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02 linde hydraulics
Linde Hydraulics.
Turning Power into Motion.
At Linde Hydraulics we have always had a passion for converting For us, partnership is an important, indispensable part of product
power into motion. This passion is driven by customer care, a thirst development and quality assurance. Therefore, we add our
for knowledge and a love of innovation. We power ideas, machines knowledge, experience and international market expertise to help
and markets, both today and in the future. you exceed your customers’ expectation. We strive to be your
best partner from initial contact to project engineering and product
We combine components to a system and create efficient overall development, all the way through prototype commissioning, serial
solutions thanks to our intelligent blend of hydraulics, electronics production and training your teams.
and mechanics. Our aspiration can be summed up by one simple
concept: Adding customer value through application expertise and Our interpretation of the term customer orientation is superior
the pursuit of system perfection. service and availability: worldwide, at any place. With companies
in Europe, USA and China along with a great international network
Linde Hydraulics makes all of this possible due to a combination of distributors we guarantee you the best possible customer service.
partnership, responsibility and the highest level of commitment.
portfolio 03
Portfolio.
By the logic combination of individual products that perfectly machines. Due to these capabilities we can always offer the best
complement each other we offer solutions for almost every class of possible system to our customers.
see
application
example on
ne e
page 08
l
Cra obi
M
Pump Units HPR 135 HPR 210 + 2x HPR 135 + 2x HPV 135 2x HPR 210 + 3x HPV 135
2x HPV 135
Valve Unit VW 25 VW 30
ECU CEB 50
0t 100t 200t 300t 400t 500t 600t 700t 800t 900t 1000t
see see
application application
example on example on
ne er
page 08 page 06
Cra l
Craw
2xHPR
Pump Unit 105 2x HPR 135 + HPV 105 2x HPR 135 + HPR 210 + HPV 135 3x HPR 210 + HPV 135
Valve Unit VW 25 VW 30
HMF
Swing Motor 75 HMF 75 2x HMF 55 2x HMF 105
HMF
Winch Motor 105 HMF 105 HMV 165
HMF
Boom Motor 55 HMF 105 HMV 165
ECU CEB 50
0t 100t 200t 300t 400t 500t 600t 700t 800t 900t 1000t
04 Low Speed Concept
Speed ratio
1,2
precision, dynamics and reliability. 1
0,8
Standard hydraulic motors at low speeds in their starting phase
0,6
cannot generate the necessary torque. Therefore, the power of 0,4
0,2
the fast spinning hydraulic motors has to be reduced by means 0
of several step gearboxes down to the speed needed on the gin
e
En mp
Low speed direct Pu tor
wheel. Somewhat higher windage losses and poorer mechanical Mo arb
ox
tia
l
Low speed integration Ge ren ar
ge l
efficiency are benevolently accepted in this context. Low speed Dif
fe
eta
ry
Wh
ee
n
Pla
Quite the opposite holds true for the motors by Linde Hydraulics: High speed
—— low noise
—— jerk-free and steady low speed behaviour
—— uniformly high torque for smooth start up
—— fuel saving in all operating situations
—— elimination of mechanical gearboxes
—— quieter through speed reduction
—— less maintenance because of simplified drive concept 0,01 rpm 0,1 rpm 1 rpm 10 rpm logarithmic
Motor speed n scale
—— increased service life of the transmission
SPU Silencer.
Noise optimization by commutation.
Legal emission regulations force manufacturers of mobile Product advantages
machinery to optimize the noise emission of their products.
Since secondary measures tend to be expensive and less —— low noise level inside the cabin and outside:
efficient Linde prefers to fight the noise where it is generated: obvious relief for driver and environment
by optimally connecting an additional volume directly next to —— self-adapting wide scale reduction of pulsation over
the commutation of the HPR-02 pump, Linde Hydraulics invented the whole range of operation: independent
the SPU silencer. The adaptive SPU reduces flow and pressure of pressure, speed and temperature
pulsations in the regulating pump over the entire range of —— no need of costly measures for additional
operation – without loss of power. noise dampening
Compared to a customary variable pump, an HPR-02 with —— significantly reduced noise peaks
SPU reduces pulsation level by up to 70 %, independently of —— no effect on function and performance
pressure, speed and temperature! The pulsations transmitted to —— minor increase of weight and mounting space
system components and machine structure are significantly less, —— simple and robust design
making the machine quieter. —— immediately usable, maintenance-free
—— oil flow circulates in the supply channels around the —— supply channels positioned below valve sections
directional control valve sections —— flow loss reduced by 85%
—— shock losses due to circulation —— pressure loss virtually identical for all sections, regardless
—— the further away a section is from the pump connection, of the distance from the pump connection (measurement:
the greater the loss in pressure only 1.5 bar from pump inlet via six directional
control valves at 600 l/min)
06 application example | crawler crane
Application example.
Crawler crane, 700 t.
Equipment
Advantages
Options
The crawler crane utilises the full benefits of LSC technology: the hook. The individual valve sections in the control plates of the
the combined movement of individual functions without mutual VT modular family can be actuated fully hydraulically or electro-
interactions or influences in all load situations ensures perfect hydraulically. The two types of control can also be combined in one
positioning. Furthermore, the crane also benefits from jolt-free control plate.
lifting and no lowering of loads at the start of the movement.
Thanks to the electronic controller, selected functions can also be
The crane's design as a two-circuit system with two high-pressure operated by remote control or partially automated. Sophisticated
self-regulating pumps for different pressure levels increases the safety systems are also possible, which can be implemented via
demand-specific supply to the actuators, which makes the machine locking mechanisms or through proportionally slower reactions
even more efficient. This ensures excellent load capacity in from individual actuators in given situations.
all working conditions. The superb low speed behaviour and
the smooth, even running characteristic of the Linde motors is Even without the use of position sensors, the machine can be
particularly noticeable when it comes to lifting and lowering equipped with the functions of the LSC+ system. In particular,
this includes switching between rough control or fine control, or
overriding the LS signal if load-dependent machine reactions are
required. The maximum efficiency of single actuators is achieved,
when they are controlled purely via the pump with fully open
directional control valve pistons.
08 application example | Mobile Crane | crawler crane
Application example.
Mobile crane, 220 t.
Equipment
Application example.
Crawler crane, 80 t.
Equipment
Variable displacement motors for closed and open circuits Product advantages
HMV-02 55 75 105 135 165 210 280 HMV-02
Max. displacement cc/rev 54.7 75.9 105 135.6 165.6 210 281.9 —— jerk-free low speed
—— high starting torque
Max. operating speed at Vmax rpm 4300 3800 3700 3200 3100 2700 2400
—— large conversion range
Max. speed (intermittent) at Vmin rpm 5300 5000 4700 4000 3900 3500 3200
—— zero angle possible
Nominal pressure bar 420 420 420 420 420 420 420 —— dynamic response
Peak pressure (intermittent) bar 500 500 500 500 500 500 500 —— PTO through-drive motor
—— compact design
Continuous output torque Nm 218 302 418 540 659 836 1122
—— high power density
Max. output torque Nm 366 507 702 906 1107 1404 1884 —— high reliability
Continuous power kW 93 120 153 181 214 236 282 —— long service life
Max. power kW 157 202 257 304 359 397 474
Weight kg 28 32 42 56 76 101 146
Self-regulating motors for open and closed circuit operation Product advantages
HMR-02 55 75 105 135 165 210 HMR-02
Max. displacement cc/rev 54.7 75.9 105 135.6 165.6 210 —— steady low speed behaviour
—— high starting torque
Max. operating speed at Vmax rpm 4300 3800 3700 3200 3100 2700
—— large conversion range
Max. speed (intermittent) at Vmin rpm 5300 5000 4700 4000 3900 3500
—— PTO Through-Drive Motor
Nominal pressure bar 420 420 420 420 420 420 —— compact design
Peak pressure (intermittent) bar 500 500 500 500 500 500 —— high power density
—— high reliability
Continuous output torque Nm 218 302 418 540 659 836
—— long service life
Max. output torque Nm 366 507 702 907 1107 1404 —— dynamic response
Continuous power kW 93 120 153 181 214 236
Max. power kW 157 202 257 304 359 397
Weight kg 28 32 42 56 76 101
Fixed displacement motors for open and closed circuit operation Product advantages
HMF-02 28 35 55 63 75 105 135 HMF-02
Max. displacement cc/rev 28.6 35.6 54.7 63 75.9 105 135.6 —— steady low speed
—— high starting torque
Max. operating speed rpm 4500 4500 4300 3900 3800 3700 3200
—— compact design
Max. speed (intermittent) rpm 4800 4800 4400 4200 4100 3800 3500
—— high power density
Nominal pressure bar 420 420 420 420 420 420 420 —— high reliability
Peak pressure (intermittent) bar 500 500 500 500 500 500 500 —— long service life
—— available with integrated
Continuous output torque Nm 114 142 218 251 302 418 540
directional control valve
Max. output torque Nm 191 238 366 421 507 702 906 for direct swing
Continuous power kW 54 67 93 102 120 153 181 drive control
Max. power kW 87 108 157 166 202 257 304
Weight kg 16 16 19 23 26 33 39
10 technical data summary | Find the right product for your application
(*1) w/o pressurizing, 1,0 bar abs / (*2) w/o pressurizing, 1,2 bar abs
Typical excavator size t n.a. n.a. 12-16 16-22 23-27 27-37 37-50
Weight kg 100 135 130 200 230 310 230x2
Max. flow per section —— all advantages of the LSC valve technology
l/min 250 400 600 —— compact design
from pump to actuator
—— full-size expandability
Return flow through block l/min 450 700 1000
—— high efficiency achieved by
Rated pressure bar 400 (420 after clarification) flow-optimized channels,
1x 1½“ even for applications
Number and size of pump with numerous
1x 1¼“ (DN 38) or 2x 1½“
ports, according to
(DN 32) 2x 1¼“ (DN 38) actuators
SAE ISO 6162-2
(DN 32)
Max. flow per section —— all advantages of the LSC valve technology
l/min 400 600 —— easy to configure building block system
from pump to actuator
—— adjustable to the target application
Return flow through block l/min 1000
—— quick availability
Rated pressure bar 400 (420 after clarification) —— ideal for machines with
low production volume
Number and size of pump —— piloting hydraulic,
ports, according to 1x 1½“(DN 38) or 2x 1½“(DN 38)
electric or combined
SAE ISO 6162-2
Well-informed.
Our current Media at a Glance.
Product Catalogue Data Sheets
—— Turning Power into Motion. Product catalogue. —— HPV-02. Variable pumps for closed loop operation.
—— HPR-02. Self-regulating pumps for open loop operation.
Brochures —— HMF/A/V/R-02. Hydraulic motors for open and closed loop.
—— iCon. Electronic drive controller.
—— Drive Systems for Construction Machines. —— VT modular. Modular system for LSC manifold valve plates.
—— Drive Systems for Agricultural Machines.
—— Drive Solutions for selected applications such as ...
Cranes, Dozers, Excavators, Rollers and Wheeled Loaders.
—— LSC. Directional control valves.
r
Ask you
l d ea le r for
loca y or visit
d co p
a printe ydraulics.com
de-h te
www.lin ost up-to-da
m
to find ti o n
informa
How to reach us.
LHY.AWBc.04/16.M
lhy_awb_crane_master_uk02_update01
Post Linde Hydraulics GmbH & Co. KG
Grossostheimer Str. 198
63741 Aschaffenburg, Germany
E-Mail info@linde-hydraulics.com
Internet www.linde-hydraulics.com
Linde Hydraulics GmbH & Co. KG, Grossostheimer Str. 198, 63741 Aschaffenburg Linde Hydraulics
Phone +49.60 21.150-00, Fax +49.60 21.150-142 02, www.linde-hydraulics.com