Job Safety An

EPCL Manufacturing Division

Department : HSE
Document Code: SUES/SFTY/JSA/GR-3
Activit
MS-302 Removal & Demolishment of Foundations
y:
Unit: EDC/VCM Date of JSA
JSA Score % 53.78
Special PPEs Required As per permit requirement

Guidelines to use the Risk Assessment Charts

1. Determine the Likelihood on the Qualitative Risk Assessment Process Chart (pick a letter applicable to the task
2. Determine the Consequence on the Qualitative Risk Assessment Process Chart (pick a number applicable to th
3. Take Likelihood score and the Consequence score to the Risk Analysis Matrix and line up both letter and numb
4. Write the scores in the Risk Rating (eg. Likelihood = C - Possible, Consequence = 3 - Moderate, Risk Rating = H
5. Determine whether a JSA is required. If the Risk is rated above ‘Low’ then a JSA must be completed.

Qualitative Risk Assessment Process

Step-1 Step-2
Determine the Likelihood Determine the Consequence

Low
A Almost Certain (Expected to happen) 1 (No injuries or low financial
cost)

Minor
Likely (First aid treatment or
B (May easily happen) 2 medium
financial loss)
Moderate
Possible (Medical treatment
C (May happen) 3 required or
high financial cost)
Major
Unlikely
(Lost time injury or major
D (May happen sometime) 4 financial loss)

Rare Critical
(May happen in extreme (Death or extreme financial
E circumstances) 5 loss)
 Plant, Equipment & Tool Work Group

S. No. Item Description Qty S. No

1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13
14 14
15 15
Personal Protective Equipment (PPE) requ

Protective Hi vis Safety Helmet Safety Glooves

clothing clothing Boots

Step # Basic Job Steps POTENTIAL HAZARD

# Unauthorized work.
# Lack of competency.
1 Obtain the work permit
# Poor communication.
# Unidentified underground utilities.

1 Obtain the work permit
2 Conduct Toolbox Talk
3 Mobilization of Manpower /Equipment
# Unauthorized work.
# Lack of competency.
# Poor communication.
# Unidentified underground utilities.
# Un awareness of hazard associated with
work.
# Unknown the work place.
# Lack of knowledge about the job site
activities.
# Lack of knowledge about emergency
response procedure.
# Physical injuries.
# Unaware of safe assembly point.
# Unawarenss of safety procedure of EPCL.
# Unskilled crew depolyed at site.
# Untested crane/vehicle deployment at
site.
# Sub-standard electrical equipments
leading to injury and electrical shocks.
 # Unawarenss of safety procedure of EPCL.
# Unskilled crew depolyed at site.
# Untested crane/vehicle deployment at
3 Mobilization of Manpower /Equipment
site.
# Sub-standard electrical equipments
leading to injury and electrical shocks.

# Unskilled manpower working at height.

# Personnel falling hazard.
Scaffolding erection for structure, piping, electrical
4 # Material falling hazard.
accesseries and anchor bolts removal.
# Uninspected and damaged scaffolding
material.
 # Unskilled manpower working at height
# Personnel falling hazard
# Material falling hazard
# Live electrical cables & accessories
Removal of structure, piping, electrical accesseries and
5 # Uninspected tools
anchor bolts.
# Mandatory PPEs usage
# Fire fighting team unavailability-Proper
barricadding of area is not done

# Proper fire blanketing is not done

# Unskilled manpower working at height.

# Personnel falling hazard.
Scaffolding, adjustment and CWS/CWR Lines support
6 # Material falling hazard.
with Scaffolding.
# Uninspected and damaged scaffolding
material.
 # Unskilled manpower working at height.
# Personnel falling hazard.
Scaffolding, adjustment and CWS/CWR Lines support
6 # Material falling hazard.
with Scaffolding.
# Uninspected and damaged scaffolding
material.

- Falling Loads.
7 MS-302 Removal -Electrical Hazards.
-Crane Overload
 # Uncertified Hilti.
# Hot Work approval and Unskilled
user/operator.
Demolishment of concrete foundation of MS-302
8 # Striking of rigged load with Scaffolding.
using Hilti.
# Fire Hazard due to Hot job.
# Material / pieces striking nearby
personnel.

# Dust inhalation.
# Cut / burs on hands during lifting.
9 Removal of all types of Debris
# Unskilled workforce.
# Striking of rigged load with Scaffolding.

TOTAL JSA S
Final Revi

Area Owner

Any other relevant Interface

Approva

Relevant Sub HSE Chairman (Score 21% to 60 %)

 Job Safety Analysis

Unit / Section: Safety Area : Plant Site

nt Code: SUES/SFTY/JSA/GR-301B/MS-302 RMVL-001-2019

29-07-2019 Equipment Tag GR-301B

JSA Team FQ,AK,BK,ZK
rmit requirement

art (pick a letter applicable to the task).

Chart (pick a number applicable to the task).
atrix and line up both letter and number scores by using the matrix to determine the Risk Rating.
uence = 3 - Moderate, Risk Rating = High).
n a JSA must be completed.

Risk Analysis Matrix

Step 3 - Calculate the Risk
Consequences/Severity
Likelihood
1 3
2 (Minor) 4 (Major)
(Low) (Moderate)

A (Almost
11 16 20 23
Certain)

B
(Likely) 7 12 17 21

C (Possible) 4 8 13 18

D (Unlikely) 2 5 9 14

E
(Rare) 1 3 6 10

Risk Legend
Low Risk - 1-5
A JSA MUST be undertaken for any risk grea
Moderate Risk - 6-9
than a 'Low' rating
 A JSA MUST be undertaken for any risk grea
than a 'Low' rating
High Risk - 10-17
Extreme Risk - 18-25

List of Activity Controls( Permits, Isolations,

Work Group Barricades, Signs, etc.)

Trade Classification No of persons S. No Control Document/ Action

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
otective Equipment (PPE) required (Check box of required PPE):

Safety Face Shield Welding Hearing Half Face

Harness
Goggles Mask Protection Mask

OTENTIAL HAZARD Likelihood Consequences CONTROL MEASURES

# Obtain all required right permit and certificate

before the job.
# Qualified/authorized/experienced employees to
be assign.
# Conduct tool box meeting and discuss JSA to all
rized work. crew member.
ompetency. # Identify underground utilities drawing from the
E 4
mmunication. underground piping plan and reflect the same in
fied underground utilities. excavation certificate.
# Identify underground electrical cable drawing
from the underground cable plan and reflect the
same in excavation certificate.

rized work.
ompetency.
E 4
mmunication.
fied underground utilities.
eness of hazard associated with
n the work place.
nowledge about the job site
D 3
nowledge about emergency
procedure.
injuries.
of safe assembly point.
nss of safety procedure of EPCL.
d crew depolyed at site.
d crane/vehicle deployment at
D 4
ndard electrical equipments
injury and electrical shocks.
be assign.
# Conduct tool box meeting and discuss JSA to all
crew member.
# Identify underground utilities drawing from the
underground piping plan and reflect the same in
excavation certificate.
# Identify underground electrical cable drawing
from the underground cable plan and reflect the
same in excavation certificate.
# Strictly follow the applicableEPCL procedure, No
shortcuts.
# Tool Box Talk shall be conducted by site
supervisor with support of area Supervisor/safety
Supervisor.
# Sharing the site activities and JSA information
“How to do the task” safely with site personnel
adequately.
# Share the safe work procedure highlighted the
job associated hazards.
# Information must be shared and educate to all
site personnel about emergency response.
# Ensure all site personnel are well aware and
strong knowledge about emergency response
plan.
# Remind the information regarding emergency
plan during the Tool Box Talk.
# Contact Emergency: TCC First Aid: 03158927037
# EPCL First Aid: 03312641482
# EPCL Security: 03343977530
# Contractor are required to adhrere EPCL safety
policies and get there manpower aware of safety
procedure of EPCL.
# Tool box talk to be done daily with workforce.
# Contractors are required to bring skilled
workforce and follow EPCL safety, work
permit/scaffolding procedure.
# Skill certification protocol for welders, Rigger,
Pipe Fitter, Fabricators. electrician must be
ensured.
# All workers interview should be done by EPCL as
per their trades and they should be skill certified
on their trade.
# Only skilled persons will be allowed to do the
work at site.
# All vehicle, crane/equipments should be
inspected & certified as per EPCL procedure
before allowing to work at site.
# (Daily Inspection checklist of Crane/Electrical

nss of safety procedure of EPCL.
d crew depolyed at site.
d crane/vehicle deployment at
D 4
ndard electrical equipments
injury and electrical shocks.
# Contractor are required to adhrere EPCL safety
policies and get there manpower aware of safety
procedure of EPCL.
# Tool box talk to be done daily with workforce.
# Contractors are required to bring skilled
workforce and follow EPCL safety, work
permit/scaffolding procedure.
# Skill certification protocol for welders, Rigger,
Pipe Fitter, Fabricators. electrician must be
ensured.
# All workers interview should be done by EPCL as
per their trades and they should be skill certified
on their trade.
# Only skilled persons will be allowed to do the
work at site.
# All vehicle, crane/equipments should be
inspected & certified as per EPCL procedure
before allowing to work at site.
# (Daily Inspection checklist of Crane/Electrical
and welding machine to be filled)
# Third party inspection certificate of all rigging
tools and equipment to be shared with EPCL.
# All rigging equipment must be inspected.
# All job will be done in Day light.
# During job execution HSE supervisor and
Mechanical Supervisor will remain at job, During
there absence job will be stopped.

# Skill certification of scaffolders

d manpower working at height.
el falling hazard.
falling hazard.
cted and damaged scaffolding
# Safety look out at job location
# Mechanical supervisor at job location
# Double lanyard Protecta Safety Harness to be
used, Harness should be third party certified
during scaffolding erection
# Scaffolding certification to be done by EPCL
approved personnel,
# Personal working on height must be aware of
hazards
E 5
# The activity must be stopped in raining or high
wind velocity > 25kph
# In case of any Emergency at base plant the
activity must be stopped.
# Scaffolding platform shall be below the rack with
proper access to the line laying portion.
completely covering the sides and bottom of the
rack.
# No gaps between the planks & both sides of the
rack

d manpower working at height
el falling hazard
falling hazard
trical cables & accessories
cted tools
ory PPEs usage
ting team unavailability-Proper
ng of area is not done
re blanketing is not done
d manpower working at height.
el falling hazard.
falling hazard.
cted and damaged scaffolding
# Approved fire blankets must be used and
inspected by EPCL after placement at working
location.
# Safety look out at job location.
# Mechanical/Civil supervisor at job location.
# Safety Supervisor must be on location all the
time during job.
# All the staff supervisory/working level must use
mandatory PPEs of the area.
# Certified lifting tools must be used and safety
supervisor with mechanical/civil supervisor must
be ensured
# Double lanyard Protecta Safety Harness to be
used, Harness should be third party certified
D 4 during scaffolding erection
# Scaffolding certification to be done by EPCL
approved personnel.
# Personal working on height must be aware of
hazards
# The activity must be stopped in raining or high
wind velocity > 25kph
# In case of any Emergency at base plant the
activity must be stopped.
# Scaffolding platform shall be below the rack with
proper access to the line laying portion.
# Completely covering the sides and bottom of
the rack.
# No gaps between the planks & both sides of the
rack
# Fire fighting team with required tools must be at
site during the works progress
# Skill certification of scaffolders.
# Safety look out at job location.
# Mechanical supervisor at job location.
# Double lanyard Protecta Safety Harness to be
used, Harness should be third party certified
during scaffolding erection.
# Scaffolding certification to be done by EPCL
approved personnel.
# Personal working on height must be aware of
hazards.
D 4
# The activity must be stopped in raining or high
wind velocity > 25kph.
# In case of any Emergency at base plant the
activity must be stopped.
# Scaffolding platform shall be below the rack with
proper access to the line laying portion.
# Completely covering the sides and bottom of
the rack.
# No gaps between the planks & both sides of the
rack.

d manpower working at height.
el falling hazard.
falling hazard.
cted and damaged scaffolding
# Skill certification of scaffolders.
# Safety look out at job location.
# Mechanical supervisor at job location.
# Double lanyard Protecta Safety Harness to be
used, Harness should be third party certified
during scaffolding erection.
# Scaffolding certification to be done by EPCL
approved personnel.
# Personal working on height must be aware of
hazards.
D 4
# The activity must be stopped in raining or high
wind velocity > 25kph.
# In case of any Emergency at base plant the
activity must be stopped.
# Scaffolding platform shall be below the rack with
proper access to the line laying portion.
# Completely covering the sides and bottom of
the rack.
# No gaps between the planks & both sides of the
rack.

-Skilled workforce / operator to be deployed.

Cordoned off of the location.
oads. -Strict reinforcement of load 7 lift limits.
Hazards. D 5 -All equipments & lifting gears must be approved
erload by 3rd. Party for loads. -Display of
clear warning signals. -Ensure
Employee must not stand under load. -Electrical
sources must be clearly identified & protected.
 ed Hilti.
k approval and Unskilled
ator.
of rigged load with Scaffolding.
ard due to Hot job.
/ pieces striking nearby
# Certified hilti to be used on the job.
# Hot work permit approval to be taken and
protocols to be followed.
E 3 # Skilled workforce / operator to be deployed on
the job.
# Cordoned off of the location & no person to be
allowed inside the cordoned off area.

# Usage of Dust mask to ensure no Dust is inhaled

by the workers.
alation.
# Usage of cut resistant gloves during the debris
rs on hands during lifting.
D 2 collection / lifting.
d workforce.
# Usage of spade for picking and palcement in
of rigged load with Scaffolding.
wheel barrow for removal from area.
# Skilled workforce to be assigned on the job.

TOTAL JSA SCORE

Final Review

Job Executor HSE Engineer

Relevant Unit Manager/ Section Head

Approval

o 60 %) VP Manufacturing (Score > 60%)

 Site

5 (Critical)

25

24

22

19

15

dertaken for any risk greater

a 'Low' rating
lations,

Remarks

Hood
Mask

JSA SCORE OF
Risk rating
EACH ACTIVITY %

10 40
10 40

9 36

14 56
14 56

15 60
14 56

14 56
14 56

19 76
 6 24

5 20

53.7777777778

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