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Maintenance
EQUIPPED WITH
BOBCAT INTERLOCK
CONTROL SYSTEM (BICS)
6902690 (12-06) Revised (5-12) (8) Printed in U.S.A. ©Bobcat Company 2006
1 of 146
2 of 146
Dealer Copy -- Not for Resale
OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
WARNING before running the machine.
Untrained operators can cause
injury or death.
W-2001-1285
Do not use loader in atmosphere Never carry riders. Always carry bucket or
with explosive dust, explosive gas, attachments as low as possible.
or where exhaust can contact Keep bystanders away from work Do not travel or turn with lift arms
flammable material. area. up.
Load, unload, and turn on flat level
ground.
FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . III
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . XI SAFETY
NOTES: SPECIFICATIONS
ADDRESS:
PHONE:
Bobcat Company
P.O. Box 128
Gwinner, ND 58040-0128
This Operation & Maintenance Manual was written to give the owner/operator instructions
on the safe operation and maintenance of the Bobcat Loader. READ AND UNDERSTAND
THIS OPERATION & MAINTENANCE MANUAL BEFORE OPERATING YOUR LOADER.
If you have any questions, see your Bobcat dealer.
DELIVERY REPORT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . VI
ISO 9001:2000 is a set of international standards that control the processes and procedures which we use to design,
develop, manufacture, distribute, and service Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat chose to assess the Company’s compliance with the ISO
9001:2000 set of s tandards. The BSI registration certifies that the two Bobcat manufacturing plants and the Bobcat
corporate offices (Gwinner, Bismarck & West Fargo) in North Dakota are in compliance with ISO 9001:2000. Only certified
assessors, like BSI, can grant registrations.
ISO 9001:2000 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
CALIFORNIA
PROPOSITION 65 WARNING
MOTOR OIL
6903105 SAE 15W40 CE/SG (12 qt.) 6903106 SAE 15W40 CE/SG (1 Gal.) 6903113 SAE 15W40 CE/SG (2.5 Gal.)
6903107 SAE 10W30 CE/SG (12 qt.) 6903100 SAE 10W30 CE/SG (1 Gal.) 6903112 SAE 10W30 CE/SG (2.5 Gal.)
6903109 SAE 30W CE/SG (12 qt.) 6903110 SAE 30W CE/SG (1 Gal.) 6903111 SAE 30W CE/SG (2.5 Gal.)
Figure 1
P-48387
DELIVERY REPORT
Module 2. - Production
Sequence (Series)
SEAT BAR
REAR AUXILIARY
GRAB HANDLES QUICK COUPLERS
STEERING
LEVER
TILT CYLINDER
STABILIZER ROD
† BUCKET
FRONT AUXILIARY
QUICK COUPLERS
REAR GRILL
LIFT ARM
REAR
LIGHT
REAR DOOR
* TIRES
B-16604
B-16605
Model S185 Bobcat Loaders are equipped with the Below is a list of some equipment available from your
following standard items: Bobcat Loader dealer as Dealer and / or Factory Installed
Accessories and Factory Installed Options. See your
• Adjustable Cushion Seat Bobcat dealer for other available options, accessories
• Automatically Activated Glow Plugs and attachments.
• Auxiliary Hydraulics, Front: Variable Flow / Maximum • Access Cover Kit (Foot Pedal Area)
Flow • Accessories Electrical Harness
• Bobcat Interlock Control System • Adjustable Suspension Seat
• Bob-Tach™ • Advanced Control System (ACS) (Selectable Foot
• Deluxe Cab (includes: interior insulation, top & rear Pedal or Hand Control)
windows, accessory harness, dome light and 12 volt • Auxiliary Hydraulics, Rear
power port (ROPS & FOPS Approved) • Attachment Control Device (ACD)
• Dual Path Cooling System • Back-up Alarm & Horn
• Engine/Hydraulic Systems Shutdown • Cab Door
• Instrumentation: Hourmeter, Engine Temperature • Cab Enclosure
and Fuel Gauges and Warning Lights • Cab Heater
• Lift Arm Support Device • Catalytic Exhaust Purifier
• Lights, Front & Rear • Counterweight Kit
• Parking Brake • Deluxe Instrument Panel (Incl. Keyless Start)
• Seat Bar • Dual Attachment Control Kit
Attachments
The Bobcat Loader is highly maneuverable and compact. • The AEM Safety Manual delivered with the machine
It is rugged and useful under a wide variety of conditions. gives general safety information.
This presents an operator with hazards associated with
off highway, rough terrain applications, common with • The Skid-Steer Loader Operating Training Course is
Bobcat Loader usage. available through your Bobcat dealer. This course is
intended to provide rules and practices of correct
The Bobcat Loader has an internal combustion engine operation of the Bobcat Loader. The course is
with resultant heat and exhaust. All exhaust gasses can available in English and Spanish versions.
kill or cause illness so use the Loader with adequate
ventilation. • Service Safety Training Courses are available from
your Bobcat dealer. They provide information for safe
The dealer explains the capabilities and restrictions of and correct service procedures.
the Bobcat Loader and attachment for each application.
• See the PUBLICATIONS AND TRAINING
The dealer demonstrates the safe operation according to
RESOURCES Page in t his manual or y our Bobcat
Bobcat instructional materials, which are also available to
dealer for Service and Parts Manuals, printed
operators. The dealer can also identify unsafe
materials, videos, or training courses available. Also
modifications or use of unapproved attachments. The
check the Bobcat web si tes
SI SSL-0206
Safe Operation Is The Operator’s Responsibility Understand the Written Instructions, Rules and
Regulations
Safety Alert Symbol
• The written instructions from Bobcat Company
include the Delivery Report, Operation &
This symbol with a warning statement means: Maintenance Manual, Operator’s Handbook, Safety
“Warning, be alert! Your safety is involved!” Manual and machine signs (decals).
Carefully read the message that follows.
• Check the rules and regulations at your location. The
rules may include an employer’s work safety
requirements. Regulations may apply to local driving
requirements or use of a Slow Moving Vehicle (SMV)
WARNING emblem. Regulations may identify a hazard such as a
utility line.
Operator must have instructions before running the Have Training with Actual Operation
machine. Untrained operators can cause injury or
death. • Operator training must consist of a demonstration and
W-2001-1285 verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
SI SSL-0206
• The operator cab, engine compartment and engine • Know where fire extinguishers and first aid kits are
cooling system must be inspected every day and located and how to use them. Fire extinguishers are
cleaned if necessary to prevent fire hazards and available from your Bobcat dealer [Figure 1].
overheating.
Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and
be sure they are in the correct locations. Machine signs are available from your Bobcat Loader dealer.
ACS Only
SJC - 6734647 6718706
Standard and ACS - 6727926
6735140
Door Opt. - Backup Alarm - Door Opt. -
6707852 6725374 SJC - 6737248 7110316
Inside Cab 6737189
6561383
(Behind Bob-Tach)
6725907
(Power Bob-Tach - Option)
6731757
6702301
6702302
6710358
B-16604
Follow the instructions on all the Machine Signs (Decals) that are on the loader. Replace any damaged machine signs and
be sure they are in the correct locations. Machine signs are available from your Bobcat Loader dealer.
6708929
6565990
6733996
Under Rear Grill
6577754 (2)
6578368
6560573
6717343 (2)
Under Cab
6809511 (2)
(On Hose and Tube)
6595014 (3)
6709030
4 5 6 7 8
11 12
13 9 10
14
B-15551
* See SYSTEM SETUP & ANALYSIS, Page SA-4 for further description of SERVICE CODES.
16 18 20 22 24 26 28
29
B-15552B
ICON/
REF. FUNCTION ALARM CODE CONDITION DESCRIPTION
LIGHT
Advanced ON 3 Beeps * Error Error with Advanced Control System (ACS)
15 Control System
* These functions are monitored and have associated SERVICE CODES. See SYSTEM SETUP AND ANALYSIS for description of SERVICE CODES
Figure OI-3
ENTER PASSWORD
1 3
2
LANGUAGES
4 B-16165
The first screen you will see on your new loader will be as
6 5 B-15553B shown in [Figure OI-4].
3. Selection Buttons: The four Selection Buttons allow Start Engine: Use the Keypad to enter the numbers
you to select items from the Display Panel and scroll (letters) of y our password and press the RU N / ENT ER
through screens. key (Item 5) [Figure OI-3].
4. Keypad: The numeric keypad (Item 4) [Figure OI-3] Press and hold the START Button (Item 6) [Figure OI-3]
has two functions: until the engine starts.
To enter a number code (password) to allow starting Change Language: Press the Selection Button at the end
the engine (Keyless Start). of the arrow [Figure OI-4] to go to the next screen.
Figure OI-5
B-16655
N-22015
1 B-15551
Push the button (Item 1) [Figure OI-8] to turn the light (Functions Only When The Seat Bar Is Raised And The
ON. Push the button again to turn OFF. Engine Is Running) There is a TRACTION LOCK
OVERRIDE Button (Item 1) [Figure OI-10] on the left
1
1
N-20537 B-15993
The speed control lever is at the right side of the Press the top of the switch [Figure OI-12] to engage the
operator's seat (Item 1) [Figure OI-11]. parking brake. The traction drive system will be locked.
Move the lever forward to increase engine speed. Move Press the bottom of the switch [Figure OI-12] to
backward to decrease engine speed. disengage the parking brake. The traction drive system
Figure OI-13
P-45122
Forward Travel - Push both levers forward.
Move the levers smoothly. Avoid sudden starting and Fast Turning - Push one lever forward and pull the other
lever backward.
stopping.
WARNING
AVOID INJURY OR DEATH
When operating the machine:
• Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the pedal controls or footrests
and hands on steering levers.
W-2261-0799
Figure OI-15 1
N N
2
N N
3
1
B-15993H N N
WARNING
N N
AVOID INJURY OR DEATH
When operating the machine:
• Keep the seat belt fastened snugly.
• The seat bar must be lowered. 6
• Keep your feet on the foot rests and hands on
control levers. N N
W-2399-0501
B-22029
Figure OI-16
Hand Control Functions (Drive and Steering) [Figure OI-
17]
N N
1
N N
B-15993H
N N
WARNING
Figure OI-19 Left Joystick Functions (Drive and Steering) [Figure OI-
20]
P-45116
5. Backward Left Turn - Move joystick backward and to
the right.
The joystick which controls drive and steering is on th e 6. Backward Right Turn - Move joystick backward and
left side in front of the seat (Item 1) [Figure OI-19]. to the left.
WARNING
SEAT BAR RESTRAINT SYSTEM
Before you leave the operator’s seat:
Operation • Lower the lift arms, put the attachment flat on the
ground.
Figure OI-21 • Stop the engine.
• Engage the parking brake.
• Raise seat bar.
• (Foot Pedal Controls) Move pedals until both
lock.
• (Advanced Control System-ACS) Move the
hydraulic controls to the NEUTRAL POSITION to
make sure that both lift and tilt functions are
deactivated.
The seat bar system must deactivate the lift and
1 tilt control functions when the seat bar is up.
WARNING
AVOID INJURY OR DEATH
When operating the machine:
• Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the pedal controls or footrests
and hands on steering levers.
W-2261-0799
Figure OI-22
2 B-15518 B-15973
1
2
B-15518 B-15781
3
B-15541 B-15781 Move the lever inward (Item 1) [Figure OI-25] to tilt
the bucket backward.
Lift Arm Operation - (Left Hand Lever) Move the lever outward (Item 2) [Figure OI-25] to tilt
the bucket forward.
Move the lever outward (Item 1) [Figure OI-24] to
raise the lift arms.
Left Right
Joystick Joystick
2
1 1
3
Lift Arm Operation - (Left Hand Joystick) Move the joystick backward (Item 1) [Figure OI-28] to
Move the joystick outward (Item 1) [Figure OI-26] to raise the lift arms.
raise the lift arms.
Move the joystick forward (Item 2) [Figure OI-28] to
Move the joystick inward (Item 2) [Figure OI-26] to lower the lift arms.
lower the lift arms.
Left Right
Joystick Joystick
2
1 1
2
Figure OI-30
WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.
W-2220-0396
B-15551
Auxiliary Hydraulics Button - VARIABLE FLOW To disengage, press the auxiliary hydraulics button (Item
1) [Figure OI-32] a third time.
Figure OI-32
Both lights (Items 2 & 3) [Figure OI-32] will be OFF.
3
1
Press the auxiliary hydraulics button (Item 1) [Figure OI- FRONT Auxiliary Hydraulics Operation - MAXIMUM
32] once. FLOW
The light (Item 2) [Figure OI-32] will be ON. Press the a uxiliary hydraulics button for MAXIMUM
FLOW.
Figure OI-37
P-31831
2 3
P-16537 P-13254
P16291
You can use additional switches (Items 1, 2 , and 3)
[Figure OI-38] on the r ight and left control handles for
functions which control some attachments. The secondary front auxiliary quick couplers (Item 1)
[Figure OI-40] are available a Field Installed Accessory.
See the ap propriate Attachment Operation & These are used when there is a need for additional
Maintenance Manual for control details. auxiliary hydraulics (EXAMPLE: Planer side shift).
Figure OI-41
Left Steering Lever 1
Figure OI-42
1
B-15551
SHUTDOWN FEATURE
Figure OI-43
Figure OI-44
11 22 1
N-20299
N-20299
P-31865
Use the bucket or attachment steps, grab handles and Figure OI-46
safety treads (on top of the loader lift arms and frame) to
get on and off the loader [Figure OI-44]. Do not jump.
Instructions are necessary before operating or Turn the lever (Item 3) [Figure OI-46] to adjust the seat
servicing machine. Read and understand the cushion for weight of the operator.
Operation & Maintenance Manual, Operator’s
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or service.
Untrained operators and failure to follow instructions
can cause injury or death.
W-2003-0903
Figure OI-47
P-16041 1
P-45114
Lower the seat bar and engage the parking brake (Item
P-16038 1) [Figure OI-49].
Pull the ends of the belt through the belt adjusters so that
the seat belt is snug and the buckle is centered between
your hips [Figure OI-47].
Figure OI-48
WARNING
AVOID INJURY OR DEATH
2 When operating the machine:
• Keep the seat belt fastened snugly.
• The seat bar must be lowered.
• Keep your feet on the pedal controls or footrests
N-21774A
and hands on steering levers.
W-2261-0799
1 IMPORTANT
N-21773 Check the seat belt and shoulder belt retractors for
N-21773A
correct operation.
3-Point Restraint - (Option) Connect the shoulder belt to Keep retractors clean and replace as necessary.
the lap belt (Item 1) [Figure OI-48]. Pull the lap belt I-2199-0200
across to the left side of the seat (Item 2) [Figure OI-48]
and fasten.
2
WARNING
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-1285
B-15552B
When the Icon light goes OFF, turn the key switch to
Perform the PRE-STARTING PROCEDURE. (See PRE- START [Figure OI-51]. Release the key when the engine
STARTING PROCEDURE on Page OI-23.) starts. It will return to the RUN position.
P-31864
OR
b. ACS indicator light (Item 2) [Figure OI-51] on
right instrument panel will be ON.
Set the engine speed control to the 1/2 speed position
[Figure OI-50]. If either condition occurs, return key to STOP. Put
the controls in neutral position and re-start engine.
Procedure (Cont’d)
Figure OI-52
1
SJC
2
B-15551
(ACS) Select hand control or foot pedal operation (Item NOTE: (SJC) The pending mode will flash which will
1) [Figure OI-52].
Figure OI-55
WARNING 3
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning. 5
W-2050-1285
1
6
2
WARNING 4 B-15553B
B-22153
AVOID INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Figure OI-54 When the Icon light goes OFF, press the START Button
(Item 4) [Figure OI-55]. Release the button when the
engine starts.
NOTE: Loaders with Deluxe Instrument Panel have a b. ACS indicator light (Item 5) [Figure OI-51] on
permanent, randomly generated Master right instrument panel will be ON.
Password set at the factory. Your loader will
be assigned an Owner Password. Your dealer If either condition occurs, return key to STOP. Put
will provide you with this password. Change the controls in neutral position and re-start engine.
B-15551
Procedure Procedure
Figure OI-59
IMPORTANT
When the temperature is below -20°F (-30°C),
hydrostatic oil must be warmed before starting. The
hydrostatic system will not get enough oil at low
temperatures and will be damaged. Park the machine
in an area where the temperature will be above 0°F
(-18°C) if possible.
I-2007-1285
Figure OI-58 Pull the engine speed control fully backward [Figure OI-
59] to decrease the engine speed.
IMPORTANT
After a full load operation, allow the engine to run at
3
4 idle speed for 5 minutes before stopping the engine.
B-15552B B-15553B Failure to do so can result in premature failure of the
turbocharger.
I-2214-0402
If the Fluid Pressure Icon light (Item 1) (Standard Panel)
or (Item 2) ( Deluxe Panel) [Figure OI-58] comes ON
when operating the loader (cold), more warm up time is
needed.
The associated icon will be ON if there is an error Whenever STOP appears on the display screen, lower
Standard Panel
Deluxe Panel
WARNING
Never use attachments or buckets which are not
approved by Bobcat Company. Buckets and
attachments for safe loads of specified densities are
approved for each model. Unapproved attachments
can cause injury or death.
W-2052-0500
B-15527
Pallet Forks
Figure OI-62 1
WARNING
Before you leave the operator’s seat:
• Lower the lift arms, put the attachment flat on the 2
ground.
• Stop the engine.
1
• Engage the parking brake.
• Raise seat bar. N-16043A N-16044A
• (Foot Pedal Controls) Move pedals until both
lock.
• (Advanced Control System-ACS) Move the The wedges (Item 1) [Figure OI-66] must extend through
hydraulic controls to the NEUTRAL POSITION to the holes (Item 2) [Figure OI-66] in the mounting frame
make sure that both lift and tilt functions are of the bucket (or attachment), securely fastening the
deactivated. bucket to the Bob-Tach.
The seat bar system must deactivate the lift and
tilt control functions when the seat bar is up.
Figure OI-65
1
P-17058a
N-17058
Raise the seat bar, unfasten the seat belt, set the parking
brake and exit the loader.
WARNING
Before you leave the operator’s seat: N-17026
• Lower the lift arms, put the attachment flat on the
ground.
• Stop the engine. Pull the Bob-Tach levers [Figure OI-67] all the way up.
• Engage the parking brake.
• Raise seat bar.
• (Foot Pedal Controls) Move pedals until both
lock.
• (Advanced Control System-ACS) Move the
WARNING
N-18515
Figure OI-69
N-18515
1 B-15993C
Drive the loader forward until the top edge of th e Bob-
Tach is completely under the top flange of the bucket
[Figure OI-70] (or other attachment).
2
Figure OI-71
P-16046
N-18516
WARNING P-16045
IMPORTANT
Going Down Slope
Machines warmed up with moderate engine speed B-15540
and light load have longer life.
I-2015-0284
Figure OI-77
Operate the loader with the en gine at ful l speed for WITH BUCKET EMPTY
maximum horsepower. Move the st eering levers only a
small amount to operate the loader slowly.
New operators must operate the loader in an open area
without bystanders. Operate the controls until the loader
can be handled at an efficient and safe rate for all
conditions of the work area.
Figure OI-78 2
1
1 2
B-15534 B-15973
Keep the bucket low when moving to the area where you
B-15520 B-15973 want to empty the bucket.
B-15521 B-15973
Lower the lift arms all the way (Item 1) [Figure OI-78].
WARNING
Tilt the bucket forward (Item 2) [Figure OI-78] until the Never dump over an obstruction, such as a post, that
cutting edge of the bucket is on the ground. can enter the operator cab. The machine could tip
forward and cause injury or death.
W-2057-0694
Drive slowly forward into the material. Tilt the bucket
backward (Item 1) [Figure OI-79] all the way when the
bucket is full.
WARNING
Load, unload and turn on flat level ground. Do not
exceed Rated Operating Capacity (ROC) shown on
sign (decal) in cab. Failure to obey warnings can
cause the machine to tip or roll over and cause injury
or death.
W-2056-0903
Figure OI-81 1 2
3
1 2
3 B-15539 B-15973
Lower the lift arms all the way (Item 1) [Figure OI-82].
B-15522 B-15973
Put the cutting edge of the bucket on the ground (Item 2)
[Figure OI-82].
Put the lift arms in float position by pushing the pedal all Drive forward slowly and continue to tilt the bucket down
the way forward (Item 1) [Figure OI-81] until the pedal is (Item 2) [Figure OI-82] until it enters the ground.
locked in the forward position.
Raise the cutting edge a s mall amount (Item 3) [Figure
Push the bottom of the lift pedal (Item 3) [Figure OI-81] Filling The Hole
to unlock the float position.
Figure OI-83
IMPORTANT 1 2
B-15537 B-15973
Hand Control Machines (Includes ACS and SJC with Figure OI-86
H-Pattern Selected)
1 B-15534 B-15781
Keep the bucket low when moving to the area where you
want to empty the bucket.
B-15520 B-15781
Raise the lift arms (Item 1) [Figure OI-86]. Level the
bucket (Item 2) [Figure OI-86] while raising the lift arms
Figure OI-85 to help prevent material from falling off the back of th e
bucket.
B-15521 B-15781
WARNING
Lower the lift arms all the way (Item 1) [Figure OI-84].
Never dump over an obstruction, such as a post, that
Tilt the bucket forward (Item 2) [Figure OI-84] until the can enter the operator cab. The machine could tip
cutting edge of the bucket is on the ground. forward and cause injury or death.
W-2057-0694
WARNING
Load, unload and turn on flat level ground. Do not
exceed Rated Operating Capacity (ROC) shown on
sign (decal) in cab. Failure to obey warnings can
cause the machine to tip or roll over and cause injury
or death.
W-2056-0903
Hand Control Machines (Includes ACS and SJC with Figure OI-88
H-Pattern Selected) (Cont’d)
Figure OI-87 2
1 3
3
4
B-15781A
B-15539 B-15781B
2
1 1
Lower the lift arms all the way (Item 1) [Figure OI-88]. Tilt
the bucket forward (Item 2) [Figure OI-88] until the
cutting edge of the bucket is on the ground.
B-15522 B-15781
To disengage float, press the float button again or raise Filling The Hole
the lift arms (Item 4) [Figure OI-87].
Figure OI-89
IMPORTANT 2
B-15781A
B-15537 B-15781B
Figure OI-90
2
1
2
P-24820
B-15534 P-24802
Keep the bucket low when moving to the area where you
want to empty the bucket.
P-24820
B-15520 P-24802
Raise the lift arms (Item 1) [Figure OI-92]. Level the
bucket (Item 2) [Figure OI-92] while raising the lift arms
Figure OI-91
to help prevent material from falling off the back of th e
bucket.
P-24820
B-15521 P-24802
WARNING
Lower the lift arms all the way (Item 1) [Figure OI-90].
Never dump over an obstruction, such as a post, that
Tilt the bucket forward (Item 2) [Figure OI-90] until the can enter the operator cab. The machine could tip
cutting edge of the bucket is on the ground. forward and cause injury or death.
W-2057-0694
Drive slowly forward into the material. Tilt the bucket
backward (Item 1) [Figure OI-91] all the way when the
bucket is full.
WARNING
Load, unload and turn on flat level ground. Do not
exceed Rated Operating Capacity (ROC) shown on
sign (decal) in cab. Failure to obey warnings can
cause the machine to tip or roll over and cause injury
or death.
W-2056-0903
Figure OI-93
2
3
1
3 P-24820
B-15539 P-24802
2
Lower the lift arms all the way (Item 1) [Figure OI-94].
4
Put the cutting edge of the bucket on the ground (Item 2)
1
P-24820 [Figure OI-94].
B-15522 P-24802
To disengage, press the float button again or raise the lift Figure OI-95
arms (Item 4) [Figure OI-93].
IMPORTANT 2
Procedure
WARNING
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0494
N-19048A N-18530A
Figure OI-97
P-24480 P-31829
1
P-31912
The rear of the trailer must be blocked or supported (Item • Lower the bucket or attachment to the floor.
1) [Figure OI-97] when loading or unloading the loader to • Stop the engine.
prevent the front end of the trailer from raising up. • Engage the parking brake.
• Install chains at the front and rear loader tie down
positions (Inset) [Figure OI-98].
WARNING
WARNING AVOID INJURY OR DEATH
• Before lifting, check fasteners on four point lift.
AVOID INJURY OR DEATH • Never allow riders in the cab or bystanders within
• Before lifting, check fasteners on single point lift 15 ft. (5 m) while lifting the machine.
and operator cab. W-2160-0694
• Assemble front cab fasteners as shown in this
manual.
• Never allow riders in the cab or bystanders within The loader can be lifted with the Four Point Lift which is
available as a k it from your Bobcat Loader dealer. The
15 feet (5 meters) while lifting the machine. backhoe mounting kit must also be installed to provide lift
W-2007-0497 points at the front of the loader.
Figure OI-100
The loader can be lifted with the Single Point Lift which is
available as a kit from your Bobcat Loader dealer.
Figure OI-99
Safety Alert Symbol: This symbol with a warning statement, means: “Warning, be alert! Your safety is
involved!” Carefully read the message that follows.
Never service the Bobcat Skid- Use the correct procedure to lift or Cleaning and maintenance are
Steer Loader without instructions. lower operator cab. required daily.
WRONG WRONG WRONG
Chart
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures. The
service schedule is a guide for correct maintenance of the Bobcat Loader.
Instructions are necessary before operating or servicing machine. Read and
understand the Operation & Maintenance Manual, Operator’s Handbook and
signs (decals) on machine. Follow warnings and instructions in the manuals
WARNING when making repairs, adjustments or servicing. Check for correct function
after adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death. W-2003-0903
■ Or every 12 months.
❏ Check every 8-10 hours for the first 24 hours; then at 50 hour intervals.
❍ Inspect new belt after first 50 hours.
✵ First oil and filter change must occur at 50 hours; 250 hours thereafter.
▼ Replace the filter element after the first 50 hours and when the transmission warning light comes ON.
WARNING
Service lift arm support device if damaged or if parts
are missing. Using a damaged lift arm support or
with missing parts can cause lift arms to drop
Figure PM-3
Figure PM-1
P-31849
P-31856
Lower the lift arms slowly until the lift arm support device
N-18488 (Item 1) [Figure PM-3] is held between the lift arms and
lift cylinder.
Put jackstands under the rear corners of the loader frame
(Inset) [Figure PM-1].
Start the engine, raise the lift arms all the way up.
Lower the lift arms all the way and stop the engine.
Figure PM-4
P19427
2
Remove the bolts and remove the filter housing.
Level II - P rotection from falling trees, rocks; for Remove the nuts and plates [Figure PM-8] (both sides).
machines involved in site clearing, overhead demolition
or forestry.
Figure PM-7
P-31849
Figure PM-9
WARNING
Never modify operator cab by welding, grinding,
drilling holes or adding attachments unless
instructed to do so by Bobcat Company. Changes to
the cab can cause loss of operator protection from
rollover and falling objects, and result in injury or
death.
W-2069-0200
P-31858
Figure PM-10
P10564 P10563
N-20120
Figure PM-12
Pull down on the bottom of the operator cab until it stops
at the latching mechanism [Figure PM-10].
3
NOTE: The weight of the cab increases when
equipped with options and accessories such
cab door, heater, air conditioning, etc. In
these cases, the cab may need to be raised
B-15551j
slightly from the latch to be able to release the
latch. 1
2
Support the cab and release the latching mechanism
(Inset) [Figure PM-10]. Remove your hand from latching
mechanism when the cab is past the latch stop. Use both
hands to lower the cab all the way.
P-31202 P-34171
Figure PM-13
N-20171
X X
X X
P-24472
6707852
N-18495
WARNING
Failure to properly inspect and maintain the seat belt
can cause lack of operator restraint resulting in
serious injury or death.
W-2466-0703
When the seat bar is up, the lift and tilt control pedals are Maintaining The Seat Bar
locked when returned to the NEUTRAL position.
(See the SERVICE SCHEDULE on Page PM-7) and on
Models with the Advanced Control System (ACS) the loader for correct service interval.
have mechanical interlocks for the handles and pedals.
The interlocks for the handles and pedals require the Figure PM-18
When the seat bar is up, the handles and pedals are
locked when returned to the NEUTRAL position.
Inspecting The BICS Controller (Engine Stopped - 6. Fasten seat belt, disengage parking brake, press the
Key ON) PRESS TO OPERATE LOADER Button and raise
seat bar fully. Slowly operate the ma chine forward
Figure PM-19 and backward. The TRACTION lock should be
engaged. Lower the seat bar. Press the PRESS TO
OPERATE LOADER Button.
N-18409 8. Raise the lift arms 6 feet (2 meters) off the ground.
Stop engine. Turn lift arm by-pass control knob
clockwise 1/4 turn. Pull up and hold lift arm by-pass
1. Sit in operator’s seat. Turn key ON. (Standard Panel), control knob until lift arms slowly lower.
press RUN/ENTER Button (Deluxe Panel), lower seat
Figure PM-20
P-30806 P-31848
The door latch catch (Item 1) [Figure PM-22] can be
adjusted up and down for alignment with the door latch
Reach into the slot in the r ear door and pull the la tch mechanism.
handle [Figure PM-20].
Close the rear door before operating the loader.
Pull the rear door open.
Figure PM-21
P-16366 P-16367
Removing
Figure PM-23
P-45101
Align the tabs of the rear grill into the slots in the loader
frame [Figure PM-23].
Figure PM-24
1
1
P-31836
B-15552B B-15553B
Remove the wing nut and remove the dust cover [Figure
It is important to change the air filter element only when PM-26].
the Air Cleaner Icon in the right panel is ON (Item 1)
[Figure PM-24] and you hear three beeps from the Figure PM-27
Replace the inner filter every third time the outer filter is
1
replaced. (See Replacing Filter Element on Page PM-
20.)
Figure PM-25
2
P-31837
1
Remove the wing nut and remove the outer filter element
(Item 1) [Figure PM-27].
Inner Filter
Figure PM-28
Install the dus t cover and the wing nut [Figure PM-29]
(Be sure the evacuator is down).
Remove the wing nut and remove the inner filter element
[Figure PM-28].
WARNING Install and tig hten the fuel fill cap (Item 1) [Figure PM-
P-48470
Fuel Filter
3
For the service interval for removing water from, or
replacing the fuel filter (See SERVICE SCHEDULE on
Page PM-7.)
Removing Water
Figure PM-32
1
2
P-48389
Loosen the drain (Item 1) [Figure PM-32] at the bottom
of the filter element to remove water from the filter.
Open the vent (Item 1) [Figure PM-33] on the fuel filter
Replacing Element housing.
Remove the filter element (Item 2) [Figure PM-32]. Squeeze the hand pump (priming bulb) (Item 2) [Figure
PM-33] until fuel flows from the vent with no air bubbles.
Clean the area around the filter housing. Put clean oil on
the seal of the new filter element. Install the fuel filter, and Close the vent (Item 1) [Figure PM-33] on the fuel filter
hand tighten. housing.
Remove the air from the fuel system. Open the vent (Item 3) [Figure PM-33] on the fuel
injection pump.
Removing Air From The Fuel System
Squeeze the hand pump (priming bulb) (Item 2) [Figure
After replacing the fi lter element or when the fuel tank PM-33] until the pump feels solid.
has run out of fuel, the air must be removed from the fuel
system before starting the engine.
Tighten the vent plug (Item 3) [Figure PM-33].
Figure PM-34
P-24679
1
3
1
P-48390
P-48391
Check the cooling system every day to prevent over- Open the rear door and raise the rear grill.
heating, loss of performance or engine damage.
Figure PM-38
Cleaning The Cooling System
Figure PM-37
1
P-39967
WARNING WARNING
AVOID BURNS
Wear safety glasses to prevent eye injury when any
Do not remove radiator cap when the engine is hot.
of the following conditions exist:
You can be seriously burned.
• When fluids are under pressure.
W-2070-1203
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-1285
Open the rear door and remove the rear grill. Add premixed coolant, 47% wate r and 53% propylene
glycol to the recovery tank. (See Checking The Coolant
Figure PM-39 Level on Page PM-25.)
After all the coolant is removed, close the drain valve and
remove the hose.
WARNING
AVOID BURNS
Do not remove radiator cap when the engine is hot.
You can be seriously burned.
W-2070-1203
Figure PM-40
Move the alternator until the belt has 5/16 inch (8,0 mm)
movement at the middle of the belt span with 15 lb. (66
N) of force.
Description
Figure PM-41
WARNING
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
rubber gloves to keep acid off body.
P-24651
Fuse Location
Figure PM-42
P-26323
P-09589 P-09590
WARNING
3 7 19 Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
4 8 14 16 20
10 12 rubber gloves to keep acid off body.
6718774
The location and sizes are shown below and [Figure PM-
44].
WARNING
REF DESCRIPTION AMP REF DESCRIPTION AMP
1 Traction 30 11 Front & Ma rker R Keep arcs, sparks flames and lighted tobacco away
Lights from batteries. When jumping from booster battery
make final connection (negative) at machine frame.
2 Fuel Shutoff 30 12 Fuel Shutoff R
3 Not Used -- 13 Rear Lights R Do not jump start or charge a frozen or damaged
4 Not Used -- 14 Traction R battery. Warm battery to 60°F (16°C) before
5 Heater 25 15 Switch Power R connecting to a charger. Unplug charger before
connecting or disconnecting cables to battery. Never
6 Front & M arker 15 16 Starter R
Lights lean over battery while boosting, testing or charging.
7 Rear Lights 15 17 Unswitched 25
Battery gas can explode and cause serious injury.
Attach. W-2066-0705
8 Bobcat Controller 25 18 Switched Attach. 25
9 Not Used -- 19 Alt. & Accessories 25
10 Glow Plugs R 20 Accessory Plug 25
R - Relay
Figure PM-45
IMPORTANT
Damage to the alternator can occur if:
• Engine is operated with battery cables
disconnected.
• Battery cables are connected when using a fast
2 charger or when welding on the loader. (Remove
4 both cables from the battery.)
• Extra battery cables (booster cables) are
connected wrong.
I-2023-1285
3 1
After the engine has started, remove the ground (-) cable
(Item 4) [Figure PM-45] first.
WARNING 1
If electrolyte is taken internally drink large quantities Disconnect the positive (+) battery cable (Item 1) [Figure
of water or milk! DO NOT induce vomiting. Get PM-47].
prompt medical attention.
W-2065-1296 Remove the battery from the loader.
Figure PM-48
Open the rear door.
2
1
P-09589 P-09590
N-18456 Always clean the battery terminals and cable ends when
installing a new or used battery [Figure PM-48].
Disconnect the negative (-) battery cable (Item 1) [Figure
When installing the battery in the loader, do not touch any
PM-46].
metal parts with the battery terminals.
Remove the b attery hold down clamp (Item 2) [Figure
Connect the negative (-) cable last to pr event
PM-46].
sparks.Connect and tighten the battery cables.
Checking And Adding Fluid For the correct service intervals (See SERVICE
SCHEDULE on Page PM-7.)
Use only recommended fluid in hydraulic system. (See
LOADER SPECIFICATIONS (S185) on Page SPEC-3.) Open the rear door.
Lower the lift arms and tilt the Bob-Tach fully back.
Figure PM-49
P-48470
Clean the surface of the fil ter housing where the seal
N-18445 contacts the housing.
P-48011
Figure PM-52
N-19018
Remove the reservoir fill cap (Item 1) [Figure PM-52] Replace both hydrostatic motor case drain filters (Item 2)
[Figure PM-53] & [Figure PM-54].
Raise the operator cab. (See Raising The Operator Cab
on Page PM-11.) When the fluid is removed from the reservoir, reconnect
the hoses to case drain filters.
Figure PM-53
Add the correct fluid to the reservoir until the fluid level is
at the center of the sight gauge (Do not overfill).
WARNING
Hydraulic fluid escaping under pressure can have
sufficient force to enter a person’s body by
penetrating the skin. This can cause serious injury
and possible death if proper medical treatment by a
1 physician familiar with this injury is not received
immediately.
N-19017 W-2145-0290
Replacing Hydraulic Fluid And Case Drain Filters For the correct replacement interval (See SERVICE
(Cont’d) SCHEDULE on Page PM-7.)
IMPORTANT Start the e ngine and run for about 10 seconds while a
second person, wearing safety glasses, holds a piece of
This loader is factory equipped with a U.S.D.A.
wood over the outlet of the muffler.
Forestry Service approved spark arrestor muffler. It
is necessary to do maintenance on this spark
This will force contaminants out through the c leanout
arrestor muffler to keep it in working condition. The
hole.
spark arrestor muffler must be serviced by dumping
the spark chamber every 100 hours of operation.
Stop the engine.
If this machine is operated on flammable forest,
Install and tighten the plug.
brush or grass covered land, it must be equipped
with a spark arrestor attached to the exhaust system
Lower the rear grill and close the rear door.
and maintained in working order. Failure to do so will
WARNING
1 Stop engine and allow the muffler to cool before
cleaning the spark chamber. Wear safety goggles.
Failure to obey can cause serious injury.
W-2011-1285
P-48470
WARNING
Remove the plug (Item 1) [Figure PM-56] from the Never use machine in atmosphere with explosive
bottom of the muffler. dust or gases or where exhaust can contact
flammable material. Failure to obey warnings can
cause injury or death.
W-2068-1285
Mounting
Rotating
IMPORTANT
Inflate tires to the MAXIMUM pressure shown on the
sidewall of the tire. DO NOT mix brands of tires used
on the same loader.
I-2057-0794
B-9976
Rear tires usually wear faster than front tires. To keep tire
wear even, move the front tires to the rear and rear tires
to the front [Figure PM-58].
Figure PM-59
P-31287
If oil can be reached with the tip of the your finger through
the hole, the oil level is correct.
If the level is low, add oil through the check plug hole until
the oil flows from the hole. P-31287A
Figure PM-62
Open the rear door and disconnect the negative (-) cable Tighten the mounting bolt (Item 1) [Figure PM-63] to 25-
from the battery. 28 ft.lb. (34-38 N•m) torque.
Remove three belt shield fasteners and remove the belt Run the engine for a few minutes. Stop the engine and
shield. recheck the pointer position.
NOTE: The pointer will be at the 1 o'clock position Remove the drive belt from the pump pulley and flywheel
(Item 2) [Figure PM-63] when the belt and remove the belt from the loader.
tensioner is not under spring tension.
Install the new drive belt. Install the belt tensioner
Figure PM-64 assembly.
P-48479
Lubrication Locations
Figure PM-65
5. Tilt Cylinder Base End (Both Sides) [Figure PM-67].
Figure PM-68
Figure PM-66
6. Tilt Cylinder Rod End (Both Sides) [Figure PM-68].
3
7. Bob-Tach™ Pivot Pin (Both Sides) [Figure PM-68].
2
4
N-18506
Access
Hole
P-31841
Figure PM-69
8 11
N-18511
P-31839
9 11. Lift Arm Link Pivot Pin (Both Sides) [Figure PM-71].
P-16045
Figure PM-72
Figure PM-70
12
10
P1533
N-18508
Figure PM-73
P-31842A P-31842
All lift arm and cylinder pivots have a la rge pin held in
position with a retainer bolt and lock nut (Item 1) [Figure
Check that the lock nuts are tightened to 18-20 ft.-lb. (24-
27 N•m) torque.
Figure PM-74 If the wedge does not contact the lower edge of the hole
[Figure PM-75], the attachment will be loose and can
come off the Bob-Tach.
Figure PM-76
P10631
Figure PM-75
N-17022 B-15177
If the wedge does not contact the lower edge of the hole
[Figure PM-78], the attachment will be loose and can
come off the Bob-Tach.
Figure PM-79
B-22965
B-15891
Bob-Tach wedges must extend through the holes in Look for cracked welds. Contact your Bobcat dealer for
attachment. Lever(s) must be fully down and locked. repair or replacement parts.
Failure to secure wedges can allow attachment to
come off and cause injury or death. Lubricate the wedges. (See SERVICE SCHEDULE on
W-2102-0497 Page PM-7.) (See LUBRICATION OF THE BOBCAT
LOADER on Page PM-40.)
Figure PM-78
N-17022 B-15177
Troubleshooting Guide
The following list shows the effects which can happen to the loader, and the probable causes when the BICS System lights
are off or flashing and associated service code.
CODE CODE
01-16 Air filter not connected 11-05 Seat bar sensor short to battery
01-17 Air filter plugged 11-06 Seat bar sensor short to ground
02-16 Hydraulic charge filter not connected 12-21 Front auxiliary PWM switch out of range high
02-17 Hydraulic charge filter plugged 12-22 Front auxiliary PWM switch out of range low
12-23 Front auxiliary PWM switch not in neutral
03-09 Battery voltage low
03-10 Battery voltage high 13-05 Fuel shut-off hold solenoid short to battery
03-11 Battery voltage extremely high 13-06 Fuel shut-off hold solenoid short to ground
03-14 Battery voltage extremely low 13-07 Fuel shut-off solenoid open circuit
03-22 Battery voltage out of range low
14-02 Fuel shut-off pull solenoid error ON
04-09 Engine oil pressure low 14-03 Fuel shut-off pull solenoid error OFF
04-14 Engine oil pressure extremely low
04-15 Engine oil pressure shutdown level 15-02 Traction lock pull solenoid error ON
04-21 Engine oil pressure out of range high 15-03 Traction lock pull solenoid error OFF
04-22 Engine oil pressure out of range low
16-05 Traction lock hold solenoid short to battery
05-09 Hydraulic charge pressure low 16-06 Traction lock hold solenoid short to ground
07-15 Hydraulic oil temperature shutdown level 20-02 Two-speed solenoid error ON
07-21 Hydraulic oil temperature out of range high 20-03 Two-speed solenoid error OFF
08-10 Engine coolant temperature high 21-03 Glow plug error OFF
CODE CODE
25-02 Rear auxiliary relief solenoid error ON 32-61 Handle lock short to ground
25-03 Rear auxiliary relief solenoid error OFF 32-62 Handle lock short to battery
32-63 Pedal lock short to ground
26-02 Front base solenoid error ON 32-64 Pedal lock short to battery
26-03 Front base solenoid error OFF 32-65 Sensor supply voltage out of range
32-66 Battery voltage out of range
27-02 Front rod solenoid error ON 32-67 Switch flipped while operating
27-03 Front rod solenoid error OFF 32-68 Lift handle information error
32-69 Control pattern switch flipped while operating
28-02 Diverter solenoid error ON 32-70 Right drive handle short to ground
28-03 Diverter solenoid error OFF 32-71 Right drive handle short to battery
29-02 High flow solenoid error ON 33-23 Main Controller (Bobcat Controller) not
programmed
29-03 High flow solenoid error OFF
34-04 Deluxe panel no communication to Bobcat
controller
30-28 Controller Memory failure
32-04 ACS not communicating with Bobcat Controller 36-48 ACD multiple controllers present
32-23 ACS Not calibrated
32-31 Tilt actuator fault 37-02 Two-speed secondary error ON
32-32 Tilt actuator wiring fault 37-03 Two-speed secondary error OFF
32-33 Tilt handle wiring fault
32-34 Tilt actuator not in neutral
32-35 Tilt handle/pedal not in neutral
32-36 Lift actuator fault
32-37 Lift actuator wiring fault
32-38 Lift handle wiring fault
32-39 Lift actuator not in neutral
32-40 Lift handle/pedal not in neutral
32-41 No communication
32-49 Lift actuator short to ground
32-50 Tilt actuator short to ground
32-51 Lift actuator short to battery
32-52 Tilt actuator short to battery
32-53 Lift handle/pedal short to ground
32-54 Tilt handle/pedal short to ground
32-55 Lift handle/pedal short to battery
32-56 Tilt handle/pedal short to battery
32-57 Lift actuator reduced performance
32-58 Tilt actuator reduced performance
32-59 Lift actuator wrong direction
32-60 Tilt actuator wrong direction
CODE CODE
38-04 No communication from joystick controller 38-53 Left forward drive solenoid error OFF
38-05 Left joystick X axis not in neutral 38-54 Left reverse drive solenoid error OFF
38-06 Right joystick X axis not in neutral 38-55 Right forward drive solenoid error OFF
38-07 Left joystick Y axis not in neutral 38-56 Right reverse drive solenoid error OFF
38-08 Right joystick Y axis not in neutral 38-57 Front right extend steering solenoid error OFF
38-09 Control pattern switch - Short to Battery or Ground 38-58 Front right retract steering solenoid error OFF
38-11 Lift actuator not in neutral 38-59 Front left extend steering solenoid error OFF
38-12 Tilt actuator not in neutral 38-60 Front left retract steering solenoid error OFF
38-13 Lift actuator fault 38-61 Rear right extend steering solenoid error OFF
38-14 Tilt actuator fault 38-62 Rear right retract steering solenoid error OFF
38-15 Right wheel speed fault 38-63 Rear left extend steering solenoid error OFF
38-16 Left wheel speed fault 38-64 Rear left retract steering solenoid error OFF
38-17 Tilt actuator reduced performance 38-65 Steering pressure solenoid error OFF
38-18 Lift actuator reduced performance 38-66 Back-up alarm error OFF
38-19 Left joystick X axis out of range high 38-67 No communication from Bobcat controller
38-20 Right joystick X axis out of range low 38-68 Wheel angles (alignment) not calibrated
38-21 Left joystick Y axis out of range high 38-69 Lift & tilt actuators not calibrated
38-22 Right joystick Y axis out of range high 38-70 Interrupted power
38-23 Front right steering sensor out of range high 38-71 Battery out of range
CODE CODE
39-04 Left joystick no communication to Bobcat 85-02 ACD output ‘F’ error ON
controller
85-03 ACD output ‘F’ error OFF
40-04 Right joystick no communication to Bobcat
controller
86-02 ACD output ‘G’ error ON
44-02 Horn error ON 86-03 ACD output ‘G’ error OFF
44-03 Horn error OFF
87-02 ACD output ‘H’ error ON
45-02 Right blinker error ON 87-03 ACD output ‘H’ error OFF
45-03 Right blinker error OFF
90-02 Service tool output ‘C’ error ON
46-02 Left blinker error ON 90-03 Service tool output ‘C’ error OFF
46-03 Left blinker error OFF
91-02 Service tool output ‘D’ error ON
47-21 8 volt sensor supply out of range high 91-03 Service tool output ‘D’ error OFF
47-22 8 volt sensor supply out of range low
92-02 Service tool output ‘E’ error ON
Press
ADJUST CONTRAST
Press
UP OR DOWN
Arrow to
change contrast
Press EXIT to
return to
previous level
menu.
B-16163/B16164/B-16161/B-16166/B-16167
Figure SA-4
Changing the Password - Right Instrument Panel Display Screen
B-16163
B-24288
B-24291
B-16171 B-16171
The Service Codes will aid your dealer in diagnosing TOOL/SETUP [Figure SA-5]
conditions which can damage your machine.
Press . . .
LOADER FEATURES
Figure SA-5 DISPLAY OPTIONS
CLOCKS
The Display Panel will list the Code Number, (CODE) You can monitor real-time readouts of:
hourmeter reading when the error occurred (HOUR), and Engine Oil Pressure
Engine Coolant Temperature
the User (USER) who was logged in to o perate the Hydraulic Charge Pressure
machine when the error occurred. Hydraulic Oil Temperature
System Voltage
A total of 40 Codes can be stored. When more than 40 Engine Speed
codes occur, the oldest code will disappear and the
newest code will be in No. 1 position. The Display Panel is easy to use. Continue to set
your own preferences for running/monitoring your
Bobcat Loader.
Figure SA-6
1 2
B-15551
671870
Loader Dimensions
• Dimensions are given for loader equipped with standard dirt bucket and may vary with other bucket types. All
dimensions are shown in inches. Respective metric dimensions are given in millimeters enclosed by parentheses.
• Where applicable, specifications conform to SAE or ISO standards and are subject to change without notice.
B-16432
Changes of structure or weight distribution of the loader can cause changes in control and steering response and
can cause failure of the loader parts.
Performance
Engine
Hydraulic System
Hydraulic Cylinders Double-acting; tilt cylinders have cushioning feature on dump and rollback
Bore Diameter: Lift Cylinder (2) 2.50 (63,5)
Tilt Cylinder (2) 2.75 (69,9)
Rod Diameter: Lift Cylinder (2) 1.50 (38,1)
Tilt Cylinder (2) 1.375 (34,9)
Stroke: Lift Cylinder (2) 23.67 (601,2)
Tilt Cylinder (2) 13.19 (335)
Fluid Type BOBCAT FLUID, Hydraulic/Hydrostatic
6903117 - (2.5 Gal.)
6903118 - (5 Gal.)
6903119 - (55 Gal.)
Fluid Lines SAE Standard tubelines, hoses and fittings
Hydraulic Function Time:
Raise Lift Arms 3.62 Seconds
Lower Lift Arms 2.54 Seconds
Bucket Dump 2.37 Seconds
Bucket Rollback 1.85 Seconds
Electrical
Drive System
Capacities
Controls
Vehicle Steering Direction and speed controlled with two hand levers
Loader Hydraulics
- Lift and Tilt Controlled by separate foot pedals or optional Advanced Control System
(ACS) or Selectable Joystick Control (SJC)
- Front Auxiliary (Std.) Controlled by electrical switch on Right Hand steering lever
- Rear Auxiliary (Option) Controlled by electrical switch on Left Hand steering lever
Front Auxiliary Hydraulics (Std.) Controlled by electrical switches on Right Hand steering lever
Rear Auxiliary Hydraulics (Opt.) Controlled by electrical switches on Left Hand steering lever
Auxiliary Pressure Release Automatically released at Quick Coupler block
Engine Hand lever engine speed, key type start switch, function error shutdown
Starting Aid Glow Plugs - automatically activated by Instrument Panel
Service Brake Two independent hydrostatic systems controlled by two hand operated
steering levers
Parking Brake (Std) Mechanical disc, hand operated rocker switch on center instrument panel
OPERATION &
MAINTENANCE - gives basic operation
MANUAL instructions and safety
warnings.
6902690
SKID-STEER LOADER
OPERATOR
TRAINING COURSE
6901726
OPERATOR SAFETY
VIDEO
6902176
6556500
Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in
turn warrant to the owner, that each new Bobcat loader will be free from proven defects in material and work-
manship with respect to (i) all components of the product except as otherwise specified herein for twelve
(12) months, (ii) the drive belt from the hydrostatic pump to the engine, for thirty six (36) months, provided
that after the initial twelve month warranty period, such warranty shall be limited to parts only and does not
include labor, (iii) tracks and Bobcat brand tires, for twelve (12) months on a prorated basis based on the
remaining depth of the track or tire at the time any defect is discovered, and (iv) Bobcat brand batteries, for
an additional twelve (12) months after the initial twelve month warranty period, provided that Bobcat Com-
pany shall only reimburse a fixed portion of the cost of replacing the battery during such additional twelve
months. The foregoing time periods shall all commence after delivery by the authorized Bobcat dealer to the
original buyer.
During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's
This warranty does not apply to diesel engine fuel injection pumps and injectors or tires (except Bobcat
brand tires). The owner shall rely solely on the warranty, if any, of the respective manufacturers thereof. This
warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and other
high-wear items. This warranty does not cover damages resulting from abuse, accidents, alterations, use of
the Bobcat product with any accessory or attachment not approved by Bobcat Company, air flow obstruc-
tions, or failure to maintain or use the Bobcat product according to the instructions applicable to it.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT
THE WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS,
EXPRESS OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY
OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE
AUTHORIZED BOBCAT DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR
CONSEQUENTIAL DAMAGES WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION
OF BUSINESS, LOST PROFITS, OR LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT,
WARRANTY, TORT, NEGLIGENCE, STRICT LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT
COMPANY OR THE AUTHORIZED BOBCAT DEALER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH
DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY AND THE AUTHORIZED BOBCAT DEALERS
WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED HEREUNDER SHALL NOT EXCEED THE
PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS BASED.
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Dealer Copy -- Not for Resale