E 101

Heat Exchanger Thermal Design Shell & Tube 36.1.0.
152
File name: E1.1.edr Date: 13/05/2019 Time: 12:43:29
Heat Exchanger Specification Sheet

1 Company:
2 Location:
3 Service of Unit: Our Reference:
4 Item No.: Your Reference:
5 Date: Rev No.: Job No.:
6 Size 205 / 1200mm Type BEM Hor Connected in 1 parallel 1 series
7 Surf/unit(eff.) 2 m² Shells/unit 1 Surf/shell (eff.) 2 m²
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 FluidName HOT COLLL
11 Fluid quantity, Total kg/h 2299 3340
12 Vapor (In/Out) kg/h 0 0 0 0
13 Liquid kg/h 2299 2299 3340 3340
14 Noncondensable kg/h 0 0
15
16 Temperature (In/Out) °C 184 154 45 75.29
17 Dew / Bubble point F
18 Density (Vap / Liq) kg/m³ / 641.9 / 668.5 / 583.3 / 559.3
19 Viscosity cp / 0.0798 / 0.09 / 0.3856 / 0.267
20 Molecular wt, Vap
21 Molecular wt, NC
22 Specific heat kcal/(kg-C) / 1.0695 / 1.031 / 0.6916 / 0.741
23 Thermal conductivity kcal/(h-m-C) / 2.428 / 2.638 / 0.525 / 0.51
24 Latent heat kcal/kg
25 Pressure (abs) kgf/cm² 11.217 11.204 15.5 15.221
26 Velocity m/s 0.09 3.2
27 Pressure drop, allow./calc. kgf/cm² 0.265 0.013 0.51 0.278
28 Fouling resistance (min) m²-h-C/kcal 0 0 0 Ao based
29 Heat exchanged 72310 kcal/h MTD corrected 107.26°C
30 Transfer rate, Service 334.4 Dirty 2458.5Clean 2458.5 kcal/(h-m
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side

Heat Exchanger Thermal Design Shell & Tube 36.1.0.152
33 Design/vac/test pressure:g kgf/cm² 13.256 / / 17.34 / /
34 Design temperature °C 220 220
35 Number passes per shell 1 6
36 Corrosion allowance mm 3.18 3.18
37 Connections In mm 1 31.8 / - 1 25.4 / -
38 Size/rating Out 1 25.4 / - 1 31.75 / -
39 Nominal Intermediate / - / -
40 Tube No. 30 OD 0.75 Tks- Avg 2.11 mm Length 47.24 in Pitch 0.9375in
41 Tubetype Plain #/m Material Carbon Steel Tube pattern 30
42 Shell Carbon Steel ID 8.071 OD 8.625 in Shell cover -
43 Channel or bonnet Carbon Steel Channel cover -
44 Tubesheet-stationary Carbon Steel Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-cross Carbon Steel Type Single segmental Cut(%d) 45 H Spacing: c/c 5.315
47 Baffle-long - Seal type Inlet 223.98
48 Supportstube UBend 0 Type
49 Bypass seal Tube-tubesheet joint Exp. 2 grv
50 Expansion joint - Type None
51 RhoV2-Inlet nozzle 682 Bundle entrance 5 Bundle exit 5 kg/(m
52 Gaskets - Shell side - Tube Side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 215.2 Filled with water 254 Bundle 68.4
56 Remarks
57
58
Overall Performance
Design (Sizing) Shell Side
Total mass flow rate kg/h 2299
Vapor mass flow rate (In/Out) kg/h 0 0
Liquid mass flow rate kg/h 2299 2299 33
Vapor mass quallity 0 0
Temperatures °C 184 154 4
Dew point / Bubble point F
Operating Pressures kgf/cm² 11.217 11.204 15
Film coefficient kcal/(h-m²-C) 8184.3
Fouling resistance m²-h-C/kcal 0
Velocity (highest) m/s 0.09
Pressure drop (allow./calc.) kgf/cm² 0.265 / 0.013
Total heat exchanged kcal/h 72310 Unit BEM 6
Overall clean coeff. (plain/finned) kcal/(h-m²-C) 2458.5 / Shell size 205
Overall dirty coeff. (plain/finned) kcal/(h-m²-C) 2458.5 / Tubes Plain
Effective area (plain/finned) m² 2 / No. 30 OD
Effective MTD °C 107.26 Pattern 30
Actual/Required area ratio (dirty/clean) 7.35 / 7.35 Baffles Single se
Vibration problem (Tasc/TEMA) No /
RhoV2 problem No Total cost
Resistance Distribution
Overall Coefficient / Resistance Summary Clean
Area required m² 0.3
Area ratio: actual/required 7.35
Overall coefficient kcal/(h-m²-C) 2458.5 2
Overall resistance m²-h-C/kcal 0.00041 0
Shell side fouling m²-h-C/kcal 0
Tube side fouling 0
Resistance Distribution kcal/(h-m²-C) m²-h-C/kcal %

Shell side film 8184.3 0.00012 30.04
Shell side fouling 0
Tube wall 18497.1 0.00005 13.29
Tube side fouling * 0
Tube side film * 4338.4 0.00023 56.67
* Based on outside surface - Area ratio: Ao/Ai = 1.28
Heat Transfer Coefficients
Film coefficients kcal/(h-m²-C) Shell Side
Bare area (OD) / Finned area
Overall film coefficients 8184.3 /
Vapor sensible /
Two phase /
Liquid sensible 8184.3 /
Heat Transfer Parameters In Out
Prandtl numbers Vapor
Liquid 0.13 0.13
Reynolds numbers Vapor Nominal
Liquid Nominal 13783.97 12184.12
MTD and Flux
Temperature Difference °C Heat Flux (based on tube O.D)
Overall effective MTD 107.26 Overall actual flux
One pass counterflow MTD 108.77 Critical flux
LMTD based on end points 108.85 Highest actual flux
Effective MTD correction factor 0.99 Highest actual/critical flux
Wall Temperatures °C
Shell mean metal temperature 168.54
Tube mean metal temperature 127.43
Tube wall temperatures (highest/lowest) 143.75 / 105.28
Duty Distribution
Heat Load Summary Shell Side
kcal/h % total
Vapor only 0 0
2-Phase vapor 0 0
Latent heat 0 0
2-Phase liquid 0 0
Liquid only -72310 100
Total -72310 100
Pressure Drop
Pressure Drop kgf/cm² Shell Side
Maximum allowed 0.265
Total calculated 0.013
Gravitational 0
Frictional 0.013
Momentum change 0
Pressure drop distribution m/s kgf/cm² %dp m/s
Inlet nozzle 1.03 0.004 32.1 3.43
Entering bundle 0.09 3.07
Inside tubes 3.07 3
Inlet space Xflow 0.08 0 1.02
Baffle Xflow 0.09 0.09 0 3.44
Baffle windows 0.06 0.06 0 1.82
Outlet space Xflow 0.08 0 1
Exiting bundle 0.09 3.2
Outlet nozzle 1.71 0.008 60.63 1.72
Intermediate nozzles
Thermosiphon Piping
Piping reference points mm Pressure points kgf/cm² °
Height of liquid in column Liquid level in column
Height of heat transfer region inlet Inlet to heated section
Height of heat transfer region outlet Boiling boundary position
Height of column return line Outlet of heated section 75
Exit of outlet piping

Pressure changes (-loss/+gain) kgf/cm² Inlet circuit Exchanger
Frictional
Gravitational
Momentum
Flashing
Nozzles
Total
Inlet Circuit Piping
Inlet circuit element
Frictional pressure drop at entry kgf/cm²
Frictional pressure drop at element kgf/cm²
Outlet Circuit Piping
Outlet circuit element
Frictional pressure drop at entry kgf/cm²
Frictional pressure drop at element kgf/cm²
Void fraction
Two phase flow pattern
Flow Analysis
Shell Side Flow Fractions Inlet Middle Outlet
Crossflow 0.68 0.53 0.67
Window 0.83 0.66 0.83
Baffle hole - tube OD 0.07 0.15 0.07
Baffle OD - shell ID 0.1 0.2 0.1
Shell ID - bundle OTL 0.07 0.05 0.07
Pass lanes 0.09 0.07 0.09
Rho*V2 Analysis Flow area Velocity Density
mm² m/s kg/m³
Shell inlet nozzle 965 1.03 641.9
Shell entrance 2309 0.43 641.9
Bundle entrance 10929 0.09 641.9
Bundle exit 10929 0.09 668.48
Shell exit 1746 0.55 668.48

Shell outlet nozzle 558 1.71 668.48
mm² m/s kg/m³
Tube inlet nozzle 464 3.43 583.3
Tube inlet 518 3.07 583.3
Tube outlet 518 3.2 559.39
Tube outlet nozzle 965 1.72 559.39
Thermosiphons and Kettles
Thermosiphons
Thermosiphon stability
Vertical tube side thermosiphons
Flow reversal criterion - top of the tubes (should be >0.5)
Flooding criterion - top of the tubes (should be >1.0)
Fraction of the tube length flooded
Kutateladze Number in axial nozzle
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
Methods Summary
Hot side
Heat Transfer Coefficient multiplier No
Heat Transfer Coefficient specified No
Pressure drop multiplier No
Pressure drop calculation option friction only
Calculation method Advanced
Desuperheating heat transfer method Wet w
Multicomponent condensing heat transfer method HTFS - Si
Vapor shear enhanced condensation Ye
Liquid subcooling heat transfer (vertical shell) Not U
Subcooled boiling accounted for in Heat transfer &

Post dryout heat transfer accounted for in No
Correction to user-supplied boiling curve Boiling curve
Falling film evaporation method HTFS recomme
Single phase tube side heat transfer method HTFS recomme
Lowfin Calculation method HTFS / E

Fluid Elastic Instability Analysis (HTFS)
Vibration tube number 1 2 4
Vibration tube location Inlet row, centreOuter window, bottom Baffle overla
Vibration No No No
W/Wc for heavy damping (LDec=0.1) 0 0 0
W/Wc for medium damping (LDec=0.03) 0 0.01 0.01
W/Wc for light damping (LDec=0.01) 0 0.01 0.02
W/Wc for estimated damping 0 0 0.01
Estimated log Decrement 0.04 0.04 0.04
Tube natural frequency cycle/s 521.31 521.31 521.31
Natural frequency method Exact Solution Exact Solution Exact Soluti
Dominant span
Tube effective mass kg/m 1.29 1.29 1.29
Note: W/Wc = ratio of actual shell side flowrate to critical flowrate for onset of fluid-elastic instability
Tube material density kg/m³ 7841.74
Tube axial stress kgf/mm² 0.64
Tube material Young's Modulus kgf/mm² 20301.63
U-bend longest unsupported length mm
Resonance Analysis (HTFS)
Vibration tube number 1 1 1
Vibration tube location Inlet row, centre Inlet row, centre Inlet row, cen
Location along tube Inlet Midspace Outlet
Vibration problem No No No
Span length mm 223.98 270 358.98
Frequency ratio: Fv/Fn 0 0 0
Frequency ratio: Fv/Fa 0 0 0
Frequency ratio: Ft/Fn 0 0 0
Frequency ratio: Ft/Fa 0 0 0
Vortex shedding amplitude mm
Turbulent buffeting amplitude mm

TEMA amplitude limit mm
Natural freq., Fn cycle/s 521.31 521.31 521.31
Acoustic freq., Fa cycle/s 5278.86 5196.89 5173.09
Flow velocity m/s 0.09 0.03 0.01
X-flow fraction 1 0.73 0.73
RhoV2 kg/(m-s²) 5 1 0
Strouhal No. 0.46 0.46 0.46
Simple Fluid Elastic Instability (TEMA)
Tube material density kg/m³ 7841.74
Tube axial stress kgf/mm² 0.64
Tube material Young's Modulus kgf/mm² 20301.63
Inlet C-C Window C-C Overla
Vibration indication
Unsupported span mm
Tube natural frequency, fn cycle/s
Crossflow velocity m/s
Critical velocity m/s
Crossflow to critical velocity ratio
Estimated log decrement
Amplitude Vibration Analysis (TEMA)

Vortex shedding indication
Turbulent buffeting indication
Tube natural frequency, fn cycle/s
Vortex shedding frequency, fvs cycle/s
Vortex shedding amplitude mm
Vortex shedding amplitude limit mm
Vortex shedding amplitude limit mm
Turbulent buffetting amplitude mm
Turbulent buffetting amplitude limit mm

Acoustic Vibration Analysis (TEMA)

Acoustic resonance indication
Crossflow velocity m/s
Strouhal number
Acoustic frequency, fa cycle/s
Vortex shedding frequency, fvs cycle/s
Turbulent buffetting frequency, ftb cycle/s
Condition A fa/fvs
Condition A fa/ftb
Condition B velocity m/s
Condition C velocity m/s
Condition C
Basic Geometry
Unit Configuration
Exchanger type BEM Tube number
Position Hor Tube length actual mm
Arrangement 1 parallel 1 series Tube passes
Baffle type Single segmental Tube type
Baffle number 6 Tube O.D. in
Spacing (cen-cen) in 5.315 Tube pitch in
Spacing at inlet mm 223.98 Tube pattern
Shell Kettle Front head Rear Head
Outside diameter mm 219.08 219.08 219.08
Inside diameter mm 205 205 205
Shell Side Shell Side Shell Side Tube Side Tube Side T
Nozzle type Inlet Outlet Inlet Outlet
Number of nozzles 1 1 1 1
Actual outside diameter mm 42.16 33.4 33.4 42.16
Inside diameter mm 35.05 26.64 24.31 35.05
Height under nozzle mm 19.97 19.97
Dome inside diameter mm
Vapor belt inside diameter mm
Vapor belt inside width mm
Vapor belt slot area mm²
No
Impingement protection No impingement No impingement impingement
Distance to tubesheet mm 1090 95
Tubes
Tubes
Type Plain Total number of tubes

Outside diameter in 0.75 Number of tubes plugged
Inside diameter mm 14.83 Tube length actual mm
Wall thickness mm 2.11 Tube length effective mm
Area Ratio Ao/Ai 1.28 Front tube sheet thickness mm
Pitch in 0.9375 Rear tube sheet thickness mm
Pattern 30 Material
External enhancement Thermal conductivity kcal/(h-m-C)
Internal enhancement
Low circumferential fins Low longitudinal fins
Fin density #/m Fin number
Fin height mm Fin thickness mm
Fin thickness mm Fin height mm
Tube root diameter mm Fin spacing mm
Tube wall thickness under

fin mm Cut and twist length mm
Baffles
Baffles
Type Single segmental Baffle cut: inner/outer/interm
Tubes in window Yes Actual (% diameter) / 44.56
Number 6 Nominal (% diameter) / 40
Spacing (center-center) in 5.315 Actual (% area) / 43.09
Spacing at inlet mm 223.98 Cut orientation
Spacing at outlet mm 223.98 Thickness mm
Spacing at center in/out for G,H,I,J mm Tube rows in baffle overlap
Spacing at center for H shell mm Tube rows in baffle window
End length of the front head mm 262.5 Baffle hole - tube od diam clearance mm
End length of the rear head mm 262.5 Shell id - tube od diam clearance mm
Variable Baffle Spacings
Baffle spacing mm
Baffle cut percent, outer

Baffle cut percent, inner
Number of baffle spaces
Baffle region length mm
Baffle cut area percent, outer
Baffle cut area percent, inner
Supports - Misc. Baffles
Supports - tubes Longitudinal baffle
Supports under inlet nozzle Thickness mm
Supports under outlet nozzle Window length at front end mm
Supports between baffles 0 Window length at center mm
Supports blanking baffles No Window length at rear end mm
Supports at u-bend 0
Supports at in/out of G,H,I,J shell 0
Supports at center of H shell 0
Supports for K,X shells 0
Bundle
Shell ID to center 1st tube row Tube passes
From top mm 19.97 Tube pass layout Mixe
From bottom mm 19.97 Tube pass orientation Standard (hori
From right mm 15.98 U-bend orientation Undefine
From left mm 15.98 Horizontal pass lane width mm 15
Vertical pass lane width mm 15
Impingement protection None Interpass tube alignment N
Impingement distance mm Deviation in tubes/pass 3
Impingement plate diameter mm Outer tube limit mm 19
Impingement plate width mm Shell id - bundle otl diam clearance mm 12
Impingement plate length mm Tie rod number
Gross surface area per shell m² 2.2 Tie rod diameter mm 9.
Effective surface area per shell m² 2 Sealing strips (pairs)
Bare tube area per shell m² 2 Tube to Tubesheet joint Exp.
Finned area per shell m² 0 Tube projection from front tsht mm

U-bend area per shell m² 0 Tube projection from rear tsht mm
Enhancements
Internal enhancements
Twisted tape
Tube insert type None thickness mm
Twist tape 360 deg twist pitch mm
Thermosiphon Piping
Inlet circuit
Inside diameter mm
Length or radius mm
Number in parallel
Number in series
Outlet circuit
Inside diameter mm
Length or radius mm
Number in parallel
Number in series
Cost/Weights
Weights kg Cost data Dolla
Shell 107.5 Labor cost 85
Front head 20.7 Tube material cost 8
Rear head 18.6 Material cost (except tubes) 11
Shell cover
Bundle 68.4
Total weight - empty 215.2 Total cost (1 shell) 98

Total weight - filled with water 254 Total cost (all shells) 98
Setting Plan
Tube Layout

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Heat Exchanger Thermal Design Shell & Tube 36.1.0.

Heat Exchanger Specification Sheet

3 Service of Unit: Our Reference:

4 Item No.: Your Reference:

5 Date: Rev No.: Job No.:

6 Size 205 / 1200mm Type BEM Hor Connected in 1 parallel 1 series

7 Surf/unit(eff.) 2 m² Shells/unit 1 Surf/shell (eff.) 2 m²

8 PERFORMANCE OF ONE UNIT

9 Fluid allocation Shell Side Tube Side

10 FluidName HOT COLLL

11 Fluid quantity, Total kg/h 2299 3340

12 Vapor (In/Out) kg/h 0 0 0 0

13 Liquid kg/h 2299 2299 3340 3340

16 Temperature (In/Out) °C 184 154 45 75.29

17 Dew / Bubble point F

18 Density (Vap / Liq) kg/m³ / 641.9 / 668.5 / 583.3 / 559.3

19 Viscosity cp / 0.0798 / 0.09 / 0.3856 / 0.267

20 Molecular wt, Vap

22 Specific heat kcal/(kg-C) / 1.0695 / 1.031 / 0.6916 / 0.741

23 Thermal conductivity kcal/(h-m-C) / 2.428 / 2.638 / 0.525 / 0.51

24 Latent heat kcal/kg

25 Pressure (abs) kgf/cm² 11.217 11.204 15.5 15.221

26 Velocity m/s 0.09 3.2

27 Pressure drop, allow./calc. kgf/cm² 0.265 0.013 0.51 0.278

28 Fouling resistance (min) m²-h-C/kcal 0 0 0 Ao based

29 Heat exchanged 72310 kcal/h MTD corrected 107.26°C

30 Transfer rate, Service 334.4 Dirty 2458.5Clean 2458.5 kcal/(h-m

31 CONSTRUCTION OF ONE SHELL Sketch

32 Shell Side Tube Side

33 Design/vac/test pressure:g kgf/cm² 13.256 / / 17.34 / /

34 Design temperature °C 220 220

35 Number passes per shell 1 6

36 Corrosion allowance mm 3.18 3.18

37 Connections In mm 1 31.8 / - 1 25.4 / -

38 Size/rating Out 1 25.4 / - 1 31.75 / -

41 Tubetype Plain #/m Material Carbon Steel Tube pattern 30

42 Shell Carbon Steel ID 8.071 OD 8.625 in Shell cover -

43 Channel or bonnet Carbon Steel Channel cover -

44 Tubesheet-stationary Carbon Steel Tubesheet-floating -

45 Floating head cover - Impingement protection None

47 Baffle-long - Seal type Inlet 223.98

48 Supportstube UBend 0 Type

49 Bypass seal Tube-tubesheet joint Exp. 2 grv

50 Expansion joint - Type None

51 RhoV2-Inlet nozzle 682 Bundle entrance 5 Bundle exit 5 kg/(m

52 Gaskets - Shell side - Tube Side Flat Metal Jacket Fibe

55 Weight/Shell 215.2 Filled with water 254 Bundle 68.4

Design (Sizing) Shell Side

Total mass flow rate kg/h 2299

Vapor mass flow rate (In/Out) kg/h 0 0

Liquid mass flow rate kg/h 2299 2299 33

Vapor mass quallity 0 0

Temperatures °C 184 154 4

Dew point / Bubble point F

Operating Pressures kgf/cm² 11.217 11.204 15

Film coefficient kcal/(h-m²-C) 8184.3

Fouling resistance m²-h-C/kcal 0

Velocity (highest) m/s 0.09

Pressure drop (allow./calc.) kgf/cm² 0.265 / 0.013

Total heat exchanged kcal/h 72310 Unit BEM 6

Overall clean coeff. (plain/finned) kcal/(h-m²-C) 2458.5 / Shell size 205

Overall dirty coeff. (plain/finned) kcal/(h-m²-C) 2458.5 / Tubes Plain

Effective area (plain/finned) m² 2 / No. 30 OD