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ENVIRONMENTAL PRODUCT DECLARATION

as per ISO 14025 and EN 15804

Owner of the Declaration Saint Gobain Weber Turkey


Programme holder Institut Bauen und Umwelt e.V. (IBU)
Publisher Institut Bauen und Umwelt e.V. (IBU)
Declaration number EPD-SGW-2014081-CCD1-EN
Issue date 19.09.2014
Valid to 18.09.2019

Cement Based Tile Adhesives

Saint Gobain Weber Turkey

www.bau-umwelt.com / https://epd-online.com

Umwelt Produktdeklaration Name des Herstellers – Name des Produkts


General Information

Saint Gobain Weber Turkey Cement based tile adhesives


Programme holder Owner of the Declaration
IBU - Institut Bauen und Umwelt e.V. Saint Gobain Weber Turkey
Panoramastr. 1 Ansızca Köyü Ansızca İç Kısım Sanayi Sokak No:284
10178 Berlin Kemalpaşa, 35730, İzmir
Germany Turkey

Declaration number Declared product / Declared unit


EPD-SGW-2014081-CCD1-EN Cement based tile adhesive / 1kg
This Declaration is based on the Product Scope:
Category Rules: This Life Cycle Assessment study is carried out for
Mineral factory-made mortar, 10-2012 cement based tile adhesives produced in five
(PCR tested and approved by the independent expert manufacturing plants of Saint Gobain Weber Turkey
committee) located in Adana, Ankara, Antalya, Gebze, and İzmir.
This EPD is prepared as an average EPD for cement
Issue date based tile adhesives product group manufactured in
these plants. The data used in this study is collected
19.09.2014
from all of these five manufacturing facilities and refers
to the year 2012. The owner of the declaration shall be
Valid to liable for the underlying information and evidence; the
18.09.2019 IBU shall not be liable with respect to manufacturer
information, life cycle assessment data and evidences.
Verification
The CEN Norm EN 15804 serves as the core PCR
Independent verification of the declaration and data
according to ISO 14025
Prof. Dr.-Ing. Horst J. Bossenmayer internally x externally
(President of Institut Bauen und Umwelt e.V.)

Dr. Burkhart Lehmann Christina Bocher


(Managing Director IBU) (Independent tester appointed by SVA)

Product
Product description adjusted with steel notched trowel. Tooth size of trowel
The product family observed within the scope of this should be adjusted according to dimensions of tile and
study is cement-based tile adhesives. Cement based smoothness of application surface.
tile adhesives comprise of binder agents, polymer
binders, aggregates, fillers and various additives in Technical Data
order to provide solid fixing. Cement based tile
adhesives include various types of tile adhesives For the marketing in the EU and the EFTA the
ranging from tile adhesives to improved tile adhesives Regulation (EU) No 305/2011 applies. The products
in order to be able to answer different application need a Declaration of Performance taking into
requirements. Selection of products for application consideration /EN 12004:2007+A1:2012 Adhesives for
requires consideration of factors such as type and size tiles — Requirements, evaluation of conformity,
of the coating, type of application surface, application classification and designation/ and the CE-marking.
place and preferences of applicators.
According to the European Standard “EN 12004:
Application Requirements, evaluation of conformity, classification
Cement based tile adhesives are used for interior and and designation”, cement based tile adhesives are
exterior applications for covering surfaces with tiles, classified as group C (Cementitious Adhesives).
marbles, natural stones, granite, ceramics, porcelain Cementitious Adhesives, manufactured within this
ceramics and similar coating materials. Products are product group, are classified as normal and fast setting
mixed with water before application. The amount of adhesives. Considering this classification, the required
water required for mixing is indicated on the back side tests according to EN 1346, EN 1348 and EN 12002
of craft bags, technical data sheets of products and are performed before delivery.
“weber solution guide” (product guide). According to
the preference of applicator, mixing should be realized Also in Turkey EN 12004 is defined as obligatory
either with the help of low-speed electrical mixer or standard regarding performance tests of cement based
manually with trowel. Prepared mortar should be tile adhesives. For the application the national
applied on the substrate and its thickness should be provisions apply.

2 Environmental Product Declaration Saint Gobain Weber Turkey – Cement based tile adhesives
In order to check the compliance of manufactured Base materials / Ancillary materials
products with EN 12004 various tests are performed
for normal setting adhesives and fast setting Name Value Unit
adhesives. Besides these tests, some optional and Portland Cement (CAS
17-40 %
additional tests are carried out for cementitious number:65997-15-1
adhesives. Performed tests are provided below with Aluminate cement* (CAS
0.01-5 %
reference to the test standard. number:65997-15-1
PVAC copolymer 0.07-1 %
Fillers & Aggregates (Dolomite,
60-82 %
Limestone and Silica Sand)
Additives 0.01-2.5 %
*Only used in one specific product and not produced
in every plant. Depending on the annual demand the
percentual distribution is varying.

There are no special requirements and/or measures


regarding health and safety during the installation, use
and disposal stages of cement based tile adhesives,
since cement based tile adhesive products do not
include any hazardous material.

Reference service life


The reference service life of cement based tile
adhesives is considered to be 50 years as the useful
life of these products are assumed to be equal to the
life of the building.

LCA: Calculation rules


Declared Unit system boundaries are declared within the scope of
According to the “PCR Guidance-Texts for Building- this study, whereas the impacts during the use stage
Related Products and Services Part B: Requirements modules (B1-B7) and deconstruction – demolition (C1)
on the EPD for Mineral factory made mortar” version and waste processing (C3) modules are considered as
1.1 2012-10-29, the functional unit for this product zero.
category is defined as 1 kg. As a result of this, the life
cycle assessment results are presented for 1 kg of the During the use stage, cement based tile adhesives do
analyzed product group (cement based tile adhesives - not require any energy and material input. These
an average product as an average from several of the products are not in contact with surface and/or ground
manufacturer’s plant). water and they do not expose any emissions to the
indoor atmosphere. Due to the high durability and
Declared unit difficult accessibility of these products, repair,
Name Value Unit replacement or restoration is irrelevant for this product
Declared unit 1 kg category. After the installation to the building, cement
Gross density 1250 - 1450 kg/m3 based tile adhesives do not require operational energy
and/or water.
System boundary
Type of the EPD: cradle to grave Comparability
The system boundaries of this life cycle assessment Basically, a comparison or an evaluation of EPD data
study is considered as cradle to grave, since all the is only possible if all the data sets to be compared
modules including A1-A3 product stage, A4-A5 were created according to /EN 15804/ and the building
construction process stage, B1-B7 use stage, C1-C4 context, respectively the product-specific
end of life stage and D benefits and loads beyond the characteristics of performance, are taken into account.

LCA: Scenarios and additional technical information


As stated in the system boundary chapter above, all considered to be zero due to the reasons given in the
the modules are declared within the scope of this System Boundary chapter above.
study. Environmental impacts during the use stage are

3 Environmental Product Declaration Saint Gobain Weber Turkey – Cement based tile adhesives
Therefore, there are no scenarios provided below
regarding modules B1-B7. The scenarios created for
A4, A5 and C1-C4 modules are provided below.

Transport to the building site (A4)


Name Value Unit
Litres of fuel 1.63 l/100km
Transport distance (transport
250 km
distance 1)
Capacity utilisation (including
85 %
empty runs)
Gross density of products 1250 -
kg/m3
transported 1450
Transport distance (transport
50 km
distance 2)
*Fuel consumption of utilized truck process is not
calculated individually. This value is integrated into the
Truck process. Truck processes from GaBi databases
are used in this study.

Transport distance1: Transport from the manufacturing


plant to distibutors or construction site
Transport distance2: Transport from building to landfill

Installation into the building (A5)


Name Value Unit
Auxiliary - kg
Water consumption 0.00028 m3
Other resources - kg
Electricity consumption 0.0001 kWh
Other energy carriers - MJ
Material loss 0.02 kg
Output substances following
- kg
waste treatment on site
Dust in the air - kg
VOC in the air - kg

Reference service life


Name Value Unit
Reference service life 50 a

End of life (C1-C4)


Name Value Unit
Collected separately Abfalltyp - kg
Collected as mixed construction
- kg
waste
Reuse - kg
Recycling - kg
Energy recovery - kg
Landfilling 0.98 kg

4 Environmental Product Declaration Saint Gobain Weber Turkey – Cement based tile adhesives
LCA: Results
DESCRIPTION OF THE SYSTEM BOUNDARY (X = INCLUDED IN LCA; MND = MODULE NOT DECLARED)
BENEFITS AND
CONSTRUCTI LOADS
PRODUCT STAGE ON PROCESS USE STAGE END OF LIFE STAGE BEYOND THE
STAGE SYSTEM
BOUNDARYS

Operational energy
Transport from the

Waste processing
Operational water
Refurbishment1)

De-construction
gate to the site

Replacement1)
Manufacturing
Raw material

Maintenance

Recycling-
demolition

Recovery-
Assembly
Transport

Transport

Disposal

potential
Reuse-
Repair
supply

Use

use

use
A1 A2 A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
X X X X X X X X X X X X X X X X X
RESULTS OF THE LCA - ENVIRONMENTAL IMPACT: cement based tile adhesives / 1 kg
Param
Unit A1-A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
eter
GWP [kg CO2-Eq.]
3.04E-1 1.20E-2 1.07E-1 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 2.32E-3 0.00E+0 5.63E-2 -4.13E-3
4.74E- 2.09E- 1.41E- 4.07E- 1.05E- -9.22E-
ODP [kg CFC11-Eq.] 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
11 13 12 14 11 14
AP [kg SO2-Eq.] 6.12E-4 5.43E-5 1.51E-5 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 1.05E-5 0.00E+0 8.35E-5 -6.07E-5
EP [kg (PO4)3-- Eq.] 7.14E-5 1.25E-5 5.05E-5 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 2.43E-6 0.00E+0 1.28E-5 -1.65E-6
POCP [kg Ethen Eq.] 4.96E-5 -1.78E-5 1.49E-5 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 -3.46E-6 0.00E+0 2.17E-5 -2.89E-6
4.46E- 5.66E- 8.67E- -3.71E-
ADPE [kg Sb Eq.] 4.85E-7 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 4.91E-9
10 10 11 10
ADPF [MJ] 2.53E+0 1.66E-1 4.31E-2 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 3.22E-2 0.00E+0 1.91E-1 -5.27E-2
GWP = Global warming potential; ODP = Depletion potential of the stratospheric ozone layer; AP = Acidification potential of land and water; EP =
Caption Eutrophication potential; POCP = Formation potential of tropospheric ozone photochemical oxidants; ADPE = Abiotic depletion potential for non
fossil resources; ADPF = Abiotic depletion potential for fossil resources
RESULTS OF THE LCA - RESOURCE USE: cement based tile adhesives / 1 kg
Parameter Unit A1-A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
-8.15E-
PERE [MJ] 6.07E-5 1.40E-163.35E-16 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 2.72E-17 0.00E+0 2.11E-16
19
PERM [MJ] 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
-8.15E-
PERT [MJ] 6.07E-5 1.40E-163.35E-16 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 2.72E-17 0.00E+0 2.11E-16
19
PENRE [MJ] 9.30E-2 3.92E-3 1.17E-3 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 7.61E-4 0.00E+0 5.04E-3 -2.22E-3
PENRM [MJ] 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
PENRT [MJ] 9.30E-2 3.92E-3 1.17E-3 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 7.61E-4 0.00E+0 5.04E-3 -2.22E-3
SM [kg] 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
RSF [MJ] 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
NRSF [MJ] 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
FW [m³] 2.20E-1 6.48E-4 2.01E-3 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 1.26E-4 0.00E+0 9.23E-3 -1.14E-2
PERE = Use of renewable primary energy excluding renewable primary energy resources used as raw materials; PERM = Use of
renewable primary energy resources used as raw materials; PERT = Total use of renewable primary energy resources; PENRE = Use of
non renewable primary energy excluding non renewable primary energy resources used as raw materials; PENRM = Use of non
Caption
renewable primary energy resources used as raw materials; PENRT = Total use of non renewable primary energy resources; SM = Use
of secondary material; RSF = Use of renewable secondary fuels; NRSF = Use of non renewable secondary fuels; FW = Use of net fresh
water
RESULTS OF THE LCA – OUTPUT FLOWS AND WASTE CATEGORIES:
cement based tile adhesives / 1 kg
Parameter Unit A1-A3 A4 A5 B1 B2 B3 B4 B5 B6 B7 C1 C2 C3 C4 D
HWD [kg] 3.96E-7 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
NHWD [kg] 1.08E+0 5.90E-4 3.24E-2 9.80E-1 9.80E-1 9.80E-1 9.80E-1 9.80E-1 9.80E-1 9.80E-1 0.00E+0 1.15E-4 0.00E+0 9.98E-1 -1.79E-2
RWD [kg] 1.26E-4 2.31E-7 7.67E-7 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 4.48E-8 0.00E+0 3.40E-6 -3.83E-8
CRU [kg] 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
MFR [kg] 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
MER [kg] 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
EEE [MJ] 0.00E+0 0.00E+0 2.00E-2 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
EET [MJ] 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0 0.00E+0
HWD = Hazardous waste disposed; NHWD = Non hazardous waste disposed; RWD = Radioactive waste disposed; CRU = Components
Caption for re-use; MFR = Materials for recycling; MER = Materials for energy recovery; EEE = Exported electrical energy; EEE = Exported
thermal energy

5 Environmental Product Declaration Saint Gobain Weber Turkey – Cement based tile adhesives
References
EN 12002
EN 12002:2008: Adhesives for tiles - Determination of
transverse deformation for cementitious adhesives and Institut Bauen und Umwelt
grouts Institut Bauen und Umwelt e.V., Berlin (pub.):
Generation of Environmental Product Declarations
EN 12004 (EPDs);
EN 12004:2008: Adhesives for tiles - Requirements,
evaluation of conformity, classification and designation General principles
for the EPD range of Institut Bauen und Umwelt e.V.
EN 1346 (IBU), 2013-04
EN 1346:2007: Adhesives for tiles. Determination of www.bau-umwelt.de
open time
PCR Part A
EN 1348 Institut Bauen und Umwelt e.V., Königswinter (pub.):
EN 1348:2007: Adhesives for tiles. Determination of Product Category Rules for Construction Products
tensile adhesion strength for cementitious adhesives from the range of Environmental Product Declarations
of Institut Bauen und Umwelt (IBU), Part A: Calculation
Weber Solution Guide 2013 Rules for the Life Cycle Assessment and
Product Guidance Document including Work Requirements on the Background Report. April 2013
preparation process: advice of experts, Solutions to www.bau-umwelt.de
job-site issues, Product selectors, Product
datasheets, Color and texture selectors ISO 14025
DIN EN ISO 14025:2011-10: Environmental labels and
Regulation (EU) No 305/2011 of the European declarations — Type III environmental declarations —
Parliament and of the Council Principles and procedures

GaBi Databases EN 15804


GaBi 6 Software System and Databases for Life Cycle EN 15804:2012-04: Sustainability of construction
Engineering DB version: 5.56 works — Environmental Product Declarations — Core
rules for the product category of construction products

6 Environmental Product Declaration Saint Gobain Weber Turkey – Cement based tile adhesives
Publisher
Institut Bauen und Umwelt e.V. Tel +49 (0)30 3087748- 0
Panoramastr. 1 Fax +49 (0)30 3087748- 29
10178 Berlin Mail info@bau-umwelt.com
Germany Web www.bau-umwelt.com

Programme holder
Institut Bauen und Umwelt e.V. Tel +49 (0)30 - 3087748- 0
Panoramastr 1 Fax +49 (0)30 – 3087748 - 29
10178 Berlin Mail info@bau-umwelt.com
Germany Web www.bau-umwelt.com

Author of the Life Cycle Assessment


Altensis Insaat Enerji San. Ve Tic. Ltd. Tel +90 216 410 61 35
Sti. Fax +90 216 410 61 53
Kayisdagi Caddesi Baris Sok. Meriç Mail info@altensis.com
Plaza 2/3 Web www.altensis.com
34750 Istanbul
Turkey

Owner of the Declaration


Saint Gobain Weber Turkey Tel +90 232 397 07 00
Ansizca Köyü Ansizca Iç Kisim Sanayi Fax +90 232 397 08 00
Sokak Kemalpasa 284 Mail info@weber.com.tr
35730 Izmir Web www.weber.com.tr
Turkey

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