MM 340

INSTRUCTION MANUAL
MM 340 STATIC AND DYNAMIC BALANCING MACHINE
(The equipment sent to a customer may have some differences from the above picture, mainly depending on options and our
continuing improvement of products.)
ESSOM COMPANY LIMITED

508 SOI 22/1 SOMDET PHRACHAO TAKSIN RD.
BUKKALO THONBURI BANGKOK 10600, THAILAND
TEL. +66 (0) 24760034 FAX +66 (0) 24761500
E-mail: essom@essom.com
www.essom.com
180610
CONTENTS
Page
Receipt of goods A
Safety guidelines B-C
1. General description 1-1

2. Theory 2-1
3. Experimental procedures 3-1
4. Typical data 4-1
5. Sample calculations for balancing machine 5-1
6. Sample calculations for correction mass 6-1
Addendum 1 Software manual for balancing machine

Addendum 2 Influence coefficient method
Addendum 3 Force relocation
Addendum 4 Inverter
Addendum 5 Vibration sensor
Addendum 6 Speed sensor
All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or
storing in any medium by electronic means and whether or not transiently or incidentally to some other use of this
publication) without the written permission from ESSOM COMPANY LIMITED.
1 180610
RECEIPT OF GOODS
1. On Receipt of Goods
a) On receipt of the goods at the consignee’s premises, the shipment should be immediately inspected for any damages
or missing package. This should be checked against the packing list or shipping documents. Any damage should be
reported immediately to the insurance agent.
b) The package should then be open to check items or parts against the delivery list. Any damaged or missing items
should be immediately claimed to the insurance agent with copy to the supplier.
c) If insurance has been arranged by the buyer then you must notify your insurer in writing of any damage or loss of
parts which was observed regarding this shipment within a specified period of time as stated in the Terms and
Conditions. This should include detailed photographs of the damaged equipment.
d) If insurance has been arranged by the seller you should notify the insurances representative along with any
correspondence including the insurance certificate supplied by the seller. These should include detailed photographs for
evaluation of damages or replacement parts pertaining to the shipment.
e) The supplier will only replace damaged items or missing on notification by the insurance company that the claim has
been accepted. The insurance company may refuse responsibility if parts are damaged or missing while under custody’s
for a long time without prior claim. Immediate claim is therefore vital.
2. Manufacturers Liability
a) Before proceeding to install, commission, or operate the equipment listed in the instruction manual, we would like to
alert the user to the health and safety aspects of people who will work on or operate our equipment with regard to the
liability of the manufacturers or suppliers.
b) Manufacturers or suppliers are absolved of any responsibilities with regard to misuse of their equipment causing
harm or financial charges being incurred against them from clients or third parties for consequences of failure or
damage of the equipment in any way if the equipment is not installed, maintained and operated as outlined in the
instruction manual published by the manufacturers or suppliers.
c) In order to safeguard the students and operators of the equipment it is vital that all safety aspects as outlined in the
instruction manual are observed.
A 130112
3. Safety Guidelines
3.1General Safety Concerns
Before proceeding to install, commission, or operate the equipment described in the instruction manual we would like to
alert you to the dangerous potential hazards that would be present if safety practices were not performed in accordance
with the local standards and governing bodies’ regulations.
-Injury would occur to the operational staff of the equipment through misuse, electric shock, rotating equipment hazards
and lack of cleanliness.
To be able to achieve the aim, of “accidents can be avoided” it must be ensured that the equipment is installed correctly,
regularly maintained and operators of the equipment are made aware of the potential hazards associated with the
particular equipment.
We would like to inform our valuable customers of the safety guide lines when using their equipment.
3.2 Awareness of Safety Hazards
(a) Before attempting to work on the equipment the personnel who are going to install, commission, or operate the
equipment must be qualified and fully aware of all the manufacturers and suppliers recommendations and instructions.
(b) Ensure that the all the recommendations specified in the instruction manuals are maintained as stated in the contents.
4. Electrical Safety
(a) Ensure that the person who works on the equipment is a qualified electrical engineer/technician who is competent in
the safety aspects and operational mode of the equipment.
(b) If the electrical supply to the equipment is supplied by means of a portable trailing cable, protective devices such as
an Earth Leakage Circuit Breaker (ELCB) must be installed.
This protective device must have a very high sensitivity (20-30mA).This device is also referred to as a residual current
device(R C D) within the electrical supply circuitry for personnel protection.
(c) The supply cable must be sized accordingly for all fault and physical conditions pertaining to its use. The supply
network must also incorporate a protection device that will disconnect and isolate the supply voltage in the case of an
overload in a specified period of time without causing any damage to the equipment. (An overload relay)
5. Installation
(a) On receipt of the equipment extreme care should be used to avoid damage to the equipment on handling and
unpacking. If slings are used ensure they are held on a rigid part of the equipment, the structure. In the case of a
mechanical lift such as a fork lift ensure the lifting forks are beneath the structure framework so that no damage will
occur during the lifting operation.
(b) In some cases it is imperative that the equipment be installed on a level and solid foundation
5.1 Electrical Supply Cables
(a) The normal color code of the power cables supplied on this equipment is as follows:
- Black----------------------------Line.
- Gray or white -----------------Neutral.
- Green-Yellow-----------------Ground.
(b)The three phase power cable has five wires.
- Red, blue and black ---------Line.
- Light gray or white ----------Neutral.
- Green-Yellow ----------------Ground.
5.2 General Precautions for Equipment with Water Including Evaporative Cooling Towers
(a) Any water contained in the system should be drained regularly. If it is left in the system for a long period of time
without circulation it will stagnate.
(b) The equipment should be flushed regularly with clean water.
(c) Impurities in the water will cause scale or algae and must be cleaned on a regular basis. An anti rust additive such as
used in the automobile industry is recommended to inhibit this process.
(d) The water should be at temperature under 45 degrees C to maintain effectiveness.
(e) Many of the problems encountered with water contamination can be reduced and prevented by means of a water
treatment program being introduced using the expertise available locally or on site.
A 270510
5.3 Rotating Equipment
(a) If the equipment is supplied with any rotating parts such as a motor, generator, fan etc these items are provided with
a protection shield or a guard to protect the operator from any dangers which may occur when the rotating parts fail.
These guards must be in place whenever the rotating parts are in operation (rotating) and only removed for maintenance
periods.
After maintenance is carried out ensure that the machine guards are replaced back in service. Do not operate any
rotating parts unless machine guards are in place.
5.4 Steam Equipment
(a) When using steam equipment, there are a number of vital precautions which must be remembered by the operators
and maintenance crew and placed into operation when both operating and performing maintenance schedules. During
operation of this equipment the steam and water are at a high temperature and pressure which can have a very damaging
and hazardous effects on students if safety precautions are not observed.
(b) Ensure that critical values of temperature and pressures listed in the instruction manual are maintained and not
exceeded on the equipment.
(c) Safety valves should be calibrated on a regular basis with mandatory service records maintained. This should also
include pressure reducing valves.
(d) Calibration of any instrumentation such as pressure gauges, thermometers and sensors should be checked regularly.
(e) Visual inspection of the equipment should be regularly observed for leaks of steam etc and any frameworks or joints
should have the hardware checked for tightness.
(f) Always use protective clothes including gloves when carrying out maintenance on the equipment.
5.5 High Temperature Equipment
(a) When using high temperature equipment there are a number of vital precautions which must be remembered by the
operators and maintenance crew and observed when both operating and performing maintenance schedules. During
operation of this equipment the air, gas or water is at a high temperature and pressure which can have a very damaging
and hazardous effect on students if safety precautions are not observed.
(b) Ensure that critical values of temperature and pressures listed in the instruction manual are maintained and not
exceeded on the equipment.
(c) Calibration of any instrumentation such as, thermometers and sensors must be checked regularly for safe operation.
6. Maintenance Safety Practices
(a) Always isolate the equipment from the electrical supply when carrying out maintenance on the equipment
(b) Ensure that safety notices are placed on the equipment supply advising personnel that the equipment is being
worked on, inspected and should not be operated.
(c) Check the operation of any protective devices, such as an ELCB so that it operates in accordance with its
specifications thus ensuring the safety of all operational personnel working on the equipment. Any malfunction of the
device must be corrected by a qualified electrician before returning the equipment back to a service condition.
(d) Ensure on completions of the work that the equipment is returned to its original state and that no covers, panels are
left open along with loose screw drivers, spanners are left in the equipment.
(e) If water is used with the equipment then there are certain preventative mandatory regulations that have to be taken to
prevent infection from harmful micro organisms.
7. General Safety Conditions when Operating or Maintaining the Equipment
(a) When operating or carrying out maintenance on the equipment the Health and Safety of the students can be
safeguarded in many ways by wearing protective clothing.
(b) Loose fitting clothes should never be worn in a laboratory. These clothes can cause a serious accident if caught in
rotating equipment, i.e. tie etc.
(c) Protective gloves must be used if handling toxic materials or where there is a high temperature present.
(d) Ear protectors should be worn when operating noisy equipment.
(e) Eye protection should always be used when there is a risk to the eyes.
B 270510
INSTRUCTION MANUAL
MM 340 STATIC AND DYNAMIC BALANCING MACHINE
Vibration sensor No.1 Rotors Vibration sensor No. 2
Computer
(separately supplied)
Power switch Inverter I/O box (Analog to

Earth leakage circuit breaker
Speed indicator digital converter)
(ELCB) and power breaker (CB)
(optional)
Figure 1-1 Static and dynamic balancing machine
(The picture may have some differences from the actual equipment sent to a customer, mainly depending on options.)
1. GENERAL DESCRIPTION
The machine is used for studying of balancing principles.
A rotor shaft is connected to the motor by a double universal joint and rests on two supports with adjustable
distance between supports. Each support holds the shaft in place by three bearings with crest. Two standard rotors
and two radially slotted rotors are provided for various cases of balancing. The unbalance forces are picked up by
two vibration transducers and converted to digital signals. The speed is adjusted by an inverter and speed signal is
provided by a sensor. The magnitude and angle of the unbalance for each plane is analyzed and displayed on a
computer (separately supplied). The vibration and speed transducers are removable for field use. A note book
computer is recommended for field use but is not included in the scope of supply. A transparent cover is provided
for safety.
1.1 Technical Data
1.1.1 Balancing bed
1.1.1.1 Maximum rotor diameter : 250 mm
1.1.1.2 Maximum working shaft length : 200 mm
1.1.1.3 Maximum rotor weight : 5 kg
1.1.2 Standard rotor
1.1.2.1 Quantity : 2 ea
1.1.2.2 Diameter : 210 mm
1.1.2.3 Threaded holes : 4 holes per radial row, 6 equally spaced rows.
1.1.2.4 Nuts : 50 ea
1.1.3 Slotted rotor
1.1.3.1 Quantity : 2 ea
1.1.3.2 Diameter : 210 mm
1.1.3.3 Slot : 6 ea, equally spaced.
1.1.3.4 Nuts : 50 ea
1.1.4 Balancing weight
1.1.4.1 Calibrated blot : 18 ea
1.1.4.2 Calibrated washer : 50 ea
1.1.5 Motor : 0.37 kW, 2900 rpm rating.
1-1 180610
1.1.6 Motor and rotor shaft connection : Two universal joints.
1.1.7 Speed control : 0.4 kW inverter
1.1.8 Speed measurement : Speed sensor
1.1.9 Vibration transducers : 2 ea
1.1.10 System sensitivity : 2.5 G
1.1.11 Analog to digital signal converter with software for both laboratory and field balancing for data
display and analysis by computer (separately supplied)
1.1.12 Power supply : 220 V, 1 Ph, 50 Hz. Other power supply is available on
request.
1.2 TYPICAL EXPERIMENTS
1.2.1 Single plane balancing.
1.2.2 Two planes balancing.
1.2.3 Balancing machine calibration.
1.2.4 Single plane field balancing.
1.2.5 Two planes field balancing.
1.3 EQUIPMENT
1.3.1 Rotors
In the case of laboratory experiments, four rotors are supplied. Two identical rotors with 6
rows of 4 balancing holes 60°apart. The holes are 45, 60, 75 and 90 mm from shaft center. This allows
balancing at step distance from rotating axis.
One rotor with 6 slotted holes 60° apart. This allows balancing at variable distances from the
rotating axis.
This rotor is graduated at radius distance of 45, 50, 55, 60, 65, 70, 75, 80, 85, 90 mm from the
shaft center.
D = 210 mm D = 210 mm
60 o
60 o
D = 90 mm
D = 120 mm
D = 150 mm
D = 180 mm
Figure 1-2 Two types of rotors
1-2 180610
1.3.2 Balancing Weights and Trial Masses
The balancing weights or trial masses are secured to the rotor by M8 bolts and nuts. A
number of washer are also provided.
Known weights 20 mm bolt = 11.50 g × 6 ea
30 mm bolt = 15.00 g × 6 ea
40 mm bolt = 18.00 g × 6 ea
nut = 4.5 g × 50 ea
The above weights have been calibrated and marked “E”.
washer = 1.6 g × 100 ea (approximately)
The weight of each washer is stamped on the washer.
Unknown bolt weight = 4 ea
washer = 4 ea (9, 12,,15,,18 g)
1.3.3 Shaft Supports

Each end of the rotating shaft is supported by three equally spaced self aligned bearings. The
top bearing height can be adjusted by bolts such that the three bearing are just in contact with the shaft.
1-3 180610
2. THEORY
2.1 Balancing
To correct an unbalanced problem, some basic knowledge must be understood. Unbalancing of a
machine is generally a result from unequal distribution of weight around the axis that a condition that exists in
a rotor when a vibratory force or motion is imparted to its bearings as a result of a centrifugal force.
W
R
RPM
Figure 2-1 Radial amplitude
Unbalance signal can be indicated by 1 × RPM of rotation.

2.2 Balancing Requirements
2.2.1 Where vibration from unbalancing can be observed.
2.2.2 A correction weight can be added or removed from the rotor.
2.2.3 The amplitude and phase can be measured clearly.
2.3 Type of Unbalance
From the unbalancing definition, unbalancing is a result of an unequal distribution of mass on the
rotational axis and the center of gravity is not on the same axis.
There are four types of unbalancing, static, couple, quasi-static and dynamic unbalance. Static or one
plane unbalance can be corrected by placing a rotating rotor shaft on a knife-edge.
CENTRAL PRICIPAL
CENTRAL AXIS
PRICIPAL AXIS
SHAFT
SHAFT AXIS
AXIS
Figure 2-2 Static unbalance
Couple Unbalance cannot be observed on a knife-edge.
2-1 270510
CENTRAL PRICIPAL AXIS
SHAFT AXIS
Figure 2-3 Couple unbalance

For dynamic unbalance, vibration amplitudes are different and the phase angle is not 180 degrees.
IS
AX
T IS
AF AX
SH L
RA
ENT
C
Figure 2-4 Dynamic unbalance

Important balancing considerations:
a) The vibration level must be proportional to unbalanced weight
b) Phase measurement must be changed in accordance with trial weight phase change.
c) Low vibration signal variation.
2.4 Causes of Unbalance
2.4.1 Blow holes in casting
2.4.2 Eccentricity
2.4.3 Addition of keys and key ways
2.4.4 Distortion
2.4.5 Clearance, and tolerances
2.4.6 Corrosion and wear
2.4.7 Deposit build-up
2.5 Preparing for Balancing (Especially Field Balancing)
2.5.1 Make sure that vibration is from unbalance problem0.
2.5.2 Looking for damage on rotating part, and shaft/rotor looseness.
2.5.3 Eliminating deposit build-up, which cause temporally unbalance.
2.5.4 Searching for high vibration levels on radial, vertical and horizontal directions. Install vibration
transducer on the maximum amplitude location.
2.5.5 Before recording data make sure that the machine is running smoothly and in a steady state.
2.5.6 When you stop the machine, observe whether the vibration is not from other near by machines.
2.5.7 Make sure that trial weight is installed correctly.
2-2 270510
2.6 Selecting and Using Trial Weights
Units for expressing unbalance is in term of weight multiplied by radius (gram-mm). (See Fig. 2-5).
675 g-mm
15 g
45 mm 1237. 5 g-mm
16.5 g
75 mm
60 mm
11.5 g
690 g-mm
Figure 2-5 Trial weights
A good trial weight selection for field balancing is one that causes the changing of 30% in amplitude
and a 30 degree angle change. However, for laboratory balancing, the provided holes for trial weights are
either opposite or 60° apart.
A test mass is attached to the rotor in order to obtain a clearly measurable change of the state piece of
flat steel or balancing machine. The amount of this mass can be approximated as follows:
Funbalance = Fweight
2
⎛ ⎛ 1 ⎞⎞ ⎛m⎞
m t (kg ). r ⎜ 2.π.n ⎜ ⎟ ⎟ = m r (kg ). 9.81 ⎜ 2 ⎟
8
⎝ ⎝ min ⎠ ⎠ ⎝s ⎠
⎛m⎞
m r (kg ). 9.81 ⎜ ⎟
mt (kg) =
⎝ s2 ⎠
2
⎛ m ⎞⎡ ⎛ 1 ⎞ ⎛ min ⎞⎤
rt .(cm ).⎜⎜ ⎟⎟.⎢2.π.n⎜ ⎟.⎜⎜ ⎟⎟⎥
⎝ 100 cm ⎠ ⎣ ⎝ min ⎠ ⎝ 60 s ⎠⎦
⎛m⎞
m r (kg ). 9.81 ⎜ ⎟
mt (kg) =
⎝ s2 ⎠
⎛ 1 ⎞
rt .(cm ) ⎜n ⎟ m min 2
2
.⎜ min ⎟. . 2
10 ⎜⎜ 9.55 ⎟⎟ cm s
⎝ ⎠
2-3 270510
m r (kg ). 9.81 cm
mt (kg) = 2
. 2
⎛ 1 ⎞ min
⎜n ⎟
rt .(cm ).⎜ min ⎟
⎜⎜ 9.55 ⎟⎟
⎝ ⎠
Use 1/10 of g, the system shall be suitable.
mr cm
mt ≈ 2
. 2
⎛ n ⎞ min
rt .⎜ ⎟
⎝ 100 ⎠
mt = test mass in g / kg
mr = rotor mass in g / kg
rt = radius in cm, to which the test mass is applied
n = rotor speed in rpm
2.7 Principles of Balancing
2.7.1 Some basic concepts
2.7.1.1 The vibration amplitude is proportional to unbalance.
2.7.1.2 The phase angle is changing with location of heavy spot.
2.7.2 Single-plane balancing is the single-plane vector balancing method
2.7.2.1 Record initial unbalance (amplitude and phase) e.g. amplitude 0.0032 mm and angle –60
degree, Vector “O”.
2.7.2.2 Attach trial weight and record new unbalance vector, e.g. amplitude 0.00516 mm and angle 30
degree, vector "O + T ".
2.7.2.3 Draw vector on the same ratio, and draw a closed vector this vector is “T”.
" O"
Correction weight = Trial weight ×
" T"
Note: Example below use technique of complex number for simplicity.
Scale 1:10
A = O + T = 5.16 μm phase 30°
O = 3.2 μm phase - 60°
T = A – O = 6.072 μm phase 358°
- 60
A
O
30
-2
T
Figure 2-6 Vector form
2-4 270510
Two-plane balancing can be classified by ratio of L/D in table 2-1
Table 2-1
L/D ratio Balance correction
Exclusive of shaft Single plane Two plane Multiple
L Less than 0.5 0-1000 RPM Above 1000 RPM Not application
L More than 0.5 0-150 RPM 150-2000 RPM or Above 2000 RPM
but less than 2 above 70% of 1st or above 70% of
critical 1st critical
D
L More than 2 0-100 RPM Above 100 RPM to Above 70% of 1st
70% of 1st critical critical
D
2.8 Laboratory Balancing

This is an introduction to simple balancing employing rotors where trial weight can be placed either
opposite to the unknown unbalance or 60° away. This is done by placing an unknown weight (unknown
weight bolt and washer provided) on a selected holes on the rotor. In this case it is obvious that the balancing
weight or trial weight must be put in the opposite direction (180 ° to the unknown weight). The exercise is to
determine the proper weight and radius of the trial or correction weight.
Alternatively, two trial weights may be placed at two other rows of holes or slots other than opposite
the unknown unbalance weight. The idea is to arrive at the sum of the two force components of the trial
weights in opposite direction to the unbalance weight is equal to the initial unbalance force while the other two
components of the trial mass are equal and opposite and cancel each other out.
Unbalanced weight
Unbalanced weight Unbalanced weight
Balancing
weight
Unbalanced condition Balancing by single weight Balancing by two weights
Figure 2-7 Step of balancing
2-5 270510
Two plane balancing should be done only after students have fully understand single plane balancing.
The two plane balancing is similar to single plane balancing in considering cross effect or correction-
plane interference i.e. unbalancing at one end of the shaft influences the other end of the shaft. (See Fig. 2-8).
If there is no influence such as in the case of symmetrical object, balancing can be carried out in 3 steps for
single plane and 2 separated planes.
Single-plane vector for two – plane balancing is the most commonly used method by taking the two
plane as two single planes. Complete balancing can be made where there is no influence.
Fig. 2-8 is a sample of rotors with more than 100% cross effect. A simple method is to balance plane X
by reading vibration at B support and balance plane Y by reading vibration at A support.
X Y
A B
Figure 2-8
Two plane vector is a method where simple plane is applied on two plane using several trial weights.
The following is a 3 step run for two plane balancing.
(1) Record the vibration due to unbalancing of two rotor supportings.
(2) Stop the motor and add trial mass to the side of one plane.
(3) Turn on the motor and record the vibration on rotor supportings.
(4) Stop motor and remove the trial mass then add the trial mass in the opposite of rotor.
(5) Turn on the motor and record the vibration at two rotor supportings.
(6) Use the recorded data to plot vector and calculation the mass to correct the vibration of two planes.
2.9 Rigid and Flexible Rotors
The majority of rotors are of the complex shape, it may be consist of many disks but use two planes
that are convenient to add mass for correction.
Using of rotor for rigid or flexible type depends on the relative of speed vs. natural frequency. (See Fig. 2-9).
If the speed has a peak or resonance it is called critical speed.
shaft
R otor supporting
A m plitude of
vibration
S peed of m achine
Figure 2-9 Characteristic curve of amplitude of vibration vs. speed of machine
2-6 270510
In general the formula, we use for the rotor that is working less than 70% of critical speed is a rigid
type. If the rotor is rotating more than this speed the shaft should be buckling due to unbalancing.
2.10 Special Balancing Procedures
Balancing of overhang rotors i.e. fan, blower and pump as shown in Fig. 2-10. In case of L/D less than
0.5 use static unbalance method. When cross effect are involve, more steps are required with the following
suggestions.
Plane 2 Plane 1 Plane 2 Plane 1
A A B
B
a) b)
Figure 2-10 Balancing overhang rotor
Start with closed balancing plane and support, i.e. plane 1 and support A in Fig. 2-10 a, by using single
plane vector for balancing plane 1. Due to cross effect, more unbalance will be appear at support B, to balance
these effect weight are added on plane 2, which similar to two-plane balancing.
Alternatively balancing support B with respect to support A can be done as shown in Fig. 2-10 b by
attaching trial weight at plane 2 and balance weight at opposite direction of plane 1 as per Fig. 2-10 b.
For the balancing of support B with respect to plane 2, vector diagrams are required. For single plane
balancing of plane2, it is necessary to attach the same weight as plane1 by at the opposite direction.
2-7 270510
3. EXPERIMENTAL PROCEDURES
3.1 Rotor Installation Procedures for One-Plane Balancing
3.1.1 Loosen both screws and move both top beams upward as per Fig. 3-1 and 3-2
Figure 3-1
3.1.2 Loosen the Allen screw and take out the shaft as per Fig. 3-2
Take out Speed sensor

this shaft
Figure 3-2
3.1.3 Put a rotor on to the shaft and put the shaft with rotor on to the bearings as per Fig. 3-3 and attach the
shaft to the end of the universal joint as per Fig. 3-4
Align both holes

and then tighten
the Allen screw
into the holes.
Figure 3-3 Figure 3-4
3-1 250610
3.1.4 Move both top beams back down and tighten both screws back as per Fig. 3-5.
Figure 3-5
3.1.5 Slide the rotor to stay at the middle between both supports and tighten the Allen screw to fasten the rotor
to the shaft as per Fig. 3-6.
Right support
Left support
Figure 3-6
Note for one-plane rotor installation:
- Blade setting: Set one blade of 6 blades in line with speed sensor, then use that blade as reference
blade for mass trial, set phase angle of that blade to be zero in program.
- Sensor vibration installation (measuring vibration on the way that is transversal vibrations to the
shaft axis): For one-plane balancing, the sensor will be installed at any shaft support that has most
vibration, which is the one that is close to the motor, and point arrow in a transverse direction to the
shaft axis.
3.1.6 Close the cover for safety purpose as per Fig. 3-7.
Figure 3-7
3-2 250610
3.2 Cable Connections
Speed sensor setting button

(set from factory)
Input 220 VAC 1 phase

(to wall outlet)
Speed sensor port (to output Vibration sensor Vibration sensor

signal port at inverter) No. 1 port No. 2 port
Figure 3-8 Rear view of I/O box
USB port to
computer
Figure 3-9 Front view of I/O box
Input 220 VAC

(to wall outlet)
Output 220 VAC 3 phase Speed sensor port Output signal port
(to motor) (to speed sensor) (to speed sensor port at I/O box)
Figure 3-10 Rear view of inverter
3-3 250610
Laptop computer
I/O BOX
For testing room Front
USB Port
M Sp VB1 VB2
Back
AC 220 V
3-4
VB2
Output AC Power
SP Signal VB1
AC 220 V
AC Power Speed Sensor
Figure 3-11 MM340 Wiring connection layout
250610
3.3 Signal Check Procedures for NI USB 6009 Card
If the MM 340 machine is not used for a long time or signal cables are disconnected, we should check
signals of sensor sending to the program by following steps below:
3.3.1 Open program Measurement & Automation.lnk from Shortcut at computer desktop as per Fig. 3-12
Figure 3-12
3.3.2 Double click at Dialog box Devices and interfaces as per Fig. 3-13
Figure 3-13
3-5 250610
3.3.3 Double click at Dialog box NI- DAQmx Devices as per Fig. 3-14.
Figure 3-14
3.3.4 Left Click at Dialog box Saying USB – 6009 : “Dev1” then right Click. Move mouse to Test panels as
per Fig. 3-15.
Figure 3-15
3-6 250610
3.3.5 Dialog box Test panels : USB – 6009 : “Dev1” will appear, then move mouse to Channel Name,
activate drop down menu to select channel as per Fig. 3-16, each name has the meaning as follows:
- Dev1/ai0 = Speed Sensor (rpm)
- Dev1/ai1 = Vibration Sensor No. 1
- Dev1/ai2 = Vibration Sensor No. 2
Figure 3-16
3.3.6 Move Mouse to Mode, activate drop down menu to select mode of displaying signals, then select
Continuous (as per Fig. 3-17).
Figure 3-17
3-7 250610
3.3.7 Move Mouse to Input Configuration, activate drop down menu to select input configuration, then select
Differential (as per Fig. 3-18).
Figure 3-18
3.3.8 After finishing setting up as per 3.3.5-3.3.7, select Dev1/ai as signal check by pressing Run button to
run the test set, then press Start button on the program. The graph of speed sensor signals will appear as
per Fig. 3-19.
Figure 3-19
3-8 250610
3.3.9 Check signal of Dev1/ai1, which is signal from vibration sensor No. 1, then click start on the
program, then a graph will appear as sine wave as per Fig. 3-20.
รูปที่ 26
Figure 3-20
3.3.10 Check signal of Dev1/ai2, which is signal from vibration sensor No. 2, then click start on the program,
then a graph will appear as sine wave as per Fig. 3-21
Figure 3-21
Note : After checking signal as above, if the graph is different from the graph shown above, check the program
setting thoroughly and also all connections of signal cables for accuracy of both Field Balance and
Balancing Machine programs.
3-9 250610
3.4 Procedures for Balancing with Program Field Balance (One Plane) for Balancing Machine
3.4.1 Turn on Main Switch at Control Panel as per Fig. 3-22.
Figure 3-22
3.4.2 Press RUN at Inverter, the motor will start running (as per Fig. 3-23).
Figure 3-23
3.4.3 Adjust frequency, hence speed, ranging from 300-2900 rpm. as per Fig. 3-24. For this test we set speed
at 1493 rpm, press Stop button to stop the motor.
Figure 3-24
3-10 250610
3.4.4 Open Field Balancing Program, select one plane balancing for type of balance.
3.4.5 Select Tab Initial and press Run button at Inverter to run the motor at the set speed as in 3.4.3
3.4.6 Press to Run Program and wait for rpm steady, then press to stop running Initial
Run as per Fig. 3-25.
Figure 3-25
3.4.7 Press at Inverter to stop motor.

3.4.8 Select Tab Trial 1as per Fig. 3-26. Key in Trial mass 1 = 11.5 g, Trial 1 Radius = 60 mm, Trial 2 Angle
= 0 deg and select Remove for Trial mass type.
Figure 3-26
3-11 250610
, then attach masses on the rotor as keyed in by setting 0 degree reference at the speed sensor head as
per Fig. 3-27.
Figure 3-27
3.4.9 Press Run at Inverter to run the motor and press Start to run program, wait until speed is steady then
press Stop to stop program for Trial Run 1.
3.4.10 Press Stop at the inverter to stop the motor, and then take out masses attaching to the rotor because we
selected Remove in 3.4.8.
3.4.11 Select “Correction mass” tab and key in Blade = 6, Radius = 60 and select “Add” for Mass Type as per
Fig. 3.28.
Figure 3-28
, and then attach masses on the rotor as the program calculates masses for each blade. (Count blade
number in direction of rotor rotation as per Fig. 3-29).
Figure 3-29
3-12 250610
3.4.12 Press Run at the inverter to start the motor.
3.4.13 Select “Test” tab as per Fig. 3-28 and press start to run the program and wait until speed is steady, then
press stop and observe the value of Test Vibration 1, which will be lower than that at the time of initial
run.
3.4.14 Press stop at the inverter to stop the motor. This is the end of first balancing.
3.4.15 If you want to continue balancing, repeat 3.4.11-3.4.14 and press calculate, change from Initial to Test.
Run several times until Amplitude decreases to minimum (as many as correction weights can be
attached to the rotor).
3.4.16 Press Exit to close Field Balancing program.
3.5 Rotor Installation Procedures for Two-Plane Balancing

3.5.1 Repeat step 3.1.1-3.1.6, except that one more rotor is installed as per Fig. 3-30 and run the program as
two planes.
Figure 3-30
Note for two-plane installation:
- Recommend installation of any blade of each rotor to be in line with each other and also in line
with speed sensor, and use that blade as reference blade for Trial Mass, then set phase angle to 0
for that blade in the program.
- Vibration sensors: Install sensors the same way as in one plane but install sensor No. 1 nearest to
the motor and install sensor No. 2 next to No. 1.
3.6 Procedures for Balancing with Program Field Balancing (Two plane) for Test Set
3.6.1 Repeat step 3.4.1-3.4.3 in one plane.
3.6.2 Turn on Field balancing program. Select Two-plane balancing for balance.
3.6.3 Repeat steps 3.4.5-3.4.10 for Tab Initial and Tab Trial 1.
3.6.4 Select Tab Trial 2 and repeat steps as Trial 1.
3.6.5 Select Tab Correction Mass. Key in 6 for Blade, 60 mm for Radius. Select Add for Mass Type for both
plane 1 and plane 2, then attach masses on both rotors as calculated by the program for each blade
(Count blade number in direction of rotor rotation).
3.6.6 Press Run at the inverter to start the motor.
3.6.7 Select Tab Test and press start to run the program. Wait until the speed is steady, then press stop and
observe value of Test Vibration 1 and Test Vibration 2, which will be lower than those at the time of
initial run.
3.6.8 Repeat step 3.4.15-3.4.16
3-13 250610
3.7 Calibration Balancing Machine Procedures
3.7.1 Open Program Balancing Machine Software by clicking at Shortcut Shortcut to BMC.lnk
then right click, choose Open to open the program (Fig. 3-31).
Figure 3-31
3.7.2 Press write data, key in file name “Calibrate.bmc” then press OK in Dialog box as per Fig. 3-32.
Figure 3-32
3-14 250610
3.7.3 Press Calibration ON and press Rotor dimension ON as per Fig. 3-33.
Figure 3-33
3.7.4 Select Rotor type 5 for type of calibration and key in 160.00 mm for a, 166.0 mm for b and 68.0 mm for
c as per Fig. 3-34.
Figure 3-34
3-15 250610
Then install rotor on balancing machine by use a, b, and c as in the program (Fig. 3-35).
Figure 3-35
3.7.5 Press Rotor dimension OFF as per Fig. 3-36.
Figure 3-36
3.7.6 Press Run at the Inverter to run the motor as per Fig. 3-37
Figure 3-37
3-16 250610
3.7.7 Adjust speed to a required speed (300-2,900 rpm) and use this speed for the whole time of
calibration (Fig. 3-38).
Figure 3-38
3.7.8 Select Tab Initial and press Start. Wait until speed is steady and press Stop to stop running Initial
Run (Fig. 3-39).
Figure 3-39
3.7.9 Press Stop at the inverter to stop motor (Fig. 3-40).
Figure 3-40
3-17 250610
3.7.10 Select Tab Trial 1 and key in 10.3 g for Trial Mass 1, 60 mm for Radius, 0 degree for Trial 1 Angle and
select Remove for type of Trial mass (Fig. 3-41). Then attach masses on rotor as per values keyed in.
Refer 0 degrees reference at the position of sensor head (Fig. 3-42).
Figure 3-41
Figure 3-42
3-18 250610
3.7.11 Press Run at the inverter to start the motor and press Start to run the program. Wait until the speed is
steady, then press Stop to stop Trial 1. Then press stop at the inverter to stop motor (Fig. 3-43) and take
out all masses from the rotor (Fig. 3-44).
Figure 3-43
Figure 3-44
3.7.12 Select Tab Trial 2 as per Fig. 3-45 and follow steps 3.7.6-3.7.11
Figure 3-45
3.7.13 Press Exit. The program will save all latest data into Calibrate.bmc. We can use this file for balancing
for every type of rotor in software MM340. For calibration, we can choose any type.
3-19 250610
3.8 Procedures for Balancing with Program Balancing Machine
3.8.1 Open Balancing Machine program as per Fig. 3-46
Figure 3-46
3.8.2 Press Read Data. Select Calibate.bmc, then press OK in Dialog box Fig. 3-47
Figure 3-47
3-20 250610
3.8.3 Press Calibration OFF and press Rotor dimension ON as per Fig. 3-48.
Figure 3-48
3.8.4 Select Rotor Type 5 for type of balance and key in 126 mm for a, 140 mm for b and 65 mm for C (Fig.
3-49).
Figure 3-49
Then install rotor on the balancing machine, use a, b, c as per values keyed in the program (Fig. 3-50)
Figure 3-50
3-21 250610
3.8.5 Press Rotor dimension OFF and press Run at the Inverter to run motor (Fig. 3-51).
Figure 3-51
Adjust speed to a required speed (300-2,900 rpm) and use this speed for the whole time of balancing
(Fig. 3-52).
Figure 3-52
3.8.6 Press Start. Wait until speed is steady and press Stop (the same button as Start). Note values of vibration
amplitude and phase in both planes in the program (Fig. 3-53).
Figure 3-53
3-22 250610
3.8.7 Press Stop at the Inverter to stop the motor (Fig. 3-54).
Figure 3-54
3.8.8 Select Tab Correction mass and key in 6 for Blade, 75 for Radius and select Add for Mass Type
(Fig. 3-55).
Figure 3-55
Then attach masses on the rotor as per calculation by the program in each blade. Count blade number in
direction of rotor rotation, starting at Blade 0 so Blade 0 is Blade 6 (Fig. 3-56).
Figure 3-56
3.8.9 Press Run at the inverter to run the motor.
3.8.10 Press Start to run the program. Wait until speed is steady and then press Stop.
3-23 250610
3.8.11 Read values of amplitude and phase of both planes, which will be lower than that in step 3.8.6. Then
select Tab Correction mass and key in 0 for blade, 70 for radius and select Add for Mass Type. Note
correction masses will be lower, and then attach masses as per calculation by the program (Fig. 3-57).
Figure 3-57
3.8.12 Press Stop at the Inverter to stop the motor.

3.8.13 Press Run in step 3.4.8 – 3.4.11 until the amplitude is as little as correction masses can be attached.
3.8.14 Press Quit to end the program without saving latest data.
3-24 250610
3.9 Procedures for Balancing with Program Field Balancing (One plane) for field balancing
We use speed sensor and vibration sensor to attach to the equipment we want to do balancing such as fan.
3.9.1 Install speed sensor onto a unbalanced fan (Fig. 3-58).
Figure 3-58 Speed sensor installation

Install/attach vibration sensor at any place that vibration is expected to be most. Balancing is to reduce
the vibration at the point the vibration sensor is attached (Fig. 3-59).
Figure 3-59 Vibration sensor installation

Then make reference number at every blade. See Fig. 3-60 for example.
Figure 3-60 Example of numbering blade Figure 3-61 Fan ready for the test
3.9.2 Open Program Field Balancing. Select One Plane Balancing for Balance.
3.9.3 Select Tab Initial and start the equipment to be balanced.
3-25 250610
3.9.4 Press Start to run the program. Wait until the speed is steady, then press Stop to stop running Initial Run
(Fig. 3-62).
Figure 3-62
3.9.5 Stop the equipment to be balanced.
3.9.6 Select Tab Trial 1, and then key in 1.49 g, for Trial mass 1, 195 mm for Trial 1 Radius and 0 degree for
Angle. Select Remove for type of Trial mass (Fig. 3-63).
Figure 3-63
Then attach masses to the rotor as per calculation by the program. Zero degree reference is at the zero
blade or the third blade, which is the same blade (Fig. 3-64).
Figure 3-64
3-26 250610
3.9.7 Start the equipment and press Start to run the program. Wait until the speed is steady, then press Stop to
stop running Trial Run 1.
3.9.8 Stop the equipment and take out masses on the rotor. Select Tab Correction mass, the program will
show correction mass, angle, and Radios as per Fig. 3-65, for example. Because the angle between fan
blades is 120 degree, we cannot attach mass at 51.2 degree. So the mass must be resolved into 2 blade-
components (Fig. 3-65).
Figure 3-65
3.9.9 Select Tab Correction mass and key in 3 for Blade and 195 mm for Radius. Select Add for Mass Type,
then attach masses on the rotor as per calculation by the program. Count blade number in direction of
rotor rotation as per Fig. 3-66.
Figure 3-66
3.9.10 Select Tap Test and start the equipment.
3-27 250610
3.9.11 Press Start to run the Test Run program. Wait until the speed is steady, and then press Stop.
Note the value of Test Vibration 1, which is lower than that at the time of Initial Run (Fig. 3-67).
Figure 3-67
3.9.12 Stop the equipment.
3.9.13 Repeat 3.7.9 - 3.7.12 and press “Calculate from” button to be Test until the amplitude is as little as
correction masses can be attached to the equipment.
3.9.14 Press Exit to close the Program Field Balancing.
3-28 250610
DATA SHEET
MM340 STATIC AND DYNAMIC FOR BALANCING MACHINE
Tested by: ........................................................ Date: ..........................
• Single-Plane (Static) Balancing Machine

Speed ……………rpm. , Rotor Blade 6 holes
Rotor Type…………a…………… b…………… c……………
Correction mass Type……………………………………………….
Plane 1 Note
Description
Amplitude Phase
Test run
Correction Mass Blade Radius C1 =

Blade
Test run
• Two Plane (Dynamic) Balancing Machine

Rotor Type…………a…………… b…………… c……………
Correction mass P1Type……………………………………………….
Correction mass P2Type……………………………………………….
Plane 1 Plane 2
Description Note
Amplitude Phase Amplitude Phase
Test run
Correction Mass
Blade Radius C1 =
Blade Radius C2 =
Test run
3-29 250610
DATA SHEET
Tested by: ........................................................ Date: ..........................
• Balancing Machine Calibration

Calibration at Rotor Type ……………………………………………….
Trial mass P1 Type ……………………………………………….
Trial mass P2 Type ……………………………………………….
Plane 1 Plane 2
Description Note
Initial run
Trial mass P1 Radius P1 =
Measurement
Measurement
3-30 250610
DATA SHEET
Tested by: ........................................................ Date: ..........................
• Single-plane (Static) Filed Balancing

Trial mass P1 Type………………………………Correction mass Type………………………..
Plane 1
Description Note
Amplitude Phase
Initial run
Measurement
Blade
Correction Mass Radius C1 =
Blade
Test run
• Two Plane (Dynamic) Field balancing

Speed…………….rpm, Rotor Blade 6 holes
Trial mass P1 Type………………………………Correction mass P1 Type………………………..
Trial mass P2 Type………………………………Correction mass P2 Type………………………..
Plane 1 Plane 2
Description Note
Initial run
Trial massP1 Radius P1 =
Measuremet
Trial massP2 Radius P2 =
Measuremet
Correction Mass Blade Blade Radius C1 =
Blade Blade Radius C2 =
Note: P1, P2 = Radius of Trial mass

C1, C2 = Radius of Correction mass
3-31 250610
4. TYPICAL DATA
DATA SHEET
MM340 STATIC AND DYNAMIC BALANCING MACHINE
Tested by: .........Umnat.....Imchareon........... Date: ...Feb...15, .2006.........
• Single-plane (Static) Balancing Machine

Speed ……1493………rpm, rotor blade 6 holes
Rotor type…6……... a……68.5….... b……12….…. c……79.5…. ….
Correction mass type …………………Add………………………
Plane 1
Description Notes
Amplitude Phase
Test run 149.89 261.28
17.9 g 110.1
Correction mass Blade 1 3.6 g Radius C1 = 60
Blade 2 15.9 g
Test run 34.93 m 157.31
• Two Plane (Dynamic) Balancing Machine

Speed 1 ……1493………rpm, rotor blade 6 holes
Rotor Type……5…... a……68.5 mm…. b……135 mm…….. c……52.5 mm….…….
Correction mass P1 type ………………Add……………………
Correction mass P2 type ………………Add……………………
Plane 1 Plane 2
Description Notes
Test run
141.78 m 265.09 253.39 m 231.09
10.8 g 99.6 11.5 g 60.2
Correction mass Blade 1 4.3 g Blade 1 11.5 g Radius C1 = 60
Blade 2 7.9 g Blade 2 50.8 mg Radius C2 = 60

Test run
39.79 m 156.8 7.21 m 154.59
4-1 310510
DATA SHEET
Tested by: ….........Umnat.....Imchareon......... Date: ..... Feb...15, .2006........
• Balancing Machine Calibration
Speed ……1493………rpm, rotor blade 6 holes

Calibration at Rotor type ……5 a = 68.5, b = 135 mm, c = 52.5 mm…………
Trial mass P1 type ……Remove…………
Trial mass P2 type ……Remove…………
Plane 1 Plane 2
Description Note
Initial run 41.37 m 174.04 7.29 m 148.84
Trial mass P1 11.5 g Radius P1 = 60
Measurement 136.56 m 336.07 95.67 337.37
Measurement 68.35 m 172.86 163.79 m 337.35
4-2 310510
DATA SHEET
Tested by: ….........Umnat.....Imchareon......... Date: ..... Feb...15, .2006........

• Single-plane (Static) Filed Balancing
Speed…..1,493…..rpm. , Rotor Blade 6 holes
Trial mass P1 Type…remove…… Correction mass P1 Type …Add……………………
Plane 1
Description Note
Amplitude Note
Initial run 168.84 261.72
Trial mass P1 11.5 g Radius P1 = 60mm
Measurement 268m 293.84
12.6 g 112.4
Correction Mass Blade 1 1.9 g
Radius C1 = 60mm
Blade 2 11.5 g
Test run 28.31 m 211.99g
• Two Plane (Dynamic) Field balancing

Speed…1,493………….rpm, Rotor Blade 6 holes
Trial mass P1 Type……Remove…………… Correction mass P1 Type ……Hole…………………
Trial mass P2 Type……Remove…………… Correction mass P2 Type ……Hole………………....
Plane 1 Plane 2
Description Note
Amplitude Phase Phase
Initial run 148.9 m 265.87 281.46 m 228.66
Measurement 290.93 m 301.31 286.37 m 248.72
Measurement 156.75 m 255.27 311.23 m 263.79
11 g 295.3 13.2g 247.3
Correction Mass Blade 4 1g Blade 4 12.1 g Radius C1 = 60
Blade 5 10.4 Blade 5 1.9 g Radius C2 = 60
20.58 m 180.35 33.67 m 257.29
Note: P1, P2 = radius of Trial mass

C1, C2 = radius of Correction mass
4-3 310510
5. SAMPLE CALCULATIONS FOR BALANCING MACHINE
Test runs were conducted by a team of engineers and technicians at ESSOM factory prior to shipment to
customer. Typical test data were shown below.
5.1 Move the force on the supports to the position required for balancing which is not in the same plane as the trial
weight
A B
a b c
FS FD
PLANE 1 PLANE 2
Initial run
c10 = 41.37 m φ 10 = 174.04 deg c20 = 7.29 m φ 20 = 148.84 deg
Trial weight plane A m t1 = 11.5 gm t1 = 0 deg r t1 = 60 mm
c11 = 136.56 m φ 11 = 336.07 deg c21 = 7.29 m φ21 = 337.37 deg
Trial weight plane B m t2 = 11.5 gm φt2 = 0 deg r t2 = 60 mm
c12 = 136.56 m φ 12 = 172.86 deg c22 = 163.79 m φ22 = 337.55 deg
Vector form
φ 10i φ 20i
x10 = c10e x20 = c20e
φ 11i φ 21i φ t1i 2
x11 = c11e x21 = c21e T1 = mt1.rt1.e w
φ 12i φ 22i φ t2i 2
x12 = c12e x22 = c22e T2 = mt2.rt2.e w
Influence coefficient by moving the force to the support

Dimension of standard rotor type 5
a = 68.5 mm b = 135 mm c = 52.5 mm l = a + b +c = 256 mm
c a+b
FSB = T 2. FDB = T 2.
1 1
b+c a
FSA = T1. FDA = T1.
1 1
Fs = FSA + FSB Fd = FDA + FDB
Fs = 15.8124 Ed = 17.9207
T1 = 16.8665 T2 = 16.8665
x11 − x10 x 21 − x 20
α11 = α 21 =
Fs Fs
x −x x −x
α12 = 12 10 α 22 = 22 20
Fd Fd
⎛ α11 α12 ⎞ ⎛ Fs ⎞
A = ⎜⎜ ⎟⎟ F = −⎜ ⎟
⎝ α 21 α 22 ⎠ ⎝ Fd ⎠
5-1 160610
⎛ − 0.1443 + 0.0561i ⎞
x1 := - A.F x1 = ⎜ ⎟
⎝ − 0.2519 + 0.1074i ⎠
x1 vibration from unbalance mass U at plane A,B measurement at support S and D as per dimension of
unbalance rotor type 5
a = 68.5 mm b = 135 mm c = 52.5 mm l = a + b + c = 256 mm
rad
ω := 1493.2 π
min
Force at support S and D
( )
Fu := − A −1 .x1
ω
1
2
⎛1.334 ⎞
Fu = ⎜⎜ ⎟⎟
⎝ 0.921⎠
Transfer matrix for moving force from support to correction plane.
⎛b + c c ⎞1 ⎛ 0.7324 0.2051 ⎞
TR := ⎜⎜ ⎟⎟ TR := ⎜⎜ ⎟⎟
⎝a a + b⎠ l ⎝ 0.2676 0.7949 ⎠
-1
U = TR Fu
690
U=
690
Correction mass at plane A radius ru l = 60 mm
Uo
U o = 690 = 11.5 gm
ru1
Position at plane A (Re (Uo), Im (Uo)) = 360 deg
Correction mass at plane B radius ru 2 = 60 mm
U1
U1 = 690 = 11.5 gm
ru2
Position at plane B (Re (Uo), Im (Uo)) = 360 deg
5-2 160610
6. SAMPLE CALCULATIONS FOR CORRECTION MASS
Test runs were conducted by a team of engineers and technicians at ESSOM factory prior to shipment to
customer. Typical test data were shown below.
6.1 Correction Mass for One Plane Balancing
Plane 1
Initial run
c10 = 168.84 m φ10 = 261.72 deg.
Trial weight plane A
c11 = 268.9 m φ11 = 293.84 deg. mt1 = 11.5 gm rt1 = 60 mm φt1 = 0 deg
Vector form
φ 10.i
x10 = c10e
φ 11.i φ t1.i
x11 = c11e T1 = mt1.rt1.e
Find Influence coefficient by moving the forces A and B to support
x11 − x10
α11 =
T1
-1
A = (α11) u = - (A ) (x10)
Correction mass at plane A m1 = 60 mm
u
|u| = 753.4076 = 12.556 gm
ru1
Position at plane A angle (Re (u), Im (u)) = 67.609 deg.
For actual angle = 112.4 deg.
W rotor = 3.33 kg
Radius
Sensitivity = Wtrial Wtrial
u
u = 286.99 – 696.61 i
|u| = 753.4114
60 mm
Sensitivity = 11.5 gm = 0.915 mm
753.4114 mm
Assume final measurement Vfinal = 0.01 mm
Sensitivity
Balancing quality = Vfinal
Wrotor
0.915 gm
= 0.01 mm
3330 gm
= 2.747 μm
Note Vector
Z = x + yi
A = x 2 + y2
θ = tan −1 ⎛⎜ ⎞⎟
y
⎝x⎠
Euler formula
iθ
Ae = Acosθ + i Asin θ
6.2 Correction Mass for Two Plane Balancing
Plane 1 Plane 2
Initial run
c10 = 148.9 m φ10 = 265.87 deg c20 = 281.46 m φ20 = 228.66 deg
c11 = 290.93 m φ11 = 301.31 deg c21 = 286.37 m φ21 = 248.72 mt
6-1 170610
17+1 = 11.5 gm rt1 = 60 mm φ t1 = 0deg
Trial weight plane B

c12 = 156.75 m φ12 = 255.27 deg c22 = 311.23 m φ22 = 263.79 deg
2 = 11.5 gm rt 2 = 60 mm φt2 = 0deg
Vector form
φ 10.i φ 20.i
x10 = c10e x20 = c20e
φ 11.i φ 21.i φ t1.i
x11 = c11e x21 = c21e T1 = mt1.rt1.e
φ 12.i φ 22.i φ t2.i
x12 = c12e x22 = c22e T2 = mt2.rt2.e
Influence coefficient
x21 − x20 x21 − x20
α11 = α 21 =
T1 T1
x12 − x10 x22 − x20
α12 = α 22 =
T2 T2
⎛ α11 α12 ⎞
A = ⎜⎜
α α
⎟⎟ ( )
K = − A −1 ⎜⎜
⎛ x10 ⎞
⎟⎟
⎝ 21 22 ⎠ ⎝ x20 ⎠
Correction mass at plane A, rul = 60 mm position at plane A angle (Re (Uo), Im (Uo) = 295.284 deg
uo
u o = 659.4039 = 10.99 gm
ru1
Correction mass at plane B, ru2 = 60 mm position at plane B angle (Re (U1), Im (U1) = 247.296 deg
u1
u1 = 792.4073 = 13.2 gm
ru2
6-2 170610
ADDENDUM 1
SOFTWARE MANUAL FOR BALANCING MACHINE

SOFTWARE
1. Selector
Two Plane Balancing
There are two selectors on the top left of the window i.e and
One Plane Balancing
select the plane to use.
2. Vibration measurement
This is used for measurement of unbalanced force (vibration) and phase angle compared to the reference mark. The
vibration is recorded for calculations of correction mass and its position as follows:
3. Initial unbalance
Start the machine by pressing the program will record vibration due to unbalance mass with an
unknown magnitude and angle. After this initial unbalance values are obtained press
4. Vibration due to trial mass 1
This is done by adding a mass on plane 1 and key in the mass values in gram, radius in millimeters and angle of the
mass. If the mass is to be taken out press , if not taken out press
Start the machine by pressing
The values obtained are values from the unbalanced mass and trial mass. Press
If the trial mass is taken out press
For one plane balancing add the correction mass (see art3 correction mass) before running.
For two plane balancing, proceed to trial 2.
5. Measurement of vibration from trial 2 for two plane balancing

Add a trial mass on plane 2. Enter test data e.g. mass in gram, radius in mm. and angle. If trial mass is taken out
press if not taken out press
Start the machine and press . The values obtained are due to the unbalance mass and the trial mass. Press
. If the trial mass is taken out press . If correction mass is added press . (See art3
correction mass)
6. Vibration after adding correction mass
This measurement is to check the result after adding the correction mass. At the same time, calculations of
additional were can be observed from Testing the correction mass.
The average value is the average of the current value and three previous values.
The measurement signal can be amplified (gain) before converting to a digital signal. High gain should be used if
the vibration level is low. However, if the gain is too high the signal may be clipped resulting in inaccurate reading.
This can be observed from time signal.
Max is the maximum value that can be taken by an A/D card e.g. gain1 the maximum value that the card can take is
+5V and minimum is –5V. This can be compared to time signal (next figure)
The accelerometer sensitive depends on the ability of the sensor to produce a voltage from a given acceleration in g.
Scan rate and number of scan depends on the A/D card. The values are kept in text file C:\Program Files\ Balancing\
data\config.atta
Number of scan scan rate Sensitivity1 Sensitivity2

15000.00010000.0002000.000 2000.000
Example of gain selection

The maximum output for plane1 is 200 mV. If gain is 100 as in plane 2, the signal may be clipped.
Signal for plane1 is partially clipped
7. Calculations of correction mass

Calculation is continuously done but measurement must be completed before the calculated values can be used. This
continuous calculation enable to work backward such as changing the radius. Calculations of the correction
Mass Type Mass Type
mass. Select the radius, mass to be added press ADD or to be removed Hole
The calculation of the correction mass is based on initial vibration and vibration of the trial
mass
The results may be shown in a polar form which vector length represents mass (x radius) and angle based on
direction of rotation.
Color at the end of the vector can be open by pressing Fill ON or closed by pressing Fill OFF
The color can be changed by selecting color panel below
Trial mass can be compared with correction mass by pressing

Mass may be separated for adding to the required angle e.g. a fan has 10 blades and we want to separate mass
according to the blades by the vector method. This is done by counting the blades according to direction of rotation.
Using the first blade number 0 with angle 0 degrees. Thus the last blade is 10 and angle 300° or 0°
In addition to the calculations, polar diagrams may be shown for all values during measurement or after
measurement.
Time signal may show results during measurement or the last measurement. The scale may be adjusted by clicking the
right mouse on the wave and select Auto scale X to remove the mark 3.
Then add the required time
7-8
The give time is shown

For loading data
For keeping data for later use
Out of the program
Summary of balancing
Select Initial and, press Stop
1. Select Trial 1
2. Add known mass on the machine
3. Enter data (mass, radius, angle), press Start, press Stop
1. Select Trial 2 (only for two plane balancing)

2. Add known mass on the machine
3. Enter data (mass, radius, angle), press Start, press Stop
1. Enter data for Correction mass

2. Observe calculations for correction mass
3. Add correction mass to the machine
1. Select Test and press Start, press Stop

2 .For Correction mass window
Select calculate from Test
Calculations for correction mass can be shown during measurement
ADDENDUM 2
INCLUCENCE COEFFICIENT METHOD

Influence Coefficient Method of Balancing
Influence Coefficient method is develop by Goodman, T.P. in 1964, which is based on the assumption that
vibration response is linear proportion to unbalance mass and effect from each unbalance mass can be substituted by
group of unbalance mass. From these two assumptions we can find Influence Coefficient of system by that the number
of planes n that needs balancing must measure response of n points. Relation between vibration response (or signal) and
unbalance mass is
{x}n×1 = [A]n×n {w}n×1 .................... (1)

{x} = column vector of response
[A ] = Influence Coefficient Matrix
{w} = column vector of mass
Let vibration signal from unbalance be in complex number
x = ceiφ .................... (2)
c = signal amplitude
φ = phase angle
Unbalance mass:
u = m u ru eiφu .................... (3)
mu = size of unbalance mass
ru = Radius of mu
φu = angle of mu, measure from actual axis of signal x
iφT
And the same as unbalance mass, Trial mass can be substituted with T = m T rT e
For convenience, we will use 2 planes and response signal of 2 points at rotor speed rpm as the basic for
explanation of balancing n planes as follow:
∗ Measure response signal due to unbalance mass {x0}, from Eq. 1 we will obtain.
{x 0 } = [A ]{u}
⎧ x10 ⎫ ⎡ α11 α12 ⎤ ⎧ u1 ⎫
⎨ ⎬=⎢ ⎥⎨ ⎬ .................... (4)
⎩x 20 ⎭ ⎣α 21 α 22 ⎦ ⎩u 2 ⎭
∗ Put testing mass T1 on plane 1, measure response signal {x1}, which is the sum of responses per unbalance mass and
trial mass T1, put in form of Eq. 1, we obtain
⎧T ⎫
{ x1} = { x0 } + [ A] ⎨ 01 ⎬
⎩ ⎭
⎧ x11 ⎫ ⎧ x10 ⎫ ⎡ α11 α12 ⎤ ⎧T1 ⎫
⎨ ⎬=⎨ ⎬+ ⎢ ⎥⎨ ⎬ .................... (5)
⎩x 21 ⎭ ⎩x 20 ⎭ ⎣α 21 α 22 ⎦ ⎩ 0 ⎭
⎧ x11 − x10 ⎫
⎧α11 ⎫ ⎪⎪ T ⎪⎪
⎨ ⎬ = ⎨ x −1x ⎬ .................... (6)
⎩α 21 ⎭ ⎪ 21 20 ⎪
⎪⎩ T1 ⎪⎭
∗ Put trial mass T2 on plane 2 by removing mass T1 off plane 1, measure response signal{x2} , put in form of Eq. 1,
we obtain
⎧0⎫
{ x2 } = { x0 } + [ A] ⎨T ⎬
⎩ 2⎭
⎧ x12 ⎫ ⎧ x10 ⎫ ⎡ α11 α12 ⎤ ⎧ 0 ⎫
⎨ ⎬=⎨ ⎬+ ⎢ ⎥⎨ ⎬ .................... (7)
⎩x 22 ⎭ ⎩x 20 ⎭ ⎣α 21 α 22 ⎦ ⎩T2 ⎭
Addendum 2/2
⎧ x12 − x10 ⎫
⎧ α12 ⎫ ⎪⎪ T ⎪⎪
⎨ ⎬ = ⎨ x −2 x ⎬ .................... (8)
⎩α 22 ⎭ ⎪ 22 20 ⎪
⎪⎩ T2 ⎪⎭
From Eq. 6 and Eq. 8, we obtain Influence Coefficient Matrix as
⎡ x11 − x10 x12 − x10 ⎤
⎢ ⎥
[A] = ⎢ x T−1x T2
⎥
x 22 − x 20 ⎥
.................... (9)
⎢ 21 20
⎢⎣ T1 T2 ⎥⎦
Determine unbalance mass from Eq. 4
−1
⎡ x11 − x10 x12 − x10 ⎤
⎧ u1 ⎫ ⎢ T1 T2 ⎥ ⎧x ⎫
⎨ ⎬ = ⎢x − x ⎥ ⎨ 10 ⎬ .................... (10)
⎩u 2 ⎭ ⎢ 21 10 x 22 − x 20 ⎥ ⎩x 20 ⎭
⎢⎣ T1 T2 ⎥⎦
If correction of unbalance is done by removing mass, use sizes and locations as per Eq. 10. If correction by adding
⎧− u ⎫
mass, the sign will be opposite or ⎨ 1 ⎬ . Note that, for both cases, the testing mass T2 must be removed.
⎩− u 2 ⎭
In case of attaching testing mass permanently, if put mass T2 without removing mass T1, it will cause the
response {x2} the sum of responses per unbalance mass and testing mass T1 and T2. From Eq. 1, obtain
⎧0⎫
{x 2 } = {x 0 }+ [A]⎧⎨ 1 ⎫⎬ + [A]⎨ ⎬
T
⎩0⎭ ⎩T2 ⎭
⎧0⎫
or {x 2 } = {x1}+ [A]⎨ ⎬
⎩T2 ⎭
⎧ x12 ⎫ ⎧ x11 ⎫ ⎡ α11 α12 ⎤ ⎧ 0 ⎫
⎨ ⎬ = ⎨ ⎬+ ⎢ .................... (11)
⎩x 22 ⎭ ⎩x 21 ⎭ ⎣α 21 α 22 ⎥⎦ ⎨⎩T2 ⎬⎭
⎧ x12 − x11 ⎫
⎧α 12 ⎫ ⎪ T2 ⎪
⎨ ⎬=⎨ ⎬ .................... (12)
⎩α 22 ⎭ ⎪ x22 − x21 ⎪
⎩ T2 ⎭
So Influence Coefficient Matrix from Eq. 9 will change to
⎡ x11 − x10 x12 − x11 ⎤
⎢ ⎥
[A] = ⎢ x T−1x T2
⎥
x 22 − x 21 ⎥
.................... (13)
⎢ 21 20
⎢⎣ T1 T2 ⎥⎦
Find unbalance mass from Eq. 4 by using influence Coefficient Matrix from Eq. 13
−1
⎡ x11 − x10 x12 − x11 ⎤
⎧ u1 ⎫ ⎢ T1 T2 ⎥ ⎧x ⎫
⎨ ⎬ = ⎢x − x ⎥ ⎨ 10 ⎬ .................... (14)
⎩u 2 ⎭ ⎢ 21 20 x 22 − x 21 ⎥ ⎩x 20 ⎭
⎢⎣ T1 T2 ⎥⎦
And because trial mass is not removed, unbalance mass that needs correction will be the sum of former unbalance mass
and testing mass on each plane, which is
⎧u ⎫ ⎧T ⎫
{u} = ⎨ 1 ⎬ + ⎨ 1 ⎬ .................... (15)
⎩u2 ⎭ ⎩T2 ⎭
Sample calculations are shown in next pages.
Addendum 2/3
SAMPLE CALCULATIONS FOR INFLUENCE COEFFICIENT METHOD
One-Plane Balancing
One Plane balancing

MEASURING ON Data From Bruel&Kjaer Application note
PLANE 1
Initial run
c10 3.4 φ 10 116. deg

c11 1.8 φ 11 42. deg mt1 2 rt1 1 φ t1 0. deg
Vector form
φ 10. i
x10 c10 . e
φ 11. i
x11 c11 . e φ t1. i
T1 mt1 . rt1 . e
Influence Coefficient
x11 x10
α 11
T1
1 . ( x10 )
A ( α 11 ) u A
Correction mass at plane A u

= 2.012
rt1
Position at plane A angle( Re( u ) , Im( u ) ) = 329.211 deg

Addendum 2/4
One Plane balancing

MEASURING ON Data From Balancing Module CAB 41
PLANE 1
Initial run
c10 12 φ 10 40. deg

c11 14 φ 11 120. deg mt1 10 rt1 1 φ t1 0. deg
Vector form
φ 10. i
x10 c10 . e
φ 11. i
x11 c11 . e φ t1. i
T1 mt1 . rt1 . e
x11 x10
α 11
T1
1 . ( x10 )
A ( α 11 ) u A
Correction mass at plane A u

= 7.15
rt1
Position at plane A angle( Re( u ) , Im( u ) ) = 55.238 deg

Addendum 2/5
Two-Plane Balancing
Two Plane balancing

MEASURING ON Data From Bruel&Kjaer Application note
PLANE 1 PLANE 2
Initial run
c10 170 φ 10 112. deg c20 53 φ 20 78. deg

c11 235 φ 11 94. deg c21 58 φ 21 68. deg mt1 1.15 rt1 1 φ t1 0. deg

c12 185 φ 12 115. deg c22 77 φ 22 104. deg mt2 1.15 rt2 1 φ t2 0. deg
Vector form
φ 10. i φ 20. i
x10 c10 . e x20 c20 . e
φ 11. i φ 21. i φ t1. i

x11 c11 . e x21 c21 . e T1 mt1 . rt1 . e
φ 12. i φ 22. i φ t2. i

x12 c12 . e x22 c22 . e T2 mt2 . rt2 . e
x11 x10 x21 x20
α 11 α 21
T1 T1
x12 x10 x22 x20

α 12 α 22
T2 T2
α 11 α 12 1 x10
A u A .
α 21 α 22 x20
u0
Correction mass at plane A = 1.979
rt1
Position at plane A angle Re u 0 , Im u 0 = 236.17 deg
u1
Correction mass at plane B = 1.071
rt2
Position at plane B angle Re u 1 , Im u 1 = 121.844 deg

Addendum 2/6
Two Plane balancing

MEASURING ON Data From Balancing Module CAB 41
PLANE 1 PLANE 2
Initial run
c10 150 φ 10 304. deg c20 135 φ 20 333. deg

c11 100 φ 11 336. deg c21 115 φ 21 308. deg mt1 200 rt1 1 φ t1 90. deg

c12 110 φ 12 202. deg c22 45 φ 22 243. deg mt2 150 rt2 1 φ t2 180. deg
Vector form
φ 10. i φ 20. i
x10 c10 . e x20 c20 . e
φ 11. i φ 21. i φ t1. i

x11 c11 . e x21 c21 . e T1 mt1 . rt1 . e
φ 12. i φ 22. i φ t2. i

x12 c12 . e x22 c22 . e T2 mt2 . rt2 . e
x11 x10 x21 x20
α 11 α 21
T1 T1
x12 x10 x22 x20

α 12 α 22
T2 T2
α 11 α 12 1 x10
A u A .
α 21 α 22 x20
u0
Correction mass at plane A = 86.179
rt1
Position at plane A angle Re u 0 , Im u 0 = 33.491 deg
u1
Correction mass at plane B = 116.181
rt2
Position at plane B angle Re u 1 , Im u 1 = 161.307 deg

ADDENDUM 3
FORCE RELOCATION
Addendum 3/1
FORCE RELOCATION
The first step for balancing is to determine Influence Coefficient Matrix as mentioned earlier. However, we
must move the balancing mass axially according to the supports as follows:
When measuring vibration due to trial mass, we must move the mass to the support by determining the total
moment at the support.
1 ⎡b + c c ⎤ ⎡ FA⎤ ⎡ FS ⎤
⋅⎢ =
a+b+c ⎣ a a + b⎥⎦ ⎢⎣ FB ⎥⎦ ⎢⎣ FT ⎥⎦
1 ⎡b + c c ⎤
[TRs ] = ⋅⎢
a+b+c ⎣ a a + b⎥⎦
FA, FB, FS,FF = force

TR = transfer matrix
When measuring vibration to determine mass or force which causes vibration eg. at support, we must move the
force to the required position.
1 ⎡b1 + c1 c1 ⎤
[TRu ] = ⋅⎢
a1 + b1 + c1 ⎣ a1 a1 + b1⎥⎦
⎡ FA1⎤ −1 ⎡ FS ⎤
⎢ FB1⎥ = [TRu ] ⎢ FT ⎥
⎣ ⎦ ⎣ ⎦
We can use the above equation in all cases by changing distances a. and c. to negative. The distance is next
page e.g. case 2, C is negative
Addendum 3/2
For case 7, 8, 9, only one is attached and couple still remains. Thus we cannot use Influence Coefficient Matrix.
Equation for force relocation, combination of forces and moments is as follows:
⎡FA1⎤ ⎡ 1 1 ⎤ ⎡ FS ⎤
⎢⎣ FB1⎥⎦ = ⎢⎣a/b − c/b⎥⎦ ⎢⎣FT ⎥⎦
ADDENDUM 4
INVERTER
Chapter 1 BEFORE USING THE INVERTER
1.1 Acceptance Inspection
Unpack the package and check that:
(1) An inverter and instruction manual (this manual) is contained in the package.
(2) The inverter has not been damaged during transportation—there should be no dents or parts
missing.
(3) The inverter is the model you ordered. You can check the model name and specifications on the
main nameplate. (Main and sub nameplates are attached to the inverter and are located as
shown on the following page.)
(a) Main Nameplate (b) Sub Nameplate

Figure 1.1 Nameplates
TYPE: Type of inverter
Note: When "None" and "w/o braking resistor (standard)" are selected in the built-in option and brake in the
above codes, respectively, the type of inverter is written without the last 2 digits as a standard model.
SOURCE: Number of input phases (three-phase: 3PH, single-phase: 1PH), input voltage, input
frequency, input current
OUTPUT: Number of output phases, rated output capacity, rated output voltage, output
frequency range, rated output current, overload capacity
SER. No.: Product number
71A123A0001Z
Serial number of production lot
Production month
1 to 9: January to September
X, Y, or Z: October, November, or December
Production year: Last digit of year
If you suspect the product is not working properly or if you have any questions about your product,
contact your Fuji Electric representative.
1-1
1.4 Storage Environment
1.4.1 Temporary storage
Store the inverter in an environment that satisfies the requirements listed in Table 1.1.
Table 1.1 Environmental Requirements for Storage and Transportation
Item Requirements
Storage -25 to +70°C Locations where the inverter is not

1
temperature * subject to abrupt changes in
2 temperature that would result in the
Relative 5 to 95% * formation of condensation or ice.
humidity
Atmosphere The inverter must not be exposed to dust, direct sunlight, corrosive or flammable
gases, oil mist, vapor, water drops or vibration. The atmosphere can contain only a
low level of salt. (0.01 mg/cm2 or less per year)
Atmospheric 86 to 106 kPa (in storage)

pressure
70 to 106 kPa (during transportation)
1
* Assuming a comparatively short storage period (e.g., during transportation or the like).
*2 Even if the humidity is within the specified requirements, avoid such places where the inverter will be
subjected to sudden changes in temperature that will cause condensation to form.
Precautions for temporary storage

(1) Do not leave the inverter directly on the floor.
(2) If the environment does not satisfy the specified requirements, wrap the inverter in an airtight
vinyl sheet or the like for storage.
(3) If the inverter is to be stored in an environment with a high level of humidity, put a drying agent
(such as silica gel) in the airtight package described in item (2).
1.4.2 Long-term storage

The long-term storage methods for the inverter vary largely according to the environment of the
storage site. General storage methods are described below.
(1) The storage site must satisfy the requirements specified for temporary storage.
However, for storage exceeding three months, the ambient temperature should be within the
range from -10 to +30 °C. This is to prevent the electrolytic capacitors in the inverter from
deteriorating.
(2) The inverter must be stored in a package that is airtight to protect it from moisture. Include a
drying agent inside the package to maintain the relative humidity inside the package to within
70%.
(3) If the inverter has been installed in the equipment or control board at a construction site where it
may be subjected to humidity, dust or dirt, then remove the inverter and store it in a suitable
environment specified in Table 1.1.
Precautions for storage over 1 year

If the inverter will not be powered on for a long time, the property of the electrolytic capacitors may
deteriorate. Power the inverters on once a year and keep them on for 30 to 60 minutes. Do not
connect the inverters to motors or run the motor.
1-3
Chapter 2 MOUNTING AND WIRING OF THE INVERTER
2.1 Operating Environment
Install the inverter in an environment that satisfies the requirements listed in Table 2.1.
Table 2.1 Environmental Requirements Table 2.2 Output Current Derating Factor in
Relation to Altitude
Item Specifications
Output current
Altitude
Site location Indoors derating factor
Ambient -10 to +50°C (Note 1) 1000 m or lower 1.00

temperature
1000 to 1500 m 0.97
Relative 5 to 95% (No condensation)
humidity 1500 to 2000 m 0.95
Atmosphere The inverter must not be exposed to dust, 2000 to 2500 m 0.91
direct sunlight, corrosive gases, flammable
gas, oil mist, vapor or water drops. (Note 2) 2500 to 3000 m 0.88
The atmosphere can contain only a low level
of salt. (Note 1) When inverters are mounted
(0.01 mg/cm2 or less per year) side-by-side without any gap between them
or the NEMA1 kit option is mounted on the
The inverter must not be subjected to sudden
inverter, the ambient temperature should be
changes in temperature that will cause
within the range from -10 to +40°C.
condensation to form.
(Note 2) Do not install the inverter in an
Altitude 1,000 m max. (Note 3) environment where it may be exposed to
cotton waste or moist dust or dirt which will
Atmospheric 86 to 106 kPa clog the heat sink in the inverter. If the
pressure inverter is to be used in such an environment,
install it in the panel of your system or other
Vibration 3 mm (Max. amplitude) 2 to less than 9 Hz dustproof containers.
9.8 m/s2 9 to less than 20 Hz
2 m/s2 20 to less than 55 Hz (Note 3) If you use the inverter in an altitude
above 1000 m, you should apply an output
1 m/s2 55 to less than 200 Hz
current derating factor as listed in Table 2.2.
2.2 Installing the Inverter

(1) Mounting base
Top 100 mm
The temperature of the heat sink will rise up to
approx. 90°C during operation of the inverter, so
the inverter should be mounted on a base made
of material that can withstand temperatures of this
level.
Left Right
Install the inverter on a base made of metal or 10 mm 10 mm

other non-flammable material.
A fire may result with other material.
(2) Clearances
Ensure that the minimum clearances indicated in
Figure 2.1 are maintained at all times. When Bottom 100 mm
installing the inverter in the panel of your system,
take extra care with ventilation inside the panel as
the temperature around the inverter tends to
increase. Figure 2.1 Mounting Direction and
Required Clearances
2-1
Chapter 7 MAINTENANCE AND INSPECTION
Perform daily and periodic inspection to avoid trouble and keep reliable operation for a long time.
Take care of the following items during work.
• Before starting inspection and maintenance, first turn off the inverter and wait at least 5
minutes. This is because the electric charge in the DC link bus capacitor may remain even
after the power is turned off and it may take time until the DC link bus voltage drops below a
safe potential. After 5 minutes or more, remove the control circuit and main circuit terminal
block covers. Make sure that the DC link bus voltage between the terminals P (+) and N (-)
has dropped below the safe voltage level (+25 VDC), using a multimeter and then start the
maintenance and inspection.
Electric shock may occur.
• Maintenance, inspection, and parts replacement should be made only by authorized persons.
• Take off the watch, rings and other metallic matter before starting work.
• Use insulated tools.
• Never modify the inverter.
Electric shock or injuries could occur.
7.1 Daily Inspection

Visually inspect errors in the state of operation from the outside without removing the covers while
the inverter operates or while it is turned on.
- Check if the expected performance (satisfying the standard specification) is obtained.
- Check if the surrounding environment satisfies Chapter 2, Section 2.1 "Operating Environment."
- Check that the LED monitor displays normally.
- Check for abnormal noise, odor, or excessive vibration.
- Check for traces of overheat, discoloration and other defects.
7.2 Periodic Inspection

Perform periodic inspection by following the items of the list of periodic inspection in Table 7.1.
Before performing periodic inspection, be sure to stop the motor, turn off the inverter, and shut down
power supply. Then remove the covers of the control and main circuit terminal blocks.
7-1
Table 7.1 List of Periodic Inspections
Check part Check item How to inspect Evaluation criteria
Environment 1) Check the ambient 1) Check visually or 1) The standard

temperature, humidity, measure using specification must
vibration and atmosphere apparatus. be satisfied.
(dust, gas, oil mist, or water
drops).
2) Check if tools or other foreign 2) Visual inspection 2) No foreign or
matter or dangerous objects dangerous objects
are left around the are left.
equipment.
Voltage Check if the voltages of the main Measure the voltages The standard
and control circuit are correct. using a multimeter or specification must be
the like. satisfied.
Keypad 1) Check if the display is clear. 1), 2) 1), 2)

2) Check if there is missing Visual inspection The display can
parts in the characters. be read and there
is no fault.
Structure such 1) Abnormal noise and 1) Visual or hearing 1), 2), 3), 4), 5)
as frame and excessive vibration inspection No abnormalities
cover 2) Loosen bolts (tightened parts) 2) Retighten.
3) Deformation and breakage
4) Discoloration and 3), 4), 5)
deformation caused by Visual inspection
overheat
5) Check for foulness and dust.
Common 1) Check if bolts and screws are 1) Retighten. 1), 2), 3)

tight and not missing. No abnormalities
2) Check the devices and 2), 3)
insulators for deformation, Visual inspection
cracks, breakage and
discoloration caused by
overheat and deterioration.
Main circuit
3) Check for foulness and dust.
Conductor 1) Check the conductor for 1), 2) 1), 2)

and wire discoloration and distortion Visual inspection No abnormalities
caused by overheat.
2) Check the sheath of the cable
for cracks and discoloration.
Terminal Check that the terminals are not

Visual inspection No abnormalities
block damaged.
7-2
Table 7.1 Continued
Check part Check item How to inspect Evaluation criteria
Filtering 1) Check for electrolyte leakage, 1),2) 1),2)

capacitor discoloration, cracks and Visual inspection No abnormalities
(Note) swelling of the case.
2) Check if the safety valve does
not protrude remarkably.
3) Measure the capacitance if 3) Measure 3) The discharge
necessary. discharge time time is not shorter
with capacitance than time
probe. specified by the
replacement
manual.
Main circuit
Braking 1) Check for odor caused by 1) Smelling and 1) No abnormalities

resistor overheat and cracked visual inspection
insulator. 2) Visual inspection 2) Within ± 10% of
2) Check for broken wire. or measurement the specified
with multimeter resistance
under
disconnection of
one lead
Transformer Check for abnormal roaring Hearing, visual and No abnormalities

and reactor noise and odor. smelling inspection
Magnetic 1) Check for chatters during 1) Hearing 1), 2)

contactor operation. inspection No abnormalities
and relay 2) Check for rough contacts. 2) Visual inspection
Printed 1) Check for loose screws and 1) Retighten. 1), 2), 3), 4)
circuit board connectors. 2) Smelling and No abnormalities
(Note) 2) Check for odor and visual inspection
Control circuit
discoloration. 3), 4)
3) Check for cracks, breakage, Visual inspection
deformation and remarkable
rust.
4) Check the capacitors for
electrolyte leaks and
deformation.
Cooling fan 1) Check for abnormal noise 1) Hearing and visual 1) Smooth rotation
(Note) and excessive vibration. inspection, or turn 2), 3)
manually (be sure
No abnormalities
Cooling system
to turn the power

off).
2) Check for loose bolts.
2) Retighten.
3) Check for discoloration
caused by overheat. 3) Visual inspection
Ventilation Check the heat sink, intake and Visual inspection No abnormalities
path exhaust ports for clogging and
foreign matter.
(Note) The judgement level of part replacement period with Menu #5 "Maintenance information" should be
used as a guide. Determine the replacement period on the basis of the standard replacement years. (See
Section 7.5 "List of Periodical Replacement Parts.")
If the inverter is stained, wipe it off with a chemically neutral cloth to remove dust, use a vacuum
cleaner.
7-3
Judgement of service life using maintenance information
Menu #5 "Maintenance information" in Programming mode can be used to display data for the
judgement of replacement of "DC link bus capacitor," "electrolytic capacitor on the printed circuit
board," and "cooling fan" as a guide.
If the replacement data is out of the judgement level for early warning, an early warning signal is
output to an external device through terminal [Y1] (function code E20). (When any replacement data
is out of the judgement level, terminal [Y1] outputs ON signal.)
Table 7.2 Parts Replacement Judgement with Menu #5 "Maintenance Information"
Parts to be replaced Judgement level

DC link bus capacitor 85% or lower of the capacitance than that of the
factory setting
Electrolytic capacitor on the printed 61,000 hours or longer as accumulated run time
circuit board
Cooling fan 61,000 hours or longer as accumulated run time

(Nominal applied motor: 1.5 to 3.7 kW) (Assumed life of cooling fan at ambient inverter
temperature of 40°C)
(1) DC link bus capacitor

Measure the capacitance of the DC link bus capacitor as follows:
The capacitance is displayed in the reduction ratio (%) of the initial value written in the inverter
memory before shipment.
------------------------------------- Capacitance measurement procedure --------------------------------------
1) Remove the RS-485 communications card (option) from the inverter if it is mounted. Disconnect
the DC link bus to other inverters from terminals P (+) and N (-) of the main circuit if any. A DC
reactor (option) and braking resistor (option) may not be disconnected. Keep the ambient
temperature at 25 ±10°C.
2) Turn off the digital inputs (FWD, REV, and X1 to X3) at the control terminals.
- If an external potentiometer is connected, to terminal [13], remove it.
- Set the data of function codes E20 and E27 as the transistor output [Y1] or relay output [30A,
B, C] does not come on while the inverter power is turned off. E.g., recommended settings
are to assign normal logic signal RUN and ALM to terminals [Y1] and [30A, B, C]
respectively.
3) Turn the inverter power on.
4) Check that the cooling fan rotates and the inverter is on halt.
5) Turn the main power supply off. Start measuring the capacitance of the DC link bus capacitor.
6) After the LED monitor is unlit completely, turn the main power supply on again.
7) Select Menu #5 "Maintenance information" in Programming mode, and check the reduction ratio
(%) of the capacitance of the DC link bus capacitor.
-----------------------------------------------------------------------------------------------------------------------------------
7-4
(2) Electrolytic capacitor on the printed circuit board
The inverter keeps an accumulative total of the number of hours that power has been applied to the
control circuit and displays it on the LED monitor. Use this to determine when the capacitor should be
replaced. The display is in units of 1000 hours.
(3) Cooling fan

The inverter accumulates hours for which the cooling fan has run. The display is in units of 1000
hours.
The accumulated time should be used just a guide since the actual service life will be significantly
affected by the temperature and operation environment.
7-5
7.3 Measurement of Electrical Amounts in Main Circuit
Because the voltage and current of the power supply (input, primary circuit) of the main circuit of the
inverter and those of the motor (output, secondary circuit) include harmonic components, the
readings may vary with the type of the meter. Use meters indicated in Table 7.3 when measuring with
meters for commercial frequencies.
The power factor cannot be measured by a commercially available power-factor meter that
measures the phase difference between the voltage and current. To obtain the power factor,
measure the power, voltage and current on each of the input and output sides and calculate in the
following formula.
Three-phase input Single-phase input
Electric power (W) Electric power (W)
Power factor = × 100 % Power factor = × 100 %
3×Voltage (V)×Current (A) Voltage (V)×Current (A)
Table 7.3 Meters for Measurement of Main Circuit

DC link bus
Item
Input (primary) side Output (secondary) side voltage

(P (+)-N (-))
Voltage Current Voltage Current
Waveform
Symbol Type of Name of
meter
Ammeter Voltmeter Wattmeter Ammeter Voltmeter Wattmeter DC voltmeter

AR, AS, AT VR, VS, VT W R, W T AU, AV, AW VU, VV, VW W U , WW V
Rectifier or
of meter meter
Moving iron Digital AC Digital AC Digital AC Digital AC

moving iron Moving coil type
type power meter power meter power meter power meter
type
⎯ ⎯ ⎯ ⎯
It is not recommended that meters other than a digital AC power meter be used for
measuring the output voltage or output current since they may cause larger measurement
errors or, in the worst case, they may be damaged.
Figure 7.1 Connection of Meters
7-6
7.4 Insulation Test
Because an insulation test is made in the factory before shipment, avoid a Megger test.
If a Megger test is unavoidable, follow the procedure below. Because a wrong test procedure will
cause breakage of the inverter, take sufficient care.
A dielectric strength test will cause breakage of the inverter similarly to the Megger test if the test
procedure is wrong. When the dielectric strength test is necessary, contact your Fuji Electric
representative.
(1) Megger test of main circuit

1) Use a 500 VDC Megger and shut off the main power supply without fail during measurement.
2) If the test voltage leaks to the control circuit due to the wiring, disconnect all the control wiring.
3) Connect the main circuit terminals with a common cable as shown in Figure 7.2.
4) The Megger test must be limited to across the common line of the main circuit and ground ( ).
5) 5 MΩ (1 MΩ for the EMC filter built-in type of inverters) or a larger value displayed at the Megger
indicates a correct state. (The value is for a discrete inverter.)
Figure 7.2 Megger Test
(2) Dielectric strength test of control circuit

Do not perform a Megger test or dielectric strength test for the control circuit. Prepare a high
resistance range tester for the control circuit.
1) Disconnect all the external wiring from the control circuit terminals.
2) Perform a continuity test to the ground. 1 MΩ or a larger measurement indicates a correct state.
(3) Dielectric strength test of external main circuit and sequence control circuit
Disconnect all the inverter terminals so that the test voltage is not applied.
7-7
7.5 List of Periodical Replacement Parts
Each part of the product has its own service life that will vary according to the environmental and
operating conditions. It is recommended that the following parts be replaced as specified below.
When the replacement is necessary, contact your Fuji Electric representative.
Table 7.4 Replacement Parts
Standard
Part name
replacement intervals
Cooling fan 5 years
DC link bus capacitor 5 years
Electrolytic capacitor on the printed circuit board 7 years
7.6 Inquiries about Product and Guarantee

7.6.1 When making an inquiry
Upon breakage of the product, uncertainties, failure or inquiries, report the following information to
your Fuji Electric representative.
1) Inverter type
2) SER No. (serial number of equipment)
3) Function code data that you changed from the factory defaults
4) ROM version
5) Date of purchase
6) Inquiries (for example, point and extent of breakage, uncertainties, failure phenomena, and
other circumstances)
7.6.2 Product warranty

To all our customers who purchase Fuji Electric FA Components & Systems' products:
Please take the following items into consideration when placing your order.
When requesting an estimate and placing your orders for the products included in these materials,
please be aware that any items such as specifications which are not specifically mentioned in the
contract, catalog, specifications or other materials will be as mentioned below.
In addition, the products included in these materials are limited in the use they are put to and the
place where they can be used, etc., and may require periodic inspection. Please confirm these
points with your sales representative or directly with this company.
Furthermore, regarding purchased products and delivered products, we request that you take
adequate consideration of the necessity of rapid receiving inspections and of product management
and maintenance even before receiving your products.
[ 1 ] Free of charge warranty period and warranty range

(1) Free of charge warranty period
1) The product warranty period is ''1 year from the date of purchase'' or 24 months from the
manufacturing date imprinted on the name place, whichever date is earlier.
2) However, in cases where the use environment, conditions of use, use frequency and times
used, etc., have an effect on product life, this warranty period may not apply.
3) Furthermore, the warranty period for parts restored by Fuji Electric's Service Department is
''6 months from the date that repairs are completed.''
7-8
(2) Warranty range
1) In the event that breakdown occurs during the product's warranty period which is the
responsibility of Fuji Electric, Fuji Electric will replace or repair the part of the product that has
broken down free of charge at the place where the product was purchased or where it was
delivered. However, if the following cases are applicable, the terms of this warranty may not
apply.
c The breakdown was caused by inappropriate conditions, environment, handling or use
methods, etc. which are not specified in the catalog, operation manual, specifications or
other relevant documents.
d The breakdown was caused by the product other than the purchased or delivered Fuji's
product.
e The breakdown was caused by the product other than Fuji's product, such as the
customer's equipment or software design, etc.
f Concerning the Fuji's programmable products, the breakdown was caused by a program
other than a program supplied by this company, or the results from using such a program.
g The breakdown was caused by modifications or repairs affected by a party other than Fuji
Electric.
h The breakdown was caused by improper maintenance or replacement using
consumables, etc. specified in the operation manual or catalog, etc.
i The breakdown was caused by a chemical or technical problem that was not foreseen
when making practical application of the product at the time it was purchased or
delivered.
j The product was not used in the manner the product was originally intended to be used.
k The breakdown was caused by a reason which is not this company's responsibility, such
as lightning or other disaster.
(2) Furthermore, the warranty specified herein shall be limited to the purchased or delivered
product alone.
(3) The upper limit for the warranty range shall be as specified in item (1) above and any
damages (damage to or loss of machinery or equipment, or lost profits from the same, etc.)
consequent to or resulting from breakdown of the purchased or delivered product shall be
excluded from coverage by this warranty.
(3) Trouble diagnosis

As a rule, the customer is requested to carry out a preliminary trouble diagnosis. However, at the
customer's request, this company or its service network can perform the trouble diagnosis on a
chargeable basis. In this case, the customer is asked to assume the burden for charges levied in
accordance with this company's fee schedule.
[ 2 ] Exclusion of liability for loss of opportunity, etc.

Regardless of whether a breakdown occurs during or after the free of charge warranty period, this
company shall not be liable for any loss of opportunity, loss of profits, or damages arising from
special circumstances, secondary damages, accident compensation to another company, or
damages to products other than this company's products, whether foreseen or not by this company,
which this company is not be responsible for causing.
7-9
[ 3 ] Repair period after production stop, spare parts supply period (holding period)
Concerning models (products) which have gone out of production, this company will perform repairs
for a period of 7 years after production stop, counting from the month and year when the production
stop occurs. In addition, we will continue to supply the spare parts required for repairs for a period of
7 years, counting from the month and year when the production stop occurs. However, if it is
estimated that the life cycle of certain electronic and other parts is short and it will be difficult to
procure or produce those parts, there may be cases where it is difficult to provide repairs or supply
spare parts even within this 7-year period. For details, please confirm at our company's business
office or our service office.
[ 4 ] Transfer rights
In the case of standard products which do not include settings or adjustments in an application
program, the products shall be transported to and transferred to the customer and this company
shall not be responsible for local adjustments or trial operation.
[ 5 ] Service contents
The cost of purchased and delivered products does not include the cost of dispatching engineers or
service costs. Depending on the request, these can be discussed separately.
[ 6 ] Applicable scope of service

Above contents shall be assumed to apply to transactions and use of the country where you
purchased the products.
Consult the local supplier or Fuji for the detail separately.
7-10
8.1.3 Single-phase 200 V class series
*1 Fuji 4-pole standard motors

*2 The rated capacity is for 220 V output voltage.
*3 Output voltages cannot exceed the power supply voltage.
*4 Use the inverter at the current given in ( ) or below when the carrier frequency command is higher
than 4 kHz (f 26 = 4 to15 ) or the ambient temperature is 40°C or higher.
*5 Tested under the standard load condition (85% load for applicable motor rating).
*6 Calculated under Fuji-specified conditions.
*7 Indicates the value when using a DC reactor (option).
*8 Average braking torque obtained with the AVR control off (f 05 = 0 ). (Varies according to the
efficiency of the motor.)
*9 Average braking torque obtained by use of an external braking resistor (standard type available as
option).
*10 To make FRENIC-Mini compliant with category TYPE1 of the UL Standard (or NEMA1), an optional
NEMA1 kit is required. Note that the TYPE1-compliant FRENIC-Mini should be used in the ambient
temperature range from -10 to +40°C.
Note: A box () in the above table replaces A, C, E, or J depending on the shipping destination.
8-3
8.3 Common Specifications
8-6
8-7
8.4 Terminal Specifications
8.4.1 Terminal functions
For details about the main and control circuit terminals, refer to Chapter 2, Section 2.3.5 and
Section 2.3.7 (Table 2.8), respectively.
8.4.2 Connection diagram in operation by external signal inputs
(Note 1) Install a recommended molded case circuit breaker (MCCB) or a residual-current-operated

protective device (RCD)/earth leakage circuit breaker (ELCB) (with overcurrent protection) in the
input (primary) circuit of the inverter to protect wiring. At this time, ensure that the circuit breaker
capacity is equivalent to or lower than the recommended capacity.
(Note 2) A magnetic contactor (MC) should, if necessary, be mounted independent of the MCCB or ELCB
to cut off the power fed to the inverter. Refer to page 9-2 for details. MCs or solenoids that will be
installed close to the inverter require surge absorbers to be connected in parallel to their coils.
(Note 3) For an inverter connected to the power supply of 500 kVA or more (50 kVA or more for single-
phase 100 V class series), be sure to connect an optional DC reactor (DCR).
When connecting a DCR to the inverter, remove the jumper bar from terminals [P1] and [P+].
Note that the terminal assignment of single-phase 100 V class series of inverters differs that of
the above diagram. For details about the terminal assignment, refer to Chapter 10 (page 10-1).
(Note 4) THR function can be used by assigning code "9" (Enable external alarm trip) to any of terminals
[X1] to [X3], [FWD] or [REV] (function code E01 to E03, E98, or E99). For details, refer to Chapter
5.
8-8
(Note 5) Frequency can be set by connecting a frequency setting device (external potentiometer) between
the terminals [11], [12], and [13] instead of inputting voltage signal (0 to +10 VDC or 0 to +5 VDC)
between the terminals [12] and [11].
(Note 6) For the wiring of the control circuit, use shielded or twisted wires. When using shielded wires,
connect the shields to earth. To prevent malfunction due to noise, keep the control circuit wiring
away from the main circuit wiring as far as possible (recommended: 10 cm or longer), and never
set them in the same wire duct. When crossing the control circuit wiring with the main circuit
wiring, set them at right angles.
(Note 7) In the EU version except the three-phase 200 V class series of inverters, the digital input
terminals are switched to the SOURCE side.
8-9
ADDENDUM 5
VIBRATION SENSOR
Freescale Semiconductor Document Number: MMA7361L
Technical Data Rev 0, 04/2008
±1.5g, ±6g Three Axis Low-g

Micromachined Accelerometer MMA7361L
The MMA7361L is a low power, low profile capacitive micromachined
accelerometer featuring signal conditioning, a 1-pole low pass filter,
temperature compensation, self test, 0g-Detect which detects linear freefall,
and g-Select which allows for the selection between 2 sensitivities. Zero-g
offset and sensitivity are factory set and require no external devices. The
MMA7361L: XYZ AXIS
MMA7361L includes a Sleep Mode that makes it ideal for handheld battery
ACCELEROMETER
powered electronics.
±1.5g, ±6g
Features
• 3mm x 5mm x 1.0mm LGA-14 Package
• Low Current Consumption: 400 μA
• Sleep Mode: 3 μA Bottom View
• Low Voltage Operation: 2.2 V – 3.6 V
• High Sensitivity (800 mV/g @ 1.5g)
• Selectable Sensitivity (±1.5g, ±6g)
• Fast Turn On Time (0.5 ms Enable Response Time)
• Self Test for Freefall Detect Diagnosis
• 0g-Detect for Freefall Protection
• Signal Conditioning with Low Pass Filter
• Robust Design, High Shocks Survivability 14 LEAD
• RoHS Compliant LGA
CASE 1977-01
• Environmentally Preferred Product
• Low Cost
Typical Applications
Top View
• 3D Gaming: Tilt and Motion Sensing, Event Recorder
• HDD MP3 Player: Freefall Detection N/C
• Laptop PC: Freefall Detection, Anti-Theft
• Cell Phone: Image Stability, Text Scroll, Motion Dialing, E-Compass N/C 14 Self Test
13
1
• Pedometer: Motion Sensing

XOUT N/C
12
2
• PDA: Text Scroll

YOUT N/C
11
3
• Navigation and Dead Reckoning: E-Compass Tilt Compensation

• Robotics: Motion Sensing ZOUT g-Select
10
4
VSS 0g-Detect
9
5
ORDERING INFORMATION VDD N/C

6
8
7
Temperature Package
Part Number Package Shipping
Range Drawing Sleep
MMA7361LT –40 to +85°C 1977-01 LGA-14 Tray

Figure 1. Pin Connections
MMA7361LR1 –40 to +85°C 1977-01 LGA-14 7” Tape & Reel
MMA7361LR2 –40 to +85°C 1977-01 LGA-14 13” Tape & Reel
© Freescale Semiconductor, Inc., 2008. All rights reserved.

VDD
0g-Detect
g-Select
CLOCK X-TEMP
OSCILLATOR XOUT
GEN COMP
G-CELL GAIN
Sleep C to V Y-TEMP
SENSOR + YOUT
CONVERTER COMP
FILTER
CONTROL LOGIC
Z-TEMP
SELFTEST NVM TRIM ZOUT
COMP
Self Test CIRCUITS
VSS
Figure 2. Simplified Accelerometer Functional Block Diagram
Table 1. Maximum Ratings

(Maximum ratings are the limits to which the device can be exposed without causing permanent damage.)
Rating Symbol Value Unit
Maximum Acceleration (all axis) gmax ±5000 g
Supply Voltage VDD –0.3 to +3.6 V
Drop Test(1) Ddrop 1.8 m
Storage Temperature Range Tstg –40 to +125 °C
1. Dropped onto concrete surface from any axis.
ELECTRO STATIC DISCHARGE (ESD)

WARNING: This device is sensitive to electrostatic
discharge.
Although the Freescale accelerometer contains internal alter the performance or cause failure of the chip. When
2000 V ESD protection circuitry, extra precaution must be handling the accelerometer, proper ESD precautions should
taken by the user to protect the chip from ESD. A charge of be followed to avoid exposing the device to discharges which
over 2000 volts can accumulate on the human body or may be detrimental to its performance.
associated test equipment. A charge of this magnitude can
MMA7361L
Sensors
2 Freescale Semiconductor
Table 2. Operating Characteristics
Unless otherwise noted: -40°C < TA < 85°C, 2.2 V < VDD < 3.6 V, Acceleration = 0g, Loaded output(1)
Characteristic Symbol Min Typ Max Unit
(2)
Operating Range
Supply Voltage(3) VDD 2.2 3.3 3.6 V
Supply Current(4) IDD — 400 600 μA
Supply Current at Sleep Mode(4) IDD — 3 10 μA
Operating Temperature Range TA -40 — +85 °C
Acceleration Range, X-Axis, Y-Axis, Z-Axis
g-Select: 0 gFS — ±1.5 — g
g-Select: 1 gFS — ±6.0 — g
Output Signal
Zero-g (TA = 25°C, VDD = 3.3 V)(5), (6) VOFF 1.485 1.65 1.815 V
Zero-g(4) VOFF, TA -2.0 ±0.5 +2.0 mg/°C
Sensitivity (TA = 25°C, VDD = 3.3 V)
1.5g S1.5g 740 800 860 mV/g
6g S6g 190.6 206 221.5 mV/g
Sensitivity(4) S,TA -0.0075 ±0.002 +0.0075 %/°C
Bandwidth Response
XY f-3dBXY — 400 — Hz
Z f-3dBZ — 300 — Hz
Output Impedance ZO — 32 — kΩ
0g-Detect 0gdetect -0.4 0 +0.4 g
Self Test
Output Response
XOUT, YOUT ΔgSTXY +0.05 -0.1 — g
ZOUT ΔgSTZ +0.8 +1.0 +1.2 g
Input Low VIL VSS — 0.3 VDD V
Input High VIH 0.7 VDD — VDD V
Noise
Power Spectral Density RMS (0.1 Hz – 1 kHz)(4) nPSD — 350 — μg/ Hz
Control Timing
Power-Up Response Time(7) tRESPONSE — 1.0 2.0 ms
Enable Response Time(8) tENABLE — 0.5 2.0 ms
Self Test Response Time(9) tST — 2.0 5.0 ms
Sensing Element Resonant Frequency
XY fGCELLXY — 6.0 — kHz
Z fGCELLZ — 3.4 — kHz
Internal Sampling Frequency fCLK — 11 — kHz
Output Stage Performance
Full-Scale Output Range (IOUT = 3 µA) VFSO VSS+0.1 — VDD–0.1 V
Nonlinearity, XOUT, YOUT, ZOUT NLOUT -1.0 — +1.0 %FSO
(10)
Cross-Axis Sensitivity VXY, XZ, YZ -5.0 — +5.0 %
1. For a loaded output, the measurements are observed after an RC filter consisting of an internal 32kΩ resistor and an external 3.3nF capacitor
(recommended as a minimum to filter clock noise) on the analog output for each axis and a 0.1μF capacitor on VDD - GND. The output sensor
bandwidth is determined by the Capacitor added on the output. f = 1/2π * (32 x 103) * C. C = 3.3 nF corresponds to BW = 1507HZ, which is
the minimum to filter out internal clock noise.
2. These limits define the range of operation for which the part will meet specification.
3. Within the supply range of 2.2 and 3.6 V, the device operates as a fully calibrated linear accelerometer. Beyond these supply limits the device
may operate as a linear device but is not guaranteed to be in calibration.
4. This value is measured with g-Select in 1.5g mode.
5. The device can measure both + and – acceleration. With no input acceleration the output is at midsupply. For positive acceleration the output
will increase above VDD/2. For negative acceleration, the output will decrease below VDD/2.
6. For optimal 0g offset performance, adhere to AN3484 and AN3447
7. The response time between 10% of full scale VDD input voltage and 90% of the final operating output voltage.
8. The response time between 10% of full scale Sleep Mode input voltage and 90% of the final operating output voltage.
9. The response time between 10% of the full scale self test input voltage and 90% of the self test output voltage.
10. A measure of the device’s ability to reject an acceleration applied 90° from the true axis of sensitivity.
MMA7361L
Sensors
Freescale Semiconductor 3
PRINCIPLE OF OPERATION
The Freescale accelerometer is a surface-micromachined protection where system integrity must be ensured over the
integrated-circuit accelerometer. life of the product. Customers can use self test to verify the
The device consists of a surface micromachined solderability to confirm that the part was mounted to the PCB
capacitive sensing cell (g-cell) and a signal conditioning ASIC correctly. To use this feature to verify the 0g-Detect function,
contained in a single package. The sensing element is sealed the accelerometer should be held upside down so that the
hermetically at the wafer level using a bulk micromachined z-axis experiences -1g. When the self test function is
cap wafer. initiated, an electrostatic force is applied to each axis to
The g-cell is a mechanical structure formed from cause it to deflect. The x- and y-axis are deflected slightly
semiconductor materials (polysilicon) using semiconductor while the z-axis is trimmed to deflect 1g. This procedure
processes (masking and etching). It can be modeled as a set assures that both the mechanical (g-cell) and electronic
of beams attached to a movable central mass that move sections of the accelerometer are functioning.
between fixed beams. The movable beams can be deflected
from their rest position by subjecting the system to an g-Select
acceleration (Figure 3). The g-Select feature allows for the selection between two
As the beams attached to the central mass move, the sensitivities. Depending on the logic input placed on pin 10,
distance from them to the fixed beams on one side will the device internal gain will be changed allowing it to function
increase by the same amount that the distance to the fixed with a 1.5g or 6g sensitivity (Table 3). This feature is ideal
beams on the other side decreases. The change in distance when a product has applications requiring two different
is a measure of acceleration. sensitivities for optimum performance. The sensitivity can be
The g-cell beams form two back-to-back capacitors changed at anytime during the operation of the product. The
(Figure 3). As the center beam moves with acceleration, the g-Select pin can be left unconnected for applications
distance between the beams changes and each capacitor's requiring only a 1.5g sensitivity as the device has an internal
value will change, (C = Aε/D). Where A is the area of the pull-down to keep it at that sensitivity (800mV/g)).
beam, ε is the dielectric constant, and D is the distance
Table 3. g-Select Pin Description
between the beams.
The ASIC uses switched capacitor techniques to measure g-Select g-Range Sensitivity
the g-cell capacitors and extract the acceleration data from 0 1.5g 800 mV/g
the difference between the two capacitors. The ASIC also
signal conditions and filters (switched capacitor) the signal, 1 6g 206 mV/g
providing a high level output voltage that is ratiometric and
proportional to acceleration. Sleep Mode
The 3 axis accelerometer provides a Sleep Mode that is
Acceleration ideal for battery operated products. When Sleep Mode is
active, the device outputs are turned off, providing significant
reduction of operating current. A low input signal on pin 7
(Sleep Mode) will place the device in this mode and reduce
the current to 3 μA typ. For lower power consumption, it is
recommended to set g-Select to 1.5g mode. By placing a high
input signal on pin 7, the device will resume to normal mode
of operation.
Filtering
The 3 axis accelerometer contains an onboard single-pole
Figure 3. Simplified Transducer Physical Model switched capacitor filter. Because the filter is realized using
switched capacitor techniques, there is no requirement for
external passive components (resistors and capacitors) to set
SPECIAL FEATURES the cut-off frequency.
0g-Detect Ratiometricity
The sensor offers a 0g-Detect feature that provides a logic Ratiometricity simply means the output offset voltage and
high signal when all three axes are at 0g. This feature sensitivity will scale linearly with applied supply voltage. That
enables the application of Linear Freefall protection if the is, as supply voltage is increased, the sensitivity and offset
signal is connected to an interrupt pin or a poled I/O pin on a increase linearly; as supply voltage decreases, offset and
microcontroller. sensitivity decrease linearly. This is a key feature when
interfacing to a microcontroller or an A/D converter because
Self Test it provides system level cancellation of supply induced errors
The sensor provides a self test feature that allows the in the analog to digital conversion process.
verification of the mechanical and electrical integrity of the
accelerometer at any time before or after installation. This
feature is critical in applications such as hard disk drive
MMA7361L
Sensors
BASIC CONNECTIONS
Pin Descriptions PCB Layout

Top View
POWER SUPPLY
N/C
14
N/C
VDD
Self Test
13
VRH VDD
1
N/C
C C
XOUT VSS C
12
2 P0 VSS
YOUT N/C Sleep
11
3
g-Select
Microcontroller
ZOUT g-Select P1
Accelerometer
10
4
VSS 0g-Detect
0g-Detect P2
9
5
Self Test P3
VDD N/C
6
8
XOUT A/DIN
7
C
Sleep
YOUT A/DIN
Figure 4. Pinout Description C
ZOUT A/DIN
Table 4. Pin Descriptions
C
Pin No. Pin Name Description
1 N/C No internal connection
Leave unconnected Figure 6. Recommended PCB Layout for Interfacing
2 XOUT X direction output voltage Accelerometer to Microcontroller
3 YOUT Y direction output voltage
NOTES:
4 ZOUT Z direction output voltage
1. Use 0.1 µF capacitor on VDD to decouple the power
5 VSS Power Supply Ground source.
6 VDD Power Supply Input 2. Physical coupling distance of the accelerometer to
7 Sleep Logic input pin to enable product or Sleep Mode the microcontroller should be minimal.
8 NC No internal connection 3. Place a ground plane beneath the accelerometer to
Leave unconnected
reduce noise, the ground plane should be attached to
9 0g-Detect Linear Freefall digital logic output signal all of the open ended terminals shown in Figure 6.
10 g-Select Logic input pin to select g level 4. Use a 3.3nF capacitor on the outputs of the
11 N/C Unused for factory trim accelerometer to minimize clock noise (from the
Leave unconnected switched capacitor filter circuit).
12 N/C Unused for factory trim 5. PCB layout of power and ground should not couple
Leave unconnected
power supply noise.
13 Self Test Input pin to initiate Self Test
6. Accelerometer and microcontroller should not be a
14 N/C Unused for factory trim
Leave unconnected high current path.
7. A/D sampling rate and any external power supply
switching frequency should be selected such that
Logic
10 9 they do not interfere with the internal accelerometer
g-Select 0g-Detect
Input sampling frequency (11 kHz for the sampling
frequency). This will prevent aliasing errors.
13
Logic Self Test 2
VDD Input XOUT 8. 10MΩ or higher is recommended on XOUT, YOUT and
ZOUT to prevent loss due to the voltage divider
MMA7361L 3.3 nF
6 relationship between the internal 32 kΩ resistor and
VDD
the measurement input impedance.
3
0.1 μF YOUT
5
VSS 3.3 nF
7 4
Logic ZOUT
Sleep
Input
3.3 nF
Figure 5. Accelerometer with Recommended

Connection Diagram
MMA7361L
Sensors
DYNAMIC ACCELERATION
Top View
+Y Side View
6 5 4 3 2 1
Bottom
Top
-X 7 14 +X +Z -Z
8 9 10 11 12 13
-Y
14-Pin LGA Package : Arrow indicates direction of package movement.
STATIC ACCELERATION
Direction of Earth's gravity field.*

Top View
6 5 4 3 2 1
7 14
Side View
8 9 10 11 12 13 Top
14
X @ 0g = 1.65 V
13
6
1
OUT
Y
OUT
@ +1g = 2.45 V Bottom
12
5
9
2
Z @ 0g = 1.65 V X @ 0g = 1.65 V
OUT OUT
10
11
4
3
Y @ 0g = 1.65 V
OUT
11
10
Z @ +1g = 2.45 V
3
4
OUT
12
2
9
5
Bottom
13
1
6
14
7
X @ +1g = 2.45 V
13 12 11 10 9 8 Top
OUT X @ -1g = 0.85 V
OUT
X @ 0g = 1.65 V
Y @ 0g = 1.65 V Y @ 0g = 1.65 V OUT
OUT OUT
14 7 Y @ 0g = 1.65 V
Z @ 0g = 1.65 V Z @ 0g = 1.65 V OUT
OUT OUT
Z @ -1g =0.85 V
OUT
1 2 3 4 5 6
X @ 0g = 1.65 V
OUT
Y @ -1g = 0.85 V
OUT
Z @ 0g = 1.65 V
OUT
* When positioned as shown, the Earth’s gravity will result in a positive 1g output.
MMA7361L
Sensors
X-TCO mg/degC X-TCS %/degC
LSL Target USL LSL Target USL
-2 -1 0 1 2 -0.01 -0.005 0 .005 .01
Y-TCO mg/degC Y-TCS %/degC
-2 -1 0 1 2 -0.01 -0.005 0 .005 .01
Z-TCO mg/degC Z-TCS %/degC
-2 -1 0 1 2 -0.01 -0.005 0 .005 .01
Figure 7. MMA7361L Temperature Coefficient of Offset (TCO) and

Temperature Coefficient of Sensitivity (TCS) Distribution Charts
MMA7361L
Sensors
MINIMUM RECOMMENDED FOOTPRINT FOR SURFACE MOUNTED APPLICATIONS
PCB Mounting Recommendations

MEMS based sensors are sensitive to Printed Circuit
Board (PCB) reflow processes. For optimal zero-g offset after
PCB mounting, care must be taken to PCB layout and reflow 1 13
conditions. Reference application note AN3484 for best
practices to minimize the zero-g offset shift after PCB
mounting.
Surface mount board layout is a critical portion of the total
10x0.8
design. The footprint for the surface mount packages must be
the correct size to ensure proper solder connection interface
between the board and the package.
With the correct footprint, the packages will self-align when
subjected to a solder reflow process. It is always
recommended to design boards with a solder mask layer to
avoid bridging and shorting between solder pads. 6x2
6
8
14x0.6 12x1
14x0.9
MMA7361L
Sensors
PACKAGE DIMENSIONS
CASE 1977-01
ISSUE A
14-LEAD LGA
MMA7361L
Sensors
PACKAGE DIMENSIONS
CASE 1977-01
ISSUE A
14-LEAD LGA
MMA7361L
Sensors
How to Reach Us:
Home Page:
www.freescale.com
Web Support:
http://www.freescale.com/support
USA/Europe or Locations Not Listed:
Freescale Semiconductor, Inc.
Technical Information Center, EL516
2100 East Elliot Road
Tempe, Arizona 85284
+1-800-521-6274 or +1-480-768-2130
www.freescale.com/support
Europe, Middle East, and Africa:

Information in this document is provided solely to enable system and software
Freescale Halbleiter Deutschland GmbH
Technical Information Center implementers to use Freescale Semiconductor products. There are no express or
Schatzbogen 7 implied copyright licenses granted hereunder to design or fabricate any integrated
81829 Muenchen, Germany circuits or integrated circuits based on the information in this document.
+44 1296 380 456 (English)
+46 8 52200080 (English)
+49 89 92103 559 (German) Freescale Semiconductor reserves the right to make changes without further notice to
+33 1 69 35 48 48 (French) any products herein. Freescale Semiconductor makes no warranty, representation or
www.freescale.com/support guarantee regarding the suitability of its products for any particular purpose, nor does
Freescale Semiconductor assume any liability arising out of the application or use of any
Japan: product or circuit, and specifically disclaims any and all liability, including without
Freescale Semiconductor Japan Ltd. limitation consequential or incidental damages. “Typical” parameters that may be
Headquarters provided in Freescale Semiconductor data sheets and/or specifications can and do vary
ARCO Tower 15F in different applications and actual performance may vary over time. All operating
1-8-1, Shimo-Meguro, Meguro-ku, parameters, including “Typicals”, must be validated for each customer application by
Tokyo 153-0064
Japan customer’s technical experts. Freescale Semiconductor does not convey any license
0120 191014 or +81 3 5437 9125 under its patent rights nor the rights of others. Freescale Semiconductor products are
support.japan@freescale.com not designed, intended, or authorized for use as components in systems intended for
surgical implant into the body, or other applications intended to support or sustain life,
Asia/Pacific: or for any other application in which the failure of the Freescale Semiconductor product
Freescale Semiconductor Hong Kong Ltd. could create a situation where personal injury or death may occur. Should Buyer
Technical Information Center purchase or use Freescale Semiconductor products for any such unintended or
2 Dai King Street unauthorized application, Buyer shall indemnify and hold Freescale Semiconductor and
Tai Po Industrial Estate its officers, employees, subsidiaries, affiliates, and distributors harmless against all
Tai Po, N.T., Hong Kong
+800 2666 8080 claims, costs, damages, and expenses, and reasonable attorney fees arising out of,
support.asia@freescale.com directly or indirectly, any claim of personal injury or death associated with such
unintended or unauthorized use, even if such claim alleges that Freescale
For Literature Requests Only: Semiconductor was negligent regarding the design or manufacture of the part.
Freescale Semiconductor Literature Distribution Center
P.O. Box 5405
Denver, Colorado 80217 Freescale™ and the Freescale logo are trademarks of Freescale Semiconductor, Inc.
1-800-441-2447 or 303-675-2140 All other product or service names are the property of their respective owners.
Fax: 303-675-2150 © Freescale Semiconductor, Inc. 2008. All rights reserved.
LDCForFreescaleSemiconductor@hibbertgroup.com
RoHS-compliant and/or Pb-free versions of Freescale products have the functionality and electrical
characteristics of their non-RoHS-compliant and/or non-Pb-free counterparts. For further
information, see http:/www.freescale.com or contact your Freescale sales representative.
For information on Freescale’s Environmental Products program, go to http://www.freescale.com/epp.
MMA7361L
Rev. 0
04/2008
ADDENDUM 6
SPEED SENSOR
MINI-BEAM® Expert™ Series
Microprocessor-Based TEACH-Mode Photoelectric Sensors†
Features
• TEACH-mode sensors in the popular MINI-BEAM package
• Easy push-button programming automatically adjusts sensitivity to optimal setting
• Multiple sensing modes include: retroreflective, polarized retro, clear object detection,
diffuse, divergent, and convergent, plus glass and plastic fiber optic models
• Fast, 500 microsecond (0.5 millisecond) output response
• Bipolar NPN (sinking) / PNP (sourcing) outputs
• Easy output programming eliminates the need for Light or Dark Operate selection
• Separate TEACH input allows remote programming by an external device, such as a
switch or a process controller
• LED status indications for received signal strength (using Banner’s AID™ function),
power ON and output state
• Green Stability indicator flashes when received signal level approaches the switching
threshold, also indicates Power ON
• Integral 2 m (6.5') cable or 5-pin Euro-style quick-disconnect (QD) connector,
depending on model; 9 m (30') cable models are also available
† U.S. patent(s) issued or pending
Models
Range or Supply Output Range or Supply Output
Sensing Mode Model* Focus Voltage Type Sensing Mode Model* Focus Voltage Type
650 nm 650 nm
Polarized Retroreflective
(Clear Object Detection)
Retroreflective
Visible Red Visible Red
SME312LV 5 m (15')** 1 m (3.3') Bipolar

10 to
CLEAR OBJECT
SME312LPC with supplied NPN/
30V dc
reflector** PNP
RETRO P
650 nm Bipolar POLAR RETRO
10 to
NPN/
Visible Red 30V dc

PNP
* Only 2 m (6.5') cable models are listed. For 9 m (30') cable, add suffix “W/30” to the
model number (e.g., SME312LV W/30.) For 5-pin Euro-style QD, add suffix “QD” to
10 mm to 3 m**
SME312LP the model number (e.g., SME312LVQD). A model with a QD connector requires a
(0.4" to 10')
P mating cable; see page 11.

** Sensing range will vary according to the efficiency and reflective area of the
POLAR RETRO
retroreflector(s) used. (Retroreflective tape is not recommended for use with Clear
Object Detection models.) See page 10 and the Banner catalog for more information.
Additional models on following page.
WARNING . . . Not To Be Used for Personnel Protection

Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death.
These sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor
failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products
catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.
Printed in USA 02/07 P/N 55214 rev. E

Models, continued
Range or Supply Output Range or Supply Output
Sensing Mode Model* Focus Voltage Type Sensing Mode Model* Focus Voltage Type
880 nm 650 nm
Infrared Visible Red
SME312D 380 mm (15") SME312FV
GLASS FIBER
DIFFUSE
Diffuse
525 nm
650 nm
Visible Green
Visible Red
SME312FVG
Glass Fiber Optic

SME312DV 1100 mm (43")
GLASS FIBER
DIFFUSE
475 nm
880 nm Visible Blue
Divergent Diffuse
Infrared SME312FVB
DIVERGENT SME312W 130 mm (5")
GLASS FIBER
450-650 nm
DIFFUSE
Visible White
650 nm 16 mm (0.65")
SME312FVW
Visible Red
SME312CV Spot Size
at Focus: Range varies
GLASS FIBER
Bipolar
1.3 mm (0.05") by sensing 10 to
NPN/
650 nm mode and fiber 30V dc
43 mm (1.7") PNP
Visible Red optics used
CONVERGENT SME312CV2 Spot Size Bipolar SME312FP
at Focus: 10 to
NPN/
3.0 mm (0.12") 30V dc
PNP
PLASTIC FIBER
525 nm
Visible Green 16 mm (0.65") 525 nm
Visible Green
SME312CVG Spot Size
Convergent
at Focus: SME312FPG
Plastic Fiber Optic
1.0 mm (0.04")
CONVERGENT
PLASTIC FIBER
475 nm 475 nm
Visible Blue 16 mm (0.65") Visible Blue
SME312CVB Spot Size SME312FPB
at Focus:
1.8 mm (0.07")
CONVERGENT PLASTIC FIBER
450-650 nm 450-650 nm
Visible White 16 mm (0.65") Visible White
Spot Size SME312FPW

SME312CVW
at Focus:
1.8 mm (0.07") PLASTIC FIBER
CONVERGENT
* Only 2 m (6.5') cable models are listed. For 9 m (30') cable, add suffix “W/30” to the
880 nm model number (e.g., SME312D W/30.) For 5-pin Euro-style QD, add suffix “QD” to the
Glass Fiber Optic
Infrared Range varies model number (e.g., SME312DQD). A model with a QD connector requires a mating
by sensing cable; see page 11.
SME312F
mode and fiber
optics used
GLASS FIBER
Banner Engineering Corp. • Minneapolis, MN U.S.A.

P/N 55214 rev. E www.bannerengineering.com • Tel: 763.544.3164
Overview
TEACH
Push Button
MINI-BEAM® Expert™ is a complete family of sensors, all housed in the popular, robust
and compact rectangular housing. Their large push button and easy-to-see indicators
provide easy configuration, alignment, and monitoring during use (see Figure 1 and
Bi-color below).
Green/Red
Indicator Retroreflective and Polarized Retroreflective Mode models are excellent for
LED sensing relatively small items where opposed-mode sensing is not possible. They are
Yellow Output recommended for relatively clean environments where high excess gain is not required.
Indicator LED Polarized models filter out unwanted reflections.
Figure 1. Features Polarized Retroreflective Mode – Clear Object Detection models reliably detect the
presence of clear objects.
Diffuse Mode models are excellent for sensing objects of adequate size and reflectivity
at short range. Divergent models are useful for sensing small items and translucent or
transparent materials at close range. The SME312DV sensors effectively sense specular
surfaces like semi-conductor wafers, disk drive media, glass and machined surfaces. The
collimated optics of the SME312DV also permits the sensor to be mounted against clear
container walls, view ports and other types of optical “feed-throughs.”
Convergent Mode models are a good choice for counting adjacent radiused objects and
for accurate position sensing. Blue, green and white beam models are recommended for
color mark sensing.
Glass Fiber Optic models are an excellent option for sensing in tight or otherwise
inaccessible areas. Fibers withstand vibration and shock and are immune to electrical
noise. Glass fibers withstand high temperatures, extreme moisture and corrosive
materials. Glass fibers are not recommended for applications requiring bending or
repeated flexing (see plastic fiber models). Visible beam models are recommended for
color mark sensing.
Plastic Fiber Optic models are an excellent option for sensing in tight or otherwise
inaccessible areas. Fibers withstand vibration and shock and are immune to electrical
noise. Plastic fibers function well at temperatures from –30° to +70° C (–20° F to
+158° F), and stand up to repeated flexing. Most are easy to shorten in the field, for
custom installations. Plastic fibers are not recommended for severe environments (see
glass fiber models). Plastic fiber optic sensors are recommended for color mark sensing.

www.bannerengineering.com • Tel: 763.544.3164 P/N 55214 rev. E
Status Indicators
Normal sensor operation is called RUN mode. Sensor configuration (setting the sensitivity
threshold and selecting output ON and OFF conditions) is performed in TEACH mode.
The two LED indicators (bi-color Green/Red and Yellow) have distinct roles in the two
operation modes, as shown in Figure 2.
If contrast is marginal, the bi-color indicator will flash green to indicate instability. If this
occurs, reconfigure or realign the sensor, or clean the sensor or fiber lenses.
The Signal Strength indicator is Banner’s exclusive AID™ (Alignment Indicating
Device). Its pulse rate increases as the received light signal strength increases (during
programming). This feature simplifies accurate alignment during TEACH mode, and gives
RUN Mode TEACH Mode
ON Green: Power is ON ON Red: Sensor “sees” its own modulated

Green/Red
Bi-Color
Flashing Green: Sensed light level is light source; pulse rate is

approaching sensing proportional to the received light
threshold* signal strength**
ON: Ready to TEACH output ON condition

Yellow
ON: Outputs conducting

OFF: Ready to TEACH output OFF
OFF: Outputs not conducting
condition
* This is the Stability indicator, which signals when maintenance, realignment, or reconfiguration is needed
during RUN mode.
** The faster the pulse rate, the stronger the light signal.
Figure 2. Status Indicator Conditions
a relative indication of sensing contrast between the light and dark conditions.
Remote Configuration
The remote function may be used to configure the sensor remotely or to disable the
push button for security. Connect the gray wire of the sensor to ground (0V dc), with a
remote programming switch connected between them. Pulse the remote line according to
the diagrams in the configuration procedures. The length of the individual programming
pulses is equal to the value T:
0.04 seconds ≤ “T” ≤ 0.8 seconds
Troubleshooting
The MINI-BEAM Expert’s Power LED may begin to alternate flashing red/green; this
indicates a microprocessor memory error. If it occurs, try reteaching the sensor, or
try cycling power ON and OFF, then reteaching the sensor. If this does not solve the
problem, or if it occurs frequently, replace the sensor.

Static TEACH
2nd Taught 1st Taught
Condition Condition
Sensor positions
The two sensing conditions may be presented in either order. The condition presented
threshold between first is the condition for which the output will energize (the “Output ON” target).
taught conditions
Sensitivity is automatically set (and optimized) when teaching the sensor the ON and OFF
Output OFF Output ON
conditions. When the push button is clicked, the sensor samples each sensing condition
and registers it into memory. After the second sensing condition is registered, the MINI-
BEAM Expert automatically sets the sensitivity to the optimum value for the application,
and then returns to RUN mode.
Figure 3. Static TEACH (Light Operate
shown)
Darkest Taught Lightest Taught
Condition Push Button
Condition Remote Line Result
0.04 seconds ≤ “Click” ≤ 0.8 seconds 0.04 seconds ≤ “T” ≤ 0.8 seconds
Sensor positions
• ress
P andbetween
threshold hold push
button until No action required; sensor is Push-Button Method Only
TEACH Mode
taught conditions
the bi-color (green/red) indicator ready for 1st sensing condition. Yellow: ON
Access
begins to flash red, or turns Red: Pulses to indicate relative received signal strength.
OFF.
Output OFF Output ON
Sensor is ready for output ON condition.
Darkest Most Light
(no signal) (saturated
signal)
• Present 1st sensing condition. • Present 1st sensing condition. Yellow: OFF
Teach 1st Sensing
• Click push button. • Single-pulse remote line. Red: Pulses to indicate relative received signal strength.
Condition
Sensor registers output ON condition, ready for output OFF

T Tcondition. T T
12.5% T T T
Sensor positions
window thresholds
≈12.5% from the T T T T
presented condition T
• Present 2nd sensing condition. • Present 2nd sensing condition. Teach Accepted
0.8 seconds
• Click push
Outputbutton. • Single-pulse remote line. Green: ON (or flashes if signal is close to the switching threshold)
Return to RUN Mode
Output OFF Output OFF

Teach 2nd Sensing
ON
> 2 seconds
Yellow: OFF, until the sensing condition changes
Condition and
T T T T
Darkest Single Most Light T Sensor T T output
registers OFFT condition, positions threshold, and
(no signal) Sensing (saturated T T T T T T
Condition signal) returns to RUN mode.
Teach Unacceptable
T T T T T T T T T
Yellow: ON T T T T T
0.8 seconds
Red: Pulses to indicate relative received signal strength.
> 2 seconds
Sensor returns to wait state, ready for 1st sensing condition.
NOTE: The sensor will return to RUN mode if the first TEACH condition is not registered within 90Tseconds.
Sensor positions T TEACH
T T Tmode
T may
T be Tcancelled
T before
T either 1st or 2nd condition by
holding the push button depressed for ≥below
threshold ≈12.5% 2 seconds. T T TT T T T T
the presented condition
Output OFF Output ON T T

Push TButton
T
T
T
Enable/Disable
TT
TT
TT
TT
TT
TT
TT
TT
TT
Darkest Single Most Light

(no signal) Sensing
Condition
(saturated
signal)
In addition to its programming function, the remote line may be used to disable the push
buttons
T for security. Disabling
T the pushT buttons
T T T prevents
T T undesired
T T tampering with the
sensor configurationT settings.
T Connect theT Tsensor’s
T Tgray Twire Tas described on page 4,
and four-pulse to either enable or disable the push buttons.
T T T T T T T
T T T T TT
Push Button Remote Line T TT T T T T Result
0.04 seconds ≤ “T” ≤ 0.8 seconds 0.8 seconds
Not
Sensor available
positions • Four-pulse the remote line to enable or Sensor toggles between enable/disable
Enable/Disable
Push Button
threshold ≈12.5% above

the presented condition > 2 secondsdisable the push button. settings and returns to RUN mode.
Output OFF Output ON T T T T
T T T
Darkest Single Most Light
(no signal) Sensing (saturated
Condition signal) T T T T T
Banner Engineering Corp. • Minneapolis, MN U.S.A. T T T T
Specifications
Supply Voltage and Current 10 to 30V dc (10% maximum ripple) at less than 45 mA, exclusive of load
Supply Protection Circuitry Protected against reverse polarity and transient voltages
Output Configuration Bipolar: One current sourcing (PNP) and one current sinking (NPN) open-collector transistor
Output Rating 150 mA maximum each output at 25° C, derated to 100 mA at 70° C (derate ≈1 mA per °C)
Off-state leakage current: less than 5µA @ 30V dc
ON-state saturation current: less than 1V @ 10 mA; less than 1.5V @ 150 mA
Output Protection Circuitry Protected against false pulse on power-up and continuous overload or short-circuit of outputs
Output Response Time Sensors will respond to either a “light” or a “dark” signal of 500 microseconds or longer duration, 1 kHz max.
NOTE: 1 second delay on power-up; outputs do not conduct during this time.
Repeatability 100 microseconds (all models)
Adjustments Push-button TEACH mode sensitivity setting (see Static TEACH, page 5); remote TEACH mode input is provided
(gray wire, see page 4)
Indicators Two LEDs: Yellow and Bi-color Green/Red (see Figures 1 and 2)
Construction Reinforced thermoplastic polyester housing, totally encapsulated, o-ring seal, acrylic lenses, and stainless steel
screws.
Environmental Rating Meets NEMA standards 1, 2, 3, 3S, 4, 4X, 6, 12, and 13; IEC IP67
Connections PVC-jacketed 5-conductor 2 m (6.5') or 9 m (30') unterminated cable, or 5-pin Euro-style quick-disconnect (QD) fitting
are available. QD cables are ordered separately; see page 11.
Operating Conditions Temperature: –20° to +70° C (–4° to +158° F)
Max. Relative Humidity: 90% at 50° C (non-condensing)
Application Notes The first condition presented during TEACH mode becomes the output ON condition.
Certifications

Performance Curves
Excess Gain Beam Pattern Excess Gain Beam Pattern
Diffuse-mode performance based on 90% reflectance white test card Diffuse-mode performance based on 90% reflectance white test card
1000 1000
SME312LV SME312W
E E
Retroreflective Mode
X SME312LV X SME312W
Divergent Diffuse
Diffuse Mode 22.5 mm 0.9"
75 mm 3.0" C
C Diffuse Mode
Retroreflective
100 100
E 50 mm 2.0" E 15.0 mm 0.6"
S Retroreflective Mode S 7.5 mm 0.3"
25 mm 1.0"
S S
0 0 0 0
G 10 25 mm 1.0" G 10 7.5 mm 0.3"
A A 15.0 mm 0.6"
50 mm 2.0"
I I
N 75 mm 3.0" N 22.5 mm 0.9"
1 1
.01 m .10 m 1.0 m 10 m 0 1m 2m 3m 4m 5m 1 mm 10 mm 100 mm 1000 mm 0 25 mm 50 mm 75 mm 100 mm 125 mm
.033' .33' 3.3' 33' 3' 6' 9' 12' 15' .04" .4" 4" 40" 1.0" 2.0" 3.0" 4.0" 5.0"
DISTANCE DISTANCE DISTANCE DISTANCE
1000 1000
SME312LP SME312CV
E E
X Retroreflective Mode SME312LP X SME312CV
60 mm 2.4" Convergent Mode 3.0 mm 0.12"
C Retroreflective Mode C Convergent Mode
100
E 40 mm 1.6" E 100 2.0 mm 0.08"
S 20 mm 0.8" S 1.0 mm 0.04"
S S
0 0 0 0
G 10
20 mm 0.8" G 10 1.0 mm 0.04"
A A 2.0 mm 0.08"
40 mm 1.6"
I I
N 60 mm 2.4"
N 3.0 mm 0.12"
1 1
.01 m 0.1 m 1m 10 m 0 .6 m 1.2 m 1.8 m 2.4 m 3.0 m 0 7.5 mm 15 mm 22.5 mm 30 mm 37.5 mm
1 mm 10 mm 100 mm 1000 mm
0.03' 0.3' 3' 30' 2' 4' 6' 8' 10' 0.3" 0.6" 0.9" 1.2" 1.5"
.04" .4" 4" 40"
1000
SME312CV2
Polarized Retro – Clear Object
E
1000 X SME312CV2
SME312LPC Convergent Mode 3.0 mm 0.12"
E C Convergent Mode
Retroreflective 100
E 2.0 mm 0.08"
Convergent
X Mode SME312LPC
C
with BRT-77X77 150 mm
Retroreflective Mode
6" S 1.0 mm 0.04"
100 Reflector S
E 100 mm 4" 0 0
S 50 mm 2"
S G 10 1.0 mm 0.04"
0 with BRT-2X2 with BRT-77X77 0 A
with BRT-2X2 Reflector 2.0 mm 0.08"
Reflector I
Reflector
G 10 50 mm 2" 3.0 mm 0.12"
A N
100 mm 4"
I 1
150 mm 6" 1 mm 10 mm 100 mm 1000 mm 0 25 mm 50 mm 75 mm 100 mm 125 mm
N 1" 2" 3" 4" 5"
.04" .4" 4" 40"
1
.01 m .1 m 1.0 m 10.0 m 0 .5 m 1m 1.5 m 2m 2.5 m DISTANCE DISTANCE
.033' .33' 3.3' 33' 1.7' 3.3' 5' 6.6' 8.3'
DISTANCE DISTANCE
1000
SME312CVG
E SME312CVB
X SME312CVW SME312CVG
1000 3.0 mm SME312CVB 0.12"
SME312D C
100 Convergent Mode SME312CVW
E E 2.0 mm 0.08"
X SME312D S 1.0 mm Convergent Mode 0.04"
Diffuse Mode
C 15 mm
Diffuse Mode
0.6" S
100 0 0
E 10 mm 0.4"
S G 10 1.0 mm 0.04"
5 mm 0.2" A
S 2.0 mm 0.08"
0 0 I
N 3.0 mm 0.12"
G 10
5 mm 0.2"
A 1
10 mm 0.4" 0 7.5 mm 15 mm 22.5 mm 30 mm 37.5 mm
I 1 mm 10 mm 100 mm 1000 mm
0.3" 0.6" 0.9" 1.2" 1.5"
N 15 mm 0.6" 0.04" 0.4" 4.0" 40"
1 DISTANCE DISTANCE
1 mm 10 mm 100 mm 1000 mm 0 75 mm 150 mm 225 mm 300 mm 375 mm
.04 in .4 in 4 in 40 in 3.0" 6.0" 9.0" 12.0" 15.0"
Diffuse
DISTANCE DISTANCE
1000
SME312DV
E 20 mm 0.8"
Diffuse Mode SME312DV
X 15 mm Diffuse Mode 0.6"
C
100 10 mm 0.4"
E
S 5 mm 0.2"
S 0 0
5 mm 0.2"
G 10
A 10 mm 0.4"
I 15 mm 0.6"
N
20 mm 0.8"
1
10 mm 100 mm 1000 mm 10000 mm 0 250 mm 500 mm 750 mm 1000 mm 1250 mm
0.4" 4.0" 40" 400" 10.0" 20.0" 30.0" 40.0" 50.0"
DISTANCE DISTANCE

Performance Curves, continued

Excess Gain Beam Pattern Excess Gain Beam Pattern
Diffuse-mode performance based on 90% reflectance white test card Diffuse-mode performance based on 90% reflectance white test card
Opposed Mode – Individual Fibers Opposed Mode – Individual Fibers
1000 1000
SME312F SME312FP
E E
Opposed Mode Opposed Mode
X Glass Fibers SME312F X SME312FP
75 mm 3" Plastic Fibers 45 mm 1.8"
C Opposed Mode C Opposed Mode
100
E 50 mm 2" E 100 30 mm 1.2"
S 25 mm 1" S 15 mm 0.6"
S IT23S Fibers S
w/L9 lenses 0 IT13S IT23S 0 0 PIT26U PIT46U 0
PIT46U Fiber
G 10
25 mm 1" G 10
PIT26U Fiber 15 mm 0.6"
A A 30 mm 1.2"
IT13S IT23S 50 mm 2"
I I
Fibers Fibers
N 75 mm 3" N 45 mm 1.8"
1 1
.01 m .1 m 1m 10 m 0 100 mm 200 mm 300 mm 400 mm 500 mm 0 25 mm 50 mm 75 mm 100 mm 125 mm
1 mm 10 mm 100 mm 1000 mm
.033' .33' 3.3' 33' 4" 8" 12" 16" 20" 1" 2" 3" 4" 5"
.04" .40" 4.0" 40"
Diffuse Mode – Bifurcated Fibers Diffuse Mode – Bifurcated Fibers

1000 1000
SME312F SME312FP
E E
Plastic Fiber Optic

Diffuse Mode SME312FP
X Diffuse Mode 1.9 mm 0.075" X Plastic Fibers 3.8 mm Diffuse Mode 0.15"
C Glass Fibers SME312F C
100 1.3 mm 0.050" 100 2.5 mm 0.10"
E Diffuse Mode E
S 0.65 mm 0.025" S PBT46U Fiber 1.2 mm 0.05"
S 0 BT13S BT23S 0 S 0 PBT46U 0
PBT26U
BT23S Fiber
G 10 0.65 mm 0.025" G 10 1.2 mm 0.05"
A 1.3 mm 0.050" A 2.5 mm 0.10"
I 1.9 mm 0.075"
I
BT13S Fiber PBT26U Fiber 3.8 mm 0.15"
N N
1 1
0 7.5 mm 15 mm 22.5 mm 30 mm 37.5 mm 0 7.5 mm 15 mm 22.5 mm 30 mm 37.5 mm
1 mm 10 mm 100 mm 1000 mm 0.3" 0.6" 0.9" 1.2" 1.5" .1 mm 1 mm 10 mm 100 mm 0.3" 0.6" 0.9" 1.2" 1.5"
.04" .4" 4" 40" .004" .04" .4" 4"
Opposed Mode – Individual Fibers Diffuse Mode – Bifurcated Fibers

1000 1000
SME312FPG
E SME312FV E SME312FPB
Glass Fiber Optic
X SME312FV X SME312FPW 3.0 mm SME312FPG 0.12"

C 75 mm 3"
Opposed Mode
Opposed Mode C SME312FPB
100 100
E 50 mm 2" E Diffuse Mode
2.0 mm
SME312FPW
0.08"
S 25 mm 1"
S Plastic Fiber 1.0 mm Diffuse Mode 0.04"
S S 0
Plastic Fiber
0
IT23S Fiber 0 IT13S IT23S 0
PBT46U Fiber PBT46U
G 10
IT13S Fiber 25 mm 1" G 10 1.0 mm 0.04"
A A 2.0 mm 0.08"
50 mm 2"
I I
3.0 mm 0.12"
N 75 mm 3" N
1 1
0 50 mm 100 mm 150 mm 200 mm 250 mm 0 4 mm 8 mm 12 mm 16 mm 20 mm
1 mm 10 mm 100 mm 1000 mm .1 mm 1 mm 10 mm 100 mm
2" 4" 6" 8" 10" 0.15" 0.30" 0.45" 0.60" 0.75"
.04" .40" 4.0" 40" .004 in .04 in .4 in 4 in
Diffuse Mode – Bifurcated Fibers

1000
SME312FV
E
X SME312FV
Diffuse Mode 1.95 mm 0.075"
C Diffuse Mode
100
E 1.30 mm 0.050"
S 0.65 mm 0.025"
S
0 BT13S BT23S 0
G 10 BT23S Fiber 0.65 mm 0.025"
A 1.30mm 0.050"
I
N BT13S Fiber 1.95 mm 0.075"
1
.1 mm 1 mm 10 mm 100 mm 0 5 mm 10 mm 15 mm 20 mm 25 mm
.004" .04" .40" 4" 0.2" 0.4" 0.6" 0.8" 1.0"
DISTANCE DISTANCE
Diffuse Mode – Bifurcated Fibers

1000
SME312FVG
E SME312FVB SME312FVG
X SME312FVW 3.0 mm SME312FVB 0.12"
C
100 Diffuse Mode 2.0 mm SME312FVW 0.08"
E
S 1.0 mm Diffuse Mode 0.04"
S
BT23S Fiber 0 BT13S BT23S 0
G 10 1.0 mm 0.04"
A 2.0 mm 0.08"
I
3.0 mm 0.12"
N BT13S Fiber
1
0 8 mm 16 mm 24 mm 32 mm 40 mm
.1 mm 1 mm 10 mm 100 mm
0.3" 0.6" 0.9" 1.2" 1.5"
.004" 0.04" 0.40" 4.0"
DISTANCE DISTANCE

Dimensions
Cabled Models QD Models
(Suffix LV, LP, LPC, D, CV, CV2, CVG, CVB and CVW)
3.2 mm 12.2 mm (0.48")
(0.13")
30.7 mm
(1.21")
ø 3 mm Clearance (2)
M12 x 1 Thread
24.1 mm M18 x 1 x 15 mm Thread Quick-disconnect
(0.95") (Mounting Nut Supplied)
20.0 mm
2 m (6.5') Cable (0.79")
Mounting Peg 19.1 mm

(ø 6.3 mm x 2.5 mm) (0.75")
66.0 mm
(2.60") 27.4 mm (1.08")
Divergent Diffuse Mode Models Glass Fiber Optic Models Plastic Fiber Optic Models
(Suffix W) (Suffix F, FV, FVG, FVB and FVW) (Suffix FP, FPG, FPB and FPW)
Bezel Fiber Optic Fitting
18.0 mm
(0.71")
51.8 mm 13.2 mm 69.9 mm 16.2 mm (0.64")

(2.04") (0.52") (2.75") 54.8 mm
31.2 mm
(1.23") (2.16")
Hookups
Cabled Models QD Models
bn bn
+ +
bu 10 - 30V dc bu 10 - 30V dc
– –
wh wh
Load Load
bk bk
Load Load
gy gy
Remote Remote
Teach Teach

Accessories
Retroreflective Targets
Banner offers a wide selection of high-quality retroreflective targets. See your current Banner Sensors
catalog for complete information on available models.
Sensing range will vary, according to the retroreflector’s efficiency and reflective area.
• For high-vibration applications: model BRT-36X40BM (micro-prism geometry) is recommended.
• For long-range applications: model BRT-77X77C reflector provides a range up to 2 m (6.5').
• For clear object detection (low-contrast applications): reflector model BRT-2X2 is recommended;
one comes bundled with each SME312LPC(QD) sensor.
Optional brackets for mounting reflective
• Polarized sensors require corner-cube type retroreflective targets only; reflective tape is not targets are available. See the Accessories
recommended. section of your current Banner catalog or our
Before installling retroreflective tape, clean the mounting surface with an isopropyl alcohol wipe. website at www.bannerengineering.com.
• One supplied with each SME312LPC(QD) sensor • Micro-prism geometry

BRT-2X2 • Reflectivity Factor: 1.0 BRT-36X40BM • Reflectivity Factor: 1.2
• Maximum Temperature: +50° C (120° F) • Maximum Temperature: +50° C (120° F)
51 mm
(2.0")
51 mm
8.9 mm 38 mm 7 mm
(2.0")
(0.40") (1.5") (0.3")
51 mm Clear
56 mm (2.0") 61 mm 51 mm
Acrylic
(2.2") (2.4") 40 mm (2.0")
Lens
(1.6") 61 mm
Clear (2.4")
Acrylic
Lens
10 mm 30 mm 4.2 mm x 14.2 mm Slot (2)
(0.16" x 0.56") 3.5 mm
(0.4") (0.14")
(1.2") 4.3 mm 10 mm 10 mm 3.5 mm
(0.16") (0.4") (0.4") (0.14")
20 mm
(0.8")
• Reflectivity Factor: 2.0 • Reflectivity Factor: 0.8

BRT-77X77C BRT-TVHG
• Maximum Temperature: +50° C (120° F) • Maximum Temperature: +60° C (140° F)
84.5 mm
(3.3")
77 mm
(3.0") 9 mm Retroreflective tape is
(0.4") available in a variety of
sizes and shapes; see your
Banner Catalog for more
84.5 mm
(3.3") information.
77 mm
(3.0") Clear Not recommended for use
Acrylic with clear object detection
Lens
sensors.
3.5 mm
(0.13")

10 P/N 55214 rev. E www.bannerengineering.com • Tel: 763.544.3164
Quick-Disconnect (QD) Cables

Style Model Length Dimensions Pinout
MQDC1-506 2 m (6.5') ø 15 mm
5-pin Euro-style (0.6")
MQDC1-515 5 m (15')
straight
MQDC1-530 9 m (30') 44 mm max. M12 x 1
White Wire
(1.7")
Brown Wire
38 mm max. Blue Wire

(1.5") Black Wire Gray Wire
MQDC1-506RA 2 m (6.5')
5-pin Euro-style 38 mm max.
MQDC1-515RA 5 m (15') (1.5")
right-angle
MQDC1-530RA 9 m (30')
M12 x 1
ø 15 mm
(0.6")
Mounting Brackets
Bracket dimensions are available online at www.bannerengineering.com.
• Stainless steel 2-axis, side- • “U” bracket

SMB312S SMB46U
mount bracket • 14 ga 316 stainless steel
• 12-ga. stainless steel right-

• Stainless steel 2-axis, bottom- angle mounting bracket with
SMB312B mount bracket SMB18A curved mounting slot for
• Includes mounting foot versatile orientation
• Clearance for M4 (#8) hardware
• 14-ga. 304 stainless steel

• Stainless steel 18 mm barrel- • 18 mm swivel bracket with
SMB312PD SMB18FA
mount bracket tilt and pan movement for
precision adjusting
• “L” bracket • 12-ga. stainless steel

SMB46L SMB18Q
• 14 ga 316 stainless steel • 18 mm angled flanged bracket
• 18 mm swivel, black reinforced

• “S” bracket thermoplastic polyester bracket
SMB46S SMB18SF
• 14 ga 316 stainless steel • Stainless steel mounting
hardware included

www.bannerengineering.com • Tel: 763.544.3164 P/N 55214 rev. E 11
Mounting Brackets, continued
• 2-piece universal swivel bracket

• 18 mm swivel; barrel-
• 300 series stainless steel
SMB3018SC or side-mount SMB18UR
• Includes stainless steel swivel
• Black thermoplastic polyester
locking hardware
• 12-ga. 300 series stainless steel

• Side-mount swivel with
• Flat SMBAMS series bracket
extended range of motion
with 18 mm hole for mounting
SMB3018SUS • Black thermoplastic polyester SMBAMS18P
sensors
• Includes stainless steel swivel
• Articulation slots for 90+° of
locking hardware
rotation
• 12-ga. 300 series stainless steel
• Flat-mount swivel bracket with • Right-angle SMBAMS series
extended range of motion bracket with 18 mm hole for
SMB30SK SMBAMS18RA
• Black thermoplastic polyester mounting sensors
and 316 stainless steel • Articulation slots for 90+° of
rotation
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp. will repair or replace,
free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty
does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or
implied.
P/N 55214 rev. E
Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN USA 55441 • Phone: 763.544.3164 • www.bannerengineering.com • Email: sensors@bannerengineering.com

MM 340

Caricato da

Informazioni sul documento

Copyright

Formati disponibili

Condividi questo documento

Condividi o incorpora il documento

Opzioni di condivisione

Hai trovato utile questo documento?

Questo contenuto è inappropriato?

Copyright:

Formati disponibili

MM 340

Caricato da

Copyright:

Formati disponibili

INSTRUCTION MANUAL

MM 340 STATIC AND DYNAMIC BALANCING MACHINE

ESSOM COMPANY LIMITED

1. General description 1-1

Addendum 1 Software manual for balancing machine

Vibration sensor No.1 Rotors Vibration sensor No. 2

Power switch Inverter I/O box (Analog to

1.1.5 Motor : 0.37 kW, 2900 rpm rating.

Figure 1-2 Two types of rotors

1.3.3 Shaft Supports

Figure 2-1 Radial amplitude

Unbalance signal can be indicated by 1 × RPM of rotation.

Figure 2-2 Static unbalance

Couple Unbalance cannot be observed on a knife-edge.

Figure 2-3 Couple unbalance

Figure 2-4 Dynamic unbalance

Figure 2-5 Trial weights

Figure 2-6 Vector form

2.8 Laboratory Balancing

Unbalanced condition Balancing by single weight Balancing by two weights

Figure 2-7 Step of balancing

Figure 2-9 Characteristic curve of amplitude of vibration vs. speed of machine

Plane 2 Plane 1 Plane 2 Plane 1

Figure 2-10 Balancing overhang rotor

Take out Speed sensor

Align both holes

Figure 3-3 Figure 3-4

Speed sensor setting button

Input 220 VAC 1 phase

Speed sensor port (to output Vibration sensor Vibration sensor

Figure 3-9 Front view of I/O box

Input 220 VAC

For testing room Front

AC Power Speed Sensor

Figure 3-11 MM340 Wiring connection layout

3.4.7 Press at Inverter to stop motor.

3.5 Rotor Installation Procedures for Two-Plane Balancing

3.7.5 Press Rotor dimension OFF as per Fig. 3-36.

3.7.9 Press Stop at the inverter to stop motor (Fig. 3-40).

3.8.1 Open Balancing Machine program as per Fig. 3-46

3.8.12 Press Stop at the Inverter to stop the motor.

Figure 3-58 Speed sensor installation

Figure 3-59 Vibration sensor installation

3.9.10 Select Tap Test and start the equipment.

Tested by: ........................................................ Date: ..........................

• Single-Plane (Static) Balancing Machine

Correction Mass Blade Radius C1 =

• Two Plane (Dynamic) Balancing Machine

Tested by: ........................................................ Date: ..........................

• Balancing Machine Calibration

Tested by: ........................................................ Date: ..........................

• Single-plane (Static) Filed Balancing

• Two Plane (Dynamic) Field balancing

Trial massP1 Radius P1 =

Trial massP2 Radius P2 =

Correction Mass Blade Blade Radius C1 =

Blade Blade Radius C2 =

Note: P1, P2 = Radius of Trial mass

Tested by: .........Umnat.....Imchareon........... Date: ...Feb...15, .2006.........

• Single-plane (Static) Balancing Machine

Correction mass Blade 1 3.6 g Radius C1 = 60

Test run 34.93 m 157.31

• Two Plane (Dynamic) Balancing Machine

10.8 g 99.6 11.5 g 60.2