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Sukanta K Padhy
• AI /ML algorithms
• GT is cured in a Press
Preliminary Hypothesis :
Quality & workmanship of the GT is critical
Scheduling on the right press types gives a better control on heating &
cooling cycle for a set of products
Recommendations
A cluster of presses found to be found to have optimum
level of Yield for a group of SKUs
Some TBMs are found to be not suitable at all – taken out
of production
Some moulds are found to have high level of scrap
irrespective of Presses & TBM combinations
Expected Impact
Improve Yield to 98.5%
Problem definition
Moulds are cleaned (insitu & Ice blasting) based on
certain frequency and inspection
Unexpected downtimes impacting OTD
Un-necessary downtimes impacting maintenance
costs and productivity.
Solution used
Predictive Analytics
Historical production, quality & Maintenance data used at
individual mould level
Predict types of cleaning required ( insitu & ice blasting)
well inadvance
Expected Impact
Reduction in unplanned downtimes by 50%