%
0 2'000 4'000 6'000 8'000 10'000
[1] Caisse nationale de l’assurance maladie des
Distance [m] travailleurs salaries, « Mise en œuvre de
Fig. 18: Modane eastern bores with circulation venti- dispositifs de ventilation mécanique lors
lation, pollution and thermal loading levels. des travaux de creusement en souterrains de
galeries, de puits, ou de grandes excava-
tions », Recommandation R352 adoptée le
CONCLUSIONS 27 juin 1990
The previously described 3 ventilation schemes [2] AFTES (France), « Recommandations Re-
are compared below in terms of air flow re- latives à la Ventilation des Ouvrages Sou-
quirements and power consumption for the two terrains en Cours de Construction », p. 76-
eastern tunnel bores excavated from the Modane 106, Tunnels et ouvrages souterrains – N°
construction site. The factor 2 in the table refers 176, mars/avril 2003
to the two bores. [3] Decreto del Presidente della Repubblica
Forced Forced Exhaust Circulation
(DPR) 20 marzo 1956, n. 320, « Norme per
S-type A-type la prevenzione degli infortuni e L’igiene
Initial air 2x70 m3/s 2x105 m3/s 2x70 m3/s del lavoro in sotterraneo »
flow =140 m3/s =210 m3/s =140 m3/s 90 m3/s
Ventilators/
[4] Dossier 28, Regione Emilia-Romagna
2 3 4 3 /CDS, Aziende USL Città di Bologna e Ra-
boosters
Ventilation 2x305 kW 2x780 kW 2x200 kW venna, «Gli scavi in sotterraneo – Analisi
power =610 kW =1560 kW =400 kW 115 kW
dei rischi e normativa in materia di sicurez-
za», Novembre 1996
1. Circulation ventilation is aerodynamically [5] Ministero del Lavoro e delle Politiche So-
the best choice, as flow leakage is no issue ciali, Direzione Regionale del Lavoro del
and friction is low because the plain sections Piemonte, « Indirizzi operativi comuni per
of the tubes are used. Also, the ventilation la costruzione in sicurezza del megatunnel
equipment costs are low. On the other hand, sulla linea ferroviaria Torino-Lione », Giu-
however, the logistics and infrastructure are nio 2005
handicapped, as the crossways must remain [6] SIA 196, « Ventilation des chantiers souter-
closed. Furthermore, the French require- rains», 1998
ments of dust and blasting fume capture at
its origin and removal to the exterior are not
fulfilled and would require separate extrac-
tion ducting.
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