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POET SHIPBUILDING AND ENGINEERING PTE LTD

HULL H1470

DP SOFTWARE LOADING INSTRUCTIONS

DPS21 - Duplex DP+IJS

ISSUED TO :

MO Operations P Mistry
Class Via MO Operations
Customer Via MO Operations
Internal System Test

AUTHORISED FOR ISSUE:


(Signature and Date)

A 13 Feb 12 T Rayt Initial Issue


Version Date Author Reason for new issue (see last page for modification record)

This document contains confidential and proprietary information of Converteam and must not be
used for any purpose other than that for which it is supplied by Converteam. Its contents must not be
disclosed to any other person nor copied in whole or in part without the prior written consent of
Converteam

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Document : DP Software Loading Instructions Date : 13 Feb 12
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©2012 Converteam UK Ltd All rights reserved
CONTENTS

1. OVERVIEW ............................................................................................................................. 3

2. DP SYSTEM SOFTWARE COMPONENTS ............................................................................ 3


2.1 DP CONTROLLERS...................................................................................................... 3
2.2 DP WORKSTATIONS HMI PC ...................................................................................... 4
2.3 DP FIELDSTATIONS..................................................................................................... 4
3. P80 PILOT .............................................................................................................................. 5

4. DP CONTROLLER & FIELDSTATIONS ................................................................................. 8


4.1 DOWNLOADING THE BASE SYSTEM AND DP SYSTEM SOFTWARE ..................... 8
4.2 DOWNLOADING/VIEWING CONFIGURATION FILES ............................................... 12
4.2.1 DOWNLOADING CONFIGURATION FILES.......................................................... 12
4.2.2 VIEWING CONFIGURATION FILES...................................................................... 15
4.3 DOWNLOADING/MONITORING ISAGRAF................................................................. 17
4.3.1 DOWNLOADING ISAGRAF................................................................................... 17
4.3.2 MONITORING ISaGRAF ....................................................................................... 20
5. DP WORKSTATION HMI PC ................................................................................................ 22
5.1 DOWNLOADING HMI PC PACKAGE.......................................................................... 22
5.2 DOWNLOADING/VIEWING CONFIGURATION FILES ............................................... 26
5.2.1 DOWNLOADING CONFIGURATION FILES.......................................................... 26
5.2.2 VIEWING CONFIGURATION FILES...................................................................... 28
6. MODIFICATION RECORD .................................................................................................... 29

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Document : DP Software Loading Instructions Date : 13 Feb 12
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©2012 Converteam UK Ltd All rights reserved
1. OVERVIEW
This section gives a brief outline of the software components of the DP system and how to reload
them and monitor them where possible. Knowledge of these procedures is not required for day to
day operation of the DP System but familiarity with them may be of use to maintainers.
NONE OF THE FOLLOWING SHOULD BE ATTEMPTED WHILE THE DP IS IN
USE

Downloading and monitoring of the software components of the DP system is performed under the
control of a CONVERTEAM application called ‘P80 Pilot’. The P80 Pilot application will be installed
either on a Maintenance Workstation PC which forms a permanent part of the system or on a
maintenance laptop PC which is only temporarily connected to the system when required.

2. DP SYSTEM SOFTWARE COMPONENTS


DP systems consist of DP Workstation HMI PC, Controllers and Field stations.

2.1 DP CONTROLLERS
Each DP controller has the following software components loaded, see section 4 for details of
downloading:

• Base System.

The Base System is basically the Operating System of the DP Controller. It is not possible to
monitor or edit the Base System. It may be necessary to download the Base System as upgraded
versions become available.

• DP System Software.

The DP system software is Converteam standard DP code which is loaded onto all vessels. It is
not possible to monitor or edit the DP system software. It may be necessary to download the DP
system software as upgraded versions become available.

• Configuration Files

The configuration files are vessel specific. They define thruster interfaces, sensor and position
measurement system interfaces etc. These files should only be edited under instruction from
CONVERTEAM as part of a software upgrade.

• ISaGRAF logic

The ISaGRAF logic is vessel specific. It defines the interface between the standard DP system
software and the Ethernet network.
This code should only be monitored or edited under instruction from CONVERTEAM as part of a
software upgrade.

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2.2 DP WORKSTATIONS HMI PC
Each DP Workstation HMI PC needs the following software components loaded, see section 5 for
details of downloading:

• DP HMI PC Package (Equivalent to Base system on DP controllers)

It is not possible to monitor or edit this System, but it may be necessary to download upgraded
versions from Pilot as they become available.

• Configuration Files

The configuration files are vessel specific. They define thruster interfaces, sensor and position
measurement system interfaces etc. These files are downloaded from Pilot and should only be
edited under instruction from CONVERTEAM as part of a software upgrade.

2.3 DP FIELDSTATIONS
Depending on the scope of supply on your vessel the following may, or may not, be present on
your system.
The following apply to standalone Fieldstations with AMC or IPC controllers, or to DP controllers
with integrated IPC based fieldstations.
Each field station has the following software components loaded, see section 4 for details of
downloading:

• Base System.

The Base System is basically the Operating System of the Fieldstation Controller. It is not possible
to monitor or edit the Base System. It may be necessary to download the Base System as
upgraded versions become available.

• Configuration files.

The configuration files are vessel specific. They define the interface between the field station I/O
and the Ethernet network. These files should only be edited under instruction from CONVERTEAM
as part of a software upgrade.
.

• ISaGRAF logic.

The ISaGRAF logic is vessel specific. It defines the interface between the field station I/O and the
Ethernet network. This code should only be monitored or edited under instruction from
CONVERTEAM as part of a software upgrade.

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3. P80 PILOT
Download and monitoring of all of the software components listed above (with the exception of the
HMI PC installation) is performed under the control of a CONVERTEAM application called ‘P80
Pilot’. The P80 Pilot application will be installed either on a Maintenance Workstation PC which
forms a permanent part of the system or on a maintenance laptop PC which is only temporarily
connected to the system when required.
If P80 Pilot is installed on a laptop PC it will be necessary to connect the laptop to a spare port on
one of the Ethernet switches using a Cat 5 patch lead. (If P80 Pilot is on the Maintenance
Workstation PC this connection will be already made).
Pilot is opened by double clicking on the P80 Pilot icon on the PC’s desktop.

This will open a window as shown below.

Click File in the top banner and select ‘Open Project’.

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This will open a window similar to the one shown below.

Double click on ‘YourVesselName’ to open a window similar to that shown below.

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From this window it is possible to download and, where applicable, to monitor the various software
components associated with HMI PC’s, DP Controllers and Field stations.

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4. DP CONTROLLER & FIELDSTATIONS

4.1 DOWNLOADING THE BASE SYSTEM AND DP SYSTEM SOFTWARE

Double click on the folder DP and then right click on the sub-folder DP_Controllers. From the pull
down menu which appears select Configure Firmware/Drivers.

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When prompted for the type of access required select ‘Edit’. This opens a window similar to the
one shown below.

There must be at least one version of the Base System (AMC_ISAG_Base_v615_v_N_N_N_N)


listed although there may be more than one version (N_N_N_N). Place a check mark (tick) in the
box to the left of the version of the Base System that is required to be downloaded. Ensure that
only one version of the Base System has a check mark next to it.
There must be at least one version of the DP system software (dpPackage_N_NN) listed although
there may be more than one version (N_NN). Place a check mark (tick) in the box to the left of the
version of the DP system software that is required to be downloaded. Ensure that only one
version of the DP system software has a check mark next to it.

When the versions required have been selected click on OK. When prompted for Modification
Details click on Cancel.

Right click on the sub-folder DP_Controllers again and select Download.

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This will open a window similar to the one shown below.

In the field Download Type uncheck (remove the tick) the box to the left of Definition/Configuration
Files and check (tick) the box to the left of Configured Firmware/Drivers. Ensure that the boxes to
the left of the versions of Base System (AMC_ISAG_Base) and DP system software (dpPackage)
that are to be downloaded have a check mark (tick) in them. The dpTimeSync package should
always be included.

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If a download is to be made to a single DP Controller select Single Target in the field Target.
Clicking on the down-arrow to the right of the field with text similar to “dpa (192.168.62.1)” will open
a list of valid target DP Controllers. Click on the name of the required DP Controller.
If a download is to be made to all of the valid target DP Controllers select All Targets in the field
Target. (This will download to all of the target machines listed by clicking on the down-arrow to the
right of the field with text similar to “dpa (192.168.62.1)”.
To initiate the download process click on Download. A download progress window will open during
the download process similar to that shown below.

On completion of the download a window will appear to indicate that the download completed
successfully.
The Base System and DP system software files downloaded do not become active until the DP
Controller has been re-booted.

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4.2 DOWNLOADING/VIEWING CONFIGURATION FILES

4.2.1 DOWNLOADING CONFIGURATION FILES


Double click on the folder DP and then right click on the sub-folder DP_Controllers and select
Download.

This will open a window similar to the one shown below.

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In the field Download Type check (tick) the box to the left of Definition/Configuration Files and un-
check (remove the tick) the box to the left of Configured Firmware/Drivers.
If a download is to be made to a single DP Controller select Single Target in the field Target.
Clicking on the down-arrow to the right of the field with text similar to “dpa (192.168.62.1)” will open
a list of valid target DP Controllers. Click on the name of the required DP Controller.
If a download is to be made to all of the valid target DP Controllers select All Targets in the field
Target. (This will download to all of the target machines listed by clicking on the down-arrow to the
right of the field with text similar to “dpa (192.168.62.1)”.
To initiate the download process click on Download. A download progress window will open during
the download process similar to that shown below.

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On completion of the download a window will appear to indicate that the download completed
successfully.

The Configuration files downloaded do not become active until the DP Controller has been re-
booted.

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4.2.2 VIEWING CONFIGURATION FILES
Open the folder DP and then right click on the sub-folder DP_Controllers. From the pull down
menu which appears select Def File Workbench.

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When prompted for the type of access required select ‘Read Only’. Acknowledge that Read Only
mode has been selected. This opens a window similar to the one shown below. (Editing of the
Configuration files should only be done under instruction from CONVERTEAM).

Highlight the Configuration file to be viewed by clicking on it, to view the file click on View. The
Configuration file selected will be displayed in Wordpad. When Wordpad is closed down, the
above window will still be open and further Configuration files can be viewed using the same
method. The Def File work bench can be ended by clicking on Close when viewing of
Configuration Files is complete.

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4.3 DOWNLOADING/MONITORING ISAGRAF
Warning: Stopping or downloading to ISaGRAF must only be undertaken if DP control is
not active.

4.3.1 DOWNLOADING ISAGRAF


Open the folder DP, then double click on the sub-folder DP_Controllers and right click on the sub
sub folder. From the pull down menu which appears select ISaGRAF Workbench.

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When prompted for the type of access required select ‘Read Only’. Acknowledge that Read Only
mode has been selected. This opens a window similar to the one shown below. (Editing of the
ISAaGRAF ladder diagrams should only be done under instruction from CONVERTEAM).

Click on the Link Set up button as indicated in the above diagram, this will open the window shown
below. Ensure the Target Slave Number is set to 1 and the Communications Port is set to
ETHERNET.

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Click on Setup to open a second window similar to the one shown below.

Enter the Internet Address (IP address) of the DP Controller to be monitored. This is defined in the
Arch.def file, the IP addresses are also shown in the Download window referred to in the Base
System, DP system software and Configuration files sections above.
The Port number is always 1101.
Click on OK.
Enter Debug mode (Debug mode allows for downloading and monitoring of the ISaGRAF code) by
clicking on the Debug icon in the task bar (See diagram above). The Debugger window (show
below) will display “Logging…” whilst it establishes a connection with the PowerPC then it will
display “RUN”. If this fails to happen re-check the physical Ethernet connection and the IP
address.

If a program is currently running it should be stopped. To do this click on File in the Debugger
Window and select Stop Application. (A communications alarm will be generated on the DP
Controller).
Click on File and select Download a window similar to the one shown below will be displayed.

Highlight the field Application symbols and click on Down load and then click on TIC Code for Intel
and click on Download.

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The Debugger window will now display Disconnected whilst the ISaGRAF initialises. After a short
period the PLC Communications Fault alarm will clear as the program starts automatically. The
Debugger window will display “RUN”.

4.3.2 MONITORING ISaGRAF


To Monitor the ISaGRAF code the steps given in section 5.1 above should be followed as far as
getting into Debug mode.
In addition to the Debugger window that opens a second window similar to that shown below is
displayed.

The DP ISaGRAF programs can now be monitored. Double click on one of the sub routines shown
in the diagram above, a window similar to the one displayed below will appear indicating the status
of that subroutine of the ISaGRAF code.

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If required lists of variables (Booleans, integers and timers) can be viewed by selecting the
Dictionary from the task bar.
To exit monitor mode return to the Debugger window shown below and close the window using the
X box in the top right hand side.

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5. DP WORKSTATION HMI PC
5.1 DOWNLOADING HMI PC PACKAGE

Double click on the folder DP and then right click on the sub-folder DP_Workstations. From the
pull down menu which appears right click on Configure Library Objects. From the pull down menu
which appears right click on Associate HMI PC Packages.

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When prompted for the type of access required select ‘Edit’. This opens a window similar to the
one shown below.

There must be at least one version of the HMI package (dpHmiPackage_N_N) listed, although
there may be more than one version (N_N_N_N). Place a check mark (tick) in the box to the left of
the version of the package that is required to be downloaded. Ensure that only one version has
a check mark next to it.

When the versions required have been selected click on OK. When prompted for Modification
Details click on Cancel.

Right click on the sub-folder DP_Workstations again and select Download.

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This will open a window similar to the one shown below.

In the field Download Type uncheck (remove the tick) the box to the left of Definition/Configuration
Files and check (tick) the box to the left of Configured HMI PC Packages. Ensure that the box to
the left of the version of HMI PC software (dpHmiPackage) that is to be downloaded has a check
mark (tick) in them.

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If a download is to be made to a single HMI PC, select Single Target in the field Target. Clicking
on the down-arrow to the right of the field with text similar to “ws01(192.168.64.71)” will open a list
of valid target HMI PC’s. Click on the name of the required DP Controller.
If a download is to be made to all of the valid target HMI PC’s select All Targets in the field Target.
(This will download to all of the target machines listed by clicking on the down-arrow to the right of
the field with text similar to “ws01(192.168.64.71)”
To initiate the download process click on Download. A download progress window will open during
the download process similar to that shown below.

On completion of the download a window will appear to indicate that the download completed
successfully.
The HMI PC files downloaded do not become active until the HMI PC has been re-booted.

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5.2 DOWNLOADING/VIEWING CONFIGURATION FILES

5.2.1 DOWNLOADING CONFIGURATION FILES


Double click on the folder DP and then right click on the sub-folder DP_Workstations and select
Download.

This will open a window similar to the one shown below.

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In the field Download Type check (tick) the box to the left of Definition/Configuration Files and un-
check (remove the tick) the box to the left of Configured HMI PC Packages.
If a download is to be made to a single HMI PC select Single Target in the field Target. Clicking on
the down-arrow to the right of the field with text similar to “ws01(192.168.64.7)” will open a list of
valid target HMI PCs. Click on the name of the required HMI PC.
If a download is to be made to all of the valid target HMI PCs select All Targets in the field Target.
(This will download to all of the target machines listed by clicking on the down-arrow to the right of
the field with text similar to “ws01(192.168.64.7)” .
To initiate the download process click on Download. A download progress window will open during
the download process similar to that shown below.

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On completion of the download a window will appear to indicate that the download completed
successfully.

The Configuration files downloaded do not become active until the HMI PC has been re-booted.

5.2.2 VIEWING CONFIGURATION FILES

The Configuration files used by the DP Workstation HMI PC are the same files as those used by
the DP Controller. Refer to section 4.2.2 to view the Configuration files

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6. MODIFICATION RECORD

Version Date Author Details


A 13 Feb 12 T Rayt Initial Issue

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