Data Tunnel Works PDF

TUNNEL AND ALLIED WORKS
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WATER RESOURCES DEPARTMENT
SCHEDULE OF RATES
FOR THE YEAR : 2011-12
CONTENTS PAGES
REFERENCE DATA 3 -- 5
NOTES ON BASIC RATES 6 -- 6
DATA RATES 7 -- 111
ANNEXURES 67--82
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REVISED BY SCHEDULE OF RATES COMMITTEE
1
2
TUNNEL AND ALLIED WORKS - REFERENCE DATA

COST OF MATERIALS:
1 Acetylene gas per cum Rs: 284.00
2 Air hose 25 mm dia per Rm Rs: 165.00
3 Binding wire per kg Rs: 55.00
4 Cement 43 Gr per kg Rs: 4.80
5 Coarse aggregate 10-4.75 mm / cum Rs: 812.00
6 Coarse aggregate 20-10 mm / cum Rs: 631.00
7 Coarse aggregate40-20 mm / cum Rs: 462.00
8 Concrete admixture( Super plasticiser ) per ltr Rs: 83.00
9 Cross bit ( TC ) 75 mm dia per No. Rs: 8460.00
10 Detonating fuse coil per Rm Rs: 9.00
11 Detonator delay type per No. Rs: 20.00
12 Detonator electric per No. Rs: 11.00
13 Detonator ordinary per No. Rs: 6.00
14 Explosive ( small dia ) per kg Rs: 50.00
15 Extension rod with coupling sleeve per Rm Rs: 3630.00
16 Fine aggregate/ sand ( screened ) per cum Rs: 248.00
17 G I Pipe 80 mm dia per Rm Rs: 255.00
18 G I Pipe100 mm dia per Rm Rs: 275.00
19 G.I. Bolts and Nuts per kg Rs: 88.00
20 Guniting nozzle per No. Rs: 343.00
21 Jungle wood planks per cum Rs: 20900.00
22 Jack hammer drill rod 1.5 m per No. Rs: 3740.00
23 Jack hammer drill rod 2.5 m per No. Rs: 6225.00
24 M S Bolts & Nuts per kg Rs: 60.00
25 Oxygen gas per cum Rs: 53.00
26 Plain G.I. Sheet per tonne Rs: 55000.00
27 Rails 30 kg / m per tonne Rs: 46200.00
28 Reinforcement steel per kg Rs: 39.82
29 Resin bond cement grout capsule per No. Rs: 55.00
30 Rivets per kg Rs: 66.00
31 Shalimastic sealing compound per kg Rs: 99.00
32 Shutter oil per ltr Rs: 28.00
33 Stone chips at dump yard per cum Rs: 176.00
34 Structural steel angle / channel / beam / bar per kg Rs: 41.75
35 Structural steel plate / flat per kg Rs: 44.00
36 Un-coursed rubble stones at dump yard per cum Rs: 150.00
37 Water hose 20 mm dia per Rm Rs: 140.00
38 Welding electrodes ( general purpose ) per No. Rs: 7.00
39 Wire rope per kg Rs: 115.00
ROYALTY CHARGES : Per tonne

1 Sand / Fine aggregate Rs: 30.00
2 Stone / Coarse aggregate / Chips Rs: 30.00
3
LEAD, LOADING & UNLOADING CHARGES: 1 km lead Loading Unloading

1 Cement Rs: 41.00 49.60 49.60
2 Earth / Sand / Gravel Rs: 38.00 45.00 9.30
3 Steel Rs: 41.00 49.60 49.60
4 Stone / Coarse aggregate Rs: 52.70 53.20 26.60
HIRE CHARGES OF MACHINERY: Hire charge Fuel charge Crew charges

1 Agitator car truck mounted per hour Rs: 654.00 706.00 98.10
2 Air compressor 15 cmm ( ele ) per hour Rs: 111.00 671.00 65.00
3 Air compressor 8.5 cmm ( ele ) per hour Rs: 111.00 302.00 60.90
4 Bending machine per hour Rs: 40.00 81.00 49.50
5 Batching plant 6 cum / hr rated capacity Rs: 134.00 134.00 117.00
6 Concrete pneumatic placer pump per hour Rs: 137.00 4.00 31.10
7 Convey mucker per hour Rs: 684.00 187.00 65.00
8 DG set 30 KVA Rs: 62.00 513.00 48.80
9 Diesel loco 45 hp per hour Rs: 245.00 433.00 61.30
10 Drilling jumbo per hour Rs: 338.00 35.00 65.40
11 Dumper 5 cum per hour Rs: 502.00 323.00 78.50
12 Grout pump per hour Rs: 20.00 27.00 96.60
13 Guniting equipment per hour Rs: 87.00 9.00 80.50
14 Jack hammer per hour Rs: 15.00 6.00 121.10
15 Pump 10 hp ( ele ) per hour Rs: 5.00 54.00 29.10
16 Pump 20 hp ( ele ) per hour Rs: 11.00 107.00 29.10
17 Pusher leg per hour Rs: 8.00 4.00 ---
18 Tipper 5 cum per hour Rs: 284.00 242.00 61.30
19 Tipping tub 1.5 cum per hour Rs: 31.00 9.00 ---
20 Transformer 250 KVA per month Rs: 3628.00 --- ---
21 Up-right drilling machine / Grinding machine Rs: 19.00 27.00 64.10
22 Ventilation fan 20 hp per hour Rs: 6.00 107.00 10.00
23 Vibrator ( ele ) per hour Rs: 7.00 5.00 57.70
24 Waggon drill Rs: 223.00 9.00 96.90
25 Welding transformer per hour Rs: 12.00 65.00 ---
26 Winch 35 hp electric per hour Rs: 101.00 188.00 98.10
WAGES OF WORKERS: Per day

1 Bar bender Rs: 170.75
2 Blasting helper Rs: 153.25
3 Carpentor Cl- II Rs: 160.25
4 Electrician Rs: 154.75
5 Fitter shuttering works Rs: 160.25
6 Mechanic Cl - I Rs: 169.25
7 Foreman Rs: 188.75
8 Helper fitter / erector / carpenter Rs: 153.25
9 Khalasi Rs: 157.25
10 Licensed Blaster Rs: 158.75
11 Lineman Rs: 153.25
12 Maistry Rs: 153.25
4
13 Mason Cl-I Rs: 170.75

14 Mason Cl-II Rs: 160.25
15 Mazdoor ( Cement handling ) Rs: 145.75
16 Mazdoor ( Heavy) Rs: 143.75
17 Mazdoor ( Light ) Rs: 142.25
18 Pipe fitter Rs: 164.25
19 Stone breaker ( Hammerman ) Rs: 157.75
20 Stone chiseller Cl II Rs: 157.75
21 Structural steel Marker / Erector Rs: 169.25
22 Surveyor Rs: 166.25
23 Tinsmith Rs: 153.25
24 Turner / Driller Rs: 164.25
25 Welder / Gas cutter Rs: 169.25
ELECTRIC SUB-STATION MATERIALS:

1 Electric pole with fixtures per No. Rs: 4600.00
2 Flood light 500 W per Each Rs: 715.00
3 Flood light set per Each Rs: 1320.00
4 Fluoscent tube light 40 W per Each Rs: 55.00
5 Fluoscent tube light set per Each Rs: 210.00
6 Circuit breaker with accessories per set Rs: 33000.00
7 HT / LT Line conductor per 1000 Rm Rs: 29700.00
8 PVC Armoured cable 10 sqmm and below per Rm Rs: 53.00
9 PVC Armoured cable 16 sqmm per Rm Rs: 64.00
12 Transformer 250 kVA Rs: 305900.00
OTHER DATA :
1 Contractor's Overheads on Materials / Machinery / Labour % 5.00
2 Contractor's Profit on Materials / Fuel & Energy charges / Labour % 10.00
3 Demand charges on power supply per KVA / month Rs: 190.00
4 Electric Energy charges per kWhr Rs: 6.00
5 Insurance charges on machinery per annum % 1.00
6 Hidden cost on Labour % 15.00
Hidden cost on Labour ( additional for Tunnel works ) % 10.00
7 Rate of interest per annum % 11.00
8 Small Tools & Plant on Materials / Machinery / Labour % 1.00
9 Structural steel fabrication cost per kg Rs: 11.00
10 Sundries ( Lump sum rate for unquantified inputs ) Rs: 33.00
11 Cost of Electric sub-station & Demand charges ( Annexure - 1 ) % 3.90
12 Cost of Air and Water lines ( Annexure - 2 ) % 0.50
13 Cost of Ventilation ( Annexure - 3 ) % 6.10
14 Cost of Lighting inside / out side tunnel ( Annexure - 4 ) % 1.90
15 Cost of Other enabling works ( Annexure - 5 ) % 1.70
5
NOTES ON SCHEDULE OF RATES

1. All notes under General Notes on Schedule of Rates and Notes on Lead, Lift, Loading and
un-loading Charges are applicable to Tunnel and Allied Works also to the extent they are
relevant.
2. The basic rates are inclusive additional costs for working inside tunnel.
3. The basic rates are inclusive of scaling loose material, removal of under-cuts, cleaning bed and
lighting and ventilation inside tunnel .
4. Unless otherwise specified the basic rates are inclusive of all lifts.
5. Unless otherwise specified the basic rates are inclusive of standard finish required for concrete
surface.
6. For excavation and concrete lining works of approach / exit channels the basic rates as
provided under ' Canal and allied works ' and ' Canal cross drainage works ' shall be adopted.
7. For intake structure, tunnel portals, retaining walls, pitching etc., the rates as provided under '
Dam and allied works ' shall be adopted.
8. The lead charges, wherever applicable, for all materials under various items shall be considered
only between quarry/ source of supply and batching plant / fabrication site. Further conveyance
of concrete / fabricated parts / other materials upto final placing site inside tunnel is included in
the basic rates upto 1 km.
9. Cement content specified for cement concrete works in the item description is based on
theoritical design mix computations and is exclusive of wastage and requirement for any
incidentals. The actual cement content may vary based on trial mix studies. A suitable
clause shall be included in tender for regulating payment for any upword or downword
variation in cement content.
10. The quantities of materials including wastage, requirements for incidentals etc., for working
out additional lead charges shall be as per the statement of requirement of materials under
this section.
6
TUNNEL AND ALLIED WORKS- DATA RATES
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 1
ITEM: Excavation for adit by tunnelling methods in all types of rock including cost of all materials,
machinery, labour, scaling excavated surface, ventilation, lighting, drainage, removing and
hauling the excavated muck outside adit upto specified dump area and all other ancillary
operations etc., complete with initial lead upto 500 m and all lifts.
DATA:Size of adit assumed ( finished section ) : 4.50 m dia

Shape of adit assumed for excavation : D - shape
Height of adit assumed ( finished section ) : 4.50 m
Pay-line margin assumed : 0.20 m
Diameter of adit upto pay line for excavation : 4.90 m
Distance of dump yard from face : within 500 m
Haulage of excavated muck : By dumpers
Pay line
Minimum excavation line
Excavated profile
TYPICAL CROSS SECTION OF ADIT / TUNNEL
1. Checking alignment and marking hole locations :

Deploy drilling jumbo for 1 hour for marking hole locations.
2. Drilling holes :
Full face method of excavation is assumed.
Area of adit upto pay-line ( 0.5 x 0.7857x 4.9 x 4.9 )+( 4.9 x 2.45 ) : 21.43 sqm
The drilling pattern for excavation of tunnel / adit depends on the size and shape of tunnel, rock
formation, type of explosive and the fragmentation of rock required to suite the type of mucking
equipment. The drilling pattern shall ensure minimum over-break.
Cut holes
Easers
Trimmers
TYPICAL DRILLING PATTERN FOR ADIT / TUNNEL
7
Generally, the cut holes and easers will be spaced at 650 to 750 mm grid and the trimmers will
be spaced at 500 to 600 mm apart along the periphery of excavation area.
Considering this, the number of holes for tunnel excavation will be generally in the range of 2.5
to 3 per sqm of cross sectional area upto pay line for small tunnels ( cross sectional area less
than 45 sqm ) and in the range of 2.0 to 2.5 per sqm of cross sectional area for large tunnels.
For rate analysis 2.5 holes per sqm of cross sectional area upto pay line considered for adit.
Number of holes for full face excavation ( 21.43 x 2.5 ) : 54 Nos
Depth of holes : 2m
Extra drilling considered at 10 percent for inclined cut holes and for any secondary blasting of
large fragments during mucking.
Depth of drilling for 54 holes ( 54 x 2 x 1.10 ) : 119 m
Average rate of drilling per hour per jack hammer : 5m
Time for 4 jack hammers with pusher leg for drilling. ( 119 / 4 / 5 ) say : 6 hours
Time for 1 air compressor 15 cmm for air supply to 4 jack hammers : 6 hours
Time for drilling jumbo for drilling : 6 hours
Time for 10 hp pump for water supply to drilling work. : 6 hours
3. Loading explosive and blasting :
Depth of pull per blast for 2 m deep holes : 1.80 m
Quantity of in-situ excavation per blast ( 21.43 x 1.80 ) : 38.6 cum
Quantity of explosive small dia per blast @ 1.00 kg per cum : 38 kg
Quantity of explosive for secondary blasting @ 5 % : 2 kg
Quantity of delay detonators per blast : 54 Nos.
Quantity of electric detonators for secondary blasting ( LS ) : 5 Nos.
Fuse coil : 120 Rm
Time for drilling jumbo for loading explosives. : 1 hour
4. Defuming and scaling loose materials:
No machinery other than ventilation fans are required. For defuming adit ventilation fans are
installed in duct system at about 300 m interval and are run for about 1 hour after each blast.
Consider 20 hp fan 1 No. for 1 hour for defuming.
5. Mucking excavated rock :
Quantity of muck to be removed per blast considering 40 % bulkage : 54 cum
Capacity of dumper per load : 5.00 cum
Quantity of muck per load considered under adit working conditions : 4.50 cum
Loading cycle time:
Turning / moving and spotting : 1 minute
Loading muck by convey mucker and work force : 20 minutes
Cycle time of loading dumper per load of 4.50 cum : 21 minutes
Haulage cycle time:
Running time from loading point to dump yard @ av 10 km / hr : 3.0 minutes
Turning and unloading : 2.0 minutes
Return trip to reversing point @ av 15 km / hr : 2.0 minutes
Cycle time for haulage per load of 4.5 cum : 7.0 minutes
Since the waiting time will be more than the running time if 2 dumpers are deployed deploy
1 dumper for conveying muck.
Round trip cycle time of dumper say : 30 minutes
Quantity of muck disposal per hour / dumper : 9.00 cum
Time for 1 dumper for conveying muck @ 9 cum per hour : 6 hours
Time for convey mucker and labour force for loading : 6 hours
8
6. Overall cycle time :

Checking alignment and marking hole locations : 2.00 hours
Drilling holes : 6.00 hours
Loading explosive and blasting : 2.00 hours
Defuming and scaling loose rock fragments : 2.00 hours
Mucking excavated rock : 6.00 hours
Bed cleaning, support fixing, rock bolting, lighting etc say : 6.00 hours
Total cycle of excavation per blast of 1.8 m length : 24.00 hours
7. Requirement of materials :
Explosive small dia ( 38 + 2 ) : 40 kg
Electric short delay detonators ( 54 x 1 ) : 54 Nos
Electric detonators for secondary blasting (1x5) : 5 Nos
Fuse coil : 120 Rm
8. Requirement of machinery :
Deploy drilling jumbo for marking (1 hr) / drilling (6 hrs) / loading explosive (1 hr) : 8 hours
Deploy air compressor 15 cmm for air supply to 4 jack hammers : 6 hours
Deploy 4 jack hammers with pusher leg for drilling. : 6 hours
Deploy 10 hp pump for water supply to drilling work. : 6 hours
Deploy 20 hp ventilation fan for defuming : 1 hour
Deploy convey mucker for loading excavated rock : 6 hours
Deploy 1 dumper for conveying muck : 6 hours
9. Requirement of workforce ( other than machinery crew ) :
Surveyor
for checking alignment and marking hole locations for drilling : 0.5 No.
Foreman for supervising drilling of holes and other operations : 1 No.
Fitter / Mechanic
for extending air / water lines : 2 Nos.
Blaster ( Licensed ) : 1 No.
Helper blasting : 2 Nos.
Hammerman for scaling : 2 Nos.
Maistry 1 in each shift : 3 Nos.
Khalasi for mucking shift : 4 Nos.
Heavy mazdoor
for mucking shift : 4 Nos.
for other 2 shifts 1 No each shift : 2 Nos.
Light mazdoor
for cleaning & miscellaneous : 1 No.
10. Use rate of materials:
Cost of drill rod 2.5 m long @ Rs: 6225.00 / No. Rs: 6225.00
Life of drill rod with reconditionong : 150 m
Use rate of drill rod per Rm drilling ( cost / life ) Rs: 41.50
Length of air and water hose assumed : 25 m each
Cost of 25 mm dia air hose 25 m @ Rs: 165.00 / Rm Rs: 4125.00
Life of air hose : 800 hours
Use rate of air hose per hour ( cost / life ) Rs: 5.16
Cost of water hose 25 m each @ Rs: 140.00 / Rm Rs: 3500.00
Life of water hose : 800 hours
Use rate of water hose per hour ( cost / life ) Rs: 4.38
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RATE ANALYSIS UNIT : 38.60 cum

A. MATERIALS:
Sl No Perticulars Unit Quantity Rate Amount
in Rs. in Rs.
1 Small dia explosive kg 40.00 50.00 2000.00
2 Delay detonators Nos 54.00 20.00 1080.00
3 Electric detonators Nos 5.00 11.00 55.00
4 Detonating fuse coil Rm 120.00 9.00 1080.00
5 Use rate of drill rod 2.5 m long Rm 119.00 41.50 4938.50
Reconditioning charges @ 10% 493.85
6 Use rate of air hose Hour 24.00 5.16 123.75
7 Use rate of water hose Hour 24.00 4.38 105.00
8 Sundries( paint / template etc ) LS 15.00 33.00 495.00
Total Rs: 10371.10
Add for small Tools and Plants @ 1% Rs: 103.71
Add for Contractor's Profit @ 10% Rs: 1037.11
Add for Contractor's Overheads @ 5% Rs: 518.56
Total cost of Materials : Rs: 12030.48
B. MACHINERY:
Sl No Description Unit Quantity Rate Amount
in Rs. in Rs.
1 Drilling jumbo Hour 8.00 338.00 2704.00
Fuel / Energy charges Hour 8.00 35.00 280.00
2 Air compressor 15 cmm ( ele ) Hour 6.00 111.00 666.00
3 Jack hammer ( 4 x 6 hrs ) Hour 24.00 15.00 360.00
4 Pusher leg Hour 24.00 8.00 192.00
5 Convey mucker Hour 6.00 684.00 4104.00
6 Dumper ( 1 x 6 hrs ) Hour 6.00 502.00 3012.00
7 Pump 10 hp ( ele ) ( 1 x 6 hrs ) Hour 6.00 5.00 30.00
8 Ventilation fans 20 hp ( 1 x 1 hr ) Hour 1.00 6.00 6.00
9 Sundries(explosive van / magazine ) LS 15.00 33.00 495.00
Total Rs: 19606.00
Add for Contractor's Profit on DPOL / Energy @ 10% Rs: 853.20
Total hire charges of Machinery : Rs: 21635.56
C. LABOUR:
in Rs. in Rs.
1 Crew for Drilling jumbo Hour 8.00 65.40 523.20
Contd
10
C. LABOUR ( Contd ) :
in Rs. in Rs.
Contd
2 Crew for Air compressor Hour 6.00 65.00 390.00
3 Crew for Jack hammer Hour 24.00 121.10 2906.40
4 Crew for Convey mucker Hour 6.00 65.00 390.00
5 Crew for Dumper Hour 6.00 78.50 471.00
6 Crew for Pump Hour 6.00 29.10 174.60
7 Crew for ventilation fans Hour 1.00 10.00 10.00
8 Surveyor Day 0.50 166.25 83.13
9 Foreman Day 1.00 188.75 188.75
10 Fitter / Mechanic Day 2.00 169.25 338.50
11 Blaster ( Licensed ) Day 1.00 158.75 158.75
12 Helper blasting Day 2.00 153.25 306.50
13 Hammerman Day 2.00 157.75 315.50
14 Maistry 1 in each shift Day 3.00 153.25 459.75
15 Khalasi
for mucking shift 4 Nos Day 4.00 157.25 629.00
16 Heavy mazdoor
for other 2 shifts 1 No each shift Day 2.00 143.75 287.50
17 Light mazdoor
for cleaning & miscellaneous Day 1.00 142.25 142.25
Total Rs: 8349.83
Add for hidden cost on Labour @ 15% Rs: 1252.47
Add for additional hidden cost on labour @ 10% Rs: 834.98
Total cost of Labour : Rs: 11773.25
ABSTRACT:
A. Cost of Materials Rs: 12030.48
B. Hire charges of Machinery Rs: 21635.56
C. Cost of Labour Rs: 11773.25
TOTAL Rs: 45439.29
Add for Air and Water line @ 0.50% Rs: 227.20
Add for Ventilation @ 6.10% Rs: 2771.80
Add for Lighting @ 1.90% Rs: 863.35
Add for Ele sub-station / Demand charges @ 3.90% Rs: 1772.13
Add for other Enabling works @ 1.70% Rs: 772.47
Total cost for 38.60 cum Rs: 51846.23
Rate per cum Rs: 1343.00
Rate approved per cum Rs: 1343.00
ITEM: Excavation for vertical / inclined shaft in all types of soft / hard rock including cost of all
materials, machinery, labour, shoring, strutting, scaling excavated surface, ventilation, lighting,
11
drainage, removing and hauling excavated muck outside shaft upto specified dump area and
all other ancillary operations etc., complete with initial lead upto 1 km and all lifts.
DATA:Size of shaft assumed : 5.00 m dia

Shape of shaft assumed for excavation : Circular
Depth of shaft assumed : 75.00 m
Diameter of shaft upto pay line for excavation : 5.40 m
Distance of dump yard from face : within 500 m
Average lift assumed for excavation of shaft upto tunnel level : 40 m
Use of winch & cradle during marking hole locations : 1 hour
2. Drilling holes :
Area of excavation upto payline ( 0.7857 x 5.4 x 5.4 ) : 22.91 sqm
Depth of drilling : 1.50 m
Depth of pull : 1.30 m
No.of peripheral holes @ 0.65 m spacing ( 20 times dia ) : 24 Nos.
No. of holes in shaft area @ 2 per sqm ( 0.7857 x 5 x 5 x 2 ) : 40 Nos.
Depth of drilling for 64 holes ( 64 x 1.5 ) : 96 m
Extra drilling considered at 5 percent for secondary blasting of large fragments.
Total depth of drilling ( 96 x 1.05 ) say : 101 m
Time for 4 jack hammers for drilling. ( 101 / 4 / 5 ) say : 5 hours
Time for 1 air compressor 15 cmm for air supply to 4 jack hammers : : 5 hours
Time for 10 hp pump for pumping water to storage tank. : 5 hours
Time for 20 hp sludge pump for removing drill water from pit : 2 hours
Total time for drilling including preparation for drilling : 5 hours
Quantity of in-situ excavation per blast ( 22.91 x 1.30 ) : 30 cum
Quantity of electric detonators for blasting : 69 Nos.
Detonating fuse coil : 120 Rm
Use of winch & cradle during loading of explosives : 1 hour
4. Defuming shaft:
Generally for shafts defuming is carried out by leaving compressed air by air hose for about
0.5 hour to remove blasting gases and dust. Use air compressor for 0.5 hour.
Winch and 0.5 cum bottom / side opening bucket are considered for removing the muck from
shaft and rail mounted tipping tubs are considered for further haulage and disposal.
Deploy 8 heavy mazdoors for mucking in the shaft.
Consider out-put of each mazdoor at 3 cum / day for working on rocky surface.
Time for loading 0.5 cum bucket ( 0.5 x 8 x 60 / 3 / 8 ) : 10 min
Cycle time for operating mucking bucket by winch :
Lowering bucket by winch @ 15 m / minute for av. 40 m : 3.00 min
Loading muck by work force : 10.00 min
Lifting by winch @ 15 m / minute for av. 40 m : 3.00 min
Unloading to tipping tub : 1.50 mun
12
Over all cycle time for mucking 0.5 cum by deploying 2 buckets say : 10.00 min
Quantity of muck per mucking bucket : 0.50 cum
Time required for mucking 42 cum ( 42 x 10 / 0.50 / 60 ) : 14 hours
Considering time for shift change etc., total time required for mucking : 16 hours
Considering use of winch during marking / drilling / blasting / time for shift change / etc., deploy
winch for 24 hours with fuel / energy charges for 16 hours.
Use 2 mucking buckets for 16 hours for removing muck from shaft.
Use 1 tipping tub for 16 hours for disposal of muck outside shaft.
Marking hole locations and preparation for drilling : 0.50 hours
Defuming by leaving compressed air : 0.50 hours
Total cycle of excavation per blast of 1.3 m depth : 24.00 hours
Electric detonators for main / secondary blasting ( 24 + 40 + 5 ) : 69 Nos
Fuse coil : 120 Rm
Deploy winch for various operations : 24 hours
( marking holes 1 hr + drilling 5 hrs + loading explosives 1 hr + mucking 16 hrs + misc 1 hr)
Deploy air compressor 15 cmm for air supply to 4 jack hammers : 5.5 hours
( drilling 5 hrs + defuming 0.5 hr )
Deploy 4 jack hammers for drilling. : 5 hours
Deploy 20 hp sludge pump for removing drill water : 2 hours
Deploy 1 tipping tub for conveying muck : 16 hours
Surveyor
for checking alignment and marking hole locations for drilling : 0.5 No.
Foreman for supervising winch and other operations ( 1 in each shift ) : 3 Nos.
Fitter / Mechanic
for arranging air / water lines / sludge pump etc. : 2 Nos.
Hammerman for scaling / breaking large stones ( 4 in 2 mucking shifts ) : 4 Nos.
Maistry ( 1 in each shift ) : 3 Nos.
Khalasi ( 8 in 2 mucking shifts ) : 8 Nos.
Heavy mazdoor
for mucking shift ( 8 in each shift for 2 shifts ) : 16 Nos.
for other 1 shift ( 2 Nos ) : 2 Nos.
Light mazdoor
for cleaning & miscellaneous : 2 Nos.
Life of drill rod with reconditioning : 150 m
13

Quantity of rails for haulage of tubs Haulage track outside : 2 x 150 m
Weigth of 30R rails 300 m length @ 30 kg / Rm : 9 tonnes
Cost of 30 R rails 300 m @ Rs: 46200.00 / tonne Rs: 415800.00
Add for fixtures @ 25% Rs: 103950.00
Total Rs: 519750.00
Less salvage value @ 10% (-) Rs: -51975.00
Total Rs: 467775.00
Life of rails under tunnel working conditions : 15 years
Use rate of rails per year ( cost / life ) Rs: 31185.00
Add for repairs & replacement @ 10% Rs: 3118.50
Total Rs: 34303.50
Use rate of rails per shift considering 300 working days Rs: 114.35
Consider use of rail track for 24 hours.
Length of 16 mm dia wire rope for winch assuming 80 m deep shaft : 150 m
Cost of wire rope 150 m ( 160 kg ) @ Rs: 115.00 / kg Rs: 18400.00
Life of wire rope for lifting : 2500 hours
Use rate of wire rope per hour ( cost / life ) Rs: 7.36
Weight of mucking bucket : 250 kg
Cost of steel plates @ 75 % @ Rs: 44.00 / kg Rs: 8250.00
Cost of steel angles @ 25 % @ Rs: 41.75 / kg Rs: 2609.38
Cost of fabrication @ Rs: 11.00 / kg Rs: 2750.00
Total Rs: 13609.38
Add for hooks / door arrangements etc @ 25% Rs: 3402.34
Total Rs: 17011.72
Less salvage value @ 10% (-) Rs: -1701.17
Add for repairs / maintenance etc @ 10% Rs: 1701.17
Total Rs: 17011.72
Life of mucking bucket assumed : 2500 hours
Use rate of mucking bucket per hour ( cost / life ) Rs: 6.80

A. MATERIALS:
in Rs. in Rs.
2 Electric detonator Nos 69.00 11.00 759.00
5 Use rate of air hose ( 4 x 5 + 0.5 ) Hour 22.00 20.63 453.75
6 Use rate of water hose ( 4 x 5 ) Hour 20.00 17.50 350.00
7 Use rate of rail track Shift 2.00 114.35 228.69
8 Use rate of wire rope Hour 24.00 7.36 176.64
Contd
14
A. MATERIALS ( Contd ) :
in Rs. in Rs.
Contd
9 Use rate of mucking bucket ( 2 x 16 ) Hour 32.00 6.80 217.75
10 Sundries ( paint / template etc ) LS 10.00 33.00 330.00
Total Rs: 7965.92
B. MACHINERY:
in Rs. in Rs.
3 Pump 10 hp ( ele ) Hour 5.00 5.00 25.00
4 Sludge pump 20 hp electric Hour 2.00 11.00 22.00
5 Winch 35 hp electric Hour 24.00 101.00 2424.00
6 Tipping tub 1.5 cum Hour 16.00 31.00 496.00
7 Sundries ( explosive van / magazine ) LS 10.00 33.00 330.00
Total Rs: 11654.00
C. LABOUR:
in Rs. in Rs.
3 Crew for Pump 10 hp Hour 5.00 29.10 145.50
4 Crew for Sludge pump 20 hp Hour 2.00 29.10 58.20
5 Crew for Winch Hour 24.00 98.10 2354.40
6 Surveyor Day 0.50 166.25 83.13
7 Foreman Day 3.00 188.75 566.25
11 Hammerman 2 Nos each for 2 shifts Day 4.00 157.75 631.00
Contd
15
in Rs. in Rs.
Contd
13 Khalasi
for mucking 4 Nos each for 2 shifts Day 8.00 157.25 1258.00
14 Heavy mazdoor
for mucking 8 Nos each for 2 shifts Day 16.00 143.75 2300.00
for other 1 shift 2 Nos Day 2.00 143.75 287.50
15 Light mazdoor
Total Rs: 12011.48
ABSTRACT:
TOTAL Rs: 39307.54
ITEM: Excavation for tunnel by tunnelling methods in rock not requiring supports including cost
of all materials,machinery, labour, scaling excavated surface, removing under-cuts, ventilation,
lighting, drainage, removing and hauling the excavated muck outside tunnel upto specified
dump area and all other ancillary operations etc., complete with initial lead upto 1 km and
all lifts.
DATA:Size of tunnel assumed ( finished section ) : 4.50 m dia

Shape of tunnel assumed for excavation : D - shape
Height of tunnel assumed ( finished section ) : 4.50 m
Length of tunnel assumed : 1000 m
Thickness of CC lining : 0.30 m
Diameter of tunnel upto pay line for excavation : 5.50 m
Distance of dump yard from face including approach / adit length : Average 1 km
16
Pay line
Concrete lining
Minimum excavation line
Excavated profile Finished tunnel line
TYPICAL CROSS SECTION OF TUNNEL 4.50 m dia.

Use of drilling jumbo for marking hole locations : 1 hour
2. Drilling holes :
Area of tunnel upto pay-line( 0.5 x 0.786 x 5.5 x 5.5 )+( 5.5 x 2.75 ) : 27.00 sqm
The number of holes for tunnel excavation will be generally in the range of 2.5 to 3.0 per sqm
of cross sectional area upto pay line for tunnel upto 45 sqm and in the range of 2.0 to 2.5 per
sqm of cross sectional area upto pay line for tunnel exceeding 45 sqm.
For rate analysis 2.5 holes per sqm of cross sectional area considered.
Number of holes for full face excavation ( 27 x 2.5 ) : 68 Nos
Depth of holes : 2m
Extra drilling considered at 10 percent for inclination of holes and for removal of any under cuts
and for secondary blasting of large fragments during mucking.
Depth of drilling for 68 holes ( 68 x 2 x 1.10 ) : 150 m
Time for 4 jack hammers with pusher leg for drilling. ( 150 / 4 / 5 ) say : 7.5 hours
Time for 1 air compressor 15 cmm for air supply to 4 jack hammers : 7.5 hours
Time for 10 hp pump for water supply to drilling work. : 7.5 hours
Depth of pull per blast for 2 m deep holes : 1.80 m
Quantity of explosive for under cuts secondary blasting @ 10 % : 5 kg
Detonating fuse coil ( LS ) : 160 Rm
Time for drilling jumbo for loading explosives : 1.5 hour
4. Defuming and scaling loose materials:
No machinery other than ventilation fans required. For defuming tunnel ventilation fans are
For 1 km length of tunnel ventilation fans are required at 4 places at 300 m interval. As the fans
are installed progressively, for rate analysis consider average 2 fans for 1 hour.
Capacity of dumper per load : 5.00 cum
Quantity of muck per load considered under tunnel working conditions : 4.50 cum
17
Loading cycle time:

Moving from turning pocket position and spotting : 1 minutes
Time for loaded dumper to pass waiting point say : 1 minutes
Haulage cycle time:
Running time from loading point to dump yard at av. 10 km / hr : 6 minutes
Turning and unloading : 2 minutes
Return trip to waiting point @ av. 15 km / hr : 4 minutes
Waiting time before spotting : 9 minutes
Cycle time for haulage per load of 4.5 cum : 21 minutes
Round trip cycle time of dumper ( 22 + 21 ) say : 45 minutes
Quantity of muck disposal per hour / dumper : 6.00 cum
Deploy 2 dumpers for conveying muck @ 12 cum per hour say : 6 hours
Deploy convey mucker and labour force for loading : 6 hours
Bed cleaning, support fixing, rock bolting, lighting etc say : 4.50 hours
Total cycle of excavation per blast of 1.8 m length : 24.00 hours
Electric detonators for secondary blasting ( 10 x 1 ) : 10 Nos
Fuse coil : 160 Rm
Deploy drilling jumbo for various operations 11 hours
( marking holes 1 hr + drilling 7.5 hrs + loading explosives 1.5 hrs + misc 1 hr )
Deploy air compressor 15 cmm for air supply to 4 jack hammers : 7.5 hours
Deploy 4 jack hammers with pusher leg for drilling. : 7.5 hours
Deploy 10 hp pump for water supply to drilling work. : 7.5 hours
Deploy 20 hp ventilation fan for defuming : 2 hours
Surveyor
for checking alignment and marking hole locations for drilling : 1 No.
Fitter / Mechanic
18
Heavy mazdoor :
Light mazdoor :

A. MATERIALS:
in Rs. in Rs.
Total Rs: 13007.44
B. MACHINERY:
in Rs. in Rs.
3 Jack hammer ( 4 x 7.5 hrs ) Hour 30.00 15.00 450.00
4 Pusher leg Hour 30.00 8.00 240.00
Contd
19
B. MACHINERY ( Contd ) :
in Rs. in Rs.
Contd
6 Dumper ( 2 x 6 hrs ) Hour 12.00 502.00 6024.00
7 Pump 10 hp ( ele ) Hour 7.50 5.00 37.50
8 Ventilation fans 20 hp ( 2 x 1 ) Hour 2.00 6.00 12.00
9 Sundries ( explosive van / magazine ) LS 8.00 33.00 264.00
Total Rs: 27016.50
C. LABOUR:
in Rs. in Rs.
8 Surveyor Day 1.00 166.25 166.25
9 Foreman Day 1.00 188.75 188.75
13 Hammerman Day 2.00 157.75 315.50
15 Khalasi
16 Heavy mazdoor
17 Light mazdoor
Total Rs: 10982.65
20
ABSTRACT:
TOTAL Rs: 60371.50
ITEM: Excavation for tunnel by tunnelling methods including excavation for supports in all types of
soil / rock strata requiring supports ( excluding cost of providing supports ) including cost of
all other materials, machinery, labour, scaling excavated surface, ventilation, lighting, drainage,
removing and hauling the excavated muck outside tunnel upto specified dump area and all
other ancillary operations etc., complete with initial lead upto 1 km and all lifts.

Extra excavation for supports : 0.25 m
Use drilling jumbo for 1 hour for marking hole locations.
2. Drilling holes :
Area of tunnel upto pay-line (0.5x0.7857x6x6) + (6x2.75) : 30.64 sqm
The number of holes for tunnel excavation will be generally in the range of 2.5 to 3.0 per sqm
of cross sectional area upto pay line for tunnel upto 45 sqm and in the range of 2.0 to 2.5 per
sqn of cross sectional area upto pay line for tunnel exceeding 45 sqm.
For rate analysis 2.5 holes per sqm of cross sectional area considered.
Number of holes for full face excavation ( 30.64 x 2.5 ) : 77 Nos
Assuming spacing of supports at 0.75 m the depth of pull is considered at 1.5 m.
Depth of holes for 1.5 m pull : 1.7 m
Extra drilling considered at 10 percent for inclination of holes and for removal of any under cuts
and for secondary blasting of large fragments during mucking.
Depth of drilling for 77 holes ( 77 x 1.7 x 1.10 ) : 144 m
Time for 4 jack hammers with pusher leg for drilling. : 7 hours
21

Depth of pull per blast for 1.7 m deep holes : 1.50 m
Use drilling jumbo for 2 hour for loading explosives.
4. Defuming and scaling loose materials
are installed progressively, for rate analysis consider average 2 fans for 1 hour.
Quantity of muck per blast considering 40 % bulkage ( 46 x 1.4 ) : 65 cum
Capacity of dumper per load : 5 cum
Loading cycle time:
Moving from pocket position and spotting : 1 minutes
Haulage cycle time:
Running time from loading point to dump yard at av. 10 km / hr : : 6 minutes
Cycle time for haulage per load of 4.5 cum Total : 21 minutes
Quantity of muck disposal per hour / dumper : 6 cum
Time for 2 dumpers for conveying muck @ 12 cum per hour say : 6 hours
Time for convey mucker and labour force for loading say : 6 hours
Bed cleaning, Jumbo movements, rock bolting, lighting etc say : 4.00 hours
Erection of temperary / permanent supports : 9.00 hours
Total cycle of excavation & supporting / blast of 1.5 m length : 32.00 hours
Electric detonators for secondary blasting (1x5) : 10 Nos
Fuse coil : 175 Rm
22
Deploy drilling jumbo for various operations 11 hours
( marking holes 1 hr + drilling 7 hrs + loading explosives 2 hr + misc 1 hr )
Deploy 20 hp ventilation fan for defuming (2x1) : 1 hour
Surveyor
Fitter / Mechanic
Heavy mazdoor
Light mazdoor

A. MATERIALS:
in Rs. in Rs.
Contd
23
in Rs. in Rs.
Contd
8 Sundries( paint / template etc ) LS 15.00 33.00 495.00
Total Rs: 12610.48
B. MACHINERY:
in Rs. in Rs.
4 Pusher leg Hour 28.00 8.00 224.00
6 Dumper ( 2 x 6 hrs ) Hour 12.00 502.00 6024.00
7 Pump 10 hp ( ele ) Hour 7.00 5.00 35.00
8 Ventilation fans 20 hp ( 2 x 1 hr ) Hour 2.00 6.00 12.00
9 Sundries(explosive van / magazine ) LS 15.00 33.00 495.00
Total Rs: 26761.00
C. LABOUR:
in Rs. in Rs.
8 Surveyor Day 1.00 166.25 166.25
Contd
24
in Rs. in Rs.
Contd
9 Foreman Day 1.00 188.75 188.75
13 Hammerman 2 Nos Day 2.00 157.75 315.50
15 Khalasi
16 Heavy mazdoor
17 Light mazdoor
Total Rs: 10835.65
ABSTRACT:
TOTAL Rs: 59417.78
ITEM: Excavation for tunnel by heading and benching tunnelling methods including excavation
for supports in all types of soil / rock strata requiring supports ( excluding cost of providing
supports ) for roof before benching including cost of all other materials, machinery, labour,
scaling excavated surface, ventilation, lighting, drainage removing and hauling excavated muck
outside tunnel upto specified dump area and all other ancillary operations etc., complete with
initial lead upto 1 km and all lifts.

25

Extra excavation for supports : 0.25 m
Use drilling jumbo for 1 hour for marking hole locations.
2. Drilling holes :
Pay line
Heading portion
Excavated profile
Minimum Drill holes Benching portion
excavation
line
TYPICAL CROSS SECTION OF TUNNEL FOR HEADING & BENCHING
In case of tunnel, where the height is more or where the chances of over excavation due to full
face blasting is more, the excavation will be generally carried out by heading and benching
method. For week strata arch rib supports are also to be erected before benching.
Excavation of arch portion is carried out first and the supports are fixed wherever necessary.
Depth of hole and explosive charge per cum are also controlled to minimise over excavation.
Assuming spacing of arch supports at 0.75 m interval the effective depth of pull per blast is
considered at 1.5 m. The depth of hole for 1.5 m pull is considered at 1.7 m.
Extra drilling considered at 10 percent for inclination of holes and for removal of any under
cuts and for secondary blasting of large fragments during mucking.
Heading portion :
Area of excavation upto payline : 14.14 sqm
No. of holes considering 2.5 holes / sqm : 35 Nos.
Depth of drilling for 35 holes ( 35 x 1.7 x 1.1 ) : 65.5 m
Haunch portion on either side :
Area of excavation upto payline : 2.60 sqm
No. of holes considering 3 holes / sqm : 8 Nos
Depth of drilling for 8 holes ( 8 x 1.7 x 1.1 ) : 15 m
Benching portion :
Area of excavation upto payline ( 6 x 2.75 ) : 16.50 sqm
No. of holes considering 2.5 holes / sqm : 41 Nos.
Depth of drilling for 41 holes ( 41 x 1.7 x 1.1 ) : 76.5 m
Total depth of drilling ( 65.5 + 15 + 76.5 ) : 157 m
26
Time for 4 jack hammers with pusher leg for drilling. : 8 hours
Total area of excavation : 33.24 sqm
Depth of pull per blast for 1.7 m deep holes : 1.50 m
Quantity of explosive small dia / blast @ 0.8 kg / cum ( 50 x 0.8 ) : 40 kg
Quantity of delay detonators per blast ( 35 + 8 + 41 ) : 84 Nos.
Time for drilling jumbo for loading explosives. ( 1 + 0.5 + 0.5 ) : 2 hours
4. Defuming and scaling loose materials
are installed progressively, for rate analysis consider average 2 fans for 1 hour for 2 blasts.
Quantity of muck per blast considering 40 % bulkage for heading zone : 35 cum
Quantity of muck per blast considering 40 % bulkage for benching zone : 35 cum
Capacityof dumper per load : 5 cum
Loading cycle time:
Moving from pocket position and spotting : 1 minutes
Haulage cycle time:
Running time from loading point to dump yard at av. 10 km / hr : : 6 minutes
Cycle time for haulage per load of 4.5 cum : 21 minutes
Quantity of muck disposal per hour / dumper : 6 cum
Time for 2 dumpers for conveying muck @ 12 cum per hour say : 6.0 hours
As some muck from heading portion needs to be pushed down 1 hour extra time assumed.
Time for 2 dumpers for conveying muck @ 12 cum per hour say : 7 hours
Time for convey mucker and labour force for loading : 7 hours
Loading explosive : 2.00 hours
Blasting / Defuming / Scaling loose rock fragments : 3.00 hours
Bed cleaning, Jumbo movements, rock bolting, lighting etc say : 5.00 hours
Erection of permanent supports : 6.00 hours
Total cycle of excavation & supporting / blast of 1.5 m length : 32.00 hours
27
Electric short delay detonators ( 35 + 8 + 41 ) : 84 Nos
Electric detonators for secondary blasting ( 1 x 10 ) : 10 Nos
Fuse coil : 175 Rm
Deploy drilling jumbo for various operations of excavation 12 hours
( marking 1 hr + drilling 8 hrs + loading explosive 2 hrs + misc 1 hr )
Deploy 20 hp ventilation fan for defuming : 2 hour
Deploy 2 dumpers for conveying muck : 7 hours
Surveyor
Fitter / Mechanic
Blaster ( Licensed ) : 2 Nos.
Khalasi
for pushing muck from header portion : 4 Nos.
Heavy mazdoor
Light mazdoor

A. MATERIALS:
in Rs. in Rs.
Contd
28
in Rs. in Rs.
Contd
3 Electric detonator Nos 10.00 11.00 110.00
Total Rs: 13367.05
B. MACHINERY:
in Rs. in Rs.
4 Pusher leg Hour 32.00 8.00 256.00
6 Dumper ( 2 x 6.5 hrs ) Hour 14.00 502.00 7028.00
7 Pump 10 hp ( ele ) Hour 8.00 5.00 40.00
8 Ventilation fans 20 hp ( 2 x 1 hr x 2 ) Hour 4.00 6.00 24.00
9 Sundries (explosive van / magazine ) LS 10.00 33.00 330.00
Total Rs: 30689.00
C. LABOUR:
in Rs. in Rs.
Contd
29
in Rs. in Rs.
Contd
7 Crew for Ventilation fan Hour 4.00 10.00 40.00
8 Surveyor Day 1.00 166.25 166.25
9 Foreman Day 1.00 188.75 188.75
13 Hammerman 2 Nos Day 2.00 157.75 315.50
15 Khalasi
for pushing muck in heading portion Day 4.00 157.25 629.00
16 Heavy mazdoor
17 Light mazdoor
Total Rs: 12815.80
ABSTRACT:
TOTAL Rs: 67419.30
NOTE:Where mucking is to be carried out through vertical inclined shaft using winch and mucking tub
syatem increase basic rates for items 3, 4 and 5 by 12 percent.
30
ITEM: Removing and hauling muck overfallen due to natural causes such as geological faults
etc., out of tunnel including breaking large fragments by blasting if necessary and disposing off
the same in specified dump area or as directed including cost of all materials, machinery,
labour, ventilation, drainage, lighting and all other ancillary operations etc., complete with
initial lead upto 1 km and all lifts.
DATA:Length of tunnel assumed : 1000 m

Distance of dump yard from face : 1 km
Haulage of excavated muck : By dumper
Consider 100 cum overfallen muck for rate analysis.
Quantity of overfallen muck requiring blasting assumed @ 20 % : 20 cum
Depth of drilling @ 0.75 m per cum : 15 m
Rate of drilling for shallow holes in overfallen muck : 4 m / hour
Time for 4 jack hammers for drilling 15 m : 1 hour
Time for 15 cmm air compressor for supplying air to jack hammers : 1 hour
Deploy convey mucker for loading @ 16 cum / hour : 6 hours
Deploy 5 cum dumpers 2 Nos @ 8 cum / hour each : 6 hours
Quantity of explosive @ 0.40 kg / cum ( 20 x 0.4 ) : 8 kg
Quantity of electric detonators assuming 0.6 m holes ( 20 x 0.6 ) : 12 Nos
Quantity of detonating fuse coil : 20 Rm
Deploy air compressor 15 cmm for air supply to 4 jack hammers : 1 hour
Deploy 4 jack hammers with pusher leg for drilling. : 1 hour
Deploy 10 hp pump for water supply to drilling work. : 1 hour
Deploy 20 hp ventilation fan for defuming : 0.5 hour
Blaster ( Licensed ) : 0.5 No.
Helper blasting : 0.5 No.
Maistry : 1 No.
Heavy mazdoor : 2 Nos.
Light mazdoor : 2 Nos.
Cost of drill rod 1.5 m length @ Rs: 3740.00 / No. Rs: 3740.00
31

A. MATERIALS:
in Rs. in Rs.
2 Explosive small dia. kg 8.00 50.00 400.00
3 Detonator ( ele ) Nos. 12.00 11.00 132.00
7 Sundries LS 6.00 33.00 198.00
Total Rs: 1359.53
B. MACHINERY:
in Rs. in Rs.
2 Jack hammer Hour 4.00 15.00 60.00
3 Pump 10 hp ( ele ) Hour 1.00 5.00 5.00
4 Ventilation fans 20 hp Hour 0.50 6.00 3.00
6 Dumper 4.5 cum Hour 12.00 502.00 6024.00
7 Sundries LS 6.00 33.00 198.00
Total Rs: 16305.50
C. LABOUR:
in Rs. in Rs.
4 Crew for Ventilation fan Hour 0.50 10.00 5.00
Contd
32
in Rs. in Rs.
Contd
7 Maistry Day 1.00 153.25 153.25
10 Heavy mazdoor Day 2.00 143.75 287.50
11 Light mazdoor Day 2.00 142.25 284.50
Total Rs: 2796.75
ABSTRACT:
TOTAL Rs: 23398.80
Add for other enabling works @ 1.70% Rs: 397.78
ITEM: Dewatering tunnel by pumping out water collected by natural drainage inside tunnel including
providing sump wherever necessary, cost of all materials, machinery, labour, drainage, lighting,
ventilation and all other ancillary operations etc., complete.
DATA:Consider 20 hp electric pump installed near junction of adit / channel with tunnel.
Consider 250 m length of adit and 100 m length of approach cut.
100 mm dia B Class G.I. Delivery pipe 400 m length.
Daily average 8 hours pumping.
Energy consumption per hour running of pump ( 20 x 0.746 ) : 14.92 kwhr
Miscellaneous such as indicator lamps etc : 00.08 kwhr
Total / hour : 15.00 kwhr
No materials required.
Deploy 20 hp electric dewatering pump for 1 hour.
Consider 1 pipe fitter for 4 hours daily and 1 heavy mazdoor for 8 hours daily for maintenance of
33
pumping including cleaning sump etc.

Pipe fitter for maintenance for 1 hour use of pump : 0.062 day
Heavy mazdoor for assisting pipe fitter : 0.125 day
4. Use rate of materials :
Cost of 100 mm dia pipe 400 m @ Rs: 275.00 / Rm Rs: 110000.00
Total Rs: 126500.00
Less salvage value @ 10% Rs: -12650.00
Total Rs: 113850.00
Life of G.I. pipe : 20000 hrs
Use rate of delivery pipe per hour: ( cost / life ) Rs: 5.69
Add for laying / dismantling pipe line @ 20% Rs: 1.14
Total Rs: 6.83
RATE ANALYSIS UNIT : 15.00 Kwhr

A. MATERIALS:
in Rs. in Rs.
1 Use rate of G.I.pipe 100 mm dia Hour 1.00 6.83 6.83
2 Suction pipe / foot valve etc @ 50% 3.42
3 Sundries LS 0.25 33.00 8.25
Total Rs: 18.50
B. MACHINERY:
in Rs. in Rs.
1 Electric pump 20 hp Hour 1.00 11.00 11.00
2 Fuel / Energy charges Hour 1.00 107.00 107.00
3 Sundries ( Starter / Switches ete ) LS 0.25 33.00 8.25
Total Rs: 126.25
C. LABOUR:
in Rs. in Rs.
1 Crew charges for Pump Hour 1.00 29.10 29.10
2 Pipe fitter for maintenance Day 0.062 164.25 10.18
3 Heavy mazdoor for maintenance Day 0.125 143.75 17.97
Total Rs: 57.25
Contd
34
in Rs. in Rs.
Contd
ABSTRACT:
TOTAL Rs: 247.53
Total cost for 15.00 Kwhr Rs: 267.33
Rate per Kwhr Rs: 18.00
Rate approved per kwhr Rs: 18.00
ITEM: Providing 25 mm thick guniting to sides and arch of tunnel in cement mortar 1 : 3 proportion
by weight including cost of all materials, machinery, labour, ventilation, lighting, drainage
and all other ancillary operations etc., complete with lead upto 1 km and all lifts.
DATA:Thickness of guniting : 25 mm
Mortar mix proportion by weight : 1:3
Water to cement ratio by weight : 0.35
Unit weight of mortar 1 : 3 proportion by weight in kg / cum : 2300
Cement per cum of mortar : 530 kg
Sand per cum of mortar : 0.96 cum
During guniting a portion of the mortar mix is wasted due to rebounding of mainly sand particles.
The extend of rebound varies from 20 to 25 percent. In view of very rich mix the extent of
rebound is considered at 20 percent for analysis.
For 25 mm thick guniting the rate of progress will be 4 to 5 sqm per hour.
For analysis rate of progress is considered at 4.5 sqm per hour.
For shift of 8 hours the progress will be 36 sqm.
Quantity of mortar for 36 sqm with 20 % rebound ( 36x1.2x0.025 ) : 1.08 cum
Add for filling crevices / joints in exposed rock etc @ 5% : 0.05 cum
Total quantity of mortar for 36 sqm : 1.13 cum
Consider 36 sqm guniting for rate analysis.
Cement with 1 % wastage for 36 sqm ( 1.13 x 530 x 1.01) : 605 kg
Sand with 2 % wastage for 36 sqm ( 1.13 x 0.96 x 1.02 ) : 1.10 cum
Deploy Guniting equipment with accessories for 8 hours.
35
Deploy 8.5 cmm air compressor for 8 hours.

Deploy Drilling jumbo for 3.5 hours during guniting of arch portion.
Deploy 10 hp pump for 1 hour for pumping water to storage tank for mixing and curing.
Maistry : 1 No.
Mason Cl-I : 1 No.
Heavy mazdoor : 3 Nos.
Light mazdoor : 2 Nos.
4. Re-handling lead for materials:
As cement and sand are stored outside tunnel and are to be conveyed to the guniting location
inside tunnel re-handling lead of 1 km is considered for cement and sand required for guniting.
Cost of grout hose 25 m @ Rs: 165.00 / m Rs: 4125.00
Life of grout hose : 800 hours
Use rate of grout hose per hour ( cost / life ) Rs: 5.16
Cost of water hose 25 m @ Rs: 140.00 / m Rs: 3500.00
Cost of guniting nozzle @ Rs: 343.00 / m Rs: 343.00
Life of guniting nozzle : 200 hours
Use rate of guniting nozzle per hour ( cost / life ) Rs: 1.72
RATE ANALYSIS UNIT : 36.00 sqm

A. MATERIALS:
in Rs. in Rs.
1 Cement icluding wastage kg 605.00 4.80 2904.00
2 Sand ( screened ) cum 1.10 248.00 272.80
3 Use rate of grout hose 20 m Hour 8.00 5.16 41.25
4 Use rate of water hose 20 m Hour 8.00 4.38 35.00
5 Use rate of guniting nozzle Hour 8.00 1.72 13.72
6 Sundries LS 5.00 33.00 165.00
Total Rs: 3431.77
Add for royalty charges on sand @ ( Included in material rate ) Rs: 0.00
B. MACHINERY:
in Rs. in Rs.
1 Guniting equipment Hour 8.00 87.00 696.00
2 Air compressor 8.5 cmm ( ele ) Hour 8.00 111.00 888.00
3 Pump 10 hp ( ele ) Hour 1.00 5.00 5.00
Contd
36
in Rs. in Rs.
Contd
5 Sundries LS 5.00 33.00 165.00
Total Rs: 5601.50
C. LABOUR:
in Rs. in Rs.
1 Crew for Guniting equipment Hour 8.00 80.50 644.00
3 Crew for pump Hour 1.00 29.10 29.10
5 Maistry Day 1.00 153.25 153.25
6 Mason Cl I Day 1.00 170.75 170.75
8 Light mazdoor Day 2.00 142.25 284.50
Total Rs: 2428.95
ABSTRACT:
TOTAL Rs: 13626.21
Total Rs: 14716.31
Add for 1 km rehandling lead charges :
For cement 605 kg @ Rs: 140.20 / tonne Rs: 84.82
For sand 1.10 cum @ Rs: 92.30 / cum Rs: 101.53
Total cost for 36.00 sqm Rs: 14902.66
Rate per sqm Rs: 414.00
Rate approved per sqm Rs: 414.00
37
ITEM: Providing and fixing 25 mm diameter steel rock bolts with mechanical / wedge type
anchorage including drilling 35 mm dia holes, providing 150 mm long 20 mm thick tapered
steel wedge, 10 mm thick plate washers and nuts, tightening bolt by torque wrench, cost of
all materials, machinery, labour, ventilation, lighting, drainage and all other ancillary operations
etc., complete with lead upto 1 km and all lifts.
DATA:Diameter of ribbed steel rock bolt : 25 mm

Length of rock bolt including threaded portion : 2.15 m
Plate washers 200 x 200 x 10 mm thick : 2 Nos.
Wedge 25 mm wide 20 mm thick at one end 150 mm long : 1 No.
M S Nuts for bolts : 2 Nos.
Diameter of hole for fixing rock bolt : 35 mm
Depth of hole for fixing rock bolt : 2.00 m
Conside 10 bolts for analysis.
Length of rock bolt excluding threaded portion for 10 bolts : 20.00 m
Consider 20 m length of rock bolting for rate analysis.
Quantity of drilling for 10 bolts : 20 m
Rate of drilling for rock bolts including shifting : 4 m / hr
Time for drilling 20 m with 4 jack hammers ( 20 / 4 / 4 ) say : 1.5 hour
Quantity of 25 mm dia bars for 10 bolts with 2.5 % wastage
( 10 x 2.15 x 3.85 x 1.025 ) : 85 kg
Quantity of washer for 10 bolts with 2.5 % wastage
( 10 x 2 x 0.2 x 0.2 x 78.5 x 1.025 ) : 64.5 kg
Quantity of steel for wedge for 10 bolts with 2.5 % wastage
( 10 x 0.15 x 0.025 x 157 x 1.025 ) : 6 kg
Quantity of nuts for 10 bolts ( 10 x 2 x 0.2 ) : 4 kg
Deploy 1 Air compressor 15 cmm for 1.5 hours with 50 minutes per hour working.
Deploy 4 Jack hammers / Stooper drills for 1.5 hours with 50 minutes per hour working.
Deploy Drilling jumbo for 4 hours including fixing bolts.
Deploy 10 hp pump for 1.5 hour for pumping water to storage tank.

Gas cutter for preparing washers and wedges : 0.5 No.
Blacksmith for slitting rods and tapering wedges : 0.5 No.
Turner for threading bolts : 1 No.
Hammerman : 0.5 No.
Fitter for fixing bolts : 0.5 No.
Khalasis 2 Nos for 0.5 day : 1 No.
Heavy mazdoor for assisting in cutting / fabrication / fixing : 2 Nos.

As rock bolts are stored outside tunnel and are to be conveyed inside tunnel after fabrication at
workshop re-handling lead of 1 km is considered.
38

Use rate of drill rod per m drilling ( cost / life ) Rs: 41.50
Cost of air hose 25 m / jack hammer @Rs: 165.00 / Rm Rs: 4125.00
Cost of water hose 25m/jack hammer Rs: 140.00 / Rm Rs: 3500.00
RATE ANALYSIS UNIT : 20.00 Rm

A. MATERIALS:
in Rs. in Rs.
1 Rein.Steel with 2.5 % wastage kg 85.00 39.82 3384.70
2 Steel plate for washers kg 64.50 44.00 2838.00
Steel plate for wedges kg 6.00 44.00 264.00
3 M S Nuts for bolts kg 4.00 60.00 240.00
4 Use rate of drill rod Rm 20.00 41.50 830.00
5 Use rate of air hose 4 Nos Hour 6.00 5.16 30.94
6 Use rate of water hose 4 Nos Hour 6.00 4.38 26.25
7 Sundries ( gas for cutting / heating etc ) LS 5.00 33.00 165.00
Total Rs: 7861.89
B. MACHINERY:
in Rs. in Rs.
2 Pump 10 hp ( ele ) Hour 1.50 5.00 7.50
4 Pusher leg Hour 6.00 8.00 48.00
6 Sundries ( lathe, blower etc ) LS 7.50 33.00 247.50
Total Rs: 3199.00
39
C. LABOUR:
in Rs. in Rs.
5 Fitter Day 0.50 169.25 84.63
6 Gas cutter Day 0.50 169.25 84.63
7 Turner Day 1.00 169.25 169.25
8 Blacksmith Day 0.50 153.25 76.63
9 Khalasi ( 2 x 0.5 ) Day 1.00 157.25 157.25
10 Hammerman Day 0.50 157.75 78.88
Total Rs: 2068.10
ABSTRACT:
TOTAL Rs: 15580.25
Total Rs: 16826.67
For steel 155 kg @ Rs: 140.20 / tonne Rs: 21.73
Total cost for 20.00 Rm Rs: 16848.40
Rate per Rm Rs: 842.00
Rate approved per Rm Rs: 842.00
ITEM: Providing and fixing 25 mm diameter steel rock bolts with resin bond cement capsule
anchorage including drilling 35 mm dia holes, inserting grout capsule, driving bolt,fixing 10 mm
thick plate washers and nuts and tightening the same by torque wrench after hardening of
cement grout, cost of all materials, machinery, labour, ventilation, lighting, drainage and other
ancillary operations etc., complete with lead upto 1 km and all lifts.
DATA:Diameter of ribbed steel rock bolt : 25 mm

Length of rock bolt including threaded portion : 2.15 m
Plate washers 200 x 200 x 10 mm thick : 2 Nos.
40
Resin bond cement grout capsule : 1 No.

M S Nuts for bolts : 2 Nos.
Diameter of hole for fixing rock bolt : 35 mm
Depth of hole for fixing rock bolt : 2.00 m
Conside 10 bolts for analysis.
Length of rock bolt excluding threaded portion for 10 bolts : 20.00 m
Consider 20 m length of rock bolting for rate analysis.
Quantity of drilling for 10 bolts : 20 m
Rate of drilling for rock bolts including shifting : 4 m / hr
Time for drilling 20 m with 4 jack hammers ( 20 / 4 / 4 ) say : 1.5 hour
Quantity of 25 mm dia bars for 10 bolts with 2.5 % wastage
( 10 x 2.15 x 3.85 x 1.025 ) : 85 kg
Quantity of washer for 10 bolts with 2.5 % wastage
( 10 x 2 x 0.2 x 0.2 x 78.5 x 1.025 ) : 64.5 kg
Quantity of nuts for 10 bolts ( 10 x 2 x 0.2 ) : 4 kg
Quantity of grout capsule for 10 bolts ( 10 x 1 ) : 10 Nos
Deploy 1 Air compressor 15 cmm for 1.5 hours with 50 minutes per hour working.
Deploy 4 Jack hammers / Stooper drills for 1.5 hours with 50 minutes per hour working.
Deploy Drilling jumbo for 4 hours including fixing bolts.
Deploy 10 hp pump for 1.5 hour for pumping water to storage tank.
Gas cutter for preparing washers and wedges : 0.5 No.
Turner for threading bolts : 1 No.
Hammerman : 0.5 No.
Fitter for fixing bolts : 0.5 No.
Khalasis 2 Nos for 0.5 day : 1 No.
Heavy mazdoor for assisting in cutting / fabrication / fixing : 2 Nos.
As rock bolts are stored outside tunnel and are to be conveyed inside tunnel after fabrication at
workshop re-handling lead of 1 km is considered.
Cost of air hose 25 m / jack hammer Rs: 165.00 / Rm Rs: 4125.00
Cost of water hose 25m/jack hammer Rs: 140.00 / Rm Rs: 3500.00

A. MATERIALS:
in Rs. in Rs.
1 Rein.Steel with 2.5 % wastage kg 85.00 39.82 3384.70
2 Steel plate for washers kg 64.50 44.00 2838.00
Contd
41
in Rs. in Rs.
Contd
3 Resin bond cement grout capsule Nos. 10.00 55.00 550.00
4 M S Nuts for bolts kg 4.00 60.00 240.00
5 Use rate of drill rod Rm 20.00 41.50 830.00
8 Sundries(gas for cutting etc) LS 5.00 33.00 165.00
Total Rs: 8147.89
B. MACHINERY:
in Rs. in Rs.
2 Pump 10 hp ( ele ) Hour 1.50 5.00 7.50
4 Pusher leg Hour 6.00 8.00 48.00
6 Sundries ( lathe, etc ) LS 7.50 33.00 247.50
Total Rs: 3199.00
C. LABOUR:
in Rs. in Rs.
5 Fitter Day 0.50 169.25 84.63
6 Gas cutter Day 0.50 169.25 84.63
7 Turner Day 1.00 169.25 169.25
8 Khalasi ( 2 x 0.5 ) Day 1.00 157.25 157.25
Contd
42
in Rs. in Rs.
Contd
9 Hammerman Day 0.50 157.75 78.88
Total Rs: 1991.48
ABSTRACT:
TOTAL Rs: 15803.97
Total Rs: 17068.29
ITEM: Providing, fabricating and fixing in position permanent structural steel supports as per details
including cost of all materials, machinery, labour, cutting, bending, welding, grinding, lighting,
ventilation, drainage and all other ancillary operations etc., complete with initial lead upto
1 km and all lifts.
DATA:Clear diameter of tunnel : 4.50 m

Assuming 300 mm thick concrete lining and about 25 cm extra excavation for fixing permanent
structural steel supports and further 20 cm pay line margin the over all width of tunnel for
excavation will be 6.00 m.
Permanent steel supports are generally provided in the form of quarter / half / full rib depending
on the condition of rock and mode of excavation and size of sections. For the purpose of rate
analysis quarter arch rib fabrication is considered.
Generally, the depth of rib will be considered at 25 mm per metre width of tunnel and the
spacing of ribs depends on the condition of strata to be supported. Average spacing of 5 times
the depth of rib ( generally 2 ribs per blast ) is considered for analysis.
For 6 m wide tunnel the depth of rib required will be 150 mm.
43
Further, to provide adiquate bearing for lagging sectoins wide flanged structural steel beams are
considered for tunnel supporting ribs.
Arch rib
Rib joint
Tie rod
Vertical support
TYPICAL SKETCH SHOWING TUNNEL SUPPORTS
Consider ISWB 150 x 100 sections @ 0.75 m c / c.

Consider 10 mm plate for fabrication of end plates.
Consider 25 mm dia bars for anchorage and tie rods with washers and nuts @ 1 m c/c.
Arch ribs 4 Nos of 2.25 m length each @ 17 kg / m : 154.00 kg
Vertical ribs 2 Nos of 2.75 m length each @ 17 kg / m : 94.00 kg
End plates 12 Nos 0.2 x 0.2 m each @ 78.5 kg / sqm : 38.00 kg
Tie rods 14 Nos 25 mm dia 0.9 m length @ 3.85 kg / m : 49.00 kg
Bolts / Nuts / Washers for connections : 15.00 kg
Total weight / set of support excluding wastage say : 350.00 kg
Assuming requirement of 2 supports per blast length of 1.5 m and considering 4 hours time for
erection of each support, the time required for erection of 1.00 tonne steel supports will be
( 1000 x 4 / 350 ) say : 11.5 hours
For 1 tonne of permanent supports requirement of materials is considered as under including
wastage in cutting and fabrication at 2.5 percent.
ISWB 150 sections for ribs ( 248 x 1000 x 1.025 / 350 ) : 726 kg
10 mm thick plates for end connections ( 38 x 1000 x 1.025 / 350 ) : 111 kg
25 mm dia bars for anchors and tie rods ( 49 x 1000 x 1.025 / 350 ) : 144 kg
Bolts / Nuts / Washers for fitting ( 15 x 1000 x 1.025 / 350 ) : 44 kg
Total : 1025 kg
Length of welding for 1 t supports : 8.4 m
No.of welding electrodes for 8.4 m welding for support @ 10 / Rm. : 84 Nos.
Oxygen gas for cutting sections : 2.4 cum
Acetylene gas for cutting sections : 0.8 cum
Deploy bending machine for 8 hours for bending arch ribs.
Deploy welding machine for 16 hours for welding end plates.
Deploy drilling jumbo for 12 hours for erection of 1 tonne supports.
Deploy up-right drilling machine for 8 hours for drilling holes in end plates.
Deploy grinding machine for 2 hours for finishing end plates.
For cutting & preparing sections:
Structural steel Marker : 1 No.
Gas cutter : 2 Nos.
44
Fitter : 2 Nos.
Turner : 1 No.
Khalasi : 4 Nos.
Helper fabrication : 4 Nos.
For welding sections:
Welder : 2 Nos.
Helper fabrication : 4 Nos.
Khalasi : 4 Nos.
For erection of supports:
Foreman : 1 No.
Structural steel Erector : 2 Nos.
Helper erector : 4 Nos.
Khalasi : 4 Nos.
As structural steel sections are stored outside tunnel and are to be conveyed inside tunnel after
fabrication at workshop re-handling lead of 1 km is considered.
RATE ANALYSIS UNIT : 1.00 tonne

A. MATERIALS:
in Rs. in Rs.
1 Structural steel beams kg 726.00 41.75 30310.50
2 Structural steel plates kg 111.00 44.00 4884.00
3 Steel bars for tie rods & anchors kg 144.00 41.75 6012.00
4 For cutting sections:
Oxygen gas @ 2.4 cum / t cum 2.40 53.00 127.20
Acetylene gas @ 0.8 cum / t cum 0.80 284.00 227.20
5 For welding sections:
Electrodes 4x450 mm @ 84 Nos / t Nos. 84.00 7.00 588.00
6 For field connections:
M.S.Bolts / Nuts & Washers kg 44.00 60.00 2640.00
7 Sundries (welding holder/cutting torch) LS 15.00 33.00 495.00
Total Rs: 45283.90
B. MACHINERY:
in Rs. in Rs.
1 Bending machine Hour 8.00 40.00 320.00
2 Welding transformer Hour 16.00 12.00 192.00
3 Drilling Jumbo Hour 12.00 338.00 4056.00
4 Up-right drilling machine Hour 8.00 19.00 152.00
Contd
45
in Rs. in Rs.
Contd
5 Grinding machine Hour 2.00 19.00 38.00
6 Sundries ( lathe for threading etc ) LS 20.00 33.00 660.00
Total Rs: 7796.00
C. LABOUR:
in Rs. in Rs.
1 Crew for Drilling Jumbo Hour 12.00 65.40 784.80
2 Crew for Bending machine Hour 8.00 49.50 396.00
3 Crew for Drilling machine Hour 8.00 64.10 512.80
4 Crew for Grinding machine Hour 2.00 64.10 128.20
5 For cutting & preparing sections:
Structural steel Marker Day 1.00 169.25 169.25
Gas cutter Day 2.00 169.25 338.50
Fitter Day 2.00 169.25 338.50
Turner Day 1.00 164.25 164.25
Khalasi Day 4.00 157.25 629.00
Helper fabrication Day 4.00 153.25 613.00
Welder Day 2.00 169.25 338.50
Khalasi Day 4.00 157.25 629.00
7 For erection of supports:
Foreman Day 1.00 188.75 188.75
Structural steel Erector Day 2.00 169.25 338.50
Helper erector Day 4.00 153.25 613.00
Khalasi Day 4.00 157.25 629.00
Total Rs: 7424.05
ABSTRACT:
TOTAL Rs: 71537.79
46

Total Rs: 77260.82
Total cost for 1.00 tonne Rs: 77401.02
Rate per tonne Rs: 77400.00
Rate approved per tonne Rs: 77400.00
ITEM: Providing, fabricating and fixing in position temperary structural steel supports as per details
and dismantling the same before concreting including cost of all materials, machinery, labour,
cutting, bending, welding, grinding, ventilation, lighting, drainage and all other ancillary
operations etc.,complete with initial lead upto 1 km and all lifts.
DATA:As the temperary supports are dismantled before concreting and reused else where the cost of
materials including fabrication will be per use of supports.
As per the data under Item-11 consider 1 tonne suppots for analysis.
Consider 20 uses for support materials.
Requirement of materials for supports per tonne : Same as in item- 11
Structural beams : 726 kg
Structural plates : 111 kg
Tie rods and anchors : 144 kg
MS bolts / nuts / washers : 44 kg
Oxygen gas per tonne fabrication : 2.40 cum
Acetylene gas per tonne fabrication : 0.80 cum
Welding electrodes per tonne fabrication : 84 Numbers
Requirement of machinery for supports per tonne : Same as in item- 11 except drilling jumbo.
For 20 uses of supports the drilling jumbo will be used for 16 hours each time ( 12 hours for
erection of supports and 4 hours for dismantling the bolted supports ).
Bending machine : 8 hours
Welding transformer : 16 hours
Up-right drilling machine : 8 hours
Grinding machine : 2 hours
Drilling jumbo ( for each use 12 hrs for erection & 4 hrs for dismantling ) : 16 hours
Requirement of labour for supports per tonne : Same as in item- 11 except for erection and
dismantling of supports. For erection and dismantling the requirement of labour will be for each
use of supports.
Labour charges for dismantling : @ 50 percent of labour charges for erection.
As structural steel sections are stored outside tunnel and are to be conveyed inside tunnel after
fabrication at workshop re-handling lead of 1 km is considered.
47

A. MATERIALS ( for 20 uses ) :
in Rs. in Rs.
1 Structural steel beams kg 726.00 41.75 30310.50
2 Structural steel plates kg 111.00 44.00 4884.00
3 Tie rods & anchors kg 144.00 41.75 6012.00
4 For cutting sections:
Oxygen gas @ 2.40 cum / t cum 2.40 53.00 127.20
Acetylene @ 0.8 cum / t cum 0.80 284.00 227.20
Electrodes 4x450 mm @ 84 Nos / t Nos. 84.00 7.00 588.00
6 For field connections:
M.S.Bolts / Nuts / Washers kg 44.00 60.00 2640.00
7 Sundries (welding holder/cutting torch) LS 15.00 33.00 495.00
Total Rs: 45283.90
Total cost of Materials for 20 uses of supports : Rs: 52529.32
Cost per use considering 20 uses : Rs: 2626.47
B. MACHINERY ( for fabrication ) :

in Rs. in Rs.
2 Welding transformer Hour 16.00 12.00 192.00
4 Up-right drilling machine Hour 8.00 19.00 152.00
5 Grinding machine Hour 2.00 19.00 38.00
6 Sundries ( lathe for threading etc ) LS 20.00 33.00 660.00
Total Rs: 3320.00
C. MACHINERY ( for erection and dismantling ) :

in Rs. in Rs.
1 Drilling Jumbo Hour 16.00 338.00 5408.00
2 Sundries LS 2.00 33.00 66.00
Total Rs: 6034.00
Contd
48
C. MACHINERY ( for erection and dismantling ) ( Contd ) :

in Rs. in Rs.
Contd
D. LABOUR ( for fabrication ):

in Rs. in Rs.
1 Crew for Bending machine Hour 8.00 49.50 396.00
2 Crew for Drilling machine Hour 8.00 64.10 512.80
3 Crew for Grinding machine Hour 2.00 64.10 128.20
4 For cutting & preparing sections:
Structural steel Marker Day 1.00 169.25 169.25
Gas cutter Day 2.00 169.25 338.50
Fitter Day 2.00 169.25 338.50
Turner Day 1.00 164.25 164.25
Khalasi Day 4.00 157.25 629.00
Welder Day 2.00 169.25 338.50
Khalasi Day 4.00 157.25 629.00
Total Rs: 4870.00
E. LABOUR ( for erection and dismantling ):

in Rs. in Rs.
2 For erection of supports:
Foreman Day 1.00 188.75 188.75
Khalasi Day 4.00 157.25 629.00
3 For dismantling of supports:
Foreman Day 0.50 188.75 94.38
Khalasi Day 2.00 157.25 314.50
Total Rs: 3700.28
Contd
49
E. LABOUR ( for erection and dismantling ) ( Contd ) :

in Rs. in Rs.
Contd
ABSTRACT:
B. Hire charges of Machinery for fabrication Rs: 187.70
C. Hire charges of Machinery for erection and dismantling Rs: 6458.64
D. Cost of Labour for fabrication Rs: 343.34
E. Cost of Labour for erection and dismantling Rs: 5217.39
TOTAL Rs: 14833.53
Total Rs: 16020.21
Add for 1 km rehandling lead charges ( 2 times ) :
For steel 1.00 t for erection @ Rs: 140.20 / tonne Rs: 140.20
For steel 1.00 t after dismantling @ Rs: 140.20 / tonne Rs: 140.20
ITEM: Providing and fixing hard variety cut jungle wood for lagging / blocking locations in tunnel
wherever required including cost of all materials, machinery, labour, fixing in position, lighting,
ventilation, drainage etc complete with all leads and lifts.
DATA:Generally 50 to 65 mm thick cut jungle wood planks are placed behind supports as lagging /
blocking to prevent loosening and over falling of weak / highly jointed rock formations during
daily blasting for excavation of tunnel.
20 to 25 sqm area can be covered by 1 cum of cut jungle wood sections.
Consider 1 cum cut jungle wood sections for lagging.
Consider 4.5 percent extra cut jungle wood sections for wedges / wastage etc.
Cut jungle wood ( 1 x 1.045 ) : 1.045 cum
Deploy drilling jumbo for 2 hours for fixing laggings.
50

Carpenter Cl - II : 1 No.
Helper carpenter : 1 No.
Heavy mazdoor : 1 No.
RATE ANALYSIS UNIT: 1.00 cum

A. MATERIALS:
in Rs. in Rs.
1 Cut jungle wood cum 1.045 20900.00 21840.50
2 Sundries LS 2.00 33.00 66.00
Total Rs: 21906.50
B. MACHINERY:
in Rs. in Rs.
2 Sundries LS 2.00 33.00 66.00
Total Rs: 812.00
C. LABOUR:
in Rs. in Rs.
2 Carpenter Cl II Day 1.00 160.25 160.25
3 Helper carpenter Day 1.00 153.25 153.25
Total Rs: 588.05
ABSTRACT:
TOTAL Rs: 27115.01
51

ITEM: Providing and constructing un-coursed rubble stone masonry with approved stones from
tunnel excavated muck in cement mortar 1 : 6 proportion for backfilling over cuts / slips on
tunnel sides due to geological faults etc., including cost of all materials, machinery, labour,
cleaning,scaffolding, packing mortar, wedging stone chips, curing, ventilation, lighting, drainage
complete with lead upto 1 km and all lifts.
Note: Rubble stones and stone chips shall be issued at dump yard at specified issue rates.
DATA:For 1 cum masonry :- Rubble stones : 0.83 cum Stone chips : 0.13 cum.
Sand : 0.40 cum. Cement : 95 kg. Wastage : 1 % for cement & 2 % for stones & sand.
Cement mortar preparation : Manual
Output of 1 Mason Cl-I and 2 Mason Cl-II assumed @ : 10 cum / day
Consider 10 cum rubble stone masonry for rate analysis.
Rubble stones ( 10 x 0.83 x 1.02 ) : 8.50 cum
Stone chips ( 10 x 0.13 x 1.02 ) : 1.30 cum
Cement ( 10 x 95 x 1.01 ) : 960 kg
Sand ( screened ) ( 10 x 0.4 x 1.02 ) : 4.10 cum
Manual mixing of mortar is assumed.
Deploy 10 hp pump for 1 hour for water required for mortar mixing and curing.
Maistry : 1 No.
Mason Cl-I : 1 No.
Mason Cl-II : 2 Nos.
Heavy mazdoor
for sorting out rubble in dump yard : 2 Nos.
for supplying rubble to masons : 4 Nos.
for preparing mortar : 2 Nos.
for loading mortar pans : 2 Nos.
for laying & packing mortar : 4 Nos.
Light mazdoor
for conveying mortar / stone chips : 5 Nos.
for cleaning / curing : 2 Nos.
As cement / sand / rubble / stone chips stored / stacked outside tunnel and are to be conveyed
to the work spot inside tunnel re-handling lead of 1 km is considered.
52

A. MATERIALS:
in Rs. in Rs.
1 Cement kg 960.00 4.80 4608.00
2 Rubble stones ( at dump yard ) cum 8.50 150.00 1275.00
3 Stone chips ( at dump yard ) cum 1.30 176.00 228.80
4 Sand ( screened ) cum 4.10 248.00 1016.80
Total Rs: 7128.60
Add for scaffolding @ 2.5% Rs: 178.22
Add Royalty charges on Rubble @ ( Included in material rate ) Rs: 0.00
Add Royalty charges on Sand @ ( Included in material rate ) Rs: 0.00
B. MACHINERY:
in Rs. in Rs.
1 10 hp pump ( ele ) Hour 1.00 5.00 5.00
Fuel / energy charges Hour 1.00 54.00 54.00
2 Sundries LS 2.00 33.00 66.00
Total Rs: 125.00
C. LABOUR:
in Rs. in Rs.
3 Maistry Day 1.00 153.25 153.25
4 Mason Class-I Day 1.00 170.75 170.75
5 Mason Class-II Day 2.00 160.25 320.50
6 Heavy mazdoor
for sorting out rubble in dump yard Day 2.00 143.75 287.50
for conveying rubble Day 4.00 143.75 575.00
for preparing mortar Day 2.00 143.75 287.50
for loading mortar pans Day 2.00 143.75 287.50
for laying & packing mortar Day 4.00 143.75 575.00
7 Light mazdoor
for cleaning / curing Day 2.00 142.25 284.50
for conveying mortar / chips Day 5.00 142.25 711.25
Total Rs: 3681.85
Contd
53
in Rs. in Rs.
Contd
Add for labour for scaffolding @ 2.50% Rs: 92.05
ABSTRACT:
A. Cost of Materials including royalty charges Rs: 8447.39
TOTAL Rs: 13875.35
Total Rs: 14985.37
For cement 960 kg @ Rs: 140.20 / tonne Rs: 134.59
For sand 4.10 cum @ Rs: 92.30 / cum Rs: 378.43
For stones and chips 9.80 cum @ Rs: 132.50 / cum Rs: 1298.50
ITEM: Providing, fabricating and placing in position reinforcement steel for tunnel RCC works
including cleaning, straightening, cutting, bending, hooking, lapping / welding joints wherever
required, tying with 1.25 mm dia.soft annealed steel wire, including cost of all materials, labour,
machinery, ventilation, lighting, drainage etc.,complete with initial lead upto 1 km and all lifts.
DATA:No welding of reinforcement bars is considered since the diameter of bars for tunnel RCC works
will be generally less than 32 mm.
As concrete will be placed by pneumatic placer, the reinforcement bars have to be held regidly
in place to prevent displacement due to shooting effect of concrete. This requires about
50 percent more binding wire compared to locations where concrete placement is by manual
labour.
Wastage of steel assumed at 2.5 percent.
Quantity of binding wire for works other than tunnel : 9 kg / tonne
Consider 1 tonne reinforcement steel for rate analysis.
Reinforcement steel ( 1 x 1.025 ) : 1.025 t
Binding wire ( 9 x 1.5 ) : 13.5 kg
No machinery is required.
54

In view of restricted head room between shuttering and excavation line placing reinforcement
will be slow compared to open area.Further bars in transverse direction are to be bent to match
the profile of tunnel. This requires more labour for bending at fabrication yard and for placing
bars in position in tunnel.
Cleaning and straightening : 2 Bar benders & 2 Heavy mazdoors
Marking, bending and stacking : 2 Bar benders & 4 Heavy mazdoors
Placing in position and tying : 4 Bar benders & 4 Heavy mazdoors
Checking, correcting & misc. works : 1 Bar bender & 2 Heavy mazdoors
As reinforcement steel is stored outside tunnel and is to be conveyed inside tunnel after
fabrication at fabrication yard re-handling lead of 1 km is considered.

A. MATERIALS:
in Rs. in Rs.
1 Rein.Steel with 2.5 % wastage tonne 1.025 39820.00 40815.50
2 Binding wire 1.25 mm dia kg 13.50 55.00 742.50
3 Sundries ( chairs / spacers etc ) LS 15.00 33.00 495.00
Total Rs: 42053.00
B. MACHINERY:
in Rs. in Rs.
1 Sundries LS 2.00 33.00 66.00
0.00 0.00 0.00
Total Rs: 66.00
C. LABOUR:
in Rs. in Rs.
1 Bar bender Day 9.00 170.75 1536.75
Total Rs: 3261.75
55
ABSTRACT:
TOTAL Rs: 53450.51
Total Rs: 57726.55
Add for 1 km rehandling charges :
For steel 1.000 tonne @ Rs: 140.20 / tonne Rs: 140.20
ITEM: Providing and laying insitu vibrated M-10 ( 28 days cube compressive strength not less than
10 N / sq mm ) grade cement concrete using 40 mm down size approved, clean, hard,
graded aggregates crushed from tunnel excavated muck for filling and levelling over-cuts
in bed due to geological faults etc., including cost of all materials, machinery, labour, cleaning
bed, batching, mixing, conveying and laying, levelling, compacting, finishing, curing, lighting,
ventilation, drainage etc., complete with initial lead upto 1 km and all lifts. ( Cement
content : 220 kg / cum with use of super plasticiser )
Note: Rubble stones and stone chips for coarse aggregate crushing shall be issued at dump yard at
specified issue rates.
DATA:For 1 cum CC :- Coarse aggregates : 0.90 cum Blending ratio : 50 :30 : 20

Fine aggregate : 0.40 cum Cement content : 220 kg Super plasticizer : 0.70 ltr
Wastage : 1 % for cement and 2 % for coarse & fine aggregates.
Consider 2 cum capacity agitator car for conveying concrete.
Cycle time for one round trip:
Turning and spotting : 2 min
Loading 4 mixes of 0.5 cum @ 5 min per mix : 20 min
Running time from BP to placing point av. 1 km : 10 min
Unloading concrete : 15 min
Return trip to BP : 10 min
Total cycle time for round trip Total : 57 min
Consider 2 Agitator cars for conveying concrete.
The rate of concreting for 2 agitator cars with 50 min / hr working : 3.50 cum / hr
Capacity of batching plant with 70 percent job / management efficiency and 50 min / hr working
( 3.50 x 60 / 50 / 0.70 ) : 6 cum / hr
Consider 6 cum / hour rated capacity non-tilting type batching plant.
Consider 10 hp pump for pumping water to storage tank for mixing concre / curing requirements.
Progress of concreting per shift of 8 hours ( 8 x 3.50 ) : 28 cum
Consider 28 cum concrete for rate analysis.
56
Cement for mix with 1 % wastage ( 28 x 220 x 1.01 ) : 6222 kg
Coarse aggregate 40-20 mm size range ( 28 x 0.9 x 0.5 x 1.02 ) : 12.85 cum
Coarse aggregate 10-4.75 mm size ( 28 x 0.9 x 0.2 x 1.02 ) : 5.15 cum
Fine aggregate ( 28 x 0.4 x 1.02 ) : 11.40 cum
Super plasticiser ( 28 x 0.70 x 1.02 ) : 21.50 ltrs
Deploy 6 cum / hour rated capacity batching plant for 8 hours for production of concrete.
Deploy 2 Nos 2 cum capacity agitator cars for 8 hours for conveying concrete.
Deploy 1 Needle vibrater 40 mm dia for 8 hours for vibrating concrete.
Deploy 1 Pump 10 hp for 4.00 hour for water required for concrete mixing / curing / cleaning etc.
3. Formwork & scaffolding :
No shuttering / scaffolding is required for filling over excavations in bed.
Consider batching of materials and conveyance & laying of concrete by manual labour.
Maistry ( 1 @ batching plant and 1 @ placing point ) : 2 Nos.
Mason Cl I : 1 No.
Heavy mazdoor:
For batching cement : 2 Nos.
For remixing & filling mortar pans : 2 Nos.
For loading mortar pans : 2 Nos.
For laying concrete : 2 Nos.
For cleaning bed and assisting Mason : 1 No.
For miscellaneous works at BP : 1 No.
Light mazdoor:
For conveying concrete @ 3 cum / day : 9 Nos.
For cleaning, curing & miscellaneous : 1 No.
As cement store can be located close to BP no re-handling lead considered.
Consider 2 cement handling mazdoors for loading cement to BP bin.
As coarse and fine aggregates can be stocked near the BP no re-handling lead considered.
Consider 4 heavy and 4 light mazdoors for loading CA to BP bins @ 6 cum / day
Consider 2 heavy and 2 light mazdoors for loading FA to BP bins @ 6 cum / day

A. MATERIALS:
in Rs. in Rs.
1 Cement for mix kg 6222.00 4.80 29865.60
2 Coarse aggregate 40-20 mm cum 12.85 462.00 5936.70
Coarse aggregate 20-10 mm cum 7.70 631.00 4858.70
Coarse aggregate 10 mm below cum 5.15 812.00 4181.80
3 Fine aggregate ( screened ) cum 11.40 248.00 2827.20
4 Super Plasticizer ltr 21.50 83.00 1784.50
5 Sundries LS 2.00 33.00 66.00
Total Rs: 49520.50
Contd
57
in Rs. in Rs.
Contd
Add Royalty charges on CA @ ( Included in material rate ) Rs: 0.00
Add Royalty charges on FA @ ( Included in material rate ) Rs: 0.00
B. MACHINERY:
in Rs. in Rs.
1 Batching plant 6 cum / hr rated capacity Hour 8.00 134.00 1072.00
2 Agitator car 2 cum Hour 16.00 654.00 10464.00
3 10 hp pump ( ele ) Hour 4.00 5.00 20.00
4 Needle vibrator 40 mm dia Hour 8.00 7.00 56.00
5 Sundries LS 2.00 33.00 66.00
Total Rs: 24302.00
C. LABOUR:
in Rs. in Rs.
1 Crew for Batching plant Hour 8.00 117.00 936.00
2 Crew for Agitator car Hour 16.00 98.10 1569.60
4 Crew for Needle vibrator Hour 8.00 57.70 461.60
5 Mason Class-I Day 1.00 170.75 170.75
6 Maistry Day 2.00 153.25 306.50
7 Cement handling mazdoor
for loading material bin ( Cement ) Day 2.00 145.75 291.50
8 Heavy mazdoor
for cleaning bed Day 1.00 143.75 143.75
for miscellaneous works at BP Day 1.00 143.75 143.75
for loading CA to BP bins Day 4.00 143.75 575.00
for loading FA to BP bin Day 2.00 143.75 287.50
for laying concrete Day 6.00 143.75 862.50
9 Light mazdoor
Contd
58
in Rs. in Rs.
Contd
for conveying laying concrete Day 9.00 142.25 1280.25
for curing & miscellaneous Day 1.00 142.25 142.25
Total Rs: 8140.85
ABSTRACT:
TOTAL Rs: 95951.50
20 N / sqmm ) grade cement concrete using 40 mm and down size approved clean, hard,
graded aggregates crushed from tunnel muck for kerb and bed lining including cost of all
materials, machinery, labour, formwork, batching, mixing, conveying upto placing point in
agitator cars, placing in position, levelling, vibrating, finishing, curing, ventilation, lighting,
drainage and all other ancillary operations etc., complete with lead upto 1 km and all lifts.
( Cement content 270 kg / cum with use of super plasticiser )
Cost of shuttering : Annexure: A

Consider one shutter and one soldier set :
Shutter size : 900 mm x 1200 mm Length of soldier : 2.3 m Shutter area : 1.20 sqm
4 mm thick plate 1.08 sqm @ 31.4 kg / sqm : 33.91 kg
50x50x6 mm angle 6.6 m length @ 3.8 kg / m : 25.08 kg
50x6 mm flat 1.8 m length @ 2.35 kg / m : 4.23 kg
ISLC 100 2.3 m length @ 7.9 kg / m : 18.17 kg
6 mm plate 0.03 sqm @ 47.1 kg / sqm : 1.41 kg
59
Cost of 4 mm plate 33.91 kg @ Rs: 44.00 / kg Rs: 1492.04

Cost of 6.6 m angle 25.08 kg @ Rs: 41.75 / kg Rs: 1047.09
Cost of 1.8 m flat 4.23 kg @ Rs: 44.00 / kg Rs: 186.12
Cost of 2.3 m soldier 18.17 kg @ Rs: 41.75 / kg Rs: 758.60
Cost of 6mm plate 1.41 kg @ Rs: 44.00 / kg Rs: 62.04
Total Rs: 3545.89
Add for wastage @ 2.5 % Rs: 88.65
Add for bolts & nuts @ 0.5 kg / sqm Rs: 60.00 / kg Rs: 30.00
Add for fabrication of shutter @ Rs: 11.00 / kg Rs: 910.80
Total Rs: 4575.33
Less salvage value @ 10% Rs: -457.53
Total Rs: 4117.80
Use rate of shutters:
Use rate of shutters considering average 40 uses Rs: 102.95
Add for repairs/ replacements / catwalks etc., @ 15% Rs: 15.44
Add for binding wire/ temperary supports etc., @ 5% Rs: 5.15
Add for shutter oil at 0.2 ltr / sqm @ Rs: 28.00 / ltr Rs: 5.60
Total Rs: 129.13
Effective area of shutter & soldier with 10 cm margin at top and bottom : 1.00 sqm
Cost of shuttering for concrete / use / sqm Rs: 129.13
( Excluding T & P / Profit / Overheads)
Erection & dismantling shuttering : Annexure: B

2 Fitters, 1 Carpentor Cl-II and 5 mazdoors erect 50 sqm shuttering / day.
Cost of dismantling assumed at 50 % of erection charges.
Area of shuttering with supports considered. : 100 sqm
Cleaning, conveying, erecting and oiling:
Fitter shuttering 4 Nos. @ Rs: 160.25 / day Rs: 641.00
Carpentor Cl -II 2 Nos. @ Rs: 160.25 / day Rs: 320.50
Heavy mazdoor 10 Nos. @ Rs: 143.75 / day Rs: 1437.50
Dismantling and stacking:
Fitter shuttering 2 Nos. @ Rs: 160.25 / day Rs: 320.50
Carpentor Cl -II 1 Nos. @ Rs: 160.25 / day Rs: 160.25
Heavy mazdoor 5 Nos. @ Rs: 143.75 / day Rs: 718.75
Total Rs: 3598.50
Labour charges for erecting and dismantling shuttering per sqm Rs: 35.99
( Excluding T & P / Profit / Overheads / Hidden costs )
DATA:Concrete mix details for 50-70 mm slump:
For 1 cum CC :- Coarse aggregates : 0.90 cum( 1300 kg ) Blending ratio : 50 :30 : 20
Fine aggregate : 0.40 cum ( 700 kg ) Cement : 270 kg Super plasticizer : 0.81 ltr
Wastage : 1 % for cement and 2 % for coarse & fine aggregates.
Consider 2 cum capacity agitator car for conveying concrete.
Unloading concrete : 15 min
Total cycle time for round trip : 57 min
60
Deploy 2 Agitator cars for conveying concrete.

The rate of concreting for 2 agitator cars with 50 min / hr working : : 3.50 cum / hr
Progress per shift of 8 hours: ( 8 x 3.50 ) : 28 cum
Cement for incidentals @ 1 kg / cum ( 28 x 1 ) : 28 kg
Deploy 1 Pump 10 hp for 4.00 hour for water required for concrete mixing / curing / cleaning etc.
For kerb / bed concreting average 1 sqm shuttering is required per cum of concrete.
Requirement of shuttering for 28 cum concrete : 28 sqm
Maistry ( 1 @ batching plant and 1 @ placing point ) : 2 Nos.
Mason Cl I : 1 No.
Mason Cl II : 1 No.
Cement handling mazdoor
for loading cement to BP bin : 2 Nos.
Heavy mazdoor:
for remixing & filling mortar pans : 2 Nos.
for loading mortar pans : 2 Nos.
for laying concrete : 2 Nos.
for cleaning bed and assisting Mason : 1 No.
for miscellaneous works at BP : 1 No.
Light mazdoor:
for conveying concrete @ 2 cum / day : 14 Nos.
for cleaning, curing & miscellaneous : 1 No.
Consider 2 cement handling mazdoors for loading cement to BP bin.
Consider 4 heavy and 4 light mazdoors for loading CA to BP bins @ 6 cum / day
Consider 2 heavy and 2 light mazdoors for loading FA to BP bins @ 6 cum / day

A. MATERIALS:
in Rs. in Rs.
1 Cement 43 Gr kg 7636.00 4.80 36652.80
Cement for incidentals @ 1 kg / cum kg 28.00 4.80 134.40
Contd
61
in Rs. in Rs.
Contd
Coarse aggregate 10-4.75 mm cum 5.15 812.00 4181.80
4 Super plasticiser ltr 23.00 83.00 1909.00
5 Use rate of shuttering for kerb / bed sqm 28.00 129.13 3615.75
Supports for shuttering @ 5 % 180.79
6 Sundries LS 4.00 33.00 132.00
Total Rs: 60429.14
B. MACHINERY:
in Rs. in Rs.
2 Agitator car 2 cum ( 2 Nos ) Hour 16.00 654.00 10464.00
3 Needle Vibrator Hour 8.00 7.00 56.00
4 Pump 10 hp ( Ele ) Hour 4.00 5.00 20.00
5 Sundries LS 3.00 33.00 99.00
Total Rs: 24335.00
C. LABOUR:
in Rs. in Rs.
1 Crew for Batching plant Hour 8.00 117.00 936.00
2 Crew for Agitator car Hour 16.00 98.10 1569.60
3 Crew for vibrator Hour 8.00 57.70 461.60
5 Masom Cl I Day 1.00 170.75 170.75
6 Mason Cl II Day 1.00 160.25 160.25
7 Hammerman for scaling bed Day 1.00 157.75 157.75
8 Maistry Day 2.00 153.25 306.50
Contd
62
in Rs. in Rs.
Contd
for loading cement to BP bin Day 2.00 145.75 291.50
10 Heavy mazdoor
for miscellaneous work at BP Day 1.00 143.75 143.75
for scaling & cleaning bed Day 1.00 143.75 143.75
for laying concrete Day 6.00 143.75 862.50
11 Light mazdoor
for conveying concrete Day 14.00 142.25 1991.50
for curing / miscellaneous Day 1.00 142.25 142.25
12 Labour charges for shuttering sqm 28.00 35.99 1007.58
Labour charges for supports @ 5 % 50.38
Total Rs: 10228.06
ABSTRACT:
TOTAL Rs: 111586.77
20 N / sqmm ) grade cement concrete using 40 mm and down size approved clean, hard,
graded aggregates crushed from tunnel muck for sides and arch lining including cost of all
materials, machinery, labour, formwork, batching, mixing, conveying upto placing point in
agitator cars, placing in position, levelling, vibrating, finishing, curing, ventilation, lighting,
drainage and all other ancillary operations etc., complete with lead upto 1 km and all lifts.
( Cement content 300 kg / cum with use of super plasticiser ).
63
DATA:Concrete mix details per cum for 80-100 mm slump:

Cement 43 Gr : 300 kg
Fine aggregate @ 700 kg / cum : 0.44 cum
Coarse aggregate 40 mm down size @ 1250 kg / cum : 0.87 cum
Blending ratio : 50 : 30 : 20
Concrete admixture ( Super plasticiser ) : 0.90 ltr
Excavated line
Gantry shuttering
Concrete lining
Gantry frame
Gantry track
INDICATIVE ARRANGEMENT FOR ARCH / SIDE CONCRETING
Diameter of tunnel ( finished ) considered : 5.00 m

Hight of tunnel ( finished ) considered : 5.00 m
Track mounted collapsible gantry considered for supporting sides and arch concrete.
Assume 9 m long collapsible type steel gantry
Quantity of concrete / gantry considering 30 cm thick lining : 32.75 cum
( considering 60 cm hight kerb above bed level already laid )
Concrete for filling support reaches & pay line margin @ 45 % : : 14.75 cum
( for av. 10 cm pay line margin filling & 10 % tunnel length with supports )
Average quantity of concrete / gantry length of lining say : 48.00 cum
Placing concrete for sides and arch : Placer pump

Unloading concrete to placer drum : 24 min
Total cycle time for round trip : 66 min
Consider 2 cum capacity agitator cars for conveying concrete.
Rate of concreting for 2 agitator cars with 50 min / hr working : 3.0 cum / hr
( 2 x 2 x 60 x 50 / 60 / 66 )
Progress per shift of 8 hours: ( 8 x 3.00 ) : 24 cum
Time required for concreting one gantry length ( 48 / 3 ) : 16 hours
Cycle time of various operations for concreting:
Cleaning / scaling bed for laying track line : 2.00 hours
Dismantling & extending track line : 4.00 hours
64
Releasing / moving / aligning gantry : 4.00 hours

Cleaning & Oiling gantry / Bulk head fixing : 4.00 hours
Placer pipe assembling for different positions : 6.00 hours
Concreting 48 cum @ 3.00 cum per hour : 16.00 hours
Miscellaneous / Break downs / pipe clogging etc : 4.00 hours
Setting time before release of gantry : 12.00 hours
Considering cleaning / scaling bed / track dismsntling and erection are carried out as parallel
activities during setting time of concrete, the total cycle time for one gantry length concreting
will be about 48 hours.
Out of 6 shifts ( 48 hours ) 3 shifts are considered as concreting shifts and 3 shifts are
considered as preparatory shifts.
Consider 48 cum concrete for rate analysis.
Cement for incidentals @ 1 kg / cum ( 48 x 1 ) : 48 kg
Deploy 8.5 cmm air compressor ( ele ) for 16 hours for supplying air to placer pump.
Deploy pneumatically operated placer pump for 16 hours for pumping concrete.
Deploy 1 Pump 10 hp for 8 hours for water required for concrete mixing / curing / cleaning etc.
Track mounted collapsible gantry for supporting sides / arch concrete : 100 sqm
End shuttering ( front face ) : 6 sqm
In view of track mounted gantry no scaffolding required.
Maistry ( 1 @ batching plant and 1 @ placing point for 2 shifts ) : 4 Nos.
Mason Cl I ( 1 in each shift for 2 shifts ) : 2 Nos.
Foreman : 1 No.
Surveyor : 1 No.
Stone chiseller Cl II : 0.5 No.
Fitter shuttering : 1 No.
Helper shuttering : 1 No.
Khalasi ( 4 for 0.5 day ) : 2 Nos.
Heavy mazdoor:
for miscellaneous works at BP ( 1 in each shift for 2 shifts ) : 2 Nos.
for miscellaneous works at placer point ( 1 in each shift for 2 shifts ) 2 Nos.
Light mazdoor:
for cleaning, curing & miscellaneous ( 1 in each shift for 2 shifts ) : 2 Nos.
Consider 4 cement handling mazdoors ( 2 in each shift ) for loading cement to BP bin.
65
Consider 6 heavy and 6 light mazdoors ( 3 each in each shift ) for loading CA to BP bins.
Consider 4 heavy and 4 light mazdoors ( 2 each in each shift ) for loading FA to BP bins.
Surface area of gantry for sides and arch portion say : 105 sqm
Weight of gantry @ 150 kg / sqm say : 16 tonnes
Cost of gantry including cost of steel, fabrication, painting, transportation and erection:
Cost of beams / angles at 50 % @ Rs: 41750.00 / tonne Rs: 334000.00
Cost of plates @ at 40 % @ Rs: 44000.00 / tonne Rs: 281600.00
Cost of wheels / Jacks at 10 % @ Rs: 99000.00 / tonne Rs: 158400.00
Cost of fabrication & painting @ Rs: 16500.00 / tonne Rs: 264000.00
Total Rs: 1038000.00
Add for rails / fixtures etc., @ 7.5% Rs: 77850.00
Add for transportation, erection & dismantling @ 12% Rs: 124560.00
Total Rs: 1240410.00
Less salvage value @ 10% ( - ) Rs: -124041.00
Total Rs: 1116369.00
Add for shutter oil at 0.2 ltr /sqm @ Rs: 28.00 / ltr Rs: 588.00
Total Rs: 1116957.00
Considering 100 uses cost per use of gantry Rs: 11169.57
Add for maintenance / repairs / replacements etc., @ 25% Rs: 2792.39
Total Rs: 13961.96
Use rate of gantry / sqm / use considering 100 sqm effective area Rs: 139.62
Use rate of gantry / sqm / use Rs: 139.62
Requirement of end shutter : 6 sqm
Use rate of end shutter per sqm ( Annexure-A Item-17 ) Rs: 129.13

A. MATERIALS:
in Rs. in Rs.
1 Cement 43 Gr kg 14544.00 4.80 69811.20
Cement for incidentals @ 1 kg / cum kg 48.00 4.80 230.40
Coarse aggregate 10-4.75 mm cum 8.50 812.00 6902.00
4 Super plasticiser ltr 44.00 83.00 3652.00
5 Use rate of end shuttering sqm 6.00 129.13 774.80
6 Use rate of steel gantry sqm 100.00 139.62 13961.96
7 Sundries ( placer pipe etc ) LS 6.00 33.00 198.00
Total Rs: 118792.17
66
B. MACHINERY:
in Rs. in Rs.
1 Air compressor ( Ele ) 8.5 cmm Hour 16.00 111.00 1776.00
Fuel / Energy charges @ 75 % load Hour 12.00 302.00 3624.00
3 Agitator car 2 cum ( 2 Nos ) Hour 32.00 654.00 20928.00
4 Concrete placer pump Hour 16.00 137.00 2192.00
5 Needle Vibrator / Shutter vibrator Hour 16.00 7.00 112.00
6 Pump 10 hp ( Ele ) Hour 8.00 5.00 40.00
7 Sundries LS 6.00 33.00 198.00
Total Rs: 56326.00
C. LABOUR:
in Rs. in Rs.
1 Crew charges for Air compressor Hour 16.00 60.90 974.40
2 Crew charges for Batching plant Hour 16.00 117.00 1872.00
3 Crew charges for Agitator car Hour 32.00 98.10 3139.20
4 Crew charges for placer pump Hour 16.00 31.10 497.60
5 Crew charges for vibrator Hour 16.00 57.70 923.20
6 Crew charges for Pump Hour 8.00 29.10 232.80
7 Stone chiseller Cl II
for scaling & cleaning Day 0.50 157.75 78.88
8 Surveyer
for laying / aligning track Day 0.50 166.25 83.13
for moving / positioning gantry Day 0.50 166.25 83.13
9 Foreman
for laying / aligning track Day 0.50 188.75 94.38
for releasing / moving gantry Day 0.50 188.75 94.38
10 Khalasi
for releasing / moving gantry ( 4 x 0.5 ) Day 2.00 157.25 314.50
11 Fitter shuttering
for bulk head / placer pipe fixing ( 0.5 x 2 ) Day 1.00 160.25 160.25
12 Helper shuttering
for bulk head / placer pipe fixing ( 0.5 x 2 ) Day 1.00 153.25 153.25
for loading cement to BP bin ( 2 x 2 ) Day 4.00 145.75 583.00
Contd
67
in Rs. in Rs.
Contd
14 Heavy mazdoor
for miscellaneous works of BP ( 1 x 2 ) Day 2.00 143.75 287.50
for misc works @ placer point ( 1 x 2 ) Day 2.00 143.75 287.50
15 Masom Cl I
for Laying concrete by placer ( 1 x 2 ) Day 2.00 170.75 341.50
16 Light mazdoor
for curing / miscellaneous Day 2.00 142.25 284.50
17 Maistry ( 2 x 2 ) Day 4.00 153.25 613.00
Total Rs: 13958.08
ABSTRACT:
TOTAL Rs: 220098.76
ITEM: Drilling 32 mm diameter grout holes in concrete / rock by percussion drilling using jack
hammer or stooper drills as directed to specified depth for consolidation / contact grouting
including cost of all materials, machinery, labour, cleaning holes, ventilation, lighting, drainage
and all other ancillary operations etc., complete.
DATA:Diameter of hole for consolidation / contact grouting : 32 mm

Rate of drilling by jack hammer in open area : 8 m / hour
The rate of drilling for consolidation / contact grouting will be slow in view of frequent shifting of
drilling jumbo / air and water hoses from place to place.
Average rate of drilling considering 50 % time for shifting : 4 m / hour
68
Consider 100 m drilling for analysis:

Consider 4 jack hammers / stooper drills for drilling grout holes.
Hourly progress of drilling with 50 min / hr working ( 4 x 4 x 50 / 60 ) : 13.3 m
Time for drilling 100 m ( 100 / 13.3 ) say : 8 hours
Deploy 1 Air compressor 15 cmm for 8 hours with 50 minutes per hour working
Deploy 4 Jack hammers / Stooper drills for 8 hours
Deploy Drilling jumbo for 8 hours.
Deploy 10 hp pump for 4 hours for pumping water to storage tank.
Maistry for marking hole locations and supervision of drilling work : 1 No.
Heavy mazdoor for assisting maistry and miscellaneous works : 1 No.
Cost of jack hammer drill rod 2.5m @ Rs: 6225.00 / Each Rs: 6225.00
Cost of air hose 25 m @ Rs: 165.00 / Rm Rs: 4125.00
Cost of water hose 25 m @ Rs: 140.00 / Rm Rs: 3500.00
In view of shallow holes and wet drilling regular flushing is not required.

A. MATERIALS:
in Rs. in Rs.
4 Sundries LS 3.00 33.00 99.00
Total Rs: 4969.00
B. MACHINERY:
in Rs. in Rs.
2 Pump 10 hp ( ele ) Hour 4.00 5.00 20.00
3 Jack hammer / Stooper drills Hour 32.00 15.00 480.00
Contd
69
in Rs. in Rs.
Contd
4 Pusher leg Hour 32.00 8.00 256.00
6 Sundries LS 5.00 33.00 165.00
Total Rs: 10697.00
C. LABOUR:
in Rs. in Rs.
5 Maistry Day 1.00 153.25 153.25
Total Rs: 5331.80
ABSTRACT:
TOTAL Rs: 25255.60
ITEM: Grouting cement slurry in grout holes under specified pressure for consolidation / contact
70
grouting including cost of all materials, machinery, labour, redrilling wherever necessary,
ventilation,lighting, drainage and other ancillary operations etc., complete with lead upto 1 km
and all lifts.
DATA:In contact zones, perticularly in crown portion, the grout intake will be heavy due to inadequate
packing of concrete during placement of concrete by placer pump.
The average grout intake in the contact zone is considered at 75 kg per metre. Beyond contact
zone the grout intake may vary from 25 kg per metre to 50 kg per metre depending on the
extent of opening of joints in rock during / after excavation.
The average gruot intake for consilidation / contact grouting is considered at 50 kg per metre.
The average progress of grouting per shift is considered at 1500 kg.
Consider grouting of 1500 kg cement for rate analysis.
Cement with 1 % wastage ( 1500 x 1.01 ) : 1515 kg
Deploy Grout pump with accessories for 8 hours.
Deploy Drilling jumbo for 2 hours during grouting of top holes.
Maistry for supervision of grouting work : 1 No.
Heavy mazdoor for assisting maistry and for miscellaneous works : 1 No.
As cement store is proposed near batching plant and is to be conveyed inside tunnel for grouting
1 km re-handling lead including load and un-loading is considered
Cost of grout hose 50 m @ Rs: 165.00 / Rm Rs: 8250.00
Life of grout hose : 800 hours
Use rate of grout hose per hour ( cost / life ) Rs: 10.31
Cost of water hose 50 m @ Rs: 140.00 / Rm Rs: 7000.00

A. MATERIALS:
in Rs. in Rs.
1 Cement including 1 % wastage tonne 1.52 4800.00 7296.00
2 Use rate of grouting hose 50 m Hour 8.00 10.31 82.50
4 Sundries LS 2.00 33.00 66.00
Total Rs: 7514.50
71
B. MACHINERY:
in Rs. in Rs.
1 Grouting machine Hour 8.00 20.00 160.00
2 Pump 10 hp ( ele ) Hour 2.00 5.00 10.00
4 Sundries LS 1.25 33.00 41.25
Total Rs: 1281.25
C. LABOUR:
in Rs. in Rs.
1 Crew for Grout pump Hour 8.00 96.60 772.80
4 Maistry Day 1.00 153.25 153.25
Total Rs: 1258.80
ABSTRACT:
TOTAL Rs: 11893.38
Total Rs: 12844.85
Add for 1 km rehandling charges :
For cement 1.50 tonne @ Rs: 140.20 / tonne Rs: 210.30
ITEM: Drilling 75 mm diameter drainage holes vertical or inclined in rock / concrete in tunnel by
percussion drilling using waggon drill or other suitable drilling equipment including cost of all
72
materials, machinery, labour, ventilation, lighting, drainage etc., complete.
DATA:Generally rate of drilling in rock or concrete inside tunnel will be less compared to drilling in
open area.
Rate of drilling by waggon drill in open area : 12 m / hour
Considering about 25 percent reduction in efficiency the hourly progress of drilling by waggon
drill will be about 7.5 m considering 50 minutes per hour working.
Progress of drilling per shift by one waggon drill is considered at 60 m.
For use of 15 cmm compressor 2 waggon drills can be operated.
Progress of drilling per shift for 2 waggon drills : 120 m
Consider 120 m drilling for rate analysis.
Deploy 1 air compressor 15 cmm for 8 hours for supplying air.
Deploy 2 waggon drills for 8 hours for drilling holes.
Maistry for marking hole locations and supervision of drilling work : 1 No.
Heavy mazdoor for assisting maistry and for miscellaneous works : 1 No.
Cost of 75 mm dia T.C cross bit @ Rs: 8460.00 / Each Rs: 8460.00
Life of T.C cross bit 75 mm dia in rock : 80 m
Use rate of T.C cross bit per m drilling (cost / life) Rs: 105.75
Cost of 6 m extn rod with sleeve @ Rs: 3630.00 / Rm Rs: 21780.00
Life of extension rods : 1500 m
Use rate of 6 m extn rod per m drilling (cost / life) Rs: 14.52
Cost of air hose 20 m @ Rs: 165.00 / Rm Rs: 3300.00
Use rate of air hose 20 m per hour (cost / life) Rs: 4.13
Cost of water hose 20 m @ Rs: 140.00 Rs: 2800.00
Use rate of water hose 20 m per hour (cost / life) Rs: 3.50
RATE ANALYSIS UNIT: 120.00 Rm

A. MATERIALS:
in Rs. in Rs.
1 Use rate of cross bit 75 mm dia Rm 120.00 105.75 12690.00
2 Use rate of air hose 20 m Hour 16.00 4.13 66.00
4 Use rate of extension rods Rm 120.00 14.52 1742.40
5 Sundries LS 0.50 33.00 16.50
Total Rs: 14570.90
73
B. MACHINERY:
in Rs. in Rs.
1 Waggon drill Hour 16.00 223.00 3568.00
3 Pump 10 hp ( ele ) Hour 6.00 5.00 30.00
4 Sundries LS 1.00 33.00 33.00
Total Rs: 10355.00
C. LABOUR:
in Rs. in Rs.
1 Crew for Waggon drill Hour 16.00 96.90 1550.40
4 Maistry Day 1.00 153.25 153.25
Total Rs: 2542.00
ABSTRACT:
TOTAL Rs: 32049.66
74
ANNEXURES
DATA FOR PERCENTAGE PROVISIONS

FOR
ENABLING WORKS
75
76
SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 Annexure-1
ITEM: Data for percentage provisions towards cost of Electric sub-station & Demand charges:
DATA:Estimation of electric power requirement for various equipments :

Aggregate crushing plant 1 No. : 30 hp
Batching & mixing plant 1 No. : 25 hp
Vibrators 2 Nos. : 6 hp
Air compressor 15 cmm 1 No. : 150 hp
Air compressor 8.5 cmm 1 No. : 75 hp
Water supply / Dewatering pumps : 50 hp
Convey mucker 1 No. : 60 hp
Ventilation fans : 60 hp
Fabrication / Repair / Maintenance units : 20 hp
Major electric power consuming equipment is 15 cmm capacity air compressor.

Air compressor 15 cmm 1 No. : 150 hp
Other equipments running simultaneously:
Aggregate crushing plant 1 No. : 30 hp
Water supply / Dewatering pumps : 30 hp
Fabrication / Repair / Maintenance units : 20 hp
Total : 230 hp
Requirement of power in Kw ( 230 x 0.746 ) : 171.58 kw
Add for lighting & miscellaneous requirements : 10.00 kw
Add for reserve capacity @ 10 % : 18.42 kw
Total ( say ) : 200.00 kw
Capacity of sub-station required ( 200 / 0.85 ) : 250 KVA
Demand for power requirement is assumed to vary from 250 KVA to 150 KVA during
construction period of about 3 years.
Average demand for electric power for 3 years is considered @. : : 200 KVA
Consider 2 Transformers of 250 KVA including 1 spare unit.
Capital cost of other sub-station equipments & distribution lines:

Breakers & accessories( 2 Nos) @ Rs: 33000.00 / each Rs: 66000.00
Poles with fixtures 30 Nos @ Rs: 4600.00 / each Rs: 138000.00
HT / LT Line conductor 5 km @ Rs: 29700.00 / km Rs: 148500.00
Metering and other accessories LS Rs: 41250.00
Controls and Miscellaneous LS Rs: 41250.00
Total Rs: 435000.00
Life of sub-station equipments : 15 years
Salvage value : 10 percent
Average capital cost 435000 x ( 15 + 1 ) / 3 Rs: 232000.00
Hire charges of sub-station equipments:
Depreciation per year 435000 x 0.9 / 15 Rs: 26100.00
Interest on av. Capital cost @ 11% Rs: 25520.00
Maintenance & repairs @ 25 % of depreciation Rs: 6525.00
Miscellaneous charges @ 10 % of repair charges Rs: 652.50
Insurance charges on av capital cost @ 1% Rs: 2320.00
Total hire charges / year Rs: 61117.50
77
Cables & Fittings:

PVC cable 70 sqmm 100 m @ Rs: 275.00 / Rm Rs: 27500.00
PVC cable 10sqmm/below 2000m @ Rs: 53.00 / Rm Rs: 106000.00
Miscellaneous fittings LS Rs: 8250.00
Total Rs: 232750.00
Assume use of cables for 3 years with 50 percent salvage value.
Use rate of cables per year with 50 % salvage value Rs: 38791.67

A. MATERIALS:
in Rs. in Rs.
1 Use rate of cables Year 3.00 38791.67 116375.00
2 Anchors / supports for cables / lights LS 150.00 33.00 4950.00
3 Sundries ( tapes & consumeables ) LS 50.00 33.00 1650.00
Total Rs: 122975.00
B. MACHINERY:
in Rs. in Rs.
1 Sub-station equipments Year 3.00 61117.50 183352.50
2 Transformer 250 KVA 2 Nos. Month 72.00 3628.00 261216.00
3 Demand charges for 3 years for 200 kVA
@ 85 % PF ( 200 x 3 x 12 x 0.85 ) KVA 6120.00 190.00 1162800.00
4 Sundries LS 50.00 33.00 1650.00
Total Rs: 1609018.50
C. LABOUR:
in Rs. in Rs.
1 Lineman 2 Nos. x 3 x 12 x 26 days Day 1872.00 153.25 286884.00
2 Electrician 2 Nos. x 3 x 12 x 26 days Day 1872.00 154.75 289692.00
3 Heavy mazdoor 2 Nos x 3 x 12 x 26 days Day 1872.00 143.75 269100.00
Total Rs: 845676.00
78
D. ENABLING WORKS:
Enabling works for electric sub-station include shed for store and DG set / foundations for
sub-station equipments / fencing etc
Cost of enabling works for electric sub-station LS Rs: 66000.00
ABSTRACT:
D. Enabling works Rs: 66000.00
Cost of electric sub-station and distribution lines is chargeable to all items as except transport
equipments all other equipments are operated using electric power.
Approximate basic cost of 1 km tunnel:
Excavation ( Item-3 : 1.8 m / Blast ) : ( 60371.50 x 100 / 1.8 ) Rs: 33539724.44
Concrete( Item-18 : 7.7 cum/ Rm) :( 100 x 220099 x 7.7 / 48 ) Rs: 35307509.28
All other items @ 20 % of excavation and concreting. Rs: 13769446.74
Total basic cost / km Rs: 82616680.47
Cost of electric sub-station and distribution lines ( excluding energy
charges ) as percentage of basic cost of all items:
100 x 3223059 / 82616680 : 3.90
say : 3.90
ITEM: Data for percentage provisions towards cost of air and water lines:
DATA:Consider 100 mm dia GI pipe for air line and 80 mm dia GI pipe for water line.
For 1 km tunnel consider 1250 m length air line including pipe line from air compressor shed
to tunnel / adit portal.
For 1 km tunnel consider 1500 m length water line including pipe line from pumping point to
starage water tank and from storage water tank to tunnel / adit portal.
Air and water lines are extended inside the tunnel as the excavation progresses and are
dismantled progressively during concreting. Considering 24 months as the construction period
for 1 km tunnel the weighted average use of air and water lines will be for 18 months.
a. Cost of 1250 m 100 mm dia pipe @ Rs: 275.00 / Rm Rs: 343750.00
Add for fittings / specials / valves etc @ 15% Rs: 51562.50
Total Rs: 395312.50
Add for repair / replacements @ 25% Rs: 98828.13
Total cost of air line Rs: 494140.63
As the air and water lines are laid in open and are prone to damage due blasting / rock falls
etc., the life of pipes is assumed at 6 years ( 4 uses ) with 20 percent salvage value.
Use rate of air line per year ( 0.8 x 494141 / 6 ) Rs: 65885.42
b. Cost of 1500 m 80 mm dia pipe @ Rs: 255.00 / Rm Rs: 382500.00
Add for fittings / specials / valves etc @ 15% Rs: 57375.00
Total Rs: 439875.00
Add for repair / replacements @ 25% Rs: 109968.75
Total cost of air line Rs: 549843.75
Use rate of water line per year ( 0.8 x 549844 / 6 ) Rs: 73312.50
For laying / maintaining / dismantling air and water lines 1 pipe fitter and 2 heavy mazdoors
are assumed for 2 years with 50 percent utilisation for air / water lines.
79
RATE ANALYSIS UNIT: 1000.00 Rm tunnel

A. MATERIALS:
in Rs. in Rs.
1 Use rate of 100 mm dia GI pipe Year 1.50 65885.42 98828.13
2 Use rate of 80 mm dia GI pipe Year 1.50 73312.50 109968.75
3 Sundries( sealing compound etc ) LS 50.00 33.00 1650.00
Total Rs: 210446.88
B. MACHINERY:
in Rs. in Rs.
1 NIL 0.00 0.00 0.00
0.00 0.00 0.00
Total Rs: 0.00
Add for Contractor's Profit on DPOL/ Energy @ 10% Rs: 0.00
C. LABOUR:
in Rs. in Rs.
1 Pipe fitter ( 2 x 12 x 26 x 0.5 x 1 ) Day 312.00 164.25 51246.00
2 Heavy mazdoor ( 2 x 12 x 26 x 0.5 x 2) Day 624.00 143.75 89700.00
Total Rs: 140946.00
ABSTRACT:
TOTAL Rs: 442852.24
Cost of air and water lines is chargeable to all items requiring use of water.
Approximate basic cost of 1 km tunnel:
Excavation ( Item-3 : 1.8 m / Blast ) : ( 60371.50 x 100 / 1.8 ) Rs: 33539724.44
Concrete( Item-18 : 7.7 cum/ Rm) :( 100 x 220099 x 7.7 / 48 ) Rs: 35307509.28
All other items at 20 % of cost of excavation and concreting. Rs: 13769446.74
Total basic cost / km Rs: 82616680.47
Cost of air and water lines as percentage of basic cost of all items :
100 x 442852 / 82616680 : 0.54
say : 0.50
80
ITEM: Data for percentage provisions towards cost of ventilation system :
DATA:Length of ventilation duct 0.78 m dia for 1 km length of tunnel : 900 m

Length of ventilation duct 0.78 m dia for adit portion assumed : 300 m
Total length of ventilation duct : 1200 m
Generally twin fans of 20 hp each are installed at 300 m interval and are run for about 1 hour
after each blast to clear off blasting fumes and dust.
It may also be necessary to run the ventilation fans for short periods during mucking in case
use of dumpers deployed for disposal of muck to remove exhaust fumes.
Requirement of materials for fabrication of 1200 m duct:
Plain GI sheet 1 mm thick Class II @ 22.5 kg per Rm : 27000 kg
MS angle 30 x 30 x 4 mm for ring @ 2 kg per Rm : 2400 kg
MS flats 50 x 4 mm for supporting pipes @ 2 kg per Rm : 2400 kg
Rivets for joints @ 0.4 kg per Rm : 480 kg
GI bolts and nuts for connecting pipes @ 0.25 kg per Rm : 300 kg
Shalimastic sealing compound for joints @ 0.2 kg per Rm : 240 kg
Binding wire @ 0.2 kg per Rm : 240 kg
Anchors ( 2 Nos ) @ 2.5 m interval for supporting duct : 960 Nos
Anchors ( 4 Nos ) for supporting fans at 300 m interval 16 Nos
Total : 976 Nos
20 mm dia 1.2 m long rods for anchors & 2 m long rods for fans : : 3000 kg
Resin bond cement capsules for fixing anchors : 1000 Nos
Requirement of machinery :
For fabrication of ducts :
Bending machine @ 12 pipes of 2.5 m / day ( 1200 x 8 / 12 / 2.5 ) 320 hours
For conveying and erecting :
Tipper @ 6 pipes of 2.5 m / hour ( 1200 / 6 / 2.5 ) 80 hours
Drilling jumbo for fixing @ 30 m / day ( 1200 x 8 / 30 ) 320 hours
For dismantling and conveying :
Tipper @ 50 % of erection hours 40 hours
Drilling jumbo @ 50 % of erection hours 160 hours
Drilling for fixing anchor rods :
32 mm dia 1 m deep holes for anchors for duct & fans : 976 m
Cost of drilling 32 mm dia. hole ( Item 19 ) per Rm Rs: 273.00

FOR COST OF VENTLATION DUCT :
A. MATERIALS:
in Rs. in Rs.
1 Plain GI sheet kg 27000.00 55.00 1485000.00
2 MS angle 30 x 30 x 5 mm kg 2400.00 41.75 100200.00
3 MS flats kg 2400.00 44.00 105600.00
4 Rivets kg 480.00 66.00 31680.00
5 GI bolts and nuts kg 300.00 88.00 26400.00
6 Sundries ( gas / electrodes etc ) LS 100.00 33.00 3300.00
Total Rs: 1752180.00
Contd
81
in Rs. in Rs.
Contd
B. MACHINERY:
in Rs. in Rs.
2 Sundries ( welding / drilling etc ) LS 100.00 33.00 3300.00
Total Rs: 42020.00
C. LABOUR:
in Rs. in Rs.
1 Fabricator @ 0.1 / Rm Day 120.00 169.25 20310.00
2 Gas cutter / Welder @ 0.1 / Rm Day 120.00 164.25 19710.00
3 Helper fabricator @ 0.2 / Rm Day 240.00 153.25 36780.00
4 Tinsmith @ 0.2 / Rm Day 240.00 153.25 36780.00
5 Heavy mazdoor @ 0.2 / Rm Day 240.00 143.75 34500.00
Total Rs: 148080.00
ABSTRACT:
FOR ERECTION / DISMANTLING OF DUCT & FANS:

A. MATERIALS: UNIT: 1200.00 Rm
in Rs. in Rs.
1 Shalimastic sealing compound kg 240.00 99.00 23760.00
2 20 mm dia steel for anchors kg 3000.00 39.82 119460.00
Contd
82
A. MATERIALS ( Contd ) : UNIT: 1200.00 Rm

in Rs. in Rs.
Contd
3 Resin bond cement capsule Nos 1000.00 55.00 55000.00
4 Binding wire kg 240.00 55.00 13200.00
5 Sundries LS 50.00 33.00 1650.00
Total Rs: 213070.00
Add for drilling holes 732 m @ Rs: 273.00 / Rm Rs: 199836.00
B. MACHINERY:
in Rs. in Rs.
2 Tipper Hour 120.00 284.00 34080.00
3 Sundries LS 50.00 33.00 1650.00
Total Rs: 243810.00
C. LABOUR:
in Rs. in Rs.
1 For erection of duct & fans:
Crew for Drilling jumbo Hour 320.00 65.40 20928.00
Crew for Tipper Hour 80.00 61.30 4904.00
Bar bender Day 40.00 170.75 6830.00
Erector @ 30 m / day Day 40.00 169.25 6770.00
Helper erection Day 80.00 153.25 12260.00
Khalasi Day 40.00 157.25 6290.00
Heavy mazdoor Day 40.00 143.75 5750.00
2 For dismantling of duct & fans:
Crew for Drilling jumbo Hour 160.00 65.40 10464.00
Crew for Tipper Hour 40.00 61.30 2452.00
Erector @ 60 m / day Day 20.00 169.25 3385.00
Helper erection Day 40.00 153.25 6130.00
Khalasi Day 20.00 157.25 3145.00
Heavy mazdoor Day 20.00 143.75 2875.00
Total Rs: 92183.00
Contd
83
in Rs. in Rs.
Contd
ABSTRACT:
ABSTRACT FOR COST OF VENTILATION SYSTEM:

Cost of ventilation duct 1200 m length Rs: 2288784.80
Deduct salvage value of duct @ 10% ( -- ) Rs: -228878.48
Total Rs: 2059906.32
Use rate of duct per use assuming 2 uses Rs: 1029953.16
Erection & dismantling of duct & fans Rs: 840162.83
TOTAL Rs: 1870115.99
Add for maintenance & replacements @ 10% Rs: 187011.60
Total cost of ventilation system for 1000 m tunnel Rs: 2057127.59
Cost of ventilation system / blast of 1.80 m length ( 49 cum ) Rs: 3702.83
( excluding hire charges of fans )
Entire cost of ventilation system is considered chargeable to excavation item as the requirement
of defuming the tunnel for other activities is negligible.
Basic cost of excavation per blast ( 49 cum ) as per item-3 Rs: 60371.50
Cost of ventilation system ( excluding hire charges of ventilation fans )
as percentage of basic cost of excavation
100 x 3703 / 60372 : 6.13
say : 6.10
ITEM: Data for percentage provisions towards cost of Lighting :
DATA:Lighting facilities are to be provided inside the tunnel round the clock till completion.
Provision of flood lights near work areas and tube lights at other locations is assumed.
Fluorescent tube lights are assumed at 30 m interval inside tunnel.
Number of tube lights inside tunnel assuming 900 m length requires lighting : 30 Nos.
Period of excavation for 1 km @ 1.8 m / day ( 1000 /1.8 ) : 555 days
Number of hours of use and energy requirement for 555 days during excavation for average 50
percent sets utilisation and 24 hours use ( since the lights are installed progressively as the
tunnel excavation advances ) :
Number of hours of usage ( 0.5 x 30 x 24 x 555 ) : 199800.00
Add for lighting on holidays for miscellaneous works @ 10 % : 19980.00
Total : 219780.00
84
Energy requirement in Kwhr ( 219780 x 40 / 1000 ) say : 8800.00

Period of concreting for 1 km @ 3 m / day ( 1000 / 3 ) 333.00
Number of hours of use and energy requirement for 333 days during concreting for 50 percent
sets utilisation and 24 hrs use:
Number of hours of usage ( 0.50 x 30 x 24 x 333 ) : 119880.00
Add for lighting on holidays for miscellaneous works @ 10 % : 11988.00
Total : 131868.00
Energy requirement in Kwhr ( 131868 x 40 / 1000 ) say : 5300.00
Number of tube lights for approach / BP / Crusher / Material yard etc say : 10 Nos.
Number of hours of use and energy requirement for 3 year during night time for 75 percent sets
utilisation and 12 hours use:
Number of hours of usage ( 0.75 x 10 x 12 x 360 x 3 ) : 97200.00
Energy requirement in Kwhr( 0.75 x 20 x 12 x 360 x 3 x 40 / 1000 ) : 3888.00
Number of flood lights inside tunnel : 3 Nos.
Number of hours of use and energy requirement for 3 year for 100 percent sets utilisation and
average 16 hours use daily:
Number of hours of usage ( 3 x 16 x 360 x 3 ) : 51840.00
Energy requirement in Kwhr ( 3 x 16 x 360 x 3 x 250 / 1000 ) : 12960.00
Number of flood lights for BP / Crusher / Switch yards etc say : 4 Nos
Number of hours of use and energy requirement for 3 year during night time for 100 percent
sets utilisation and 12 hrs use:
Number of hours of usage ( 4 x 12 x 360 x 3 ) : 51840.00
Energy requirement in Kwhr ( 4 x 12 x 360 x 3 x 250 / 1000 ) : 12960.00
Use rate of materials:
Flood / Tube light fittings:
Flood light sets 7 Nos @ Rs: 1320.00 / set Rs: 9240.00
Tube light set inside tunnel 30 Nos @ Rs: 210.00 / set Rs: 6300.00
Tube light set outside tunnel 10 Nos@ Rs: 210.00 / set Rs: 2100.00
Accessories for light fittings / repairs / replacements etc LS Rs: 3300.00
Total Rs: 20940.00
Assume use of light fittings for 3 years with 50 percent salvage value.
Use rate of light fittings per year with 50 % salvage value Rs: 3490.00
( 20940.00 x 0.5 / 3 )
Cost of flood lights 250 W @ Rs: 715.00 / No. Rs: 715.00
Life of flood light in hours : 1500.00
Use rate of flood lights per hour ( cost / life ) Rs: 0.48
Cost of tube lights 40 W @ Rs: 55.00 / No. Rs: 55.00
Life of fluorescent tube light in hours : 1500.00
Use rate of tube lights per hour ( cost / life ) Rs: 0.04
Running of 30 KVA DG set with 75 percent utilisation for tunnel lighting is assumed for 2 hours
running daily to ensure lighting for tunnel works during break down of main power supply from
power supply grid.
Running of DG set for 3 years @ 4 hours daily ( 365 x 3 x 2 x 0.75 ) : 1645 hrs

A. MATERIALS:
in Rs. in Rs.
1 Use rate of flood / tube light sets Year 3.00 3490.00 10470.00
Contd
85
in Rs. in Rs.
Contd
2 Use rate of flood lights inside tunnel Hour 51840.00 0.48 24710.40
Energy charges Kwhr 12960.00 6.00 77760.00
Use rate of flood lights outside tunnel Hour 51840.00 0.48 24710.40
3 Use rate of tube lights inside tunnel Hour 351648.00 0.04 12893.76
Use rate of tube lights outside tunnel Hour 97200.00 0.04 3564.00
4 Sundries ( tapes & starter etc ) LS 50.00 33.00 1650.00
Total Rs: 341446.56
B. MACHINERY:
in Rs. in Rs.
1 DG set 30 KVA @ 75 % for lighting Hour 1645.00 62.00 101990.00
Fuel / Energy charges @ 75% for lighting Hour 1645.00 513.00 843885.00
2 Sundries LS 50.00 33.00 1650.00
Total Rs: 947525.00
C. LABOUR:
in Rs. in Rs.
1 Crew for DG set Day 1645.00 48.80 80276.00
( 75 % for tunnel lighting ) 0.00 0.00 0.00
Total Rs: 80276.00
ABSTRACT:
86
Cost of lighting work area inside and outside tunnel is chargeable to all items.
Approximate basic cost of 1 km tunnel as per data in Annexure-1: Rs: 82616680.47
Cost of lighting tunnel including energy charges as percentage of
basic cost of all items of work :
100 x 1598197 / 82616680 : 1.93
say : 1.90
ITEM: Provision for other Enabling works:
DATA:Stores / work shop / guarage / fuel depot / portable magazine / storage water tanks / water &
air supply lines / ventilation / electric sub-station / power supply lines / haul roads / lighting /
transportation,erection and dismantling of plant & equipments / sheds for plant and machinery /
dewatering etc., are enabling works for tunnel and allied works.
In the data rate analysis provisions to be made for ventilation / electric sub-station / power
lines / air and water lines / lighting are worked out saperately.
This data rate is for other enabling works for tunnel and allied works.
1 Cement store 1 week qty 50 sqm @ Rs: 4950.00 / sqm Rs: 247500.00
2 General store 50 sqm @ Rs: 4950.00 / sqm Rs: 247500.00
3 Work shop 50 sqm @ Rs: 5775.00 / sqm Rs: 288750.00
4 Guarage 100 sqm @ Rs: 4125.00 / sqm Rs: 412500.00
5 Sheds for machinery 100 sqm @ Rs: 4125.00 / sqm Rs: 412500.00
6 Fuel depot 25 sqm @ Rs: 4950.00 / sqm Rs: 123750.00
7 Storage water tanks ( 50000 ltr ) @ Rs: 3300.00 / sqm Rs: 82500.00
8 Civil works of BP LS Rs: 660000.00
9 Site levelling / field offices etc LS Rs: 330000.00
10 Local haul roads / rampways LS Rs: 330000.00
Total Rs: 3135000.00
Add interest for 1.5 years @ 11% Rs: 517275.00
Add for maintenance for 2 years @ 2.00% Rs: 62700.00
Less salvage value @ 25 % for ( 1 ) to ( 7 ) ( - ) Rs: -453750.00
Total( A ) Rs: 3261225.00
Transportation / Erection / Dismantling of plant & machinery:

Drilling equipments / Aggregate crushing system / Batching plant / Transport equipments
are the major plant & machinery requiring transportation, erection and dismantling services.
Transportation, erection and dismantling costs are not considered for aggregate crushing and
processing system as market rates are considered for aggregates.
Capital cost of equipments :
1 Air compressor 15 cmm ( ele ) 1 No Rs: 1100000
2 Air compressor 8.5 cmm ( ele ) 1 No Rs: 728200
3 Drilling jumbo 1 No. Rs: 1050600
4 Convoy mucker 1 No Rs: 3203300
5 Dumpers 2 Nos Rs: 2196000
6 Tippers 4 Nos ( exclusive transportation not considered ) Rs: 0
7 Jack hammers 6 Nos Rs: 286800
87
8 Waggon drills 1 No. Rs: 768900

9 Grouting machine 1 No Rs: 81800
10 Pumps of various capacity LS Rs: 495000
11 Concrete Placer 1 No. Rs: 464800
13 Pusher leg 6 Nos Rs: 199200
14 Concrete vibrators 40 mm 2 Nos Rs: 37000
15 Guniting equipment 1 No. Rs: 220100
16 Agitator cars 2 Nos Rs: 3735800
17 Welding transformer 2 Nos Rs: 72800
18 Ventilation fans 6 Sets Rs: 809400
19 Portable magazine / Explosive van LS Rs: 1155000
20 Batching plant with accessories 6 cum / hr Rs: 1403900
21 Bending machine 1 No. Rs: 503300
22 D.G.Set 30 kVA 1 No. Rs: 463500
23 Work shop equipments / fuel pump / Misc LS Rs: 660000
Total Rs: 19635400
Transportation to site for ( 1 ) to ( 23 ) @ 1.50% Rs: 294531.00
Erection cost for ( 20 ) to ( 23 ) @ 6.00% Rs: 181842.00
Total Rs: 476373.00
Add interest for 1.5 years @ 11% Rs: 78601.55
Add dismantling cost for ( 20 ) to ( 23 ) @ 3.00% Rs: 90921.00
Add transportation from site for ( 1 ) to ( 23 ) 1.50% Rs: 294531.00
Total( B ) Rs: 940426.55
Total cost of other enabling works (A+B) Rs: 4201652
Approximate basic cost of 1 km tunnel as per data in Annexure-1: Rs: 82616680
Total cost of work assuming above arrangement for 3 km tunnel Rs: 247850041
Cost of other enabling works as percentage of total cost of tunnel:
100 x 4201652 / 247850041 : 1.70
say : 1.70
ITEM: Additional rate for mucking through vertical / inclined shaft :
DATA: A . Cost of disposal of muck using convey mucker for loading and dumper for conveying
through approach channel / adit.
All data same as in Item - 3.

A. MATERIALS:
in Rs. in Rs.
1 NIL 0.00 0.00 0.00
0.00 0.00 0.00
Total Rs: 0.00
88
B. MACHINERY:
in Rs. in Rs.
2 Dumper ( 2 x 6 hrs ) Hour 12.00 502.00 6024.00
Total Rs: 15126.00
C. LABOUR:
in Rs. in Rs.
3 Khalasi for mucking shift 2 Nos Day 2.00 157.25 314.50
4 Heavy mazdoor for mucking shift 8 Nos Day 8.00 143.75 1150.00
Total Rs: 2796.50
ABSTRACT:
TOTAL Rs: 20476.43
B. Cost of disposal of muck using convey mucker for loading and loco with tipping tub for
conveying through vertical / inclined shaft.
All data same as in Item - 3 except mode of disposal of muck.
Winch and tipping tubs are considered for mucking through shaft.
Movement of tubs on the rail track can be by manual labour or by deploying loco.
Use of diesel loco inside tunnel and manual haulage outside tunnel assumed.
Quantity of muck to be disposed per blast ( Item - 3 ) : 73 cum
Cycle time for disposal of muck by winch :
Aligning & hooking tub : 0.50 min
89
Lifting by winch @ 15 m / minute for 75 m : 5.00 min

Dehooking & aligning loaded tub on outside track : 1.00 mun
Hooking / Lowering / Dehooking / aligning empty tub on inside track : : 5.50 min
say : 12.00 min
Quantity of muck per tipping tub : 1.50 cum
Time require for mucking 73 cum ( 73 x 12 / 1.50 / 60 ) say : 10 hours
Deploy loco & 8 mucking tubs for 10 hours.
Deploy winch for 12 hours including use for movement of work force.
Quantity of rails for haulage of tubs : Main track inside tunnel : 2 x 1000 m
Siding near shaft : 2 x 50 m
Siding near excavation face : : 2 x 50 m
Haulage track outside : 2 x 150 m
Total length of rails : 2500 m
Weigth of 30R rails 2500 m length @ 30 kg / Rm : 75 tonnes
Cost of 30 R rails 2500 m @ Rs: 46200.00 / tonne Rs: 3465000.00
Total Rs: 4331250.00
Life of rails under tunnel working conditions : 15 years
Use rate of rails per year with 10 % salvage value Rs: 259875.00
Add for repairs & replacement @ 10 % Rs: 25987.50
Total Rs: 285862.50
Use rate of rails per shift considering 300 working days Rs: 952.88
Consider use of loco track for 12 hours.
Length of 16 mm dia wire rope for winch assuming 75 m deep shaft : : 100 m
Cost of wire rope 150 m ( 160 kg ) @ Rs: 115.00 / kg Rs: 18400.00
Life of wire rope for lifting : 2500 hours
Use rate of wire rope per hour ( cost / life ) Rs: 7.36

A. MATERIALS:
in Rs. in Rs.
1 Use rate of rails ( for 12 hours ) Shift 1.50 952.88 1429.31
2 Use rate of wire rope for winch Hour 12.00 7.36 88.32
3 Sundries LS 2.00 33.00 66.00
Total Rs: 1583.63
B. MACHINERY:
in Rs. in Rs.
1 Loco 45 hp Hour 10.00 245.00 2450.00
2 35 hp Winch Hour 12.00 101.00 1212.00
Contd
90
in Rs. in Rs.
Contd
3 Mucking tub 1.5 cum Hour 80.00 31.00 2480.00
4 Sundries LS 2.00 33.00 66.00
Total Rs: 13514.00
C. LABOUR:
in Rs. in Rs.
1 Crew for loco Hour 10.00 61.30 613.00
2 Crew for Winch Hour 12.00 98.10 1177.20
3 Foreman Day 2.00 188.75 377.50
4 Khalasi
for mucking Day 4.00 157.25 629.00
5 Heavy mazdoor
for mucking Day 12.00 143.75 1725.00
for hauling & unloading outside Day 8.00 143.75 1150.00
for signalling & miscellaneous Day 8.00 143.75 1150.00
Total Rs: 6821.70
Add for laying & dismantling loco track @ 15% Rs: 1023.26
ABSTRACT:
TOTAL Rs: 27540.91
Additional cost for mucking through shaft per cum ( A - B ) Rs: 164.50
Basic rate for excavation / cum for use of dumpers ( Item-3 ) Rs: 1406.00
Extra rate as percentage of basic rate for mucking through shaft : 11.70%
say : 11.50%
91

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TUNNEL AND ALLIED WORKS

TUNNEL AND ALLIED WORKS

FOR THE YEAR : 2011-12

NOTES ON BASIC RATES 6 -- 6

DATA RATES 7 -- 111

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TUNNEL AND ALLIED WORKS - REFERENCE DATA

ROYALTY CHARGES : Per tonne

LEAD, LOADING & UNLOADING CHARGES: 1 km lead Loading Unloading

HIRE CHARGES OF MACHINERY: Hire charge Fuel charge Crew charges

WAGES OF WORKERS: Per day

13 Mason Cl-I Rs: 170.75

ELECTRIC SUB-STATION MATERIALS:

NOTES ON SCHEDULE OF RATES

TUNNEL AND ALLIED WORKS- DATA RATES

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 1

DATA:Size of adit assumed ( finished section ) : 4.50 m dia

Minimum excavation line

TYPICAL CROSS SECTION OF ADIT / TUNNEL

1. Checking alignment and marking hole locations :

TYPICAL DRILLING PATTERN FOR ADIT / TUNNEL

6. Overall cycle time :

RATE ANALYSIS UNIT : 38.60 cum

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 2

DATA:Size of shaft assumed : 5.00 m dia

Cost of 25 mm dia air hose 100 m @ Rs: 165.00 / Rm Rs: 16500.00

RATE ANALYSIS UNIT : 30.00 cum

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 3

DATA:Size of tunnel assumed ( finished section ) : 4.50 m dia

Excavated profile Finished tunnel line

TYPICAL CROSS SECTION OF TUNNEL 4.50 m dia.

1. Checking alignment and marking hole locations :

Loading cycle time:

RATE ANALYSIS UNIT : 49.00 cum

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 4

DATA:Size of tunnel assumed ( finished section ) : 4.50 m dia

Time for drilling jumbo for drilling : 7 hours

RATE ANALYSIS UNIT : 46.00 cum

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 5

DATA:Size of tunnel assumed ( finished section ) : 4.50 m dia

Height of tunnel assumed ( finished section ) : 4.50 m

TYPICAL CROSS SECTION OF TUNNEL FOR HEADING & BENCHING

RATE ANALYSIS UNIT : 50.00 cum

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 6

DATA:Length of tunnel assumed : 1000 m

RATE ANALYSIS UNIT : 100.00 cum

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 7

pumping including cleaning sump etc.

RATE ANALYSIS UNIT : 15.00 Kwhr

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 8

Deploy 8.5 cmm air compressor for 8 hours.

RATE ANALYSIS UNIT : 36.00 sqm

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 9

DATA:Diameter of ribbed steel rock bolt : 25 mm

3. Requirement of workforce ( other than machinery crew ) :

4. Re-handling lead for materials:

5. Use rate of materials :

RATE ANALYSIS UNIT : 20.00 Rm

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 10

DATA:Diameter of ribbed steel rock bolt : 25 mm

Resin bond cement grout capsule : 1 No.

RATE ANALYSIS UNIT : 20.00 Rm

SECTION: TUNNEL AND ALLIED WORKS. YEAR: 2011-12 ITEM No: 11