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METRIC

THREE PIECE BALL VALVES


47 SERIES
THREE PIECE BALL VALVES
The 47 Series is the main lines of Technical Summary
HABONIM 3-piece ball valves for
Size Range: ¼"- 8" (DN6 - DN200)
industrial applications. The valves Application: General Service, Chemical, Petrochemical, Oil and Gas, Refinery,
are suitable for applications requiring Energy, Pharmaceutical, Food & Beverage, Cosmetics, Semiconductor
high flow capacity and tight shutoff, Service: Water, Gas, Steam, Chemicals, Solvents, Thermal Fluid
where reliability, functionality and Pressure Range: Vacuum 10-6 torr to 155 bar (2250 psig)
interchangeability are essential for Temperature Range: -60°C to 260°C (-76°F to 500°F)
the product quality. HABONIM has Materials: Carbon Steel, Stainless Steel, Hasteloy-C, Hasteloy-C22, Alloy-20,
various valve solutions and designs Monel, Duplex, SMO 254
that give the end user the freedom End Connection: Screwed, Socket & Butt weld, Flanged, Clamp, Compression Fitting
of choice for the toughest Operation: Hand or Gear operated, Pneumatic or Electric Actuated
requirements imposed by the industry
and by international standards.
NAMUR interface
enables mounting of
Visual Indication of compatible solenoid
valve position

Spring Return or
Double Acting
Threaded holes actuators
for additional
instrumentation
Quarter Turn operation
suitable for pneumatic,
Valve and actuator electric or hydraulic
packages for on/off actuation
or control
applications

Floating Ball
concept
for positive shutoff
Spring loaded stem
seal with locking clip
Rigid handles
indicating flow
direction with optional
Locking Devices
Bi-directional shutoff
from vacuum
to high pressures

Interchangeable
seats, balls, stems
Rugged construction and seals for various
with ISO top applications
mounting flange for
actuation
Blowout proof stem
with optional firesafe
and Antistatic device
A large range of end
connections for Full
or Reduce bore
valves

Various type of seat designs


and materials including
characterized metal seats
High flow capacity for control applications
with low pressure
drop at full opening
Easy in-line serviceable
with swing-out body
2 THREE PIECE BALL VALVES 47 SERIES
47 Series

Valve Construction Body and Trim Materials


The rigid valve body construction is designed in accordance Standard HABONIM body and end materials are Carbon Steel
with ANSI B16.34. The 47 series valve bodies have a top or Stainless Steel. Carbon Steel bodies and ends are forgings
mounting flange conforming to ISO 5211 with centering ring to ASTM A105 or castings to ASTM A216 WCB. Stainless Steel
for direct mounting of actuators, limit switches, fugitive emission bodies are casting to ASTM A351 CF8M. The ends are castings
bonnets or extended handles. to ASTM A351 CF3M, which have a lower carbon content and
The 46 series valve bodies do not have an ISO top mounting are therefore more suitable for welding.
flange and they carry a different wrench (see page 10).
The standard ball and stem material is stainless steel 316.
CLOCKWISE All high torque valve stems are made out of high tensile
TO CLOSE
17-4PH stainless steel. Balls made out of 17-4PH stainless
steel are also available. Other valve and trim materials such as
Alloy-20, Hastelloy-C22, Duplex or Monel for specified
applications are available on request.
All valve pressure containing parts such as bodies and ends
47 top mounting flange for 47 top mounting flange are heat numbered and can be traced by their work number
Actuation & Accesories for Manual Operation
which is stamped on the valve tag. Documentation will be
The 3-piece body construction enables valve in-line maintenance supplied on request.
and replacement of internal parts. Standard 47 valve bodies Stainless steel valves have stainless steel bolts and nuts.
have through body bolts. Firesafe valves have threaded body Carbon steel valves have plated carbon steel bolts and nuts.
screws. With the ISO mounting flange there is no need to loosen Special alloy valves carry stainless steel bolts and nuts unless
body bolts when fitting actuators. otherwise specified.
The 47 series ball, seats and seals are interchangeable with
HABONIM flanged 31/32 series reduced bore valves and with
HABONIM flanged 73/74/77/78 series full bore valves up to
and including 2”. Stem assemblies are interchangeable
through out.

End Connections
Many types of end connections are made to suit most customer Other Ends
requirements. The standard types are screwed, welded or Other available ends are Clamp ends for the Biopharm and
flanged connections. Food industry, Compression Fitting ends for Instrumentation
and the Semiconductor industry, Extended Pipe ends for the
Screwed Ends Chemical industry. Other ends are available on request. Please
Screwed ends are identified by a marking on the end face: refer to Bulletin C-515 for dimensions.
BSPT - no identification
NPT - concentric groove
BSPP DIN 2999 - external chamfer
DIN 3852 - external step
Other screwed ends identification will be advised on request.

Pipe weld Ends


Welded ends are available according to the pipe type and
schedule in buttweld or socket weld. The standard pipe schedule
is 40. Buttweld ends are available from Sch 5 to Sch 160 .

Tube weld ends Screwed Buttweld Socket weld Flange


Tube ends are available in imperial or metric sizes. The ends
are short stubs or one piece extended stubs suitable for AOW
(automatic orbital welding). Weld end valves can be installed
in-line without dismantling the valve or changing internal parts,
as long as the proper welding procedures are kept. Please refer
to Habonim Welding Instructions for more information.

Flanged Ends
Flanged ends complying to class 150 ANSI B16.5 and DIN Extended Tube Clamp Compression
3202 F1 face-to-face dimensions are available in reduce or full Fitting
bore. In some cases ANSI flange end valves will comply to
class 300 face-to-face dimensions only.

HABONIM THREE PIECE BALL VALVES 47 SERIES 3


THREE PIECE BALL VALVES
Floating Ball Principle Body Seals
The floating ball design is based on the concept that both the
seat preload and the line pressure contribute to a compressive
force between the ball and seat to create a bubble tight shut-
off at low and high pressure drops. The line pressure forces the
ball to the downstream seat, the seat flexes and creates the
seal. The upstream seat is forced forward, allowing the pressure
to penetrate from behind through the grooves and into the body
cavity, relieving the load and reducing its wear. Other designs
such as diverter and double block and bleed seats, incorporate
a “seat/seal” or seat with a backup O-ring to seal from the
upstream side of the valve.

Standard Body Seal


The body seal in a standard valve
is constructed with three closed
sides and one side open into the
valve cavity. Pressure in the valve
cavity forces the seal to the corners,
thus creating a tight seal. All seal
Floating ball Double block & bleed materials are flexible and will
Downstream seal Upstream seal
compress according to the groove
shape. Each time the valve is
opened for repair, the seals must
be replaced with new ones.

Metal Ring
The Metal Ring Encapsulated
Groove design uses a thinner body
seal supported by a metal ring and
is used in the standard body. It
provides tighter compression of the
Ball Material body seal for higher pressure and
A highly polished solid ball ensures tight shutoff and long temperature fluctuations. It also
service life. All balls are solid and have specially rounded leading serves a barrier for all flexible
edges to eliminate excessive seat wear during rotation. The graphite body seals from penetrating
balls have a hole in the stem slot to equalize pressure behind into the valve body.
the ball in the valve cavity (see illustration below). Standard
ball materials are 316 Stainless Steel, Hasteloy-C, Monel, Alloy-
20, Duplex and Inconel. All materials (except 316 SS) are marked Encapsulated Groove
in the slot for identification. The fully Encapsulated Groove body
Other ball designs such as diverter balls, cavity pressure relief serves the same purpose as the
balls with a vent hole to the upstream side, characterized port Metal Ring design, only the groove
balls for control applications, balls for flushing body cavity and is machined in the valve body.
more are available on request (see illustrations below). This body construction utilizes the
same seals without the metal ring.

Equalizing Upstream Characterised T-Port Tongue & Groove


pressure pressure port for for
hole in slot relief hole control flushing The Tongue & Groove design is used
in all firesafe valves and is intended
to allow full compression of the
flexible graphite body seal and the
alignment of the body and ends.
This is implemented by having the
body seal groove in the end
connector and not in the body.
Firesafe bodies and end connectors
are not interchangeable with the
standard bodies and ends.

4 THREE PIECE BALL VALVES 47 SERIES


47 Series

Reduced Bore and Full Bore Stem


HABONIM’s 47 series valves are “Reduced Bore”, (Nominal A precision machined blowout-proof stem is inserted into the
Bore) where the ball port ID is reduced from the nominal pipe valve body from within. Available as standard, antistatic or
ID. This reduction creates a pressure drop across the valve and firesafe. The firesafe stem has a special contour for metal to
must be considered when doing flow calculations. metal contact in the event of fire. Stems ½” to 2½” output shaft
are double “D”. Stems 3” and above have square shaft as
HABONIM’s B47 series valves are “full bore”, where the ball standard and double D can be provided upon request by
port ID matches the nominal pipe ID. The full bore valve has mentioning “WR” Stem
“one-size-up” body and trim with a “full bore” end connection.
Full bore valves are used when maximum flow at minimum Standard Stem Firesafe Stem
pressure drop is required.
All the types of end connections are available in both reduce
bore or full bore.
For any fixed nominal pipe size you can have a “reduced bore”
valve with regular ends, or a “full bore” valve with full bore ends
and “one-size-up” body and ball. This is illustrated below:
Antistatic Device
Antistatic stem device to discharge static electricity buildup on
the ball are optional. This conforms to BS 5351 for continual
electrical contact between ball/stem and stem/body. Contact
is made by a spring loaded stainless steel element inserted in
the stem or a conductive
PTFE stem seal. Valve
sizes up to 2” require
a stem/body contact,
while larger size
valves also need a
ball/stem contact.
Full Bore Reduce Bore

Stem Assemblies
All valves have blowout-proof stems. The stem assembly
incorporates live loaded springs to compensate for pressure
and temperature surges and wear. A tab washer ensures that
the stem nut will not loosen during cyclic operations. The stem O-Ring Stem Assembly
is machined with a high surface finish for better sealing capability.
Optional stem seal materials and shapes are available. Special O-ring stem assemblies for
High Cycle stem arrangements are available for specific searching gas, high vacuum and
applications. other special applications such as
ammonia or high cycle applications
Standard Stem Assembly are standard options. The O-ring,
followed by backup rings, is secured
Sizes ½” to 2½” in place by a metal washer and
A blowout-proof stem and thrust bearing.
washer are inserted in the valve
body from its cavity. A set of one or
two stem packings followed by a
stem-centering gland are spring
V-Ring Stem Assembly
loaded and fastened by a nut and V-ring or sandwich style stem seals
tab washer from the outside. A rigid are some times more efficient for
handle is fastened above it by a applications such as high cycle or
second nut and serrated washer. where it is essential to have low
emissions. These seals can be fitted
Standard Stem Assembly into the standard valve body.
Sizes 3” to 8”
A blowout-proof stem and thrust
washer are inserted in the valve
High Cycle Stem Assembly
body from its cavity. A set of three In high cycle applications where the valves may pass through
stem packings followed by a stem- many operational cycles per year, an upgrade to the stem
centering gland and stop plate are assembly is done according to the working conditions. Thrust
fastened by a slotted gland nut from seal with better wear resistant material, hardened polished
the outside. A pipe wrench is stems and special stem seals are suggested. A unique gland
inserted into a “TEE” head and with an O-ring groove securred by a live-loading spring-pack
fastened by a screw to the stem. give the valve long service life.

HABONIM THREE PIECE BALL VALVES 47 SERIES 5


THREE PIECE BALL VALVES
Seats Type and material
A flexible seat design provides tight shutoff at high and low
pressures, reduces wear and valve torque. The seat perimeter H Glass & Metal Oxide Filled PTFE
has equalizing pressure slots to allow penetration of pressure This seat withstands higher temperatures and pressures than
to the body cavity for better sealing capability. glass filled PTFE, has good resistance under load, not
Other available seat designs are Cavity Filler seats for reducing recommended for foodstuff
dead volume in the ball cavity, One-piece Seat/Seal for diverter Identification: Color blue.
valves or Double-Block and Bleed seats with O-ring.

U UHMWPE (Ultra High Molecular Weight Polyethylene)


UHMWPE is mainly used where PTFE is not acceptable. It has
high radioactive resistance of 2 x 10 rads. Other typical
applications are the tobacco industry, H2SO4 and the handling
of highly abrasive media.
Identification: Color pale white with green stripe.

Standard Diverter Cavity Filler Characterized


seat with slots seat/seal seat metal seat
Y Delrin®(Acetal Resin)
Delrin® is used for high pressure applications where resistance
Habonim has a line of metal seated valves for severe service to wear and deformation under load is essential. It is mainly
applications where high temperature, abrasion and/or corrosion used in the Petroleum industry. Its maximum temperature is
restrict the use of soft seats. Please refer to Habonim limited to 80°C (176°F) under full load.
Bulletin T-624 for additional information on seat materials and Delrin® must not be used in presence of OXYGEN.
pressure temperature limits. Identification: Color creamy white with black stripe.

K Carbon Filled PEEK®


PEEK® (Polyetheretherketone) is a tough, high temperature,
T PTFE semicrystalline thermoplastic offering excellent characteristics
such as high tensile strength and elongation properties, excellent
PTFE is the material of choice where the characteristics of low shear strength and creep resistance, outstanding fatigue and
friction, high durability, excellent thermal resistance or chemical chemical resistance, no susceptibility to hydrolysis (Steam/Hot
inertness are required. Recommended for use with water, Water).
foodstuff or corrosive chemicals.
Identification: Color black with yellow stripe.
Identification: Color white.

A TFM™ (Modified PTFE) L Virgin PEEK®


TFM™ is a chemically modified PTFE™ that offers enhanced Virgin PEEK® has no fillers and comprises similar physical
properties while retaining all the proven advantages of characteristics as filled PEEK®. It has higher radiation resistance
conventional PTFE. and is suitable for food, tabacco and pharmaceutical
applications.
Identification: Color white with brown stripe.
Identification: Color beige.
J R Glass Filled PTFE
Glass filled PTFE has virtually the same chemical compatibility S Vespel®
as virgin PTFE but extends the pressure/temperature rating of
the valve. Its superior compression and heat resistance provide Vespel® is a polyimide material that has high temperature
the seat good wear resistance at high loads and is particularly capabilities under load and is mainly used for heat transfer
good for steam application. applications, hot gases and oils.
Vespel must not be used in with STEAM or media containing
Available with glass fibre content of 15% (R) or 25% (J). WATER or WATER VAPOR.
Identification 15% GF: Color off-white with blue stripe. Identification: Color brown.
Identification 25% GF: Color off-white with red stripe.

P Carbon Filled PTFE (NRG) C PCTFE (Kel-F®)


NRG seats are suitable for elevated temperatures, resistance PCTFE material, better known as Kel-F® (Chloro Tri Floro
under high pressure loads, low coefficient of friction and are Ethylene) is used extensively for cryogenic services for
suitable for many corrosive applications. They are available in temperatures down to -196°C (-320F°) to 121°C (250°F). Its
two different profiles to suit both steam or thermal fluid at high main applications are for gas production, transportation and
temperature and cryogenic applications. storage.
Identification: Color charcoal black with white stripe. Identification: Color see through white.

6 THREE PIECE BALL VALVES 47 SERIES


47 Series

Pressure / Temperature Rating (Seat Material)


The solid lines in the Pressure/Temperature (PT) graphs are the of #300 for all seat material. The PT lines are based on differential
maximum seat rating for each material*, and are not the valve pressure with the valve in the closed position. Data is given
body rating. Valves above 2” have a limiting body rating from field applications and laboratory tests.

T PTFE A TFM R Glass Filled PTFE P NRG


2 2
lb/in bar 45o
lb/in bar
2000 140 138 2000 140 138

130 130
1800 A 1800
120 120 R P
½”- 2”
1600 110 1600 110
½”- 2”
100 100
Pressure

Pressure
1400 1400
90 90
1200 1200
80 80
*T R P
1000 70 1000 70
2½”- 8” * T - Sizes 1/2” to 8” 2½”- 8”
60 60
800 800
50 50
600 40 600 40

30 30
400 400
20 20
200 200
10 10
2 0 2 0
lb/in 0 bar 230 260 320 lb/in 0 bar 230 260 320
C° -40 0 50 100 150 200 250 300 350 C° -40 0 50 100 150 200 250 300 350
Temperature Temperature
F° -40 0 50 100 150 200 250 300 350 400 450 500 550 600 650 662 F° -40 0 50 100 150 200 250 300 350 400 450 500 550 600 650 662

K L PEEK S VESPEL Y DELRIN U UHMWPE


2 2
lb/in bar lb/in bar
2600 180 2600 180
170 170
2400 2400
160 KL S 160 Y
2200 150 ½”- 2” 2200 150 ½”- 2”

2000 140 2000 140

130 130
1800 1800
120 120

1600 110 1600 110


Pressure

Pressure

100 100
1400 1400
90 90
1200 1200
80 80
KL S *U Y * U - Sizes 1/2” to 8”
1000 70 1000 70
2½”- 8” 2½”- 8”
60 60
800 800
50 50
600 40 600 40

400 30 400 30

20 20
200 200
10 10
2 2
lb/in 0 0bar 260 350
lb/in 0 0bar 60 80
C° -40 0 50 100 150 200 250 300 350 C° -40 0 50 100 150 200 250 300 350
Temperature Temperature
F° -40 0 50 100 150 200 250 300 350 400 450 500 550 600 650 662 F° -40 0 50 100 150 200 250 300 350 400 450 500 550 600 650 662

HABONIM THREE PIECE BALL VALVES 47 SERIES 7


THREE PIECE BALL VALVES
Main Valve Applications

Firesafe Valves Cryogenic Valves


The “AF” series Fire Safe valves are designed and The “C” series valves for cryogenic service
tested to the requirements of API 607 and to BS applications are used for speciality gas production,
6755 Part 2 specifications. The valves contain soft food industry, metallurgy, transportation and other.
seat rings. In the event of fire, a secondary metalic With a precision welded body and extended bonnet,
machined ring comes in contact with the ball and prevents one piece high tensile stem, PCTFE or NRG seat material and
leakage through the valve port. The stem incorporates a V-shape stem packing, the valves can operate at temperatures
machined ring shaped surface which will prevent leakage, once down to -196°C (-320°F) and pressures up to 100 bar (1500
the thrust seal has been burned off. All firesafe valves are fitted psi). All cryogenic valve balls have an upstream pressure relief
with flexible graphite body seals and graphite stem seals. hole to prevent buildup of pressure in the body cavity.
Bulletin: P - 119
Bulletin: P - 115
Control Valves Clean Valves
The “N” series V-port control valves are used in many The Habonim line of Clean Valve applications include
industrial processes such as steam, pH, pressure, the Semiconductor, Pharmaceutical, Biotechnology,
temperature and other control applications. The Food and Beverage and Cosmetic industries. Special
specially mate-lapped hard coated ball and body and trim material selection, machining
characterised metal seats, matched ball and stem, direct ISO procedures, assembly and testing in a class 1000 cleanroom
mounting pad and fastened adaptor mounting kit provide are some of the valve specifications. The “I” series High Purity
reduced hysteresis, precise control and tight shuttoff. A wide valves for the Semiconductor industry including the FDS (Fluid
range of end connectors are available together with various Distribution Systems) lateral valves are well proved worldwide.
types of seat and seat materials.
Bulletin: P - 411 (characterized & round port)

Diverter Valves Vacuum and Searching Gas Valves


The “D” and “S” series diverting valves reduce the The “V” series valves for high vacuum and searching
number of valves in a system, thereby saving cost gas applications. The valves are suitable for vacuum
and giving the user easier control by using a single down to 10-6 torr and lower. All valves are assembled,
valve in place of multiple valves. The diverter valve tested and packaged in a cleanroom area.
can be used with all the standard end connections and has Bulletin: D-502
various types of ball porting. Bulletin: P - 108

Instrumentation Valves Special Application Valves


The “L” series valves for instrumentation applications Valves for Oxygen, Chlorine or Ammonia service
are assembled with the “Let-Lok” compression are specified “Special Application Valves” and each
fitting ends. The ends are one-piece casting, is manufactured under strict quality conditions. The
machined to fit Imperial or Metric tubing from 1/4” “O” series valves for Oxygen service require very
to 1” or 6 mm to 25 mm. Pressure rating up to 2250 psi selective body and trim materials with special cleaning
(155 bar) and temperatures up to 250°C (not combined). procedures. The “K” series valves for Dry Chlorine service are
Bulletin: P - 116 in accordance with the guidelines of the Chlorine Institute
Pamphlet 6. Ammonia service valves have special Hermetix
assemblies. All valves are assembled, tested and packaged in
a cleanroom area.
Oxygen Service: D - 503 Chlorine Service: D - 501
Steam and Thermal Fluid Valves
The “W” series valves for Saurated Steam service
up to 35 bar and Heat Transfer Fluids for temperatures
up to 260°C have NRG seats, encapsulated graphite
body seal and graphite stem packing. The valve has
a red sleeved handle for identification and is available with stem
extension for actuation.
Bulletin: P - 113
* VESPEL must NOT be used with steam.

8 THREE PIECE BALL VALVES 47 SERIES


47 Series
Fugitive Emissions Locking Device
In applications where it is essential to eliminate LLP (Locked in Last Position)
escape of volatile organic compounds (VOC) into The Habonim spring loaded locking device (LD) is ideal for
the atmosphere, a Fugitive Emission kit can applications where it is critical to keep the valve position without
be mounted directly onto the top ISO the risk of accidental operation. The locking device fits easily to
platform of the valves. The kits are the valve stem by simply removing the stem nut and threading
available for all sizes and can be operated the lock stem above the handle. The LD can lock the valve in
manually or with an actuator. Each closed or open position. The LD can be fitted to the valve in-line.
housing has two threaded ports for
connecting tubing or instrumentation for
registering potential leaks.
series ISO platform make the valves
ideal for “add-to” such as extended 3 2
1
handles, spring return handles and
other attachments.
for more info please refer to Fugitive
Emission Solutions Catalogue.

Cavity Filler Valves Valve in OPEN position Valve in CLOSED position


All the 47 series valves are available with cavity filler
seats that eliminate all crevices, gaps and pockets
While lifting the lock housing above the stop pin (1) turn the
between the ball and valve body and reduce the
wrench (2) to its new position. When the handle is in its new
risk of contaminants being trapped or the
position release the housing to fit on the stop pin (3).
solidification of product. The valve body
is specially machined to fit the
seat/seal dimensions. Cavity filler
valve bodies cannot be replaced
with standard bodies as they
have larger bore dimensions.
Bulletin: P - 117 Flush Bottom Tank
Valves with special flush tank ends that are welded or bolted
flush to the bottom of reactors or vessels allow complete
drainage and stirring of product leaving no pockets above the
ball. The tank end contour and radius provide effective gravity
drainage, removing any traces of
Diverter Valves liquids. Special or custom
designed tank ends are
Habonim’s line of diverting valves are available in D47, S47. optional. Additional options
The valves have ball types for any flow pattern. These flow such as special “C-Balls” for
combinations reduce the number of valves in a system, thereby full drainability of body cavity,
saving costs and giving the user easier control by using a single or purge ports for flushing the
valve in place of multiple valves. They have the advantage of valve or the tank are available
incoporating the same body dimensions that will allow any on request. The valves can be
standard end connection to be fitted to the valve. The valves fitted to the piping system with
incoporate all the additional options of the two way valves any type of end connector.
including cavity seats (in D47, S47 series only).
Bulletin: P - 108 Bulletin: P - 120 Bulletin: P - 118.

Steam Jacketed Valves


The 47 series valves are available with steam jackets for thermal
fluids, hot water or steam. The valves are available with any
number or type of inlet and outlet ports. The steam jacket is
welded to the center body to minimize heat loss.
S47 Side Entry D47 Diverter Bulletin: C - 511

HABONIM THREE PIECE BALL VALVES 47 SERIES 9


THREE PIECE BALL VALVES
Material Specifications ½”- 2½”

16
16
15 17

13
16
12 14 17
24 15

16 23
15 13 14

13 22 12
12
11
21
10

9
8
Stem arrangement for actuated valves.
19
Release the handle nut 16 and serrated
washer 15 remove the handle 14 and 2
refasten the nut 16 on the locking clip 13 .
Valves ½” to ¾” reduce bore (½” full bore) 6
3
do not require the handle nut 16 . 5 5
6
1

20
7
18

4
1
2

Full Bore End

Item Description Material Specifications Qty. Item Description Material Specifications Qty.
1 Body Stainless St. ASTM A351 CF8M, Carbon 1 10 Follower Stainless St. ASTM B783 316L 1-2**
St. A105, WCB, Hasteloy C, Hasteloy C22, 11 Disc spring Stainless St. ASTM A693 17-7PH 2
Alloy 20, Monel, Duplex, Super Duplex 12 Stem nut Stainless St. ASTM A194 316 1
2 End connector Stainless St. ASTM A351 CF3M, Carbon St. 2 13 Locking clip Stainless St. ASTM A164 304 1
A105, WCB, Hasteloy C, Hasteloy C22, Alloy 14 Handle Stainless St. ASTM A240 430 1
20, Monel, Duplex, Super Duplex Carbon St. ST37 ZINC PLATED
3 Ball Stainless St. ASTM A351 CF8M Hasteloy C, 1 15 Serrated washer Stainless St. AISI 410 1
Hasteloy C22, Alloy 20, Monel, Duplex, 16 Handle nut Stainless St. ASTM A194 316 1
Super Duplex 17 Sleeve Vinil Plastisol 1
4 Stem Stainless St. ASTM A276 316 / 316L Hasteloy 1 18 Body bolt Stainless St. ISO 4014 A2-70 4
C, Hasteloy C22, Alloy 20, Monel, Duplex, Carbon St. ISO 4014 GR 8.8 zinc plated
Super Duplex 19 Body nut Stainless St. ISO 4032 A2-70 4
*5 Seat PTFE, RPTFE, NRG, PEEK, TFM, UHMWPE, 2 Carbon St. ISO 4032 GR 8.8 zinc plated
VESPEL, DELRIN 20 Tag (not shown) Stainless St. ASTM A167 304 1
*6 Body seal PTFE, RPTFE, TFM, UHMWPE, Graphite, 2 21 LD housing Stainless St. ASTM A351 CF8 1
Metal O -Ring 22 LD stem Stainless St. ASTM A351 CF8 1
*7 Stem thrust seal RPTFE, NRG, PEEK, TFM, UHMWPE, 1 23 LD spring Stainless Steel, Music Wire 1
VESPEL, NYLATRON 24 LD circlip Spring Steel 1
8 Stop pin Stainless St. ASTM A582 303 1 ** 2 Followers are used on ½"& ¾"
*9 Stem packing PTFE, RPTFE, NRG, TFM, UHMWPE 2
Graphite 1
* Standard items for repair kits

10 THREE PIECE BALL VALVES 47 SERIES


47 Series
Valves Dimensions ½”- 2½”
S
(47 SERIES)

47 Series ½”- 2” (½”- 1½” FB)


with ISO top
F PCD TxL THREAD
H
STEM (47)
D HEIGHT
C
BALL
BORE

CLOCKWISE
TO CLOSE
B
W A

S
(46 SERIES)

46 Series ½”- 2” (½”- 1½” FB)


without ISO top
STEM
HEIGHT
H
D (46)

BALL
BORE

CLOCKWISE
TO CLOSE

B
W A

STEM DIMENSIONS PREPARATION FOR ACTUATION


2½” (2” FB) 47 top
(ISO 5211 F07)

ACROSS FLATS P
Stem flats
CLOCKWISE M show valve P
TO CLOSE ball position

2½” (2” FB) 46 top


(ISO 5211 F05)
N THREAD

CLOCKWISE
TO CLOSE ½”, ¾” & 2½” 1”- 2”
without nut 16 with nut 16

RB FB Unit Bore A B C D H(47P) H(46) S(47) S (46) W M N P TxL F(ISO) Weight


mm 11.15 66.0 20.6 29.0 38.7 61.5 44.5 150.0 114.0 47.0 5.5 7.2 F03 0.6 Kg
½” ¼”, 8” 8 UNF M5x10
inch 0.44 2.598 0.811 1.142 1.524 2.421 1.752 5.906 4.49 1.850 0.217 0.283 36.0 1.33 lb
mm 14.3 70.6 24.5 31.4 40.3 63.9 46.7 150.0 114.0 53.7 5.5 7.2 F03 0.8 Kg
¾” ½” 8 UNF M5x10
inch 0.56 2.779 0.965 1.236 1.587 2.516 1.838 5.906 4.49 2.114 0.217 0.283 36.0 1.77 lb
mm 20.6 93.7 31.7 38.2 55.6 79.4 60.0 187.0 146.0 63.7 7.54 7.2 F04 1.6 Kg
1” ¾” 7 16 UNF M5x10
inch 0.81 3.689 1.248 1.504 2.189 3.126 2.362 7.362 5.75 2.507 0.297 0.283 42.0 3.54 lb
mm 25.4 108.0 41.3 42.7 60.2 84.1 64.8 187.0 146.0 71.7 7.54 7.2 F04 2.5 Kg
1¼” 1” 7 16 UNF M5x10
inch 1.00 4.252 1.624 1.679 2.370 3.311 2.551 7.362 5.75 2.822 0.297 0.283 42.0 5.53 lb
mm 31.8 115.5 48.4 43.6 73.0 97.0 76.5 237.0 178.0 86.7 8.71 8.0 F05 3.6 Kg
1½” 1¼” 9 16 UNF M6x12
inch 1.25 4.547 1.906 1.717 2.874 3.819 3.011 9.331 7.00 3.413 0.343 0.315 50.0 7.96 lb
mm 38.1 128.0 56.3 48.3 77.8 101.8 81.2 237.0 178.0 96.9 8.71 8.5 F05 4.5 Kg
2” 1½” 9 16 UNF M6x12
inch 1.50 5.039 2.217 1.902 3.063 4.008 3.197 9.331 7.00 3.815 0.343 0.334 50.0 9.95 lb
mm 50.8 158.0 72.6 70.0 88.1 115.1 112.1 237.0 287.0 108.0 8.71 13.5 F07 9.5 Kg
2½” 2” 9 16 UNF M8x12
inch 2.0 6.220 2.858 2.756 3.469 4.531 4.413 9.331 11.3 4.252 0.343 0.531 70.0 21.0 lb

HABONIM THREE PIECE BALL VALVES 47 SERIES 11


THREE PIECE BALL VALVES
Material Specifications 3”- 8”
13
22
9
16
21
11 14

15
13

22
13
9
22
21

12

11

Stem arrangement for actuated valves. 8


10
Release the wrench bolt 16 and remove the
wrench handle 14 the wrench head 15 , the 1 19
stem nut 13 and stop plate 12 . Assemble the
two disc springs 21 , stem location ring 9
tab washer 22 and refasten the non-slotted 2
stem nut 13 .
3 6

5 5
17 20
6
Stainless steel 1
2
7 18

18
4

Carbon steel

Item Description Material Specifications Qty. Item Description Material Specifications Qty.
1 Body Stainless St. ASTM A351 CF8M, 1 12 Stop plate Stainless St. ASTM A240 430 1
Carbon St. ASTM A216 WCB Carbon St. ST37 ZINC PLATED
2 End connector Stainless St. ASTM A351 CF3M, 2 13 Stem nut Carbon St. Zinc Plated 1
Carbon St. ASTM A216 WCB 14 Wrench handle Stainless St. 304
3 Ball Stainless St. ASTM A351 CF8M 1 Carbon St. Zinc Plated 1
4 Stem Stainless St. ASTM A276 316 / 316L 1 15 Wrench head ASTM A47 Maleable Iron 1
*5 Seat PTFE, RPTFE, NRG, PEEK, TFM, UHMWPE, 2 16 Wrench bolt Stainless St. ISO 4014 A2-70 1
VESPEL, DELRIN 17 Seat retaining ring Stainless St. ASTM A351 CF8M 1
*6 Body seal PTFE, RPTFE, TFM, UHMWPE, Graphite, 2 Carbon St., WCB
Metal O -Ring 18 Body bolt Stainless St. ISO 4014 A2-70 8
*7 Stem thrust seal RPTFE, NRG, PEEK, TFM, UHMWPE, 1 Carbon St. ISO 4014 GR 8.8 zinc plated 16
VESPEL, NYLATRON 19 Body nut Stainless St. ISO 4032 A4-70 8
8 Stop pin Stainless St. ASTM A582 303 1 20 Tag Stainless St. ASTM A167 304 1
*9 Stem locking ring Stainless St. ASTM A240 316 1 21 Disc spring Stainless St. ASTM A693 17-7PH 2
*10 Stem packing PTFE, RPTFE, NRG, TFM, UHMWPE 3 22 Tab washer Stainless St. ASTM A240 304 1
Graphite 1
11 Follower Stainless St. ASTM B783 316L 1
* Standard items for repair kits

12 THREE PIECE BALL VALVES 47 SERIES


47 Series
Valves Dimensions 3”- 8”
S
Stainless Steel
TxL THREAD
F PCD

D H
STEM
HEIGHT
C

BALL
BORE
CLOCKWISE
TO CLOSE

B
W A

Carbon Steel
TxL THREAD
F PCD
H
D
STEM
C HEIGHT

BALL
BORE

CLOCKWISE
TO CLOSE

B
W A

STEM DIMENSIONS PREPARATION


FOR ACTUATION
DD SQUARE

Q STEM GROOVE M P
M
SHOW VALVE
BALL POSITION

M
N THREAD N THREAD ACROSS
FLATS

Stainless Steel Valves Carbon Steel Valves


have thru bolts & nuts have threaded bolts

RB FB Bore A A B C D H S W M M-DD N P Q TxL F (ISO) Weight


R/B F/B
63.5 169.0 169.0 83.3 98.3 144.9 185.0 400.0 140.0 18.9 15.9 1”-14 16.7 22.7 M10x20 F10 13.7 Kg
3” 2½”
2.50 6.653 6.653 3.280 3.870 5.705 7.287 15.75 5.500 0.744 0.626 UNS -2A 0.657 0.894 - 102.0 30.3 lb
82.6 214.0 214.0 108.8 114.1 160.7 200.0 600.0 177.0 18.9 15.9 1”-14 16.7 22.7 M10x20 F10 23.7 Kg
4” 3”
3.25 8.425 8.425 4.283 4.492 6.327 7.894 23.62 6.969 0.744 0.626 UNS -2A 0.657 0.894 - 102.0 52.4 lb
100.0 - 239.0 123.0 124.0 170.5 211.0 600.0 217.0 18.9 15.9 1”-14 16.7 22.7 M10x20 F10 30.0 Kg

3.94 - 9.409 4.843 4.882 6.713 8.299 23.62 8.543 0.744 0.626 UNS -2A 0.657 0.894 - 102.0 66.3 lb
111.1 283.0 - 146.0 157.0 226.0 286.0 916.0 266.0 28.45 23.75 1½”-12 26.2 35.2 M12x20 F12 63.0 Kg

4.374 11.142 - 5.748 6.181 8.898 11.260 36.063 10.472 1.118 0.935 UNF -1A 1.031 1.368 - 125.0 138.9 lb
8” Valve dimensions will be given on request

HABONIM THREE PIECE BALL VALVES 47 SERIES 13


THREE PIECE BALL VALVES
ISO 9001:2008 Certified Assembly, Marking and Packaging
As an ISO 9001:2008 certified company, Habonim operates All valves are 100% leak tested before packaging. Each valve
according to internal manufacturing specifications written for is tagged for traceability and material certification will be
each application and for specific customers. From material provided on request. Habonim valves are delivered in the open
procurement to final inspection of assembled valves, Habonim position and with capped ends. Keep the valve in the open
controls its procedures for the integrity of the parts, their position and remove end caps only prior to installation. Actuated
manufacturing process, storing and preservation and final valves are kept in their Fail-Safe position. Use the bolt torque
assembly, to keep the highest standards of perfection of the figures according to the tightening patterns shown below for
product. safe operation. It is recommended to flush the pipe line before
operating the valve, to prevent seat damage.

Standards of Compliance Valve


Size
Bolt Tightening
Size Torque 1 3
1 5

Design: ANSI B16.34 Nm in-lb 7 3


Threaded End Connections: NPT ANSI B1.20.1 ½"-¾”" M6 10 89
BSPT ISO R/7, BS 21 1”-1¼" M8 22 195
BSPP ISO R/7, BS 2779 1½"-3" M10 45 400 4 8
DIN 2999, DIN 3852 4” M12 75 655 4 2
Socket Weld End Connections: BS 1600. API 5L. 6” M16 161 1425 6 2
ANSI B16.11, DIN 3239/Pt 2
Buttweld End Connections: API 5L. BS 1600
(Schedules 5, 10, 40, 80) ANSI B16.25, DIN 3239/Pt 1
Pressure Testing: EN 12266-1 Cv Values Limiting Stem Input Torque*
Valve
Fire Testing: API 607 Size Flow Coefficients 316 S/S 17-4PH
Stem material Stem material
ISO 10497
RB FB Cv Kv Nm in-lb Nm in-lb
NACE (must be specified): MR-0175
¼” 3 2.6 13.2 117 91 800
Quality Assurance: ISO 9001
8” 5 4.3 13.2 117 91 800
Certification: PED 97/23/EC Module H
½” 8 6.9 13.2 117 91 800
¾” ½” 12 10.4 13.2 117 91 800
1" ¾” 32 28.1 24.4 216 165 1,460
1¼” 1" 57 49.3 24.4 216 165 1,460
1½” 1¼” 80 69.2 48.6 430 268 2,370
2” 1½” 104 90 48.6 430 268 2,370
2½” 2” 240 208 - - 268 2,370
In-Line Maintenance 3”

2½”

320
580
277
501
385
385
3400
3400
1920
1920
17,000
17,000
The 47 series 3-piece ball valves are in-line repairable, thus 4” 2400 2070 - - 1920 17,000
6” 820 707 1570 13900 7500 66,300
reducing on maintenance time and cost when servicing the
valves. This also allows quick and easy replacement of the Cv - Flow in US GPM at 1 psi pressure drop.
valve trim or upgrading for new applications without loss of Kv - Flow in m3/hr at 1 bar pressure drop.
Valve flow rates are determined in full open position with water at 15 C° (60 F°).
downtime. * Limiting Stem torque figures are based on random laboratory tests.
Prior to servicing the valve, bring it to the open position making These are not to be confused with valve operating torque.
sure to release line pressure and drain all trapped media from
the valve cavity. Keep the valve in the open position and remove
all but one body bolt, so the valve body can swing away from Actuated Valves
its installed position and be brought out of the pipe line. In this Where automation is required, the 47 series ball valves are
position it is easy to replace all internal parts and then swing available with Habonim’s unique 4-Piston pneumatic Compact
the body back to its original position. actuator. The Compact actuator is available in 8 sizes, spring
If it is required to completely remove the body, remove the last return or double acting. All sizes have NAMUR air connections
bolt and bring out the body center section. for attaching solenoids. Limit switches and positioners can be
mounted on the actuator top face according to or VDI/VDE
3845. Please refer to Bulletin B-360.

Valve Actuator Sizing


Valve Sizing Tables of the Compact actuators on Habonim
Valves are available on request. The sizing table is based on
the line pressure, valve seats, working temperature and other
factors.
The valve torque figures are calculated from tests using water
at room temperature at different pressure drops for each seat
material and actuator air pressure.
Please contact HABONIM for more details.

14 THREE PIECE BALL VALVES 47 SERIES


47 Series
47 Series Automated Valves Dimensions

½”- 2½” 47 series 3”- 4” 47 series

SR
DA
D

H E

D
B
H E

B
A
C

Actuator 47 Series Compact Actuator


Valve Size size A B C E H D DA SR
C15 40 69.0 138.0 158.0 69.0 86.0 110.0
½”
C20 29.0 40 69.0 149.7 169.7 80.7 102.0 131.0
F03
C25 40 69.0 166.2 186.2 97.2 132.0 161.0
C15 40 71.4 140.4 160.4 69.0 86.0 110.0
¾”
C20 31.4 40 71.4 152.1 172.1 80.7 102.0 131.0
F03
C25 40 71.4 168.6 188.6 97.2 132.0 161.0
C15 50 88.2 157.2 177.2 69.0 86.0 110.0
1” C20 50 88.2 168.9 188.9 80.7 102.0 131.0
38.2
F04 C25 50 88.2 185.4 205.4 97.2 132.0 161.0
C30 50 88.2 204.8 224.8 116.6 151.0 186.0
C15 50 92.6 161.6 181.6 69.0 86.0 110.0
1¼” C20 50 92.6 173.3 193.3 80.7 102.0 131.0
42.6
F04 C25 50 92.6 189.8 209.8 97.2 132.0 161.0
C30 50 92.6 209.2 229.2 116.6 151.0 186.0
C20 60 103.6 184.3 204.3 80.7 102.0 131.0
1½” C25 60 103.6 200.8 220.8 97.2 132.0 161.0
43.6
F05 C30 60 103.6 220.2 240.2 116.6 151.0 186.0
C35 60 103.6 239.1 259.1 135.5 182.0 222.0
C20 60 108.3 189.0 209.0 80.7 102.0 131.0
2” C25 60 108.3 205.5 225.5 97.2 132.0 161.0
48.3
F05 C30 60 108.3 224.9 244.9 116.6 151.0 186.0
C35 60 108.3 243.8 263.8 135.5 182.0 222.0
C25 60 130.0 227.2 247.2 97.2 132.0 161.0
2½” C30 60 130.0 246.6 266.6 116.6 151.0 186.0
70.0
F07 C35 60 130.0 265.5 285.5 135.5 182.0 222.0
C45 60 130.0 294.0 314.0 164.0 221.0 269.0
C30 80 178.3 294.9 314.9 116.6 151.0 186.0
C35 80 178.3 313.8 333.8 135.5 182.0 222.0

C45 98.3 80 178.3 342.3 362.3 164.0 221.0 269.0
F10
C60 80 178.3 395.8 425.8 217.5 285.0 360.0
C75 80 178.3 448.3 478.3 270.0 342.0 437.0
C35 80 194.1 329.6 349.6 135.5 182.0 222.0
4” C45 80 194.1 358.1 378.1 164.0 221.0 269.0
C60 114.1 80 194.1 411.6 441.6 217.5 285.0 360.0
F10
C75 80 194.1 464.1 494.1 270.0 342.0 437.0
C35 80 203.3 338.8 358.8 135.5 182.0 222.0
4” FB C45 123.3 80 203.3 367.3 387.3 164.0 221.0 269.0
F10 C60 80 203.3 420.8 450.8 217.5 285.0 360.0
C75 80 203.3 473.3 503.3 270.0 342.0 437.0
All dimensions are for reduce bore valve sizes. For full bore valve size dimension up to 3”, use a “one size-up” valve.

HABONIM THREE PIECE BALL VALVES 47 SERIES 15


THREE PIECE BALL VALVES 47 Series

How to order The HABONIM 47 Ball Valve Identification Code


1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 . . . 30
1 0 A F B 4 7 P - 6 6 6 6 T G / B S P T - P 0 4 3

Size Service Series Body End Ball Stem Seat Seal End Connection Special Application

Size Body / End


Service Seat Seal End Connection
Code inch mm Ball / Stem
02 ¼” 8 A Antistatic 1 Bronze A TFM B Buna "N" BSPT BS 21
03 8” 10 B Full bore 4 Carbon Steel C PCTFE Shore 90 DIN DIN 2999 (BSPP)
05 ½” 15 C Cryogenic 5 Brass F PFA E EPDM (EPR) NPT B1.20.1
07 ¾” 20 D Diverter 6 S. St. 316 (L) H VX1 G Expanded BW Buttweld
10 1” 25 bottom entry 7 Monel J 25% Glass Graphite Sch 5,10, 40, 80
12 1¼” 32 F Firesafe 8 S. St. 304 filled PTFE I Impregnated XBW Extended Buttweld
15 1½” 40 I High purity 9 C. Steel LCB K Carbon filled Graphite SW Socketweld
20 2” 50 K Dry Chlorine A Alloy-20 PEEK J 25% Glass XSW Extended Socket Weld
25 2½” 65 N Control C Hasteloy-C L Virgin PEEK filled PTFE BWO OD tube
30 3” 80 O Oxygen D Duplex P CF PTFE K Kalrez® ETO Extended OD tube
40 4” 100 Q Cavity filler E S. St. 317L R 15% Glass M PTFE coated SWO Socketweld OD tube
60 6” 150 R Bottom tank F C. Steel LF2 filled PTFE S. St O-Ring TC Tri-Clamp
80 8” 200 S Diverter I Inconel 625 S VESPEL N Neoprene KLM Copper tube brazing
side entry L AL6XN T PTFE R 15% Glass ETB Extended Copper tube
V Vacuum K Super Duplex U UHMWPE filled PTFE LL Let Lok (Inch)
W Steam & M 17-4PH Y Acetal Resin T PTFE LM Let Lok (Metric)
Thermal Fluid S SMO254 Derlin® U UHMWPE PN40 Flanged DIN PN40
M Ammonia T Titanium Gr.2 V Devlon® V Viton® Other end connections are
W Hasteloy-C22 available on request.
Z Inconel 718

Special Application
How to order
When placing an order for HABONIM valves, please provide as many
P250 Ball with Pressure relief hole
details possible on the application such as: Media, Temperature, Pressure,
J2N05 Jacketed valve, No. of Outlets, Type, Size
FE Fugitive Emission Pipe line size and type of connection.
V60 Control valve seat
Example A: 10 AFB47P - 4466TG / BW
VB30 Control V Ball
LD Locking device Size 1" (10), Antistatic (A), Firesafe (F), Fullbore (B), 3-piece (47P), C. St
EP Electro Polish Body & Ends (4), S. St 316 Trim (6), PTFE Seats (T), Graphite Body Seals
G18 Grit 180 Internal finish (G), Buttweld ends (BW)
G24 Grit 240 Internal finish Example B: 20 R47P - 666MKV / PN40-FT
G32 Grit 320 Internal finish Size 2" (20), Tank Bottom (R), 3-piece ISO (47P), S. St 316 Body, End
HC High Cycle stem arrangement
SRS Self Relieving Seat
& Ball (6), S.St. 17-4PH Stem (M), PEEK Seats (K), Viton Body Seals (V),
DHN DHN coating DIN Flanged end (PN40),
WR DD Stem Flush Tank end (FT)

DELRIN® is a registered trademark of DuPont, VESPEL® is a registered trademark of DuPont, KEL-F® is a registered trademark of 3M Company
NYLATRON® is a registered trademark of Quadrant DSM Engineering Plastic Products, TFM™ is a trademark of Dyneon, PEEK® is a trademark of VICTREX
In accordance with our policy to strive for continuous improvement of the product, we reserve the right to alter the dimensions, technical data and information
included in this catalogue when required.

Copyright © 2012 HABONIM Ltd. All rights reserved

ISRAEL U.K.
Habonim Headquarter Habonim UK
Tel: +972-4-6914911 / 6914903 Tel: +44-1633-484554
Fax: +972-4-6914935 Fax: +44-1633-482252
www.habonim.com sales_international@habonim.com sales_uk@habonim.com
CAT47PP-111M 01/14

USA China
Habonim USA Habonim China
Toll Free Phone: 1-866-261-8400 Tel: + 86 21 64453190 *146
Toll Free Fax: 1-866-243-9959 Fax: + 86 21 64453191
sales_usa@habonim.com sales_china@habonim.com.cn

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