RAPID PROJECT PMC

RAPID - PMC
ENGINEERING DOCUMENT COMMENTS RESPONSE

Doc. Title : Piping Marking Procedure Doc. Status Code

PLT CRS No. : CRS_RAPID-P0005-TYO-PIP-DES-2000-0106_B Date : 26 March 2015 1 - REJECTED
Doc. No. : RAPID-P0005-TYO-PIP-DES-2000-0106_B Sub-Directorate No.: 02 2 - RETURN WITH COMMENTS
Revision :B Package No. : P0005 X 3 - ACCEPTED WITHOUT COMMENT
Doc. Class :Z Unit No. : SCC 4 - ACCEPTED WITH MINOR COMMENT

No. Reference Comments Description Contractor Reply

1 General No further comment Issued Rev.0 without modificattion.

PMC Comments Contractor Responses

Date of Response Issue: 30-Mar-2015
Consolidated by: Approved by: Prepared by: K.. Ne
Neb
N eb
e bi
Nebiar
Name: Tan Ken Ny Name: Abang Azian B Abang Mok Checked by: S. Wa
S. W a abe
Watanabeb
Position: Lead Piping Engineer Position: Engineering Manager Approved by: K. Muraoka ka
Reviewed by:
Yousef Mike Suresh Nizam Ka la ik um a r Azm i Ken Ny Shukor
Arshad Fabrice Vishal Chuck Sek Syueib Hilm i Ashikin
Goh Hisham Rizal Abang Sharul Son Borade Wahida
Asri Fakhru Dalina Alejandro Fadhly Hasnal Am ri Shahrizal

File: Response to CRS-RAPID-P0005-TYO-PIP-DES-2000-0106_B.xls Page 1/1

 Document Number BA1129
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REVISION HISTORY

REV. DESCRIPTION AND/OR REVISED SHEETS

A First Issue / For Approval

B Second Issue / Issued for Approval - Revised as per PMC’s comments

0 Third Issue / Issued for Design 0

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CONTENTS

1.  GENERAL 4 

2.  REFERENCE DOCUMENT 4 

3.  CODES AND STANDRARDS 4 

4.  MARKING GENERAL 5 

5.  PIPES 6 

6.  FITTINGS 7 

7.  VALVES 8 

8.  FLANGES (Including Spacers/Spades and 8-Fig Flanges) 9 

9. BOLTS AND NUTS 10 

10. GASKETS 10 

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1. GENERAL

1.1 Intent

This specification covers the procedure of markings for the identification of piping
materials which shall be included in the plant designed by Toyo Engineering Corp.
(hereinafter referred to as Toyo) for RAPID SCC Project.

1.2 Scope

This specification shall be applied to piping materials such as pipes, fittings, valves,
flanges, gaskets, bolts and nuts.

2. REFERENCE DOCUMENT

RAPID-P0005-TYO-PIP-DES-2000-9008 Project Specification - Shop and Field

RAPID-P0005-TYO-PIP-DES-2000-0021
RAPID-P0005-TYO-PIP-DES-2000-0103
RAPID-P0005-TYO-MCI-PRC-2000-0001
Fabrication of Piping
Project Specification - Piping Class
Summary
Project Specification - Piping Material
Project Specification - Protective Coating
and Lining

3. CODES AND STANDRARDS

3.1 Applicable codes and Standards

The applicable Codes and Standards with the applicable edition are listed in the following.

(1) ANSI/ASME: American National Standards Institute / American Society of

Mechanical Engineers

ASME B31.3-2012 Process piping

(2) MSS: Manufactures Standardization Society of the Valve and Fittings

Industry Inc.

MSS SP 25-2013 Standard Marking System for Valves, Fittings, Flanges, and Unions

3.2 Order of Precedence

In case of conflict between Laws, Project Specifications, Codes & Standards, the
following order of precedence shall be considered.

1. Malaysian Laws and applicable regulatory requirements

2. Project Specifications and supplement PTS
3. Applicable Malaysian Codes and Standards
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4. Applicable International Codes and Standards

If the Lower Level requirement is more stringent than the upper one in the above
documents, a request shall be raised to OWNER for written decision before proceeding
with the Design, Manufacture or Construction.

4. MARKING GENERAL

4.1 Marking of Items

4.1.1 Marking shall generally be accomplished by either one or a combination of casting-out,

forging-out, stamped, stencil, tag, and plate.

4.1.2 Where stamping is used on pressure-containing walls, low stress stamps which
produce a round bottom shall be used; such low stress stamps are not required on
flange edges or on raised pads provided for marking purposes. Stamp depth shall not
exceed 1 mm.

4.1.3 Stenciling color shall be black, however for piping components whose surfaces are
black or dark, it shall be white.

4.1.4 Each component when Positive Material Identification (PMI) is accepted shall be
identified and marked with the code letters "PMI” of at least 6mm high (repairs of
welding not marked). Acceptable marking methods are low stress stamps, vibro-
etching, paints. Materials PMI tested shall remain identified during all fabrication,
erection and testing processes unless their identity is necessarily obliterated by
processing (painting, insulation, or plant operations).

4.2 Material Identification Color

4.2.1 Color coding is intended to supplement, not replace, the normal identification
requirements of the specification (for example, ASME, ASTM, MSS, etc.) to which the
pipe was purchased.

4.2.2 Basic colors to be used for material identification shall be as indicated below
conforming to BS381C “Specification for colours for identification, coding and special
purposes”. Paint shall be resistant to salt water atmosphere and tropical climate, and
be durable and of a distinctive identifying colour. It shall not cause corrosion of the
material to which it is applied, neither during storage and construction, nor during
operation of the equipment. Paints containing sulphur, lead, zinc or other metals are
not acceptable.

Color Name BS 381C

White -
Yellow 363
Green 262
Red 537
Brown 320
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Blue 166
Light Orange 557
Pink 447
Violet 796
Light Green 225
Maroon 541

4.2.3 Brands of paint used for material identification shall be selected by manufacturer of piping
materials. For stainless steels, paints containing materials which adversely affect the
quality of the steel shall not be used.

4.2.4 Identification color shall be painted in one line.

4.2.5 Paint shall not be applied, in any circumstances, to the following:

 Inside surfaces of pipe, flanges or fittings;
 Threads;
 Weld bevels;
 Symbols or markings which would obliterate identification; and
 Gasket seating surface.

5. PIPES

5.1 Marking of Pipes

The following items or the like shall be indicated on all pipes. Marking shall normally be
accomplished by stenciling and/or punching, in the following order.

(1) Manufacturer's name or trade mark

(2) Codes or standards (API, ASTM, ... etc.)
(3) Material specification, grade and class
(4) Manufacturing method
(5) Date of manufacture (1)
(6) Dimension (2)
(7) Manufacturing No. or mark (charge No. or lot No.)
(8) Commodity Code (MESC) , which is indicated in BM (Bill of Material) Sheet and Data
Sheet
(1)
Notes : For lined pipes, the date of lining work shall also be indicated.
(2)
Dimensions shall be indicated in "Nominal size x Schedule No. x Length".
When schedule No. cannot be applied, actual wall thickness in millimeter may
be indicated. Nominal size (DN) shall be in accordance with metric system.

5.2 Marking Location

5.2.1 For pipes of DN40 and under, a stiff tag on which all items in Par. 5.1 are indicated,
shall be attached to each bundle of pipes. However, material specification shall be
marked on the outer surface of individual pipe.
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5.2.2 For pipes of DN50 and over, all items in Par. 5.1 shall be marked on the outer surface
of each pipe.

5.3 Material Identification Color

5.3.1 Identification colors indicated in Table 1 shall be painted on the outer surface of all
pipes, except for coated pipes and galvanized pipes.

5.3.2 Each length of pipe shall be painted over the entire length with a 12 mm to a 40 mm
wide stripe, depending on pipe size.

6. FITTINGS

6.1 Marking of Pipe Fittings

6.1.1 Marking item shall be in accordance with MSS SP-25 on all fittings. Marking for pipe
fittings shall generally be accomplished by stenciling and/or stamping.

6.1.2 In addition to 6.1.1, Commodity code (MESC), which is indicated in BM (Bill of

Material) Sheet and Data Sheet, shall be marked.

6.1.3 Identification marks in Table 1 shall be used for wrought fittings and in Table 2 for
forged fittings.

6.1.4 When schedule No. cannot be applied, actual wall thickness in millimeter may be
indicated. Nominal sizes shall conform to metric system (DN).

6.1.5 In case of elbows, symbols indicating long radius or short radius type shall be included.

6.1.5 For small fittings on which all marking items cannot be fully indicated, the following
items, in whole or a part, may be omitted in the following order but, in this case, a stiff
tag on which all items are indicated shall be attached to each package of fittings.

(a) Symbols indicating long radius or short radius type.

(b) Nominal sizes
(c) Schedule No.

6.2 Material Identification Color

6.2.1 Material Identification Colors in Table 1 and Table 2 shall be painted on the outer
surface of each fitting.
6.2.2 Each socket weld fitting, swage or pipe nipple shall be dabbed with a spot of paint 12
mm to 25 mm in diameter.

6.2.3 The entire length of each butt weld fitting shall be painted on the outside surface with a
12 mm to 40 mm wide stripe, depending on size.
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7. VALVES

7.1 Marking of Valves

7.1.1 All items indicated in Par. 7.2 shall be marked on all valves.

7.1.2 Marking of valves shall be made on valve body, hand wheel, name plate and bolt & nut.

7.1.3 Marking on valve body shall be made on body or bonnet by casting-out, forging-out or
stamped.

7.1.4 Marking on hand wheel shall be made by casting-out, forging-out or stamped. When
marking items cannot be fully indicated on hand wheels, marking may be made
adequately by alternative method.

7.1.5 Name plates, which shall be generally attached on the upper side of hand wheels,
shall have marking by etching, press or stamped.

7.1.6 Marking on bolt & nut shall be made on the end face (bolt), or on the upper or side face
(nut) by punching.

7.1.7 For small or special valves on which marking items can not be fully indicated on the
body, markings may be omitted with OWNER’s approval in the following order:

(a) Nominal size

(b) Thread Identification
(c) Melt Identification
(d) Rating Identification
(e) Material Identification
(f) Valve Trim Identification

Vendor shall inform the item to Toyo in case vendor wishes to omit markings because
of small space.

7.2 Marking Items and Marking Location

7.2.1 Marking Items and Marking Location shall be in accordance with MSS SP-25.

7.2.2 When the body material differs from the bonnet material, marking shall be individually
made on each of them. If the body material is the same as bonnet, marking may be
made on either one of them. In this case, material identification mark shall be in
accordance with MSS SP-25.

7.2.3 Stamp may be substituted for forging-out if forging-out is impossible. In this case,
Toyo’s approval is required.

7.2.4 Manufacturing number indicating the product history shall be marked on all cast and
forged steel valves. Date of manufacture may be marked instead of the manufacturing
number.
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7.2.5 Each valve shall be accompanied by a test label or a quality guarantee letter indicating
that the valve has been carefully made under the control of the manufacturer and that
its quality is guaranteed. Instead of this, stamp marking may be used for this purpose.

7.2.6 Arrow of flow direction shall be indicated unless the type of valve allows for
bidirectional flow.

7.2.7 Letters or Symbols such as “OPEN” and “CLOSE” and Arrowhead shall be indicated
on hand wheel. This item may be marked on valve body for butterfly valve.

7.2.8 Commodity code (MESC), which is indicated in BM (Bill of Material) Sheet and Data
Sheet, shall be marked on name plate. In addition, Commodity code (MESC) shall be
indicated on the outer surface of valve body by painting.

7.3 Material Identification Color

7.3.1 Material identification colors shall be in accordance with Table 2.

7.3.2 Each welded or flangeless (wafer type) valve shall be dabbed with a spot of paint 12
mm to 25 mm in diameter.

7.3.3 Each flanged valve shall have the outer peripheral edge of each flange painted over
the entire circumference. For flanges thicker than 25 mm, the width of the band may be
limited to 25 mm.

8. FLANGES (Including Spacers/Spades and 8-Fig Flanges)

8.1 Marking of Flanges, Spacers/Spades and 8-Fig Flanges

8.1.1 Marking item and marking location shall be in accordance with MSS SP-25 on the
outer surface (rim) of flanges. Items which cannot be indicated on the outer surface of
stub end, may be marked on the outer surface of pipe by stenciling or painting.

8.1.2 Size designation shall be in accordance with metric notation (DN).

8.1.3 In addition to 8.1.1, Commodity code (MESC), which is indicated in BM (Bill of

Material) Sheet and Data Sheet, shall be marked.

8.2 Material Identification Color

8.2.1 Material identification colors in Table 1 and Table 2 shall be painted on the outer
surface of flanges.

8.2.2 The outer peripheral edge of each flange shall be painted over the entire
circumference. For flanges thicker than 25 mm, the width of the band may be limited to
25 mm.
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9. BOLTS AND NUTS

9.1 Marking of Bolts and Nuts

Material identification marks shown in Table 3 shall be punched on bolts and nuts
separately.

9.2 Material Identification Color

Material identification colors shown in Table 3 which indicate the combinations of bolt and
nut materials, shall be painted on nuts and on each end of bolts.

10. GASKETS

10.1 Marking of Gaskets

The following items shall be indicated on gaskets. Marking shall generally be made by
one or combination of stamped, stenciling, tags or tapes.

(1) Manufacturer's name or trade mark

(2) Product's name (Manufacturing No. and material)
(3) Commodity code (MESC), which is indicated in BM (Bill of Material) Sheet and
Data Sheet
(4) Dimension (Nominal size and ring No.)
(5) Flange rating that a gasket is used (150, 300, 600, 900, 1500 and 2500).

10.2 Marking Location

10.2.1 For sheet gaskets such as non-asbestos, graphite, rubber, PTFE, etc., a stiff tag on
which all items are indicated shall be attached to each package.

10.2.2 For spiral wound and metallic gaskets with outer guide ring and those with outer guide
ring and inner ring, all items specified in Par.10.1 shall be indicated on surface of outer
guide ring by punching or stenciling.

10.2.3 Deleted

10.3 Material Identification Color

10.3.1 For spiral wound gaskets, the following identification colors for outer and inner rings
shall be painted on the surfaces of outer ring at each 90°.

Filler Material Hoop Material Inner Ring Outer Ring Identification Color (Code)
Graphite 304 SS 304 SS CS White (None)
Graphite 316 SS 316 SS CS None
Graphite with Anti-Oxidation Inhibitor 321 SS 321 SS A285Gr.C Yellow (363)
Graphite with Anti-Oxidation Inhibitor 347H SS 347H SS A285Gr.C Light Green (225)
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10.3.2 For metallic gaskets (Camprofile), the following identification colors shall be painted on
the surfaces of the outer ring at each 90°.

Sheet Hoop Material Outer Ring Identification Color (Code)

Graphite 316 SS 316 SS Brown (320)
Graphite 316L SS 316L SS Blue (166)
Graphite with Anti-Oxidation Inhibitor 321SS 321 SS Light Orange (557)

Table 1. Identification Marks and Identification Colors for Piping Materials

Group Material Identification ASTM Material Remark
Color s
(Code Pipes Fittings
)
A106Gr.B A516 Gr.60/65/70 A234Gr.WPB
None
1 Carbon Steel A672Gr.C65
Yellow-Green API5LGr.B
(363-262)
Carbon Steel A106Gr.B SOUR A516 Gr.60/65/70 A234Gr.WPB SOUR NACE
SOUR White (None) SOUR
A672Gr.C65 SOUR
2A Al-killed A333Gr.6 A516 Gr.60/65/70 A420Gr.WPL6
Yellow (363) Low Temp
Carbon Steel A671Gr.CC65
3A 1.1/4Cr-1/2mo A335Gr.P11 A387Gr.11 A234Gr.WP11
Violet (796)
A691Gr.1-1/4CR
3B 9Cr-1Mo-V Pink (447) A335Gr.P91 A387Gr.91 A234Gr.WP91
18Cr-8NiL A312Gr.TP304/304L A240 TP304/304L A403Gr.WP304/304L Dual
Red (537)
A358Gr.304/304L Certified
4 18Cr-8Ni-Ti Blue-Yellow A312Gr.TP321 A240 TP321 A403Gr.WP321
(166-363) A358Gr.321
18Cr-12Ni-MoL A312Gr.TP316/316L A240 TP316/316L A403Gr.WP316/316L Dual
Blue (166)
A358Gr.316/316L Certified
18Cr-12Ni-MoL A312Gr.TP316/316L A240 TP316/316L A403Gr.WP316/316L Dual
SOUR Blue-White SOUR SOUR SOUR Certified
(166-None) A358Gr.316/316L NACE
SOUR
18Cr–8Ni–NbH Light Green A312Gr.TP347H A240 TP347H A403Gr.WP347H
(225)
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Table 2 Identification Marks and Colors for Casting and Forging Materials
Group Material Forging (Fittings/Valves) Casting (Valves) Identification
ASTM Identification ASTM Identification Color (Code) Remarks
Material Mark Material Mark
10 Bronze B148-UNS C95400 BRZ None
Ductile Iron A536 60-40-18 DI Light Orange
(557)
1 Carbon Steel A105 A105 A216Gr.WCB WCB
None
A216Gr.WCC WCC
Carbon Steel - A105 SOUR A105 SOUR A216Gr.WCB WCB SOUR
SOUR SOUR
White (None) NACE
A216Gr.WCC WCC SOUR
SOUR
2A Al-killed A350Gr.LF2 LF2 - - Yellow (363)
Carbon Steel - - A352Gr.LCC LCC Green (262)
3A 1.1/4Cr-1/2Mo A182Gr.F11 F11 A217Gr.WC6 WC6 Violet (796)
3B 9Cr-1Mo-V A182Gr.F91 F91 A217Gr.C12A C12A Pink (447)
4 None All items except valves
18Cr-8Ni A182Gr.F304 F304 A351Gr.CF8 CF8
Maroon (541) Valves
18Cr-8Ni L A182Gr.F304/304L F304/304L Red (537) Dual Certified
18Cr-8Ni-Ti A182Gr.F321 F321 A351Gr.CF8C CF8C Blue- Yellow
(166-363)
Brown (320) All items except valves
18Cr-12Ni-Mo A182Gr.F316 F316 A351Gr.CF8M CF8M
None Valves
18Cr-12Ni-Mo A182Gr.F316 A351Gr.CF8M CF8M Brown-White
F316 SOUR Valves
SOUR SOUR SOUR SOUR (320-None)

18Cr-12Ni-Mo L A182Gr.F316/316L F316/316L Blue (166) Dual Certified

18Cr-12Ni-Mo L A182Gr.F316/316L F316/316L Blue-White Dual Certified
SOUR SOUR SOUR (166-None) NACE
18Cr–8Ni–NbH A182Gr.F347H F347H Light Green
(225)
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Table 3 Identification Marks and Colors for Materials of Bolts and Nuts

Material and Combination Coating Coating Identification Mark Identification Color (Code)
Type(1) Color(2)
Bolt Nut Bolt/Nut Bolt Nut Bolt/Nut

A193 Gr.B7 A194 Gr.2H Type-1 Silver B7 2H None

A193 Gr.B7 A194 Gr.2H Type-2 Blue B7 2H None

A193 Gr.B7M A194 Gr.2HM Type-2 Blue B7M 2HM White (None)

A193 Gr.B8(CL.2) A194 Gr.8 None B8 8 None

A320 Gr.B8M2(CL.2B) A194 Gr.8M None B8M2 8M Red (537)

A320 Gr.L7 A194 Gr.4 Type-2 Green L7 G4 None

A453 Gr.660CL.C A453 Gr.660CL.C None 660 660 Yellow (363)

EN10269 grade EN10269 grade

None 20CR 20CR Blue (166)
20CrMoVTiB4-10 20CrMoVTiB4-10

NOTE:
(1) Applicable finish coating material is as following in accordance with RAPID-P0005-TYO-PIP-DES-
2000-0103:
- Coating Type-1: Xylar 2 or equivalent
- Coating Type-2: Xylan 1070 or equivalent
(2) Coating color is in accordance with RAPID-P0005-TYO-MCI-PRC-2000-0001 except the color used
for Coating Type-1 (Silver).