GENERAL MULTI –CHOICE 6

1.Which type of defect will occur when using recycled flux?

(a)undercut

(b)lack of penetration

(c)porosity

(d)root concavity

2.Which of the following problems will occur when prode equipment used in MT?

(a)arc damage

(b)change mechanical properties

(c)crack

(d)all of the above

3.In PT practical,what is the step we will use when before applying penetrant

(a)apply developer

(b)pre cleaning

(c)excess penetrant removal

(d)post cleaning

4.Purging gas is used to prevent

(a)oxidation and porosity

(b)slag inclusion

(c)undercut

(d)lack of fusion

5.Burmah –castrol strip is used in which NDT method

(a)PT
(b)MT

(c)RT

(d)UT

6.What is the range of PWHT in Cr-Mo steel(low alloy steel)?

(a)700-760 degree

(b)550-800degree

(c)880-1100degree

(d)1100-1200degree

7.Which of the following welding position gives the most fumes inhalation?

(a)flat

(b)over head

(c)vertical up

(d)vertical down

8.Which type of electrode coating is used in E7024 electrode?

(a)basic

(b)cellulosic

(c)rutile

(d)high iron powder

9.Which of the following is most hazardous?

(a)primary voltage shock

(b)secondry voltage

(c)150v

(d)200 v

10.Welder qualification code of aluminium and aluminiyum alloys

(a)ISO9606-2(BSEN ISO18274)
(b)BSEN 22553

(c)BSEN 288

(d)BSEN 970

11.Welding qualification code

(a)ISO 15607

(b)ISO15614

(c)BSEN 288

(d)all of the above

12. Which of the following may increase the risk of HAZ cracking when welding thick section
carbon manganese steels?

a.Slow cooling after welding

b.Low moisture content in the electrode covering

c.Use of a steel grade with a low CEV

d.Use of a low heat input

13.Welding consumables for MMA consist of

a.350$450mm length and 1-10mm diameter

b.250 and 550 mm length and 2.5-20mm diameter

c.350 and 950 mm length and 2.5-6mm diameter

d.350 and 450mm length and 2.5-6mm diameter

14.Which gas mixtures are preferred for welding ligt alloys such as
Aluminium,magnessium,Titanium as well as Copper and nickel and their alloys by MIG/mag
process?

a.Ar-He

b.Ar-CO2

c.Ar-O2
d.Ar-He-CO2

15.Which of the following is a fusion welding process?

a.forge weld

b.laser beam weld

c.resistance weld

d.friction weld

16.Which of the following elements is added to steel for de- oxidation?

a.Phosphorous

b.Silicon

c.Carbon

d.Sulphur

17.Which type of load is used in charpy impact testing ?

a.static load

b.dynamic load

c.no effect

d.none of the above

18.Which of the following elements is added to steel for de- oxidation?

a.Phosphorous

b.Silicon

c.Carbon

d.Sulphur

19. Which of the following is a pressure welding process?

a.friction weld

b.laser beam weld

c.oxy acetelene weld

d.all of the above

20 .Argon is most commonly used for MIG welding of ligt alloys,,but some advantages can be
gained by the use of He and Ar-He mixtures.What can be the effects of Helium?

a.it produces improved penetration

b.increased welding speed

c.helium improves ionization

d.all of the above

21.As the energy of an X-ray set is increased the:

a.Penetrating power will increase

b.Image quality will be higher

c.More explosive time will be needed

d.Wave length of the energy will be longer

22.What does the term high frequency mean when referring to TIG welding?

a.A high integrity weld is easily achievable

b.The power source gives a high duty cycle

c.A high voltage spark is used to initiate the arc

d.The output from the power source is high

23.Ultraviolet and IR radiation ,produced during arc welding ,may:

a.Make arc striking easier

b.Be used for weld testing

c.Increase the welding speed

d.Cause skin burns

24.Purging gas is used inTIG weld to prevent

a.crack

b.tungsten inclusion

c.crater pipe

d.oxidation

25.Which of the following process is drooping charecteristics?

a.SAW<1000Ampere

b.SAW>1000ampere

c.MIG

d.GMAW

26.The term probe relates to which of the following NDT processes?

a.Radiography

b.Magnetic particle testing

c.Ultrasonic

d.Fluorescent particle

27.MIG/MAG welding has a tendency to give lack of sidewall fusion when:

a.Dip transfer conditions are used

b.100% CO2 sheilding gas is used

c.Pulsed current is used

d.Spray transfer conditions are used

28.A weld joint between dissimilar materials types is known as a

a.Homogenous weld

b.Heterogeneous weld

c.Transition weld

d.Compound weld
29.Visual inspection code

a.BSEN 287

b.BSEN 22553

C.BSEN 17637

d.ISO 9606

30.A weld joint that is to be subjected to ultrasonic testing usually requires

a.no special preparation

b.a rough surface finish to ensure the couplant achieves to the surface

c.remove the capping in all cases

d.need smooth surface free from spatters

31.The maximum PWHT heating rates specified for C-Mn steel depend on the thickness of the joint but
tend to be in the range of

a.200-900 degree

b.100-300 degree

c.60-200 degree

d.50-350 degree

32.Noise levels allowable in a work place depends on

a.just the DB level and the time exposed

b.the frequency band of the noise and the age of the operator

c.the make of ear protectors provided

d.a combination of DB level ,frequency and exposure time

33.During welding you observe excess spatter .what may be cause of this ?

a.wrong polarity

b.damp electrodes

c.high current
d.all of the above

34.Assuming that all other factors remains the same ,which will have the greatest effect on the cost of
fabrication when using MMA welding

a.10% increase in deposition rate

b.10% increase in duty cycle from 25-35%

c.10 %reduction in weld metal volume

d.they will all have the same effect

35.To control the pre heat temperature for a plate where t is less than 50 mm,at what distance from the
bevel edge and from which surface should the temperature be checked?

a.at a distance of 4t but a maximum of 50mm and the temperature shall be measured on the surface of
the work piece facing the welder

b.at a distance of 4t but a minimum of 50mm and the temperature shall be measured on the surface of
the work piece facing the welder

c.at a distance minimum of 75mm and the temperature shall be measured on the surface of the work
piece facing the welder

d. at a distance minimum of 75mm and where practicable the temperature shall be measured on the
face opposite to that being heated

36.In MAG welding which type of gas is used for welding Carbon manganese steel

a.argon-oxygen

b.nitrogen CO2

C.Helium oxygen

d.argon co2