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Bachelor of Technology
In
Chemical Engineering
By
SHASHWAT SRIVASTAVA
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ACKNOWLEDGEMENT
I have taken efforts in this project. However, it would not have been possible without the kind
support and help of my friends and teachers. I would like to extend my sincere thanks to all
of them. I would like to express my special thanks to my professor Mr. Sandeep Parma for
his guidance and constant supervision as well as for providing necessary information
regarding the project & also for their support in completing the project.
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TABLE OF CONTENTS
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FIGURE INDEX
Location Description Page No.
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ABSTRACT
Viscosity measurement has great importance in food industry and accurate knowledge of
viscosity is necessary for various industrial processes. Viscosity is a direct measurement of a
fluid’s quality. A change in viscosity can indicate a fundamental change in the material under
test. Viscosity is a very important property of lubricating oil. The viscosity of a fluid is its
resistance to flow. It is a quantitative property of a fluid, be it liquid or gas, and can be used
as an index in quality control applications of oils, paints or other fluids where flow is a critical
property. Viscosity arises from the directed motion of molecules past each other and the
transfer of momentum. There are two related measures of fluid viscosity which are known as
dynamic and kinematic viscosity. Dynamic viscosity is the tangential force per unit area
needed to move one horizontal plane with respect to the other at unit velocity when
maintained a unit distance away by the liquid. It is expressed in Pa.S. Kinematic viscosity is
the ratio of absolute or dynamic viscosity to density - a quantity in which zero force is
involved. Kinematic viscosity can be obtained by dividing the absolute viscosity of a fluid with
mass density. It is expressed in m2/s.
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CHAPTER 1: INTRODUCTION TO VISCOSITY
F
A
µ= du
dy
= mN2 x ms
m
=mNs2 or ms
Kg
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1.2 TYPE OF FLOW PATTERN
At low discharge, every fluid molecule followed a straight path that was parallel to boundaries
of the tube. This type of flow is called laminar flow.
At medium discharge, every fluid molecule followed a wavy but a parallel path that was not
parallel to boundaries of the tube.
At high discharge, every fluid molecule followed very complex path that led to mixing of
dye.
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By experiment we concluded that for Reynolds number less than 2100 we observe laminar
flow, between 2100 and 4000 we observe transitional flow and for Reynolds number greater
than 4000 we observe turbulent flow.
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Where µ is known as proportionality constant called viscosity of the fluid. If we let Δy
approach to zero, then, using the definition of derivative,
𝑑𝑉𝑥
𝜏 = −𝜇( )
𝑑𝑦
Where 𝜏yz is F/A or shear stress per unit area. Subscript yz denotes that the area is
perpendicular to y axis and distance y from origin and z denotes direction of force. Negative
force denotes the velocity decrease as the y increases. The Newton’s law of viscosity is not
applicable to turbulent flow, according to Newton’s law of viscosity, for a given shear stress
acting on a fluid element, the rate at which the fluid deforms is inversely proportional to the
viscosity and in turbulent flow the rate of fluid is not inversely proportional because the flow
pattern is very complex and also due to the eddy formation. The fluid which obey newton law
of viscosity is called Newtonian fluids. Ex. Water, honey and thin motor oil.
From the graph we can say that for Newtonian fluids, viscosity remains constant with the
increase of shear rate. Non Newtonian fluids show thixotropic behavior which is, the fluids
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viscosity increases or decreases with change in shear rate. Dilatant (Shear thickening) is non
Newtonian fluid whose viscosity increases which increase of shear rate. Ex. Quicksand and
ketchup. Pseudoplastic (Shear thinning) is non Newtonian fluid whose viscosity decrease
with increase of shear rate. Ex. Blood. A Bingham plastic is a viscoplastic material that
behaves as a rigid body at low stresses but flows as a viscous fluid at high stress. Ex. Mustard,
chocolate.
1. Temperature: -
In liquids, when the temperature increases (energy added) the particles move faster
and begin to move away from each other. Because the particles are moving around
more they can flow more; their viscosity is lower.
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1.6 TYPE OF VISCOSITY
[3]
Viscosity is a fundamental material property when studying fluid flow for any application.
The two most common types of viscosity are dynamic and kinematic. Dynamic viscosity(µ)
is the fluid internal resistance to flow while kinematic viscosity (𝜈) refers to the ratio of
dynamic viscosity to density.
𝜂
𝜈= .
𝜌
Based on the expression above, two fluids with the same dynamic viscosities can have very
different kinematic viscosities depending on density and vice versa. In a simple words
dynamic viscosity gives you information on the force needed to make the fluid flow at a
certain rate, while kinematic viscosity tells how fast the fluid is moving when a certain force
is applied. Kinematic viscosity is a measure of a fluid's internal resistance to flow under
gravitational forces. It is determined by measuring the time in seconds, required for a fixed
volume of fluid to flow a known distance by gravity through a capillary within a calibrated
viscometer at a closely controlled temperature. Unit of viscosity is m2/s. It is referred as
diffusivity of momentum and is analogous to thermal diffusivity (α) in heat transfer.
Viscosity measurement is very crucial in any industry. Let’s take the example of food
industry, Viscosity measurements are used in the food industry to maximize production
efficiency and cost effectiveness. It affects the rate at which a product travels through a pipe,
how long it takes to set or dry, and the time it takes to dispense the fluid into packaging. The
production process has to be designed with the viscosity of the product in mind, making sure
that pipes are angled to optimize flow, or that dispensers provide the right amount of force to
induce flow, but not so much that the packaging will overfill. Viscosity is also a characteristic
of the texture of food. The product’s viscosity must be measured and monitored during
production to ensure that each batch is consistent and will go through the production process
efficiently. In an adhesive industry, to choose the right viscosity of adhesive, we must
consider how the adhesive must flow or not flow, on a part of after adhesive is applied. Low-
viscosity adhesives will flow more readily than high-viscosity ones, so if you want an
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adhesive to stay exactly where you put it after dispensing – rather than spread out – a high-
viscosity adhesive is ideal. When it comes to hydraulic oils, Viscosity is a critical property of
as it affects the performance and efficiency of complete systems as well as the wear rates of
individual components like pumps and valves. As oil temperature rises, viscosity drops and
it flows more easily to a point. If the oil gets too thin, volumetric efficiency suffers and the
system becomes less responsive and can lead to overheating, high wear and shorter
component life. At the other extreme, if fluid viscosity is too high, mechanical efficiency is
low and that leads to friction during startup, sluggish operation and, in the worst case,
cavitation and mechanical failure. Viscosity also plays an important role when it comes to
combustion of fuel. Controlling the viscosity of fuel oil is an important aspect of an efficient
combustion. A high viscosity fuel oil leads to improper atomization which in turn leads to
incomplete combustion. High viscosity fuel prevents correct atomization, which takes place
in the fuel injectors. An efficient atomization is the basic need for the healthy mixing of fuel
and heated air, without which, no ignition or combustion can be derived. Thus, it is absolutely
important to set the viscosity value in the right range. Viscosity of high fuel oils can be
reduced by raising its temperature with the help of a fuel oil heater. This can be done by using
either, automatically regulated heaters in order to maintain a constant temperature or by using
a manual control which can be adjusted according to the requirement.
Viscosity of liquid is measured using viscometer. Viscometers are used to measure viscosity
in most circumstances. They work for fluids whose viscosity does not change under varying
flow conditions; rheometers must be used when the viscosity does change with flow
conditions. Viscometers usually work by comparing a stationary object and a fluid flow, or
vice versa. Hence, a viscometer could be placed in a fluid flow or moved through a stationary
fluid. The flow must have a Reynolds number in the laminar region in order to record accurate
values. The measure of the resistance is taken by measuring the drag resistance during relative
motion through the fluid. There are several types of viscometers available, some for use in
laboratories and others used as portable viscosity testers.
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1. Capillary viscometer: These viscometers are often used in laboratory settings. Users can
obtain the dynamic viscosity by measuring how long it takes the fluid to flow between two
points of a capillary of known radius; it is necessary to know the fluid’s density to calculate
viscosity in this manner.
2. Falling sphere viscometer: As the name implies, these viscometers use a falling sphere to
measure viscosity. The time taken for the falling sphere, whose density and radius are known,
to move between two markings is measured, and then users can calculate viscosity. This
model is also typically used in the lab. They work on principles derived from Stokes’ Law,
which gives drag force on a sphere.
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Falling sphere viscometer
ROTATIONAL VISCOMETER
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5. Bubble Viscometer: Bubble viscometers measure the time it takes for bubbles to rise through
a liquid. These viscometers are most often used for resins or varnishes. These viscometers are
fast, and very useful for measuring viscosity in the field. Models that use the alphabetical
comparison method measure viscosity in stokes, which is equal to 1 cm2s-1.
BUBBLE VISCOMETER
VIBRATIONAL VISCOMETER
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CHAPTER 2: CAPILLARY VISCOMETER
2.1 INTRODUCTION
Capillary viscometer is cost-effective, uses small amounts of sample fluid and can measure
viscosity under various shear rates. According to the Hagen–Poiseuille’s equation, the pressure
drop of laminar flows in a capillary at a given flow rate is proportional to the viscosity of the fluid.
When an enclosed air volume is connected to the upstream of the capillary, the pressure drop can
be calculated with the change of the connected air volume, which is reflected by the displacement
change of the air–liquid interface in the connecting capillary to the enclosed air volume. Based on
these principles, the viscometer was assembled with readily accessible materials, and required no
internal sensors or extensive programming. capillary viscometers measure the time taken to
discharge the sample fluid through a section of capillary. Therefore, a capillary viscometer usually
measures kinematic viscosity. The orifice of the kinematic viscometer tube produces a fixed
resistance to flow. Different sized capillaries are available to support fluids of varying
viscosity. The time taken for the fluid to flow through the capillary tube can be converted to
a kinematic viscosity using a simple calibration constant provided for each tube. The
commonly used capillary viscometer is Ostwald viscometer. The other capillary viscometers
are suspended level viscometer and cannon fernsk viscometer.
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2.2 OSTWALD VISCOMETR
2.2.1 INTRODUCTION
OSTWALD VISCOMETER
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Ostwald viscometer is based on Poiseuille’s Law. According to this law, the rate of flow of
liquid through a capillary tube having coefficient ɳ, is given by: -
2.2.2 PROCEDURE
A clean and dry viscometer is fixed vertically in a thermostat such that the upper mark is well
below the water level of the thermostat. Series of the standard mixtures of constituent ‘A’ and
‘B’ are prepared. 15ml of mixture no.1 is pipetted into the lower bulb. A rubber tubing is
connected to the other bulb to suck the liquid. Now the liquid is sucked through the rubber
tube till the liquid level inside the capillary is well above the upper mark. Then it’s is allowed
to flow down. A stop watch is started just at the instant the liquid level passes the upper mark
and stopped at the instant when it passes the lower mark. The time flow is noted. Viscometer
is cleaned, dried and experiment is repeated with other standard mixture.
2.2.3 WORKING
In an Ostwald viscometer the measured distance the liquid travels, L, will be always a[6]
constant; the radius, r will always be a constant; and by procedure the volume of liquid, V will
also be constant. Poiseuille’s equation can then be simplified to:
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𝜂 = 𝐾𝑃𝑇 --------(1)
The hydrostatic pressure is P proportional to the density of the fluid being measured. In our
experiment we will be measuring the mass of equal volumes of liquid so that the viscosity
will be proportional to the masses measured. Therefore, we have the relation:
𝜂 𝛼 𝐾𝑚𝑡---------(2)
Where K and t are defined above and m is the mass of the liquid.
For finding the viscosity of liquids it is important to calibrate the viscometer using a reference
liquid. Water is a commonly used reference liquid. The viscosity of water at 30.0 °C is 0.8007
centipoise (cP). Knowing the values for the reference liquid and relation (3), we get:
----------(3)
Where: ηr is viscosity coefficient of the reference sample (water), mr is the mass of the
reference sample, and tr is the time flow of the reference sample. Note that K cancels out.
The other variables are the viscosity coefficient, mass, and time flow of the sample
respectively.
With an Ostwald viscometer we can measure the time flow of a liquid (mass can be measured
using standard laboratory procedures, e.g. a relative density bottle and a scale) and determine
its viscosity by solving equation (4) for η.
------------(4)
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2.1.4 ADVANTAGE
2.1.5 DISADVANTAGE
2.1.6 USAGE
Capillary viscometers are used to measure the viscosity of a wide range of diverse fluids.
Common examples include petroleum products, lubricants, adhesives, and sealants.
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SUSPENDED LEVEL VISCOMETER
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CHAPTER 3: CONCLUSION
The viscosity of a fluid means the resistance of the fluid to shear or angular deformation. In
easy meaning, it is like a frictional force in a fluid which create resistance to flow. This
frictional forces in fluid flow resulting from the cohesion and momentum interchange
between molecules in the fluid. It is due to the viscous force that arises in the fluid. Viscosity
is a critical property of hydraulic oil. Complete system performance and efficiency are the
main parameters of hydraulic oil. These two parameters are affected by viscosity. Also for
using valves and pumps viscosity is an important element. In lubrication, the viscosity is the
most needed characteristic of lubricating oil. For greases, the viscosity is an important
element too. If the temperature of the fluid is low then the viscosity is high, at that time oil
cannot be pumped. On the other hand, if the temperature is high then the velocity of oil will
be excessive, that means viscosity is so low and this can cause high friction in any pipe then
wear. Viscosity is a measure of whether the flow is laminar or turbulent. By the help of
Viscosity, we can know the behavior of viscosity which helps to design a machine in
mechanical engineering, to build a ship, to work in marine condition. Because of high
viscosity some fluid stay in steady condition. If there are no viscosity fluid would have no
internal resistance and so it will flow forever before facing any barrier. From the behavior of
viscosity with temperature, we can find whether the fluid is liquid or gas. For increasing the
temperature, the viscosity will increase for gas. On the other hand, increasing the temperature
will decrease the Viscosity for Liquid.
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REFERNCE
[3]https://www.machinerylubrication.com/Read/294/absolute-kinematic-viscosity.
Kinematic viscosity and its measurement
[4]https://shodhganga.inflibnet.ac.in/bitstream/10603/9661/10/10_chapter%204.pdf.
Factor affecting viscosity
https://civiltoday.com/water-resource-engineering/fluid-mechanics/240-viscosity
https://www.cscscientific.com/viscosity
https://blog.rheosense.com/what-are-the-differences-between-dynamic-and-kinematic-
viscosities
https://www.brighthubengineering.com/marine-engines-machinery/41864-what-is-
viscosity-regulator/
https://opentextbc.ca/physicstestbook2/chapter/viscosity-and-laminar-flow-poiseuilles-
law/
https://www.sciencedirect.com/topics/nursing-and-health-professions/viscometer
[5]https://blog.viscosity.com/blog/measuring-the-different-types-of-viscosity-with-
viscometers. Viscosity measurement
https://currentprotocols.onlinelibrary.wiley.com/doi/pdf/10.1002/0471142913.fah0102s
00
[1] Bird, R.B., Stewart, W.E. and Lightfoot, E.N.,”TRANSPORT PHENOMENON”,
John wiley&Sons, 1st edition, 1960, Newton law of viscosity.
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