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Summary:
QA/QC Mechanical Piping & Welding Inspector working since 2013, certified welding
inspector (CWI), ISO 9001 lead auditor & NDT inspector. Have strong background and
thorough knowledge of codes such as ASME B 31.1, 31.3 and 31.8, ASME Section I and IX, API
1104 and 750, AWS D1.1, ANSI B 31.3, 31.4 and 31.8 etc. ability to read and understand
Isometric drawings, plan drawings, P&ID etc. Deep knowledge of all kinds of materials used
in construction industry. Have superb management skills and currently working as senior
QC inspector at Petrobel Company.
Personal Information:
Date of birth: 1/1/ 1990
Country : Egypt
Marital status : single
Military status : completed
Mobile: 011-54605144 / 010-24654912
Email: kareemzidan27@gmail.com
Driver license : available
Academic Certification:
Alexandria university
Faculty of science
May 2011
Courses:
QMS ISO 9001:2015 Lead Auditor Certified by CQI -IRCA
Project description:
Execution of a gas Pipeline with total length of 126 km from Nooros to El
Gamil passing by Abu Madi Plant consisted of two pipelines
1- 1st Pipeline with Diameter 24” and Length 35 km from Nooros Fields Area
to Abu Madi Plant.
2- 2nd Pipeline with Diameter 32” and Length 91 km from Abu Madi Plant to
El Gamil Plant.
Scope:
Testing, qualifying and certifying the welders.
Review project quality documents such as (WPS, procedure, ITP...etc.)
Follow up welding activities at the site.
Inspect the welds visually after welding.
Interpret radiographic films to determine if it is accepted or rejected.
Follow up and witness cleaning, gauging & hydro test process.
Achievements:
I was in charge of thoroughly testing, qualifying and certifying welders which in
turn cost-effectively deducted the money destined for repairs or any additional
inspections throughout the project.
Develop project documents like quality plan, procedures and welding documents
according applicable codes and contractor specifications resulting in easily
producing 50 thousands inch of sound welds with low cost and high quality.
Follow up the hydro test process to assert it is compatible with standards and codes
by using the proper preparations, proper pressure and suitable holding time
achieving no failure in materials or equipment and no loss in life by strictly applying
safety instructions.
Monitor each preheat and post heat welding process to make sure every cycle take
the exact time and temp according the codes and standards resulting in no
deviation in the mechanical properties or malfunction of machine happened which
in turn prevented neither repeating any cycle nor occurrence of material failure
during operation.
Design punch list for systems that are almost finished and clear all punch items that
will restrain the test before the system is fully completed to perform the test in time
and avoid faced penalty.
Provide and review test packages for piping system readily before hydro test
preventing any possible delay.
Achievements:
Day-to-day management of the site, including supervising and monitoring the site
labour force and the work to resolve any unexpected technical difficulties and other
problems that may arise resulting in executing of 3 piping modules (750 MW) in
time .
Handle properly the welding consumables storage and usage to avoid any
loss or damage and maintain the cost.
Inspect the welds thoroughly and instantly after welding to make certain
they are visually accepted, meet the requirements and free from any defects
before deliver them into site and that decrease the possibility of performing
other inspections such as RT or UT.
Make NDT inspections on all welds and record the results in reports
Interpret radiographic films to define types of defects, make them
compatible to codes and standards to determine if it is accepted or rejected
and find proper solution.
Follow up the repair process to make sure that the it is correctly done and
the defect won`t appear again after the repair
Inspection of piping insulation.
Installation & inspection of alignment of pumps and equipment.
Commissioning of chemical cleaning of piping systems.
Inspection of painting of piping systems.
Inspection of firefighting systems.
Computer skills:
Language skills
Arabic : native
English (writing, speaking and reading) : very good
Personal Attributes:
Effective Communication Skills: Articulate communicator with an
appreciation for the different communication styles required when working
with other team members or with customers.