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PRO-DIALOG Control
AQUASNAP
2
5 - PRO-DIALOG PLUS CONTROL OPERATION ................................................................................................................. 29
5.1 - Start/stop control ................................................................................................................................................................ 29
5.2 - Heating/cooling operation .................................................................................................................................................. 30
5.2.1 - General ....................................................................................................................................................................... 30
5.2.2 - Heating/cooling selection .......................................................................................................................................... 30
5.3 - Evaporator water pump control .......................................................................................................................................... 31
5.4 - Control interlock contact .................................................................................................................................................... 31
5.5 - Evaporator heater control ................................................................................................................................................... 31
5.6 - Control point ....................................................................................................................................................................... 31
5.6.1 - Active setpoint ........................................................................................................................................................... 31
5.6.2 - Reset .......................................................................................................................................................................... 33
5.7 - Demand limit ...................................................................................................................................................................... 33
5.8 - Night mode ......................................................................................................................................................................... 33
5.9 - Capacity control ................................................................................................................................................................. 33
5.10 - Head pressure control ....................................................................................................................................................... 33
5.11 - Defrost function ................................................................................................................................................................ 34
5.12 - Additional electric heater stage control ............................................................................................................................ 34
5.13 - Control of a boiler ............................................................................................................................................................ 34
5.14 - Master/slave assembly ...................................................................................................................................................... 34
5.15 - Controlling Pro-Dialog Plus units with a System Manager ............................................................................................. 34
GENERAL LEGEND
Each of the following drawings is replaced in the whole document by the corresponding explanation:
Start/stop button
Return key
Down arrow
Up arrow
DELTA T. Example: temperature difference between entering and leaving heat exchanger temperatures
The cover graphics are solely for illustration and forms no part of any offer for sale or any sale contract. The manufacturer
reserves the right to change the design at any time without notice.
3
1 - SAFETY CONSIDERATIONS 2 - GENERAL DESCRIPTION
Installation, start-up and servicing of equipment can be Pro-Dialog is a system for controlling single or dual-circuit
hazardous if certain factors particular to the installation are not 30RA/RY air-cooled liquid chillers or air-to-water 30RH/RYH
considered: operating pressures, presence of electrical heat pumps. Pro-Dialog controls compressor start-up needed to
components and voltages and the installation site (elevated maintain the desired heat exchanger entering or leaving water
plinths and built-up up structures). Only properly qualified temperature. In cooling mode it controls the operation of the fans
installation engineers and highly qualified installers and to maintain the correct condensing pressure in each circuit. For
technicians, fully trained for the product, are authorised to heat pump units it controls and optimises the defrost cycles of
install and start-up the equipment safely. During all servicing each circuit in order to minimize the heating capacity
operations all instructions and recommendations which appear reduction. Safety devices are constantly monitored by Pro-
in the installation and service instructions for the product, as Dialog to ensure their safe operation. Pro-Dialog also gives
well as on tags and labels fixed to the equipment and access to a Quick Test program covering all inputs and outputs.
components and accompanying parts supplied separately, must
be read, understood and followed. All PRO-DIALOG Plus controls can work in accordance with
• Apply all standard safety codes and practices. three independent modes:
• Wear safety glasses and gloves. • Local mode: the machine is controlled by commands from
• Use the proper tools to move heavy objects. Move units the user interface.
carefully and set them down gently. • Remote mode: the machine is controlled by remote
contacts (volt-free contacts).
1.2 - Avoid electrocution • CCN mode: the machine is controlled by commands from
the Carrier Comfort Network (CCN). In this case, a data
Only personnel qualified in accordance with IEC (International communication cable is used to connect the unit to the
Electrotechnical Commission) recommendations may be CCN communication bus.
permitted access to electrical components. It is particularly
recommended that all sources of electricity to the unit be shut The operating mode must be chosen with the Start/Stop button
off before any work is begun. Shut off the main power supply described in section 4.2.1. When the PRO-DIALOG Plus
at the main circuit breaker or isolator. system operates autonomously (Local or Remote mode) it retains
all of its own control capabilities but does not offer any of the
IMPORTANT: This equipment uses and emits features of the CCN network.
electromagnetic signals. Tests have shown that the equipment
conforms to all applicable codes with respect to 2.2 - Abbreviations used
electromagnetic compatibility.
In this manual, the refrigeration circuits are called circuit A and
RISK OF ELECTROCUTION: Even when the main circuit circuit B. The compressors in circuit A are labelled A1, A2 and
breaker or isolator is switched off, certain circuits may still A3. Those in circuit B are B1, B2 and B3.
be energised, since they may be connected to a separate power
source. The following abbreviations are used frequently:
CCN : Carrier Comfort Network
RISK OF BURNS: Electrical currents cause components to CCn : Operating type: CCN
get hot either temporarily or permanently. Handle power LED : Light Emitting Diode
cable, electrical cables and conduits, terminal box covers and LOFF : Operating type: Local Off
motor frames with great care. L-On : Operating type: Local On mode
L-Sc : Operating type: Local On following a time schedule
MASt : Operating type: master unit (master/slave assembly)
rEM : Operating type: by remote contacts
SCT : Saturated Condensing Temperature
SIO : Sensor Bus (internal communication bus linking the
basic board to the slave boards)
SST : Saturated Suction Temperature
TXV : Thermal Expansion Valve
4
3 - HARDWARE DESCRIPTION 3.1.2 - Only for units “Option 16”
3.1 - General The option “CCN/Clock Board”, plugged in on the main board
3.1.1 - For all units except units “Option 16” (high and permitting control of the CCN communication and time
temperature) schedule functions, no longer exists. These functions are now
integrated as standard on the main board.
Figure 1
The CCN connector is located near the top of the board, to the
2 right of the connector and allows connection of the user inter-
11 face.
1 3 - Pin 1: signal +
- Pin 2: earth
4 - Pin 3: signal -
J9B + G -- + G -- J9A
9
J10
+ G --
INTERFACE/SYNOPSIS CCN J12
R
J7 S CH
B 5V 6
R
J7 S CH
5V5
A
10
R
5
7 +
8 +
CH13
5
3.4 - The sensors Boiler
This relay output authorises start/stop of a boiler.
Pressure sensors
Two types of electronic sensors are used to measure the suction Condensate defrost heater
and discharge pressure in each circuit. This heater is used for heat pump units and is located at the
bottom of the air heat exchanger of each circuit. It prevents ice
Thermistors build-up, if defrost cycles are initiated at low outdoor
The evaporator water sensors are installed in the entering and temperatures.
leaving side. The outdoor temperature sensor is mounted below
the control box. An optional water system temperature sensor 3.6 - Connections at the user's terminal block
can be used for master/slave assembly control (in the case of
leaving water control). 3.6.1 - General description
The contacts below are available at the user's terminal block on
In heat pump units a sensor placed on an air heat exchanger the NRCP-BASE board (see figure 1). Some of them can only
pipe ensures defrost operation. be used if the unit operates in remote operating type (rEM).
The following table summarises the connections at the user’s
3.5 - The controls terminal block.
Evaporator pumps
The controller can regulate one or two evaporator pumps and
takes care of automatic change-over between pumps.
Evaporator heater
It protects the evaporator (and the pipe heater for units without
pump) against freezing if the unit is off.
SINGLE-CIRCUIT UNITS
Description Connector/channel Terminal Board Remarks Remarks
Alarm relay output J3 / CH24 30 - 31 NRCP-BASE Indicates alarms Volt-free contact 24 V a.c.
Boiler relay output J3 / CH25 37 - 38 NRCP-BASE Boiler start/stop control output. 48 V d.c. max, 20 V a.c. or
See section 5.13. V d.c., 3 A max, 80 mA min,
external power supply.
6
DUAL-CIRCUIT UNITS
Description Connector/channel Terminal Board Remarks Remarks
Alarm relay output J3 / CH24 30A - 31A Master NRCP- Indicates alarms, circuit A Volt-free contact 24 V a.c.
circuit A BASE 48 V d.c. max, 20 V a.c. or
Alarm relay output J3 / CH24 30B - 31B Slave NRCP- Indicates alarms, circuit B V d.c., 3 A max, 80 mA min,
circuit B BASE external power supply.
Boiler relay output J3 / CH25 37 - 38 Master NRCP- Boiler start/stop control output. Connector: 4 pin WAGO
BASE See section 5.13. 231-304/026000 pitch 5.08;
One per board needed.
Contact 1: J4 / CH8 32 - 33 Master NRCP- The contacts are used for unit start/stop and 24 V a.c., 20 mA
start/stop/heat/cool BASE heat/cool control. They are only taken into
account if the unit is under remote operation Connector: 8 pin Wago
Contact 2: J4 / CH9 63 - 64 Master NRCP- control (rEM). 734-168, pitch 3.5
start/stop/heat/cool BASE
See the description of these contacts in
sections 3.6.2 and 3.6.3.
Contact 3: J4 / CH10 73 - 74 Master NRCP- These dry contacts are used for demand
demand limit selection BASE limit selection. See description of these
contacts in section 3.6.5.
Contact 5: J4 / CH8 65 - 66 Slave These dry contacts are used for setpoint
setpoint selection NRCP-BASE selection.
They are only taken into account if the unit is
in remote control operating type (rEM).
User safety loop input J4 / CH11a 34 - 35 Master This contact is mounted in series with the
NRCP-BASE water flow control contact. It can be used for
any customer safety loop that requires that
the unit is stopped, if it is open.
If it is unused this contact must be bridged.
Connection to CCN J12 1-2-3 CCN/clock A RS-485 bus is used for connection to the
CCN.
The CCN connector is located on the CCN/
clock board (inserted on the NRCP-BASE
board)
Note: for «Option 16» units, no CCN board is
required. The CCN connector is located on
the basic board.
- Pin 1: signal +
- Pin 2: ground
- Pin 3: signal -
7
3.6.2 - Volt-free contact on/off/cooling/heating without 3.6.5 - Demand limit volt-free contact for dual-circuit units
multiplexing On dual-circuit units the operation of the demand limit
If the automatic heating/cooling changeover function is not selection contacts is multiplexed. The demand limit setpoints are
selected (see sections 4.3.11.3, 5.1 and 5.2) the operation of adjustable in the setpoint menu (see section 4.3.8).
contacts 1 and 2 is as follows:
100% Limit 1 Limit 2 Limit 3
(no limit)
OFF ON cooling ON heating
Contact 3 Open Closed Open Closed
Contact 1 Open Closed Closed
Contact 4 Open Open Closed Closed
Contact 2 - Open Closed
Contact status not significant
8
4 - SETTING UP PRO-DIALOG PLUS CONTROL
MENU BLOCK DUAL-CIRCUIT HEAT PUMP INTERFACE MENU BLOCK DUAL-CIRCUIT CHILLER INTERFACE
Up arrow Permits scrolling through the menu items (in the two-digit display). If the modification mode is active this button authorises
increase of the value of any parameter.
Down arrow Permits scrolling through the menu items (in the two-digit display). If the modification mode is active this button authorises
decrease of the value of any parameter.
Enter Gives access to the modification mode, validates a modification or displays expanded item description.
Start/stop Authorises start or stop of the chiller in local mode or modification of its operating type.
SETPOINTS menu Displays the unit setpoints and enables them to be modified.
INPUTS menu Displays the status of the unit digital and analogue inputs.
OUTPUTS/TESTS menu Displays the status of the unit outputs and enables them to be tested.
OPERATING LOG menu Displays the operating times and number of starts for the unit and the compressors.
9
The summary interface (right hand section) includes a mimic The following operating types can be selected using the
diagram of the unit, together with push-buttons and LEDs. It Start/Stop button:
gives quick access to the main operating parameters of the unit.
OPERATING TYPES
4 DIGIT DISPLAY DESCRIPTION
SUMMARY INTERFACE LED'S LOFF Local Off. The unit is halted in local mode.
LED INDICATION WHEN LIT L-On Local On. The unit is in local control mode and is
Green LED: authorised to start.
The unit is authorised to start or is already running L-Sc* Local On - timer control. The unit is in local control
Red LED: mode. It is authorised to start if the period is occupied.
- Lit: circuit A or unit shut down by alarm If the timer program for unit operation is unoccupied,
- Flashing: circuit A or unit running with alarm present the unit remains shut down until the period becomes
occupied. This is displayed if the unit is equipped with
Red LED:
an optional CCN/clock board. See section 3.1.
- Lit: circuit B or unit shut down by alarm
- Flashing: circuit B or unit running with alarm present CCN* CCN. The unit is controlled by CCN commands. This is
displayed if the unit is equipped with an optional CCN
Red LED:
clock board. See section 3.1.
Water flow switch default or user safety lock open.
rEM* Remote. The unit is controlled by remote control
Green LED:
contacts.
The evaporator pump is running.
MAST* Master Unit. The unit runs as a master in a two unit
Yellow LEDs:
lead/lag arrangement. This is displayed if the unit is
From top to bottom - start/stop status of compressor A1, A2 and A3
configured for master/slave control and if the unit is
or B1, B2 and B3. Flashing LED indicates that the circuit is in the
equipped with an optional CCN clock board. See
protection or defrost mode (A or B).
section 5.11.
Green LED:
Legend
The unit operates in heating mode.
* Displayed if the configuration requires it.
Green LED: Section 5.1 gives a more detailed description of the commands to start/stop
The unit operates in cooling mode. the unit, analysed by operating type.
10
4.3 - Menus 4.3.3 - Modifying the value of a parameter/access to a sub-
menu
4.3.1 - Selecting a menu Press the Enter button for more than 2 seconds to enter the
The MENU button authorises you to select a menu from the 10 modification mode or to select a sub-menu. This lets you correct
main menus that are available. Each time you press this button the value of an item or select a sub-menu with the aid of the up
one of the 10 LEDs lights up in turn alongside each of the and down Arrow buttons (if you are authorised to overwrite the
icons representing a main menu. The active menu is the one item concerned). When modification mode is activated, the LED
against which the LED is lit. If a menu is empty then its LED is for the main menu to which the item belongs flashes in menu
not lit. To scroll quickly through the menus, hold the MENU block. Once the required value is obtained, press the Enter
button down. button again to validate the change or to access the sub-menu.
The LED for the menu to which the item belongs then stops
4.3.2 - Selecting a menu item flashing, indicating that modification mode no longer applies.
The up and down Arrow buttons let you scroll through the
menu items. Menu item numbers are displayed in the two-digit In modification mode, the value to be modified increases or
display. The item number increases or decreases every time you decreases in steps of 0.1 every time you press the Arrow
press the up or down Arrow button. The menu items that are not buttons. Holding one of these buttons down increases the rate
in use or incompatible with the configuration are not displayed. of increase or decrease.
The value or status associated with the active item is displayed
in the four-digit display. To scroll quickly through the items, NOTE: The access to a sub-menu may require entering a
hold the up or down Arrow button down. password. This is automatically requested. See section
4.3.11.2.
The following example shows how to access item 3 in the
Pressures menu. The following example shows how to modify the value of item
1 in the Setpoint menu.
SELECTING A MENU ITEM
OPERATION PRESS MENU LED ITEM NUMBER
BUTTON 2-DIGIT
DISPLAY
Press the MENU button until the
LED marked PRESSURE lights. 0
kPa
0
11
4.3.4 - Expand display
Pressing the Enter button causes a 23 character text expansion to
be scrolled across the four-digit display. All user menus
provide an expansion of the current displayed parameters. If
the expansion is complete the four-digit display reverts to item
value. This function can be inhibited through the User
Configuration menu.
Hold on the MENU button until the LED for SETPOINT lights. 0
0
Press one of the Arrow buttons until the two-digit display shows 1 1
(item number 1- cooling setpoint 2).
The value for setpoint 2 is displayed in the four-digit display (6.0°C in this
example). 1 6.0
Press the Enter button for more than 2 seconds to enable the value associated 1 6.0
with item 1 to be modified.
The Setpoint menu LED flashes indicating that modification mode is active.
Keep pressing the Down Arrow button until the value 5.7 is displayed in the four- 1 5.9
digit display. The Setpoint menu LED keeps flashing.
1 5.8
1 5.7
Press the Enter button again to validate the change. The new setpoint is 5.7°C. 1 5.7
The Setpoint menu LED stops flashing, indicating that modification mode no
longer applies.
12
MENU STRUCTURE
MAIN MENUS
STATUS TEMPERATURES PRESSURES SETPOINTS INPUTS OUTPUTS CONFIGURATION ALARMS ALARMS HISTORY ALARMS
SUB-MENUS
USER SERVICE FACTORY RUNTIME 1 RUNTIME 2 MAINTENANCE
[USEr] [SErviCE] [FACtorY] [RuntiME 1] [RuntiME 2] [MAintEnAnCE]
SUB-SUB-MENUS
USER 1 USER 2 SCHEDULE 1 SCHEDULE 2 HOLIDAYS HOUR + DATE BROADCAST SERVICE 1 SERVICE 2 MASTER/SLAVE HSM
[USEr 1] [USEr 2] [SCHEduLE 1] [SCHEduLE 2] [HoLidAy] [dAtE] [brodCASt] [SErviCE 1] [SErviCE 2] [MAStEr SLAvE] [HSM]
SUB-SUB-SUB-MENUS PERIOD 3
[PEriod 3]
PERIOD 3
[PEriod 3]
HOLIDAYS 3
[HoLidAy 3]
---
---
---
HOLIDAYS 15
[HoLidAy15]
13
ITEM STATUS TEMP PRESSURES SETPOINTS INPUTS OUTPUTS CONFIG ALARMS ALARMS HIST RUNTIMES
0 Default display Evaporator water Discharge pressure Cooling setpoint 1 Contact 1: on/off/ Compressor status SUB-MENU: User Number of active Historic alarm code SUB-MENU:
entering temp. circuit A heating/cooling circuit A Configuration (USEr) alarms/resets** 1** Runtimes 1
1 Mode Evaporator water Suction pressure Cooling setpoint 2 Contact 2: on/off/ Compressor status SUB-MENU: Active alarm code 1** Historic alarm code SUB-MENU:
leaving temp. circuit A heating/cooling circuit B* Service Configuration 2** Runtimes 2
(SErviCE)
2 Chiller occupied Outdoor tempera- Discharge pressure Heating setpoint 1* Contact 3: demand Two-speed fan SUB-MENU: Active alarm code 2** Historic alarm SUB-MENU:
mode* ture circuit B* limit/setpoint status circuit A Factory Configuration code 3** Maintenance
selection (FACtorY)
3 Minutes left Saturated discharge Suction pressure Heating setpoint 2* Contact 4: demand Two-speed fan - Active alarm code 3** Historic alarm code -
temperature circuit circuit B* limit selection* status circuit B* 4**
A
4 Cooling/heating Saturated suction - Heating setpoint 3* Contact 5: setpoint Single-speed fan - Active alarm code 4** Historic alarm code -
selection* temp. circuit A selection* status, crt A + B* 5**
5 Cooling/heating Saturated discharge - Auto changeover Contact 6: setpoint Water pump 1 - Active alarm code 5** Historic alarm code -
status* temperature circuit threshold (heating selection* status* 6**
B* mode)*
6 Unit capacity in Saturated suction - Auto changeover Safety loop status Water pump 2 - - Historic alarm code -
% temp. circuit B* threshold (cooling status* 7**
mode)*
7 Capacity circuit Defrost temperature, - Setpoint demand Water pump Water heat - - Historic alarm code -
A in %* circuit A* limitation 1* operation contact exchanger + air heat 8**
status* exchanger heater
status, circuit A
8 Capacity circuit Defrost temperature, - Setpoint demand Fault contact, com- Air heat exchanger - - Historic alarm code -
B in %* circuit B* limitation 2* pressor, circuit A heater status, circuit 9**
B*
9 Heater stages in System water - Setpoint demand Fault contact, com- Alarm circuits A and - - Historic alarm code -
%* temperature* limitation 3* pressor, circuit B* B status 10**
10 Present demand - - Ramp loading* - Boiler status* - - - -
limit in %
11 Present lag limit - - Cooling - zero reset - Speed, fan A in %* - - - -
in %* threshold*
12 Setpoint in local - - Cooling - full reset - Speed, fan B in %* - - - -
control* threshold*
13 Setpoint - - Cooling - full reset - Reversing valve, - - - -
occupied mode* value* circuit A*
14 Active setpoint - - Heating - zero reset - Reversing valve, - - - -
threshold* circuit B*
15 Control point - - Heating - full reset - Status, heater - - - -
threshold* stages*
16 Controlled water - - Heating - full reset - Local interface test - - - -
temperature value*
Legend
* Displayed if the configuration requires it
** Displayed if the alarm exists
- Not in use
4.3.5 - Description of the Information menu
INFORMATION MENU (3)
ITEM FORMAT UNITS DESCRIPTION
0 Automatic display mode. It cycles through the following displays:
±nn.n °C 1: Controlled water temperature: temperature of the water that the unit tries to maintain at the control point.
3: Unit status
OFF - Off: Unit is stopped and not authorised to start.
rEADY - Ready: Unit is authorised to start
dELAY - Delay: Unit is in delay at start-up. This delay is active after the unit has been switched on. The delay can be
configured in the User Configuration menu.
StOPPing - Stopping: Unit is currently stopping.
running - On: Unit is running or authorised to start.
triPout - Fault shutdown.
OvErridE - Limit: The operating conditions do not allow total unit operation.
dEFrOSt - Defrost: One circuit is in defrost mode.
7: Master/Slave status
MAStEr - Master: The master/slave control is active and the unit is the master
SLAvE - Slave: The master/slave control is active and the unit is the slave
1 [1] nn Active mode codes. Each active mode is displayed in turn. This Item is masked when nil. Pressing the enter button when a mode
code is displayed causes a character text expansion to be scrolled accross the four-digit display. See the description in the following
- table
2 [2] - This item indicates the current unit occupied/unoccupied mode. Displayed if the CCN/clock board is installed.
occu Occupied
unoc Unoccupied
Forc The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
3 nn.n minutes Start-up delay. This item indicates the minutes left before the unit can be started. This delay at start-up is always active after the unit
has been switched on. The delay can be configured in the User Configuration 1 menu.
4 [2] - Heating/cooling on selection: This item is accessible in read/write, if the unit is in local control mode. It is only displayed, if the unit is
in LOFF, L-On or L-Sc operating type. Displayed for heat pumps or if the unit controls a boiler.
HEAt - Heating mode selection
COOL - Cooling mode selection
Auto - Automatic heating/cooling mode changeover selection. Only displayed if the auto changeover function is selected (User Configuration
1 menu).
5 [2] Heating/cooling mode. This item indicates whether the unit is in cooling or heating. Displayed if the unit controls a boiler.
HEAt - Heating
COOL - Cooling
StbY - Standby: Unit is in auto cooling/heating changeover mode, and is in standby.
both - Both: The unit operates in cooling (compressors) and heating (boiler). Only with HSM operation.
Forc - The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
6 nnn % Total active capacity of unit. It is the percentage of compressor capacity used by the unit.
7 nnn % Total active capacity of circuit A. It is the percentage of compressor capacity used by on circuit A..
8 [2] nnn % Total active capacity of circuit B. It is the percentage of compressor capacity used by on circuit B. Dual-circuit units only.
9 [2] nnn % Active electric heating stages. Only displayed for heat pumps and if the unit controls additional electric heating stages.
10 nnn Present demand limit. This is the authorised operating capacity of the unit. See section 5.7.
Forc % The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
11 [2] nnn % Present lag chiller demand limit. Displayed when the master/slave control is selected.
12 [2] - Setpoint select in local mode. This point is read/write accessible. Displayed only when the unit is LOFF, L-On or L-Sc operating type.
SP-1 SP-1 = cooling/heating setpoint 1
SP-2 SP-2 = cooling/heating setpoint 2
SP-3 SP-3 = heating setpoint 3
AUtO AUtO = active setpoint depends on schedule 2 (setpoint selection schedule). See section 5.6.1 & 4.3.11.6.
13 [2] - Setpoint occupied mode. Displayed if the CCN/clock board is installed.
occu Occupied: cooling setpoint 1 is active
unoc Unoccupied: cooling setpoint 2 is active
Forc The value shall be displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
15
INFORMATION MENU (3) continued
ITEM FORMAT UNITS DESCRIPTION
14 ±nn.n °C Active setpoint. This is the current cooling/heating setpoint: it refers to cooling setpoint 1 or cooling/heating setpoint 2. See section
5.6.1.
15 ±nn.n Control point. This is the setpoint used by the controller to adjust the temperature of the leaving or entering water (according to
Forc °C configuration).
Control point = active setpoint + reset. See section 5.6
The value is displayed in turn with 'Forc' when the unit is in CCN control and if this variable if forced through CCN.
16 ±nn.n °C Controlled water temperature. Water temperature that the unit tries to maintain at the control point.
16
4.3.6 - Description of the Temperatures menu 4.3.7 - Description of the Pressures menu
4 ±nn.n °C Saturated suction temperature, circuit A 3 [1] nnn kPa Suction pressure, circuit B.
Relative pressure.
5 [1] ±nn.n °C Saturated discharge temperature, circuit B
6 [1] ±nn.n °C Saturated suction temperature, circuit B 1 This item is displayed in certain unit configurations only.
7 [1] ±nn.n °C Defrost temperature, circuit A 2 Access to this menu is read-only
8 [1] ±nn.n °C Defrost temperature, circuit B
9 [1] ±nn.n °C Chilled water system temperature. Used for
master/slave control.
17
LEAVING WATER TEMPERATURE CONTROL RESET THRESHOLDS IN COOLING OR HEATING MODE
SETPOINT - °C R-22/R-407C Reset threshold Zero Full
Minimum cooling value Reset based on outdoor -10 to 51 °C -10 to 51 °C
Water 5.0 air temperature
Medium brine 0.0 Reset based on 0 to 11.1 °C 0 to 11.1 °C
Brine -10.0 Delta T
Maximum cooling value 20.0
Feedback setpoint, cooling 6.0
Minimum heating value 20.6
Maximum heating value 56.1
Feedback setpoint heating 48.0
18
4.3.10 - Description of the Outputs/Tests menu
4.3.10.1 - General
This menu displays the status of the controller outputs. Moreo-
ver, when the machine is fully stopped (LOFF) the outputs can
be activated for manual or automatic tests (the access to the
tests is password controlled).
19
OUTPUTS STATUS & TESTS MENU [2] [3] continued
ITEM FORMAT UNITS DESCRIPTION
11 [1] nnn Variable fan speed, circuit A. Displayed if the unit controls a variable-speed fan.
tESt %
12 [1] nnn Variable fan speed, circuit B. Dual-circuits only and if the unit controls a variable-speed fan.
tESt %
13 [1] b1b2 4-way reversing cycle valve status. In test mode, the arrow keys successively display 01 and 10, in order to authorise the
tESt test for each valve in turn.
b1 = valve circuit A
b2 = valve circuit B
This item is only displayed for heat pump units.
14 [1] b1b2b3b4 Additional heating stage status.
tESt b1 = stage 1
b2 = stage 2
b3 = stage 3
b4 = stage 4
In test mode the arrow keys successively display 0001, 0010, 0100 and 1000 to force the status of each electric heating stage
in turn.
This item is only displayed for heat pump units controlling additional electric heater stages. See section 5.12.
15 [1] YES - Used for local interface test only. Lights or flashes all LEDs and blocks, so as to check that they are working properly.
no -
tESt %
16 Auto tESt - Automatic test. Selecting this item activates the automatic test function.
4.3.10.3 - Manual tests If a test fails, an error message and an error code are dis-
This function allows the user to test the outputs individually, if played. The automatic test procedure is interrupted.
the machine is completely shut down (LOFF). To carry out a
manual test use the arrow keys to access the output to be tested When all tests have been completed, an end-of-test message
and press the Enter key (longer than 2 seconds) to activate the appears.
modification mode. The password is automatically requested, if it
has not previously been verified. The Outputs/Test LED on the The table below describes the messages shown on the user
user interface begins to flash. Enter the desired test value and interface during the automatic test sequence.
again press Enter to start the test. 'TESt' is displayed on the 4-
digit display alternately with the value tested. The Outputs/Test TEXT DESCRIPTION
Thermistor test failed [XX] Test number XX of the thermistor has failed
LED stops flashing. Press the Enter key or an arrow key to stop
Pressure test failed [XX] Test number XX of the pressure sensor has
the test. failed
Output test failed [XX] Output test number XX has failed
4.3.10.4 - Automatic tests Input test failed [XX] Input test number XX has failed
The automatic test function verifies the integrity of the analo- Press enter if test [XX] correct Request for the operator to validate test XX
gue entries and activates the outputs in sequence. For each test OAT [value] press enter if Request for the operator to validate the
't XX' is displayed on the user interface. 'xx' indicates the test [XX] correct outdoor air temperature value displayed.
Test number XX
number of the test in progress. When a test has been completed, Auto test completed Automatic test completed
the following test is automatically activated.
20
The table below describes the different sequences of the
automatic test.
21
The table below describes the faults that can be displayed 4.3.11- Description of the configuration menu
during the automatic test.
4.3.11.1- General
TEST FAULT DESCRIPTION This menu can be used to display and modify all configura-
1 Outdoor air thermistor outside range tions: Factory, Service and User. Only the User Configuration can
2 Outdoor air value read not validated by operator
be modified by the end-user. The Factory, Service and master/
3 Low pressure transducer, circuit A, outside range
4 High pressure transducer, circuit A, outside range slave configurations are not described in this docu-ment. A
5 Low pressure transducer, circuit B, outside range configuration can only be modified if the unit is fully stopped
6 High pressure transducer, circuit B, outside range
(LOFF).
7 Defrost thermistor, circuit A, outside range
8 Defrost thermistor, circuit B, outside range
9 Water flow switch not open The menus User 1 [USEr 1] and User 2 [USEr 2] are pass-
10 Primary pump not started or water flow switch not word-protected. The other menus are directly accessible,
closed except if item 6 of the User 1 menu (password for all con-
11, 12, 13; 14, 15 Water entering temperature sensor outside range figurations) has been validated.
16, 17, 18, 19, 20 Water leaving temperature sensor outside range
21 Temperature difference between entering and leaving
water sensors too high 4.3.11.2 - Password
22, 23; 24, 25, 26 Water system leaving temperature sensor outside A password must be entered in order to access the test function
range or to modify a configuration. It is automatically requested, if
27 Temperature difference between the system entering
and leaving water sensors too high
necessary: 'EntEr PASS' is displayed on the 4-digit display and
28 Water flow switch not closed or primary pump not the configuration menu LED flashes, indi-cating that the
stopped modification mode is active. Press the arrow keys until the
29 Secondary pump not started or water flow switch not value '11' is displayed on the 4-digit display. Press Enter to
closed
validate this. The configuration menu LED stops flashing. If the
30 Water flow switch not closed or secondary pump not
stopped password is correct, 'Good' is displayed. If the password is
31 Command fault; compressor A1 incorrect, 'PASS incorrEct' is displayed. The User password has
32 Command fault; compressor A2 a default value of 11.
33 Command fault; compressor A3
34 Command fault, 4-way reversing valve, circuit A
This value can be modified through the Service configuration.
35 Command fault; compressor B1
36 Command fault; compressor B2 The password can be entered if the unit is fully stopped,
37 Command fault; compressor B3 otherwise 'ACCES dEniEd' (access denied) will be displayed on
38 Command fault, 4-way reversing valve, circuit B the 4-digit display. The controller automatically deacti-vates
39 Low-speed test, fan A1 not validated by the operator the password after 5 minutes without activity (i.e. no buttons
40 High-speed test, fan A1 not validated by the operator
41 Low-speed test, fan B1 not validated by the operator pressed) or after powering up.
42 High-speed test, fan B1 not validated by the operator
43 Test fan A2 not validated by the operator
44 Test fan B2 not validated by the operator
45 Water heat exchanger heater and air heat exchanger
condensate heater test, circuit A not validated by the
46 operator
Air heat exchanger condensate heater, circuit B, not
validated by the operator
47 Boiler activation test not validated by the operator
48 Electric heating stage 1 activation test not validated
by the operator
49 Electric heating stage 2 activation test not validated
by the operator
50 Electric heating stage 3 activation test not validated
by the operator
51 Electric heating stage 4 activation test not validated
by the operator
52 Alarm relay output activation test, circuit A not
validated by the operator
53 Alarm relay output activation test, circuit B not
validated by the operator
22
SUB-MENU USER CONFIGURATION
ITEM USER 1 USER 2 DATE SCHEDULE 1 SCHEDULE 2 HOLIDAYS BROADCAST
[USER1] [USER2]* [dAtE]* [ScHEduLE 1MEnu]* [ScHEduLE 2 MEnu]* [HOLidAy MEnu]* [BrodCASt]*
0 Return to previous menu Return to previous Return to previous Return to previous menu Return to previous Return to previous menu Return to previous menu
menu* menu menu
1 - Periodic pump start- Hour* SUB-MENU: SUB-MENU: SUB-MENU: Broadcast acknowledger
up* Period 1 [PErIod 1] Period 1 [PErIod 1] Holidays 1 [HOLidAy 1] selection
2 Ramp selection* Night mode - start Day of the week* SUB-MENU: SUB-MENU: SUB-MENU: Broadcast activation
hour* Period 2 [PErIod 2] Period 2 [PErIod 2] Holidays 2 [HOLidAy 2]
3 Start-up delay* Night mode - end Day and month* SUB-MENU: SUB-MENU: SUB-MENU: Outdoor temperature
hour* Period 3 [PErIod 3] Period 3 [PErIod 3] Holidays 3 [HOLidAy 3] broadcast bus
4 Water pump selection Night mode - Year* SUB-MENU: SUB-MENU: SUB-MENU: Outdoor temperature
demand limit in % Period 4 [PErIod 4] Period 4 [PErIod 4] Holidays 4 [HOLidAy 4] broadcast element
5 Water pump changover Number clock 1* - SUB-MENU: SUB-MENU: SUB-MENU: Start month daylight
delay* Period 5 [PErIod 5] Period 5 [PErIod 5] Holidays 5 [HOLidAy 5] saving time
6 Pump shutdown in Number clock 2* - SUB-MENU: SUB-MENU: SUB-MENU: Start day daylight saving
standby mode Period 6 [PErIod 6] Period 6 [PErIod 6] Holidays 6 [HOLidAy 6] time
7 Control contact 3 CCN address * - SUB-MENU: SUB-MENU: SUB-MENU: Start hour daylight saving
selection* Period 7 [PErIod 7] Period 7 [PErIod 7] Holidays 7 [HOLidAy 7] time
8 Setpoint reset selection, CCN bus* - SUB-MENU: SUB-MENU: SUB-MENU: Minutes to add
cooling mode Period 8 [PErIod 8] Period 8 [PErIod 8] Holidays 8 [HOLidAy 8]
8 Setpoint reset selection, - - - - SUB-MENU: End month daylight saving
heating mode* Holidays 9 [HOLidAy 9] time
10 Boiler selection - - - - SUB-MENU: End day daylight saving
Holidays 10 [HOLidAy 10] time
11 Boiler operation - - - - SUB-MENU: End hour daylight saving
threshold* Holidays 11 [HOLidAy 11] time
12 Electric heating stage - - - - SUB-MENU: Minutes to subtract
operation threshold* Holidays 12 [HOLidAy 12]
13 Electric heating safety - - - - SUB-MENU: -
stage threshold* Holidays 13 [HOLidAy 13]
14 Electric heating stage - - - - SUB-MENU: -
operation schedule* Holidays 14 [HOLidAy 14]
15 Automatic heating/cooling - - - - SUB-MENU: -
changeover selection* Holidays 14 [HOLidAy 14]
16 Extended display - - - - SUB-MENU: -
selection Holidays 16 [HOLidAy 16]
17 Password for all user - - - - - -
configurations
18 Software version number - - - - - -
HOLIDAY 15
HOLIDAY 16
23
4.3.11.3 - Description of the User 1 Configuration sub-menu
USER 1 CONFIGURATION SUB-MENU [2]
ITEM FORMAT UNITS DEFAULT COMMENTS
0 USEr MEnu - - When selected this item authorises return to the previous menu.
2 [1] YES/no - no Ramp loading select. For units with more than one compressor only.
Yes = ramp enabled
No = ramp disabled
This configuration enables the ramp to be activated for heating or cooling (depending on configuration): the
maximum rate (in °C/min) of temperature drop or rise for the heat exchanger water (leaving or entering, upon
configuration). Ramp setting value can be configured in the Setpoint menu.
3 1 to 15 min 1 Delay at start-up. This value is reinitialised after power-up or when both circuits are halted by local, remote or
CCN command. No compressor will be started up until this pause has expired. However, the evaporator pump
command will be activated immediately. The safety lockout loop will not be checked until the pause has
expired.
4 0/1/2/3/4 - 0 Pump sequence select
0 = no pump
1 = one pump only
2 = two pumps with auto rotation
3 = pump #1 manual select
4 = pump #2 manual select
If the auto sequence is selected, the pump change-over occurs when the rotation delay is elapsed. If the
manual sequence is selected then, the selected pump is used in priority. Change-over occurs if one pump fails.
5 [1] 24 to 3000 hours 48 Pump changeover delay. Displayed if auto pump sequence is selected. This parameter is used for pump
auto-rotation: the control tries to limit the pump run time difference to the pump changeover delay value.
Change-over between pumps occurs when this difference becomes greater than the configured pump
changeover delay.
6 [1] «YES/no» - noi Pump shutdown in standby mode
Displayed if the unit controls a water pump. If this parameter is validated, the pump will be shut down when
the standby mode is active (in automatic heating/cooling changeover). It automatically restarts in heating or
cooling mode.
7 [1] 0/1 - 0 Contact 3 select (for single-circuit units)
0 = input is used for demand limit command control
1 = input is used for dual setpoint command control
Determines whether contact 3 is used for remote demand limit or dual setpoint control. For single-circuit units
only.
8 0/1/2 - 0 Cooling setpoint reset select. See section 5.6.2.
0 = reset not selected
1 = reset based on outdoor temperature
2 = reset based on return water temperature
9 [1] 0/1/2 - 0 Heating setpoint reset select. See section 5.6.2
0 = reset not selected
1 = reset based on outdoor temperature
2 = reset based on return water temperature
10 «YES/no» - no Boiler control select
Yes = boiler controlled by the unit
No = boiler not controlled
11 [1] -15 to 0 °C -10 Boiler threshold. Outdoor air temperature limit; if the temperature is lower, the heat pump is stopped or only
the boiler is used for hot water production. Only for heat pumps controlling an additional boiler.
12 [1] -5 to 21 °C 5 Electric heating stage threshold. Maximum outdoor air temperature threshold for the use of electric heating
stages. Only for heat pumps, equipped with optional additional electric heating stages.
13 [1] «YES/no» - no Electric heating safety stage. In this configuration the last electric heating stage is only activated in the
safety mode (in case of a unit fault that prevents unit operation in heat pump mode). The other electric
heating stages operate normally. See section 5.12.
14 [1] 0 to 60 minutes Electric heating stage operation schedule. Permits configuration of a start-up delay after unit start-up
during which the electric heater stages are not allowed to start.
15 [1] «YES/no» - no Automatic cooling/heating changeover select. Permits activation of the automatic changeover function for
heat pump units or cooling only units, controlling a boiler. Caution: This function requires a special operation for
control contacts 1 and 2, if the machine is under remote control (see section 3.6.3).
18 «YES/no» - yes Extended menu select
Yes = menu description available
No = menu description not available
This item authorises activating or inhibiting the menu item expanded display.
17 «YES/no» - no Password for all User Configurations
Yes = password required for all User Configurations (Date, Time Schedule, Broadcast)
No = password require for User menu only
When this item is validated, the User Password will be required for all configurations accessible by the User.
24
4.3.11.4 - Description of the User 2 Configuration sub-menu
This menu is only accessible if the unit is equipped with an
optional CCN/clock board
* n1n2: hours (00 to 23). The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so that hours can be adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be adjusted.
4.3.11.5 - Description of Date and Time configuration sub- 4.3.11.6 - Description of the Time Schedules sub-menus
menu The control provides two timer programs: schedule 1 and
This menu is only accessible, if the unit is equipped with an schedule 2 that can be activated if the unit is equipped with an
optional CCN/clock board. optional CCN/clock board (if the CCN/clock board is not
installed, the two schedules are permanently in occupied
DATE & TIME CONFIGURATION SUB-MENU mode).
ITEM FORMAT COMMENTS
0 dAtE MEnu When selected this item authorises return to the The first timer program (schedule #1) provides a means to
previous menu.
automatically switch the unit from an occupied mode to an
1 n1n2n3n4 Current time setting.
00:00 to 23:59 n1n2: hours (00 to 23). The first time the Enter button is
unoccupied mode: the unit is started during occupied periods.
continuously pressed, the first two characters in the 4-
digit display flash so that hours can be adjusted. The second timer program (schedule #2) provides a means to
n3n4: minutes (00 to 59). Continuous pressing of the
Enter key again causes the last two characters to flash automatically switch the active setpoint from an occupied
and minutes can be adjusted. setpoint to an unoccupied setpoint: cooling setpoint 1 is used
2 Current day of week setting. during occupied periods, cooling or heating setpoint 2 during
«Mon» Monday
«tUe» Tuesday unoccupied periods. Heating setpoint 3 is activated during
«uEd» Wednesday holiday periods. For additional information on set-point
«tHu» Thursday
«FrI» Friday activation see section 5.6.1.
«SAt» Saturday
«Sun» Sunday
Each schedule consists of eight time periods set by the operator.
3 n1n2n3n4 Current day and month setting.
01:01 to 31:12 n1n2:day (01 to 31). The first time the Enter button is
These time periods can be flagged to be in effect or not in effect
continuously pressed, the first two characters in the 4- on each day of the week plus a holiday period (see section
digit display flash so that day can be adjusted.
n3n4:month (01 to 12). Continuous pressing of the Enter
4.3.11.7 on public holidays). The day begins at 00.00 hours
key again causes the last two characters to flash so and ends at 24.00 hours.
that month can be adjusted.
4 nnnn Current year setting.
25
Program is in unoccupied mode unless a schedule time period 4.3.11.7 - Description of the Holidays sub-menus
is in effect. If two periods overlap and are both active on the This function is used to define 16 public holiday periods. Each
same day, the occupied mode takes priority over the period is defined with the aid of three parameters: the month,
unoccupied period. starting day and duration of the public holiday period. During
these public holidays the controller will be in occu-pied or
Each of the eight periods can be displayed and changed with unoccupied mode, depending on the programmed periods
the aid of a sub-sub-menu. The table below shows how to validated for public holidays (see section 4.3.11.6).
access the period configuration. Method is the same for the
time schedule #1 or the time schedule #2. Each of these public holiday periods can be displayed and
changed with the aid of a sub-menu. These menus are only
PERIOD X CONFIGURATION SUB-MENUS (X = 1 TO 8)
accessible, if the unit is equipped with an optional CCN/clock
ITEM # FORMAT COMMENTS
board.
0 Period X Menu Indicates the period (X) you are going to configure.
When selected this item authorises a return to the
main menu. ATTENTION: The broadcast function must be activated to
1 n1n2n3n4 Occupied period - Start time*. utilise the holiday schedule, even if the unit is running in
00:00 to 24:00 Authorises entering the time of day at which the
occupied period starts. stand-alone mode (not connected to CCN). See section
2 n1n2n3n4 Occupied period - End time*. 4.3.11.8.
00:00 to 24:00 Authorises entering the time of day at which the
occupied period ends.
3 Mo- 0 or Mo- 1 1 = the period is in effect on Monday.
0 = period not in effect on Monday
4 tu- 0 or tu- 1 1 = the period is in effect on Tuesday.
0 = period not in effect on Tuesday.
5 UE-0 or UE- 1 1 = the period is in effect on Wednesday.0 =
period not in effect on Wednesday.
6 tH- 0 or tH- 1 1 = the period is in effect on Thursday.
0 = period not in effect on Thursday.
7 Fr-0 or Fr- 1 1 = the period is in effect on Friday.
0 = period not in effect on Friday.
8 SA- 0 or SA- 1 1 = the period is in effect on Saturday.
0 = period not in effect on Saturday.
9 Su- 0 or Su- 1 1 = the period is in effect on Sunday.
0 = period not in effect on Sunday.
10 Ho- 0 or Ho- 1 1 = the period is in effect on public holidays.
0 = period not in effect on public holidays.
* n1n2: hours (00 to 24). The first time the Enter button is continuously pressed,
the first two characters in the 4-digit display flash so that hours can be
adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes
the last two characters to flash so that minutes can be adjusted.
0 P1
1 P1
2 P1
3
4
5
6
7 P2 P2 P3 P4 P4 P5
8 P2 P2 P3 P4 P4 P5
9 P2 P2 P3 P4 P4 P5
10 P2 P2 P3 P4 P4 P5
11 P2 P2 P3 P4 P4 P5
12 P2 P2 P3 P4 P4
13 P2 P2 P3 P4 P4
14 P2 P2 P3 P4 P4 MON : Monday
TUE : Tuesday
15 P2 P2 P3 P4 P4
WED : Wednesday Starts at Ends at Active on
16 P2 P2 P3 P4 P4 THU : Thursday
17 P2 P2 P3 FRI : Friday P1: period 1, 0h00, 3h00, Monday
SAT : Saturday P2: period 2, 7h00, 18h00, Monday and Tuesday
18 P3
SUN : Sunday P3: period 3, 7h00, 21h00, Wednesday
19 P3
P4: period 4, 7h00, 17h00, Thursday and Friday
HOL : Public holidays
20 P3 P6 P5: period 5, 7h00, 12h00, Saturday
21 P6: period 6, 20h00, 21h00, Public holidays
22 P7: period 7, Not used in this example
23 Occupied P8: period 8, Not used in this example
24 Unoccupied
26
HOLIDAY PERIOD X CONFIGURATION SUB-MENUS (X = 1 TO 16) 4.3.11.8 - Description of the Broadcast sub-menu
ITEM # FORMAT COMMENTS The controller provides a broadcast configuration menu which
0 HoLidAy X Sub-menu When selected this item authorises a return to
the configuration menu.
you can use to configure the unit to be the CCN’s broadcaster,
1 0 to 12 Start month of public holiday period
responsible for transmitting the time, outdoor temperature, and
0 = period not in use holiday flags to all system elements.
1 = January, 2 = February, etc.
2 0 to 31 Start day of public holiday period. 0 period
not in use.
This menu also authorises setting the date of the daylight
3 0 to 99 days Duration of the public holiday period in saving time. There should be only one broadcaster in a CCN, so
days. this table should not be configured if any other system element
is acting as broadcaster. These menus are only accessible, if the
Typical programming for public holidays:
A public holiday period lasting 1 day on 20th May, for instance, is configured as
unit is equipped with an optional CCN/clock board.
follows: start month = 5, start day = 20, duration = 1
A public holiday period lasting 2 day on 25th May, for instance, is configured as ATTENTION: If the unit operates in standalone mode (not
follows: start month = 5, start day = 25, duration = 2
CCN connected) this menu can also must be used if the holi-day
function is used or to correct for daylight saving time.
Warning: if the unit operates in standalone mode (not CCN connected) this choice must be set to Yes if the holiday function is used
(see section 4.3.11.6) or if you want to configure the daylight saving time function.
2 YES/no This item authorises enabling or disabling the Broadcast function. When it is set to Yes, the control will make a periodic broadcast
on the CCN. When it is set to No, the control is not the broadcaster and there is no need to configure the other choice in this table.
There must be only one broadcaster in a CCN and this item should not be configured if any other system element is acting as
broadcaster.
Warning: if the unit operates in standalone (not CCN connected) this choice must be set to Yes if the holiday function is used (see
section 4.3.11.6) or if you want to configure the daylight saving time function.
3 nnn OAT Broadcaster bus number: it is the bus number of the system that has the outside air temperature sensor connected to it.
0 to 239 Used for CCN network function only.
4 nnn OAT Broadcaster element number: it is the element number of the system element that has the outside air temperature sensor
0 to 239 connected to it. Used for CCN network function only.
5 nn Daylight saving start month. In this mode you enter the month in which the broadcaster will adjust its time for the start of
1 to 12 daylight saving time.
6 nn Daylight saving start day. In this mode you enter the day on which the broadcaster will adjust its time for the start of daylight
1 to 31 saving time.
7 n1n2n3n4 Authorises entering the hours and minutes for saving start. In this mode you enter the time of day when the broadcaster will
00:00 to 24:00 adjust its time for the start of daylight saving time.
n1n2: hours (00 to 24). The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so that
hours can be adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be
adjusted.
8 nnnn Daylight saving start minutes to add: number of minutes by which the broadcaster will adjust its time for the start of daylight
1 to 1440 minutes saving time.
9 nn Daylight saving stop month. In this mode you enter the month in which the broadcaster will adjust its time for the end of
1 to 12 daylight saving time.
10 nn Daylight saving stop day. In this mode you enter the day on which the broadcaster will adjust its time for the end of daylight
1 to 31 saving time.
11 n1n2n3n4 Authorises entering the hours and minutes for saving stop. In this mode you enter the time of day when the broadcaster
00:00 to 24:00 will adjust its time for the end of daylight saving time.
n1n2: hours (00 to 24). The first time the Enter button is continuously pressed, the first two characters in the 4-digit display flash so that
hours can be adjusted.
n3n4: minutes (00 to 59). Continuous pressing of the Enter key again causes the last two characters to flash so that minutes can be
adjusted.
12 nnnn Daylight saving start minutes to subtract: number of minutes by which the broadcaster will adjust its time for the end of
1 to 1440 minutes daylight saving time.
27
4.3.12 - Description of the Alarms menu 4.3.14 - Runtime menu description
This menu is used to display and reset up to 5 active alarms. It
RUNTIMES
also permits alarm reset. If no alarm is active this menu is not
accessible. See section 6 for a complete description of the
alarm codes and alarm reset.
RUNTIMES 1 RUNTIMES 2 MAINTENANCE
[runtiMES 1] [runtiMES 2] [MAintEnAnCE]
ALARMS MENU
ITEM # FORMAT COMMENTS
0 [1] X ALArM X alarms are active NOTE: The items in brackets show what is displayed on the
rESEt ALArM Reset of alarms is requested user interface.
1 [1] 1 to 55 Alarm history code 1* 10 nnnn | M 10 | M100 -/10 or 100 Machine starts*
2 [1] 1 to 55 Alarm history code 2* 11 nnnn | M 10 | M100 -/10 or 100 Compressor A1 starts*
3 [1] 1 to55 Alarm history code 3* 12 [1] nnnn | M 10 | M100 -/10 or 100 Compressor A2 starts*
4 [1] 1 to 55 Alarm history code 4* 13 [1] nnnn | M 10 | M100 -/10 or 100 Compressor A3 starts*
5 [1] 1 to 55 Alarm history code 5* 14 [1] nnnn | M 10 | M100 -/10 or 100 Compressor B1 starts*
6 [1] 1 to 55 Alarm history code 6* 15 [1] nnnn | M 10 | M100 -/10 or 100 Compressor B2 starts*
7 [1] 1 to 55 Alarm history code 7* 16 [1] nnnn | M 10 | M100 -/10 or 100 Compressor B3 starts*
8 [1] 1 to 55 Alarm history code 8* 17 [1] nn hrs/10 or 100 Pump #1 operating hours*
9 [1] 1 to 55 Alarm history code 9* 18 [1] nn hrs/10 or 100 Pump #2 operating hours*
28
4.3.14.2 - Description of Runtimes 2 menu 5 - PRO-DIALOG PLUS CONTROL OPERATION
29
ACTIVE OPERATING TYPE STATUS OF PARAMETERS CONTROL UNIT
TYPE MODE
LOFF L-C L-SC rEM CCN MASt CHIL_S_S REMOTE MASTER START/STOP CCN GENERAL
START/STOP CONTROL SCHEDULE EMERGENCY ALARM
CONTACT TYPE MODE SHUTDOWN
- - - - - - - - - - Enable - - Off
- - - - - - - - - - - Yes - Off
Active - - - - - Local Off
Active - - - Unoccupied - Local Off
Active - Off - - - Remote Off
Active - - - Unoccupied - Remote Off
Active Disable - - - - CCN Off
Active - - - Unoccupied - CCN Off
Active - - Local Unoccupied - Local Off
Active - Off Remote - - Remote Off
Active - - Remote Unoccupied - Remote Off
Active Disable - CCN - - CCN Off
Active - - CCN Unoccupied - CCN Off
Active - - - - Disable No Local On
Active - - - Occupied Disable No Local On
Active - On cooling - Occupied Disable No Remote On
Active - On heating - Occupied Disable No Remote On
Active - On auto - Occupied Disable No Remote On
Active Enable - - Occupied Disable No CCN On
Active - - Local Occupied Disable No Local On
Active - On cooling Remote Occupied Disable No Remote On
Active - On heating Remote Occupied Disable No Remote On
Active - On auto Remote Occupied Disable No Remote On
Active Enable - CCN Occupied Disable No CCN On
Heating Cooling
threshold threshold
30
PARAMETER STATUS
The control provides a means to automatically start the pump 5.6.1 - Active setpoint
each day at 14.00 hours for 2 seconds when the unit is off. If Two setpoints can be selected as active in cooling mode and
the unit is fitted with two pumps, the first pump is started on three in heating mode. Usually, the second cooling setpoint is
odd days and the second pump is started on even days. Starting used for unoccupied periods or for ice storage (brine unit). The
the pump periodically for few seconds increases the life-time second setpoint in heating mode is used for unoccupied
of the pump bearings and the tightness of the pump seal. periods, and the third heating setpoint is used for holiday
periods or public holidays. Depending on the current opera-
tions, the active setpoint can be selected by choosing the item
in the Information menu, with the user’s volt-free contacts,
with network commands or with the setpoint timer program
(schedule 2).
31
The following table summarises the possible selections REMOTE OPERATING MODE - DUAL-CIRCUIT UNITS
depending on the control types (local, remote or CCN) and the PARAMETER STATUS
following parameters: HEATING/COOLING CONTROL SCHEDULE 2 ACTIVE SETPOINT
- Setpoint select in local control: item #12 of the Infor- OPERATING MODE CONTACTS STATUS
Cooling sp 1 - Cooling setpoint 1
mation menu permits selection of the active setpoint, if
Cooling sp 2 - Cooling setpoint 2
the unit is in local operating type.
Cooling sp 3 - Cooling setpoint 2
- Heating/cooling operating mode
Cooling Auto Occupied Cooling setpoint 1
- Control contacts: status of control contacts 5 and 6 (dual-
Cooling Auto Unoccupied Cooling setpoint 2
circuit units only). These contacts are only active if the Heating sp 1 - Heating setpoint 1
unit is in remote control operating type. See section 3.6.6. Heating sp 2 - Heating setpoint 2
- Control contact 3: status of control contact 3 (single- Heating sp 3 - Heating setpoint 3
circuit units only). See section 3.6.4. Heating Auto Occupied Heating setpoint 1
- Contol contact 3 selection: this selection, only used for Heating Auto Unoccupied Heating setpoint 2
single-circuit units, indicates if contact 3 is used for dual Heating Auto Holiday Heating setpoint 3
setpoint control or for demand limit control (see User
Configuration menu).
- Schedule 2 status: schedule for setpoint selection. See CCN OPERATING MODE
PARAMETER STATUS
section 4.3.11.6.
HEATING/COOLING SCHEDULE 2 ACTIVE SETPOINT
OPERATING MODE STATUS
Cooling Occupied Cooling setpoint 1
LOCAL OPERATING MODE Cooling Unoccupied Cooling setpoint 2
PARAMETER STATUS Heating Occupied Heating setpoint 1
HEATING/COOLING LOCAL SCHEDULE 2 ACTIVE SETPOINT Heating Unoccupied Heating setpoint 2
OPERATING MODE SETPOINT STATUS
Heating Holiday Heating setpoint 3
SELECTION
Cooling sp 1 - Cooling setpoint 1
Cooling sp 2 - Cooling setpoint 2
Cooling Auto Occupied Cooling setpoint 1
Cooling Auto Unoccupied Cooling setpoint 2
Heating sp 1 - Heating setpoint 1
Heating sp 2 - Heating setpoint 2
Heating sp 3 - Heating setpoint 3
Heating Auto Occupied Heating setpoint 1
Heating Auto Unoccupied Heating setpoint 2
Heating Auto Holiday Heating setpoint 3
32
5.6.2 - Reset 5.7 - Demand limit
Reset means that the active setpoint is modified so that less
machine capacity is required (in cooling mode, the setpoint is Generally, demand limit is used by an energy management
increased, in heating mode it is decreased). This modifica-tion is system to restrict the unit electricity consumption. The PRO-
in general a reaction to a drop in the load. For the Pro-Dialog DIALOG control system enables the capacity of the unit to be
control system, the source of the reset can be configured in the limited by means of user-controlled volt-free contacts. Single-
User 1 configuration: it can be provided either by the outdoor circuit units only have one contact (control contact 3),
temperature (that gives a measure of the load trends for the available in the User Configuration function for demand
building) or by the return water tem-perature (delta T that gives limiting or setpoint selection. Dual-circuit units have two volt-
an average building load). In response to a drop in the outdoor free contacts that permit several limit levels. The capa-city of
temperature or to a drop in delta T, the cooling setpoint is the unit cannot exceed the demand limit setpoint activated by
normally reset upwards in order to optimise unit performance: the position of the contacts (see section 3.6.4 and 3.6.5 for the
contact description). The demand limit setpoints are adjustable
In both cases the reset parameters, i.e. slope, source and via the setpoint menu.
maximum value, are configurable in the Setpoints menu (see
section 4.3.8). Reset is a linear function based on three The demand limit is active in all operating types: Local,
parameters. Remote or CCN. However in CCN operating type, demand
• A reference at which reset is zero (outdoor temperature or limit can be controlled directly with the aid of CCN commands.
delta T - no reset value).
• A reference at which reset is maximum (outdoor A limitation value of 100% means that the unit may call upon
temperature or delta T - full reset value). the full array of its capacity stages.
• The maximum reset value.
5.8 - Night mode
Reset example in cooling mode
The night period is defined (see User configuration) by a start
time and an end time that are the same for each day of the
week. During the night period, the fan runs at low speed, if
permitted by the current operating conditions. In addition, the
user can reduce the unit capacity.
% Building load
33
5.11 - Defrost function The master/slave assembly can operate with constant or
variable flow. In the case of variable flow each machine must
Defrost is activated, when the unit is in heating mode, in order control its own water pump and automatically shut down the
to reduce frost build-up on the air heat exchanger. The defrost pump, if the cooling capacity is zero. For constant flow
cycle can only be applied to one circuit at a time. During the operation the pumps for each unit are continuously opera-ting,
defrost cycle the fans of that circuit are stopped, and the four- if the system is operating. The master unit can control a
way refrigerant valve is reversed, forcing the circuit to cooling common pump that will be activated, when the system is
mode. The fan can temporarily be restarted during the defrost started. In this case the slave unit pump is not used.
cycle. The defrost cycle is fully automatic and does not require
any setting. A condensate heater pre-vents ice formation at the All control commands to the master/slave assembly (start/stop,
bottom of the heat exchangers, if the defrost cycles are taking setpoint, heating/cooling operation, load shedding, etc.) are
place at low outdoor temperature. handled by the unit which is configured as the master, and
must therefore only be applied to the master unit. They will be
5.12 - Additional electric heater stage control transmitted automatically to the slave unit. The master unit can
be controlled locally, remotely or by CCN com-mands.
The heat pump units can control up to four additional electric Therefore to start up the assembly, simply validate the Master
heating stages. operating type (MASt) on the master unit. If the Master has
been configured for remote control then use the remote volt-
The electric heating stages are activated to complement the free contacts for unit start/stop. The slave unit must stay in
heating capacity when the following conditions are satisfied: CCN operating type continuously. To stop the master/slave
- The unit uses 100% of the available heating capacity, or the assembly, select Local Off (LOFF) on the master unit or use
unit is limited in its operation by a protection mode (low the remote volt-free contacts if the unit has been configured for
suction temperature, hot gas or defrost sequence in remote control.
progress protection), and in all cases cannot satisfy the
heating load. One of the functions of the master unit (depending on its
- The outdoor temperature is below a configured thres-hold configuration) may be the designation, whether the master or
(see User 1 configuration). slave is to be the lead machine or the follower. The roles of
- The unit demand limit is not active. lead machine and follower will be reversed when the differ-
ence in running hours between the two units exceeds a con-
The user may configure the last available electric heating sta-ges figurable value, ensuring that the running times of the two
as a safety stage. In this case, the safety stage is only acti-vated in units are automatically equalised. The changeover between lead
addition to the other stages if there is a machine fault, preventing machine and follower may take place when the assembly is
the use of the heating capacity. The other electric heating stages started up, or even whilst running. The running time balancing
will continue to operate as described above. function is not active if it has not been config-ured: in this case
the lead machine is always the master unit.
5.13 - Control of a boiler
The lead machine will always be started first. When the lead
NOTE: The control of the electric heating stages or of a machine is at its full available capacity, start-up delay (con-
boiler is not authorised for slave units. figurable) is initialised on the follower. When this delay has
expired, and if the error on the control point is greater than
The unit can control the start-up of a boiler, if it is in heating 1.7°C, the follower unit is authorised to start and the pump is
mode. When the boiler is operating, the unit water pump is activated. The follower will automatically use the master unit
stopped. active setpoint. The lead machine will be held at its full
available capacity for as long as the active capacity on the
A heat pump unit and a boiler cannot operate together. In this follower is not zero. When the follower unit receives a com-
case the boiler output is activated in the following conditions: mand to stop, its evaporator water pump is turned off with 20
- The unit is in heating mode, but a fault prevents the use of seconds delay.
the heat pump capacity.
- The unit is in heating mode, but works at a very low In the event of a communication fault between the two units, each
outdoor temperature, making the heat pump capacity shall return to an autonomous operating mode until the fault is
insufficient. The outdoor air temperature threshold for use cleared. If the master unit is halted due to an alarm, the slave
of the boiler is fixed at -10°C, but this value can be unit is authorised to start without prior conditions.
adjusted in the User 1 menu.
5.15 - Controlling Pro-Dialog Plus units with a System
5.14 - Master/slave assembly Manager
Two PRO-DIALOG Plus units can be linked to produce a Up to eight PRO-DIALOG Plus units (or System Manager
master/slave assembly. The two machines are interconnected compatible units) can be controlled by one control module of
over the CCN bus. All parameters required for the master/slave the FSM, CSM III or HSM type which can handle multi-
function must be configured through the Service con-figuration tasking of control functions such as starting units in sequence.
menu. Master/slave operation requires the con-nection of a
temperature probe at the common manifold on each machine,
if the heat exchanger leaving water tempera-ture is controlled.
34
6 - DIAGNOSTICS - TROUBLESHOOTING This means that an alarm can be reset without stopping the
machine. In the event of a power supply interrupt, the unit
6.1 - General restarts automatically without the need for an external com-
mand. However, any faults active when the supply is inter-
The PRO-DIALOG Plus control system has many fault tracing rupted are saved and may in certain cases prevent a circuit or a
aid functions. The local interface and its various menus give unit from restarting.
access to all unit operating conditions. The test function makes
it possible to run a quick test of all devices on the unit. If an A manual reset must be run from the main interface using the
operating fault is detected, an alarm is activated and an alarm following procedure:
code is stored in the Alarm menu.
RESET OF ACTIVE ALARMS
OPERATION ITEM NUMBER ITEM VALUE PRESS MENU
6.2 - Displaying alarms 2-DIGIT DISPLAY 4-DIGIT DISPLAY BUTTON LED
Hold down the MENU
The alarm LEDs on the summary interface (see section 4.1) button until the LED for
give a quick display of the status of each circuit and the unit as alarms lights. The 4- 0
digit display shows the
a whole. number of active
- A flashing LED shows that the circuit is operating but alarms (2 in this 0 2 ALArM
example).
there is an alarm.
Press the Enter button 0 rESEt ALArM
- A steady LED shows that the circuit has been shut down until "rESEt ALARrM" is
due to a fault. shown in the 4-digit
display.
The following list gives a complete description of each alarm code and its possible cause.
35
ALARM CODE DESCRIPTIONS (continued)
ALARM ALARM NAME ALARM DESCRIPTION ACTION TAKEN BY RESET TYPE PROBABLE CAUSE
CODE THE CONTROL
30 Low refrigerant pressure failure, Circuit running and the suction pressure Circuit shut down Automatic when pressure returns to Shortage of refrigerant, filter blocked or
circuit A below threshold normal and if the same fault has not faulty pressure sensor
occurred the same day (machine
equipped with CCN/clock board, If not,
manual)
31 Low refrigerant pressure failure, As above As above As above As above
circuit B
32 High pressure failure, circuit A Circuit running and the discharge pressure Circuit shut down Manual, the high pressure switch must Fan circuit fault, high condenser
exceeds the high pressure trip point be reset manually with the push-button entering air temperature
located on or in the pressure switch
33 High pressure failure, circuit B As above As above As above As above
34 High pressure switch not reset The high pressure switch has not been As above As above The high pressure switch has not been
or compressor reverse rotation, reset following a high pressure trip or one reset since the high pressure alarm was
circuit A circuit compressor runs in reverse rotation reset, incorrect compressor wiring
35 High pressure switch not reset As above As above As above As above
or compressor reverse rotation,
circuit B
36 Water heat exchanger frost The heat exchanger entering or leaving Unit shut down Automatic if the same alarm has not Low water flow or defective thermistor
protection water sensor is below the frost trip point tripped the same day (machine equipped
with CCN/clock board, If not, manual)
37 Repeated low evaporator More than 6 successive circuit capacity Circuit shut down Manual Faulty pressure sensor, clogged filter or
suction temperature unloading, unloads because of low suction temperature low refrigerant charge
circuit A override.
38 Repeated low evaporator suction As above As above As above As above
temperature unloading, circuit B
39 Repeated high pressure More than 6 successive circuit capacity None Automatic Faulty transducer, high condenser
unloading, circuit A unloads because of high pressure override. entering air temperature, high entering
water temperature, condenser fouled
fan flow rate too low.
40 Repeated high pressure As above As above As above As above
unloading, circuit B
41 Repeated high discharge More than 8 successive circuit capacity As above As above Pressure sensor faulty or heat
temperature unloading in unloads because of high discharge exchanger fouled
heating mode, circuit A temperature
42 Repeated high discharge As above As above As above As above
temperature unloading in
heating mode, circuit B
43 Repeated low suction More than 8 successive circuit capacity As above As above Pressure sensor faulty, filter obstructed,
temperature unloading in unloads because of low suction temperature shortage of refrigerant, heat exchanger
heating mode, circuit A fouled or fan faulty.
44 Repeated low suction As above As above As above As above
temperature unloading in
heating mode, circuit B
45 Low heat exchanger entering Heat exchanger temperature is too low (less Unit shut down As above As above
water temperature in heating than 10°C), preventing unit start-up
mode
46 Safety interlock open Safety interlock not closed before end of the Unit prevented to start Manual Evaporator pump control or water flow
start-up delay or opens during operation or shut down switch failure
47 Pump #1 fault Evap. water pump run contact opens while Unit shut down Manual Pump overheat, incorrect pump
the pump has received a command to be on connection
48 Pump #2 fault As above Unit shut down Manual As above
49 CCN emergency stop CCN command received to shutdown the Unit shut down Manual Network command
unit
50 Loss of communication with The unit is controlled by a System Manager Unit returns to Automatic when communication is re- Defective CCN bus wiring or system
System Manager and communication with this module is lost autonomous operating established module failure
for more than 2 minutes mode
51 Communication failure with the The master/slave link is broken due to a As above As above As above
master or the slave unit loss of communication between the two
units for more than 2 minutes
52 Initial factory configuration All factory parameters are zero Unit prevented to start Automatic No factory configuration
required
53 Illegal factory configuration Wrong factory configuration As above Automatic Factory configuration error
54 Master/slave configuration error Wrong master/slave configuration Master/slave control Automatic Master or slave configuration error
disabled
Maintenance alerts A maintenance alert is active None Manual
55-2 Water loop flow rate too low
55-4 Maintenance delay, pump 1,
elapsed
55-5 Maintenance delay, pump 2,
elapsed
55-6 Maintenance delay, water filter,
elapsed
56 Excessive temperature in the Unit shut-down Automatic
control box (only for “Option 16”
units)
Order No. 13436-76, 02.2004. Supersedes order No.: 13429-76, 11 2001 Manufactured by: Carrier s.a., Montluel, France.
Manufacturer reserves the right to change any product specification without notice. Printed in the Netherlands on chlorine-free paper.