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AIR-COOLED
XAC2S-010, XAC2S-024MA, XAC3S-036MA, XAC2YS-048A, XAC2YS-080A
WATER-COOLED
XWC2S-011, XWC2S-026A, XWC3S-039A, XWC4S-052A, XWC4S-085A
TECHNICAL
MANUAL
First Print : June 2006
CONTENTS
Liquid Chilling Systems 2
Scroll Chiller Nomenclature 3
Common Liquid Chilling Systems 4
Control 5
Air Handling Equipment 6
In-room Terminal Systems 6
Floor-standing Vertical Units 7
Ceiling-suspended Horizontal Units 7
Floor-mounted Air Handling Units 8
Typical Foundation Details 9
Operation - Water-cooled Chiller Systems 10
Starting the System 10
Stopping Procedure 11
Operation - Air-cooled Chiller Systems 12
Starting the System 12
Stopping Procedure 13
Micro Computer Panel Controller - Air-cooled Chiller Systems 14
Micro Computer Panel Controller - Water-cooled Chiller Systems 15
Using the Micro-controller - Modular - 2 & 3 Compressor 16
Non Modular Chiller - 2,3 & 4 Compressor Air-cooled and Water-cooled 27
Operating Instructions - 1 34
Operating Instructions - 2 36
Compressor Protection Module 42
Inspection & Routine Maintenance 43
Troubleshooting 45
Technical Specifications 49
Wiring Diagram & G.A. Drawings 53
List of Spares 72
SCROLL CHILLER SYSTEMS
Basics
Principle of operation
Liquid (usually water) enters the cooler, where it is chilled by liquid refrigerant at
a lower temperature. The refrigerant vapourises and is drawn into the compressor
which increases the pressure and temperature of the gas so that it may be
condensed at the higher temperature in the condenser.
The condenser cooling medium is warmed in the process. The condensed liquid
refrigerant then flows back to the evaporator through an expansion device.
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TECHNICAL MANUAL
Type WC Water-cooled
AC Air-cooled
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SCROLL CHILLER SYSTEMS
Refrigeration Cycle
Chilled water enters the cooler at 12oC, for example, and leaves at 7oC. Condenser
water leaves a cooling tower at 32oC, enters the condenser and returns to the
cooling tower at 37oC. Condensers may also be cooled by air or through
evaporation of water.
This system, with a single compressor and one refrigerant circuit with a water
cooled condenser, is used extensively to chill water for airconditioning because
it is relatively simple and compact. Multiple chilled water circuits can be connected
to achieve higher capacity.
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TECHNICAL MANUAL
Control
The chilled liquid temperature sensor sends an electrical signal (electronic control)
to the control circuit, which then modulates compressor capacity in response to
leaving or return chilled liquid temperature changes from its set point.
Compressor capacity adjustment is accomplished differently on the scroll chillers
as below:
In a 4-compressor circuit chiller, the capacity of the output can be reduced in 4
steps: 75%, 50%, 25%, 0%. In a triple circuit, the capacity can be reduced in
three steps: 66%, 33%, 0%. In a twin circuit, it can be reduced to 50% or 0%.
In a single circuit, the chiller sensor directly switches the compressor On or Off.
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SCROLL CHILLER SYSTEMS
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TECHNICAL MANUAL
Floor-standing AHU
Ceiling-suspended AHU
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SCROLL CHILLER SYSTEMS
Note : Technical specifications for the above products are available in their
respective catalogues.
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TECHNICAL MANUAL
Air-cooled Chillers
• Provide R.C.C. pedestal of 250 mm x 250 mm height
Water-cooled Chiller
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SCROLL CHILLER SYSTEMS
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TECHNICAL MANUAL
17. Check the operation of the safety control switches and indicating lights on
the control panel to be sure that they function to stop compressor motor in
case the settings are exceeded.
18. Check compressor suction superheat after steady operation
and leaving chilled liquid has been pulled down to the required
temperature. Compressor suction super heat is the difference between the
actual temperature of the main refrigerant gas entering the compressor and
the saturation temperature corresponding to the suction pressure as shown
in a standard pressure-temperature table for R22. Compressor suction
superheat is directly related to evaporator (cooler) superheat, which is
controlled by thermal expansion valve adjustment. A low compressor suction
superheat indicates a low cooler superheat (approaching flooding condition
of the evaporator) and vice versa.
19. The thermal expansion valve is factory-set to control at 5.5oC super heat,
which, in normal operation, produces a compressor suction superheat of
approx. 6 o C. It is not recommended to adjust thermostatic
expansion valve in the field.
20. Check setting of controls as under (Fixed Preset Type)
LP Cutout - set at 35 psig (Check with gauge)
HP Cutout - set at 290 psig (Check with gauge)
Antifreeze - set at 5OC (Check with thermometer)
Thermostat - set as per requirement
Stopping procedure
1. Switch off the chiller by pressing ON/OFF key only.
2. Stop chilled water pump.
3. Stop condenser water pump.
4. Stop cooling tower fan.
5. Stop airhandling equipments.
Note:
Please note that these units cannot be operated in manual mode. All alarms &
faults are indicated only on the LCD control panel.
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SCROLL CHILLER SYSTEMS
15. The thermal expansion valve is factory-set to control at 5.5oC super heat,
which, in normal operation, produces a compressor suction superheat of
approx. 6oC. It is not recommended to adjust thermostatic expansion valve
in the field.
16. Check setting of controls as under (New Saginomia Preset Type)
LP Cutout - set at 35 psig (Check with gauge)
HP Cutout - set at 400 psig (Check with gauge)
Antifreeze - set at 5OC (Check with thermometer)
Thermostat - set as per requirement
Stopping procedure
1. Switch off the chiller by pressing ON/OFF key only.
2. Stop chilled water pump.
3. Stop air handling equipments.
Note:
Please note that these units cannot be operated in manual mode. All alarms and
faults are indicated only on the LCD control panel.
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SCROLL CHILLER SYSTEMS
EWT 12 C
LWT 7 C
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TECHNICAL MANUAL
EWT 12 C
LWT 7 C
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SCROLL CHILLER SYSTEMS
Salient Features
• Modular hardware design with modular assembly & wiring for multi-
compressor systems – maximum 4 Nos.
• Condensing Unit / Chiller option.
• Wall / panel mounted LCD display and keyboard Handset with 5 meter cable.
• Master Controller with 2 relay outputs (230V AC) for Compressor & Alarm, 4
Digital Inputs (+12 V DC) & 2 Analog Inputs for Temp sensors.
• Slave controller with 1 relay output (230V AC) for compressor & 4 Digital
Inputs (+12 V DC).
• Built-in SPPR protection circuit.
• Fuse protection (0.5 Amps) for relay and transformer.
• Inbuilt Crankcase Heater circuit with 2 Amps fuse protection.
• Base mounting Current Transformer (100 Amps) for monitoring Compressor
current. The following are the maximum and minimum current settings:
• Maximum Setting: 42 Amps
• Minimum Setting: 6 Amps
• 2 level password protection for parameter setting.
• Individual ON / OFF Switch on each controller Base.
• Auto loading / unloading of compressor systems with runtime equalization.
• In-built Anti-Freeze safety.
• Automatic starting of unit in case of power failure with preset values.
Optional
• Group Controller.
• 50 meter cable for Display.
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TECHNICAL MANUAL
Specifications
1. Controller Power Supply : Single phase, 180 to 260 V AC, 50 Hz, ± 3%.
3. Display & Keypad unit : 8x2 Character LCD Display, LED indications.
Wall mounting.
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SCROLL CHILLER SYSTEMS
I. LED Indication:
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TECHNICAL MANUAL
II. KEYS
POWER : This key is used to switch ON / OFF the system. In
OFF Mode display light goes OFF and the screen
shows ‘POWER DOWN’.
RESET : This key is used to reset Fault Alarm or to restart the
system after clearing the fault.
INC () Key : This key is used to scroll the display in upper direction
as well as to increment any parameter value.
DEC () Key : This key is used to scroll the display in lower direction
as well as to decrement any parameter value.
SELECT : This key is used to select any parameter like EWT, SET,
CR value etc.
Enter Key ( ) : This key is used to store any Parameter value.
MODE : This key is used to change the ON Mode to OFF Mode
and vice versa.
Display of Parameters
By default display will show Entering water Temperature (EWT) and Leaving
Water Temperature (LWT) in Chiller and Actual Room Temperature in Condensing
Unit.
Other parameters can be viewed by pressing select key and Enter Key. If no key
is pressed for 10 seconds, the display will show EWT, LWT in Chiller and Actual
Room Temp in Condensing Unit.
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SCROLL CHILLER SYSTEMS
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SCROLL CHILLER SYSTEMS
LCD Description
Display
Power ON Displays the Power On Delay left for the system in seconds.
Dely : 120
Syst1 TM Displays the Anti Recycle Time for the Compressor in seconds.
Recy :180
System 1TM Displays the ON/OFF status of the complete system.
Dely: 10
System 1 Displays the ON/OFF staus of the individual system.
Off Mode
To view the parameter of any particular system, press SEL key until the desired System appears
on the screen and then press key ( ).
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TECHNICAL MANUAL
LCD Description
Display
Syst1 Hr This window shows the Run hours of the system 1
10:55
System 1 This window shows the current drawn by system 1
25 Amps
System 1 This window shows the status of the HP input of system 1.
HP : Ok Ok = Healthy, Trip = fault
System 1 This window shows the status of the LP input of system 1.
LP : Ok Ok = Healthy, Trip = fault
System 1 This window shows the status of the MP input of system 1.
MP : Ok Ok = Healthy, Trip = fault
System 1 This window shows the ON/OFF status of the System 1.
OFF : No No = System is ON
Yes = System is OFF
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SCROLL CHILLER SYSTEMS
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SCROLL CHILLER SYSTEMS
Modular Chiller
Controller will Load / Unload compressors based on Actual Entering Water Temp,
Set Value and Cooling range.
For 2 Compressor System
I. If actual EWT=/> Set Value, all the compressors will be loaded.
II. If actual EWT =Set Value - (CR/2), one compressor will be unloaded.
III. If actual EWT = Set Value - (CR), both the Compressors will be unloaded.
For 3 Compressor System :
I. If actual EWT = Set Value = (CR/3), one Compressor will be unloaded.
II. If actual EWT = Set Value = (2CR/3), two Compressors will be unloaded.
III. If actual EWT = Set Value - CR, 3rd Compressor will be unloaded in 3
compressor model.
IV. If actual EWT = Set Value - (3CR/4), Three Compressors will be unloaded.
3. Switching OFF Chiller
i. Power Key : Press Power Key on keypad Unit, it will show you “System
Down” message as well all Systems gets OFF.
ii. Mode Key : You can switch OFF the Systems by pressing the MODE key to
Select OFF Mode; LCD indicates the System1, System 2 and System 3 OFF
Mode.
iii. You can also switch off the Systems by putting ON/OFF Toggle switch in OFF
Mode. Units will be switched OFF and message on screen is System 1,2,3 S/W
OFF.
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TECHNICAL MANUAL
Optional:
• Remote Control (Using Group Controller).
Specifications
1. Power supply Single phase, Voltage: 180 to 260V AC.
Frequency: 50 Hz ±3%
2. Operating temperature limit 0 - 65°C
3. Display 8 (Character) X 2 (Lines) Backlit LCD,
LED indicators and touch key pad
4. Temperature control accuracy ± 1%
5. Entering water temperature range 8 - 25°C
6. Cooling range 2 - 10
7. Antifreeze setting 5°C cut-out and 8°C cut-in
8. Temperature sensors NTC thermister sensor (SS enclosure)
with 5 m. long cable
9. LCD Display & Keypad unit Door mounting
10. Micro Computer Base Unit Base mounting
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SCROLL CHILLER SYSTEMS
LED Indicators
POWER: This LED indicator indicates the presence of power and
flashes Red if SPPR fault occurs.
CHW FLOW: If flow switch input is OK this LED flashes Green, else
flashes Red.
KEY: This LED indicator flashes Green if any key is pressed.
FAN: If Fan is ON, this LED indicator is Green, else Red.
FAN 1, 2: If Fan is ON, this LED indicator is Green, else Red
(only for 4-compressor Tandem model)
AFT 1, 2: If AFT is OK, this LED indicator is Green, else Red if the
AFT trips (only for 4-compressor water-cooled model)
COMPRESSOR1: If Compressor1 is ON, this LED indicator is Green, else
Red.
COMPRESSOR2: If Compressor2 is ON, this LED indicator is Green, else
Red.
COMPRESSOR3: If Compressor3 is ON, this LED indicator is Green, else
Red.
COMPRESSOR4: If Compressor4 is ON, this LED indicator is Green, else
Red. (only for 4-compressor model)
ON/OFF: This indicator is Green if the unit is ON and Red if the
unit is OFF.
SET: When the user or supervisor enters into the program
mode, this indicator becomes Green.
Operational Keys
INC ( ^ ) Key: This key is used to increment any value of the selected
digit.
If you press this key continuously then selected digit value
will increment from 0 to 9.
SELECT Key: This key is used to set any parameter like EWT or Cooling
range. This acts like the Enter key.
ON/OFF Key: This key is used to switch the unit ON or OFF.
RESET Key: This key is used for resetting fault or for restarting the
unit after removing an existing fault.
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TECHNICAL MANUAL
Display of Parameters
By default, the unit shows the Entering Water Temperature (EWT) and Leaving Water
Temperature (LWT). Other parameters can be viewed by pressing INC (^) key. At any time of
operation, if no key is pressed for 10 seconds, the display will return to show EWT & LWT.
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SCROLL CHILLER SYSTEMS
Setting of Parameters
The user or supervisor can enter into the PROGRAMME MODE to set various parameters
by pressing the SELECT key, when the display is showing the Set Temperature and Cooling
Range. The user Password is 0851.
By using same procedure, as above, you can set the maximum/minimum current limit of
compressor for overload & under load protection by entering the supervisor password.
Similarly, you can set the type of unit (air-cooled or water-cooled, brine or standard AFT) by
entering the factory password.
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TECHNICAL MANUAL
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SCROLL CHILLER SYSTEMS
Anti Freeze Temp EWT: 25.7 If LWT goes below AFT limit (5.0°C) then
AFT fault AFT Trip. Comprs will Trip and LCD will display fault ‘AFT
(LWT<Set AFT) Trip’. Compressors will restart when LWT
goes above 8.0°C.
EWT sensor is EWT: —.- After reconnecting good sensor unit will Auto
open or bad. EWT Ther Open restart. (Only LCD will display Fault)
LWT sensor is EWT: 25.7 After reconnecting good sensor unit will Auto
open or bad. LWT Ther Open restart. (Only LCD will display Fault)
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SCROLL CHILLER SYSTEMS
Operating Instructions - 1
These operating instructions pertain to :
• 4 Compressor Water Cooled Scroll Chillers
• 3 Compressor Air Cooled Scroll Chillers
• 2 Compressor Air Cooled Scroll Chillers
Switching ON Chiller
Switch ON the unit by pressing ON/OFF key on keypad unit. The ON/OFF
LED should glow Green. After chilled water pump is running , flow Switch
input will be on, then CHW FLOW LED will glow Green. After preset delay
of 10 sec, fans will start & FAN LED will glow Green.
If HP, LP, MP, FS, SPPR, AFT & CF inputs are OK, then compressors will
start depending on set temp., cooling range & actual EWT after preset
180 sec delay for 1st compressor, then 10 sec delay for 2nd compressor,
and another 10 sec delay for 3rd compressor and 10 sec incase of 4th
compressor.
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SCROLL CHILLER SYSTEMS
Operating Instructions - 2
These operating instructions pertain to :
• 4 Compressor Tandem Chiller (Twin Circuit Air-cooled)
(Models = XAC2YS - 48 & 80)
Comp 4
25 Amps
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TECHNICAL MANUAL
6. When the INC key is pressed again, the display will show the total run time
of the first compressor.
Comp 1
Hr : 00024
7. When the INC key is pressed again, the display will show the total run time
of the second compressor.
Comp 2
Hr : 00023
8. When the INC key is pressed again, the display will show the total run time
of the third compressor.
Comp 3
Hr : 00024
9. When the INC key is pressed again, the display will show the total run time
of the fourth compressor.
Comp 4
Hr : 00024
10. When the INC key is pressed again, the display will show the total run time
of the first fan.
Fan 1
Hr : 00025
11. When the INC key is pressed again, the display will show the total run time
of the second fan.
Fan 2
Hr : 00024
12. When the INC key is pressed again, the display will show the total run time
of the chill water pump.
ChilPump
Hr : 00024
Setting the Parameters
The user or supervisor can enter into the program mode to set the various
parameters by pressing the ‘SELECT’ key while the display is showing the set
temperature and cooling range. The user password is 0851 and the supervisor
password is 4321. When the ‘SELECT’ key is pressed the display will show the
following:
Password
0000
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SCROLL CHILLER SYSTEMS
The user has to press ‘INC’ key to scroll the digit and ‘RESET’ key to shift the
digit. By using these two keys, the password can be selected. ‘SELECT’ key is
used to confirm the password. If the entered password is correct, the unit will go
to the program mode. If the password is wrong the display will show an error
message and return to main menu after 2 seconds.
The error message is
Password
Invalid
When the user successfully enters into the program mode the display will be
Set Temp
25.0
By pressing ‘INC’ key, the required Set Temperature can be set and can be
confirmed by pressing the ‘SELECT’ key. Then the display will show the Cooling
Range as follows
Set CR
5.0
By pressing ‘INC’ key, the required Cooling Range can be set and can be
confirmed by pressing the ‘SELECT’ key. If the unit is in user mode, the display
will return to the default window. If the unit is in supervisor mode, the display will
show the maximum current limit of each compressor.
Set Amps
Max: 036
By pressing ‘INC’ key, the Maximum current limit can be set and can be
confirmed by pressing the ‘SELECT’ key. Then the display will show the following
Set Amps
Min: 012
By pressing ‘INC’ key, the Minimum current limit can be set and can be
confirmed by pressing the ‘SELECT’ key. Then the display will return to the
default window.
Also please note that the ‘Set’ indicator will be ON throughout the program mode.
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TECHNICAL MANUAL
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TECHNICAL MANUAL
Description of Indicators
The various indicators available in the display of the chiller denote the following.
POWER: This indicator indicates the presence of power and flashes Red if
SPPR fault occurs.
CHW FLOW: If there is no FS fault this LED is Green and Red if the FS fault is
Present.
KEY: This indicator flashes green if any key is pressed.
FAN1: If Fan1 is ON, this indicator is Green and Red if the Fan1 is OFF.
FAN2: If Fan2 is ON, this indicator is Green and Red if the Fan2 is OFF.
COMPRESSOR1: If Compressor1 is ON, this indicator is Green and Red if it is OFF.
COMPRESSOR2: If Compressor2 is ON, this indicator is Green and Red if it is OFF.
COMPRESSOR3: If Compressor3 is ON, this indicator is Green and Red if it is OFF.
COMPRESSOR4: If Compressor4 is ON, this indicator is Green and Red if it is OFF.
ON/OFF: This indicator is Green if the unit is in ON mode and Red if the unit
is in OFF mode.
SET: When the user or supervisor enters into the program mode, this
indicator becomes Green.
Note :
All preset programs on the controller not to be disturbed or changed for site
convenience, which may result in total operational failure of the chillers. Please
contact authorised “Blue Star” Executive only for changes/faults on the controller
performance.
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SCROLL CHILLER SYSTEMS
Maneurop Compressor
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TECHNICAL MANUAL
A ‘healthy’ supply
CHECK IF INCOMING POWER IS AS PER THE RATED POWER SUPPLY:
VOLTS 380-420V
PHASE THREE PHASE
CYCLES 50 Hz
TYPE AC ONLY
Regular Inspection
Regular inspection must be carried out as follows:
General compressor Once a week Crank case heater: Touch the heater body to
checks verify that it is warm.
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SCROLL CHILLER SYSTEMS
Water line
strainers Vibration Isolating
pipe hangers
Flex connector
Strainer w/
Blow-off
Pump Motor
2
Housekeeping
Vibration isolator
Dead leg mounted on on steel frame
pad vibration isolated frame
minimum
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TECHNICAL MANUAL
Troubleshooting
Faults and complaints in chilled water AC systems can be broadly classified under three areas.
The first step in troubleshooting is to identify the area and diagnose the fault.
Diagnosing faults
Malfunctions can be classified under any of the following:
LOW DISCHARGE PRESSURE Low refrigerant charge Check for leaks, repair
and recharge
Low compression efficiency Replace compressor.
HIGH SUCTION PRESSURE Excessive load Reduce fresh air & load
Defective suction valves Replace compressor
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SCROLL CHILLER SYSTEMS
LOW SUCTION PRESSURE Clogged suction strainer / dryer Clean / replace strainer /
dryer
2. BLOWER
FAN MOTOR
NOT STARTING Check power supply/fuses Restore power supply
TRIPPING ON OVER LOAD Check over load relay Reset relay
Fuse blown Check electrical circuit
and replace
3. OVERALL UNIT
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TECHNICAL MANUAL
4. CONDITIONED AREA
DISCOMFORT IN THE
CONDITIONED AREA Less air flow Check air filter / belt
High humidity Regulate fresh air
Poor cooling Check refrigeration circuit
TOO WARM IN
CONDITIONED SPACE Excess heat load Check & regulate heat load
Inadequate cooling Check compressor ‘ON’/
Check filter choke up
Less airflow Check reversal of blower fan
Compressor trips soon Change incoming supply
after start phase polarity on any two
phases (for scroll compressor)
TOO COLD IN
CONDITIONED SPACE Defective thermostat Replace thermostat
Contactor stuck up Replace contactor
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SCROLL CHILLER SYSTEMS
FAN NOISE Loose fan hub cover Tighten fan hub cover fasteners
INSUFFICIENT WATER FLOW Pressure doesn’t rise Check expansion tank level
on supply gauges Check pump direction
Check suction strainer
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TECHNICAL MANUAL
Technical specifications
Air-cooled Scroll Chillers
Description Units XAC2S-010 XAC2S-024MA XAC3S-036MA XAC2YS-048A XAC2YS-080A
Nominal Cooling Capacity KW (TR) 35.16 ( 10) 84.40 (24) 126.57 (36) 168.8 ( 48 ) 281.28 ( 80 )
Electrical Power Supply
(A) Power Supply V / PH / HZ 380/420 V , 3 PH. , 50HZ , AC
(B) Total Current at Rated Load Amp 25.5 49.2 73.8 101 162
(C) Power Consumption at
Rated Load kW 11 26.5 39.8 54.0 92.0
Overall Dimensions
(A) Length mm 1775 2234 3355 2980 2980
(B) Width mm 935 1147 1147 2040 2040
(C) Height mm 1505 1696 1696 2492 2492
Refrigerant Charge (R22) kg 9 18 27 42 70
Unit Weight (Approx.) kg 625 925 1375 2090 2400
Compressor
(A) Quantity No. 2 2 3 4 4
Condenser
No of coils No. 2 4 6 4 4
(A) Total Face Area Sq.m (sq.ft) 2.23 (24) 3.75 (40 ) 5.57 ( 60 ) 8.24 (88.7) 8.24 (88.7)
(B) Tube Material Material Inner Grooved Copper Tubes
(C) OD x Thickness mm x mm 9.5 x 0.28 9.5 x 0.28 9.5 x 0.28 9.5 x 0.28 9.5 x 0.28
(D) Type of Fin SLIT
(E) Fin Material Material ALUMINIUM
(F) Rows Deep No. 2 3 3 2 3
Condenser Fan Motor
(A) Quantity No. 2 2 3 2 4
(B) Power Supply V / PH / HZ 400-415 / 3 / 50 400-415 / 3 / 50 400-415 / 3 / 50 400-415 / 3 / 50 400-415 / 3 / 50
(C) Speed RPM 910 910 910 860 860
(D) Power kW/HP 0.37 / 0.5 0.56 / 0.75 0.56 / 0.75 1.5 / 2.0 1.5 / 2.0
Fan for Condenser Unit
(A) Quantity No. 2 2 3 2 4
(B) Fan Dia mm 610 660 660 915 915
(C) Material Aluminium Galvanised Steel
(D) Hub Bore Dia mm 15.87 15.87 15.87 25.4 25.4
(With One Keyway) (With One Keyway)
DX-Cooler
(A) Model YCH-10 ( 2 IN 1) BCH-24 BCH-36 BCH-48 BCH-80
( Twin Circuit ) ( Three Circuit ) ( Twin Circuit ) ( Twin Circuit )
(B) Water Connection Size IN/OUT. inch 1 1/2" NB 3" NB 3" NB 4" NB 4" NB
(C) No of Refrig Circuit No. 2 2 3 2 2
Remarks :
Rating of Units
The ratings are based on 6.70C (440F) chilled water outlet temperature and 2.4 USGPM/TR water flow for cooler with
0.00010F.ft2.hr/ Btu fouling factor and 350C (950F) ambient air temperature.
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GENERAL ARRANGEMENT
&
WIRING DRAWING
53
G.A. Drawing: Air-cooled Models
54
Model : XAC2S-010, Nominal Capacity - 10 TR
SCROLL CHILLER SYSTEMS
Wiring Diagram: Air-cooled Chiller
Model: XAC2S-010
TECHNICAL MANUAL
55
G.A. Drawing:
56
Model : XAC2S-024MA
SCROLL CHILLER SYSTEMS
G.A. Drawing:
Model : XAC3S-036MA
TECHNICAL MANUAL
57
Wiring Diagram: Air-cooled Chiller
Models: XAC2S-024MA, XAC3S-036MA
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SCROLL CHILLER SYSTEMS
G.A. Drawing: Air-cooled Chiller
Model: XAC2YS-048A, XAC2YS-080A
TECHNICAL MANUAL
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Wiring Diagram: Air-cooled Chiller
Model: XAC2YS-048A
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SCROLL CHILLER SYSTEMS
Wiring Diagram: Air-cooled Chiller
Model: XAC2YS-080A
TECHNICAL MANUAL
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G.A. Drawing: Water-cooled Chiller
Model: XWC2S-011
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SCROLL CHILLER SYSTEMS
Wiring Diagram: Water-cooled Chiller
Model: XWC2S-011
TECHNICAL MANUAL
63
G.A. Drawing: Water-cooled Chiller
Model: XWC2S-026A
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SCROLL CHILLER SYSTEMS
Wiring Diagram: Water-cooled Chiller
Model: XWC2S-026A
TECHNICAL MANUAL
65
G.A. Drawing: Water-cooled Chiller
Model: GA-XWC3S-039A
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SCROLL CHILLER SYSTEMS
Wiring Diagram: Water-cooled Chillers
Model: XWC3S-039A
TECHNICAL MANUAL
67
G.A. Drawing: Water-cooled Chiller
Model: XWC4S-052A
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SCROLL CHILLER SYSTEMS
Wiring Diagram: Water-cooled Chiller
Model: XWC4S-052A
TECHNICAL MANUAL
69
G.A. Drawing: Water-cooled Chiller
Model: XWC4S-085A
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SCROLL CHILLER SYSTEMS
Wiring Diagram: Water-cooled Chiller
Model: XWC4S-085A
TECHNICAL MANUAL
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SCROLL CHILLER SYSTEMS
List of Spares
Manufactured Item : XAC2S-010
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Purchase Details
The following purchase information will be required by Blue Star/Dealer in case of any warranty
claims or service requests. Hence kindly ensure the following details are filled in.
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SCROLL CHILLER SYSTEMS
Terms of Warranty
Blue Star extends a comprehensive warranty on its Packaged Airconditioners, PCPA, VRF and Chiller Systems,
which entitles the customer to the following:
1. Repair/reconditioning, by BSL/BSL Dealer, through whom the machine has been purchased, of any part
of the equipment found defective within 12 months from the date of commissioning or 15 months from
the date of despatch whichever is earlier.
2. Free after sales service during the above mentioned period, as and when necessary within the Municipal
limits of the city or town where the Blue Star dealer/office is situated.
Note: For units installed beyond the Municipal Limits of the juridiction of the authorised Service Agent/
Dealer of Blue Star, all expenses incurred in collection of the unit or parts thereof from the company’s
authorised service station or the service personnel/technicians towards to and fro travel, conveyance
and other incidentals, etc., will be borne by the customer.
3.1 The equipment operates on AC power supply of 400V +/- 5% and in accordance with the
Company’s operating instructions.
3.2 Service / repair or shifting of the airconditioner is carried out only by Blue Star’s authorised dealer
or by the Company.
4.3 Deterioration or failure of equipment & controls, piping due to corrosive atmosphere.
5. This warranty is null and void if repair and/or modification are carried out by the customer himself or his
representative or if non-Blue Star products/accessories are included in the installation without written
concurrence from Blue Star or its dealers.
6. This warranty is not valid in case the serial number is defaced or altered.
7. The guarantee extended herein is in lieu of all implied conditions/warranties under the law and is confined
to the repairs or replacements of defective parts and does not cover any consequential or resulting
liability damage or loss arising from such defect. Furthermore, the guarantee in no case, shall extend to
the payment or any monetary consideration whatsoever of the replacement or return of the airconditioner
as a whole.
8. Any repair/replacement shall not extend the overall warranty period as specified above.
9. During the warranty period, BSL/BSL Dealer will render free of cost service as follows:
10.2 Attend to all breakdown calls or performance related to complaints promply and diligently
10.3 Repair/replace components when necessary within the overall Warranty Policy explained as
above.
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TECHNICAL MANUAL
Service Centres
EAST SOUTH WEST
BHUBANESHWAR BANGALORE BHOPAL
3A, Satya Nagar, Salarpuria Centre II “Star Arcade”, 2nd Floor
2nd Floor, No. 13, Ward No. 67 Plot No.165A & 166, Zone-I
Bhubaneswar 751 007. Koramangala Industrial Layout Maharana Pratap Nagar
Tel: (0674) 2508270 / 2508239 Koramangala Bhopal 462 011.
Bangalore 560 095. Tel: (0755) 2553378 /
GUWAHATI Tel: (080) 41854200 / 41854000 5273378 / 79
New Star Freeze Building
2nd Floor, CHENNAI GOA
Opp. Kunjalata Bibah Bhawan, 104, ‘Garuda Building’, 1st Floor, Flat No.1
G. S. Road, Vaibhav Apartment
Cathedral Road,
Guwahati 781 005. Vidya Nagar Colony
Chennai 600 086.
Tel: (0361) 2340619 / 2340620 Miramar, Panjim, Goa 403 001.
Tel: (044) 52444200
28116707- 8 Tel: (0832) 2461671 / 2462087
KOLKATA
7, Hare Street KOCHI MUMBAI
Kolkata 700 001. Blue Star House
39/5766, Tharakandam Estate
Tel: (033) 22134200 / 22106609 9A, Ghatkopar Link Road
Kurisipally Road
Kochi 682 015. Saki Naka, Mumbai 400 072.
NORTH Tel: (0484) 2356139 / Tel: (022) 56684200 / 56684000
2357933 / 2357934
CHANDIGARH NAGPUR
SCO 1, Madhya Marg, Sector 26 SECUNDERABAD 219, Bajaj Nagar, 1st Floor,
Chandigarh 160 019. South Ambazari Road,
207, Sikh Road
Tel: (0172) 2790482 / 5004000 Nagpur 440 010.
Bantia Estates
Secunderabad 500 003. Tel: (0712) 2229244 / 2249000
JAIPUR Tel: (040) 27847553 /
A-19, Main Sahakar Path, 27842057-58 / 27815469 PUNE
Near Sahakar Bhawan,
201/A, Nityanand Complex
Jaipur - 302 001. TRIVANDRUM
Tel: (0141) 5124898 / 2744033 1st Floor, 247/A
T.C. IX/1490 Bund Garden Road
‘Chandrika’, Sasthamangalam Pune 411 011.
LUCKNOW Trivandrum 695 010. Tel: (020) 26113031 /
B-140, Nirala Nagar Tel: (0471) 2720025 / 2720065 26127230 / 26122307
Lucknow 226 007. VISAKHAPATNAM
Tel: (0522) 2787274 / 2786172
47-12-6/7 VADODARA
NEW DELHI 2nd Floor Ramakrishna Chambers
E-44/12 Okhla Ind. Area Amaravathi Complex 7th Floor, Productivity Road
Phase II, Ohkla Dwarakanagar Alkapuri, Vadodara 390 005.
New Delhi 110 020. Visakhapatnam 530 016. Tel: (0265) 2338561 /
Tel: (011) 41494200 / 000 Tel: (0891) 2748405 / 2748433 2332021 / 2332022
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For any
assistance,
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