Documenti di Didattica
Documenti di Professioni
Documenti di Cultura
SDN BHD
CPOC
TABLE OF CONTENTS
1.0 SCOPE 2
2.0 REFERENCES 2
2.1 Industry Codes and Standards 3
2.2 CPOC General Specifications 6
3.0 GENERAL 6
3.1 Definitions 6
3.2 Abbreviations 8
3.3 Piping Design 9
3.4 Piping Layout 12
3.5 Piping Connections 21
3.6 Pipe Supports and Piping Flexibility 23
4.0 FABRICATION REQUIREMENTS 24
4.1 General 24
4.2 Welding 25
4.3 Heat Treatment 27
4.4 Non Destructive Testing (NDT) Requirements 27
4.5 Particular Case of Welds of Piping Supports 28
5.0 INSTALLATION REQUIREMENTS 29
5.1 General 29
5.2 Installation of Valves 29
5.3 Installation of Threaded Assemblies 29
5.4 Installation of Flanged Assemblies 30
5.5 Installation of Line Blinds, Spectacle Blinds and Blind Flanges 30
6.0 PROTECTIVE COATING 30
7.0 INSPECTION AND TESTING REQUIREMENTS 30
7.1 Pressure Tests 30
7.2 Final Inspections 31
8.0 ATTACHMENTS 31
Doc. No. CPOC-GS-PI-0001
1.0 SCOPE
This Specification describes the minimum requirements for the design, fabrication and
installation of piping. It applies to piping for all types of process fluid services and all utility fluid
services in offshore oil and gas production and process facilities. Sanitary sewers, pipelines
and pipeline facilities are excluded from the scope of this specification.
2.0 REFERENCES
The reference documents listed below, including Industry Codes and Standards and
COMPANY specifications, form an integral part of this General Specification. Unless
otherwise stipulated, the applicable version of these documents, including relevant
appendices and supplements, is the latest revision published on the effective date of the
contract.
The overall order of precedence of the applicable documents shall be:
1) Government Laws, Rules and Regulations
2) Purchase Order/ Service Order/ Contract Documents
3) Project Particular Specification (PPS)
4) Company General Specification (CGS)
5) Codes and Standards in reference
Any conflict between any of the Contract Documents, or between this specification and any
other Contract Document, shall be reported to the COMPANY for decision. In such a case,
and unless otherwise agreed or decided by the COMPANY, it is understood that the more
stringent requirement shall apply.
Exceptions to, or deviations from this specification are not permitted unless previously
accepted in writing by the COMPANY. For this purpose, requests for substitutions or changes
of any kind shall be complete with all pertinent information required for COMPANY
assessment. COMPANY’s approval, nevertheless, will not, in any way, relieve the
responsibility of the Supplier to meet the requirements of the industry Codes and Standards
referred to and amended herein, in the event of conflict.
Doc. No. CPOC-GS-PI-0001
Reference Title
ASME Standards
ASME B1.1 Unified Inch Screw Threads (UN & UNR Thread Form)
API Standards
API 594 Check Valves - Wafer, Wafer-Lug and Double Flanged Type
API 599 Metal Plug Valves- Flanged, Threaded and Welding Ends
API 608 Metal Ball Valves - Flanged, Threaded and Welding Ends
API 609 Butterfly Valves - Double Flanged, Lug, and Wafer- Type
Doc. No. CPOC-GS-PI-0001
MSS Standards
AWS Standards
NFPA Standards
European Standard
NACE
Non metallic piping materials shall be as per ASME B31.3. Fabrication and Installation
of non metallic material piping shall be as per manufacturer / supplier proven / certified
methods.
Reference Title
CPOC-GS-PI-0005 Insulation
3.0 GENERAL
3.1 Definitions
As used in this Specification, the following definitions shall apply:
Reference Description
Reference Description
Any company that CPOC has signed a contract with for the
Contractor Engineering, Procurement, Construction and Installation of
a part of a project
3.2 Abbreviations
Reference Description
LC Locked Close
LO Locked Open
NB Nominal Bore
NC Normal Close
OD Outside Diameter
PO Purchase Order
RT Radiographic Test
SP Set Pressure
1) Line sizing shall be preferably as per API RP 14E Section 2 guidelines. After the
pipe lengths, the number of valves, control valves, fittings, elevations, etc. have
been determined, the allowable pressure drop for the tentative line sizes shall be
checked. Pressure drop in control valves shall be taken as at least 30 % of the
total pressure drop in the system, but should be determined in consultation with
parties responsible for instrumentation. For equipment, the pressure drop shall
be taken from the data obtained from the equipment manufacturer.
2) A calculation sheet for pumping data shall be prepared for each pump, showing
calculations for suction and discharge conditions, static head, static pressure,
vapour pressure at pumping temperature and minimum available net positive
suction head (NPSH), including the calculated pressure drop in equipment,
piping, valves, fittings and control valves.
3.3.3 Design Temperature and Pressure
1) The design metal temperature shall be not less than the maximum operating
temperature under continuous operation. For piping systems where materials for
pressure parts are selected for notch toughness, the minimum expected
operating temperature shall be the design minimum temperature.
2) Unless specified otherwise by the Equipment Specification the normal ambient
temperature shall be as specified in CPOC-GS-GEN-0002 “Site Conditions and
Climate”.
3) When selecting the design metal temperature for piping flexibility analysis, the
effects of solar radiation shall be accounted for, especially if the lines are over 30
meters long.
Doc. No. CPOC-GS-PI-0001
1) Ambient pressure shall be considered to be 1.01 bar (14.7) psig unless modified
by the Equipment Specification.
2) The maximum allowable working pressure are as indicated in Process Line List
and CPOC-GS-PI-0003.
3) In the absence of this information the following guidelines are offered:
18) Flat face detail shall be designed with Spiral Finish with 45 to 55 grooves per
inch and the resultant surface finish shall have a 250 – 500 micro inch roughness
in accordance with ASME B16.5.
3.4 Piping Layout
3.4.1 General
1) All piping drawings shall be submitted to COMPANY for approval prior to
fabrication.
2) Piping shall be routed to ensure that the shortest practical length and a minimum
number of flanges, fittings and valves are used.
3) Sufficient distance shall be allocated between flanges, branches and supports of
insulated lines to allow the application of the insulation, including expansion /
contraction joints of the insulation system.
4) If the equipment flanges deviate from the selected standard sizes the matching
flanges shall be ordered with the equipment.
5) In addition to piping design requirements, all installation, operability and
maintainability issues related to the piping system and associated equipment
shall be considered in the final piping layout.
6) Where field welds are indicated, an over length allowance of 150 mm (6”) shall
be provided in the lay-out to facilitate field adjustment of pipe lengths. Contractor
shall be responsible for determining the location of field welds and assigning
spool numbers.
7) Piping, pipe supports, valves, valve handles, and valve operators shall be
located safely to prevent stumbling or striking hazards to operating personnel.
8) All piping shall be arranged in as neat and simple a manner as possible. In
general, process piping should be arranged on overhead support beams. Piping
headers should terminate with flanges. Space for future expansion should be
considered for all piping systems.
9) Pipe-ways shall be designed with a minimum of 20 percent (20 %) more pipe
space than is required for the initial installation, unless otherwise specified in the
Project Specification.
10) Piping passing through blast / firewalls shall be sealed with a fire retarding seal.
11) For isolation of equipment, PSV’s, bypass lines and instrument connection lines
shall be provided with double isolation block valves, with bleed valve in between.
Double block and bleed valves shall be provided for lines which are in the
following cases;
a) Operating pressure greater than 70 barg or 1015 psi.
b) H2S partial pressure greater than 1 bar.
c) Line content is corrosive or abrasive fluid.
d) High temperature fluid (more than 200 oC)
12) Hot and cold piping shall be grouped together. Hot piping shall be located to the
outside of the pipe-way and away from any personnel access routes. Heavier
Doc. No. CPOC-GS-PI-0001
shall be placed on items of wellhead platform and other platforms that require regular
maintenance or which is critical to production.
3.4.3 Access Requirements
Detailed below are the operational and maintenance access requirements for various
situations:
7) Where pump vents are connected to vapor space of vessel to facilitate priming or
for operation under vacuum, such vents shall be provided with one isolation
valve at the pump end and the other isolation valve at the vessel end.
8) Positive displacement equipment shall be provided with pressure relief device to
safe guard against over pressurization due to blocked discharge valve. This shall
not be an integral part of the pump or compressor.
9) Where vent line for equipment connected to closed drain piping system or flare
system, an isolation valve shall be provided to facilitate positive isolation.
10) Drip pans or coamings shall be provided where hydrocarbon liquids are to be
contained; the hydrocarbon liquids then shall be removed manually or by drain
box.
11) Suction line between suction scrubber and compressor shall be as short as
practicable, without pockets, and slope towards the suction scrubber.
12) Piping at equipment shall be sufficiently flexible and adequately supported to
prevent excessive loading at equipment nozzle. Allowable equipment nozzle
loads shall be specified to the equipment vendor and Contractor shall limit the
nozzle load due to piping within that allowable. In case piping design cannot limit
nozzle loads within the specified allowable loads, the actual loads will be sent to
the equipment vendors for confirmation.
Doc. No. CPOC-GS-PI-0001
13) Equipment Specification shall specify whether flanged vent and drain nozzles are
required.
14) Auxiliary piping shall be neatly routed along the base plate and shall not extend
across the operating floor. This piping shall not obstruct inspection covers,
bearing caps, upper halves of casing or any other item which requires access for
operation or maintenance.
15) Lubricating oil, control oil and seal oil lines shall not be routed in the vicinity of
hot process and hot utility lines, as a fire hazard prevention consideration.
16) Cooling water lines shall not be less than 3/4” in size. Lines size 1” or less shall
have take off connection from the top of the water main line to prevent plugging
during operation.
3.4.5.2 Integral Valve Bypasses
1) Bypasses shall be installed where slow warm-up of a system would require the
main block valve to be cracked open for a period of time during which seating
surfaces would be damaged.
2) Bypasses shall be installed as indicated in P&IDs (as pressure equalizers) to
facilitate smooth operation of valves of large diameter and or valves that need to
operate at high differential pressures.
3) Bypass valves and the fabrication of the bypass shall conform to the same piping
classification as the principal valve. The bypass valve shall be ball or globe or
choke type. The manufacturer of the principal valve shall furnish the bypass
valve. Nominal minimum size of the bypass shall be as follows:
4” 1/2”
6”- 8” 3/4”
10”- 20” 1”
2) Sizing; the preferred sizing for each relief valve is for 100 % relieving capacity.
COMPANY does not, as general practice, use multiple relief valves for delivering
the required relieving capacity. Exceptions should be approved on a case by
case basis and meet the requirements of API 520/521 for both capacity and set
points.
3) Set Points; set points on all 100 % capacity relief valves will be 100 % MAWP of
the system to be protected.
4) Full bore isolating ball valves will be provided on the inlet and outlet of the relief
valve as per the Attachment 1. A bleed ring/valve will be provided on the inlet
flange of the relief valve. Where suitable, an aligning tool or other means will be
provided to the field maintenance personnel for reinstallation of the bleed ring
after removal/replacement of a relief valve. A vent is to be provided on the outlet
line between the relief valve discharge flange and the outlet isolation valve
unless the outlet isolation valve is bolted directly onto the relief valve discharge
flange. Inlet and outlet valves are designated as ‘safety critical’ and shall be
shown as “locked open” (LO) on the P&ID’s. Where a manual vent is required
on the equipment being protected and other means of venting are not available
(such as PCV or blowdown BDV) it may be preferable, where access and piping
capacity allows, to have this valve discharge into the relief valve discharge line
(shown as a dotted line in Attachment 1).
5) Relief valve chattering is a potential concern on critical service installations, if
both 100 % relief valves are on-line. To prevent relief valve chattering, one of the
inlet isolation valves shall be in the closed position and shown as “Closed” (C) on
the P&ID.
6) The locking mechanism should preferably be supplied by the block valve
manufacturer and be an integral part of the valve rather than a separate
restraining collar. For both critical and non-critical relief valves, the locking
mechanisms on inlet and outlet isolation valves should be in the open position
and one of the following means of securing the device applied:
a) By a positive means (such as padlock)
b) Car sealing the valves
c) Tagging
7) Discharge piping; the pressure rating specification for the relief valve discharge
piping will nominally be ANSI 150# unless:
a) The outlet flange of selected relief valve has a higher rating (i.e., ANSI
300#)
b) It has been demonstrated, by calculation, that the superimposed or built-up
backpressure on the relief valve requires a higher specification.
8) Where a pressure rating specification break is required in the discharge piping it
should be downstream of the outlet isolation valve unless it has been
demonstrated, by calculation, that superimposed or built-up backpressure would
be low enough to permit a lower pressure rating specification on the next flange
downstream of the relief valve discharge.
Doc. No. CPOC-GS-PI-0001
9) For individual cases of ANSI 150# or ANSI 300# discharge piping where the
maximum superimposed or built-up back pressure exceeds the MAWP of the
piping components the provisions of ASME B31.3 section 302.2.4 (f) may be
used (i.e., short period excursions up 20 % over the MAWP).
10) High built-up back pressures (>MAWP of discharge piping) may not be
consistent with a good overall flare system design and give rise to other
concerns (high velocities and noise). Other options should be investigated.
3.4.5.10 Fire Water System Piping
1) Fire water system piping shall be located so that there is limited exposure to
impinged fire. Wherever possible, design shall use structural beams, to shadow
or protect piping.
2) Piping and fittings shall be supported and braced to accept water hammer from
fire pump.
3) Fire water deluge system piping and distribution mains shall be sloped to drain.
Low point drains shall be provided to drain system. Drains shall be piped to open
drain system.
liquid shall not be considered that precautions against liquid entrance into the
piping have been taken.
10) Non-insulated lines will rest directly on a thermoplastic half-round spacer which
installed on the support member except as otherwise stated below.
a) Hanger rods for lines subject to thermal displacement should be set out of
plumb to an amount equal to one-half of the anticipated displacement of the
pipe at the point of support.
b) On galvanized carbon steel pipes, a rubber sheet shall be placed between
the clamp and the pipe.
3.6.2 Means of Increasing Flexibility
1) The use of offsets and changes in direction should be utilized as the preferred
method to improve flexibility.
2) The use of commercially available expansion joints must be approved by
COMPANY prior to purchase. Expansion joints shall preferably be selected as
offset type in lieu of axial type.
3) All bellows units shall include tie-rods. Thrust calculations as well as computer-
analyzed flexibility calculations shall be submitted to COMPANY for approval.
Slip- joints can be used if service condition is in scope of 3.3.4 and COMPANY
approved.
4) The application of cold spring is not allowed.
4.2 Welding
4.2.1 Welding Procedure Qualifications and Welder Qualifications
1) All welding procedures and repair procedures shall be as per ASME Section IX
and shall be submitted to COMPANY for approval. Procedure qualifications
including all destructive and non-destructive testing shall be completed and
submitted to COMPANY for approval prior to starting fabrication.
Doc. No. CPOC-GS-PI-0001
2) All welding procedures and repair procedures shall be identified by number and
shall be referenced on all fabrication drawings.
3) Details of welding procedures qualification tests, including test results, shall be
submitted to COMPANY for review and approval prior to starting fabrication.
COMPANY may choose to witness such qualification tests.
4) Welders and welding operators shall be qualified per ASME Section IX prior to
fabrication and records shall be made available to COMPANY upon request.
5) Particular attention shall be made to ensure Weld Procedure Specifications
(WPS) and Procedure Qualification Records (PQR) meet the requirement of
NACE MR-0175/ISO 15156, where specified.
6) Longitudinal seam welded pipe shall have the seam welds staggered at least one
quarter of the diameter between abutting joints of pipe.
4.2.2 Filler Metal
1) The deposited filler metal shall match the nominal analyses and physical
properties of the base material when similar metals are welded. Alloyed welding
material (manganese and silicon) shall not be used.
2) When metals of different nominal analyses or physical properties are to be joined
by welding, Fabricator is to supply to COMPANY the welding procedure for
approval prior to fabrication.
3) Where impact testing is required, the filler metal for welds shall meet the same
impact test requirements as the base metal.
4.2.3 Other Requirements
1) Permanent backing rings and consumable inserts shall not be used. Temporary
backing rings may be used after approval by Engineering COMPANY and only if
they are made of the same material that has to be welded; in such a case, at
least the two first layers of passes shall be gouged out after completion of the
weld, and rewelded. Other technique shall require the specific COMPANY prior
approval.
2) Peening is not permitted.
3) Semi-automatic or full-automatic welds shall be made with a multi-pass
technique.
4) GMAW welding process for other than root pass must be reviewed and approved
by COMPANY.
5) Arc burns shall be removed by grinding or by cutting out a cylindrical section of
pipe and replacing with an undamaged spool. Grinding is permitted only if
sufficient wall thickness remains after grinding to sustain the pressure in the
corroded condition.
6) The gap between the socket weld component and pipe end shall be
approximately 1/16” to avoid “bottoming” which could result in excessive weld
stress.
7) Minimum of 2 passes is required for all types of fillet welds on pressure
containment components, e.g. socket weld fittings.
Doc. No. CPOC-GS-PI-0001
8) All flange bolt holes shall straddle normal horizontal and vertical centre lines of
the pipe, except where connecting to equipment dictates otherwise.
9) Should laminations, split ends, longitudinal seam defects, ovality or other
injurious defects be discovered during the non-destructive weld testing, the full
pipe joint containing the defect shall be removed from the line.
10) All leaks or other defects discovered by testing and resulting from faulty
workmanship or faulty materials furnished by Contractor shall be repaired to
COMPANY satisfaction or replaced by Contractor at no cost to COMPANY.
4.3 Heat Treatment
1) Exposed machined and threaded surfaces shall be protected from oxidation
during heat treatment.
2) No welding shall be performed after heat treatment is completed.
3) Heat treatment requirements and hardness specifications for attachment welds
of non- pressure parts, such as gussets and trunnion attachments, shall match
those requirements specified for the nominal analyses of the attached pressure
part.
4) Minimum pre-heat temperatures for thermal cutting, welding, and tack welding
shall be as specified in ASME B31.3.
5) Post-weld heat treatment shall be as per ASME B31.3 or as required by
COMPANY.
4.4 Non Destructive Testing (NDT) Requirements
4.4.1 General Requirements
1) All examinations inclusive of in-process examinations shall be carried out in full
compliance with requirements specified in ASME B31.3 and this specification
and any other requirements covered by COMPANY General Specifications
referenced herein.
2) Castings shall be inspected as per ASME B31.3 and the listed standards therein.
3) Weld examinations shall be performed in accordance with the following
standards:
a) Visual ASME Section V, Article 9
b) Radiographic ASME Section V, Article 2
c) Magnetic Particle ASME Section V, Article 7
d) Liquid Penetrant ASME Section V, Article 6
e) Ultrasonic ASME 16.34 Mandatory Appendix IV.
4) Welds that are to be examined by non-destructive methods shall be finished as
required in ASME B31.3 and the standards listed above.
4.4.2 Radiographic Tests
1) First 2 welds by each welder shall be fully radiographed. Spot radiography shall
then be performed on a minimum of one shot on weld in each 20 welds for each
Doc. No. CPOC-GS-PI-0001
made up sufficiently for the threads to seize. Thread sealant such as three bond
sealant and thread locker shall be used.
5.4 Installation of Flanged Assemblies
1) Flange bolts shall be tightened uniformly and in the proper diametric sequence to
impose equal pressure on the gasket and to avoid distortion or overstressing of
equipment.
2) Bolt tensioning equipment shall be used for bolts of diameter greater than 1-1/2”.
Bolt tensioning shall be used for hot oil service for all sizes of bolts irrespective of
rating. Hydratight bolt tensioning equipment shall be used, or COMPANY
approved equivalent.
3) Gaskets once taken out from a made-up assembly shall not be reused.
4) Before installation of new gasket, the old gasket shall be completely removed
and the flange facings shall be thoroughly cleaned.
5) Colloidal molybdenum disulfide or other approved lubricant shall be applied to all
flange bolts before the joints are assembled.
5.5 Installation of Line Blinds, Spectacle Blinds and Blind Flanges
1) Line Blinds, spectacle blinds or blind flanges shall be installed :
a) To positively isolate equipment for inspection / testing / maintenance /
vessel entry.
b) To isolate systems that are not used during normal operation or are only
used during emergency operation.
3) The number of line blinds required for pressure testing of piping system shall be
determined by the Contractor. These line blinds shall not be shown on the
P&IDs.
8.0 ATTACHMENTS
ATTACHMENT 1 Relief Valve Configurations
ATTACHMENT 2 Piping Fabrication Tolerances
Doc. No. CPOC-GS-PI-0001
ATTACHMENT 1
RELIEF VALVE CONFIGURATIONS
Note: Vent valve upstream of the outlet isolation valve is not required where the outlet
isolation valve bolts directly onto the relief valve discharge flange.
Doc. No. CPOC-GS-PI-0001
ATTACHMENT 2
PIPING FABRICATION TOLERANCES