NSRP UTILITY BOILER TROUBLE SHOOTINGS

IS pH OUT OF CONTROL

IF PH > 9.6 IF PH < 9.4

Suggestion: and chemicals are in Suggestion: and chemicals are in good

good function function

Yes Yes

No No
IS PO4 > 3 Check pH in BFW (8.5 -9.5) by
IF PO4 < 3
ppm adjusting Na 0880 feed rate
ppm

Yes Yes

IF CBD = 1% No Increase BD to reduce PO4 IF CBD = 1% No Reduce BD then adjust

BFW then adjust CBD to 1% of BFW BFW CBD to 1% of BFW

Yes Yes

No Adjust HP 31100 to 0.3 ppm No Increase flow rate HP

Is HP 3100 in Is HP 3100 in
per BFW flow rate ( See table 3100 to meet PO4 2-3
turn on turn on position
1) ppm, then adjust HP 3100
position
at 0.3 ppm per BFW feed
rate ( See Table 1)
Yes Yes

No No
Is Na 0880 Check pH in BFW (8.5 -9.5) by Is Na 0880
turn on adjusting Na 0880 feed rate turn on
position position

Cannot meet
control

Yes

Call to GE
Representative

Table 1: Chemical feed rate for each boiler loading

Boiler # X Load BFW Amine Phosphate

(%) (ton/h) NA0880 Dosing 110-P-501 A/B HP3100 Dosing 110-P-541
(after dilution 4 (1.7 min - 13.3 max) (After dilution (0.2 min - 1.48 max)
times) (liter/hr) 10 times) (liter/hr)
(ppm) (ppm)
30 88.5 12 1.1 4 0.3
Emergency Contact GE water Engineer: 40 118 12 1.4 4 0.4
- Quyen.Nguyen _PM– 0917988239 50 147.5 12 1.8 4 0.5
- Tuan. Le_PE - 0909921153 60 177 12 2.1 4 0.6
70 206.5 12 2.5 4 0.7
80 236 12 2.8 4 0.9
90 265.5 12 3.2 4 1.0
100 295 12 3.5 4 1.1
 NSRP UTILITY BOILER TROUBLE SHOOTINGS

IS DO IN BOILER FEED OUT OF

CONTROL

IF DO < 7 ppb IF DO > 7 ppb

Suggestion : and chemicals are in good Suggestion: and chemicals are in good function
function Decrease Deaerator performance or lack
chemicals injection

Yes

Normal operation No
Check steam rate, water flow Is Deaerator
rate, distributor, pressure,… working well

Yes

Check flow rate OS 5035 and adjust No Is OS 5035 pump

based on table 1 turn on

Yes

Is N2H4 residue in
control
Table 1: OS 5035 feed rate for each boiler loading

Yes
Boiler # X Load BFW Oxygen Scavenger
(%) (ton/h) OS5035 Dosing 110-P-521 A/B
(after dilution (0.8 min-6.09 max)
20 times) (liter/hr) Cannot meet
control
(ppm)
30 88.5 10 0.9
40 118 10 1.1 Yes
50 147.5 10 1.4
60 177 10 1.7
70 206.5 10 2.0 Call to GE
80 236 10 2.3 Representative
90 265.5 10 2.6
100 295 10 2.9

Remark: Table 1 is calculated based on 1 boiler system operation.

In the case 4 boiler systems run together, OS 5035 should feed at around 0.5
ppm based on boiler feed rate.

Emergency Contact GE water Engineer:

- Quyen.Nguyen _PM– 0917988239
- Tuan. Le_PE - 0909921153