CSWIP 3.

1) Plasma Arc is used for?

a) All metals b) Stainless steel c) Carbon Steel

d) Aluminum

2) E 4504. What does “0” Stands for?

a) 47J at -200C b) 47J at 200C c) 47 J at 00C

d) None of the above

3) C E V of C-Mn Steel?

a) 0.36 b) 0.48 c) 0.78 d) 0.53

4) Preheat?

a) Done on all steels b) C-Mn Steels

b) C-Mn steels of C E V >0.48 d) all the above

5) Which one decides PWHT?

Ans: Code of contract

6) Welder is using PA position, if he changes into PF, it affects what?

Ans: Impact Testing

7) If CTWD is increased?

Ans: Current decreases

8) Constant Current means?

Ans: Variation of current remains very small

9) STRA test measures?

Ans: Reduction in area & ductility
10) Which one is true?

Ans: Zirconiated electrode used for AC has round tip

11) ISO 2560 AE XXX. What does ‘A’ stands for?

Ans: Yield & Impact Strength

12) BSEN 1011 refers to?

Refer Chapter : 8

13) AWS A5.5 E 7018 G. Which one is true?

Ans: Tensile Strength is 70000 PSI & basic type

14) Preheat is selected?

Ans: In accordance with WPS

15) Which element is added for hardenability?

Ans: Carbon

16) Included angle for Aluminium?

Ans: 700

17) Carbon increases, what happens to material?

Ans: Hardness increases

18) Tempering Temperature for C-Mn steel?

Ans: 500 – 5200C

19) Fracture Test is done on?

Ans: Fractured specimen

20) Which one is true?

Ans: Single V with restraint, have least distortion and high residual
stress.

21) Constant Voltage means?

Voltage change is small with dramatic change in current.

22) Necking occurs?

Ans: Before failure

23) Hardness test is done to?

Ans: Option A

24) What happens if temperature increases?

a) Oxidation increases b) Toughness loses

b) All of the above

25) 80mm dia pipe, 8mm thickness. Which radiography technique?

Ans: DWSI, Ir192

26) Weld decay means?

Ans: Chromium Carbide formation in grain boundaries.

27) Surface of a ductile fracture?

Ans: Rough & reduction in area

28) Welding Procedure Qlfn. Code?

Ans: BSEN ISO 15614 + ASME Sec. 9

29) Which welding position requires weaving?

Ans: PF

30) PWHT temperature for chromium-molybdenum steels?

Ans: 700 to 7500C

31) HICC occurs? (Hydrogen Induced cold cracking)

Ans: After specified time

32) Dilution is more in?

Ans: SAW

33) 131 means? (Welding process)

Ans: None of the above

34) 114 means?

Ans: FCAW

35) Symmetrical fillet weld can be represented?

Ans: without dashed line

36) Which one is brittle flux?

Ans: Fused

37) Bend test is done to?

Ans: Porosity & Slag

38) Fillet fracture test is used to?

Ans: Porosity & Slag
39) You find several undercut in the weld zone in minimum preheat
temperature. What will you do?

Ans: Remove undercut & allow to weld

40) Excessive weaving will cause?

Ans: HAZ width increases

41) Which NDT method is used for cross country pipelines?

Ans: R T

42) Prod is used in?

Ans: MPT

43) Which of the following is true about PT?

Ans: Both a&b

44) Preheating ………….?

Ans: To delay cooling rate & cracking

45) Load = 132 K N, thickness = 2,5 cm

Width = 10mm Find tensile Strength?

Ans: Tensile Strength = 132 X 1000 N/mm2

25X10
==========

46) Hot shortness caused by?

Ans: Sulphur
47) Bend test is used for?

a) Porosity b) Tensile Strength c) Ductility

48) Transition range is observed in  Impact toughness test

49) Necking is observed in  Tensile test

50) Macro  0 to 5 x magnification

51) If the test house accept, but the macro is a reject  You Disagree

52) Pipeline : most preferred method  RT

53) RT : both sides access is needed

UT : Only one side is enough

54) Fracture test – to check root Fusion/Welder qual.

55) CEV measures hardenability

56) If UTS (Ultimate tensile strength) is given, you cannot find %

elongation from it.

57) Cold shortness is increased by  Carbon presence

58) Sensitisation is reduced by  lowering Carbon %

59) Are strike causes  all of the above

60) Dwell time- Which statement is not correct  Developer is applied

61) For deoxidation  Add silica

62) Symmetric fillet weld do not need identification line.

63) PT cannot detect internal flaws

64) >100mm dia pipe-best method  DWSI

65) Difference between codes & standards  Code is mandatory

66) Lamellar Tearing can be detected by  TOFD

TOFD  Time of Flight Diffraction technique in UT

Based on time, not on amplitude as on UT.

67) NDT – Fluorescent technique is more sensitive.

68) Effect of polarity change.
69) ISO 1101 – geometrical product specification –
Geometrical tolerancing – Tolerances of Form,
Orientation, location & run-out.
70) Overhead welding – iron powder coating not practical.
71) STRA – Through Thickness Ductility
72) A=6mm, z= 8.5mm
73) 15mm thickness source Ir192