FOR CHEIUICAL, MICROBIOLOGICAL E CIVIL ENGG,

HEAD OFFICE : 134, lnd. Area, Ph-1, Panchkula (Hr.)

Ph : 0172-257 6904, 5057358(O)
Mobile :9779224444 | 9815000244
E-mail : oth_pkl@rediffmail.com, oth.pkl@gmail.com
Website : www.othbio.com

Approvedby:N.A.B.L.,PG.C.|.L.,Hr.PWD(B&R&PH),Pb.PWD(B&R&PH),H.PPWD(B&R&PH),CPWD,M.E.S.,T.B.R.L.,
H.U.D.A., GMADA, HSllDC, Hr. Police Hsg. Corp, NR, Pb. Mandi Board I Approved by: FDA, Haryana (24-LAB-HR, DTD 09-07-2013)

Report of Concrete Mix Desisn Grade M-15

Ref No. OTH,A{M-07 I AEI IOLEl?l | 6 Dated : l2.l1.2016
Issued to: The Assistant Engineer,
Jole Sub Division, Lab No.OTH/M-27 00 12016
HPPWD Jole.
Sample: Coarse aggregate 20 mm, 10 mm & Fine
aggregate (Coarse Sand), Cement [PPC-Ambuja] & Date of receipt : 02.11.2016
Admixture (BSF).
Your reference: Sample delivered by your
Agency: Ws Satish Kumar Sharma Go\,1. Contractor.
representative.
Name of Work: Up-gradation of Baruhi Dumkhar Road under PMGSY-I Batch- I for the year 2016-
2017 Package No. HP l2-l 14 (SH: Formation cutting, C/o Retaining walls, C.D Works, C.C,
pavement, C/O Drain, M/T, P/F PMGSY logo board and KM. stone etc. including maintenance for
five years in KM. 0/00 to 271270.)

Mix Desisn As Per IS:10262-2009,15:456 & SP:23-1982&MORD Specification

1.0 STIPULATIONS FOR PROPORTIONONG:

l.t Grade designation M-15

1.2 Type ofCement PPC [S: 1489 (Part- I)].
1.3 Maximum nominal size of aggregate 20 mm
1.4 Minimum cement Content 250 Kgims as per MORD

1.5 Maximum water Cement Ratio 0.50 as per MORD

1.6 Workability (Slump) 25-50 mm

1.7 Exposure condition Normal
1.8 Degree of supervision Good
1.9 Type of aggregate Crushed

Page- I

Omega Test House,

Plot no-134, Industrial area, Phase-l, Panchkula.(Haryana).
E-mail: oth pklAfediffnail.com, oth-pklaemail.com phone:o172-5057358, 2576904,
Mobile: +919417005387, +9 1977 9Z"OOOO, +919815000244.
 2.0 TEST DATA FOR MATERIALS:
2.1 Cement used PPC
2.2 Specific gravity of cement 3.00
2.3 Specific gravities of :-

a.) Coarse aggregate 2.67

b.) Fine aggregate 2.65

c.) Admixture 1.14

2.4 Water absorption

a.) Coarse aggregate 0.70%
b.) Fine aggregate r.00%
2.5 Free (Surface) moisture

a.) Coarse aggregate Nil (Absorbed moisture also nil)

b.) Fine aggregate 2.20%

Sieve Analysis:- Coarse aggregate:

Coarse aggregate fraction Toage Different fraction Remarlis

IS: Sieve Analysis of F-I F-II Combined Confoming
designation, Coarse 20 mm 10 mm to table 2 of
mm aggregate IS:383-1970
Fraction Reaf: 2007
F'-I F-II 50 Vo 50 V" 100 %

40 100 100 50.0 50.0 100 100

20 95.18 100 47.6 50.0 97.6 95-100

10 0.60 63.3 0.3 3 1.6 3r.9 25-55

0.30 l0.r 0.15 5.0 5.15 0-10

2.7 Sieve analysis Fine aggregate:-

IS: Sieve designation, mm 7o age Passing Limit for Grading Zone-II

10 100 100

4.75 98.1 90-100

2.36 92.8 75-100

1.18 69.4 55-90

0.60 55.8 35-59

0.30 27.5 8-30 rea

,,.
0.15 8.3 o_to
l[i/ \s]

Omega Test House,

E-mail otl
Page-2

Plot oo-134, Industrial area, Phase-I, Panchkula.(Haryana).

pki@rediftlail.com, oth.pkl@mail.com Ptrone:0172-5057354,2576904,
Mobile: +919417005387, +919779224444, +919815000244.
wp
, 3.0 TARGET STRENGTH FOR MIX PROPORTIONING:

l'ck = /ck+ 1.65 r

Where

/'.1 = target average compressive strength at 28 days.

/ = characteristic compressive strengtl at 28 days, and

S: standard deviation

From table 1, standard deviation, s = 3,J N/mm2

: l5+1.65 x 3.5
: 20,?7 N/mm2 o r 207.7 kgftm2.

4.0 SELECTION OF WATER - CEMENT RATIO

From MORD Table No. 800.1, maximum water - cement ratio : 0.50

Based on experience, adopt water-cement ratio as 0.50

0.50 = 0.50, Hence OK

5.0 SELECTIOM OF WATER CONTENT

From table 2, maximum water content = 186 Liter (for 25 to 50 mm slump range).
(for 20 mm ag$egate).

Estimated water content for 10 to 25 mm slump = 186 Liter

As super plasticizer is used, the water content can be reduced up 15 percent and above.

Based on trials with super plasticizer water content reduction of l0 o/o

has been achieved.

Hence, the arrived water content = 186 x 0.90 : 167 .4 Liter.

6.0 CALCULATION OF CEMENT CONTENT:

Water-cement ratio : 0.50

Cement Content = 167.4/0.50= 335 ks/cmr.

Note : Cement quantity is very high, so we have taken cement content 270

From MORD Table No, 800.1, minimum cement content for Normal
250 kg/m3. So 270 > 250 kg/cm3, Hence OK.
ffi#.rS
So required water content for 270 kg cement = 135 Liter. ir,"#
Page-3

Omega Test House,

Plot no-134, lndustrial area, Phasel, Panchkula.(Haryaia).
E-rnail: 9lb_eE@ed!&gi!.qg$, oth.pkLQ)email.com phone:o172-5057358, 2576904,
Mobile: +9194170053a7, +9 19779224444, +919815OOO244.
7.0 PROPORTION OF VOLIJME COARSE AGGREGATE Ah{D FINE AGGREGATD
CONTENT:
From Table 3, Volume of coarse ag$egate conesponding to 20 mm size aggregate and fine

aggregate (Zone-II) for waler -cement ratio 0.50 = 0.62.

In the present case water - cement ratio is 0.50; therefore, No conection is required in volume

of coarse aggregate to the fine aggregate content. Therefore, conected proportion of volume
ofcoarse aggegate for the water-cement ratio of0.50 :0.62.

Note: In case the coarse aggregate is not angular one, then also volume ofcoarse aggregate
may be required to be increased suitability, based on experience.

8.0 Mix calculations:

The mix calculations per unit volume ofconcrete shall be as follows:

a.) Volume ofconcrete 1m'

b.) Volume of cement 270 1

I
----- x ----- = u.uyu m-

3.00 1000

c.) Volume of water 135 I

------- x ------- = 0.135 m3

1.00 1000

d.) Volume of admixture [@ 1.15

percent by mass of cementitious 3. 105/1. 14x 1/1000 : 0.0027 m3
materiall
e.) Volume of all in aggregate ll- (0.090+ 0.1350+0.0027)l = 0.772m'

f\ Mass of coarse aggregate 0.772x0.62x2.67 x 1000 :1278kp

Mass offine aggregate 0.772x0.i8 x 2.65 x =777 kp -

1000
uft-\.
,,
,s_u/" ',.")
*\,,. j,ti
\ ,-:. r i;: :'* t

Page-4
\:i;;::ij;z
'\)...'il.)?'

Omega Test House,

Plot no- 134, Industrial aiea, PhaseJ, Panchkula.(Haryana).
E'mail: oth pklaredifmail.com, oth.pkl^Aqmail.com Phone:O172-5o5735A,2576904,
Mobile: +9 19417005347, +9 19779224444, +919815000244.
 9.0 Mix proportions Calculations for Trial No 1:-

Trial-I

Admixture, Water, Lt/m' Cement, kg/m' Fine Aggregate, kg/m' Coarse Aggregate, kg/m'
Ltlm3
lJ) 270 777 1278
3.105 0.50 I 2.87 .+. /JJ

Similarly Trial II and Trial III carried out:-

Trial-II
Admixture, Water, Ltlm' Cement, kg/mr Fine dgregate, kg/m' Coarse Aggregate, kg/mr
Lt/m3
140 280 769 1265

3.22 0.50 I 2.75 4.518

Trial-I[
Admixture, Water, Ltlm' Cement, kg/m' Fine Aggregate, kg/m' Coarse Aggregate, kg/m'
Ltlm3
t45 290 760 1249
J.JJ) 0.50 1 2.62 4.307

10.0 Compressive strength: Verified compressive strengh in respect of the designs

mentioned in this report is given below for ready reference:-

Compressive strength, Kg/cmz:-

Trial No - I Trial No - II Trial No - III

At 7 days 146.6 t64.4 182.2

At 28 days Under Testing Under Testing Under Testing

Note: The result is based on 75 Yo of Target mean Strength.

The 28 days compressive strength will be conveyed after the

tss
&fthetest. i6
:tI.."',",/ii
Page-5 (:) ,,'Ju)

nmPoa TFct ll^rrcc

PIot no-134, Industrial area, Phase-I, Panchkqla.(Haryana).
E-mail: qb-9E@gdi@AiL!9!q, oth.pkLaemail.com Phone:0172-5057358, 2576904,
Mobile: +919417005387 , +9 19779224444, +919815000244.
 11.0 Recommendation: In our opinion Trial No- tr of the essential particulars are given
below, is the most appropriate and economical one and is, therefore recommended to be
adopted for M-15 Grade.

Proportion of constituents:

Trial-II

Admixture, Water. LUmr Cement, kg/mr Fine Aggregate, kg/m3 Coarse Aggregate, kg/mr
Ltlm3
140 280 769 1265
20mm:632.5
10 mm:632.5
3.22 0.50 1 2.75 4.518

Acfual quantities required for the Mix per bag of cement:-

Admixture, Water, LUm' Cement, kg/mr Fine Aggregate, kg/mr Coarse Aggregate, kg/mr
Ltlm3
25 50 13t.) 225.9
20 mm: 112.95

10 mm = 112.95
0.575 0.50 I 2.75 4.518

1. For water cement ratio (dc) for 0.50 = 25.0 Liters

2. Extra quantity of water to be added for absorption in case of = (+) 1.s813

coarse aggregate, at 0.70 % by mass

3. Quantity of water to be deduct for free moisture present in : (-) 3.02s

sand. at 2.20 % bv mass

A
Actual quantity ofwater to be added (25.0+ 1.5813 - 3.025) = 23.56 Liters

5. Actual quantity of lme aggregate required( 137.5+3.025) = 140.52 Kg

6. Actual quaatity of coarse aggregate required (225.9-1.5813) :r7re\

Page-6
\Qiry
Omega Test House,
Plot !0-134, Indusfi:ial ar:ea, Phase-I, Pancbkula.(Haryana).
E-mait otlr pklarediffmail.com, oth.pldla@ail.com Phone:0172-5057354,2576904,
Mobile: +919417005387. +919779224444. +9198150002,14.
 Actual quantities required for the Mix:

Adnixfure, Water, kg/mr Cement, kg/mr Fine Aggregate, Coarse Aggregate, kg/m3
Ltlm3 kg/m3
131.9 280 787 r2s6.2
20 mm = 628.1
10mm= 628.1
3.22 0.471 I 2.810 4.486

For 50 kg bag of cement the quantity of naterials are worked as below:

Admixture, Water, kg/m" Cement, kg/mr Fine Aggregate, kg/m' Coarse Aggregate, kglm3
Ltlm3
23.56 50 r40.52
20 mm = 112.15
10 mrn = 112.15
0.575 0.471 I 2.810 4.486

Note: Aggregate should be used in saturated surface dry condition. If otherwise, when
computing the requirement of mixing water, allowance shall be made for the free (surface)
moisture contributed by the fine aggregate and coarse aggregates. On the other hand, if the
aggegates are dry, the amount of mixing water should be increased by an amount equal to
the moisture likely to be absorbed by the aggregates. Necessary adjustments are also
required to be made in mass of aggregates. The surface water aad percent water absorption
of aggregates shall be determined according to IS: 2386.

NOte: l. The results relate to the sanple tested.

2. Sample consumed in testing.
3, This report is not to be reproduced wholly or in part and cannot be used as evidence in the court of
Law & should not be used in any advedising media without special permission in writing.

Page-7

Omega Test House,

Plot no-134, Industrial area, Phase-I, Panchkrla.(Haryana).
E-mail: oth pkl@redituail.com, otll.pkl@@ail.coE Phone:o172-505735a,2576904,
Mobile: +9194170053a7, +919779224444, +9L9a15O0O244 -
 FOR CHEMICAL, MICROAIOLOGICAL & CIVILENGG.

APPTOVEdbY:N.A'B'L',PG.C.I.L.,Hr,PWD(B&R&PH),Pb.PWD(B&R&PH),H.PPWD(B&R&PH),CPWD,M.E.S.,T'B,R.L.,
HUD A, GMADA, HSllDc, Hr. Police Hsg. corp, NR, Pb. fi/andi Board
I Approved by: FDA, Haryana (24-LAB-HR, DTD 09-07-2013)

Ref No. OTI-LIJM-07 /AE/JOLE/2Ot6 Dated :03.12.2016

Issued to: The Assistant Engineer,
Jole Sub Division,
Lab No.OTH/M-27 00 /20 | 6
HPPWD Jole.
Sample: Coarse aggregate 20 mm, l0 mrn a fine
aggegate (Coarse Sand), Cement [ppC-Ambuja] & Date of receipt : 02.11.2016
Admixture (BSF).
Agency: M/s Satish Kumar Sharma Govt. Contractor. Your reference: Sample delivere6 by your

Name of Work: Up-gradation of Baruh

2017 Package No. HP 12-l 14 (SH: Formation cutting, C/o Retaining walls, C.D Wirt.,-i.C,
pavement, c/o Drain, NI/T, p/F pMGSy logo board and KM. stone eti. including
maintenance for
five years in KM. 0100 to 271270.)

l. DesignStipulations:
a.) Characteristic Compressive Strength required in the field at 2g days: l5 N/mm2.
3.0 Target Mean Strength: 207.7 N/mm2 or 207.0 K{cm2

13. compressive Strength: verified compressive strength in respect ofthe mix designs mentioned
in
this report is given below for ready reference:

Comoressive Streneth. Ke/cmz

MlX No. - l MIX No. - II MIX No. .lll
At 28 days 186.6 213.3 222.2
14. Recommendations: our recommendation is same which is recommended in our earliest test
reporr of
even lab. No.2700 Dispatched vide Ref No, orH,NM-O7 /,\ElJoLEl2016 Datedz
12.11.2016 for Mix. No. II

Omega Test House,

Plot no-134, Industrial aiea, Phase-I, panchkula.(Haryana).
E maii: oth rklA ediffmail.com, oth.pklAsnail.com phone:0172-505735g,2576904,
Mobile: +919417005387, +9 1977 9224444, +919815000244.