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h i g h l i g h t s
A quick and simple modified boiling test utilizing digital imaging is introduced.
Results from the modified boiling test correlates well with BBS and TSR tests.
Use of modified emulsion can improve the moisture resistance of CMA significantly.
a r t i c l e i n f o a b s t r a c t
Article history: Cold Mix Asphalt (CMA) is a promising alternative material for a wide range of paving applications from
Received 6 August 2015 preventive maintenance and repair, to new pavement construction. However, the reported higher mois-
Received in revised form 11 December 2015 ture susceptibility of CMA relative to traditional Hot Mix Asphalt (HMA) presents a challenge that limits
Accepted 14 December 2015
the more widespread usage of CMA in the field up to date. To identify the potential of moisture suscep-
Available online 28 December 2015
tibility for CMA, a simple and effective test procedure based on modifications to the Boiling Test specified
in ASTM D3625 is proposed in this paper. The modified boiling test can provide a quick measurement of
Keywords:
moisture susceptibility for CMA in the material selection stage of the mix design. Digital imaging is used
Cold Mix Asphalt
Moisture susceptibility
to quantify the coating of CMA mixture samples before and after the boiling test instead of subjective
Modified boiling test visual assessment. The ‘‘Coating Ratio” parameter is proposed as an index to evaluate the coating quality
Digital imaging of CMA, and as a means to ensure adequate bonding between asphalt and aggregate. The results from the
CMA Mix Design modified boiling test were verified by AASHTO TP-91 Binder Bond Strength (BBS) test and the AASHTO
T-283 Tensile Strength Ratio (TSR) test of the compacted mixture. It is found that the results from mod-
ified boiling test correlated very well with those from BBS test and TSR test, indicating that the modified
boiling test can be used as an effective tool to evaluate the moisture damage potential of CMA.
Ó 2015 Elsevier Ltd. All rights reserved.
1. Introduction applications is Cold Mix Asphalt (CMA) for use as a pavement layer.
CMA in this paper refers to the mixtures produced with virgin
Hot Mix Asphalt (HMA) is the most widely used construction aggregate (without RAP materials) mixed with emulsified asphalt
material for pavements in the United States as it provides good instead of hot asphalt binder, with possible environmental benefits
quality and smooth ride. In recent years an emphasis on sustain- including reduced energy consumption and emissions due to stor-
ability has resulted in implementation of warm mix asphalt which ing the emulsified asphalt at ambient temperature and the ability
is similar to conventional HMA, but produced at lower tempera- to use aggregates from the stock pile without drying [1]. Also, CMA
tures as a means to reduce energy consumption and emissions. can be stockpiled and has a longer working life, meaning it can be
In another effort to reduce energy consumption of the production transported longer distances and placed in locations generally
phase of asphalt-based highway materials, research on improved inaccessible or impractical for more traditional methods.
asphalt emulsion characterization and expanding possible Despite the potential environmental benefits of CMA, a number
emulsified asphalt applications is being conducted. One of these of performance-related concerns need to be addressed before CMA
can be systematically applied in the field, one of which is the mois-
ture damage in the form of stripping due to the reduced bonding
⇑ Corresponding author at: 3346 Engineering Hall, 1415 Engineering Drive,
Madison, WI 53706, United States.
between binder residue and aggregate caused by the low
E-mail address: cling4@wisc.edu (C. Ling). temperature application of the asphalt emulsion in production,
http://dx.doi.org/10.1016/j.conbuildmat.2015.12.093
0950-0618/Ó 2015 Elsevier Ltd. All rights reserved.
392 C. Ling et al. / Construction and Building Materials 105 (2016) 391–399
which represents one of the ‘‘weak aspects” of CMA with respect to Two unmodified cationic emulsion CSS-1h and CSS-2 with different viscosities
(CSS-2 is higher) and one latex modified cationic emulsion CSS-1hL were selected to
the traditional HMA. A primary challenge associated with measur-
evaluate the effect of modification of asphalt emulsion on coating quality. The resi-
ing the moisture susceptibility of CMA is the presence of water in due asphalt contents for CSS-1h, CSS-2 and CSS-1hL are 57%, 62% and 61%, respec-
the mixture within the wet aggregate and in the asphalt emulsion. tively. Both granite and limestone were included to provide both charge
In both cases, the water slowly evaporates over time as the mixture compatibility and charge incompatibility conditions [13,14]. The residual asphalt
cures, which in turn affects the bulk mixture physical property and content of 2.0% was determined on the basis of the calculated specific surface area
of the aggregates with the asphalt film thickness of 8–10 microns [13]. Only coarse
mechanical response. As a direct result of prolonged exposure to
aggregates with size of 3/800 were used in this study. Aggregate with SSD condition
moisture, the CMA has higher potential in exhibiting early-life was used to simulate the aggregate condition in the field. In this study the lime-
distress relative to HMA. stone and granite aggregates had values of absorption of 1.53% and 0.40%, respec-
In order to address the moisture susceptibility of the CMA tively. All the three emulsion types and two aggregate sources used in the
modified boiling test were maintained in the BBS test as well.
materials, a simple and effective evaluation method is needed to
To prepare the compacted mixture samples for mix design and TSR test, a speci-
support the selection of quality materials. A number of methods fic gradation is required. In this study a gradation which meets the SuperPave E-10
have been successfully used to evaluate the moisture susceptibility requirements for a nominal maximum aggregate size (NMAS) of 12.5 mm was used,
of asphalt mixtures [2–5] either on loose mixture or compacted the gradation curve on a 0.45 power chart is shown in Fig. 1. To maintain consis-
mixture for HMA. The boiling test specified in ASTM D3625 is a tency, the same limestone and granite sources as in the modified boiling test were
used and the SSD condition for aggregate before mixing was still applied. Only two
well-established test on loose mixture to evaluate coating effec-
emulsion types CSS-1h and CSS-1hL representing unmodified and modified asphalt
tiveness by visually assessing the percentage of coated area emulsion respectively were included for the compacted mixture tests.
remaining after boiling. To promote the application of boiling test,
however, a quantitative analysis is needed to better characterize
4. Test methods
the effect of moisture on the coating to remove the subjectivity
of visual observation from the test method. In addition, no exten-
4.1. Modified boiling test using digital imaging
sive application of boiling test to CMA has been conducted due
to the lack of a specific and uniform sample preparation procedure.
In this study, the boiling test procedure specified in standard
Other than boiling test, the Binder Bonder Strength (BBS) test
ASTM D3625 was followed with modifications to the CMA specific
developed by previous researchers [6–9] and currently specified
sample preparation and inclusion of digital imaging method [13] to
in AASHTO TP-91 provides a means to directly measure the ability
evaluate aggregate coating before and after the boiling instead of
of asphalt binder to maintain its bond on an aggregate surface
visual assessment. The detailed procedure is described as follows.
under specific moisture conditioning. The BBS test has been suc-
A loose mixture sample of at least 500 g is cured at a specified
cessfully applied in the prediction of the moisture susceptibility
condition (as discussed in the next section) after mixing. Then
of HMA and chip seal samples [10,11], indicating the bond strength
the sample is scanned using a standard office scanner to obtain
as a good indicator of moisture susceptibility of the asphalt
the image of sample coating before boiling. After being scanned,
materials.
the sample is placed in the 5000 ml-beaker filled with at least
For compacted mixtures, the Tensile Strength Ratio (TSR) test
3000 ml boiling water. A steel basket is used to prevent mixture
specified in AASHTO T283 is the most commonly used procedure
directly touching the bottom of beaker which has much higher
to evaluate the moisture resistance of HMA. The procedure
temperature than the boiling point due to the contact with the
involves testing of the indirect tensile strength on dry and mois-
heater. The boiling test apparatus is presented in Fig. 2. Based on
ture conditioned samples to assess the moisture resistance of the
preliminary testing results, 10 min of boiling time (specified in
mixture. Based on the empirical correlations to observations in
ASTM D3625) is insufficient to cause significant stripping after
the field as well as the need to include moisture damage resistance
boiling, therefore longer boiling time (20–60 min) was used to
in mix design, the TSR was included in the SuperPave mix design as
expand the range of stripping. After boiling, the stripped asphalt
a pass/fail criterion [12].
on the surface of water was skimmed and the basket with mixture
sample was removed from the beaker. The samples were spread on
silicone mats for drying at ambient temperature for at least 24 h
2. Research objectives until sufficiently dry (no water on the sample surface observed)
for scanning. Then the dry samples are scanned again to obtain
This paper is focused on developing a modified boiling test pro- the coating image after boiling.
cedure that includes use of digital imaging to evaluate the coating Instead of using visual observation as specified in ASTM D3625,
quality of the mixtures and identify the potential moisture suscep- the digital imaging method for evaluation of coating developed in
tible materials for CMA. The specific objectives are as follows: previous study [13] was followed to evaluate coating extent before
60
comparing the Ratio to results of the bond strength measure- 50
ments from BBS test and the Tensile Strength Ratios from 40
compacted mixture TSR test. 30
20
10
3. Materials 0
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50 4.00
Both coating quantity and quality are dependent on the physical and chemical
properties of the individual components of the emulsion–aggregate system [13]. In Sieve Size (mm) Raised to the 0.45 Power
this study three different emulsion types and aggregates with different mineralogy Max Denisty Control Points Gradation Used in TSR Test
were selected, and the experimental matrix for the modified boiling test is
introduced in details below. Fig. 1. Gradations used in compacted mixture TSR test.
C. Ling et al. / Construction and Building Materials 105 (2016) 391–399 393
(a) Original image before boiling (b) Binary image before boiling
(c) Original image after boiling (d) Binary image after boiling
Fig. 3. An example of using digital imaging in evaluating coating extent before and after boiling.
394 C. Ling et al. / Construction and Building Materials 105 (2016) 391–399
Fig. 10. Air voids and ITS for CSS-1h and CSS-1hL mixes.
C. Ling et al. / Construction and Building Materials 105 (2016) 391–399 397
Table 1 preparation for this study. The outcome of the procedure is selec-
Design emulsion content for emulsion–aggregate systems. tion of a design emulsion content (DEC) based on volumetric anal-
System DEC (%) ysis and performance tests. Samples were then prepared at the
CSS-1h limestone 7.00 design emulsion content to evaluate the effects of emulsion type
CSS-1h granite 7.00 and aggregate mineralogy on moisture susceptibility of CMA. The
CSS-1hL limestone 7.25 air voids and indirect tensile strength (ITS) for all mixes from the
CSS-1hL granite 9.00 mix design are shown in Fig. 10.
Results show that the air voids for CSS-1hL mixes are higher
than CSS-1h mixes, but keep decreasing with the increased emul-
sion content similarly as CSS-1h mixes. It can be clearly seen that
ITS also decreases with the increased emulsion content for all com-
binations of emulsion and aggregate. The emulsion content vs. ITS
presented in this study was inconsistent with the typical relation-
ship between asphalt content and ITS which was a curve and the
asphalt content that corresponds to maximum ITS strength was
defined as optimum. Based on the results it appears that the levels
selected only captured behavior on the ‘‘wet side” of the ITS curve.
The results and analysis indicate that even though samples
prepared at higher emulsion contents result in lower air voids, it
does not necessarily lead to improved performance. Based on these
results and the literatures which state that the typical air voids
observed in the field after 1–2 years of service ranges from 10%
Fig. 11. Conditioning of CSS-1h limestone samples following AASHTO T283. to 15% [16,17], 12% is selected as the target air voids in this
study. The corresponding emulsion contents for all emulsion–
Table 2 aggregate systems were therefore estimated as DEC as shown in
Results of TSR with modified conditioning. Table 1.
Emulsion Aggregate Conditioning Air Saturation ITS TSR
voids (%) (kPa)
5.4. Tensile Strength Ratio results
(%)
CSS-1h Limestone Wet 11.4 76.8 252.5 0.37
In this study a modified moisture conditioning with longer time
Dry 12.2 – 686.3
Granite Wet 11.9 72.6 148.3 0.28 and lower temperature was used to prevent the damage of samples
Dry 11.8 – 538.7 due to extreme conditioning as shown in Fig. 11. The testing results
CSS-1hL Limestone Wet 11.9 72.0 306.0 0.74 for both CSS-1h and CSS-1hL emulsion are shown in Table 2 and
Dry 11.8 – 415.1 Fig. 12.
Granite Wet 11.4 72.0 379.3 0.97 After conditioning, no crack or damage was observed for all
Dry 11.2 – 391.6 samples, and IDT test was performed on all samples. From
Fig. 12 it can be seen that CSS-1h mixes are not sound in moisture
modified boiling test. By comparing different emulsions, it can be conditioning with relatively low TSR values. Modified emulsion
seen CSS-1hL performs much better than CSS-1h and CSS-2 no CSS-1hL mixes significantly improves the TSR values for both
matter for limestone or granite; while CSS-1h has higher dry POTS aggregate types. Therefore, modification of asphalt emulsion is
but also increased moisture sensitivity relative to CSS-2. capable of improving moisture susceptibility of CMA.
Direct comparison of CMA performance to limits defined for
5.3. CMA Mix Design HMA is not possible due to the significantly higher air voids and
modified conditioning time/temperature used for CMA in this
Prior to evaluating performance it was first necessary to study. As a result the effects of air voids and conditioning time/
establish a mix design procedure to ensure consistent sample temperature are confounded with possible differences in material
Table 3
Summary of test results of modified boiling test, BBS test and TSR test.
System CR BR TSR
Emulsion Aggregate Value (%) Ranking Value (%) Ranking Value (%) Ranking
CSS-1h Limestone 74.00 5 53.60 5 37 3
CSS-1h Granite 70.50 6 45.80 6 28 4
CSS-2 Limestone 80.70 3 65.10 3 –
CSS-2 Granite 78.50 4 55.80 4 –
CSS-1hL Limestone 89.90 2 69.80 2 74 2
CSS-1hL Granite 96.70 1 97.50 1 97 1
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