ABC ANALYSIS OF BHARAT MACHINE

61, Ganesh Chandra Avenue

Kolkata
HARAT MACHINE TOOLS AND INDUSTRIES
Avenue
 ABC ANA
Unit Part Item name Percentage of Items Unit cost
1 tabletting machine 1255
2 gear box 1085
3 assemblers 1430
4 chimney 1299
5 IGBT 1689
6 sterilizer 12130
7 tetrode 1690
8 pressure sentive 1808
9 ointment mixer 1808
10 nichrome 3444
11 clinker grinder 1575
12 vessel limpet 1919
13 FET 3621

10%
14 photomultiplier 1475
15 fermentation equipment 3364
16 fluid heater 1830
17 ribbon blender 2030
18 temperature regulator 2065
19 printing machine 1730
20 molder 4507
21 compressor 1486
22 process pumps 4475
23 varistor 1430
24 drum blender 1919
25 power filler 1687
26 gypsum 1776
27 corrosion resistant pump 3819
28 furnace 23211
29 rectifier 2130
30 fluid dryer 2463
31 separator 7112
32 fixtures 7987
33 concentrator 4673
34 control valves 156
35 crusher 6988
36 water heater 9050
37 potentiometer 2533
38 water carrier 8998
39 powder mixer 646
40 mixer 4633
41 limped coil 7827
42 bottle washer 3524
43 stirrer 888
44 filter system 865
45 oscillating granulator 333
46 varactor 5778
47 ointment making machine 3100
48 JFET 3323
49 oil free screw 7898
50 gas dryer 556
51 suction pump 6936
52 blast furnace 1000
53 rheostat 665
54 container 4400
55 wet granulator 5663

18%
56 dust regulator 1332
57 mass mixer 5324
58 filter 6787
59 blow mold system 6121
60 syringe filler 550
61 pellets 655
62 chairs 443
63 accumulator 445
64 hot gas expander 5441
65 polishing machine 333
66 spares 2454
67 heat sterilizer 300
68 printed circuit board 3322
69 engine 3334
70 injection molding 355
71 rotator 754
72 Air Blasters 5598
73 pentagrid 800
74 tunnel pasteurizer 544
75 clinker 550
76 single-sided valve 445
77 micro bag filter 4564
78 evaporation pan 2343
79 heat exchanger 2341
80 electric kiln 4998
81 processing tank 900
82 injectable section 1456
83 diode 1000
84 pharma spares 3442
 85 amplifier 770
86 sifter 220
87 injectable stirrer 556
88 panels 556
89 controller 3340
90 blender 3453
91 peltier cooler 770
92 filling vessel 3454
93 tables 176
94 tablet printing machine 2343
95 dissolution tester 1312
96 purifier 3398
97 distilled water still 644
98 melter 334
99 blowers 313
100 colloid mill 600
101 semiconductors 1090
102 solar cell 1998
103 dust separator 889
104 bolsters 1221
105 wall reactor 223
106 detector 1000
107 shrinker 445
108 unijunction transistor 442
109 fermentation house equipment 444
110 distillation equipment 1232
111 gas exchangers 800
112 connectors 787
113 funnel 898
114 programmable controller 653
115 photo diode 676
116 bottle 875
117 multi mill 668
118 LED 453
119 labelling machine 441
120 electric arc furnace 565
121 detonator 565
122 thick film 598
123 screws 238
124 pressure valves 978
125 solenoid 798
126 heat shrink packer 232
127 blow molder 888
128 radio receiver 896
129 wires 898
130 shell blender 498
131 pan 668
132 turbine 887
133 kilns 888
134 switches 888
135 hexode 454
136 shrink packer 798
137 coils 853
138 chemical process equipment 787
139 double layer capacitor 332
140 Cap sealing machine 898
141 washing vessel 778
142 Ms tank 898
143 tray dryer 810
144 mixer 775
145 nuts 575
146 double side pressure sentive 754
147 octode 798
148 tumble dryer 698
149 distillation columns 786
150 separators 778
151 filament lamp 676
152 rotary vacuum dryer 786
153 dry heat sterilizer 321
154 filling equipment 668
155 insulator 698
156 tableting machine 652
157 furnace 663
158 bolts 340
159 roll compactor 565
160 regulator 564
161 circulation dryer 598
162 fans 538
163 insect control system 576
164 oscillator 565
165 Optical interruptor 565
166 capper 565
167 distiller 338
168 LASER diode 552
169 MOSFET 564
170 transistor 454
171 chemical process mixer 558
172 CRT 564
173 revolvers 331
174 feeze drying machine 52
175 rinser 453
176 thyristor 398
177 rotary rinser 42
178 load carrier 453
179 PV array 231
180 autoclave 452
181 photoresistor 10
182 zener diode 454
183 granulator 451
184 chemical process pump 298
185 laboratory centrifuge 74
186 Humistor 398
187 pins 398
188 SIT 87
189 polishing pan 232
190 carbonation 96

72%
191 cement grouting pump 128
192 fertilizers 241
193 counting machine 318
194 flash pasteurizer 343
195 photovoltaic cell 340
196 electric motor 10
197 pneumatic conveyor 298
198 tubes 54
199 Feeders 286
200 cement machinery 43
201 filling machine 198
202 electric pump 122
203 compressed air dryer 232
204 hot carrier diode 32
205 polishing pan 86
206 PUT 232
207 planetary mixer 98
208 MOV 52
209 terminals 198
210 gas turbine 198
211 battery 97
212 bottling washing machine 198
213 MESFET 76
214 bipolar transistor 121
215 turbo expander 3
216 current sensor 85
217 roll compactor 88
218 tablet coating pan 65
219 revamps 110
220 rotary kiln 122
221 membrane filter system 20
222 fermentation sytem 76
223 temperature controller 61
224 vertical autoclave 98
225 rotary vial 97
226 process reaction vessel 32
227 magnetron 19
228 industrial mixer 32
229 tunnel dryer 76
230 HEMT 118
231 pipes 54
232 sterile filter 53
233 conveyors 65
234 melter 76
235 tablet counting machine 19
236 raw mill 98
237 capper 98
238 generator 88
239 container filling machine 88
240 injectables 53
241 pressure vessel 88
242 washer 63
243 tester 85
244 chemical dryer 54
245 crushers 85
246 optocoupler 85
247 switchboard 43
248 process reaction vessel 64
249 herbal extractor 76
250 compactor 76
251 half effect sensor 9
252 house equipment 54
253 collector 73
254 dampener 75
255 screening machinery 30
256 coil 43
257 safety valves 42
258 steam condenser 64
259 distillation equilizer 65
260 heater 43
261 rotary tableting 65
262 funnel 65
263 blender coil 65
264 constant current diode 64
265 SCR 31
266 capacitor 43
267 integrated circuits 42
268 horizontal autoclave 52
269 furnance duct 21
270 tilting panel 53
271 labeler 31
272 friability tester 41
273 grinding equipment 41
274 cardboard 32
275 sealing machine 52
276 octagonal blender 43
277 duct 21
278 blender 43
279 tablet press machine 41
280 humidity controller 42
281 filler 40
282 dust collector 21
283 fluid bed dryer 20
284 tools 7
285 bag filter 9
286 double rotary 5
287 coating machine 11
288 chemical dryer 10
289 chemical mixer 10
290 homogenizer 9
291 drying machine 4
292 reflaction insulator 5
293 dehumidizer 6
294 boilers 4
295 triode 5
296 photo-coupler 3
297 vessel jack 2
298 mechanical sifter 2
299 powder filler 2
300 storage tanks 1
ABC ANALYSIS
Annual Volume (Units) Annual Monetary Value
46806 58741530
43423 47113955
28704 41046720
30675 39846825
22694 38330166
2395 29051350
16573 28008370
13582 24556256
13383 24196464
6237 21480228
13573 21377475
11130 21358470
5750 20820750
13595 20052625
5750 19343000
10504 19222320
9149 18572470
8936 18452840
10250 17732500
3750 16901250
11000 16346000
3573 15989175
11000 15730000
8015 15380785
8677 14638099
7678 13636128
3565 13614735
512 11884032
5572 11868360
4705 11588415
1245 8854440
843 6733041
1175 5490775
33833 5277948
738 5157144
567 5131350
1972 4995076
512 4606976
7076 4571096
 983 4554239
578 4524006
1266 4461384
5000 4440000
5076 4390740
12843 4276719
734 4241052
1363 4225300
1266 4206918
523 4130654
7288 4052128
574 3981264
3965 3965000
5952 3958080
845 3718000
623 3528049
2621 3491172
647 3444628
504 3420648
556 3403276
6158 3386900
4942 3237010
7258 3215294
7221 3213345
590 3210190
9500 3163500
1289 3163206
10300 3090000
907 3013054
900 3000600
8175 2902125
3822 2881788
505 2826990
3500 2800000
5056 2750464
5000 2750000
6174 2747430
589 2688196
1126 2638218
1117 2614897
521 2603958
2854 2568600
1487 2165072
2149 2149000
623 2144366
 2722 2095940
9500 2090000
3745 2082220
3743 2081108
623 2080820
586 2023458
2611 2010470
554 1913516
10400 1830400
773 1811139
1373 1801376
522 1773756
2695 1735580
5038 1682692
5218 1633234
2695 1617000
1481 1614290
762 1522476
1604 1425956
1151 1405371
6249 1393527
1373 1373000
3040 1352800
3018 1333956
2916 1294704
1040 1281280
1594 1275200
1371 1078977
1139 1022822
1484 969052
1361 920036
1038 908250
1241 828988
1816 822648
1817 801297
1373 775745
1373 775745
1295 774410
3195 760410
750 733500
908 724584
3018 700176
784 696192
772 691712
762 684276
1373 683754
1018 680024
760 674120
750 666000
750 666000
1462 663748
816 651168
760 648280
816 642192
1929 640428
706 633988
807 627846
699 627702
762 617220
784 607600
1040 598000
785 591890
729 581742
818 570964
718 564348
717 557826
818 552968
700 550200
1695 544095
782 522376
740 516520
785 511820
751 497913
1461 496740
818 462170
818 461352
751 449098
818 440084
762 438912
771 435615
762 430530
761 429965
1263 426894
770 425040
749 422436
929 421766
739 412362
702 395928
1149 380319
7151 371852
 816 369648
927 368946
8585 360570
772 349716
1495 345345
762 344424
33040 330400
718 325972
707 318857
1040 309920
4150 307100
760 302480
751 298898
3369 293103
1260 292320
3028 290688
2195 280960
1151 277391
819 260442
750 257250
751 255340
25030 250300
762 227076
4129 222966
773 221078
5038 216634
1038 205524
1682 205204
784 181888
5239 167648
1948 167528
718 166576
1684 165032
3049 158548
785 155430
785 155430
1582 153454
740 146520
1907 144932
1161 140481
45027 135081
1574 133790
1482 130416
1927 125255
1040 114400
 927 113094
5352 107040
1351 102676
1682 102602
1038 101724
1038 100686
3130 100160
5240 99560
3028 96896
1260 95760
762 89916
1595 86130
1595 84535
1250 81250
1040 79040
4120 78280
775 75950
768 75264
764 67232
761 66968
1259 66727
751 66088
1040 65520
739 62815
1151 62154
729 61965
727 61795
1395 59985
930 59520
780 59280
772 58672
6240 56160
1040 56160
762 55626
740 55500
1817 54510
1260 54180
1259 52878
818 52352
762 49530
1151 49493
729 47385
728 47320
718 46670
728 46592
 1484 46004
1039 44677
1040 43680
818 42536
1907 40047
749 39697
1240 38440
930 38130
929 38089
1151 36832
700 36400
784 33712
1595 33495
773 33239
762 31242
740 31080
739 29560
818 17178
772 15440
1585 11095
1151 10359
1828 9140
773 8503
794 7940
750 7500
760 6840
1484 5936
929 4645
716 4296
927 3708
703 3515
1149 3447
1040 2080
1018 2036
729 1458
1150 1150
Total 988,040,210.00
Percentage of Annual Value Total Percentage of Value
5.9453%
4.7684%
4.1544%
4.0329%
3.8794%
2.9403%
2.8347%
2.4853%
2.4489%
2.1740%
2.1636%
2.1617%
2.1073%

69.5196%
2.0295%
1.9577%
1.9455%
1.8797%
1.8676%
1.7947%
1.7106%
1.6544%
1.6183%
1.5920%
1.5567%
1.4815%
1.3801%
1.3780%
1.2028%
1.2012%
1.1729%
0.8962%
0.6815%
0.5557%
0.5342%
0.5220%
0.5193%
0.5056%
0.4663%
0.4626%
0.4609%
0.4579%
0.4515%
0.4494%
0.4444%
0.4328%
0.4292%
0.4276%
0.4258%
0.4181%
0.4101%
0.4029%
0.4013%
0.4006%
0.3763%
0.3571%

20.4602%
0.3533%
0.3486%
0.3462%
0.3444%
0.3428%
0.3276%
0.3254%
0.3252%
0.3249%
0.3202%
0.3201%
0.3127%
0.3050%
0.3037%
0.2937%
0.2917%
0.2861%
0.2834%
0.2784%
0.2783%
0.2781%
0.2721%
0.2670%
0.2647%
0.2635%
0.2600%
0.2191%
0.2175%
0.2170%
0.2121%
0.2115%
0.2107%
0.2106%
0.2106%
0.2048%
0.2035%
0.1937%
0.1853%
0.1833%
0.1823%
0.1795%
0.1757%
0.1703%
0.1653%
0.1637%
0.1634%
0.1541%
0.1443%
0.1422%
0.1410%
0.1390%
0.1369%
0.1350%
0.1310%
0.1297%
0.1291%
0.1092%
0.1035%
0.0981%
0.0931%
0.0919%
0.0839%
0.0833%
0.0811%
0.0785%
0.0785%
0.0784%
0.0770%
0.0742%
0.0733%
0.0709%
0.0705%
0.0700%
0.0693%
0.0692%
0.0688%
0.0682%
0.0674%
0.0674%
0.0672%
0.0659%
0.0656%
0.0650%
0.0648%
0.0642%
0.0635%
0.0635%
0.0625%
0.0615%
0.0605%
0.0599%
0.0589%
0.0578%
0.0571%
0.0565%
0.0560%
0.0557%
0.0551%
0.0529%
0.0523%
0.0518%
0.0504%
0.0503%
0.0468%
0.0467%
0.0455%
0.0445%
0.0444%
0.0441%
0.0436%
0.0435%
0.0432%
0.0430%
0.0428%
0.0427%
0.0417%
0.0401%
0.0385%
0.0376%
0.0374%
0.0373%
0.0365%
0.0354%
0.0350%
0.0349%
0.0334%
0.0330%
0.0323%
0.0314%
0.0311%
0.0306%
0.0303%
0.0297%
0.0296%
0.0294%

10.0202%
0.0284%
0.0281%
0.0264%
0.0260%
0.0258%
0.0253%
0.0230%
0.0226%
0.0224%
0.0219%
0.0208%
0.0208%
0.0184%
0.0170%
0.0170%
0.0169%
0.0167%
0.0160%
0.0157%
0.0157%
0.0155%
0.0148%
0.0147%
0.0142%
0.0137%
0.0135%
0.0132%
0.0127%
0.0116%
0.0114%
0.0108%
0.0104%
0.0104%
0.0103%
0.0102%
0.0101%
0.0101%
0.0098%
0.0097%
0.0091%
0.0087%
0.0086%
0.0082%
0.0080%
0.0079%
0.0077%
0.0076%
0.0068%
0.0068%
0.0068%
0.0067%
0.0066%
0.0064%
0.0063%
0.0063%
0.0063%
0.0061%
0.0060%
0.0060%
0.0059%
0.0057%
0.0057%
0.0056%
0.0056%
0.0055%
0.0055%
0.0054%
0.0053%
0.0050%
0.0050%
0.0048%
0.0048%
0.0047%
0.0047%
0.0047%
0.0045%
0.0044%
0.0043%
0.0041%
0.0040%
0.0039%
0.0039%
0.0039%
0.0037%
0.0037%
0.0034%
0.0034%
0.0034%
0.0032%
0.0031%
0.0030%
0.0017%
0.0016%
0.0011%
0.0010%
0.0009%
0.0009%
0.0008%
0.0008%
0.0007%
0.0006%
0.0005%
0.0004%
0.0004%
0.0004%
0.0003%
0.0002%
0.0002%
0.0001%
0.0001%
 Summary Table:

Cumulative Percentage of Annual Value Category

5.9453%
10.7137%
14.8680%
18.9010%
22.7804%
25.7207%
28.5554%
31.0408%
33.4897%
35.6637%
37.8273%
39.9890%
42.0963%

A
44.1259%
46.0836%
48.0291%
49.9088%
51.7764%
53.5711%
55.2817%
56.9361%
58.5544%
60.1464%
61.7031%
63.1846%
64.5648%
65.9427%
67.1455%
68.3467%
69.5196%
70.4157%
71.0972%
71.6529%
72.1871%
72.7090%
73.2284%
73.7339%
74.2002%
74.6629%
75.1238%
75.5817%
76.0332%
76.4826%
76.9270%
77.3598%
77.7891%
78.2167%
78.6425%
79.0606%
79.4707%
79.8736%
80.2749%
80.6755%
81.0518%
81.4089%

B
81.7622%
82.1109%
82.4571%
82.8015%
83.1443%
83.4719%
83.7974%
84.1226%
84.4475%
84.7677%
85.0878%
85.4006%
85.7055%
86.0092%
86.3029%
86.5946%
86.8807%
87.1641%
87.4425%
87.7208%
87.9989%
88.2710%
88.5380%
88.8026%
89.0662%
89.3261%
89.5453%
89.7628%
89.9798%
90.1919%
90.4035%
90.6142%
90.8248%
91.0354%
91.2402%
91.4437%
91.6374%
91.8226%
92.0059%
92.1883%
92.3678%
92.5434%
92.7137%
92.8790%
93.0427%
93.2061%
93.3602%
93.5045%
93.6467%
93.7878%
93.9267%
94.0637%
94.1987%
94.3297%
94.4594%
94.5884%
94.6976%
94.8012%
94.8992%
94.9924%
95.0843%
95.1682%
95.2515%
95.3326%
95.4111%
95.4896%
95.5680%
95.6449%
95.7192%
95.7925%
95.8634%
95.9338%
96.0038%
96.0731%
96.1423%
96.2111%
96.2793%
96.3467%
96.4142%
96.4813%
96.5472%
96.6128%
96.6778%
96.7427%
96.8068%
96.8704%
96.9339%
96.9964%
97.0579%
97.1184%
97.1783%
97.2372%
97.2950%
97.3521%
97.4085%
97.4645%
97.5202%
97.5753%
97.6281%
97.6804%
97.7322%
97.7826%
97.8329%
97.8797%
97.9263%
97.9718%
98.0163%
98.0608%
98.1049%
98.1484%
98.1919%
98.2351%
98.2782%
98.3209%
98.3636%
98.4053%
98.4454%
98.4839%
98.5215%
98.5590%
98.5963%
98.6328%
98.6682%
98.7031%
98.7380%
98.7714%
98.8044%
98.8367%
98.8681%
98.8992%
98.9298%
98.9600%
98.9897%
99.0193%
99.0487%

C
99.0771%
99.1052%
99.1316%
99.1576%
99.1834%
99.2088%
99.2318%
99.2543%
99.2767%
99.2986%
99.3194%
99.3402%
99.3586%
99.3756%
99.3925%
99.4094%
99.4261%
99.4421%
99.4579%
99.4736%
99.4891%
99.5040%
99.5186%
99.5328%
99.5465%
99.5601%
99.5733%
99.5859%
99.5975%
99.6090%
99.6198%
99.6302%
99.6406%
99.6509%
99.6611%
99.6712%
99.6813%
99.6911%
99.7008%
99.7099%
99.7186%
99.7271%
99.7354%
99.7434%
99.7513%
99.7590%
99.7666%
99.7734%
99.7802%
99.7869%
99.7936%
99.8002%
99.8066%
99.8129%
99.8192%
99.8254%
99.8315%
99.8375%
99.8435%
99.8495%
99.8551%
99.8608%
99.8664%
99.8721%
99.8776%
99.8831%
99.8884%
99.8937%
99.8987%
99.9037%
99.9085%
99.9133%
99.9180%
99.9228%
 99.9274%
99.9319%
99.9364%
99.9407%
99.9447%
99.9487%
99.9526%
99.9565%
99.9603%
99.9641%
99.9678%
99.9712%
99.9746%
99.9779%
99.9811%
99.9842%
99.9872%
99.9890%
99.9905%
99.9916%
99.9927%
99.9936%
99.9945%
99.9953%
99.9960%
99.9967%
99.9973%
99.9978%
99.9982%
99.9986%
99.9990%
99.9993%
99.9995%
99.9997%
99.9999%
100.0000%
Cumulative % CATEGORY
0%-70% A
70-90% B
>90% C

ABC ANALYSIS CONCLUSION

1. First 30 Items(10% of total items) in the inventory list contributes to 70% of the total
cost. -Classfied as A category items

2. Next 54 items(18% of total items)in the inventory list contributes to 20% of the total
cost- Classified as B Category items

3. Next 216 items(72% of total items) in the inventory list contributes to 10% of the
total cost-Classified as C Category items

Cumulative Percentage of Annual Demand

100.0000% C
90.0000%
B
Cumulative percentage of total cost

80.0000%

70.0000%

60.0000%

50.0000%

40.0000%
A
30.0000%

20.0000%

10.0000%

0.0000%
0 50 100 150 200 250 300

No. of Items
mand

250 300 350

ABC Analysis
Operations Management
Group No. 8 Sec C

Submitted By: PRN

Akash Chainde 18020841099
Debeshi Sadhukhan 18020841100
Priya Kumar 18020841119
A V Siri Chandana 18020841097
Tushar Vishwakarma 18020841206
Annirudha Mohan Das 18020841211