Sei sulla pagina 1di 46

Thermal Interface Materials

For Electronics Cooling


Products & Custom Solutions Catalog

ENGINEERING YOUR SUCCESS.


Thermal Management
Products & Custom Solutions Catalog

Customer Responsibility ............................................................................. 2


Offer Of Sale ................................................................................................ 2
Introduction ................................................................................................. 4
Heat Transfer Fundamentals........................................................................ 6

Gap Filler Pads


THERM-A-GAP™ HCS10, 569, 570, 579, 580, Thermal Pads........................ 11
THERM-A-GAP™ 974, G974, 976, High Performance Thermal Pads............ 13

Thermal Gels
THERM-A-GAP™ T63X Series Thermally Conductive Dispensable Gels ..... 15
GEL 8010 & GEL30 High Performance Thermally Conductive
Dispensable Gels...................................................................................... 17

Phase Change Material


THERMFLOW® Phase Change Pads............................................................. 19

Attachment Tapes
THERMATTACH® Double-Sided Thermal Tapes.......................................... 22

Liquids (Compounds)
THERM-A-FORM™ Cure-in-Place Potting and Underfill Materials.............. 26

Thermal Grease
Thermal Greases ....................................................................................... 28

Dielectric Pads
CHO-THERM® Commercial Grade Insulator Pads....................................... 30
CHO-THERM® High Power Insulator Pads.................................................. 32

Heat Spreaders
T-WING® Thin Heat Spreaders..................................................................................................... 37

Glossary................................................................................................................................................41

ENGINEERING YOUR SUCCESS. 2


Introduction
Chomerics, a division of Parker heat sinks. Careful management Chomerics has a successful history
Hannifin Corporation (NYSE:PH), is of thermal interfaces is crucial of providing thermal materials ex-
a global provider of EMI shielding, to maintaining the reliability and pertise and commitment to develop-
thermal interface materials, extending the life of electronic ing new, high performance products
plastics and optical products. devices and equipment. As to meet the thermal challenges of
Chomerics specializes in providing each new electronic product systems designers.
products and services to OEM and generation requires higher Chomerics products have been
CEM electronics companies in the power in smaller packages, the designed into thousands of
telecommunications, information challenges associated with thermal applications and help assure
technology, consumer, power management become more intense. the performance, integrity,
conversion, medical device, defense, Thermal material drivers include: survivability and maintainability of
and transportation markets. • Lower thermal impedance communications equipment, radar,
Since 1961, Chomerics has been aircraft, computers, control systems,
• Higher thermal conductivity
a leader in the development of telecommunications, consumer
• Greater compliance and
electrically conductive elastomers devices, automotive and industrial
conformability
for use as extruded, molded and electronics. Our customers are
• High reliability supported with comprehensive
form-in-place EMI gaskets for
• Greater adhesion applications engineering, supply
telecommunications and electronics
applications. Chomerics also offers • Ease of handling, application and chain and fabrication services
an extensive family of thermal use worldwide.
interface materials, which transfer • Long service life
heat from electronic components to

Gap Filler Pad and Dispensed


Thermal Interface Gels for Telecommunications
Materials (TIMs) for
Light Emitting Diode
(LED) and Industrial
Applications

TIMs for Military


and Aerospace
Applications Dispensed Gels in
Automotive Electronic Control Unit
(ECU) Application

3
Parker Chomerics Capabilities include:

THERMAL MANAGEMENT OPTICAL DISPLAY PRODUCTS


& CONTROL • EMI shielding filters
• Thermally conductive gap filler pads (conductive coating & wire mesh)
• Fully cured dispensable thermal gels • Anti-reflective/contrast enhancement filters
• Silicone-free thermal pads • Plastic or glass laminations
• Phase-change materials (PCM) • Hard coated lens protectors
• Polymer solder hybrids (PSH) • Touchscreen lenses
• Dispensable thermal compounds
• Thermal grease
• Dielectric pads
PLASTIC INJECTION MOLDING
• Thin flexible heat spreaders • PREMIERTM and other filled, electrically-conductive
• Custom integrated thermal/EMI assemblies plastics
• Traditional thermoplastics
EMI SHIELDING & COMPLIANCE • EMI and cosmetic coating services
• EMI and environmental gasket integration
• Conductive elastomers – molded, extruded, and
• Assembly, pad printing, hot stamping, welding, and
form-in-place (FIP)
heat staking
• Conductive foam based gaskets – fabric-over-foam
• Insert molding, two-shot molding, and
and z-axis foam
overmolding capability
• Conductive compounds – adhesives, sealants and
caulks
• RF absorbing materials
• EMI shielding plastics and injection molding
services
• Coatings – direct metallization and conductive
paints
• Metal gaskets – Springfingers, metal mesh and
combination gaskets
• Foil laminates and conductive tapes
• EMI shielding vents – commercial and military
honeycomb vents
• Shielded optical windows
• Cable shielding – ferrites and heat-shrink tubing/
wire mesh tape/zippered cable shielding
• Compliance and safety test services

About Parker Hannifin Corporation


With annual sales exceeding $13 billion, Parker Hannifin is the world’s leading diversified manufacturer of motion
and control technologies and systems, providing precision-engineered solutions for a wide variety of mobile,
industrial and aerospace markets. The company’s products are vital to virtually everything that moves or requires
control, including the manufacture and processing of raw materials, durable goods, infrastructure development
and all forms of transport. Traded on the New York Stock Exchange under the symbol “PH,” Parker is strategically
diversified, value-driven and well positioned for global growth as the industry consolidator and supplier of choice.

ENGINEERING YOUR SUCCESS. 4


Heat Transfer Fundamentals
Introduction Where:
k = thermal conductivity, W/m-K
The objective of thermal Q = rate of heat flow, W
management programs in A = contact area, m2
electronic packaging is the d = distance of heat flow, m
T = temperature difference, C
efficient removal of heat from the
semiconductor junction to the Thermal conductivity, k, is an
ambient environment. This process intrinsic property of a homogeneous
can be separated into three major material which describes the
phases: material’s ability to conduct heat.
1. heat transfer within the This property is independent of Figure 1a. Schematic representation of two
semiconductor component material size, shape or orientation. surfaces in contact and heat flow across the
package; For non-homogeneous materials, interface
2. heat transfer from the package those having glass mesh or T557 Impedance vs Pressure
tested at 70 deg C per ASTM D5470
to a heat dissipater (the initial polymer film reinforcement, the 0.025

heat sink); term “relative thermal conductivity”

Thermal Impedance, deg C-in2/W


0.02

3. heat transfer from the heat is appropriate because the thermal


conductivity of these materials
0.015
dissipater to the ambient
environment (the ultimate heat depends on the relative thickness of 0.01

sink) the layers and their orientation with 0.005

The first phase is generally respect to heat flow.


beyond the control of the system Another inherent thermal property
0
0 20 40 60 80 100 120 140 160

level thermal engineer because of a material is its thermal


Pressure, psi

the package type defines the resistance, R , as defined in Figure 1b. T557 PCM compressed between
internal heat transfer processes. Equation 2. two contacting surfaces. As the material soft-
ens and deflects, thermal impedence drops.
In the second and third phases,
the packaging engineer’s goal ∆T smooth, the contact plane between
is to design an efficient thermal (2) R=A a surface and a material can also
Q
connection from the package produce a resistance to the flow
surface to the initial heat spreader of heat. Figure 1a depicts surface
This property is a measure of how
and on to the ambient environment. irregularities on a micro scale and
a material of a specific thickness
Achieving this goal requires a surface warp on a macro scale.
resists the flow of heat. The
thorough understanding of heat Actual contact occurs at the high
relationship between k and R is
transfer fundamentals as well as points, leaving air-filled voids where
shown by substituting Equation (2)
knowledge of available interface the valleys align. Air voids resist
into (1) and rearranging to form (3)
materials and how their key the flow of heat and force more of
physical properties affect the heat the heat to flow through the contact
d
transfer process. (3) k= points. This constriction resistance
R
is referred to as surface contact
Basic Theory resistance (Rcontact) and can be a
Equation 3 shows that for factor at all contacting surfaces.
The rate at which heat is conducted homogeneous materials, thermal
through a material is proportional resistance is directly proportional to The thermal impedance [Θ] of a
to the area normal to the heat flow thickness. For non-homogeneous material is defined as the sum of its
and to the temperature gradient materials, the resistance generally thermal resistance (Rmaterial) and any
along the heat flow path. For a one increases with thickness but the contact resistance (Rcontact) between
dimensional, steady state heat flow relationship may not be exactly it and the contacting surfaces as
the rate is expressed by Fourier’s linear. defined in Equation 4.
equation:
Thermal conductivity and thermal
resistance describe heat transfer (4) Θ = Rmaterial +Rcontact
(1) Q = kA ∆T within a material once heat has
d Surface flatness, surface
entered the material. Because real
surfaces are never truly flat or roughness, clamping pressure,
material thickness, the presence of

ENGINEERING YOUR SUCCESS. 5


pressure sensitive adhesive (PSA) the resistance across the joint
and compressive modulus have a decreases, and the component
major impact on contact resistance. junction temperature will be
Because these surface conditions reduced. A variety of material types
can vary from application to have been developed in response
application, thermal impedance of to the changing needs of the
a material will also be application electronic packaging market. These
dependent. materials can be categorized as
follows:
Thermal Interface
Materials (TIMs) Phase-Change Materials
THERMFLOW® materials are THERMFLOW® Phase-Change Materials
Heat generated by a semiconductor
must be removed to the ambient formulated with polymer resins
environment to maintain the that are loaded with thermally Polymer Solder Hybrids
conductive fillers. They combine These THERMFLOW® materials
junction temperature of the
the high thermal performance of incorporate low-melt metal alloy
component within safe operating
grease with the ease of handling fillers which flow at temperatures
limits. Often this heat removal
and “peel-and-stick” application around 65°C and provide ultra low
process involves conduction
of pads. They are used between thermal impedance, less than 0.1
from a package surface to a heat
high performance microprocessors, °C-cm2/W at minimum bond line
spreader that can more efficiently
graphics processors, chipsets and thickness.
transfer the heat to the ambient
environment. The spreader has to heat sinks.
be carefully joined to the package to
Thermal Tapes
• Can achieve less than 0.06 °C- THERMATTACH® tapes are
minimize the thermal resistance of in2/W thermal impedance formulated with acrylic or
this newly formed thermal joint. • Conform at operating silicone based pressure sensitive
Attaching a heat spreader to a temperature to minimize adhesive (PSA) loaded with
semiconductor package surface thermal path thickness thermally conductive fillers. They
requires that two commercial grade • Excellent surface “wetting” are designed to securely bond
surfaces be brought into intimate eliminates contact resistance heat sinks to power dissipating
contact. These surfaces are usually Phase change materials behave components without an additional
characterized by a microscopic like thermal greases after they clamping mechanism.
surface roughness superimposed reach their melt temperature, • Acrylic based adhesives for
on a macroscopic non-planarity that typically 45–62°C: their viscosity metal or ceramic packages
can give the surfaces a concave, rapidly diminishes and they flow
convex or twisted shape. When two • Silicone based adhesive for
throughout the thermal joint to
such surfaces are joined, contact bonding plastic packages to heat
fill the gaps that were initially
occurs only at the high points. The sinks
present. This process requires
low points form air-filled voids. • Limited gap filling properties
some compressive force, usually a
Typical contact area can consist require reasonable surface
few psi, to bring the two surfaces
of more than 90 percent air voids, flatness
together and cause the material
which represents a significant to flow. This process continues • High shear strength at elevated
resistance to heat flow. until the two surfaces come into temperatures
Thermally conductive materials are contact at a minimum of three Thermal tapes are used primarily
used to eliminate these interstitial points, or the joint becomes for their mechanical adhesive
air gaps from the interface by so thin that the viscosity of the properties, and to a lesser extent
conforming to the rough and material prevents further flow. for their thermal properties. The
uneven mating surfaces. Because PCM materials inherently do not thermal conductivity of these tapes
the TIM has a greater thermal provide electrical isolation because is moderate and their thermal
conductivity than the air it replaces, they may allow the two surfaces to performance in an application is
make contact; however, variations dependent on the contact area
with dielectric films are available. that can be achieved between the
These materials have demonstrated bonding surfaces.
THERMATTACH®
Adhesive Tapes excellent long-term reliability and
performance.

ENGINEERING YOUR SUCCESS. 6


between a component and a cold
surface is highly variable. They are
dispensed onto the component
and readily conform over complex
geometries and then cured in place.
• Low-modulus, ceramic filled
compounds
• Fill gaps ranging from 0.005
to 0.25 inch without stressing
components
• Can cure at room temperature
• Localized encapsulating of
components

Insulating Pads
CHO-THERM® insulating pads
were developed as a user-friendly
alternative to greased mica
CHO-THERM® Insulator Pads
insulators to be used between
discrete power devices and heat
Gap Fillers over the heat generating sinks.
THERM-A-GAP™ gap fillers are component. • Silicone binder provides high
a family of low modulus (soft), These unique gel materials result temperature stability and good
thermally conductive silicone in much lower mechanical stress electrical insulation properties
and non-silicone elastomers for on delicate components than even • Glass mesh reinforcement
applications where heat must be the softest gap-filling pads. They provides cut-through resistance
conducted over a large and variant are ideal for filling variable gaps
gap between a semiconductor • High mounting pressure
between multiple components and required to minimize contact
component and a heat dissipating a common heat sink.
surface. resistance
Thermal gels are silicone-based • U.L. recognized flammability
• Soft binder provides low formulations that are loaded with ratings
modulus for conformability at conductive fillers and are cross- This class of product is
low pressures linked to form a low-modulus paste. characterized by high thermal
• Low modulus allows materials They are highly conformable and conductivity, very high dielectric
to make up for large tolerance provide low thermal impedance strength and volume resistivity.
stack ups like greases but are designed to Pads must conduct very large
• Low pressure applications overcome the pump-out and dry- heat loads from discrete power
Gap fillers are used to bridge large out issues of grease. semiconductors to heat sinks,
gaps between hot components while providing long-term electrical
and a cold surface. The gaps are Form-In-Place Compounds insulation between the live
not only large, but their tolerances THERM-A-FORM™ compounds component case and the grounded
can be ±20 % or greater. This are reactive, two-component heat sink.
means that the gap filler must silicone RTVs (room temperature
have sufficient compliance to fill vulcanizing materials) that can be Thermal Greases
such spaces without stressing used to form thermal pathways in Thermal greases are formulated
components beyond their safe applications where the distance with silicone or hydrocarbon oils
limits. Non-silicone gap fillers that are loaded with conductive
are available for silicone sensitive fillers. They are viscous liquids that
applications. are typically stenciled or screen
Gap fillers are supplied in pad-form printed onto the heat spreader
over a wide range of thickness, or heat sink. Greases have good
0.25 to 5mm, and can be molded surface wetting characteristics and
into complex shapes. THERM- flow easily to fill up voids at the
A-GAP GELs are also supplied interfaces resulting in low thermal
as pre-cured, single component impedance even at low application
compounds that can be dispensed pressure.
Form-in-Place Compounds and THERM-A-GAP Gels

ENGINEERING YOUR SUCCESS. 7


Key Properties of
Thermal Interface (6) Θ =
d
+ Rcontact indication of the ability of a material
k to withstand high voltages, but
Materials does not guarantee how a material
Thermal Properties Equation (6) shows that for a will behave over time in a real
The key properties of interface homogeneous material, a plot of application. The value is influenced
materials are thermal impedance thermal impedance [Θ] versus by several factors. Humidity and
and thermal conductivity. thickness (d) is a straight line elevated temperature will reduce
whose slope is equal to the inverse the voltage breakdown because
Thermal Impedance of the thermal conductivity and absorbed water will degrade the
This is the measure of the total the intercept at zero thickness is electrical properties of the material.
resistance to the flow of heat from the contact resistance shown in The size of the test electrode will
a hot surface through an inter- Figure 2. Thickness can be varied by affect the observed breakdown
face material into a cold surface. either stacking up different layers voltage. A larger test electrode will
Thermal impedance is measured of the material or by preparing the typically yield a lower breakdown
according to the ASTM D5470 test material at different thicknesses. voltage. The presence of partial
method. Although the current discharge, as well as mechanical
version of this method is specific Coefficient of Thermal Expansion
CTE is the tendency of a material stresses imposed on the interface
to high durometer insulating pad material, also reduce voltage
materials tested at high clamp- to change in volume in response to
changes in temperature. breakdown.
ing forces, the method has been
successfully adapted for use with Volume Resistivity
low durometer materials as well as Volume resistivity is a measure of
fluid compounds. the bulk electrical resistance of
Thermal impedance can be a unit cube of a material. When
measured using ASTM D5470 determined per ASTM D257, volume
at several clamping forces to resistivity can give an indication of
generate a pressure versus thermal how well an interface material can
impedance plot as shown in Figure limit leakage current between an
2. This type of data can be used Figure 2. Thermal Impedance vs. Thickness active component and its grounded
to generate information about the metal heat sink. As with voltage
Heat Capacity breakdown, volume resistivity can
ability of a material to conform Heat capacity or thermal mass
to surfaces to minimize contact be significantly lowered by humidity
represents the ability of a material and elevated temperature.
resistance. Care must be taken with to store heat.
this type of data because contact
resistance is also highly influenced Elastomeric Properties
Electrical Properties Interface materials exhibit
by surface characteristics. To
minimize the impact of test Voltage Breakdown properties typical of highly filled
equipment variations, this type of This is a measure of how much elastomers, namely compression
work is best performed with the voltage differential a material can deflection, compression set and
same test surfaces for all materials withstand under a specific set of stress relaxation.
being tested. test conditions. This property is
usually measured using ASTM D149 Compression Deflection
where a test specimen is subjected Compression deflection refers
Thermal Conductivity to resultant forces a material
Thermal impedance data measured to ramped alternating current
voltage such that dielectric failure is exerts while being deflected. As a
according to ASTM D5470 can be compressive load is applied, the
used to calculate the thermal con- reached within twenty seconds after
the start of the test. Five specimens elastomer material is deformed
ductivity of an interface material. but the volume of the material
Rearranging Equation (3) to give are tested and the average voltage
breakdown is calculated and remains constant. The compression
Equation (5) deflection characteristics can vary,
reported. The value is an average,
not a minimum. Voltage Breakdown depending on part geometry (i.e.,
d thickness and surface area), rate of
(5) Rmaterial = can be converted to Dielectric
k deflection, size of probe, etc.
Strength by dividing the voltage
and substituting into Equation (4) breakdown value by the specimen
yields Equation (6). thickness where the dielectric
failure occurred. This test is an

ENGINEERING YOUR SUCCESS. 8


Stress Relaxation
When a compressive load is applied
to an interface material, there is an
initial deflection followed by a slow
relaxation process whereby some
of the load is relieved. This process
continues until the compressive
load is balanced by the cohesive
strength of the material.

Compression Set
Compression set is the result
of stress relaxation. After a
material has been subjected to a
compressive load for an extended
time, part of the deflection
becomes permanent and will not
be recoverable after the load is
reduced.

Thermal Interface Materials (TIMs) for Consumer


Electronics and Information Technology

ENGINEERING YOUR SUCCESS. 9


THERM-A-GAP™ HCS10, 569, 570, 579 and 580
Thermally Conductive Gap Filler Pads
Description attachment
THERM-A-GAP™ gap-filler • UL recognized V-0 flammability
sheets and pads offer excellent • RoHS compliant
thermal properties and highest All products are available on
conformability at low clamping aluminum foil “A’ or on “clean
forces. break” glass “G” fiber carrier. As
with all previous Chomerics gap-
Features / Benefits fillers, the “A” versions have a high
• Ultra low deflection force strength acrylic pressure sensitive
• High thermal conductivity adhesive (PSA) for permanent
• High tack surface reduces attachment to the cold surfaces.
contact resistance
• “A” version offers high strength
acrylic PSA for permanent

THERM-A-GAP™ HCS10, 569, 570, 579 and 580 Thermally Conductive Pads
Typical Properties HCS10 569 570 579 580 Test Method
Orange /
Color Grey Blue Pink Yellow Visual
Grey Carrier

Supported (standard):
G = Woven glass carrier - no PSA
A = Aluminum foil carrier - with PSA

Supported (custom): HCS10A or A569, G569 or A570 or G570 A579, G579, 579PN, A580, G580, or 580 --
PN = PEN film carrier HCS10G 569PN 579KT, or 579
KT = Thermally enhanced polyimide carrier

Unsupported (no carrier):


579 and 580 only - no letter notation needed
Physical

Standard Thicknesses*, inch (mm) 0.010 - 0.200 0.010 - 0.200 0.020 - 0.200 0.010 - 0.200 0.020 - 0.200 ASTM D374
Unsupported: 0.120-0.200 (3.0-5.0) (0.25 - 5.0) (0.25 - 5.0) (0.5 - 5.0) (0.25 - 5.0) (0.5 - 5.0)

Specific Gravity 2.0 2.2 2.2 2.9 2.9 ASTM D792

Hardness, Shore 00 4 10 25 30 75 ASTM D2240


Percent Deflection @ Various Pressures**
(0.125 in thick sample) %
@ 5 psi (34 kPa) % Deflected % Deflected Deflected % Deflected % Deflected ASTM C165 MOD
@ 10 psi (69 kPa) 26 20 10 22 7 (0.125 in “G” Type,
@ 25 psi (172 kPa) 36 30 15 33 10 0.50 in dia. probe,
@ 50 psi (345 kPa) 59 50 25 55 20 0.025 in/min rate)
73 65 35 68 30

-67 to 392 -67 to 392 -67 to 392 -67 to 392 -67 to 392
Operating Temperature Range, °F (°C) --
(-55 to 200) (-55 to 200) (-55 to 200) (-55 to 200) (-55 to 200)
Thermal Conductivity, W/m-K @ 25 psi 1 1.5 1.5 3 3 ASTM D5470
Thermal

Thermal Impedance, °C-in /W (°C-cm /W)


2 2
1.5 1.4 1.4 0.7 0.7 ASTM D5470
@ 10 psi, @ 0.04 in. (1mm) thick, “G” version (9.7) (9.1) (9.1) (4.5) (4.5)
Heat Capacity, J/g-K 1 1 1 1 1 ASTM E1269

Coefficient of Thermal Expansion, ppm/K N/A 250 250 150 150 ASTM E831

Dielectric Strength, VAC/mil (KVAC/mm) 200 (8) 200 (8) 200 (8) 200 (8) 200 (8) ASTM D149
Electrical

Volume Resistivity, ohm-cm 1014 1014 1014 1014 1014 ASTM D257
Dielectric Constant @1,000 kHz 5.3 6.5 6.5 8.0 8.0 ASTM D150
Dissipation Factor @ 1,000 kHz 0.013 0.013 0.013 0.010 0.010 Chomerics Test

Flammability Rating V-0 V-0 V-0 V-0 V-0 UL 94


(See UL File E140244 for Details)
Regulatory

Chomerics
RoHS Compliant Yes Yes Yes Yes Yes Certification

Outgassing, % TML (% CVCM) 0.44 (0.13) 0.42 (0.08) 0.35 (0.09) 0.19 (0.06) 0.18 (0.05) ASTM E595
Shelf Life, months from date of shipment G (A) 36 (18) 36 (18) 36 (18) 36 (18) 36 (18) Chomerics
*Thickness tolerance, in(mm) ±10% nominal thickness @ 0.1in (2.5mm) or less; ± 0.01in (0.25mm) @ nominal thickness greater than 0.1in (2.5mm). Custom thick-
nesses may be available upon request.
**The typical deflection range is approximately 5-40%
***Laminated polyester film provides low abrasion on one side as well as improved dielectric isolation.

ENGINEERING YOUR SUCCESS. 10


THERM-A-GAPTM HCS10, 569, 570, 579 and 580 Thermally Conductive Pads

TYPICAL APPLICATIONS In addition: PRODUCT ATTRIBUTES


• Telecommunications equipment • There is no known or anticipated HCS10
• Consumer electronics exposure to hazardous materials/ • Economical solution
• Automotive electronics (ECUs) substances during routine and • Highest conformability
• LEDs, lighting anticipated use of the product. gap filler sheet
• Power conversion • The product’s shape, surface, and 569
• Desktop computers, laptops, design is more relevant than its • Economical combination of
servers chemical composition. thermal performance and
• Handheld devices These materials are not deemed by conformability
• Memory modules Chomerics to require an MSDS. For 570
further questions, please contact • Best for molding complex parts
• Vibration dampening
Chomerics at 781-935-4850. and vibration dampening
HANDLING INFORMATION 579
These products are defined by • Combination of excellent thermal
Chomerics as “articles” according to performance and conformability
the following generally recognized • Lowest outgassing
regulatory definition for articles: 580
An article is a manufactured item • Best for molding complex parts
“formed to a specific shape or design and vibration dampening
during manufacturing,” which has • Lowest outgassing
“end use functions” dependent upon
its size and shape during end use and
With Glass Carrier HCS10A
which has generally “no change of With Aluminium PSA Carrier
chemical composition during its end
use.”

Ordering Information
Part Number:

6W XX YYYYY ZZZZ
W XX YYYYY ZZZZ
1 = OEM Sheet - No PSA Material thickness* is in ten
(“G” carrier and HCS10) mil increments
OEM Part Number Examples
2 = OEM Sheet with PSA 1 side (e.g. 10 = 0.100” or 2.54 mm)
0909 = (9” X 9” Sheet / 22.9 cm X 22.9 cm).
(“A” Carrier only) (e.g. 02 = 0.020” or 0.50 mm)
THERM-A-GAP™ Material
Thermally conductive pads are available in the following formats.
Code
Distributor Part Numbers - 18” X 18” Sheets
HCS10G & HCS10A
0.010 in = 28539 G569 & A569
0.100 in = 20672 G570 & A570
0.015 in = 28540**
0.120 in = 27102*** G579 & A579
0.020 in = 20698
0.130 in = 20675 G580 & A580
11 = Custom, no PSA 0.030 in = 20913
0.140 in = 27100
(“G” carrier and HCS10) 0.040 in = 20684
9 = Custom configuration 0.150 in = 27101
12 = Custom, with PSA 1 side 0.050 in = 27395 (THERM-A-GAP™ 174, 274,
(“A” Carrier only) 0.160 in = 20686
0.060 in = 20991 574 and TS15 are legacy
0.180 in = 27103 products and are available
0.070 in = 20685
0.200 in = 20687 upon special request.)
0.080 in = 21259
Custom configuration
(Please contact Chomerics for a pre-assigned part number, for
custom widths, part sizes, etc. )

* See typical properties table for thicknesses. Custom die-cut parts on sheets, or as individual parts
** Minimum thickness for G579 material. “A” version offered die-cut (up to 40 mil) on continuous rolls (higher volumes)
Custom thicknesses available upon request (up to 1” thick)
*** Minimum thickness for unsupported 579/580
Custom molded designs and ribbed sheets

ENGINEERING YOUR SUCCESS. 11


THERM-A-GAP™ 974, G974 and 976
High Thermal Conductivity Gap Filler Pads
Description Typical Applications
THERM-A-GAP™ 97X gap • Telecommunications
fillers offer the highest thermal equipment
conductivity for low to moderate • Consumer electronics
clamping force applications. • Automotive electronics
(ECUs)
Features/Benefits • LEDs, lighting
• High thermal conductivity
• Power conversion
• 974 and G974 supplied with
• Power semiconductors
PSA for ease of use
• 976 is softer compared to
similar high conductivity
materials

THERM-A-GAP™ 974, G974 and 976 Thermally Conductive Gap Filler Pads
Typical Properties 974 G974 976 Test Method
Color Blue Blue Gold Visual
Carrier PSA Fiberglass with PSA None --
Standard Thicknesses*, in (mm) 0.020 - 0.060 0.010 - 0.100 0.040 - 0.200
ASTM D374
(0.51 - 1.52) (0.25 - 2.54) (1.00 - 5.08)
Specific Gravity 1.40 1.40 1.30 ASTM D792
Physical

Hardness, Shore A 40 40 10 ASTM D2240


Penetrometer, mm 25 25 60 Chomerics
Percent Deflection @ Various Pressures % Deflected % Deflected % Deflected
(0.060 in thick sample) ASTM C165 MOD
@ 5 psi (34 kPa) 7 7 6 (0.060” thick,
@ 10 psi (69 kPa) 11 11 10 0.50 in diameter,
@ 25 psi (172 kPa) 12 12 11 0.025 in/min rate)
@ 50 psi (345 kPa) 13 13 45
Thermal Conductivity, W/m-K 6.0 5.0 6.5 ASTM D5470
Thermal Impedance, °C-in2/W (°C-cm2/W) 0.45 0.51 0.30
ASTM D5470
50 psi (@ 345 kPa), 0.040 in (1 mm) (2.9) (3.3) (1.9)
Thermal

Heat Capacity, J/g-K 0.9 0.9 0.9 ASTM E1269


Coefficient of Thermal Expansion, ppm/°C 100 100 100 ASTM E831
-67 to 392 -67 to 392 -67 to 392
Operating Temperature Range, °F (°C) --
(-55 to 200) (-55 to 200) (-55 to 200)
Dielectric Strength, Vac/mil (KVac/mm) 200 (5.1) 200 (5.1) 200 (5.1) ASTM D149
Electrical

Volume Resistivity, ohm-cm 10 14


1014
10 14
ASTM D257
Dielectric Constant @1,000 kHz 3.2 3.2 3.2 ASTM D150
Dissipation Factor @ 1,000 kHz < 0.001 < 0.001 < 0.001 Chomerics Test
Flammability Rating
Not Tested V-0 V-0 UL 94
(See UL File E140244 for Details)
Regulatory

Outgassing, % TML (% CVCM) 0.59 (0.18) 0.59 (0.18) 0.64 (0.21) ASTM E595
Chomerics
RoHS Compliant Yes Yes Yes
Certification
Shelf Life,
12 12 24 Chomerics
months from date of shipment
*Thickness tolerance, in. (mm) ±10% nominal thickness @ 2.5mm (100 mil) or less;
± 0.25mm (10mil) @ nominal thickness greater than 2.5mm (100 mil). Custom thicknesses may be available upon request.

ENGINEERING YOUR SUCCESS. 12


THERM-A-GAP™ 974, G974 and 976 Thermally Conductive Gap Filler Pads

Product Attributes Material Handling • The product’s shape, surface,


These products are defined by and design is more relevant than
974
Chomerics as “articles” according to its chemical composition.
• Excellent thermal performance the following generally recognized These materials are not deemed by
• Acrylic PSA for improved regulatory definition for articles: Chomerics to require an MSDS. For
application An article is a manufactured item further questions, please contact
G974 “formed to a specific shape or design Chomerics at 781-935-4850.
during manufacturing,” which has “end
• Excellent thermal performance
use functions” dependent upon its size
• Acrylic PSA for improved and shape during end use and which
application has generally “no change of chemical
• Fiberglass reinforced for composition during its end use.”
improved tear strength and
improved rework capabilities In addition:
976 • There is no known or anticipated
• Superior thermal performance exposure to hazardous
materials/substances during
• Low compression force under
routine and anticipated use of
pressure
the product.
• Minimal stress on components

Ordering Information
THERM-A-GAP products are available in the following formats.
Contact Chomerics for custom widths, part sizes, etc.

• Full Sheets, 9”x12” to 20”x25”


• Die-cut parts on sheets
• Custom die-cut parts on sheets, or as individual parts

Part Number: 6W XX YYYYY ZZZZ


W XX YYYYY ZZZZ
Material thickness* is in ten
1 = Sheet - No PSA (976 only)
mil increments 0912 = (9” X 12” Sheet / 22.9 cm X 30.5 cm).
2 = Sheet with PSA 1 side
(e.g. 10 = 0.100” or 2.54 mm) 2025 = (20” X 25” Sheet / 50.8 cm X 63.5 cm).
(974/G974 only)
(e.g. 02 = 0.020” or 0.50 mm) ZZZZ = 974, G974, or 976
11 = Custom, no PSA (976 only) YYYYY = Custom configuration
9 = Custom configuration 12 = Custom, with PSA 1 side (Please contact Chomerics for a
(974/G974 only) pre-assigned part number if necessary)

* See typical properties table for thicknesses.

ENGINEERING YOUR SUCCESS. 13


THERM-A-GAP™ Gels
Dispensable, Very Low Compression Force, Thermal Gap Fillers
lower mechanical stress on delicate Typical Applications
components than even the softest • Automotive electronic control
gap-filling sheets. They are ideal units (ECUs)
for filling variable gaps between - Engine control
multiple components and a common - Transmission control
heat sink. - Braking/traction control
• Power conversion equipment
Features / Benefits • Power supplies and
• Dispensable uninterruptible power supplies
• Fully cured • Power semiconductors
Description • Highly conformable at low • MOSFET arrays with common
THERM-A-GAP™ Gels are highly pressures heat sinks
conformable, pre-cured, single- • No refrigeration, mixing or filler • Televisions and consumer
component compounds. The settling issues in storage electronics
cross-linked gel structure provides • Single dispensable TIM can
superior long term thermal stability eliminate multiple pad part
and reliable performance. These sizes/numbers
unique materials result in much • Reworkable

THERM-A-GAP™ Dispensed Thermal Gels


Typical Properties T630/T630G T635 T636 Test Method
Color White White Yellow Visual
Flow Rate, cc/min - 30cc taper tip,
10 8 8 Chomerics
0.130” orifice, 90psi (621 kPa)
Specific Gravity 2.25 1.50 1.20 ASTM D792
Percent Deflection @ Various Pressures % Deflection % Deflection % Deflection
Physical

(0.5 psi) -- -- -- Modified ASTM C165


(1 psi) 36 13 6 Dispensed 1.0 cc of material
(2 psi) 47 33 23 Brought 1” x 1” probe
(3 psi) 54 43 35 down to 0.100”
(4 psi) 59 50 43 Test rate 0.025 in/min
(5 psi) 63 56 48
Typical minimum bondline thickness, 0.004 (0.10)/
0.015 (0.38) 0.015 (0.38) --
in (mm) 0.010 (0.25)
Thermal Conductivity, W/m-K 0.7 1.7 2.4 ASTM D5470
Heat Capacity, J/g-K 1.1 0.9 0.9 ASTM E1269
Thermal

Coefficient of Thermal
350 400 400 ASTM E831
Expansion, ppm/K
-67 to 392 -67 to 392 -67 to 392
Operating Temperature Range, °F (°C) --
(-55 to 200) (-55 to 200) (-55 to 200)
Dielectric Strength,
200 (8.0) 200 (8.0) 200 (8.0) ASTM D149
VAC / mil (KVAC/mm)
Electrical

Volume Resistivity, ohm-cm 1014 1014 1014 ASTM D257


Dielectric Constant @1,000 kHz 5.5 4.0 4.0 ASTM D150
Dissipation Factor @ 1,000 kHz 0.010 0.003 0.003 Chomerics
Flammability Rating
V-0 Not Tested V-0 UL 94
(See UL File E140244 for Details)
Regulatory

Chomerics
RoHS Compliant Yes Yes Yes
Certification
Outgassing, % TML (%CVCM) 0.55 (0.14) Not Tested 0.49 (0.18) ASTM E595
Shelf Life,
18 18 18 Chomerics
months from date of manufacture

ENGINEERING YOUR SUCCESS. 14


THERM-A-GAPTM Dispensed Thermal Gels

Product Attributes T635


T630 / T630G
• Excellent thermal performance
• Years of proven reliability in • Low deflection force required
high-volume automotive • Minimal stress on components
applications
• General use material T636
• Good thermal performance • Superior thermal performance
• Lowest deflection force required • Solves the toughest heat transfer
• Minimal stress on components problems
• “G” version has 0.010” glass • Low deflection force required
Consult Applications Engineering for
beads as compression stops for • Minimal stress on components
automated dispensing equipment
electrical isolation recommendations

Ordering Information
These materials are available in the following formats.
Contact Chomerics for custom packaging sizes, etc.

6W XX YYYYY ZZZZ
W XX YYYYY ZZZZ
THERM-A-GAP GEL 0030 = 30cc Taper Tip Tube
5 = Standard Packaging 00
T630(G), T635 & T636 0300 = 300cc Aluminum Cartridge (Caulking Style)

25177 T630 (G) = 1 Gallon Pail (1125cc, 5Kg)*


GELS

32768 T635 = 1 Gallon Pail (2800cc, 4.2Kg)*


9 = Custom
11
Configuration 32769 T636 = 1 Gallon Pail (2800cc, 3.4Kg)*
THERM-A-GAP Gel Material Code
Custom Part Number
T630(G), T635 & T636

*High volume dispensing equipment required. Please contact Applications Engineering for additional support.
Other custom container sizes may be available upon request.

 Dispensing Equipment Options Optional Supplier Description


Hand-Gun Pneumatic Dispensing 300cc cartridges Bergdahl Associates SEMCO® Model 550
Model 250A-6oz
Hand-Gun Pneumatic Dispensing 180cc (6oz) cartridges  Bergdahl Associates
Sealant Gun

http://www.bergdahl.com
Ultra 2400 Series
Pneumatic Shot Size Controllers
30cc, 180cc and 300cc Shot Size Dispensing Equipment EFD Ultra 1400 Series
Ultra 870 Series
30cc/55cc Adapter Assembly EFD 10000D5152

Dispensing Sleeve to support 6oz (180cc) SEMCO Tubes EFD 5192-6

http://www.efd-inc.com

SEMCO is a trademark of PPG Aerospace

ENGINEERING YOUR SUCCESS. 15


THERM-A-GAP™ GEL 8010 & GEL 30
High Performance Fully Cured Dispensable GELS

Description Typical Applications


Parker Chomerics fully cured • Automotive Electronic Control
dispensable GELs eliminate Units (ECU’s)
timeconsuming hand assembly, • Power Supplies &
decreasing installation costs and Semiconductors
reducing customer manufacturing • Memory & Power Modules
and purchasing (logistical) • Microprocessors / Graphics
complexity. These products require Processors
no mixing or curing, providing
• Flat Panel Displays & Consumer
superior design flexibility.
Electronics
• Provides low thermal impedance
at thin and thick gaps, allowing Features/Benefits
use of common heat spreaders • Easily dispensable
• Proven reliability in extreme • Fully-cured / No pump out
temperature cycling and shock & • High bulk thermal conductivity
vibration • Low thermal impedance
• Deflects easily under very low • Ultra low compression force
compressive forces, decreasing • High tack surface & reworkable
stress on components thus
• Proven long-term reliability
decreasing component failures.

Typical Properties GEL 8010 GEL 30 Test Method


Color White Pink Visual
Flow Rate, grams/min - 30cc syringe with no tip attachment
60 20 Chomerics
0.100” orifice, 90psi (621 kPa)
Specific Gravity 2.70 3.20 ASTM D792
Physical

Modified ASTM C165


Dispensed 1.0 cc of material
Percent Deflection @ Various Force Levels
% Deflection % Deflection Brought 1” x 1” probe
(See graph on following page)
down to 0.100”
Test rate 0.025 in/min
Typical minimum bondline thickness, in (mm) 0.002 (0.05) 0.004 (0.10) Chomerics
Thermal Conductivity, W/m-K 3.0 3.5 ASTM D5470
Heat Capacity, J/g-K 1 1 ASTM E1269
Thermal

Coefficient of Thermal
150 150 ASTM E831
Expansion, ppm/K
-67 to 392 -67 to 392
Operating Temperature Range, °F (°C) Chomerics
(-55 to 200) (-55 to 200)
Dielectric Strength,
200 (8.0) 200 (8.0) ASTM D149
Vac / mil (KVac/mm)
Electrical

Volume Resistivity, ohm-cm 1014 1014 ASTM D257


Dielectric Constant @100 kHz 6.3 7.0 ASTM D150
Dissipation Factor @ 100 kHz 0.002 0.002 Chomerics
Flammability Rating V-0 V-0 UL 94
Regulatory

RoHS Compliant Yes Yes Chomerics Certification

Outgassing, % TML (CVCM) 1.33 (0.34) 0.15 (0.05) ASTM E595


Shelf Life,
18 18 Chomerics
months from date of manufacture

ENGINEERING YOUR SUCCESS. 16


GEL 8010 & GEL 30 Thermally Conductive Dispensable Gels

Product Attributes Installation Guidelines Since GEL 8010 gel is conformable,


GEL 8010 Thermal gels are supplied in plastic the gel can be stencil printed
syringes and aluminum cartridges. onto the plates. The thickness of
• Thin bondline gel (approximately Apply pressure to the rear of the the printed gel can be adjusted
2-10 mils) cartridge, simply dispense the depending on the component type
• Low thermal impedance gel desired amount onto components and size, but about 6mil thickness is
• Stencil printable with no pump or cooling plates. The gel is recommended.
out reworkable and excess material can
• Ideal for high-volume dispensing be easily wiped off.
• Proven long-term reliability
GEL 30
• Accommodates a variety of bond
line thicknesses for application
to multiple devices
• Gel 30 has been successfully
used to fill a variety of different
gap thickness. Please reference
the Gel 30 Reliability test report
for additional details and surface
recommendations.
• High Bulk Thermal Conductivity
• Excellent performance-to-price
• Compatible with high volume,
automated dispense processes
• Meets Telcordia (Bellcore)
silicone specifications Percent Deflection vs. Pressure

Ordering Information
6W XX YYYYY ZZZZ
W XX YYYYY ZZZZ

THERM-A-GAP 0030 = 30cc Taper Tip Tube


5 = Standard Packaging 00
GEL 8010 & GEL 30 0300 = 300cc Aluminum Cartridge (Caulking Style)
GELS

33579 GEL 8010 = 1 Gallon Pail (2800cc, 7.6Kg)*


9 = Custom 28020 GEL 30 = 1 Gallon Pail (2800cc, 9Kg)*
11
Configuration
THERM-A-GAP GEL Material Code
Custom Part Number
GEL 8010 & GEL 30
*High volume dispensing equipment required. Please contact Applications Engineering for additional support.
Other custom container sizes may be available upon request

 Dispensing Equipment Options Optional Supplier Description


Hand-Gun Pneumatic Dispensing 300cc cartridges Bergdahl Associates SEMCO® Model 550
http://www.bergdahl.com

Ultra 2400 Series


Pneumatic Shot Size Controllers
30cc, 180cc and 300cc Shot Size Dispensing Equipment EFD Ultra 1400 Series
Ultra 870 Series
30cc/55cc Adapter Assembly EFD 10000D5152

Dispensing Sleeve to support 6oz (180cc) Semco Tubes EFD 5192-6


http://www.efd-inc.com

SEMCO is a trademark of PPG Aerospace

ENGINEERING YOUR SUCCESS. 17


THERMFLOW®
Non-Silicone, Phase-Change Thermal Interface Pads
Completely fills interfacial air gaps and voids for best thermal performance
after the material undergoes phase- Typical Applications
change, decreasing their electrical • Microprocessors
isolation properties. PC07DM-7 is • Graphics Processors
the only phase-change materials • Chipsets
recommended for use as a dielectric
• Memory Modules
insulator.
• Power Modules
Chomerics offers two types of phase • Power Semiconductors
change materials—traditional
thermal interface pads and Dual Handling Information
Phase Change Polymer Solder These products are defined by
Description Hybrids. Chomerics as “articles” according
THERMFLOW® phase-change to the following generally
Thermal Interface Materials (TIMs) Dual Phase Change Polymer recognized regulatory definition for
completely fill interfacial air gaps Solder Hybrid Materials articles:
and voids. They also displace Dual Phase Change Thermal An article is a manufactured item
entrapped air between power Interface Materials consist of binder “formed to a specific shape or
dissipating electronic components. and fillers which both phase- design during manufacturing,”
Phase-change materials are change to exhibit the lowest thermal which has “end use functions”
designed to maximize heat impedance of the phase-change dependent upon its size and shape
sink performance and improve family. during end use and which has
component reliability. These Thermal Interface Materials generally “no change of chemical
Upon reaching the required melt provide superior long term composition during its end use.”
temperature, the pad will fully reliability performance. In addition:
change phase and attain minimum For optimum performance, the pads
bond-line thickness (MBLT) - less • There is no known or anticipated
must be exposed to temperatures exposure to hazardous
than 0.001 inch or 0.0254mm, and above 64ºC during operation or by
maximum surface wetting. This materials/substances during
a burn-in cycle to achieve lowest routine and anticipated use of
results in practically no thermal thermal impedance and highest
contact resistance due to a very the product.
thermal performance.
small thermal resitance path. • The product’s shape, surface,
and design is more relevant than
At room temperature, THERMFLOW Features/Benefits
its chemical composition.
materials are solid and easy to • Low thermal impedance
handle. This allows them to be These materials are not deemed by
• Proven solution – years of
consistently and cleanly applied Chomerics to require an MSDS. For
production use in personal
as dry pads to a heat sink or further questions, please contact
computer OEM applications
component surface. THERMFLOW Chomerics at 781-935-4850.
• Demonstrated reliability through
material softens as it reaches thermal cycling and accelerated
component operating temperatures. Application
age testing Material may flow when oriented
With light clamping pressure it • Can be pre-applied to heat sinks
will readily conform to both mating vertically, especially at higher
• Protective release liner prevents temperatures. This does not affect
surfaces.
contamination of material prior thermal performance, but should
This ability to completely fill air to final component assembly be considered if appearance is
gaps and voids typical of component • Tabs available for easy removal important.
packages and heat sinks allows of release liner (T710, T725*,
THERMFLOW pads to achieve T557, T777, PCO7DM) Clean Up
performance superior to any other * T725 is only offered with a tab THERMFLOW material can be
thermal interface materials. removed with solvens such a
• Available in custom die-cut
Standard THERMFLOW products are shapes, kiss-cut on rolls toluene, MEK or isopropyl alcohol.
electrically non-conductive however • RoHS Compliant
metal-to-metal contact is possible

ENGINEERING YOUR SUCCESS. 18


THERMFLOW® Non-Silicone Phase-Change Thermal Interface Pads

THERMFLOW® Non-Silicone, Phase-Change Thermal Interface Pads


T766 /
Typical Properties PC07DM-7 T710 with PSA T725 T557 T558 T777 Test Method
T766-06
Light gray / Purple / Gray /
Color Pink Pink Gray Gray Visual
off-white Gray foil Gray foil
1 mil 2 mil None - 1 mil None - 1 mil None -
Carrier --
polyester Fiberglass Free Film Metal Foil Free film Metal Foil Free film
Standard Thicknesses, 0.007 0.005 0.0035 (0.088)
Physical

0.0055 (0.138) 0.005 (0.125) 0.0045 (0.115) 0.0045 (0.115) ASTM D374
in (mm) (0.178) (0.125) 0.006 (0.152)
Specific Gravity 1.1 1.15 1.1 2.6 2.4 3.65 1.95 ASTM D792
Phase Transition
55 45 55 55 45 / 62*** 45 / 62*** 45 / 62*** ASTM D3418
Temperature, °C
Weight Loss,
<0.5% <0.5% <0.5% <0.5% <0.5% <0.5% <0.5% --
125°C for 48 Hours
Thermal Impedance @ Minimum Minimum Minimum Minimum Minimum Minimum
70°C, Bond-line Bond-line 2.9 mil Bond-line Bond-line Bond-line Bond-line --
°C-in2/W (°C-cm2/W) Thickness Thickness @ 50°C Thickness Thickness Thickness Thickness
Thermal

@ 10 psi (69 kPa) 0.35 (2.2) 0.23 (1.48) 0.11 (0.71) 0.15 (0.97) 0.02 (0.13) 0.03 (0.19) 0.02 (0.13)
@ 25 psi (172 kPa) 0.30 (1.93) 0.16 (1.03) 0.06 (0.39) 0.09 (0.58) 0.015 (0.097) 0.013 (0.084) 0.015 (0.097) ASTM D5470
@ 50 psi (345 kPa) 0.28 (1.81) 0.12 (0.77) 0.04 (0.26) 0.06 (0.39) 0.008 (0.052) 0.0097 (0.06) 0.0055 (0.035)
Operating Temperature -67 to 257 -67 to 257 -67 to 257 -67 to 257 -67 to 257 -67 to 257 -67 to 257
--
Range, °F (°C) (-55 to 125) (-55 to 125) (-55 to 125) (-55 to 125) (-55 to 125) (-55 to 125) (-55 to 125)
Non Non
Volume Resistivity, 1014 Non
Electrical

1014 1014 1014 conductive conductive** / ASTM D257


ohm-cm Metal Foil* conductive**
** Metal Foil*

Voltage Breakdown (kVac) 5 N/A N/A N/A N/A N/A N/A ASTM D149

Flammability Rating Not Tested Not Tested V-0 Not Tested Not Tested Not Tested V-0 UL 94
Regulatory

Chomerics
RoHS Compliant Yes Yes Yes Yes Yes Yes Yes
Certification
Shelf Life,
months from date of 12 12 12 12 12 12 12 Chomerics
shipment

*Phase-change material exhibits 1014 ohm-cm volume resistivity. Metal foil is electrically conductive.

**The phase-change material is electrically non-conductive. However, as it contains dispersed solder for enhanced thermal properties,
it can exhibit through-conductivity at thinner bond line thickness (approximately <2 mils). It should not be used as an electrical insulator.

*** The lower phase-transition temperature is for the polymer. The higher value is for the low melting alloy filler.

ENGINEERING YOUR SUCCESS. 19


THERMFLOW® Non Silicone Phase-Change Thermal Interface Pads

TRADITIONAL PHASE CHANGE MATERIALS (PCM)


PC07DM-7 T725 T766
• Utilizes proven T725 phase- • Excellent thermal performance • Excellent thermal performance
change material • Inherently tacky – no adhesive • Protective foil eliminates top liner
• Polyester dielectric layer offers required • Inherently tacky – no adhesive required
excellent mechanical and • Ideal for vertical applications • Sticky nature limits flowing in vertical
electrical insulation properties • Sticky nature limits flowing in applications
• Inherently tacky – no adhesive vertical applications • Also available at 0.006” thick
required • Tabs available for easy removal
• Good thermal properties
• Tabs available for easy removal POLYMER SOLDER HYBRID MATERIALS (PSH)
T710 T557
• General use material • Superior thermal performance • Resin system designed for
• Good thermal performance • For attachment remove white higher temperature reliability
• Low deflection force required release liner first • Inherently tacky – no adhesive
• Fiberglass provides dielectric • Dispersed solder filler offers required
standoff added thermal performance T777
• Only available with adhesive • Resin system designed for
• Superior thermal performance
• Tabs available for easy removal higher temperature reliability
• Ideal solution for mobile
• Inherently tacky – no adhesive
microprocessors
required
• Dispersed solder filler offers
• Tabs available for easy removal
added thermal performance
T558 • Resin system designed for
• Superior thermal performance higher temperature reliability
• Conformal foil allows clean • Inherently tacky – no adhesive
break/rework and eliminates top required
liner • Tabs available for easy removal
• Dispersed solder filler offers
added thermal performance

Ordering Information
THERMFLOW materials are Custom die-cut shapes can also be Standard tolerances for slitting
supplied in several standard provided on kiss-cut rolls by widths and individually cut pieces
formats (see part number guide Chomerics’ extensive network of are ±0.020 inch (±0.51 mm).
below). distributor/ fabricators. To ease
release liner removal, an optional
Part Number: tab can be added.

6W XX YYYY ZZZZ
6W XX YYYY ZZZZ
4 = Roll stock YYYY =Roll stock width:
10 = 100 ft. Examples:
6 = Roll stock with PSA 40 = 400 ft. 0100 = 1”
XX = Custom length 0750 = 7.5” ZZZZ = Material class
(T710 only)
2400 = 24” (T710, T725, T766, T557, T558, T777,
PC07DM-7)
11 = without PSA
Custom Part Number.
9 = Custom die-cut part 12 = with PSA one side
Contact Chomerics
(T710 Only)

ENGINEERING YOUR SUCCESS. 20


THERMATTACH® Double-Sided Thermal Tapes
Thermally Conductive Attachment Tapes

Typical Applications T411


• Mount heat sinks to components • Designed for adhesion to plastic
dissipating < ~25 W packages
• Attach heat sinks to PC (esp. • Attaches to low surface energy
graphics) processors packages
• Heat sink attachment to motor • UL94 V-0 rated
control processors
• Telecommunication T404/T414
infrastructure components • Excellent dielectric strength due
to polyimide carrier
Product Attributes • Good thermal performance
Description T418 • UL94 V-0 rated
THERMATTACH double-sided
® • Superior adhesive strength T405
thermal interface tapes provide • Best conformability to • General use tape with added
exceptional bonding properties components thermal conductivity of Al foil
between electronic components and • UL94 V-0 rated layer
heat sinks, eliminating the need for • Good thermal performance • Excellent thermal performance
mechanical fasteners.
T412 • UL94 V-0 rated
THERMATTACH® tapes are proven
to offer excellent reliability when • Good adhesion
exposed to thermal, mechanical, • Superior thermal performance
and environmental conditioning. • General use tape with added
They are offered in a variety of thermal conductivity of Al foil
configurations, as detailed in the layer
typical properties table.

Features / Benefits
• Offered in various forms to
provide thermal, dielectric, and
flame retardant properties
• Offered in custom die-cut
configurations to suit a variety of
applications
• Eliminates the need for
mechanical attachment (i.e.
screws, clips, rivets, fasteners)
• Proven reliability under various
mechanical, thermal, and
environmental stresses
• Embossed version available
• UL recognized V-0 flammability
• Meets RoHS specifications
• No curing required, unlike epoxy
or acrylic preforms or liquid
systems
• Easily reworkable

ENGINEERING YOUR SUCCESS. 21


THERMATTACH® Thermally Conductive Attachment Tapes

Thermally Conductive Attachment Tapes


T405 /
Typical Properties T418 T412 T404 / T414 T411 Method
T405-R
Recommended for Plastic
No No No No Yes --
Component Attachment
Color Light Yellow Gray Beige White Clear / Metallic --
Embossed Optional Standard Standard Standard No --
Aluminum Filled Aluminum
Reinforcement Carrier Fiberglass Aluminum Visual
Mesh Polyimide Mesh
Physical

Thickness, inch (mm) 0.010 (0.25) 0.009 (0.23) 0.005 (0.127) 0.006 (0.15) 0.010 (0.25) ASTM D374
± 0.001 ± 0.001 ± 0.001 ± 0.001 ± 0.001
Thickness Tolerance, inch (mm) --
(0.025) (0.025) (0.025) (0.025) (0.025)
Adhesive CTE, ppm/ºF 300 300 300 300 400 ASTM D3386
Glass Transition Temperature
-4 (-20) -22 (-30) -22 (-30) -22 (-30) -58 (-50) ASTM D1356
Range ºF (ºC)
Operating Temperature -22 to +257 -22 to +257 -22 to +257 -22 to +257 -58 to +302
--
Range, ºF (ºC) (-30 to + 125) (-30 to + 125) (-30 to + 125) (-30 to + 125) (-50 to +150)
Thermal Impedance
Thermal

1.2 (7.7) 0.30 (2.0) 0.6 (3.7) 0.5 (3.4) 1.0 (6.5) ASTM D5470
°C-in2 / W (°C-cm2/W) @ 300psi

Thermal Conductivity W/m-K 0.5 1.4 0.4 0.5 0.5 ASTM D5470
Electrical

Voltage Breakdown (kVac) 5 N/A 5 N/A NA ASTM D149

Volume Resistivity, (ohm-cm) 1.0 X 1013 1.0 X 102 3.0 X 1014 N/A NA ASTM D257

Lap Shear Al-Al @25°C, psi (kPa) 150 (1,034) 70 (480) 100 (689) 100 (689) 40 (270) ASTM D1002
Mechanical / Adhesion

90° Peel Adhesion to 0.002”


4.0 (6.9) 1.0 (1.76) 1.5 (2.6) 1.5 (2.6) 2.0 (3.5) ASTM D1000
aluminum foil, lbf /in (N/cm)
Die Shear Adhesion after
Chomerics
400 psi attachment, psi (kPa) 150 (1,034) 135 (931) 130 (897) 125 (862) 110 (759)
# 54
– 2 hour sample dwell time 77ºF (25ºC)
Creep Adhesion, days
77ºF (15ºC) >50 >50 >50 >50 >50 PSTC-7
302ºF (125ºC) >10 >10 >10 >10 >10
Flammability Rating (See UL File E140244) V-0 Not Tested V-0 V-0 V-0 UL94
Regulatory

Chomerics
RoHS Compliant Yes Yes Yes Yes Yes
Certification
Shelf-Life, months from shipment 12 12 12 12 12 Chomerics
Outgassing, % TML (% CVCM) Not Tested 0.14 (0.00) 0.56 (0.02) 0.25 (0.01) Not Tested ASTM E595

ENGINEERING YOUR SUCCESS. 22


THERMATTACH® Thermally Conductive Attachment Tapes

Ordering Information
These attachment tapes are available in the following formats.
Contact Chomerics for custom widths, part sizes, etc.

Sheets form, roll form, or die-cut parts. Offered on continuous rolls.


A general ordering information table is included below for reference.

Part Number: 6W XX YYYY ZZZZ

YYYY = 4 digit alpha/numeric part number.


W = 0 (Standard Part) XX = 13 for PSA two sides
Contact Chomerics.
Material Type
YYYY = 0750 for 7.5” wide ZZZZ =
YYYY = 1150 for 11.5” wide T405
YYYY = 2400 for 24” wide T405-R
XX = 10 (100 foot roll)
W = 7 (Roll of material) For T404/T414 Only: T411
XX = 40 (400 foot roll)
YYYY= 0600 for 6”wide T412
YYYY= 0900 for 9” wide T418
YYYY= 1900 for 19” wide*
YYYYY = Custom Part Number.
W = 9 (Custom part) XX = 13 for PSA two sides
Contact Chomerics

* for T404/T414 only

Handling Information In addition:


These products are defined by • There is no known or anticipated
Chomerics as “articles” according exposure to hazardous
to the following generally materials/substances during
recognized regulatory definition for routine and anticipated use of
articles: the product.
An article is a manufactured item • The product’s shape, surface,
“formed to a specific shape or and design is more relevant than
design during manufacturing,” its chemical composition.
which has “end use functions” These materials are not deemed by
dependent upon its size and shape Chomerics to require an MSDS. For
during end use and which has further questions, please contact
generally “no change of chemical Chomerics at 781-935-4850.
composition during its end use.”

ENGINEERING YOUR SUCCESS. 23


THERMATTACH Thermally Conductive Attachment Tapes
® THERMATTACH® Tape
Tape Application Instructions: T404, T405, T405-R, T411, T412, T413, T414, T418

Materials Needed
• Clean lint-free cloth rag
• Industrial solvent
• Rubber gloves
For optimal performance,
Chomerics recommends interface
flatness of 0.001 in/in (0.025 mm/25
mm) to 0.002 in/in (0.050 mm/25
mm) maximum.
Step 1: Ensure that bonding
surfaces are free from oil, dust, or
any contamination that may affect
bonding. Using rubber gloves, wipe
surfaces with a cloth dampened between the heat sink and the
with industrial solvents such as Minimum: 10 psi at room
component. The penetration need
MEK, toluene, acetone or isopropyl temperature for 15 seconds
not be very deep.
alcohol.
PREFERRED: 30 psi at room Step 2: Remove the blade and insert
Step 2: Cut tape to size* and the spatula into the wedge. Slowly
temperature for 5 seconds
remove a liner or remove pre-cut twist the spatula blade so that it
tape from roll. exerts a slight upward pressure.
*Note: Due to variations in heat contact surfaces. A twisting motion
during assembly of the substrates Step 3: As the two surfaces start
sink surfaces, Chomerics’ data to separate, move the spatula
indicates that it sometimes will typically improve wetting.
blade deeper into the bond line and
is beneficial to be cut slightly Note that typically 70% of the continue the twisting motion and
smaller than the area of the heat ultimate adhesive bond strength upward force.
sink. See illustration. is achieved with initial application,
and 80-90% is reached within 15 Step 4: After the two components
Step 3: Apply to center of heat sink are separated, the tape can be
bonding area and smooth over minutes. Ultimate adhesive strength
is achieved within 36 hours; removed and discarded. If adhesive
entire surface using moderate hand remains on the component surfaces,
pressure / rubbing motion. A roller however the next manufacturing
step can typically occur immediately it must be removed. Wipe with a
may be useful to help smooth the clean rag (lint-free) dabbed with
part to the surface by rolling from following the initial application.
MEK, toluene, or isopropyl alcohol.
the center out to beyond the edges Use sufficient solvent to remove all
of the part. This ensures optimal Removal Instructions
Materials needed: Single-edged adhesive.
contact between tape and heat sink.
razor blade or a small, thin-bladed Step 5: Solvent cleaned components
Step 4: Center heat sink onto pocketknife; soft, thin metal must be verified 100% free
component and apply using any one spatula. Use safety precautions of cleaning solvent prior to
of the recommended temperature/ when handling sharp instruments reattachment of adhesive.
pressure options: and organic solvents.
More pressure equals better Step 1: Carefully insert the blade
wetting out of the adhesive to the edge into the bond line at a corner
Relative Thermal Performance
Thermally Conductive Attachment Tapes
Typical Properties T418 T412 T404 / T414 T405 / T405-R T411
Ceramic Attachment 5 3 4 4 4
Performance*

Metal Attachment 5 3 4 4 4
Plastic Attachment N/R N/R N/R N/R 5
Dielectric Performance 3 N/R 5 N/R N/R
Thermal Performance 2 5 3 4 2

* Performance rated on a scale of 1-5, 5 being the best. N/R = Not Recommended.

ENGINEERING YOUR SUCCESS. 24


THERM-A-FORM™ T64x and 164x Series
Cure-in-Place Potting and Underfill Materials
Description dispensed and then cured into
THERM-A-FORM™ thermally complex geometries for cooling of
conductive silicone elastomer multi-height components on a PCB
products are dispensable form- without the expense of a molded
in-place compounds designed for sheet. Each compound is available
heat transfer without excessive in ready-to-use cartridge systems,
compressive force in electronics eliminating weighing, mixing, and
cooling applications. These versatile degassing procedures.
liquid reactive materials can be
THERM-A-FORM™ Cure-in-Place Potting and Underfill Materials
Typical Properties T647 T646 T644 T642 1642 1641 Test Method
Color Gray Yellow Pink Blue Blue White Visual
Binder Silicone Silicone Silicone Silicone Silicone Silicone --
Aluminum Aluminum Boron Boron Aluminum Aluminum
Filler --
Oxide Oxide Nitride Nitride Oxide Oxide
Number of Components 2-part 2-part 2-part 2-part 2-part 1-part --
Mix Ratio 1:1 1:1 1:1 10 : 1 100 : 3 N/A --
Specific Gravity 2.80 2.45 1.45 1.50 2.30 2.10 ASTM D792
Hardness, Shore A 25 50 15 70 76 56 ASTM D2240
Physical

Viscosity, poise > 5000 > 5000 3000 2500 2500 3000 ASTM D2196
Time to 2X Starting
Pot Life, minutes 300 300 360 60 60 30
Viscosity at 23 ºC
3 min. 3 min. 3 min. 3 min. 60 min.
@ 150 ºC @ 150 ºC @ 150 ºC @ 150 ºC @ 100 ºC
48 hrs. @
60 min. 60 min. 60 min. 30 min. 4 hrs.
Cure Cycles 23 ºC Chomerics
@ 60 ºC @ 60 ºC @ 60 ºC @ 70 ºC @ 65 ºC
@ 50% RH
48 hrs. 48 hrs. 72 hrs. 48 hrs. 1 week
@ 23 ºC @ 23 ºC @ 23 ºC @ 23 ºC @ 23 ºC
Brittle Point, ºF (ºC) -67 (-55) -67 (-55) -67 (-55) -67 (-55) -103 (-75) -103 (-75) ASTM D2137
Extractable Silicone, % 4 8.5 15 1-2 Not Tested Not Tested Chomerics
Thermal Conductivity,
3.00 0.90 1.20 1.20 0.95 0.90 ASTM D5470
W/m-K
Heat Capacity, J/g-K 0.9 1.0 1.0 1.0 1.0 1.0 ASTM E1269
Thermal

Coefficient of Thermal
150 250 300 300 200 150 ASTM E831
Expansion, ppm/K
Operating Temperature -58 to 302 -58 to 302 -58 to 302 -58 to 302 -94 to 392 -94 to 392
--
Range, °F (°C) (-50 to 150) (-50 to 150) (-50 to 150) (-50 to 150) (-70 to 200) (-70 to 200)
Dielectric Strength,
10 (250) 10 (250) 20 (500) 20 (500) 20 (500) 20 (500) ASTM D149
KVac/mm (Vac / mil)
Volume Resistivity,
Electrical

1.0 x 1014 1.0 x 1014 1.0 x 1013 1.0 x 1013 1.0 x 1013 1.0 x 1013 ASTM D257
ohm-cm
Dielectric Constant
8 6.5 4.0 4.0 3.9 3.9 ASTM D150
@1,000 kHz
Dissipation Factor
0.010 0.013 0.001 0.001 0.010 0.010 Chomerics
@ 1,000 kHz
Flammability Rating
UL 94-VO UL 94-VO Not Tested Not Tested Not Tested Not Tested UL 94
(See UL File E140244)
Chomerics
Regulatory

RoHS Compliant Yes Yes Yes Yes Yes Yes


Certification
Outgassing, % TML
Not Tested 0.17 (0.10) 0.39 (0.29) 0.32 (0.21) 0.40 (0.18) Not Tested ASTM E595
(%CVCM)
Shelf Life, months from
3 3 3 3 12 6 Chomerics
date of manufacture

ENGINEERING YOUR SUCCESS. 25


THERM-A-FORM™ T64x and 164x Series

Features / Benefits 1642 Application Instructions


• Dispensable form-in-place gap 35cc and 45cc Kits (See Figure 1)
• General duty, economical
filling, potting, sealing, and Push safety latch (A) upward.
thermal solution
encapsulating Insert the pushrod (B) into the
• Two-component thermally
• Excellent blend of high thermal applicator with the pushrod gear
conductive encapsulant/sealant/
conductivity, flexibility, and ease teeth facing downward. Insert the
caulk/potting compound, supplied
of use cartridge (C) into the slots on top
with primer 1087. (primer is not
• Conformable to irregular shapes of the applicator. Push the retainer
required for cure but promotes
without excessive force on clamp (D) down firmly to lock the
adhesion)
components cartridge in place. Remove the
• Ready-to-use cartridge system T642 cartridge cap (E) with a 1/4 turn
eliminates weighing, mixing, and • High thermal performance with counter-clockwise. Attach the static
de-gassing steps flexibility mixer (F) to the cartridge. (For the
• Variety of kit sizes and • Ideal for underfilling 10:1 cartridge, make certain that
configurations available to suit the small notch on the mixer tube
• Low outgassing
any application (handheld face is toward the large barrel
twin-barrel cartridges, T644 containing Part A.) Turn the mixer
Semco® tubes, and pneumatic • Very low modulus material for tube 1/4 turn clockwise to lock it
applicators) transferring heat from fragile in place. Cut the tip of the mixing
• Vibration damping electronic components nozzle to obtain the desired bead
size, or attach a needle with the
Product Attributes T646 Luer adapter. After use, discard the
• Provides combination of high static mixer and replace the cap on
1641
thermal performance and low cost any remaining material.
• One-component moisture-cure
RTV, supplied with primer 1086 T647
(primer is not required for cure • Superior thermal performance while
but promotes adhesion) maintaining low modulus
• Non-acetic acid generating • Flows into complex geometries
to maintain intimate contact with
components

Ordering Information
Product Part Number Volume (mass) Description
2.5 fluid ounces
65-00-1641-0000 1-Component squeeze tube
(70 grams)
1641
12 fluid ounces 1-Component
65-01-1641-0000
(340 grams) SEMCO® cartridge
277 grams
1642 65-00-1642-0000
(approx 120 cc)
1-Pint Plastic jar A / vial of B

35 cc
65-00-T642-0035
(53 grams)
T642 10:1 Dual element Cartridge
250 cc
65-00-T642-0250
(372 grams)
Figure 1: Typical Applicator 45 cc
65-00-T644-0045
(68 grams)
T644
Mixpac® Dispensing Systems are available from 200 cc
65-00-T644-0200
(300 grams)
multiple sources. When contacting Mixpac®
equipment suppliers, reference cartridge volume 45 cc
65-00-T646-0045
(115 grams)
(cc) and dual element cartridge A:B mix ratio. T646 1:1 Dual element Cartridge
200 cc
Refer to table for volume and mix ratio 65-00-T646-0200
(507 grams)
information.
45 cc
65-00-T647-0045
(125 grams)
T647
MIXPAC is a trademark of ConProTec, Inc. 200 cc
65-00-T647-0200
SEMCO is a trademark of PPG Aerospace. (560 grams)

ENGINEERING YOUR SUCCESS. 26


THERMAL GREASES
High-Performance and General Duty Thermal Greases

The excellent surface wetting • Fills interface variable


results in low interfacial resistance. tolerances in electronics
• T670 is offered with a very high assemblies and heat sink
bulk thermal conductivity of applications
3 W/m-K. Product offers low • Dispensable, highly conformable
impedance as it will achieve a materials require no cure cycle,
thin bondline of about 0.001 in. mixing or refrigeration
• T660 contains solder fillers • Thermally stable and require
for extremely low thermal virtually no compressive force to
impedance at thinner bondline deform under typical assembly
thicknesses (down to about pressures
Description 0.001in.). • Supports high power
Chomerics thermal greases offer a • T650 is a general duty grease for applications requiring material
range of performance covering the typical applications. with minimum bond line
simplest to the most demanding thickness and high conductivity
thermal requirements. These Features/Benefits • Ideal for rework and field repair
materials are screened, stenciled or • Silicone based materials conduct situations
dispensed and require virtually no heat between a hot component
compressive force to conform under and a heat sink or enclosure
typical assembly pressures.

Thermal Greases
Typical Properties T650 T660 T670 Test Method
Color Pale Blue Light Gray White Visual
Specific Gravity 2.3 2.4 2.6 ASTM D792
Viscosity, cps 190,000 170,000 350,000 NA
Physical

-58 to 392 -58 to 392 -58 to 392


Operating Temperature Range, ºF (ºC) NA
(-50 to +200) (-50 to +200) (-50 to +200)
Phase Transition Temperature, °F (°C) N/A 144 (62) N/A ASTM D3418
Weight Loss % @150°C, 48 Hours 0.21 0.17 < 0.2 TGA
Thermal Conductivity, W/m-K 0.8 0.9 3.0 ASTM D5470
Thermal Impedance,°C-in2/W (°C-cm2/W) @ 100 psi 0.02 (0.13) @ 50°C 0.02 (0.13) @ 50°C 0.01 (0.07) @ 50°C ASTM D5470
Thermal

0.02 (0.13) @ 65°C 0.009 (0.06) @ 65°C 0.01 (0.07) @ 65°C


Heat Capacity, J/g-K 1 1 1 ASTM E1269
Coefficient of Thermal Expansion, ppm/K 300 300 150 ASTM E831
Electrical

Volume Resistivity, ohm-cm 1014 N/A 1014 ASTM D257

Voltage Breakdown Vac/mil 150* N/A* 150* ASTM D149

Flammability Rating Not Tested Not Tested Not Tested UL 94


Chomerics
Regulatory

RoHS Compliant Yes Yes Yes


Certification

Outgassing, % TML 0.21 0.17 <0.2 ASTM E595

Shelf Life, months from date of manufacture** 12 12 12 Chomerics

*Not recommended for dielectric applications.


** Material may settle during storage, remixing may be required

ENGINEERING YOUR SUCCESS. 27


Thermal Greases
Typical Applications Material Application
• Mobile, desktop, server CPUs T650 T670
• Engine and transmission control Material is supplied in various T670 high performance thermal
modules syringe or bulk packaging (see grease is supplied in easy access
• Memory modules ordering information) for dispensing metal cans or pails. Mix with a
• Power conversion equipment onto components or heat sinks. spatula and remove the desired
• Power supplies and UPS Excess material can be wiped with a amount onto the component or
• Power semiconductors clean cloth and suitable solvent. stencil screen. Stencil desired
T660 pad part size onto heat sink for
Product Attributes immediate assembly or shipping.
Packaging the same as T650.
T670 Highest Thermal
Performance For optimum performance, the
processor should be allowed to
• High bulk thermal conductivity
reach temperatures greater than
• Extremely low thermal 65ºC (149°F). This causes the
impedance at thin and thick solder fillers to melt and conform
bondline thicknesses to the mating surfaces, obtaining a
• Stencil screen printed part minimum bondline thickness at the
application interface. This process only needs to
T660 High Performance occur one time to achieve optimum
thermal performance of the grease.
• Dispersed solder spheres
for high performance
applications above 62°C
• Excellent thin bondline
performance (less than
0.002 - 0.003 in)
T650 General Duty
• Used on general purpose
applications

Ordering Information
Part Number Examples
65-00-T650-0160 = T650 Material in a 160 cc (8 ounce container)
65-00-T670-3790 = T670 Material in a 3790 cc (gallon pail)

Part Number:
65 00 YYYY ZZZZ

ZZZZ = Volume in cc
YYYY = Material -0080 = 80 cc in 8 ounce container
(T670, T660 , or T650) -0160 = 160 cc in 8 ounce container
-3790 = 1 gallon pail

ENGINEERING YOUR SUCCESS. 28


CHO-THERM®
Commercial Grade Thermally Conductive Electrical Insulator Pads
Description Features / Benefits
CHO-THERM®Commercial Grade • Good thermal properties
Thermal Insulator Pads are • Good to excellent dielectric
designed for use where solid strength
thermal and electrical properties • Excellent mechanical strength
are required at an economical and puncture resistance
price. These products are • Available with and without
offered as dry pads, or with an acrylic PSA
optional adhesive (PSA) layer for
• UL recognized V-0 flammability
attachment. Materials with PSA
rating
are available die-cut on continuous
rolls. Versions are offered with • Meet RoHS specifications
either polyimide or fiberglass • Available on continuous
reinforcement to protect pads rolls for easy peel and stick
against tear, cut-through and application
punctures.
CHO-THERM® Commercial Grade Thermal Insulator Pads
Properties T609 T444 1674 T441 Method
Material Silicone Non-silicone Silicone Silicone --
Color Lt. Green Beige Blue Pink Visual
Reinforcement Carrier Fiberglass Kapton® MT Fiberglass Fiberglass Visual
Physical

Thickness, inch (mm) 0.010 (0.25) 0.003 (0.08) 0.010 (0.25) 0.008 (0.20) 0.013 (0.33) 0.018 (0.46) ASTM D374
Thickness Tolerance, 0.001 0.0005 0.001 0.001 0.001 0.001
--
inch (mm) (± 0.025 ) (± 0.013) (± 0.025) (± 0.025) (± 0.025) (± 0.025)
Operating Temperature Range, -40 to +392 -40 to +392 -40 to +392 -40 to +392 -40 to +392 -40 to +392
--
ºF (ºC) (-40 to +200) (-40 to +200) (-40 to +200) (-40 to +200) (-40 to +200) (-40 to +200)
Thermal Impedance,
0.33 (2.1) 0.37 (2.4) 0.41 (2.6) 0.41 (2.6) 0.56 (3.6) 0.64 (4.1) ASTM D5470
°C-in2/W (°C-cm2 / W) @ 300 psi*
Thermal

Thermal Conductivity, W/m-K 1.5 0.4 1.0 1.1 1.1 1.1 ASTM D5470
Heat Capacity, J/g-°C 1.0 1.0 1.0 1.0 1.0 1.0 ASTM E1296
Coefficient of Thermal
150 400 300 300 300 300 ASTM E831
Expansion, ppm/°C
Voltage Breakdown Dry, Vac 4,000 5,000 2,500 8,700 11,400 13,800 ASTM D149
Electrical

Voltage Breakdown Wet, Vac Not Tested Not Tested Not Tested 8,100 10,500 12,900 ASTM D149
Volume Resistivity Dry, ohm-cm 10 14
10 14
10 14
10 14
10 14
10 14
ASTM D257
Volume Resistivity Wet, ohm-cm Not Tested Not Tested Not Tested 1014 1014 1014 ASTM D257
Tensile Strength, psi (Mpa) 3,900 (26.9) 3,000 (20.7) 1,500 (10.3) 2,800 (19.3) 2,500 (17.3) 2,000 (13.8) ASTM D412
Mechanical

Tear Strength, lb/in (kN/m) 300 (52.5) 150 (26.3) 100 (17.5) 135 (23.6) 110 (19.3) 70 (12.25) ASTM D642
Elongation, % 30 NA 2 40 40 40 ASTM D412
Hardness, Shore A 70 90 85 80 80 80 ASTM D2240
Specific Gravity 2.10 1.70 2.45 2.45 2.45 2.45 ASTM D792
Flammability Rating
V-0 V-0 Not Tested V-0 V-0 V-0 UL94
(See UL File E140244)
Chomerics
Regulatory

RoHS Compliant Yes Yes Yes Yes Yes Yes


Certification
Outgassing, % TML (%CVCM) Not Tested Not Tested 0.45 (0.20) Not Tested Not Tested Not Tested ASTM E595
Shelf-Life,
indefinite indefinite indefinite indefinite indefinite
months from shipment, (12) Chomerics
(6) (12) (12) (12) (12)
Dry Pad (with PSA)
KAPTON is a trademark of E.I. DuPont de Nemours and Company.
*Tested without PSA. PSA typically adds 0.05 °C-in2/W (0.30 °C-cm2/W)

ENGINEERING YOUR SUCCESS. 29


CHO-THERM® Commercial Grade Thermal Insulator Pads

Typical Applications 1674 Handling Information


• Power conversion equipment • Original commercial grade pad These products are defined by
• Power supplies and UPS with good thermal and electrical Chomerics as “articles” according
• Power semiconductors performance to the following generally
• Automotive electronics • Available in economical kiss-cut recognized regulatory definition for
format on continuous rolls (with articles:
• Motor and engine controllers
• Televisions and consumer and without PSA) An article is a manufactured item
electronics • Passes NASA outgassing “formed to a specific shape or
design during manufacturing,”
T444 which has “end use functions”
Product Attributes
• Non-silicone with excellent dependent upon its size and shape
T609
dielectric and mechanical during end use and which has
• Good thermal and dielectric strength (polyimide interlayer) generally “no change of chemical
properties • Strong acrylic adhesive composition during its end use.”
• Economically priced (one side) In addition:
• Best value for moderate to high • Available in economical kiss-cut • There is no known or anticipated
performance pad format on continuous rolls exposure to hazardous
• PSA version available in materials/substances during
economical kiss-cut format on routine and anticipated use of
continuous rolls the product.
T441 • The product’s shape, surface,
and design is more relevant than
• Superior dielectric strength
its chemical composition.
(wet and dry)
These materials are not deemed by
• Economically priced
Chomerics to require an MSDS. For
• Excellent for outdoor,
further questions, please contact
high-humidity power supplies
Chomerics at 781-935-4850.
• PSA version available in
economical kiss-cut format
on continuous rolls
Ordering Information
Thermal insulator pads are available in the following formats.
Contact Chomerics for custom widths, part sizes, etc.
Die-cut parts on continuous rolls
Slit rolls starting at 0.5” wide; maximum width is material specific
Custom die-cut parts on sheets, or as individual parts

Part Number: 6W XX YYYY ZZZZ


6W XX YYYY ZZZZ
W=O 11 = without PSA YYYY = For standard die-cut parts,
Standard die-cut Part 12 = with PSA one side please see tables on pages 37 to 39
0075= 0.75 in
0100= 1.00 in
0150= 1.50 in
W=4
0200= 2.00 in
Roll Stock
10= 100 ft Roll Stock ZZZZ = Material class
1150 = 11.5 in.
40 = 400 ft Roll Stock (1674, T441, T444, T609)
2400 = 24 in. (T444*)
W=6
0800 = 8 in.
Roll Stock with PSA
1600 = 16 in. (1674*)
1100 = 11 in.
2200 = 22 in. (T441*)
W=9 11 = without PSA YYYYY = Custom Part Number.
Custom die-cut part 12 = with PSA one side Contact Chomerics
* Standard bulk roll width

ENGINEERING YOUR SUCCESS. 30


CHO-THERM®
High Power Thermally Conductive Electrical Insulator Pads
Description configurations. An optional acrylic • High dielectric strength
CHO-THERM HIGH-POWER ® adhesive layer (with PSA) is • Excellent mechanical strength
THERMAL INSULATOR PADS are available on one or two sides. With and puncture resistance
thermally conductive materials a proven track record spanning • 100% inspected for dielectric
designed for use where the several decades in multiple properties on every sheet
highest possible thermal, dielectric, applications, these products are • Acrylic PSA attachment option
and mechanical properties are the first choice for high-end power available
required. supplies, industrial, aerospace, and • UL recognized flammability
military/avionics applications. ratings
Fiberglass cloth reinforcement
strengthens CHO-THERM® pads Available in several different forms • Meets RoHS specifications
against tear, cut-through and to suit various applications. • Extremely low NASA outgassing
punctures. • Proven through decades of use
Features / Benefits in demanding military and
These materials are available
in sheet form and die-cut • Excellent thermal properties aerospace applications

CHO-THERM® High Power Insulator Pads


Typical Properties T500 1678 1671 Method
Color Green Pink White Visual
Reinforcement Carrier Fiberglass Fiberglass Fiberglass --
Physical

Thickness, inch (mm) 0.010 (0.25) 0.010 (0.25) 0.015 (0.38)* ASTM D374
± 0.002 ± 0.002 ± 0.002
Thickness Tolerance, inch (mm) --
(0.050) (0.050) (0.050)
Operating Temperature Range, -40 to +392 -40 to +392 -40 to +392
--
ºF (ºC) (-40 to +200) (-40 to +200) (-40 to +200)
Thermal Impedance,
0.19 (1.2) 0.20 (1.26) 0.23 (1.48) ASTM D5470
°C-in2/W (°C-cm2 / W) @ 300 psi**
Thermal

Thermal Conductivity, W/m-K 2.1 2.0 2.6 ASTM D5470


Heat Capacity (J/g-°C) 1.0 1.0 1.0 ASTM E1269
Coefficient of Thermal Expansion (ppm/K) 250 250 250 ASTM E831
Voltage Breakdown Dry, (Vac) 4,000 2,500 4,000 ASTM D149
Electrical

Volume Resistivity Dry, (ohm-cm) 1016 1016 1016 ASTM D149


Dielectric Constant at 1,000 kHz 3.5 3.6 3.6 ASTM D150
Dissipation Factor at 1,000 kHz 0.003 0.007 0.007 Chomerics Test
Tensile Strength, psi (Mpa) 3,000 (20.7) 3,000 (20.7) 3,000 (20.7) Chomerics
Mechanical

Tear Strength, lb/in (kN/m) 400 (70) 200 (35) 400 (70) Chomerics
Elongation, % 20 20 15 Chomerics
Hardness, Shore A 80 80 80 ASTM D2240
Specific Gravity 1.60 1.55 1.55 ASTM D792
Flammability Rating (See UL File E140244) V-0 V-0 HB UL 94
Chomerics
Regulatory

RoHS Compliant Yes Yes Yes


Certification
Outgassing, % TML (%CVCM) 0.40 (0.10) 0.55 (0.12) 0.76 (0.07) ASTM E595
Shelf-Life,
indefinite (18) indefinite (18) indefinite (18) Chomerics
months from shipment, Dry Pad (with PSA)
* 1671 material is available in custom thicknesses.
** Tested without PSA. PSA typically adds 0.05 °C-in2/W (0.30 °C-cm2/W)

ENGINEERING YOUR SUCCESS. 31


CHO-THERM® High Power Thermal Insulator Pads

Typical Applications Handling Information In addition:


• Power conversion equipment These products are defined by • There is no known or anticipated
• Power supplies and UPS Chomerics as “articles” according to exposure to hazardous
• Power semiconductors the following generally recognized materials/substances during
regulatory definition for articles: routine and anticipated use of
• Automotive electronics
the product.
• Motor and engine controllers An article is a manufactured item
“formed to a specific shape or • The product’s shape, surface,
• Televisions and consumer and design is more relevant than
electronics design during manufacturing,”
which has “end use functions” its chemical composition.
Product Attributes dependent upon its size and shape These materials are not deemed by
during end use and which has Chomerics to require an MSDS. For
T500 further questions, please contact
generally “no change of chemical
• Best thermal performance composition during its end use.” Chomerics at 781-935-4850..
• Excellent dielectric properties
1671
• Highest reliability in rigorous
applications
• Proven in aerospace/defense
applications
1678
• Economically-priced
• Low thermal impedance

Ordering Information
Thermal insulator pads are available in the following formats.
Contact Chomerics for custom widths, part sizes, etc.

Sheets 8” X 8” or 8” X 10”
Custom die-cut parts on sheets, or as individual parts

Part Number: 6W XX YYYY ZZZZ


W XX YYYY ZZZZ
11 = without PSA YYYY = Custom 4- part alpha/numeric
W=0
12 = with PSA one side part number. See pages 37 to 39 or
Standard die-cut part
13 = PSA 2 Sides contact Chomerics.
W=1
Sheet stock
XX = material thickness in
W=2 0808 = 8” X 8” Sheet
mils (1671 material available ZZZZ = Material class
Sheet stock with PSA 1 Side 0810 = 8” X 10” Sheet
up to 60 mils) (T500, 1671, or 1678)
W=3
Sheet stock with PSA 2 Sides
11 = without PSA
W=9 YYYYY = Custom Part Number.
12 = with PSA one side
Custom die-cut part Contact Chomerics
13 = with PSA both sides

ENGINEERING YOUR SUCCESS. 32


How to Order Die-Cut CHO-THERM® Insulators
Standard die-cut parts are ordered using the following part number system. For custom parts, contact Chomerics.

Part Number: 60 XX YYYY ZZZZ


60 = standard die cut part 11 = No PSA Standard Configuration CHO-THERM® Material
12 = PSA one side Drawing Number Example: 1671, T500, etc.
13 = PSA both sides

Recommended Dimensions (inches)


Screw Torque Configuration Ordering Number
A B C D E F G
#4-40 5 in-lb 1.563 1.050 0.140 0.080 WW-XX-D065-ZZZZ
#6-32 6 in-lb 1.563 1.050 0.140 0.140 WW-XX-4305-ZZZZ
1.593 1.100 0.156 0.070 WW-XX-4511-ZZZZ
1.650 1.065 0.140 0.046 WW-XX-D370-ZZZZ
1.650 1.140 0.122 0.062 WW-XX-D371-ZZZZ
1.650 1.140 0.140 0.093 WW-XX-6875-ZZZZ
1.650 1.140 0.165 0.062 WW-XX-D372-ZZZZ
1.650 1.140 0.140 0.046 WW-XX-D373-ZZZZ
1.650 1.140 0.165 - WW-XX-D374-ZZZZ
1.700 1.187 0.156 0.062 WW-XX-4996-ZZZZ
1.730 1.250 0.156 0.062 WW-XX-5442-ZZZZ
1.780 1.250 0.140 0.093 WW-XX-D375-ZZZZ
1.780 1.250 0.165 0.094 WW-XX-D376-ZZZZ
1.780 1.250 0.140 0.046 WW-XX-D377-ZZZZ
2.07 1.56 0.122 0.062 WW-XX-D378-ZZZZ

#4-40 5 in-lb 1.65 1.140 0.140 0.093 1.187 0.430 WW-XX-D379-ZZZZ


#6-32 6 in-lb

#4-40 5 in-lb 1.560 1.050 0.158 0.080 1.170 WW-XX-D380-ZZZZ


#6-32 6 in-lb 1.563 1.050 0.156 0.063 1.187 WW-XX-D381-ZZZZ

#4-40 5 in-lb 1.650 1.187 0.156 0.60 WW-XX-D382-ZZZZ


#6-32 6 in-lb

#4-40 5 in-lb 1.650 1.140 0.165 0.040 WW-XX-D383-ZZZZ


#6-32 6 in-lb

ENGINEERING YOUR SUCCESS. 33


Recommended Configuration Dimensions (inches) Ordering Number
Screw Torque
A B C D E F G
#4-40 3 in-lb 1.250 0.700 0.140 0.062 WW-XX-4353-ZZZZ
#6-32 4 in-lb 1.312 0.762 0.140 0.062 WW-XX-5527-ZZZZ
1.375 0.825 0.140 0.062 WW-XX-4997-ZZZZ
1.440 1.000 0.140 0.075 WW-XX-D384-ZZZZ

#4-40 3 in-lb 1.275 0.750 0.156 0.100 0.960 WW-XX-D385-ZZZZ


#6-32 4 in-lb

#4-40 3 in-lb 1.312 0.762 0.140 0.062 0.960 0.200 0.100 WW-XX-D386-ZZZZ
#6-32 4 in-lb

#4-40 3 in-lb 1.440 1.000 0.140 0.055 0.960 0.480 0.325 WW-XX-D387-ZZZZ
#6-32 4 in-lb

#4-40 3 in-lb 1.35 0.800 0.140 0.400 WW-XX-D388-ZZZZ


#6-32 4 in-lb

#4-40 2 in-lb 0.437 0.312 0.140 0.093 WW-XX-D389-ZZZZ


0.437 0.312 0.140 0.122 WW-XX-D390-ZZZZ
0.500 0.385 0.170 0.120 WW-XX-D391-ZZZZ
0.610 0.560 0.245 0.125 WW-XX-D392-ZZZZ
0.687 0.562 0.218 0.125 WW-XX-5791-ZZZZ
0.710 0.500 0.160 0.141 WW-XX-8302-ZZZZ
0.750 0.410 0.225 0.156 WW-XX-D393-ZZZZ
0.750 0.500 --- --- WW-XX-8531-ZZZZ
0.750 0.500 0.187 0.147 WW-XX-6956-ZZZZ
0.750 0.500 0.187 0.125 WW-XX-D394-ZZZZ
0.750 0.600 0.240 0.150 WW-XX-D395-ZZZZ
0.750 0.600 0.240 0.115 WW-XX-D396-ZZZZ
0.855 0.562 0.218 0.125 WW-XX-D397-ZZZZ
0.855 0.630 0.230 0.093 WW-XX-D398-ZZZZ
0.860 0.740 0.200 0.160 WW-XX-D399-ZZZZ
1.125 0.625 0.200 0.145 WW-XX-D400-ZZZZ
1.410 0.810 0.355 0.147 WW-XX-D401-ZZZZ
#4-40 2 in-lb 0.910 0.500 0.200 0.125 0.580 0.046 0.265 WW-XX-D402-ZZZZ
0.983 0.750 0.432 0.156 0.665 0.101 0.217 WW-XX-D403-ZZZZ

ENGINEERING YOUR SUCCESS. 34


Recommended Configuration Dimensions (inches) Ordering Number
Screw Torque
A B C D E F G
#4-40 2 in-lb 1.00 0.500 0.200 0.141 0.626 WW-XX-4969-ZZZZ

#10-32 2 in-lb DIODE WASHERS 0.360 0.260 WW-XX-D404-ZZZZ


#25-28 7 in-lb 0.510 0.140 WW-XX-D405-ZZZZ
0.510 0.200 WW-XX-D406-ZZZZ
DO-4 0.512 0.161 WW-XX-D407-ZZZZ
0.625 0.195 WW-XX-4659-ZZZZ

0.750 0.125 WW-XX-D408-ZZZZ


0.800 0.190 WW-XX-D409-ZZZZ
0.800 0.260 WW-XX-D410-ZZZZ
0.812 0.115 WW-XX-D411-ZZZZ
DO-5 0.812 0.145 WW-XX-D412-ZZZZ
0.875 0.313 WW-XX-D413-ZZZZ
1.000 0.140 WW-XX-D414-ZZZZ
1.000 0.255 WW-XX-4661-ZZZZ
1.180 0.515 WW-XX-D415-ZZZZ
1.250 0.380 WW-XX-D416-ZZZZ
1.500 0.200 WW-XX-D417-ZZZZ
1.500 0.500 WW-XX-D418-ZZZZ
TO-36 1.063 0.690 0.200 WW-XX-4306-ZZZZ

TO-5 and TO-18 0.250 0.100 0.036 WW-XX-D419-ZZZZ


3 holes 0360 0.200 0.040 WW-XX-4374-ZZZZ
0.390 0.200 0.040 WW-XX-D420-ZZZZ

0.250 0.100 0.036 WW-XX-D421-ZZZZ


4 holes 0.360 0.200 0.040 WW-XX-D422-ZZZZ
0.390 0.200 0.040 WW-XX-D423-ZZZZ

#4-40 2 in-lb RECTIFIER 1.000 1.000 0.187 WW-XX-D424-ZZZZ


1.125 1.125 0.140 WW-XX-D425-ZZZZ
1.250 1.250 0.200 WW-XX-D426-ZZZZ

#4-40 2 in-lb TIP 0.865 0.650 0.650 0.140 WW-XX-5792-ZZZZ


PACKAGE 0.865 0.650 0.650 0.140 WW-XX-D427-ZZZZ
0.984 0.787 --- --- WW-XX-D428-ZZZZ
0.984 0.787 0.780 0.142 WW-XX-D429-ZZZZ
1.260 0.787 0.984 0.142 WW-XX-D430-ZZZZ

(1 in-lb = 1.152 kg-cm)

ENGINEERING YOUR SUCCESS. 35


T-WING® Heat Spreaders
Thin Heat Spreaders

nature of these “thermal wing” heat Design Details


spreaders permits nearly 100%
• Low profile (0.33mm/0.013in)
adhesive contact with non-flat
allows use in limited space
package surfaces, optimizing
environments
thermal and mechanical
• Easy peel and stick adhesion to
performance.
all surfaces, including packages
with residual silicone mold
Features/Benefits
release
• Component junction • Offers low cost cooling for many
temperature reduction of
package types
10-20°C is common
Description • Easily added to existing
• Low application force
(<5psi/ 0.03MPa) minimizes risk
Chomerics’ family of thin heat designs to lower component
of damage to component
spreaders provides a low-cost, temperatures and improve
effective means of cooling IC reliability • Available in a range of standard
devices in restricted spaces sizes
• Custom shapes available for
where conventional heat sinks are complex designs • Pliable nature allows
inappropriate. conformance to concave or
Typical Applications otherwise non-flat surfaces for
T-Wing spreaders consist of 5oz.
optimal thermal and mechanical
(0.007inch/0.18mm thick) flexible • Microprocessors
performance
copper foil between electrically • Memory modules
insulating films. High strength • Light weight (0.039 oz/inch2)
• Laptop PCs and other high
silicone PSA (pressure-sensitive • Standard parts are scored for
density, handheld portable
adhesive) provides a strong bond easy forming and alignment
electronics
to the component. The compliant • Easy removal for device
• High speed disk drives
replacement
• Available die-cut on continuous
rolls

Typical Properties Test Method


Color Black Visual
Total Thicknesses, inches (mm) 0.013 (0.33) ASTM D374
PSA Type Silicone based --
PSA thickness, inches (mm) 0.002 (0.05) Visual
Physical

Insulator Type Black polyester --


Insulator Layer Thickness, inches (mm) 0.001 (0.025) --
Weight, oz/inch2 0.039 --
Themal Conductor Copper --
Maximum Operating Temperature °F (°C) 257 (125) --
Thermal Conductor Thickness, inches (mm) 0.007 (0.178) --
Dielectric Strength, 5,000 (200)
ASTM D149
Vac/mil (KVac/mm) for each dielectric layer
Electrical

Volume Resistivity, (ohm-cm) N/A ASTM D149


Dielectric Constant @1,000 MHz N/A ASTM D150
Dissipation Factor @ 1,000 kHz N/A Chomerics Test
Flammability Rating (See UL File E140244) V-0 UL 94
Regula-

RoHS Compliant Yes Chomerics Certification


Shelf Life, months from date of manufacture 12 Chomerics

ENGINEERING YOUR SUCCESS. 36


T-Wing® Heat Spreaders

Typical Properties
Typical Thermal Properties Standard Part Size inches(mm)
(Performed on surface of 196 lead 3 Watt PQFP package)

Without 0.5x2 0.5x3 0.75x3 1x3 1x4 1.5x4


Environment* Sizes (inches)
T-Wing (12.7x50.8) (12.7x76.2) (19.1x76.2) (25.4x76.2) (25.4x101.6) (38.1x101.6)
Thermal Resistance
26 25 23 23 22 20 19
Restricted Rj-a (°C/W)
Convection** Case
92 82 78 76 72 70 68
Temperature (°C)
Thermal Resistance
18 16 14 14 14 13 12
Rj-a (°C/W)
100 LFM***
Case
68 57 52 49 46 44 44
Temperature (°C)
* Measured values do not account for heat losses through bottom of case and leads. Ambient temperature range from 21oC to 24oC
** Restricted convection in a simulated notebook computer environment-a 1x5x6inch (2.54x12.7x15.2cm) plexiglass box
*** T-Wing long axis perpendicular to air flow direction in wind tunnel

Notes
Rj-a = thermal resistance from junction to ambient
LFM = airflow rate (linear feet per minute)

Typical Adhesion Performance


Test Procedure Result Test Method

Lap Shear - Room Temperature apply/60 min. R.T. dwell/R.T. pull 960 oz/in2 (414 kPa) ASTM D1000

Lap Shear - Elevated Temperature apply/60 min. R.T. dwell/100°C pull 53 oz/in (23 kPa)
2
ASTM D1000
90° Peel - Room Temperature apply/1 min. R.T. dwell/R.T. pull 40 oz/in (441 g/cm) ASTM B571/D2861
90° Peel - Elevated Temperature apply/60 min. R.T. dwell/100°C pull 20 oz/in (220g/cm) ASTM B571/D2861

Creep Adhesion, days 275°F (135°C), 7 oz/in (3 kPa), on aluminum


2
>80 days, no failure P.S.T.C. No. 7

Environmental Stress Thermal Performance Environmental Stress Adhesive Performance


Environment Before After 90° Peel Strength
Environment
Heat Aging oz/in (gm/cm)
Rj-a (°C/W) Restricted Convection 20.3 20.6 Control 36 393
Rj-a (°C/W) 100 LFM 12.7 13.1 Heat Aging 36 393
High Temperature/Humidity High Temperature/Humidity 46 514
Rj-a (°C/W) Restricted Convection 21.4 21.4 Temperature Shock 38 424
Rj-a (°C/W) 100 LFM 14.1 14 Temperature Cycling 30 335
Temperature Cycling Note: Average of three samples tested per ASTM B571/D2861.

Rj-a (°C/W) Restricted Convection 21.4 21.7


Rj-a (°C/W) 100 LFM 14.1 13.9
Note: Tested with a 1” x 4” (25.4 x 101.6 mm) T-WING

ENGINEERING YOUR SUCCESS. 37


T-Wing® Heat Spreaders

Testing Summary convention, achieved with a 1 x 5 x 6 Evaluation Procedure


inch (2.5 x 12.7 x 15.2 cm) plexiglass
Summaries of test procedures Visual: All test specimens were exam-
box; and 100 LFM (30m/min) air
used for T-Wing heat spreaders ined for de-bonding, delamination or
flow. Results were obtained using
are described below. Thermal other signs that the tape was failing
thermocouples for Tc (centered on
performance, adhesion strength after environmental stress.
case) and Rj-a.
and visual inspection were used as
Environmental Stressing Thermal Performance: T-Wing was
pass/fail criteria. applied to the PQFP with 5 psi mount-
Control: Specimens were maintained ing pressure. After a one hour dwell,
Apparatus for 1000 hours at standard laboratory the Rj-a of each specimen was mea-
Anatek® Thermal Analyzer: The ATA conditions, 23°C, 35-60% RH. sured at 100 LFM and under restricted
was used to measure Rj-a before and convection conditions. The Rj-a was
after environmental stressing. PQFP: Heat Aging: Test specimens were again measured after environmental
196 lead, plastic PQFPs known to placed in a forced convection hot air stressing.
contain silicone mold release were oven maintained at 150°C ±5°C for
evaluated. T-Wing Heat Spreader: 1 1000 hours. Test specimens were then 90° Peel Strength: A T-Wing heat
inch x 4 inch TWing parts were applied removed and tested. spreader was applied to each PQFP
to the PQFP packages with a 5 psi (0.03 with 5 psi mounting pressure. The
MPa) mounting pressure. Elevated Temperature/High Humidity:
specimens were subjected to environ-
Specimens were placed in a humidity
mental stress and then tested for 90°
Thermal Performance chamber maintained at 85°C ±2°C and
peel strength at room temperature.
90%-0 +10% RH for 1000 hours.
Various sizes of T-Wing heat spreaders
were applied to a 196 lead PQFP Temperature Cycling: Specimens were
using less than 5 psi (0.03 MPa) subjected to 500 cycles from -50°C
bonding pressure. Within 30 minutes to +150°C in a Tenney Temperature
of application, the test boards were Cycling Oven.
mounted in an Analysis Tech® thermal
analyzer. The devices were heated to Temperature Shock: Specimens were
equilibrium (45 to 60 minutes) with subjected to 100 temperature shocks
approximately 3 watt load on 3 x 3 inch by immersion into -50° and +150°C
(7.6 x 7.6 cm) test boards. Two test liquids. Temperatures were monitored
environments were used: restricted with thermocouples.

ENGINEERING YOUR SUCCESS. 38


T-Wing® Heat Spreaders

Ordering Information
Available in standard sizes 1,000 parts per plastic tray. Also available die-cut on continuous rolls.
Size (inches/mm)
Part Numbers
A: Length inches (mm) B: Width inches (mm)) C: Adhesive Width inches (mm)
60-12-20264-TW10 2.0 (50.8) 0.50 (12.7) 0.50 (12.7)
60-12-20265-TW10 3.0 (76.2) 0.50 (12.7) 0.50 (12.7)
60-12-20266-TW10 3.0 (76.2) 0.75 (19.1) 0.75 (19.1)
60-12-20267-TW10 3.0 (76.2) 1.00 (25.4) 1.00 (25.4)
60-12-20268-TW10 4.0 (101.6) 1.00 (25.4) 1.00 (25.4)
60-12-20269-TW10 4.0 (101.6) 1.50 (38.1) 1.50 (38.1)

Figure 1.

Ordering Information The data shows that the average peel


strength actually increases with high Step 3: Remove the clear release liner
Standard Parts: Refer to table below
temperature/humidity and temperature from the T-Wing part, exposing the
for Part Numbers and sizes. T-Wing
shock, while remaining unchanged with pressure-sensitive adhesive (PSA).
heat spreaders are available in standard
heat aging and decreasing slightly with Avoid touching exposed adhesive with
packages of 100 parts/pkg.
temperature cycling. fingers.
Custom Parts: Custom configured T-
Step 4: For best bond strength and
Wing parts are also available. Contact Application Instructions contact area, center the exposed PSA
Chomerics’ Applications Engineering
Materials needed: Clean cotton cloth onto the component. Press and smooth
Department for details. the entire T-Wing bonding area with
or rag, industrial solvent, rubber
gloves. firm finger pressure of about 5 psi, for
Results 5 seconds.
Visual: There was no visual evidence Step 1: For best results, clean the top
of T-Wing adhesion failure to the PQFP surface of the component using a lint- Note: Bond strength will increase as a
after the environmental stresses. free cotton cloth. function of time as the adhesive con-
tinues to wet out the bonding surface.
Thermal Performance: The before and Step 2: Wipe the bonding surface of the Increasing any of the application vari-
after thermal resistances are given in component with an industrial solvent, ables (pressure, temperature and time)
Table 4. The data shows that the thermal such as MEK, acetone or isopropyl al- can improve bonding results.
resistances were essentially unchanged cohol. In the case of a plastic package,
by the exposures. select a cleaner that will not chemi-
cally attack the plastic substrate. Do
90° Peel Strength: The results of the not touch the cleaned surface during
peel strength tests are given above. any part of the assembly process. If the
surface has been contaminated, repeat
Steps 1 and 2.

ENGINEERING YOUR SUCCESS. 39


Thermal Management Glossary
Alumina (Al2O3): A relatively Burr: A thin ragged fin left on on the metal semiconductor package
inexpensive ceramic in powder or the edge of a piece of metal or heat sink cut through the thermal
sintered sheet form. Its thermal (semiconductor package or heat sink) pads and reduce or eliminate their
conductivity of 30 W/m-K and by a cutting or punching tool. insulating strength.
excellent dielectric properties make
it useful in low to moderate power Calorie: A unit of energy equal to Compression / Deflection:
commercial applications. the quantity of heat required to raise The change in thickness of an
the temperature of 1 gram of water elastomeric interface material
Ambient Temperature: The by one degree Celcius. in response to a compressive
temperature of the air surrounding a load. Because these materials
heat source. Ceramic: A name given to oxides of are incompressible, deflection is
metals. Ceramics are usually hard, accompanied by a proportional
Apparent Thermal Conductivity: heat and corrosion resistant and high increase in area.
This value differs from bulk thermal dielectric strength powders that can
conductivity as apparent thermal be formed into shapes by fusion or Degreaser or Degreasing Solvent:
conductivity also includes contact sintering. The solvent used to clean flux
resistance when measured, as and other organic residues off
described in the Heat Transfer Chamfer: A bevel cut into the edge printed circuit boards after they are
Fundamentals section of this guide. of heat sink mounting holes. manufactured. Interface materials
Also see Thermal Conductivity. must be able to tolerate exposure
Coefficient of Thermal Expansion to degreasing solvents without
Arcing: An electrical discharge (CTE) : A measure of a material’s degrading performance.
between the edges of metal change in volume in response to a
semiconductor package and the change in temperature. Dielectric: A material that acts as an
metal heat sink on which it is insulator.
mounted. Compression Set: The permanent
deformation of an elastomeric Dielectric Constant: See Permittivity.
Binder: A polymer (i.e. silicone, material caused by a compressive
urethanes, acrylic, epoxy etc.) used force. Dielectric Strength: The voltage
in thermal interface materials to gradient, expressed as kV/mm, that
provide desired mechanical, thermal Conduction: The transfer of heat will cause a dielectric failure in
and electrical properties and hold energy through matter. an insulating material under very
in a stable form the fillers whose specific test conditions. Dielectric
Convection: The transfer of heat that strength does not imply that the
primary purpose is the transfer results from motion of a fluid (gas or
of heat. Binders are also good insulator can withstand those
liquid). potential gradients for an extended
electrical insulators.
Corona: An electrical discharge period of time.
Bondline Thickness: Average within or on an insulator
thickness between heat spreading Durometer: An instrument for
accompanied by ionization of the measuring the hardness of rubber.
device and components. air within or contacting the surface Measures the resistance to the
Boron Nitride (BN): A non-abrasive of the insulator. Also called partial penetration of an indentor point into
ceramic material that has higher discharge. It is the main mode of the surface of the rubber.
thermal conductivity than alumina. insulation failure exposed to long
Because it is an expensive raw term AC voltages. Electronic Control Unit or Electronic
material, it is usually used in high Control module (ECU/ECM): Various
Creep Distance: The distance that electronic coltrollers, typically used
performance interface materials. an insulator has to extend beyond the in automotive applications. (i.e.
Breakdown Voltage: The amount edge of a semiconductor package to steering anf braking)
of voltage required to cause a prevent arcing.
dielectric failure through an insulator Electrical Insulator: A material
Cure-In-Place: Any material that is having high electrical resistivity and
when tested under a set of specific dispensed as a liquid and cures in the
conditions. This value does not imply high dielectric strength and therefore
application. suitable for separating components
that the insulator can be operated at
those voltages. Cut-Through: A phenomenon that at different potentials to prevent
occurs when sharp edges or burrs electrical contact between them.

ENGINEERING YOUR SUCCESS. 40


Thermal Management Glossary

Filler: A fine, dispersible ceramic or Heat Flux (Q/A): The rate of heat Pressure Sensitive Adhesive (PSA):
metallic powder (i.e. boron nitride, flow per unit surface area expressed An adhesive that is tacky at normal
alumina, graphite, silver flake, etc.) as Watts / cm2. temperatures and requires only
whose thermal conductivity is at slight pressure to form a permanent
least twenty times greater than that Heat Transfer: The movement of bond. A PSA requires no further cure
of the binder. heat from one body to another (solid, to maintain the bond.
liquid, gas, or a combination) by
Flow Rate: The volume, mass, or means of conduction, convection, or PSH: Class of polymer solder
weight of a fluid passing through a radiation. hybrid. A synergistic blend of eutectic
device of any type, per unit of time, solder and specialty polymers. They
expressed in gallons -or liters-per- Interface: A boundary that exists provide a highly reliable thermal
hour. between any two contacting surfaces. interface material with a resin
There are five types of interfaces that carrier and filler content that both
Flux: An organic compound used to can exist between the different forms melt to obtain minimum bond line
enhance the wetting and adhesion of of matter: gas-liquid, liquid-liquid, thickness.
metal solder to the copper surfaces gas-solid, liquid-solid, and solid-
on printed circuit boards. solid. Radiation: A heat transfer process
whereby heat is given off through
Footprint: The area of the base of Junction: The junction is the active electromagnetic radiation, usually
an electronic device which comes part of a semiconductor, usually infrared rays.
in contact with a thermal interface silicon, where the current flow
material. causes heat to be generated. Reinforcement: A woven glass
mesh or polymer film that is used
Hard Tooling: A die cutting tool MBLT: Minimum bond line as a support in thermal interface
manufactured from a machined thickness. When two opposing materials.
metal block. The cost is high, substrates obtain closest possible
therefore it is normally used when distance under pressure. Permanent Set: Permanent Set is
long runs are anticipated. defined as the amount of residual
Micro-inch: This unit of measure, displacement in a rubber part
Hardness: A measure of the a millionth of an inch, is used to after the distorting load has been
ability of a material to withstand describe the roughness of a surface removed.
penetration by a hard pointed and is the average distance between
object. Regarding thermal interface the peaks and valleys on the surface. Relaxation: Stress Relaxation is
materials, this property is usually a gradual increase in deformation
Mil: A unit of length equal to one- of an elastomer under constant
inversely proportional to the ability thousandth of an inch.
of a material to conform to uneven load over time, accompanied by a
surfaces. PCM: Abbreviation of phase change corresponding reduction in stress
material. level.
Hardness Shore A (Shore D, Shore
00): An instrument reading on a Permeability: A measure of a Rheology: The science of the
scale of 0 to 100 measuring the material’s ability to align its magnetic deformation and flow of materials.
hardness of a material. There are domains in response to an applied Semiconductor: An electronic
three scales: Shore 00, A and D. magnetic field. material that can be an insulator
Shore 00 is used for soft rubbers Permittivity: A measure of a under one condition and switch to a
like gels, Shore A is used for hard dielectric material’s ability to polarize conductor under a different condition
rubbers and Shore D for inelastic in response to an applied electric
plastics. Shear-Thinning: A characteristic
field, and transmit the electric field of a fluid whereby the fluid’s
Heat (Q): A form of energy generated through the material. viscosity decreases with increased
by the motion of atoms or molecules. Polyimide: An organic polymer with shear stress. Materials the exhibit
Heat energy is expressed in units of exceptional electrical insulation and shear-thinning are also described
joules. high temperature capabilities. In as pseudoplastic. Filled polymer
Heat Capacity: The measure of a film form, it is used on everything resins commonly exhibit this
materials ability to store heat. from printed circuit boards to space behavior. (Example: toothpaste is
suits. shear-thinning. It does not flow
Heat Flow: The rate at which heat is when left alone, but when squeezed
flowing per unit time expressed as Power Supply: A self contained unit with increased force, it flows more
Watts. which converts AC current to DC for readily.)
use in electronic devices.

ENGINEERING YOUR SUCCESS. 41


Thermal Management Glossary

Silicon: A non-metallic element tearing/ ripping stresses. It is air is replaced by material that is
occurring extensively in the earth’s usually measured in pounds force significantly more conductive than
crust in silica and silicates. Silicon per inch of thickness. air.
is the basis for the junction found in
most semiconductor devices. Temperature: A measure of Thermal Resistivity: The
the average kinetic energy of quantitative measure of a material’s
Solder: A mixture of metals that is a material. The standard unit resistance to the conduction of
used to connect electronic devices of temperature is a Kelvin, (K). heat. (It is the inverse of thermal
to the copper patterns on a printed Temperature determines the conductivity.)
circuit board. direction of heat flow between any
two systems in thermal contact. Thermocouple: A thermoelectric
Solvent Resistance: The ability of Heat will always flow from the area device consisting of two dissimilar
thermal management products to of higher temperature (T source) to metallic wires fused into a
resist swelling when exposed to one of lower temperature (T sink). bead which generates a voltage
organic solvents such as degreasing proportional to the temperature of
solvents, hydraulic fluids, coolants Temperature Gradient (∆T): The the bead.
and jet fuel. difference in temperatures in the
direction of the heat flow between Thixotropy: a characteristic of a
Specific Gravity: The ratio of the two points in a system. fluid whereby the fluid’s viscosity
density of a substance to the density decreases as a function of time at
of water. The specific gravity of Tensile Strength: A measure of the a fixed shear rate. Viscosity tends
water is 1 at standard condition ability of a material to withstand a to re-build with time as the shear
temperature and pressure. tension (pulling apart) force. It is stress is reduced. (Example: gels
usually measured in MPa or psi of and colloids are often thixotropic.
Specific Heat: The amount of heat material cross section.
per unit mass required to raise the The longer they are shaken in a can,
temperature by one degree Celsius. Thermal Conductivity (K): A the more readily they flow)
(See Heat Capacity.) quantitative measure of the ability Tolerance: The permissible
of a material to conduct heat variations in the dimensions or
Steel Mill Die: A die cutting tool of expressed in units of W/m-K.
moderate cost, cast from steel. It is other characteristic of a part or
used for high speed cutting. Thermal Contact Resistance (Ri): substance.
The resistance to the flow of heat Torque: A turning or twisting that
Steel Rule Die: A low cost die caused by interstitial air trapped
cutting tool manufactured by is equal to the value of the force (f)
in the irregularities of between multiplied by the rotational distance
shaping sharpened steel foil to contacting solid surfaces. Units are
the desired shape and fixing in a over which it is applied (usually
K-cm2/W. measured in ft-lbs.).
plywood and steel rule metal. It is
used for short runs. Thermogravimetric Analysis: Viscoelastic material: A material
Chemical analysis by the whose response to a deforming
Surface Finish: A measure of the measurement of weight changes of
roughness of a surfaces, usually load combines both viscous (does
a system or compound as a function not recover its original shape/ size
expressed in units of micro-inches. of increasing temperature. when load removed) and elastic
Swelling: A phenomenon that Thermal Impedance (θ): Thermal (will recover size/shape when load
results when an elastomer is impedance is the sum of the removed) qualities. The common
exposed to a degreasing solvent and thermal resistance of an interface name for such a material is
the elastomer absorbs the solvent. material and the thermal “plastic.”
The volume of the elastomer resistances at the interfaces in
increases and its physical strength Volume Resistivity: A measure
contact with the material. K-in2 / of a material’s inherent electrical
is greatly reduced. In this swollen Watt.
state, the elastomer can be easily resistance expressed as ohm-cm.
damaged and should not be Thermal Interface Materials Watt: An SI unit of power equal to
subjected to any mechanical stress (TIMs): Materials that are inserted one joule per second.
until the elastomer has been dried. between two contacting solid
surfaces and aid heat flow by
Tear Strength: A measure of the eliminating gaps between the
ability of a material to withstand irregular surfaces. Interstitial

ENGINEERING YOUR SUCCESS. 42


Notes:

ENGINEERING YOUR SUCCESS. 43


Parker Chomerics Capabilities include:

THERMAL MANAGEMENT OPTICAL DISPLAY PRODUCTS


& CONTROL • EMI shielding filters
• Thermally conductive gap filler pads (conductive coating & wire mesh)
• Fully cured dispensable thermal gels • Anti-reflective/contrast enhancement filters
• Silicone-free thermal pads • Plastic or glass laminations
• Phase-change materials (PCM) • Hard coated lens protectors
• Polymer solder hybrids (PSH) • Touchscreen lenses
• Dispensable thermal compounds
• Thermal grease
• Dielectric pads
PLASTIC INJECTION MOLDING
• Thin flexible heat spreaders • PREMIER® and other filled, electrically-conductive
• Custom integrated thermal/EMI assemblies plastics
• Traditional thermoplastics
EMI SHIELDING & COMPLIANCE • EMI and cosmetic coating services
• EMI and environmental gasket integration
• Conductive elastomers – molded, extruded, and
• Assembly, pad printing, hot stamping, welding, and
form-in-place (FIP)
heat staking
• Conductive foam based gaskets – fabric-over-foam
• Insert molding, two-shot molding, and overmolding
and z-axis foam
capability
• Conductive compounds – adhesives, sealants and
caulks
• RF absorbing materials
• EMI shielding plastics and injection molding services
• Coatings – direct metallization and conductive paints
• Metal gaskets – Springfingers, metal mesh and
combination gaskets
• Foil laminates and conductive tapes
• EMI shielding vents – commercial and military
honeycomb vents
• Shielded optical windows
• Cable shielding – ferrites and heat-shrink tubing/wire
mesh tape/zippered cable shielding
• Compliance and safety test services

About Parker Hannifin Corporation


With annual sales exceeding $13 billion, Parker Hannifin is the world’s leading diversified manufacturer of motion and
control technologies and systems, providing precision-engineered solutions for a wide variety of mobile, industrial and
aerospace markets. The company’s products are vital to virtually everything that moves or requires control, including
the manufacture and processing of raw materials, durable goods, infrastructure development and all forms of transport.
Traded on the New York Stock Exchange under the symbol “PH,” Parker is strategically diversified, value-driven and well
positioned for global growth as the industry consolidator and supplier of choice.

ENGINEERING YOUR SUCCESS. 44


Chomerics Worldwide
Corporate Facilities
To Place an Order Please Contact a Customer Service Representative at the Following Locations

North America Saint Ouen l’Aumône, France Parker Hannifin


Global Division Headquarters Parker Hannifin Manufacturing Chomerics Kuala Lumpur
77 Dragon Court France SAS Lot 15, Jalan Gudang 16/9
Woburn, MA
Phone +1 781-935-4850 Chomerics Division Europe Section 16, Shah Alam
Fax +781-933-4318 ZI du Vert Galant Industrial Estate, 40200 Shah Alam
chomailbox@parker.com 6/8 av du Vert Galant Selangor, Malaysia
95310 St Ouen l’Aumône
Phone +33 1343 23900 Phone +603 5510 9188
Fax +33 1343 25800 Fax +603 5512 6988
Product Disclosure
chomerics_ap@parker.com
(ROHS/REACH, Material
Declarations, SDS) Asia Pacific
Parker Hannifin Penang, Malaysia
choproductdisclosure@parker.com
Chomerics Shanghai No.3, Puncak Perusahaan 1, 13600
280 Yunqiao Road, Jin Qiao Export Prai, Penang, Malaysia
Europe Processing Zone, Shanghai 201206, Phone +604 398329
China Fax +604 3983299
Parker Hannifin Ltd Phone +86 21 2899 5000
Chomerics Division Europe Fax +86 21 2899 5146 chomerics_ap@parker.com
Unit 6, Century Point chomerics_ap@parker.com
Halifax Road
High Wycombe Parker Hannifin India Private
Bucks HP12 3SL Parker Hannifin Limited
UK
Phone +44 1494 455400 Chomerics Shenzhen Chomerics Division,
Fax +44 14944 55466
No.5 Bldg Jinrongda Technological Plot No. 41/2, 8th AvenueDTA,
chomerics_europe@parker.com Park Gangtou Village, Bantian Anjur Village, Mahindra World City,
Longgang District Shenzhen, Chengalpattu, Tamilnadu - 603 004,
518122, China India
Phone +86 755 8974 8558 Phone +91 44 67132333
Fax +86 755 8974 8560 Phone +91 44 67132045
chomerics_ap@parker.com chomerics_ap@parker.com

Manufacturing Facilities
Woburn, MA; Hudson, NH; Cranford, NJ; Millville, NJ; Fairport, NY; Monterrey, Mexico; Grantham, UK; High Wycombe,
UK; Saint Ouen L’Aumone, France; Sadska, Czech Republic; Shanghai, PRC; Shenzhen, PRC; Penang, Malaysia; Kuala
Lumpur, Malaysia; Chennai, India.

www.parker.com/chomerics

CHOMERICS, CHO-FORM, CHO-THERM, THERMATTACH, THERMFLOW, and T-WING are registered trademarks of Parker Hannifin
Corporation. THERM-A-FORM, and THERM-A-GAP are trademarks of Parker Hannifin Corporation. Other trademarks are the property of
their respective owners.

© 2012-2018 Parker Hannifin Corporation. All rights reserved.

THERM CAT 1002 EN January 2018

ENGINEERING YOUR SUCCESS. 45


Customer Responsibility and Offer of Sale Statement

CUSTOMER RESPONSIBILITY

! WARNING – USER RESPONSIBILITY


FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN
OR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.
This document and other informa- application are met. The user must fications provided by the user, the
tion from Parker-Hannifin Corpora- analyze all aspects of the applica- user is responsible for determining
tion, its subsidiaries and authorized tion, follow applicable industry that such data and specifications
distributors provide product or sys- standards, and follow the infor- are suitable and sufficient for all
tem options for further investigation mation concerning the product in applications and reasonably fore-
by users having technical expertise. the current product catalog and in seeable uses of the components or
The user, through its own analysis any other materials provided from systems.
and testing, is solely responsible Parker or its subsidiaries or autho-
for making the final selection of rized distributors.
the system and components and To the extent that Parker or its
assuring that all performance, subsidiaries or authorized distribu-
endurance, maintenance, safety tors provide component or system
and warning requirements of the options based upon data or speci-

OFFER OF SALE
The items described in this authorized distributors. This offer document or available at
document are hereby offered and its acceptance are governed by www.parker.com.
for sale by Parker Hannifin the provisions stated in the detailed
Corporation, its subsidiaries or its “Offer of Sale” elsewhere in this

46

Potrebbero piacerti anche