Enclosures

C18 Sound Attenuated

Enclosures
50 Hz / 60 Hz
These sound attenuated, factory installed
enclosures incorporate internally mounted super
critical level silencers, designed for safety and
aesthetic value on integral fuel tank base or optional
dual wall integral fuel tank base for total fluid
containment. These enclosures are of extremely
rugged construction to withstand exposure to the
elements and provide weather protection.

Image shown may not reflect actual configuration.

Features
Robust/Highly Corrosion Resistant Construction
• Factory installed on integral fuel tank base
• Environmentally friendly, polyester powder baked paint
• 1.6 mm (0.063 in) galvanized steel
• All round overhanging base to protect enclosure
• High-grade engineering thermoplastic corner posts for protection
• Compression door latches giving solid door seal
• Zinc plated or black coated stainless steel fasteners
• Internally mounted super critical exhaust silencing system
Excellent Access
• Large cable entry area for installation ease
• Accommodates rear mounted breaker and control panel
• Double doors on both sides
• Vertically hinged doors with solid bar door stays to hold doors open at 135° rotation
• Lube oil and coolant drains pipes to exterior of enclosure and terminated drain valves
• Radiator fill cover
Security and Safety
• Lockable access doors which give full access to control panel and breaker
• Cooling fan and battery charging alternator fully guarded
• Fuel fill, oil fill and battery can only be reached via lockable access
• Externally mounted emergency stop button
• Designed for spreader-bar lifting to ensure safety
• Control panel viewing window
• Stub-up area is rodent proof
Options
• Caterpillar yellow or white paint
• Integral dual wall fuel tank base for total fluid containment (fuel, oil and coolant)

LEHE0380-03 Page 1 of 2
Enclosures

Enclosure Package Operating Characteristics

Ambient
Sound Pressure Levels dBA
Capability at
1m (3.3 ft) 7m (23 ft) Air Flow Rate 100% Load*
75% 100% 75% 100%
Model kVA ekW SB/PP LWA Load Load Load Load m3/s cfm °C °F
50 Hz
550 440 PP 105 82 82 72 72 5.6 11866 43 109
DE605E0
605 484 SB 105 82 83 72 72 5.6 11866 46 115
600 480 PP 105 82 83 72 72 5.6 11866 41 106
DE660E0
660 528 SB 105 82 83 72 73 5.6 11866 43 109
650 520 PP 105 82 83 72 73 5.6 11866 36 97
DE715E0
715 572 SB 105 82 83 72 73 5.6 11866 41 106
60 Hz
625 500 PP – 84 84 73 74 7.8 16563 47 117
DE550SE0
688 550 SB – 84 84 73 74 7.8 16563 48 118
681 545 PP – 84 84 73 74 7.8 16563 42 108
DE600SE0
750 600 SB – 84 84 73 74 7.8 16563 43 109

*Ambient capability measured with the Cat extended life coolant at sea level.

2289
2289 (90.1”)
(”90.1”)

1920 (75.6’’) 5320 (209.4”)

Approximate weight of enclosure package: 5952 kg (13122 lb). Exact weight is dependent on options. Enclosure weight
includes: sound attenuated enclosure, exhaust system, base and generator set.

www.cat.com/electricpower
©2016 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow”,
the “Power Edge” trade dress as well as corporate and product identity used
LEHE0380-03 (10/16) herein, are trademarks of Caterpillar and may not be used without permission.
ELECTRIC POWER - Technical Spec Sheet
STANDARD

C18
572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor

Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION

C18
572 ekW/ 715 kVA
50 Hz/ 1500 rpm/ 400 V

Image shown may not reflect actual configuration

Metric English

Package Performance
Genset Power Rating with Fan @ 0.8 Power Factor 572 ekW
Genset Power Rating 715 kVA
Aftercooler (Separate Circuit) N/A N/A

Fuel Consumption
100% Load with Fan 146.1 L/hr 38.6 gal/hr
75% Load with Fan 108.0 L/hr 28.5 gal/hr
50% Load with Fan 73.2 L/hr 19.3 gal/hr
25% Load with Fan 41.1 L/hr 10.9 gal/hr

Cooling System¹
Engine Coolant Capacity 20.8 L 5.5 gal

Inlet Air
Combustion Air Inlet Flow Rate 37.8 m³/min 1334.7 cfm
Max. Allowable Combustion Air Inlet Temp 52 ° C 125 ° F

Exhaust System
Exhaust Stack Gas Temperature 570.4 ° C 1058.8 ° F
Exhaust Gas Flow Rate 111.8 m³/min 3946.1 cfm
Exhaust System Backpressure (Maximum Allowable) 10.0 kPa 40.0 in. water

TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 1 of 3

ELECTRIC POWER - Technical Spec Sheet
STANDARD

C18
572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor

Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION

Heat Rejection
Heat Rejection to Jacket Water 181 kW 10278 Btu/min
Heat Rejection to Exhaust (Total) 548 kW 31158 Btu/min
Heat Rejection to Aftercooler 109 kW 6196 Btu/min
Heat Rejection to Atmosphere from Engine 90 kW 5120 Btu/min
Heat Rejection to Atmosphere from Generator 31 kW 1769 Btu/min

Alternator²
Motor Starting Capability @ 30% Voltage Dip 2055 skVA
Current 1032 amps
Frame Size A3355L4
Excitation SE
Temperature Rise 150 ° C

Emissions (Nominal)³
NOx 2982.3 mg/Nm³ 6.1 g/hp-hr
CO 347.9 mg/Nm³ 0.7 g/hp-hr
HC 3.8 mg/Nm³ 0.0 g/hp-hr
PM 8.7 mg/Nm³ 0.0 g/hp-hr

DEFINITIONS AND CONDITIONS

1. For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to existing
restriction from factory.

2. UL 2200 Listed packages may have oversized generators with a different temperature rise and motor starting
characteristics. Generator temperature rise is based on a 40° C ambient per NEMA MG1-32.

3. Emissions data measurement procedures are consistent with those described in EPA CFR 40 Part 89, Subpart D &
E and ISO8178-1 for measuring HC, CO, PM, NOx. Data shown is based on steady state operating conditions of
77° F, 28.42 in HG and number 2 diesel fuel with 35° API and LHV of 18,390 btu/lb. The nominal emissions data
shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based
on 100% load and thus cannot be used to compare to EPA regulations which use values based on a weighted cycle.

TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 2 of 3

ELECTRIC POWER - Technical Spec Sheet
STANDARD

C18
572 ekW/ 715 kVA/ 50 Hz/ 1500 rpm/ 400 V/ 0.8 Power Factor

Rating Type: STANDBY Fuel Strategy: LOW FUEL CONSUMPTION

Applicable Codes and Standards:

AS1359, CSA C22.2 No100-04, UL142,UL489, UL869, UL2200,
NFPA37, NFPA70, NFPA99, NFPA110, IBC, IEC60034-1, ISO3046, ISO8528,
NEMA MG1-22,NEMA MG1-33, 2006/95/EC, 2006/42/EC, 2004/108/EC.

Note: Codes may not be available in all model configurations. Please consult your local Cat Dealer representative for
availability.

STANDBY:Output available with varying load for the duration of the interruption of the normal source power. Average
power output is 70% of the standby power rating. Typical operation is 200 hours per year, with maximum expected usage
of 500 hours per year.

Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions

Fuel Rates are based on fuel oil of 35º API [16º C (60º F)] gravity having an LHV of 42 780 kJ/kg (18,390 Btu/lb) when
used at 29º C (85º F) and weighing 838.9 g/liter (7.001 lbs/U.S. gal.). Additional ratings may be available for specific
customer requirements, contact your Cat representative for details. For information regarding Low Sulfur fuel and
Biodiesel capability, please consult your Cat dealer.

www.Cat-ElectricPower.com

Performance No.: EM1390-00

Feature Code: C18DEAP
The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective
Generator Arrangement: 5027420 logos, ADEM, EUI, S•O•S, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate
and product identity used herein, are trademarks of Caterpillar and may not be used without permission.
Date: 09/05/2016
Source Country: U.K.

TSS-EM1390-00-GS-EPG-10189985.pdf © 2016 Caterpillar All Rights Reserved Page 3 of 3

 INTERACTIVE SCHEMATIC
Bookmarks X
*This document is best viewed at a
Options
screen resolution of 1024 X 768.
Features
Cover Page
To set your screen resolution do the following:
Tables RIGHT CLICK on the DESKTOP.
Component Select PROPERTIES.
Connector
CLICK the SETTINGS TAB.
Schematic
Machine Views
MOVE THE SLIDER under SCREEN RESOLUTION
Chassis View until it shows 1024 X 768.
Cab View CLICK OK to apply the resolution.
Engine View
*Due to different monitor sizes and PDF reader preferences
The Bookmarks panel will allow you to there may be some variance in linked schematic locations
quickly navigate to points of interest.

Click here to save a copy of

EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
Click on any text that is BLUE and
underlined. These are hyperlinks
that can be used to navigate the
schematic and machine views.
When only one callout is showing on a
machine view, clicking on this button will
make all of the callouts visible. This
button is located in the top right corner
of every machine view page.

ELECTRICAL SYMBOLS BASIC HYDRAULIC

HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow

Switch Circuit Breaker Pump

FUNCTION
Switch

KEYS
Switch Switch
or Motor Variability

Click here to view the

Zoom In “CTRL” / “+” Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out “CTRL” / “-” and Definitions page

Fit to Page “CTRL” / “0” (zero)

Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
Search “CTRL” / “SHIFT” / “F”
 UENR7848
September 2016

C13, C15 and C18 Generator Set

with EMCP 4.1/4.2
Electrical System
C13: C15: C18:
NH31-UP LNA1-UP LNB1-UP
DH41-UP LXJ1-UP LXK1-UP

© 2016 Caterpillar, All Rights Reserved Printed in U.S.A.

SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC

ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump

Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

Spring
CYLINDERS Fluid
(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control Line Restriction
ACCUMULATORS Unidirectional Bidirectional
Valves (Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL Variable and Pressure
2-Section
RELEASED PRESSURE ROTATING SHAFTS Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic

Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS

G
M T

Pressure Temperature Level Flow

Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS

Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
 14 13 12 11 10 9 8 7 6 5 4 3 2 1

A-C1
160-7689 EMCP 4.1/4.2
EMCP 4.2 ONLY
TERM 40 CBL-E2:R951-E2 WH-18 5 MODBUS +
120R

J MODBUS RS485 TERM 41

TERM 42
CBL-E2:R952-E1 BK-18
CBL-E2:R953-E3 CU-20
3

4
MODBUS -
MODBUS COMMON
J
TERM 43 CBL-E1:Y959-E2 WH-18 62 CAN2 DATA LINK +
120R
CAN 2 DATA LINK TERM 44 CBL-E1:Y960-E1 BK-18 64 CAN2 DATA LINK-
TERM 45 CBL-E1:Y961-E3 CU-20 63 CAN2 SHIELD 1600A HARNESS 2000A HARNESS
L1-UJ1 BK-0 L1-UP1 BK-0
UJ-T1 UJ-T2 UP-T1 UP-T2
P734-A6 WH-16 29 ANALOG IN 3 RETURN
UK-T2

TERM 24
P734-A114 WH-16 37 ANALOG IN 2 RETURN
UK-T1
L1-UK1 BK-0 UR-T1
L1-UR1 BK-0 UR-T2

L1-UL1 BK-0
UL-T2
C-C2 A-C3 REF [I11] P734-A138 WH-16 P734-A8 WH-16 46 ANALOG IN 1 RETURN
UL-T1 UT-T1
L1-UT1 BK-0 UT-T2

MAGNETIC PICKUP C-C1 345-1119 345-1118 UM-T2

155-2269 REF [I11] 229-A115 WH-16 TERM 25
UM-T1
L1-UM1 BK-0 UU-T1
L1-UU1 BK-0 UU-T2

L1-UN1 BK-0
UN-T2
1 CBL-C3:G404-C2 WH-18 32 CBL-A8:G404-A2 WH-18 67 MPU +
UN-T1 UV-T1
L1-UV1 BK-0 UV-T2

2 CBL-C3:G405-C1 BK-18 31 CBL-A8:G405-A1 BK-18 66 MPU - SERIES DELTA VJ-T1

L2-VJ1 BK-0
VJ-T2 VP-T1
L2-VP1 BK-0 VP-T2

C-C3
-
CBL-C3:G406-C3 CU-20 30 CBL-A8:G406-A3 CU-20 65 MPU SHIELD (BATT-) VK-T2
160-7689
VK-T1
L2-VK1 BK-0 VR-T1
L2-VR1 BK-0 VR-T2

A-C2
ENGINE ECM 265-4123
D E H J A B C G F ELECTRONIC SERVICE TOOL EXCITER T12 T1 VL-T1
L2-VL1 BK-0
VL-T2 VT-T1
L2-VT1 BK-0 VT-T2

J1-PIN3 ANALOG RTN 3 CBL-C2:F535-C3 WH-18 16 CBL-A3:F535-A3 WH-18 A-T12

TERM 12 CONNECT TO VM-T2
CONNECT TO
VM-T1
L2-VM1 BK-0 CONNECT TO ALTERNATOR
VU-T1
L2-VU1 BK-0 VU-T2
CONNECT TO
J1-PIN2 5V ANALOG POWER 2 CBL-C2:A122-C2 BK-18 17 CBL-A3:A122-A2 BK-18 TERM 13 ALTERNATOR

CBL-A1:Y798-A1 BK-18
CBL-A1:Y799-A3 CU-20

CBL-A1:Y797-A2 WH-18
A-T13

VN-T2
ENGINE SPEED ADJUST
VN-T1
L2-VN1 BK-0 BREAKER
VV-T1
L2-VV1 BK-0 VV-T2
BREAKER
J1-PIN17 PROG. ANALOG 3 17 CBL-C2:F536-C1 RD-18 18 CBL-A3:F536-A1 RD-18 A-T14
TERM 14
REF [G10] 108-A44 WH-18 T11 T2 WJ-T2
J1-PIN67 BATT - 67 CBL-C2:F537-C5 CU-20 19 CBL-A3:F537-A5 CU-20 A-T15
TERM 15
T10
WJ-T1
L3-WJ1 BK-0 WP-T1
L3-WP1 BK-0 WP-T2

REF [H10] 208-A109 WH-18 T3 WK-T2

L3-WR1 BK-0
WR-T1
L3-WK1 BK-0
WK-T1 WR-T2
TERM 7
WL-T2
J1-PIN56 GND SW 13 56 K999-C1 WH-18 6 K999-A1 WH-18 A-T8
TERM 8 T9
WL T1
L3-WL1 BK-0 WT-T1
L3-WT1 BK-0 WT-T2

WM-2
J1-PIN18 DIGITAL RTN 18 K981-C3 WH-18 8 K981-A3 WH-18 A-T9
TERM 9 ECM CONFIGURATION LINK T7
T4 WM-1
L3-WM1 BK-0 WU-T1
L3-WU1 BK-0 WU-T2

T6 WN-T2
J1-PIN46 GND SW 9 46 K980-C2 WH-18 7 K980-A2 WH-18
A-T10

TERM 10 A-S2
WN-T1
L3-WN1 BK-0 WV-T1
L3-WV1 BK-0 WV-T2

I 4P BREAKER I
TERM 28 CBL-A2:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 34 CAN A DATA LINK - T8 T5
TERM 11 120R
N-NJ1 BK-0 N-NP1 BK-0
A-S3 NJ-T1 NJ-T2 NP-T1 NP-T2
TERM 27 CBL-A2:Y797-A2 WH-18 CBL-A7:Y797-A2 WH-18 50 CAN A DATA LINK +
J1-PIN8 ATA/CAT+ 8 893-C4 WH-18 4 893-A9 WH-18 E
N-NK1 BK-0 N-NR1 BK-0
A-S4 NK-T1 NK-T2 NR-T1 NR-T2
TERM 29 CBL-A2:Y799-A3 CU-20 CBL-A7:Y799-A3 CU-20 42 CAN A SHIELD
J1-PIN9 ATA/CAT- 9 892-C5 WH-18 5 892-A10 WH-18
N-NL1 BK-0 N-NT1 BK-0
NL-T1 NL-T2 NT-T1 NT-T2

REF [G12] 229-C27 WH-16 2 229-A115 WH-16 REF [J10]

N-NM1 BK-0 N-NU1 BK-0
NM-T1 NM-T2 NU-T1 NU-T2

J1-PIN40 GND SW 3 RUN-STOP 40 A309-C6 WH-16 9 A309-A126 WH-16 REF [H9]

N-NN1 BK-0 N-NV1 BK-0
NN-T1 NN-T2 NV-T1 NV-T2
E563-A131 WH-18 RELAY 8 COM
A-T29
TERM 29 24
REF [F12] P734-C40 WH-16 35 P734-A138 WH-16 REF [J10]
E560-A132 WH-18 RELAY 7 COM
A-T30
TERM 30 25
J1-PIN42 CAN A SHIELD 42 CBL-C5:Y799-C3 CU-20 24 CBL-A6:Y799-A3 CU-20
E564-A133 WH-18 RELAY 8 NC
A-T31
TERM 31 14
J1-PIN50 CAN A + 50 CBL-C5:Y797-C2 WH-18 22 CBL-A6:Y797-A2 WH-18
E561-A134 WH-18 RELAY 7 NC
A-T32
TERM 32 15
J1-PIN34 CAN A- 34 CBL-C5:Y798-C1 BK-18 23 CBL-A6:Y798-A1 BK-18 OUTPUTS
E565-A135 WH-18 RELAY 8 NO
A-T33
TERM 33 1
(EMCP4.2 ONLY)
CANOPY E-STOP LINK TERM 34
A-T34
E562-A136 WH-18 2 RELAY 7 NO 1250A HARNESS
3E-3364
E-STOP (OPT) M-C1 (STD) 3E-3364 A-C10
L-C1 155-2269 E-STOP UF-T2
226-6446
UF-T1
L1-UF1 BK-0
2 208-M1 WH-18 1 348-L1 WH-18 1 1 208-A137 WH-18 REF [H11]
PARALLEL STAR UG-T1
L1-UG1 BK-0
UG-T2

348-M2 WH-18 348-A11 WH-18 1 2 A774-A15 WH-18 RELAY 2 COM (FUEL)

800A HARNESS
2 2 2 A-T57 A-T58 58
E-STOP 1 A774-A12 WH-18
L1-UH1 BK-0
UH-T1 UH-T2

226-6446 A774-A13 WH-18 70 DIGITAL IN A (ESTOP)

VF-T2
J1-PIN23 GND SW 2 E-STOP 23 A774-C12 WH-18 33 A774-A17 WH-18 A774-A14 WH-18 61 RELAY 1 COM (CRANK)
VF-T1
L2-VF1 BK-0
T3
UC-T1

L1-UC1 BK-0 UC-T2

VG-T2
TERM 2 T5 VG-T1
L2-VG1 BK-0
CONNECT TO START (AUTO)
TERM 4
EXCITER
UE-T1

L1-UE1 BK-0 UE-T2

VH-T2
L2-VH1 BK-0
A-T4 T1 VH-T1
REF [H10] 208-A137 WH-18 208-A62 WH-18 TERM 3 879-A113 WH-18 55 DIGITAL IN B (START) T7
CONNECT TO CONNECT TO
REF [G14] 208-C22 WH-16 13 208-A112 WH-16 208-A110 WH-16 208-A50 WH-18 27 RELAY 6 COM T4
T6 VC-T1

L2-VC1 BK-0 VC-T2

WF-T2
ALTERNATOR
WF-T1
L3-WF1 BK-0 BREAKER
REF [F11] 208-A120 WH-18 208-A109 WH-18 REF [I10] ECM POWER SWITCH 208-A58 WH-18 40 RELAY 5 COM T2 T8
CONNECT TO
VE-T1

L2-VE1 BK-0 VE-T2

CONNECT TO WG-T2

J1-PIN48 BATT +
WG-T1
L3-WG1 BK-0
48 105-C11 WH-16 208-A59 WH-18 41 RELAY 4 COM
ALTERNATOR WC-T1

L3-WC1 BK-0 WC-T2

BREAKER WH-T1
L3-WH1 BK-0
WH-T2

J1-PIN52 BATT + 52 105-C10 WH-16 208-A60 WH-18 43 RELAY 3 COM (ECM) T12 T10
POS 1
208-A127 WH-18 WE-T1

L3-WE1 BK-0 WE-T2

N-NF1 BK-0
NF-T1 NF-T2
J1-PIN53 BATT + 53 105-C9 WH-16 R956-A128 WH-18 208-A111 WH-18 60 BATT -
H J1-PIN70 KEY SW 70 105-C8 WH-16
C-S1
105-C7 WH-16 10 105-A19 WH-16 POS 0
REF [I11] A309-A126 WH-16 48 RELAY 2 NO (FUEL) E T1 T9
NC-T1

N-NC1 BK-0 NC-T2 NG-T1

N-NG1 BK-0
NG-T2
3P BREAKER H
N-NE1 BK-0 N-NH1 BK-0
NH-T1 NH-T2
J1-PIN61 BATT - 61
NE-T1 NE-T2

R956-A130 WH-18 35 RELAY 3 NO (ECM)

J1-PIN63 BATT - 63 27 X861-A129 WH-16 REF [H9]
ECMR
J1-PIN65 BATT - 65 417-9923
REF [G11] 101-A32 WH-16 30 ECR
9X-8124
105-A19 WH-16 87
STARTER 1 15A
338-3454 REF [H11] X861-A129 WH-16 X860-A140 WH-14 REF [G10]
86
X861-C37 WH-16 85
G S UA-T2
L1-UA1 BK-0
208-C17 WH-16

1 2
208-C15 WH-16
208-C16 WH-16

R956-A25 WH-18 VA-T2

MOT BTRY
101-C28 WH-10 1 2
L2-VA1 BK-0
304-A34 WH-18 51 RELAY 1 NO (CRANK) SERIES STAR
108-A45 WH-18 108-A44 WH-18 REF [I10]
WA-T2

STARTER 108-A46 WH-18 1 2

L3-WA1 BK-0
REF [E11] 108-A118 WH-18
MOTOR 108-A27 WH-18 52 BATT + AC ALTERNATOR T5

108-A63 WH-18 108-A117 WH-18 T1

TERM 5 AUDIBLE ALARM EXCITER T6 N-NA1 BK-0 NA-T2
101-P1 RD-2
TERM 6 T7
T2

E498-EN10 WH-18
E2

E496-EN5 WH-18

E498-EN3 WH-18
E498-EN4 WH-18
E495-EN6 WH-18
E494-EN7 WH-18
C-S2
208-C36 BK-8 229-C27 WH-16 REF [I13] 108-A119 WH-18 REF [F11] T3 T8
+
10A MCB 6 -
208-N1 BK-2

101-A52 WH-10 108-A53 WH-18 T4

T12
TERM 1 20A MCB 5
208-C34 WH-18
208-C22 WH-16
208-C23 WH-10

101-R1 BK-2 101-C25 WH-10 101-A31 WH-10 X860-A140 WH-14 REF [H9] E1
T11

G E
T10
A-C7 160-7689 EMCP 4.1/4.2
G
EN-C1 A-C1
BATTERY 1 BATTERY 2 REF [H11] 101-A32 WH-16
396-9610 396-9611
230-6368 230-6368 T9
E498-EN12 WH-16 1 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON

YGN-T1 GN-YL-2

YGN-T2 GN-YL-2
R954-A71 WH-18 69 DIGITAL OUTPUT 1
(EMCP4.2 ONLY)
REF [F12] E496-EN5 WH-18 7 E496-A85 WH-18 57 IC GEN IN

REF [H12] 200-A102 GN-YL-16

TERM 16
A-T65
R957-A22 WH-18 33 RELAY 4 NO E495-EN6 WH-18 5 E495-A84 WH-18 47 IB GEN IN

CONTROLLER ETH SPARE RELAY OUTPUTS TERM 17

A-T16
R958-A69 WH-18 32 RELAY 5 NO
101-C39 WH-10
TERM 18
A-T17
R959-A70 WH-18 26 RELAY 6 NO E494-EN7 WH-18 3 E494-A83 WH-18 31 IA GEN IN
TERM 36
C-C5 YGN-K3 GN-YL-2
200-A104 GN-YL-16 200-A105 GN-YL-16 2A MCB 4
387-9449
YGN-K4 GN-YL-2 F434-EN8 WH-18 15 F434-A91 WH-18 E486-A92 WH-18 13 VA GEN IN
1
2
3

K-C1
338-0274
PANEL ETH 2A MCB 3
TERM 19
A-T18
Y984-A75 WH-18 53 DIGITAL IN 2 F435-EN9 WH-18 13 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN
TERM 20
A-T19
Y985-A76 WH-18 45 DIGITAL IN 3
BASEFRAME CUSTOMER
C-C7 200-A101 GN-YL-16 2A MCB 2
155-2267 SPARE DIGITAL INPUTS TERM 21
A-T20
Y986-A77 WH-18 44 DIGITAL IN 4
ETH ETH F436-EN2 WH-18 11 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN
LOW COOLANT SWITCH
A-T21

DOOR ETH TERM 22 Y987-A78 WH-18 36 DIGITAL IN 5

REF [F13] A-C3 A-T22
F409-EN11 WH-18 9 F409-A86 WH-18 7 GEN AC NEUTRAL
A 108-C33 WH-18 C-C2 TERM 23 Y988-A79 WH-18 28 DIGITAL IN 6
345-1119 345-1118
LCL B 208-C34 WH-18 REF [G14]
CHARGE ALT ALT TERM T9 W
5N-5692 C Y983-C29 WH-18 11 Y983-A74 WH-18 54 DIGITAL IN 1 (LCL)
ALT TERM T4 N
ANALOG INPUTS SUPPY (5V)TERM 26 F548-A81 WH-18 16 SENSOR SUPPLY (5V)
ALT TERM T5 V
P733-A80 WH-18 56 ANALOG IN 1
A B+ 101-K1 WH-10 VOLTAGE REGULATOR
38 ANALOG IN 2
FUEL LEVEL C-C8 BATTERY CHARGER E1 FOR 200V SYSTEM 501-9486
F 208-K2 WH-10
SENDER OPTION 155-2267 A-C8
344-0413
30 ANALOG IN 3
E2 FOR 400V SYSTEM E1 E2 3 E
3/4 S1 S2 F
1
TERM 37 AC200-A121 WH-16 1
A P734-C40 WH-16 REF [I13]
2
TERM 38 AC199-A123 WH-18 2
6
FLS B P733-C30 WH-18 37
A-T47 A-T48
3
TERM 39 AC101-A124 WH-18 AC721-A125 WH-18 3
C 108-C32 WH-18 2A MCB 1 E1 F+
A-C9
REF [F12] 108-C33 WH-18 108-C31 WH-18 1 108-A119 WH-18 REF [G10] 344-0412 E2 F-
1

2
7
3 JHZ
4 A- A+
5

REF [H11] 208-A120 WH-18 6

REF [G11] 108-A118 WH-18 7

(SHEET 3)

POWER SCHEMATIC (A SERIES ALTERNATOR)

CONTROL SCHEMATIC EMCP 4.1/4.2
(SHEET 2)

TERM RAIL LAYOUT

E HARNESS LAYER TABLE E

IDENT PART NO CHG LOC DESCRIPTION NOTE

HARNESS AS. - - - - -
4P BREAKER A 516-7809 00 SH 2 CONTROL PANEL
C 462-0635 00 SH 2 ENGINE
3P BREAKER COMPONENT DESCRIPTION CIRCUIT ID E 475-8409 00 SH 2 REMOTE COMMS (EMCP4.2 ONLY)
MCB 1 2A BATTERY CHARGER MCB AC101/AC721
MCB 2 2A GENERATOR VOLTAGE SENSING MCB F436/E488 EN 505-3199 01 SH 3 INTERNAL ALTERNATOR HARNESS
MCB 3 2A GENERATOR VOLTAGE SENSING MCB F435/E487
MCB 4 2A GENERATOR VOLTAGE SENSING MCB F434/E486
F 477-4476 02 SH 4 INTERNAL ALTERNATOR HARNESS (LC)
MCB 5 20A STARTER MOTOR MCB 101/X860 K 477-9885 00 SH 2 CHARGING ALTERNATOR HARNESS
MCB 6 10A DC SUPPLY MCB 101/108
L 345-1116 02 SH 2 E-STOP LINK (OPEN SET)
L1 BRAID CONDUCTOR M 345-1117 04 SH 2 E-STOP HARNESS (ENCLOSED SET)
N 467-4496 00 SH 4 PMG ADAPTOR
L2 BRAID CONDUCTOR WIRE AS./CABLE AS. - - - - -
D SERIES STAR N - - SH 2 BATTERY NEGATIVE D
L3 BRAID CONDUCTOR TERM NO. DESCRIPTION CIRCUIT ID P - - SH 2 BATTERY POSITIVE
AC ALTERNATOR T5 1
2
UNFUSED BATTERY POS SUPPLY
BATTERY NEGITIVE
101
208
R - - SH 2 BATTERY LINK
T1
EXCITER
T2
T7
T6 NEUTRAL BRAID CONDUCTOR 3 BATTERY NEGITIVE (FOR REMOTE START) 208 SEE SHEET 3 - - SH 3 630A POWER CABLES
4 REMOTE START INPUT 879
1

T3 T8 F-C2
344-0415 5 24V PANEL SUPPLY 108 SEE SHEET 3 - - SH 3 800A POWER CABLES
T4
T12
6
7
24V PANEL SUPPLY
FREQUENCY 50HZ LINK
108 SEE SHEET 3 - - SH 3 1250A POWER CABLES
8 ECM 60HZ SET SWITCH K999 SEE SHEET 3 - - SH 3 1600A POWER CABLES
T11 9 ECM DIGITAL GND K981
T10 10 ECM DROOP MODE SWITCH K980 SEE SHEET 3 - - SH 3 2000A POWER CABLES
E 11 ECM ASOCHRONOUS MODE LINK
12 ANALOG OUT 2 (+) F535
E494-F6 WH-18

E495-F7 WH-18

E496-F8 WH-18

E498-F5 WH-18
E498-F4 WH-18
E498-F3 WH-18

T9
13 PWR (+5V) SUPPLY FROM ECM A122
14 ANALOG OUT 2 (-) F536
15 ANALOG OUT 2 (SHLD) F537
16 SPARE RELAY OUTPUT 4 R957
17 SPARE RELAY OUTPUT 5 R958
18 SPARE RELAY OUTPUT 6 R959
F-C1 A-C7 A-C1 EMCP 4.1/4.2 19 SPARE DIGITAL INPUT 4 Y984
396-9610 396-9611 160-7689
20 SPARE DIGITAL INPUT 5 Y985
E498-F2 WH-16 1 E498-A108 WH-16 E498-A107 WH-16 39 CT COMMON 21 SPARE DIGITAL INPUT 6 Y986 WIRE NAME DEFINITION
22 SPARE DIGITAL INPUT 7 Y987
C E496-F8 WH-18 7 E496-A85 WH-18 57 IC GEN IN
23 SPARE DIGITAL INPUT 8 Y988 C
24 SPARE ANALOG OUTPUTS P734 XXXX-XX# XX-XX
25 SPARE ANALOG OUTPUTS P734
BASEFRAME CUSTOMER E495-F7 WH-18 5 E495-A84 WH-18 47 IB GEN IN 26 5V ANALOG SENSOR SUPPLY F548
ETH ETH 27 CAN1 (+) Y797
E494-F6 WH-18 3 E494-A83 WH-18 31 IA GEN IN 28 CAN1 (-) Y798
29 CAN1 SHIELD Y799
2A MCB 4
F434-F18 WH-18 15 F434-A91 WH-18
A-T45 A-T46
E486-A92 WH-18 13 VA GEN IN 30 RELAY 8 C (EMCP 4.2 ONLY) E563 WIRE GAUGE
31 RELAY 7 C (EMCP 4.2 ONLY) E560
A-T43
2A MCB 3
A-T44 32 RELAY 8 NC (EMCP 4.2 ONLY) E564
F435-F17 WH-18 13 F435-A90 WH-18 E487-A89 WH-18 11 VB GEN IN
33 RELAY 7 NC (EMCP 4.2 ONLY) E561 WIRE COLOUR
2A MCB 2 34 RELAY 8 NO (EMCP 4.2 ONLY) E565
A-T41 A-T42
F436-F16 WH-18 11 F436-A88 WH-18 E488-A87 WH-18 9 VC GEN IN 35 RELAY 8 NO (EMCP 4.2 ONLY) E562 WIRE NUMBER
36 CUSTOMER EARTH 200
F409-F15 WH-18 9 F409-A86 WH-18 7 GEN AC NEUTRAL 37 CUSTOMER AC EARTH AC200 HARNESS IDENT
68 DIGITAL OUT 2 38 CUSTOMER AUXILIARY NEUTRAL AC199
39 CUSTOMER AUXILIARY LIVE AC101
CBL-A5:X842-A2 WH-18

SHUNT EXCITATIION CIRCUIT IDENT

F-C3
(STD) 362-0122
REGULATOR VOLTAGE EM 10
A-C5 398-7247
416-1367
F5 6 F5-F9 WH-18 22 F5-A93 WH-18 1

F6 3 F6-F10 WH-18 19 F6-A94 WH-18 2 TERM NO DESCRIPTION CIRCUIT ID

A-C4 40 MODBUS + (EMCP 4.2 ONLY) R951
366-9370
41 MODBUS - (EMCP 4.2 ONLY) R952 ABBREVIATION DESCRIPTION
A-C6 2
42 MODBUS REF (EMCP 4.2 ONLY) R953 RD RED
B CONNECT TO ALT T9 10 2 10-F11 WH-18 17 10-A95 WH-18 1
351-9187
3 CBL-A5:X843-A1 BK-18
SPLICE TO WIRE 208
(REF SHEET 2)
43 CAN 2 + (EMCP 4.2 ONLY) Y959 WH WHITE B
1 11-F12 WH-18 16 11-A96 WH-18 2 1 CBL-A5:F531-A3 CU-20 OR ORANGE
44 CAN 2 - (EMCP 4.2 ONLY) Y960
CONNECT TO ALT T12 9 4 9-F13 WH-18 20 9-A97 WH-18 3
45 CAN 2 SHIELD (EMCP 4.2 ONLY) Y961 YL YELLOW
5 12-F14 WH-18 21 12-A98 WH-18 4 PK PINK
BK BLACK
GY GREY
PU PURPLE
ECM CONFIGURATION BR BROWN
+
AREP EXCITATION GN GREEN
(50 HZ) ISOCHRONOUS BU BLUE
(60 HZ) ISOCHRONOUS
CONNECT TO EXCITER POS F5 6 CU COPPER
PMG EXCITATION TERM 7 TERM 7
CONNECT TO EXCITER NEG F6 3 GN-YL GREEN-YELLOW
N-C2 (TO ECM PIN 56) K999- A1 WH-18 TERM 8 K999- A1 WH-18 TERM 8
351-6707 N-C1 (TO ECM PIN 56)
351-9187 (TO ECM PIN 18) K981- A1 WH-18 TERM 9 K981- A1 WH-18 TERM 9
CONNECT (TO ECM PIN 18) ABBREVIATIONS DESCRIPTION
14 1 X2-N2 WH-18 1 (TO ECM PIN 46) K980- A1 WH-18 TERM 10 K980- A1 WH-18 TERM 10
10 2 TO ALT CONNECT (TO ECM PIN 46) A.V.R AUTOMATIC VOLTAGE REGULATOR
11 1
LOOM
PMG 15
4

2
Z1-N4 WH-18
X1-N5 WH-18
2

3 TO EM10
TERM 11 TERM 11 AC ALTERNATING CURRENT
9 4 DC DIRECT CURRENT 1
16 3 Z2-N3 WH-18 4 MODULE (50 HZ) DROOP MODE (60 HZ) DROOP MODE MCB MINIATURE CIRCUIT BREAKER
2

12 5 3

TERM 7 ECM ENGINE CONTROL MODULE

TERM 7
ECR ENGINE CRANK RELAY
(TO ECM PIN 56) K999- A1 WH-18 TERM 8 (TO ECM PIN 56) K999- A1 WH-18 TERM 8 1
2
ETH EARTH/GROUND 3

(TO ECM PIN 18) K981- A1 WH-18 TERM 9 (TO ECM PIN 18) K981- A1 WH-18 TERM 9 TERM PANEL TERMINAL
K980- A1 WH-18 TERM 10 (TO ECM PIN 46) K980- A1 WH-18 TERM 10 LCL LOW COOLANT LEVEL
(TO ECM PIN 46) +

A (SHEET 4)
A
-

TERM 11 TERM 11 FLS FUEL LEVEL SENDER

POWER SCHEMATIC (LC SERIES ALTERNATOR)

(+) BATTERY

NOTES:- (-) BATTERY / SENSOR RETURN

-LINK TERMINALS 9 AND 10 FOR DROOP MODE SENSOR / ACTUATOR SUPPLY THIS SCHEMATIC IS FOR THE C13, C15 AND C18 GENERATOR SET WITH EMCP 4.1/4.2 ELECTRICAL SYSTEM
-LINK TERMINALS 8 AND 9 FOR 1800 RPM
CAT DATA LINK MEDIA NUMBER: UENR7848
(SHEET 5)
CAN A DATA LINK
SCHEMATIC PART NUMBER: 456-7581, CHANGE: 02, VERSION: DK

ADDITIONAL INFORMATION CAN B DATA LINK

Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
LEFT SIDE VIEW
VIEW ALL CALLOUTS

CHARGE ALT ENGINE ECM

C-C3 STARTER MOTOR
PANEL FRONT VIEW
VIEW ALL CALLOUTS
AUDIBLE ECM POWER
SERVICE TOOL EMCP E-STOP
ALARM SWITCH
CONN

3P BREAKER

CUSTOMER ETH

BASEFRAME ETH
PANEL INTERIOR
VIEW ALL CALLOUTS
A-C10
ECMR

A-C1

A-C6

A-C5

A-C4

A-C3

A-C9

A-C8
RIGHT SIDE VIEW
VIEW ALL CALLOUTS

C-C7
(LOW COOLANT SWITCH)

C-C2

C-C8 C-C1
(MAGNETIC PICKUP)