Asw 2465 DH 0

Internal Use Only
http://biz.lgservice.com
Room Air Conditioner

SVC MANUAL(Exploded View)
MODEL : AS-W2465DH0
AS-W2465DH1
CAUTION
Before Servicing the unit, read the safety precautions in General SVC manual.
Only for authorized service personnel.
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Air Conditioner Service Manual
TABLE OF CONTENTS
LG Model Name.................................................................................................................................3
Safety Precautions ...........................................................................................................................5
Dimensions .....................................................................................................................................10
Installation.......................................................................................................................................12
Flaring work and connection of piping.........................................................................................14
Connecting the cable between indoor unit and outdoor unit.....................................................19
Checking the drainage and forming the pipings .........................................................................21
Air Purging ......................................................................................................................................22
Test Running ...................................................................................................................................24
Functions.........................................................................................................................................25
Operation ........................................................................................................................................28
Disassembly....................................................................................................................................38
Troubleshooting Guide ..................................................................................................................41
Schematic Diagram ........................................................................................................................63
Product Specifications ..................................................................................................................67
Exploded View ...............................................................................................................................68
Copyright ©2008 LG Electronics. Inc. All right reserved. -2-

LGE Internal Use Only
Only for training and service purposes
LG Model Name
LG Model Name
2003
1 2 - 3 4 5 6 7 8 9 10
Code Type Code of Model Meaning
1 Producing Center, A~Z L: Chang-won R22 N: India

Refrigerant A: Chang-won R410A Z: Brazil
C: Chang-won R407C D: Indonesia
T: China M: Mexico
K: Turkey R22 V: Vietnam
E: Turkey R410A S: Out Sourcing
H: Thailand
2 Product Type A~Z S: Split Type Air Conditioner
3 Cooling/Heating/Inverter A~Z C: Cooling only V: AC Inverter C/O

H: Heat pump N: AC Inverter H/P
X: C/O + E/Heater Q: DC Inverter C/O
Z: H/P + E/Heater W: DC Inverter H/P
4, 5 Capacity 0~9 Cooling/Heating Capacity

Ex. "09" → 9,000 Btu/h
6 Electric Range 1~9 1: 115V/60Hz, A: 220V, 50Hz, 3Phase

A~Z 2: 220V/60Hz B: 208~230V, 60Hz, 3Phase
3: 208-230V/60Hz C: 575V, 50Hz, 3Phase
5: 200-220V/50Hz D: 440~460, 60Hz, 3Phase
6: 220-240V/50Hz E: 265V, 60Hz
7: 110V, 50/60Hz F: 200V, 50/60Hz
8: 380-415V/50Hz
9: 380-415V/60Hz
7 Chassis A~Z Name of Chassis of Unit

Ex. LSP → SP Chassis
8 Look A~Z Look,

Color (Artcool Model)
9 Function A~Z Basic A
Basic+4Way B
Plasma Filter C
Plasma Filter+4 Way D
Tele+LCD E
Tele+LCD+Neo plasma+4Way F
Neo Plasma F+(A/changeove)+A/clean+Low A G
Neo Plasma F+(A/changeove)+A/clean+4way+Low A H
Tele+LED+4way I
Internet J
Plasma F+4Way+Oxy generator K
Neo Plasma F+(A/changeove)+A/clean L
Neo Plasma F+(A/changeove)+A/clean+4way M
Neo Plasma F+(A/changeove)+A/clean+PTC N
Neo Plasma F+(A/changeove)+Autoclean+4way+PTC P
Neo Plasma F+(A/changeove)+A/clean+4way+Low A+PTC Q
Negative ION+A/Clean R
(Neo)Plasma+Negative ION+A/Clean S
4way+(Neo)Plasma F+Negative ION+Healthy dehumidification+A/Clean T
Neo Plasma F+4Way+(A/changeove)+A/clean+ U
10 Serial No. 0~9 LG Model Development Serial No.
* ARTCOOL COLOR
R Mirror N Walnut
W White A Gogh
B Blue S Sisley
D Wood Q Quran
M Metal K Mecca
C Cherry

LG Model Name
2004~
1 2 - 3 4 5 6 7 8 9 10
Code Type Code of Model Meaning
1 Producing Center, A~Z L Chang_won R22 N India

Refrigerant A Chang_won R410A Z Brazil
C Chang_won R407C D Indonesia
T China X Mexico
K Turkey R22 V Vietnam
E Turkey R410A S Out sourcing
H Thailand
2 Product Type A~Z S: Split Type Air Conditioner
3 Cooling/Heating/Inverter A~Z C: Cooling only V: AC Inverter C/O

H: Heat pump N: AC Inverter H/P
X: C/O + E/Heater Q: DC Inverter C/O
Z: H/P + E/Heater W: DC Inverter H/P
4, 5 Capacity 0~9 Cooling/Heating Capacity
Ex. "09" → 9,000 Btu/h
6 Electric Range 1~9 1: 115V/60Hz, A: 220V, 50Hz, 3Phase
A~Z 2: 220V/60Hz B: 208~230V, 60Hz, 3Phase
3: 208-230V/60Hz C: 575V, 50Hz, 3Phase
5: 200-220V/50Hz D: 440~460, 60Hz, 3Phase
6: 220-240V/50Hz E: 265V, 60Hz
7: 110V, 50/60Hz F: 200V, 50/60Hz
8: 380-415V/50Hz
9: 380-415V/60Hz CHASSIS Look Division
7 Chassis A~Z Name of Chassis of Unit S4/S5 D Panel Type(Deluxe)
S6 K Fighting 'Look'
Ex. LSP → SP Chassis
SQ L (LG1)
8 Look A~Z Look, SR G (LG2)-SEMI PANEL
Color (Artcool Model) ST M OEM1
N OEM2
D Panel Type(Deluxe)
P LG3
9 Function A~Z Basic A

Basic+4Way B
Plasma Filter C
Plasma Filter+4 Way D
Tele+LCD E
Tele+LCD+Neo plasma+4Way F
NBF F+(A/changeove)+A/clean+Low A G
NBF F+(A/changeove)+A/clean+4way+Low A H
Tele+LED+4way I
Internet J
Plasma F+4Way+Oxy generator K
NBF F+(A/changeove)+A/clean L
NBF F+(A/changeove)+A/clean+4way M
NBF F+(A/changeove)+A/clean+PTC N
NBF F+(A/changeove)+Autoclean+4way+PTC P
NBF F+(A/changeove)+A/clean+4way+Low A+PTC Q
(Neo)Plasma+ION+A/Clean S
4way+(Neo)Plasma F+Negative ION+Healthy dehumidification+A/Clean T
Neo Plasma F+4Way+(A/changeove)+A/clean+Oxy generator U
4way+(Neo)Plasma F+Negative ION+Healthy dehumidification+A/Clean+Oxy generator V
Dry contact W
Wire remocon 8
10 Serial No. 0~9 LG Model Development Serial No.

* ARTCOOL COLOR
R Mirror
W White
B Blue
D Wood
M Metal
C Cherry

Safety Precautions
Safety Precautions
To prevent injury to the user or other people and property damage, the following instructions must
be followed.
■ Incorrect operation due to ignoring instruction will cause harm or damage. The seriousness is
classified by the following indications.
This symbol indicates the possibility of death or serious injury.
This symbol indicates the possibility of injury or damage to properties only.

■ Meanings of symbols used in this manual are as shown below.
Be sure not to do.
Be sure to follow the instruction.
■ Installation
Do not use damaged power cords, plugs, or a Always use the power plug and socket with the
loose socket. ground terminal.
• There is risk of fire of electric shock. • There is risk of electric shock.
Install the panel and the cover of control box Do not modify or extend the power cord.
securely.
• There is risk of fire of electric shock. • No grounding may cause electric shock.

Safety Precautions
For re-installation of the installed product, Do not install, remove, or re-install the unit by
always contact a dealer or an authorized ser- yourself.
vice center.
• There is risk of fire, electric shock, explosion, or • There is risk of fire, electric shock, explosion, or
injury. injury.
Be cautious when unpacking and installing the For installation, always contact the dealer or
product. an Authorized service center
• Sharp edges could cause injury. Be especially care- • There is risk of fire, electric shock, explosion, or injury.
ful of the case edges and the fins on the condenser
and evaporator.
Do not install the product on a defective instal- Be sure the installation area does not
lation stand. deteriorate with age.
• It may cause injury, accident, or damage to the • If the base collapses, the air conditioner could fall
product. with it, causing property damage, product failure,
and personal injury.

Safety Precautions
■ Operation
Do not turn the air-conditioner ON or OFF by Use a dedicated outlet for this appliance.
plugging or unplugging the power plug.
• There is risk of fire or electrical shock. • There is risk of fire or electrical shock.
Grasp the plug to remove the cord from the Do not place a heater or other appliances near
outlet. Do not touch it with wet hands. the power cable.
• There is risk of fire or electrical shock. • There is risk of fire and electric shock.
Do not allow water to run into electrical parts. Do not store or use flammable gas or com-
bustibles near the air conditioner.
• There is risk of fire, failure of the product, or electric • There is risk of fire or failure of product.
shock.
x
Wa Thinner

Safety Precautions
Unplug the unit if strange sounds, odors, or Be cautious that water could not enter the
smoke comes from it. product.
• There is risk of electric shock or fire. • There is risk of fire, electric shock, or product dam-
age.
■ Installation
Always check for gas (refrigerant) leakage after Install the drain hose to ensure that water is
installation or repair of product. drained away properly.
• Low refrigerant levels may cause failure of product. • A bad connection may cause water leakage.
Keep level even when installing the product. Use two or more people to lift and transport
the air conditioner.
• To avoid vibration or water leakage. • Avoid personal injury.
90˚

Safety Precautions
■ Operation
Use a soft cloth to clean. Do not use harsh Do not touch the metal parts of the product
detergents, solvents, etc. when removing the air filter. They are very
sharp!
• There is risk of fire, electric shock, or damage to the • There is risk of personal injury.
plastic parts of the product.
x
Wa
Do not step on or put anyting on the product. Do not insert hands or other objects through
(outdoor units) the air inlet or outlet while the air conditioner
is plugged in.
• There is risk of personal injury and failure of product. • There are sharp and moving parts that could cause
personal injury.

Dimensions
Dimensions
Symbols Used in this Manual
This symbol alerts you to the risk of electric shock.
This symbol alerts you to hazards that could cause harm to the
air conditioner.
NOTICE This symbol indicates special notes.
Indoor Unit
D
W
Installation plate
Model
24k Btu Series
Dimension
W mm 1090
H mm 300
D mm 178
Copyright ©2008 LG Electronics. Inc. All right reserved. - 10 -

Dimensions
Outdoor Unit
W
L2
L1
D
L3
L4
H
L11 L10 Gas side
Liquid side
L7 L6 L8 L9
L5
MODEL
24k Btu Series
DIM
W mm 870
H mm 800
D mm 320
L1 mm 370
L2 mm 340
L3 mm 25
L4 mm 775
L5 mm 25
L6 mm 546
L7 mm 162
L8 mm 162
L9 mm 54
L10 mm 79
L11 mm 76.4

Installation
Installation
Selection of the Best Location
Indoor unit Rooftop Installations:
• Do not have any heat or steam near the unit. • If the outdoor unit is installed on a roof structure, be
• Select a place where there are no obstacles in front of the sure to level the unit. Ensure the roof structure and
unit. anchoring method are adequate for the unit location.
• Consult local codes regarding rooftop mounting.
• Make sure that condensation drainage can be conveniently
routed away.
Do not install near a doorway. Piping Length and Elevation
• Ensure that the space around the left and right of the unit is
more than "A". The unit should be installed as high on the Capacity Pipe Size Standard Max. Max. Additional
wall as possible, allowing a minimum of "B" from ceiling. Length Elevation Length Refrigerant
(Btu/h) GAS LIQUID (m) B (m) A (m) (g/m)
• Use a stud finder to locate studs to prevent unnecessary
damage to the wall. More than 24k 5/8"(Ø15.88) 3/8"(Ø9.52) 4 or 7.5 15 30 30
5cm More than 10cm

Indoor unit Outdoor unit
More than
5cm A A
More than 2.3m B Outdoor unit

Indoor unit B
Install the indoor unit on the wall where the height

from the floors more than 2.3 meters.
I
Outdoor unit
Clearance(cm)
Grade
A B
5K~28K 10 5
Oil trap A
30K~38K 30 12
Indoor unit
Outdoor unit B
• If an awning is built over the unit to prevent direct sunlight

or rain exposure, make sure that heat radiation from the
condenser is not restricted.
• Ensure that the space around the back and sides is more If case more than 5m
than 10cm. The front of the unit should have more than
70cm of space.
• Do not place animals and plants in the path of the warm air.
• Capacity is based on standard length and maxi-
• Take the air conditioner weight into account and select a
mum allowance length is on the basis of reliability.
place where noise and vibration are minimum.
• Select a place so that the warm air and noise from the air • Oil trap should be installed every 5~7 meters.
conditioner do not disturb neighbors.
More than 60cm
More than 10cm More than 10cm
More
More than 70cm than 60cm

Installation
How to Fix Installation Plate Drill a Hole in the Wall

The wall you select should be strong and solid • Drill the piping hole with a ø70mm hole core drill.
enough to prevent vibration Drill the piping hole at either the right or the left
with the hole slightly slanted to the outdoor side.
1. Mount the installation plate on the wall with four
type A screws. If mounting the unit on a concrete WALL
wall, use anchor bolts. Indoor Outdoor
• Mount the installation plate horizontally by aligning
the centerline using a level.
(3/16"~5/16")
Installation Plate
5-7mm
Chassis
Hook
• Open the Front Grille.
Type "A" screw
• Pass Telephone Control Cord Wire through the hole
which the power cord goes through.
2. Measure the wall and mark the centerline. It is • Connect Telephone Control Cord Wire to the phone jack
also important to use caution concerning the of telephone PCB of Control Box.
location of the installation plate-routing of the • Fix Telephone Control Cord Wire inside Control box so
wiring to power outlets is through the walls typi- as not to disconnect.
cally. Drilling the hole through the wall for pip- • Close the Front Grille.
ing connections must be done safely.
Drain hose junction

• Remove the rubber stopple in the desired drain direc-
tion.
Installation plate
D B • Insert drain hose into the handle of drain pan, and join
drain hose and connecting hose according to the figure
C A
Ø70mm
Left rear piping Right rear piping
Ø70mm
by.
CHASSIS Distance (mm)

(Grade) A B C D
7k, 9k, 12k, 14k 75 65 105 65
18k, 24k 105 65 260 65
Adhesive
Only the
desired direction
Connecting
part
Drain
hose

Flaring work and connection of piping

Flaring work • Carry out flaring work using flaring tool as shown below.
Flaring work Outside diameter A

Main cause for refrigerant leakage is due to defect in the mm inch mm
flaring work. Carry out correct flaring work using the follow- Ø9.52 3/8 0~0.5
ing procedure.
Ø15.88 5/8 0~1.0
Cut the pipes and the cable.
• Use the piping kit accessory or pipes purchased locally.
• Measure the distance between the indoor and the outdoor unit.
• Cut the pipes a little longer than the measured distance.
• Cut the cable 1.5m longer than the pipe length. Check
• Compare the flared work with figure below.
Copper
pipe 90° Slanted Uneven Rough • If flare is noted to be defective, cut off the flared sec-
tion and re-flare it.
Smooth all round
Inside is shiny without scratches
Burr removal
= Improper flaring =
• Completely remove all burrs from the cut cross section of
pipe/tube.
• Put the end of the copper tube/pipe in a downward direc- Inclined Surface Cracked Uneven
damaged thickness
tion as you remove burrs in order to avoid dropping burrs Even length
all round
into the tubing.
Pipe
Reamer
Connection of piping -- Indoor
• Preparing the indoor unit's piping and drain hose for instal-
Point down
lation through the wall.
• Remove the plastic tubing retainer(see illustration below)
Putting nut on and pull the tubing and drain hose away from chassis.
• Replace the plastic tubing holder in the original
• Remove flare nuts attached to indoor and outdoor unit,
position.(Optional)
then put them on pipe/tube having completed burr removal.
(not possible to put them on after flaring work)
Flare nut
Drain hose
Copper tube
Flaring work
• Firmly hold copper pipe in a die in the dimension shown in
the table above.
Handle When install, make sure that the
"A"
Bar Bar remaining parts must be removed

Yoke clearly so as not to damage the pip-
Cone ing and drain hose, especially power
cord and connecting cable.
Copper pipe
Clamp handle
Red arrow mark

For right rear piping Connecting the pipings to the indoor unit and
drain hose to drain pipe.
Route the indoor tubing and the drain hose in the direction of
• Align the center of the pipes and sufficiently tighten
rear right.
the flare nut by hand.
Drain hose
Indoor unit tubing Flare nut Pipes
• Tighten the flare nut with a wrench.
Insert the connecting cable into the indoor unit from the out- Open-end wrench (fixed)
door unit through the piping hole.
Flare nut
• Do not connect the cable to the indoor unit.
Wrench Connection pipe
• Make a small loop with the cable for easy connection later.
Indoor unit tubing
Tape the tubing, drain hose, and the connecting cable. Be Outside diameter Torque
sure that the drain hose is located at the lowest side of the mm inch kg.m
bundle. Locating at the upper side can cause drain pan to Ø9.52 3/8 4.2
overflow inside the unit. Ø15.88 5/8 6.6
• When extending the drain hose at the indoor unit, install the
drain pipe.
Tape
Connecting
pipe Drain pipe
Drain hose
Connecting cable
Indoor unit drain hose
NOTE: If the drain hose is routed inside the room, insulate Adhesive
Vinyl tape(narrow)
the hose with an insulation material* so that dripping from Wrap the insulation material around the con-
"sweating"(condensation) will not damage furniture or floors.
necting portion.
*Foamed polyethylene or equivalent is recommended.
•Overlap the connection pipe insulation material and the
Indoor unit installation indoor unit pipe insulation material. Bind them together with
vinyl tape so that there is no gap.
• Hook the indoor unit onto the upper portion of the installa-
Plastic bands Insulation material
tion plate.(Engage the two hooks of the rear top of the
indoor unit with the upper edge of the installation plate.)
Ensure that the hooks are properly seated on the installa-
tion plate by moving it left and right.
• Wrap the area which accommodates the rear piping hous-
ing section with vinyl tape.
Connecting
cable
Connection Indoor
pipe unit pipe
Drain hose Vinyl tape Wrap with vinyl tape

(wide)
Press the lower left and right sides of the unit against the Connecting cable
installation plate until the hooks engage into their slots(click-

ing sound). Pipe
Vinyl tape(narrow)

• Bundle the piping and drain hose together by wrapping Connecting the pipings to the indoor unit and
them with vinyl tape for enough to cover where they fit into the drain hose to drain pipe.
the rear piping housing section.
Wrap with vinyl tape
• Align the center of the pipes and sufficiently tighten the
flare nut by hand.
Pipe
Vinyl tape(wide)
Drain hose Indoor unit tubing Flare nut Pipes
For left rear piping • Tighten the flare nut with a wrench.
Route the indoor tubing and the drain hose to
Open-end wrench (fixed)
the required piping hole position.
Flare nut
Wrench Connection pipe
Indoor unit tubing
Outside diameter Torque

Insert the piping, drain hose, and the connect- mm inch kg.m
ing cable into the piping hole. Ø9.52 3/8 4.2
Ø15.88 5/8 6.6
Connecting cable
Drain pipe
• When extending the drain hose at the indoor unit, install the
drain pipe.
Insert the connecting cable into the indoor unit.
• Don't connect the cable to the indoor unit. Drain hose
• Make a small loop with the cable for easy connection later.
Tape the drain hose and the connecting cable.
Indoor unit drain hose
• Connecting cable
Vinyl tape (narrow)
Adhesive
Wrap the insulation material around the con-

necting portion.
• Overlap the connection pipe heat insulation and the indoor
unit pipe heat insulation material. Bind them together with
vinyl tape so that there is no gap.
Indoor unit installation Plastic bands Insulation material
• Hang the indoor unit from the hooks at the top of the instal-
lation plate.
• Insert the spacer etc. between the indoor unit and the
installation plate and separate the bottom of the indoor unit
from the wall.
Indoor unit
Spacer
Installation plate
8cm

• Wrap the area which accommodates the rear piping hous- Indoor unit installation
ing section with vinyl tape.
• Remove the spacer.
Connection Indoor
pipe unit piping • Ensure that the hooks are properly seated on the installa-
Vinyl tape
tion plate by moving it left and right.
Wrap with vinyl tape
(wide)
Pipe
Connecting
Vinyl tape(narrow) cable
Connecting cable
Drain hose
Press the lower left and right sides of the unit against the
installation plate until the hooks engage into their
• Bundle the piping and drain hose together by wrapping slots(clicking sound).
them with cloth tape over the range within which they fit
into the rear piping housing section.
Pipe
Drain hose
Vinyl tape(narrow) Installation Information (For left piping)
• Good case
For left piping. Follow the instruction below.
Wrap with • Press on the upper side of clamp. ( )
vinyl tape(wide)
Reroute the pipings and the drain hose across

the back of the chassis.
• Unfold the tubing to downward slowly. ( )
Piping for
passage through
piping hole
Set the pipings and the drain hose to the back
of the chassis with the tubing holder.
• Hook the edge of tubing holder to tap on chassis and push
the bottom of tubing holder to be engaged at the bottom of
chassis.
• Bend the tubing to the left side of chassis.
Tubing holder

Connection of the pipes-Outdoor

• Bad case Align the center of the pipings and sufficiently
• Following bending type from right to left could cause tighten the flare nut by hand.
problem of pipe damage.
Finally, tighten the flare nut with torque wrench

until the wrench clicks.
• When tightening the flare nut with torque wrench, ensure

the direction for tightening follows the arrow on the wrench.
Outside diameter Torque
mm inch kg.m
Ø9.52 3/8 4.2
Ø15.88 5/8 6.6
Outdoor unit
Gas side piping
(Bigger diameter)
Liquid side
piping
(Smaller
diameter)
Torque wrench

Connecting the cable between indoor unit and outdoor unit

Connect the cable to the Indoor unit.
Connect the cable to the indoor unit by connecting the wires to the terminals on the control board individually
according to the outdoor unit connection. (Ensure that the color of the wires of the outdoor unit and the terminal No.
are the same as those of the indoor unit.)
• The above circuit diagram is subject to change without notice.

• The earth wire should be longer than the common wires.
• When installing, refer to the circuit diagram behind the panel front of the indoor unit.
• Connect the wires firmly so that they may not be pulled out easily.
• Connect the wires according to color codes, referring to the wiring diagram.
Main power source
If a power plug is not used, provide a circuit

breaker between power source and the unit as
shown by. Air Circuit Breaker
Conditioner Use a circuit
breaker or time
delay fuse.
The power cord connected to the "A" unit should be selected according to the following specifications(Type "B"
approved by HAR or SAA).
(mm2)
Grade
NORMAL CROSS
24k
-SECTIONAL AREA
2.5
Unit(A) Indoor
Cable Type(B) H05VV-F
The power connecting cable connecting the indoor and outdoor unit should be selected according to the following
specifications (Type "B" approved by HAR or SAA).
(mm2)
Grade
NORMAL CROSS
24k
-SECTIONAL AREA
2.5
Cable Type(B) H07RN-F

Connect the cable to the outdoor unit Outdoor Unit
Remove the control cover from the unit by Terminal block

loosening the screw.
Connect the wires to the terminals on the con- Over 5mm
trol board individually.
Connecting cable
Secure the cable onto the control board with
the cord clamp. Connecting cable
Cover control
Refix the control cover to the original position
with the screw.
Use a recognized circuit breaker "A"

between the power source and the unit.
A disconnecting device to adequately discon-
nect all supply lines must be fitted.
Circuit Grade
Breaker 24k
(A) 30
After the confirmation of the above conditions, prepare the wiring as follows:
1) Never fail to have an individual power circuit specifically for the air conditioner. As for the method of wiring,
be guided by the circuit diagram posted on the inside of control cover.
2) The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations
to which the unit is subjected during the course of transportation. Check them and make sure that they are
all tightly fastened. (If they are loose, it could cause burn-out of the wires.)
3) Specification of power source.
4) Confirm that electrical capacity is sufficient.
5) See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the
name plate.
6) Confirm that the cable thickness is as specified in the power source specification.
(Particularly note the relation between cable length and thickness. (Refer to page 21))
7) Always install an earth leakage circuit breaker in a wet or moist area.
8) The following would be caused by voltage drop.
• Vibration of a magnetic switch, which will damage the contact point, fuse breaking, disturbance of the normal func-
tion of the overload.
9) The means for disconnection from a power supply shall be incorporated in the fixed wiring and have an air
gap contact separation of at least 3mm in each active(phase) conductors.

Checking the drainage and forming the pipings
Checking the drainage and forming the pipings

Checking the drainage Form the piping
To remove the front panel from the indoor unit. Form the piping by wrapping the connecting
• Set the air direction louvers up-and-down to the portion of the indoor unit with insulation mate-
position(horizontally) by hand. rial and secure it with two kinds of vinyl tapes.
• Remove the securing screws that retain the front panel. • If you want to connect an additional drain hose, the end of
Pull the lower left and right sides of the grille toward you the drain outlet should be routed above the ground. Secure
and lift it off. the drain hose appropriately.
In cases where the outdoor unit is installed
below the indoor unit perform the following.
• Tape the piping, drain hose and connecting cable from
down to up.
Pull the right and • Secure the tapped piping along the exterior wall using sad-
the left side.
dle or equivalent.
Seal small openings
To check the drainage. around pipings with a
gum type sealer.
• Pour a glass of water on the evaporator.
• Ensure the water flows through the drain hose of the indoor Taping
unit without any leakage and goes out the drain exit. Drain
hose
Pipings
Connecting
cable
Trap is required to prevent water

from entering into electrical parts.
In cases where the Outdoor unit is installed

above the Indoor unit perform the following.
• Tape the piping and connecting cable from down to up.
Drain piping
• Secure the taped piping along the exterior wall. Form a trap
• The drain hose should point downward for easy drain flow. to prevent water entering the room.
• Fix the piping onto the wall by saddle or equivalent.
Seal a small opening
Downward slope around the pipings
with gum type sealer.
Trap
• Do not make drain piping.

Accumulated
Do not raise
drain water
Air Tip of drain hose
Less than
dipped in water Trap
50mm gap
Water Water Water

Waving
leakage leakage leakage Ditch

Air purging
Air Purging
Air purging • Do a leak test of all joints of the tubing(both indoor and out-
door) and both gas and liquid side service valves.
Air and moisture remaining in the refrigerant system have Bubbles indicate a leak. Be sure to wipe off the soap with a
undesirable effects as indicated below. clean cloth.
• Pressure in the system rises. • After the system is found to be free of leaks, relieve the
• Operating current rises. nitrogen pressure by loosening the charge hose connector
at the nitrogen cylinder. When the system pressure is
• Cooling(or heating) efficiency drops.
reduced to normal, disconnect the hose from the cylinder.
• Moisture in the refrigerant circuit may freeze and block cap-
illary tubing.
• Water may lead to corrosion of parts in the refrigeration
system. Indoor unit
Therefore, the indoor unit and tubing between the indoor and
outdoor unit must be leak tested and evacuated to remove
any noncondensables and moisture from the system.
Air purging with vacuum pump

Preparation
• Check that each tube(both liquid and gas side tubes) Outdoor unit
between the indoor and outdoor units have been properly
connected and all wiring for the test run has been complet-
ed. Remove the service valve caps from both the gas and
the liquid side on the outdoor unit. Note that both the liquid
and the gas side service valves on the outdoor unit are
kept closed at this stage.
Leak test
• Connect the manifold valve(with pressure gauges) and dry Manifold valve
nitrogen gas cylinder to this service port with charge hoses.
Pressure
Lo Hi
gauge
Be sure to use a manifold valve for air purging. If it is not
available, use a stop valve for this purpose. The "Hi" knob
of the manifold valve must always be kept close.
Charge hose
• Pressurize the system to no more than 150 P.S.I.G. with
dry nitrogen gas and close the cylinder valve when the
gauge reading reached 150 P.S.I.G. Next, test for leaks
with liquid soap.
To avoid nitrogen entering the refrigerant system in a liquid Nitrogen gas

state, the top of the cylinder must be higher than its bottom cylinder(in vertical
standing position)
when you pressurize the system. Usually, the cylinder is
used in a vertical standing position.

Air purging
Soap water method

(1) Remove the caps from the 2-way and 3-way valves. Gas side
(2) Remove the service-port cap from the 3-way valve.

(3) To open the 2-way valve turn the valve stem counter-
clockwise approximately 90°, wait for about 2~3 sec, and
close it. Liquid side
3-way valve
(4) Apply a soap water or a liquid neutral detergent on the (Close)
indoor unit connection or outdoor unit connections by a
soft brush to check for leakage of the connecting points 2-way valve
(Open)
of the piping.
(5) If bubbles come out, the pipes have leakage.
Cap
Evacuation Hexagonal wrench
• Connect the charge hose end described in the preceding

steps to the vacuum pump to evacuate the tubing and
indoor unit.
Confirm the "Lo" knob of the manifold valve is open. Then,
run the vacuum pump.
Indoor unit
The operation time for evacuation varies with tubing length
and capacity of the pump. The following table shows the
time required for evacuation.
Required time for evacuation when 30 gal/h vacuum

pump is used
If tubing length is less than 10m (33 ft) if tubing length is longer than 10m (33 ft)
10 min. or more 15 min. or more Outdoor unit
• When the desired vacuum is reached, close the "Lo" knob

of the manifold valve and stop the vacuum pump.
Finishing the job
• With a service valve wrench, turn the valve stem of liquid

side valve counter-clockwise to fully open the valve.
Manifold valve
• Turn the valve stem of gas side valve counter-clockwise to
fully open the valve.
Pressure Lo Hi
• Loosen the charge hose connected to the gas side service gauge
port slightly to release the pressure, then remove the hose.
• Replace the flare nut and its bonnet on the gas side service
port and fasten the flare nut securely with an adjustable Open Close
wrench. This process is very important to prevent leakage
from the system.
• Replace the valve caps at both gas and liquid side service
valves and fasten them tight.
This completes air purging with a vacuum pump.
The air conditioner is now ready to test run.
Vacuum pump

Test running
Test Running
1. Check that all tubing and wiring have been properly con- NOTE: If the actual pressure is higher than shown, the system is
nected. most likely over-charged, and charge should be removed.
2. Check that the gas and liquid side service valves are fully If the actual pressure are lower than shown, the system is
open. most likely undercharged, and charge should be added.
The air conditioner is now ready for use.
Settlement of outdoor unit
PUMP DOWN
• Anchor the outdoor unit with a bolt and nut(ø10mm) tightly
This is performed when the unit is to be relocated or
and horizontally on a concrete or rigid mount. the refrigerant circuit is serviced.
• When installing on the wall, roof or rooftop, anchor the Pump Down means collecting all refrigerant in the outdoor
unit without loss in refrigerant gas.
mounting base securely with a nail or wire assuming the
influence of wind and earthquake. CAUTION:
• In the case when the vibration of the unit is conveyed to the Be sure to perform Pump Down procedure with the unit
hose, secure the unit with an anti-vibration bushing. cooling mode.
Bolt Pump Down Procedure

1. Connect a low-pressure gauge manifold hose to the
charge port on the gas side service valve.
2. Open the gas side service valve halfway and purge the air
from the manifold hose using the refrigerant gas.
3. Close the liquid side service valve(all the way in).
Tubing connection 4. Turn on the unit's operating switch and start the cooling
operation.
Evaluation of the performance 5. When the low-pressure gauge reading becomes 1 to
Operate unit for 15~20 minutes, then check the system 0.5kg/cm2 G(14.2 to 7.1 P.S.I.G.), fully close the gas side
refrigerant charge: valve stem and then quickly turn off the unit. At that time,
1. Measure the pressure of the gas side service valve. Pump Down has been completed and all refrigerant gas
will have been collected in the outdoor unit.
2. Measure the temperature of the intake and discharge of air.
Power-Failure Compensation Function User Selection ON/OFF
3. Ensure the difference between the intake temperature and
the discharge is more than 8°C(46°F) (Cooling) or 1) Operation Sequence
(Heating). Press the forced switch until BUZZER sounds 2 times
(beep~beep~).
Intake temperature
Release the forced switch if BUZZER sounds.
Discharge air
Check the function selection ON/OFF with the operation LED.
2) Checking function-selection ON/OFF

Discharge - Function-Selection ON: One time blinking of operation LED
temperature
would repeat 4 times.
4. For reference; the gas side pressure of optimum condition - Function-Selection OFF: Two times blinking of operation LED
is as below.(Cooling) would repeat 4 times.
Refrigerant Outside ambient The pressure of the gas side

TEMP. service valve.
R-410A 35°C (95°F) 8.5~9.5kg/cm2G(120~135 P.S.I.G.)
Power
button

Functions
Functions
Indoor Unit
Cooling Mode Operation
Healty dehumidification Mode Operation
Heating Mode Operation
Jet Cool Mode Operation
Jet Heat Mode Operation
Energy Saving Cooling Mode Operation
Operation ON/OFF by Remote controller
Sensing the Room Temperature
• Room temperature sensor. (Thermistor)

• Pipe temperature sensor. (Thermistor)
Room temperature control

• Maintain the room temperature in accordance with the Setting Temp.
Starting the Current Control

• Indoor fan is delayed for 5 sec at the starting.
Time Delay Safety Control
• Restarting is for approx. 2 minutes.
Indoor Fan Speed Control

• Super High, High, Med, Low
Operation indication Lamps (LED)

--- Lights up in operation
--- Lights up in Sleep Mode (Optional)
--- Lights up in Timer Mode
--- Lights up in Preheat Mode (for Heating Model)
--- Lights up in Plasma Air Clean Mode
--- Lights up in during Energy-Saving Cooling Mode Operation (Optional)

Functions
Sleep Mode Auto Control

• The fan is switched to low(Cooling), low(Heating) speed.
• The unit will be stopped after 1, 2, 3, 4, 5, 6, 7 hours.
Natural Air Control by CHAOS Logic

• The fan is switched to intermittent or irregular operation
• The fan speed is automatically switched from high to low speed.
Airflow Direction Control

• The louver can be set at the desired position or swing up and down automatically.
Auto Changeover
Energy-Saving Control(Optional)
Horizontal airflow Direction Control(Optional)
Auto Clean(Optional)
Plasma
• The function will be operated while in any operation mode with selecting the function.
• The function is to be stopped while it isoperating with selecting the function.
Defrost(Deice) Control (Heating)
• Both the indoor and outdoor fan stops during defrosting.
Hot-start Control (Heating)

• The indoor fan stops until the evaporator pipe temperature will be reached at 34°C.
Heater (Optional)

Functions
Outdoor Unit
Power Relay Control

• If power is on, it will operate to chage capacitor on controller and power relay will operate after about 2~5sec.
Active Power Filter Control(PSC)

• The active power filter is designed to correct power factor(cos θ) and to regulate DC link voltage.
• It will be operated PFC circuit when the compressor freq. is over 30Hz and wattage is over 450 watt.
Comp. Freq. Control

• The final operating freq. of comp. is set the lowest freq. that limited outdoor temp., discharge pipe temp.,
heat-sink temp., target freq., owing to CT.
OverheatIng. Protection(Power Module)

• When the temp. of power module increases to 85°C, controller decreases Freq. of Comp.
Freq. Speed Control(Up/Down Speed)

• It will be changed the drive freq. of comp. according to temp. of indoor and outdoor.
Total Current Control (Over Current Protection)
DC Peak Current Control
4 way Valve Control

• It is only operated in the heating operation mode except defrosting operation.
Outdoor Fan Motor Control
• High speed
- Although fan motor speed is middle, it will change high speed in case of below AC193V, over 45°C of
outdoor temp., and over fc, fh of comp. Freq.
• Low speed
- Although fan motor speed is middle, it will change Low speed in case of over AC 270V, over 21°C
(Heating Mode) of outdoor temp. below 24°C (Cooling Mode) of outdoor temp.
Discharge Pipe Temp. Control
Low Ambient
Over Heating Protection (Comp.)

Operation
Operation
Function of Controls
• DISPLAY
1) C/O Model
Operation Indicator
• ON while in appliance operation, OFF while in appliance pause.
• Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on)
Timer Indicator
• ON while in timer mode (on/off), OFF when timer mode is completed or canceled.
Comp. Running Incidator

• While in appliance operation, ON while in outdoor unit compressor running, OFF while in compressor off.
2) H/P Model
Operation Indicator
• ON while in appliance operation, OFF while in appliance pause.
• Flashing while in disconnection or short in Thermistor. (3 sec off / 0.5 sec on)
Timer Indicator
• ON while in timer mode (on/off), OFF when timer mode is completed or canceled.
Defrost Indicator
• OFF except when hot start during heating mode operation or while in defrost control.
Protection of the evaporator pipe from frosting

• If the indoor pipe temperaure is below 0°C in 7 min. after the compressor operates without pause while in
cooling cycle operation mode,
➔ compressor, outdoor fan are turned off.
• When indoor pipe temp. is 7°C or higher after 2 min pause of compressor
➔ compressor, outdoor fan is turned on according to the condition of the room temperature.
Indoor pipe
Comp. free temp.
6˚C 7˚C
Comp. Step 4
3˚C Comp. Step 2
0˚C
Comp. off

Operation
Cooling Mode Operation

• When the intake air temperature reaches 0.5°C below the setting temp, the compressor and the outdoor fan
stop.
• When it reaches 0.5°C above the setting temp, they start to operate again.
Compressor ON Temp ➲ Setting Temp+0.5°C
Compressor OFF Temp ➲ Setting Temp-0.5°C
• While in compressor running, operating with the airflow speed set by the remote control. While compressor is
off fan operates at low speed regardless of the setting.
Healthy Dehumidification Mode Operation

• When the dehumidification operation input by the remote control is received, the intake air temperature is
detected and the setting temp is automatically set according to the intake air temperature.
26°C ≤ Intake Air Temp ➲ 25°C
24°C ≤ Intake Intake Air Temp<26°C ➲ Intake Air Temp-1°C
18°C ≤ Intake Intake Air Temp<24°C ➲ Intake Air Temp-0.5°C
Intake Air Temp<18°C ➲ 18°C
• While compressor off, the indoor fan repeats low airflow speed and stop.
• While the intake air temp is between compressor on temp. and compressor off temp., 10-min dehumidification
operation and 4-min compressor off repeat.
Compressor ON Temp. ➲ Setting Temp+0.5°C
Compressor OFF Temp. ➲ Setting Temp-0.5°C
• In 10-min dehumidification operation, the indoor fan operates with the low airflow speed.
Heating Mode Operation

• When the intake air temp reaches +4°C above the setting temp, the compressor is turned off. When below
the setting temp, the compressor is turned on.
Compressor ON Temp. ➲ Setting Temp. +2°C
Compressor OFF Temp. ➲ Setting Temp. +4°C)
• While compressor on, the indoor fan is off when the indoor pipe temp. is below 20°C, when above 27°C , it
operates with the low or setting speed. When the indoor pipe temp is between 20°C and 27°C, it operates with
Super-Low(while in sleep mode, with the medium airflow speed).
• While compressor off, the indoor fan is off when the indoor pipe temp is below 33°C, when above 35°C , it
operates with the low airflow speed.
• While in defrost control, the indoor is outdoor fans are turned off.
Defrost Control(Heating)
• Defrost operation is controlled by timer and sensing temperature of outdoor pipe.
• The first defrost starts only when the outdoor pipe temperature falls below -6°C after 35 minutes passed from
starting of heating operation and more than 4 minutes operation of compressor.
• Defrost ends after 12 minutes passed from starting of defrost operation when the outdoor pipe temperature
rises over 15°C even before 12 minutes.
• The second defrost starts only when the outdoor pipe temperature falls below -6°C after 35 minutes passed
from ending of the first defrost and more than 4 minutes operation of compressor.

Operation
Jet cool mode operation

• While in heating mode or Fuzzy operation, the Jet Cool key cannot be input. When it is input while in the
other mode operation(cooling, dehumidification, ventilation), the Jet Cool mode is operated.
• In the Jet Cool mode, the indoor fan is operated super-high speed for 30 min. at cooling mode operation.
• In the Jet Cool mode, the room temperature is controlled to the setting temperature, 18°C.
• When the sleep timer mode input while the Jet Cool mode operation, the Jet Cool mode has the priority.
• When the Jet Cool key is input, the upper/lower vane is reset to those of the initial cooling mode and then
operated in order that the air outflow could reach further.
On-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance starts to operate.
• The timer LED is on when the on-timer is input. It is off when the time set by the timer is reached.
• If the appliance is operating at the time set by the timer, the operation continues.
While in Fuzzy operation, the airflow speed of the indoor fan is automatically selected according to the temperature.
Off-Timer Operation
• When the set time is reached after the time is input by the remote control, the appliance stops operating.
• The timer LED is on when the off-timer is input. It is off when the time set by the timer is reached.
• If the appliance is on pause at the time set by the timer, the pause continues.
Off-Timer <=> On-Timer Operation

• When the set time is reached after the on/off time is input by the remote control, the on/off-timer operation is
carried out according to the set time.
Protection from total current control

■ CT1 control
• If the operating current reaches I1, the operating frequency of the compressor decrease.
• After decreasing the operating frequency by 1step, if operating current is below I1 for 60 seconds continuous-
ly, the operating frequency of compressor increase by 1step.
■ CT2 control
• If the operating current of the appliance reaches I2, the compressor stop instantly and 2 minutes later the
compressor restart again.
• If CT2 occurs 5 times within 1hour, the appliance turn off and display ERROR CODE 22.
❇ I1:Current of operating frequency down

Control table
I2: Current of compressor cut off
I1
Model Outdoor temp ≥ 38°C Outdoor temp < 38°C I2
Cooling Heating Cooling Heating
AS-W2465DH0 13.5 13.5 14 14 15.5
AS-W2465DH1 13.5 13.5 14 14 15.5
cf. I1 is set the lowest level between intial value and in case dectection of dc paeak current.

Operation
Swing mode
1. New Chaos swing mode
• By the Chaos swing key input, the upper/lower vane automatically operates with the Chaos swing or it is
fixed to the desired direction.
(S5) 24k Model

Cooling Operation Heating Operation
CLOSED
CLOSED
120°
Mode9 120°
Mode9
Mode8
Mode8
Start Mode7
Mode7
Mode6
Mode6
Mode5
Start Mode5
Mode4
Mode4
Mode3
8° Mode3
Mode2 8°
Mode2
Mode1
OPEN OPEN

Operation
Sleep timer operation

• When the sleep time is reached after [1,2,3,4,5,6,7hr] is input by the remote control during the operation, the
operation of the appliance stops.
• When the appliance is on pause, the sleep timer mode cannot be input.
1. Sleep timer operation for cooling cycle

• While in cooling mode operation, 30 min. later since the start of the sleep timer, the setting temperature
increase by 1°C. After another 30min. elapse, it increases by 1°C again.
Setting temp. (˚C)

1.0˚C up
1.0˚C up
Cooling ON temp.
(Setting temp. +0.5˚C)
Cooling OFF temp.

(Setting temp. -0.5˚C)
0.5 1 Sleep time (hr)
2. Sleep timer operation for heating cycle

• While in heating mode operation, 60 min. later since the start of the sleep timer, the setting temperature
decrease by 1°C. After another 60min. elapse, it decreases by 1°C again.
Setting temp. (°C)

Heating ON temp.
(Setting temp. +2˚C )
1.0°C down
Heating OFF temp. 1.0°C down

(Setting temp. +4°C)
1 2 Sleep time (hr)

Operation
Auto restarting operation

• When the power is restarted after a sudden power failure while in appliance operation, the mode before the
power failure is kept on the memory and the appliance automatically operates in the mode on the memory.
• Operation mode that is kept on the memory
- State of operation ON/OFF
- Operation mode/setting temp./selected airflow speed
- Sleep timer mode/remaining time of sleep timer
- Chaos Swing
Forced operation
• To operate the appliance by force in case that the remote control is lost, the forced operation selection switch
is on the main unit of the appliance to operate the appliance in the standard conditions.
• The operation condition is set according to the outdoor temp. and intake air temperature as follows.
Setting speed of
Indoor temp. Operating Mode Setting temp.
indoor fan
over 24°C Cooling 22°C
21~24°C Healthy Dehumidification 23°C High speed
below 21°C Heating 24°C

❈ The unit select before operating mode in 3 hours.
Power relay control

• Power relay turns on 1 second later after the power is input to the outdoor unit.
• Control sequence : power on ➔ PTC operating ➔ power relay on
Protection from DC Peak Current

■ DC Peak Current Error by a fault signal of IPM
• If the operating current of IPM reaches 35A ±3A, the compressor stop instantly.
• If DC PEAK occurs 5 times within 1 hour, the appliance turns off and display ERROR CODE 21.
■ DC Peak Current Error by the compressor lock

• If the DC LINK voltage below DC 140V occurs 5 times within 1 hour while the compressor is operating, the
appliance turns off and display ERROR CODE 21.
■ DC Peak Current Error by the Outdoor Fan Lock

• If it’s 5 times within 1 hour in case of the temperature of outdoor pipe TH is over 65°C while the compressor is
operating, the appliance turns off and display ERROR CODE 21.

Operation
Portection from overheating of power module

• If the temperature of the heat sink TH. reaches over Toff, the Compressor stop instantly.
• It will be limited the compressor operating frequency according to the heat sink TH.(refer to below FIG.)
• It will be blink 4 times, when the thermistor is open or short, also the temperature is over Toff.
∆T = (T off - T on) Heat Sink Temp.

T1 = T on + ∆T No. MODEL T on T off
T2 = T on + 2 * ∆T
T off °C 1 AS-W2465DH0 75 85
2 AS-W2465DH1 75 85
T2 °C
T1 °C
T on °C
COMP
Freq. Free Fc-1 Fc-2 Fc-1 Fc-2 OFF Free
Portection from overheating of compressor

• If the temperature of the discharge pipe of compressor reaches over 130°C or below -30°C the compressor
stop instantly.
• It will be limited the compressor operating frequency according to the compressor dome TH.(Refer to below
Fig.)
• Temperature range by COMP SPEC varies by 10°C.
D-Pipe Temp. ∆T = (T off - T2)/2

T1 = T2 - 2 * ∆T
No. MODEL T on T off
T off °C
T3 = T2 + ∆T
1 AS-W2465DH0 95 105
T3 °C
2 AS-W2465DH1 95 105
T2 °C
T1 °C
-13 °C
COMP Freq. Fh min Free Fc-1 Fc-2 OFF Fc-2 Fc-1 Free

Operation
Defrosting control
• While in heating mode operation in order to protect the evaporator pipe of the outdoor unit from freezing,
reversed to cooling cycle to defrost the evaporator pipe of the outdoor unit.
• Defrosting control is available 50 minutes later since heating cycle started and the pipe temperature of out-
door unit reaches below -6°C.
Minimum Time Main Deice time

of Heating
Operating Setting
Freq. of Setting Freq. Freq.
Comp.
Fh Fh Fh
min min min
Starting step
EEV Setting
Open step
ON ON
4-Way
Setting OFF Setting
Outdoor Speed Speed
FAN
Hi Speed
Setting
Speed
Indoor
Hot Hot
FAN Start
OFF Starting
Pre-Heat ON
OFF OFF
LED
Deice STEP 0 1 2 3 4 5 6

Operation
Auto Cleaning
• Function used to perform the Self Cleaning to prevent the Unit from Fungus and Bad Odors.
• Used after the Shut Down of Cooling Operation to Clean the Evaporator and keep it as fresh for the Next operation.
• During Self Cleaning the Outdoor Unit is Switched off.
• The function is easy to be operated as It is accessed through the Remote Controller.
1) Heat/pump Model 2) Cooling/only Model

ON OFF ON OFF
Cooling CYCLE Fan Heating Fan Cooling CYCLE Fan

13 Min 60 Sec 120 Sec 30 Min
Comp. ON Comp. ON
OFF ON OFF OFF
Indoor Fan Setting Step Low Low Low Indoor Fan Setting Step Low
Auto Changeover
Outdoor
• The air conditioner changes the operation temp.
mode automatically to keep indoor tempera-
Outdoor temp.
ture.
+2°C Indoor temp.
• When room temperature vary over ±2°C with 30°C
respect to setting temperature, air condition- +1°C
er keeps the room temperature in ±2°C with +0.5°C
respect to setting temperature by auto Set Temp.
-0.5°C 20°C
change mode.
-1°C
-2°C
Auto 10°C
Change COOLING HEATING
Mode.
Low Ambient
• If outdoor temperature drops below certain temperature,liquid back is prevented by reducing fan speed.
It can prevent frosting of evaporator and keep cooling operation
• No matter even if the outdoor temperature reaches -10°C.
• You can Cool your room at your desired temperature all your around.
25
Comp Freq.
Cond . temp. Outdoor temp.:-10°C
20
Freq.
15
Temp.(°C)
Outdoor fan
10
On On Outdoor pipe temp. Outdoor fan On/Off control
° outdoor fan On/Off
0°C 5
Off Off control 0
0 50 100 150 200
°…
- 0°C Outdoor temp. -5
Time(Min.)

Operation
The controls will look like the following.

1. START/STOP BUTTON
Signal transmitter
Operation starts when this button is pressed and
stops when the button is pressed again.
2. OPERATION MODE SELECTION BUTTON
Used to select the operation mode.
3. ROOM TEMPERATURE SETTING BUTTONS
Used to select the room temperature.
4. INDOOR FAN SPEED SELECTOR
Used to select fan speed in four steps low,
5 1 medium, high and CHAOS.
6 5. JET COOL / HEAT
3 Used to start or stop the speed cooling or heating.
(Speed cooling or heating operates super high
4 fan speed in cooling or heating mode.)
2 10 6. CHAOS SWING BUTTON
CANCEL
7 9 Used to stop or start louver movement and set

ON OFF SET
12 the desired up/down airflow direction.
11 AUTO CLEAN
8 17 7. ON/OFF TIMER BUTTONS

13 18 Used to set the time of starting and stopping operation.
14
15 16 8. TIME SETTING BUTTONS
Used to adjust the time.
9. TIMER SET/CANCEL BUTTON
Used to set the timer when the desired time is obtained
and to cancel the Timer operation.
Flip-up door
(opened) 10. SLEEP MODE AUTO BUTTON
Used to set Sleep Mode Auto operation.
Operation Mode 11. ENERGY-SAVING COOLING MODE BUTTON
(OPTIONAL)
Cooling Operation
Used to set Energy-Save in cooling mode.
12. ROOM TEMPERATURE CHECKING BUTTON
Auto Operation or Auto Changeover
Used to check the room temperature.
Healthy Dehumidification Operation

13. NEO PLASMA(OPTIONAL)
Used to start or stop the plasma-purification function.
Heating Operation 14. HORIZONTAL AIRFLOW DIRECTION CONTROL

BUTTON (NOT ON ALL MODELS)
• Cooling Model( ), Heat Pump Model( ) Used to set the desired horizontal airflow direction.
15. RESET BUTTON
Used prior to resetting time or after replacing batteries.
16. 2ND F BUTTON
Used prior to using modes printed in blue at the bottom of
buttons.
17. AUTO CLEAN(OPTIONAL)
Used to set Auto Clean mode.
18. HEATER(OPTIONAL)

Disassembly
Disassembly
Indoor Unit
Disconnect the unit from power supply before mak-

ing any checks.
Be sure the power switch is set to “OFF”.
To remove the Grille from the Chassis.

• Set the up-and-down air discharge louver to open
position (horizontally) by finger pressure.
• Remove the securing screws.
• To remove the Grille, pull the lower left and right
side of the grille toward you (slightly tilted) and lift it
straight upward.
1. Before removing the control box, be sure to

take out the wire screwed at the other end.
Earth
Conductor

Disassembly
2. To remove the Control Box.

• Remove securing screws.
• Pull the control box out from the chassis
carefully.
Screw
3. To remove the Discharge Grille.

• Unhook the discharge grille and pull the
discharge grille out from the chassis carefully.
4. To remove the Evaporator.

• Remove 3 screws securing the evaporator(at the
left 2EA in the Eva Holder, at the right 1EA).
• When repair, do not damage the Caution label.

Disassembly
• Unhook the tab on the right inside of the chassis

at the same time, slightly pull the evaporator
toward you until the tab is clear of the slot.
5. To remove the Motor Cover

• Remove 2 securing screw.
• Pull the motor cover out from the chassis
carefully.
Motor cover
6. To remove the Cross-Flow Fan

• Loosen the screw securing the cross-flow fan to
the fan motor (do not remove).
Bearing
• Lift up the right side of the cross-flow fan and the
fan motor, separate the fan motor from the
cross-flow fan.
Cross-flow fan
• Remove the left end of the cross-flow fan from

the self-aligning bearing.

Troubleshooting Guide
Refrigeration Cycle Diagram
Cooling & Heating Models
INDOOR UNIT OUTDOOR UNIT
LIQUID SIDE
3-WAY VALVE EEV
HEAT HEAT
EXCHANGE EXCHANGE
(EVAPORATOR) (CONDENSER)
GAS SIDE
REVERSING
3-WAY VALVE
ACCUMU VALVE
LATOR
COMPRESSOR COOLING
HEATING

2-way, 3-way Valve

2-way Valve (Liquid Side) 3-way Valve (Gas Side)
Valve cap
Hexagonal wrench (4mm) Open position
Flare nut Flare nut Closed position
Open position
Closed position Pin
To To
piping piping Service Service
connection connection port cap port
To outdoor unit To outdoor unit
Works Shaft position Shaft position Service port
Closed Closed Closed

Shipping
(with valve cap) (with valve cap) (with cap)
Air purging Open Closed Open

1. (Installation) (counter-clockwise) (clockwise) (push-pin or with
vacumm pump)
Open Open Closed

Operation
(with valve cap) (with valve cap) (with cap)
Pumping down Closed Open Open

2. (Transfering) (clockwise) (counter-clockwise) (connected manifold
gauge)
Evacuation Open Open Open

3. (Servicing) (with charging
cylinder)
Gas charging Open Open Open

4. (Servicing) (with charging
cylinder)
Pressure check Open
5. (Servicing) Open Open (with charging cylinder)
Gas releasing Open

6. Open Open (with charging cylinder)
(Servicing)

Air purging
Required tools : hexagonal wrench, adjustable wrench, The air in the indoor unit and in the piping must be
torque wrenches, wrench to hold the purged. If air remains in the refrigeration pipes, it will
joints, and gas leak detector. affect the compressor, reduce to cooling capacity,
and could lead to a malfunction.
The additional gas for air purging has been charged
in the outdoor unit.
However, if the flare connections have not be done
correctly and there gas leaks, a gas cylinder and the
charge set will be needed.
Indoor unit Liquid side

Open Outdoor unit
2-way
valve
Gas side
Clsed
3-way
valve
Service port nut:

Be sure, using a torque wrench to tighten the service port nut (after using the service port), so that it prevents the
gas leakage from the refrigeration cycle.
CAUTION: Do not leak the gas in the air during Air purging.
• Procedure
(6) Set the 3-way valve to the back seat.
(1) Recheck the piping connections. (7) Mount the valve stem nuts to the 2-way and 3-
(2) Open the valve stem of the 2-way valve coun- way valves.
terclockwise approximately 90°, wait 10 sec- (8) Check for gas leakage.
onds, and then set it to closed position. – At this time, especially check for gas leakage
– Be sure to use a hexagonal wrench to operate from the 2-way and 3-way valve’s stem nuts,
the valve stem. and from the service port nut.
(3) Check for gas leakage.
– Check the flare connections for gas leakage.
CAUTION: If gas leakage are discovered
in step (3) above, take the following
(4) Purge the air from the system.
mesures :
– Set the 2-way valve to the open position and
If the gas leaks stop when the piping connections
remove the cap from the 3-way valve’s service
port. are tightened further, continue working from step (4).
– Using the hexagonal wrench to press the valve If the gas leaks do not stop when the connections
core pin, discharge for three seconds and then are retightened, repair the location of the leak, dis-
wait for one minute. Repeat this three times. charge all of the gas through the service port, and
(5) Use torque wrench to tighten the service port then recharge with the specified amount of gas from
nut to a torque of 1.8kg.cm. a gas cylinder.

Pumping Down

Open Outdoor unit
2-Way
valve
Gas side
Closed
3-Way
valve
Lo
CLOSE CLOSE
Purge the air
• Procedure
(6) Operate the air conditioner at the cooling
(1) Confirm that both the 2-way and 3-way valves cycle and stop it when the gauge indicates
are set to the open position. 1kg/cm2g.
– Remove the valve stem caps and confirm that
the valve stems are in the raised position. (7) Immediately set the 3-way valve to the closed
– Be sure to use a hexagonal wrench to operate position.
the valve stems. – Do this quickly so that the gauge ends up indi-
cating 3 to 5kg/cm2g.
(2) Operate the unit for 10 to 15 minutes.
(8) Disconnect the charge set, and mount the 2-
(3) Stop operation and wait for 3 minutes, then way and 3-way valve’s stem nuts and the ser-
connect the charge set to the service port of vice port nut.
the 3-way valve. – Use torque wrench to tighten the service port
– Connect the charge hose with the push pin to nut to a torque of 1.8 kg.m.
the service port. – Be sure to check for gas leakage.
(4) Air purging of the charge hose.

– Open the low-pressure valve on the charge set
slightly to air purge from the charge hose.
(5) Set the 2-way valve to the closed position.

Re-air Purging
(Re-installation)

Closed Outdoor unit
3-Way
valve
Gas side
Closed
3-Way
valve
Gas cylinder
Lo
R22 OPEN CLOSE
• Procedure
(6) Disconnect the charge set and the gas cylin-
(1) Confirm that both the liquid side valve and the der, and set the Liquid side and Gas side
gas side valve are set to the closed position. valves to the open position.
– Be sure to use a hexagonal wrench to operate
(2) Connect the charge set and a gas cylinder to the valve stems.
the service port of the Gas side valve.
– Leave the valve on the gas cylinder closed. (7) Mount the valve stem nuts and the service
port nut.
(3) Air purging. – Use torque wrench to tighten the service port
– Open the valves on the gas cylinder and the nut to a torque of 1.8 kg.m.
charge set. Purge the air by loosening the flare – Be sure to check for gas leakage.
nut on the liquid side valve approximately 45°
for 3 seconds then closing it for 1 minute; CAUTION: Do not leak the gas in the air
repeat 3 times. during Air Purging.
– After purging the air, use a torque wrench to
tighten the flare nut on liquid side valve.
(4) Check for gas leakage.

– Check the flare connections for gas leakage.
(5) Discharge the refrigerant.

– Close the valve on the gas cylinder and dis-
charge the refrigerant until the gauge indicates
3 to 5 kg/cm2g.

Balance Refrigerant of the 3-way Valve

(Gas leakage)

Outdoor unit
3-Way
valve Open
Gas side
3-Way
valve Open
Lo
OPEN CLOSE
• Procedure
(1) Confirm that both the 2-way and 3-way valves (3) Open the valve (Lo side) on the charge set and
are set to the back seat. discharge the refrigerant until the gauge indi-
cates 0 kg/cm2G.
(2) Connect the charge set to the 3-way valve’s – If there is no air in the refrigerant cycle (the
port. pressure when the air conditioner is not running
– Leave the valve on the charge set closed. is higher than 1 kg/cm2G), discharge the refrig-
– Connect the charge hose to the service port. erant until the gauge indicates 0.5 to 1
kg/cm2G. if this is the case, it will not be neces-
sary to apply a evacuatin.
– Discharge the refrigerant gradually; if it is dis-
charged too suddenly, the refrigeration oil will
also be discharged.

Evacuation
(All amount of refrigerant leaked)

Outdoor unit
3-Way
valve Open
Gas side
3-Way
valve Open
Vacuum pump
Lo
OPEN CLOSE
• Procedure
(1) Connect the vacuum pump to the center hose (3) Close the valve (Lo side) on the charge set,
of charge set center hose turn off the vacuum pump, and confirm that
the gauge needle does not move (approxima-
(2) Evacuation for approximately one hour. tely 5 minutes after turning off the vacuum
– Confirm that the gauge needle has moved pump).
toward -76 cmHg (vacuum of 4 mmHg or less).
(4) Disconnect the charge hose from the vacuum
pump.
– Vacuum pump oil.
If the vacuum pump oil becomes dirty or
depleted, replenish as needed.

Gas Charging
(After Evacuation)

Open Outdoor unit
3-Way
valve
Gas side
Open
3-Way
Check valve valve
Charging
cylinder
Lo
(1) OPEN CLOSE
• Procedure
\
(1) Connect the charge hose to the charging This is different from previous procedures.
cylinder. Because you are charging with liquid refrigerant
– Connect the charge hose which you dis-con- from the gas side, absolutely do not attempt to
nected from the vacuum pump to the valve at charge with larger amounts of liquid refrigerant
the bottom of the cylinder. while operating the air conditioner.
– If you are using a gas cylinder, also use a
scale and reverse the cylinder so that the sys-
tem can be charged with liquid. (4) Immediately disconnect the charge hose from
the 3-way valve’s service port.
(2) Purge the air from the charge hose. – Stopping partway will allow the gas to be dis-
– Open the valve at the bottom of the cylinder charged.
and press the check valve on the charge set to – If the system has been charged with liquid
purge the air. (Be careful of the liquid refriger- refrigerant while operating the air conditioner
ant). The procedure is the same if using a gas turn off the air conditioner before disconnecting
cylinder. the hose.
(3) Open the valve (Lo side on the charge set and
charge the system with liquid refrigerant. (5) Mount the valve stem nuts and the service
– If the system can not be charged with the spec- port nut.
ified amount of refrigerant, it can be charged – Use torque wrench to tighten the service port
with a little at a time (approximately 150g each nut to a torque of 1.8 kg.m.
time) while operating the air conditioner in the – Be sure to check for gas leakage.
cooling cycle; however, one time is not suffi-
cient, wait approximately 1 minute and then
repeat the procedure (pumping down-pin).

Self-diagnosis Function
■ Error Indicator
• The function is to self-diagnoisis airconditioner and express the troubles identifically if there is any trouble.
• Error mark is ON/OFF for the operation LED of evaporator body in the same manner as the following table.
• If more than two troubles occur simultaneously, primarily the highest trouble fo error code is expressed.
• After error occurrence, if error is released, error LED is also released simultaneously.
• To operate again on the occurrence of error code, be sure to turn off the power and then turn on.
• Having or not of error code is different from Model.
Indoor Error
LED 1 LED 2 Indoor
Error code Description INV TPS
(Red) (Green) Status
00 No Error ON
01 Indoor Room themistor error 1time OFF
02 Indoor in-piping sensor error 2times OFF
05 Communcation error between in and out 5times OFF
06 Indoor Out-Piping sensor error 6times OFF
Outdoor Error
LED 1 LED 2 Indoor
Error Code Description INV TPS
(Red) (Green) Status
21 DC Peak (IPM Fault) 2times 1time OFF
22 CT 2(Max CT) 2times 2times OFF
23 DC Link Low Volt. 2times 3times OFF
24 L_P/Heater Sink 2times 4times OFF
25 Low voltage / Over voltage 2times 5times OFF
26 DC Comp Position Error 2times 6times OFF
27 PSC Fault Error 2times 7times OFF
28 DC Link High Volt 2times 8times OFF
32 D-Pipe High (INV) 3times 2times OFF
33 D-Pipe High (Normal) 3times 3times OFF
40 CT Sensor (Open/Short) 4times O OFF
41 INV. D-PipeTh Error(Open/Short) 4times 1time OFF
44 Outdoor air Th Error(Open/Short) 4times 4times OFF
45 Cond. Pipe Th Error(Open/Short) 4times 5times OFF
46 Suction Pipe Error(Open/Short) 4times 6times OFF
47 Const D-pipe Th Error(Open/Short) 4times 7times OFF
51 Capacity over 5times 1time OFF
53 Signal error (Indoor ↔ Outdoor) 5times 3times OFF
60 EEPROM Check Sum Error 6times O OFF
61 Cond. Pipe High 6times 1time OFF
62 Heatsink High 6times 2times OFF
63 Cond. Pipe Low 6times 3times OFF
65 Heatsoml Th error (Open/Short) 6times 5times OFF

Cycle Troubleshooting Guide
Trouble analysis
1. Check temperature difference between intake and discharge air, and operating current.
Temp. difference : approx. 0°C All amount of refrigerant leaked out.

Current : less than 80% of Check refrigeration cycle.
rated current
Temp. Difference
Temp. difference : approx. 8°C Refrigerant leakage
Current : less than 80% of Clog of refrigeration cycle
rated current Defective compressor
Operating Current
Temp. difference : less than 8°C
Excessive amount of refrigerant
Current : near the rated
current
Temp. difference : over 8°C Normal
NOTICE
Temperature difference between intake and discharge air depends on room air humidity. When the room air
humidity is relatively higher, temperature difference is smaller. When the room air humidity is relatively lower
temperature difference is larger.
2. Check temperature and pressure of refrigeration cycle.
Suction pressure Temperature

(Compared with (Compared with Cause of Trouble Description
the normal value) the normal value)
High Defective compressor Current is low.
Higher
Normal Excessive amount of High pressure does not quickly
refrigerant rise at the beginning of operation.
Insufficient amount of Current is low.

Lower Higher refrigerant(Leakage)
Clogging
NOTICE
1. The suction pressure is usually 4.5~6.0 kg/cm G at normal condition.
2
2. The temperature can be measured by attaching the thermometer to the low pressure tubing and wrap it with
putty.

Electronic Parts
❇ Refer to electronic contorol device drawing & schematic diagram.
Trouble 1 The Product doesn’t operate at all.
Turn off the main power and wait to 10 seconds
Turn on the main power again.
Does "Beeping" sound is made from the indoor unit?
NO YES
Check the voltage of power(AC220V/AC240V, 50Hz). • Primarily, the operating condi-

tion of Micom is O.K.
• The voltage of main power.
• The voltage applied to the unit.
• The connecting method of Indoor/Outdoor connecting cable (each color)
• The P.C.B. Ass'y • Check CN-DISP1
(Fuse, Noise Filter, Power Module, Bridge Diode, etc.) CN-DISP2 of indoor PCB
The operation check of the Indoor P.C.B. Ass'y
Procedure Specification Remedy

1) The input voltage of power mod- 1) AC230V ± 30V 1) Check the power outlet.
ule. : Check the rated voltage
2) The output voltage of power mod- 2) 12V ± 3V 2) Replace

ule. P.C.B Ass'y
4) IC04D(7805) 4) DC5V 4) Replace P.C.B Ass'y

5) IC01A(KIA7036) 5) The voltage of micom pin 19 5) Replace P.C.B Ass'y
: DC4.5V↑

Trouble 2 Product doesn't operate with the remote controller.
Turn on main power.
While the compressor has been stopped, the compressor does not operate
owing to the delaying function for 2 minutes after stopped.
When the compressor stopped Indoor Fan is driven by a low speed.

At this point the wind speed is not controlled by the remote controller.
(When operated in the Sleeping Mode, the wind speed is set to the low speed as force).)
Caused by the remote controller. Caused by other parts except

the remote controller
When the mark ( ) is displayed in LCD Check the contact of CN-DISP 1, 2 connector
screen, replace battery.
Check DISP P.C.B Ass'y

-Voltage between CN-DISP1 - : DC +5V
Check point
• Check the connecting circuit between
MICOM PIN and CN-DISP1 PIN
• Check receiver ass'y

■ Error Indicator (Outdoor)

Outdoor Error
Ex) Error 21 (DC Peack)
2 Times 2 Times 2 Times
LED01G
(RED)
1 Sec. 1 Sec. 1 Sec.
1 Time 1 Time 1 Time
LED02G
(GREEN)
2 Sec. 2 Sec.
Error LED01G LED02G Outdoor

Contents (Green) Case of error Status
code (Red)
21 IPM Fault (Compressor Over current) 2 times 1 time Compressor malfunction,IPM Fault Off
22 CT 2(Max. Current) 2 times 2 times Current is 15.5A Off
23 DC Link Low Volt. 2 times 3 times DC Link volt. Is 140V Off
24 Low / High press 2 times 4 times Low / High press switch OPEN Off
25 AC Low / AC High Volt. 2 times 5 times Abnormal AC volt. Input. Off
26 DC Compressor Position 2 times 6 times Off
27 PSC Fault 2 times 7 times Off
28 DC Link High Volt 2 times 8 times Off Off
32 Discharge Pipe Temp. High (INV) 3 times 2 times Off Off
33 Discharge Pipe Temp. High (Cons.) 3 times 3 times Off Off

■ Error Indicator (Outdoor)

Outdoor Error
Error LED01G LED02G Outdoor

Contents (Green) Case of error Status
code (Red)
40 CT Circuit 4 times CT Circuit malfunction Off
41 D-pipe sensor INV. (open/ short) 4 times 1 time Open / Short Off
44 Air sensor (open/ short) 4 times 4 times Open / Short Off
45 Cond. Pipe sensor (open/ short) 4 times 5 times Open / Short Off
46 Suction pipe sensor (open/ short) 4 times 6 times Open / Short Off
47 D-pipe sensor Cons. (open/ short) 4 times 7 times Open / Short Off
51 Over capacity 5 times 1 times Over combination Off
53 Communication (Indoor Outdoor) 5 times 3 times Communication Poorly Off
60 EEPROM check sum 6 times Check sum mismatching Off
61 Cond. Pipe sensor temp. high 6 times 1 time Cond. Temp. high Off
62 Heat sink sensor temp. high 6 times 2 times Heat sink temp. high Off
65 Heat sink sensor (open/ short) 6 times 5 times Open / Short Off

1) Troubleshooting CH01, CH02, CH06
Display
Title Cause of error Check point & Normal condition
code
• Open / Short
Indoor air sensor • Soldered poorly Normal resistor : 10KΩ/ at 25°C (Unplugged)
01
• Internal circuit error Normal voltage : 2.5Vdc / at 25°C (plugged)
• Open / Short
Normal resistor : 5KΩ/ at 25°C (Unplugged)
02 Indoor inlet pipe sensor • Soldered poorly
Normal voltage : 2.5Vdc / at 25°C (plugged)
• Internal circuit error
• Open / Short
Normal resistor : 5KΩ/ at 25°C (Unplugged)
06 Indoor outlet pipe sensor • Soldered poorly
Normal voltage : 2.5Vdc / at 25°C (plugged)
• Internal circuit error
10kΩ 2.5Vdc
Ω V
Check the resistance Check the voltage
Check Point
1. Unplug the sensor on Indoor unit PCB.
2. Estimate the resistance of each sensor.
3. If the resistance of the sensor is 10KΩ/ 5KΩ at 25°C, then sensor is normal.
4. If the resistance of the sensor is 0 KΩ or ∞, then sensor is abnormal. → Change the sensor.
5. Plug the sensor on Indoor unit PCB and Power ON.
6. Estimate the voltage of each sensor.
7. If the voltage of the sensor is 2.5Vdc at 25°C, then sensor is normal.
8. If the resistance of the sensor is 0 or 5Vdc, then sensor is abnormal. → Repair or Change the PCB.

2) Troubleshooting CH21
Display
code
• An instant over current in the U,V,W phase
- Comp lock
• Instant over current - The abnormal connection of U,V,W
21 DC Peak • Over Rated current • Over load condition
• Poor insulation of IPM - Overcharging of refrigerant
- Pipe length.
• Poor insulation of compressor
Comp
U Resistance(Ω) at 20°C
Inverter Constant
Ω Terminal
comp. comp.
V W U-V 0.64 0.8
V-W 0.64 0.8
W-U 0.64 0.8
Copper
Comp pipe Resistance(Ω) at 20°C
Inverter Constant
Terminal
Ω comp. comp.
U-GND 2MΩ 2MΩ
V-GND 2MΩ 2MΩ
W-GND 2MΩ 2MΩ
Check Point
1. Check the wire connection. (U,V,W)
2. Check the load condition. (Refrigerant, Pipe length, …) → Adjust the load condition
3. Check the electricity leakage of the compressor. → Normal : Over 2MΩ.
4. Check the resistance of compressor. → Normal : 0.65Ω(INV), 0.8Ω(Cons.) → No difference at each terminal.
5. Check the insulation from water at IPM part. → Check the trace of water.
6. Check the IPM circuit.

3) Troubleshooting CH22
Display
code
Malfunction of current detection circuit.
C/T (Open / Short)
22 Initial current error
Internal circuit The voltage of “C01N” Is 4.0Vdc(25A) .
Check Point - +
1. Check the power source. + -
2. Check the fan operation is right.
+ -
3. Check the current.
4. Check the install condition.
5. Check the internal circuit. (C/T, Diode, Resistor)

4) Troubleshooting CH23, CH28
Display
code
DC Link • DC link volt. is • Check the power source.

23
Low voltage. 140Vdc . • Check the components.
DC Link • DC link volt. is • Check the power source.

28 High voltage 420Vdc . • Check the components.
Check Point
1. Check the power source.
2. Check the components
(B/Diode, Reactor, PSC Parts )

Display
code
24 • Low / High press • Check the connection of “CN_Press”.

Press S/W Open
S/W open. • Check the components.
• Abnormal Input voltage • Check the power source.

25 Input voltage
(140Vac , 300Vac . • Check the components.
TRANS1
50Hz, DC12V
CN PRESS
CN TRNAS1
Check Point
• CH 24 • CH 25
1. Check the connection of “CN_PRESS” 1. Check the power source.
2. Check the install condition for over load. 2. Check the components
3. Check the SVC V/V open. (Trans1, B/Diode, Diode, Resistance)
4. Check the leakage of refrigerant.

Display
code
• Check the connection of comp wire “U,V,W”

DC Compressor • Compressor
26 • Malfunction of compressor
Position position detect error • Check the component of “IPM”, detection parts.
• Check the component of “IGBT” .

27 PSC Fault • Over current at “IGBT”
• Check the components.
B
E
Check Point
• CH 26 • CH 27
1. Check the connection of “U,V,W” 1. Check the component of “IGBT”
2. Check the insulation of IPM part. 2. Check the components
3. Check the compressor. (same with CH21) (IGBT, R04S, NF1, BD02S)

Display
code
51 • Over capacity • Check the indoor unit capacity.

Over capacity
Combination • Check the combination table.
EEPROM • Check the PCB ASM P/No.

60 • Check sum error
Check sum • Check the poor soldering.
Check Point
• CH 51 • CH 60
1. Check the indoor unit capacity. 1. Check the insertion condition of EEPROM.
2. Check the poor soldering

Display
code
Condenser • Condenser pipe sensor

61 • Check the load condition.
pipe sensor detected high • Check the sensor of Condenser pipe sensor.
temp. high temp.(65°C)
• Heat sink sensor

Heat sink sensor • Check the fan is locked.
62 detected high
temp. high • Check the sensor of heat sink.
temp.(85°C)
Heat Sink temp.
Toff °C
T2 °C
T1 °C
COMP Frequency
Normal Normal OFF Normal
(Hz)
Check Point
• CH 61 • CH 62
1. Check the install condition for over load. 1. Check the fan is locked.
(Refrigerant, Pipe length, Blocked, …) 2. Check the Outdoor temp. is very high.

Schematic Diagram
Schematic Diagram
Wiring Diagram
Indoor Unit
Models: AS-W2465DH0, AS-W2465DH1
Outdoor Unit

Schematic Diagram
Components Location
Indoor Unit
• TOP VIEW
• BOTTOM VIEW

Schematic Diagram
Outdoor Unit
• TOP VIEW
NF02J
BD02S
CN_OIL/S
CN_PRESS
BD01S
PTC
C08J
C10J
CN_FAN(A) CN_FAN(B)
CN_HEATER2 CN_4WAY CN_HOT GAS CN_HEATER CN_P/ICE
C07J
CN_C/COMP2 CN_C/FAN TRANS1
C09J
R05J
3 1
CN-COIL1
+
J26
J29
J27
4
J28
J30
J32
3
R01V
J31
J21
J23
J25
J24
J22
RY_PWR
~
+
~
-
C04S
R05V
CN-COIL2
R04S
RY_FAN(B)_H RY_HOT GAS R03V

RY_FAN(A)_H RY_HEATER RY_OIL/S 4 7
RY_FAN(A)_L RY_FAN(B)_L RY_HEATER2 RY_C/COMP2 RY_P/ICE
RY_4WAY RY_C/FAN
C03S C02S R02V
C01K
RY_C/COMP
ZD02K
D02K
R04V
R05K
IGBT
R06V
R02J
R03J
ZD01K
D01V
CT
BD01C
C05J C06J
C06S
R05S R04C
IC01V
R01S
C03C
4 3
R02S D01C
C02K
NTC01K R04J
D01S IC01S CN_GND2
D01K
C09S
(BK)
R02C
D02C
D02N
D01N
R02N
R05C
R01N
R08V
R03C
R01C
R06C
BD01N
C01C
ZNR01J ZNR02J
DISP_B
SURGE
CN_TH5/D3
IC11K
ZD05K
CN_CT/SUB
C19Z
C01F
R03K
IC02S
R01K
R12K
IC02K
LED01G
CN_JIG_S
C01S SW1 -
LED02G
ZD04K
+
IC01K
R01Y
R03S
R02Y NOMAL
Q01C
LONG R13K
IC04K
C01N
PIPE LENGTH C04J
C08Z
(DISP_C)
CN_TH4
CN_MOTOR JIG ZD03K
C06H
IC03K
ADDR_S/W
R04K
C02F
R02K
- +
CN_ADDR1
R26K
IC06K
C05H
D01Z
R13Z
D01Y
R07C
R03Y
C01Y
ZD06K
C02C
(SUC/DISP_I)
22
IC05K
CN_TH3
C08D
C04H
CN_ADDR2
R14Z R27K
IC08K
20 32(P)
C05D SUC/DISP_A
R07M
R08M
R06M
ZD01F
R05M
R01M
R04M
R03M
R02M
D02Z
R04F
C10Z ZD08K
J60
J59
J34
CN_TH1
C01H
J53
J54
J55
J52
J33
J51
18
IC07K
J57
J56
J58
(H/SINK)
L02D
R15Z EEPROM
R04P
NF01J
C10D R02D ZD07K
OSC01B
31(W)
W
IC09K
15
C03H
(YL) R06F
R28K
D03Z
C04D
(AIR/PIPE)
CN_TH2
IC10K
30(V)
13 V
13
12
L03D R29K
(BL)
CN_ADDR3
D01D
C02H
C12Z
PWB:6870A90154A
IC12K
C01D
C01A
29(U)
U
IC01A
10
ASM:6871A10117
(RD)
R31K
R17K
R16K
R30K
R36K
R35K
R32K
R33K
R37K
R34K
R15K
R14K
28(NW)
CN_FLASH
CN_WRITER
L01D
27(NV)
R01J
+
5
R21P
26(NU)
ASM:6871A20679
-
R17Z
R16Z
R17P
R16P
R15P
1
25
C02D
1 24 CN_GND1
C02J C03J
(BK)
SMPS C06D
CN_LEV3 CN_LEV5
C07D
D08K
D07K
D03K
D06K
D05K
D04K
C01J
C03D
R03P R13P WCN_P(N)

C16Z C08K (BL)
Q01T
CN_CP(N)
CN_CP(L)
R02P IC04D WCN_P(L)
R12P CN_COM1
CN_COM
CN_LEV1 CN_LEV2 CN_LEV4 CN_LEV6
L
R01P R11P
(BR)
R14P CN_CENTRAL
CN_JIG_PC 2004.10.24. lab2
WCN_GND3 FUSE 15A
20A
• BOTTOM VIEW
J80C
SSERP_NC
S/LIO_NC
J01C
YAW4_NC SAG TOH_NC RETAEH_NC ECI/P_NC

)B(NAF_NC
S20DB
S10DB
)A(NAF_NC
J90C
CTP
J70C
62J
72J
92J
03J
23J
82J
J50R
J20FN
12J
13J
32J
22J
42J
52J
CN-COIL1 1SNART
RWP_YR
SAG TOH_YR ECI/P_YR

L_)B(NAF_YR YAW4_YR S/LIO_YR
L_)A(NAF_YR H_)A(NAF_YR H_)B(NAF_YR RETAEH_YR
V10R
CN-COIL2
V50R
V30R
TC
V20R
V40R
S40R
TBGI
V60R
J20R
J30R
S40C
K10C
V10D
K10DZ
C10DB
K20DZ
K50R
K20D
S90C
J50C J60C
S30C S20C
PMOC/C_YR
S50R
S10R
C30C
C40R V10CI N10DB NTC01K

K20C
S10D S20R
J40R 2DNG_NC
S90C
C10D
K10D
C30R
C10R
C50R
C20D
C60R
N20D
N10D
N10R
V80R
C20R
N20R
EGRUS
C10C
K50DZ J10RNZ J20RNZ

S20CI S10CI
K14R
S50C
K11CI
K30R
G20R
K10R
T60C
G10R
K21R
F10C V70R
K01R
K20CI
S_GIJ_NC
G10DEL
K40DZ
K60R
G20DEL
S70C
Y10R Y20R
T22R
1WS
S70R
S60R
K10CI
N10C
H61R
H51R
T40R
S30R
1RO
K11R
T02R
Z91C M20CI M10CI C10Q J40C

K31R
ROTOM_NC
T80R
T50C
T70R
T12R
T30C
Z81C
Y10D
K40CI
H80R
C70R
S80C
M10C
H21C
V10C
Y30R
H01C
H60R
F30Q F40Q F20Q

GIJ K30DZ
C20C
ADDR_S/W
K70R
Y10C
N20C
M20C
Z80C
4HT_NC
T41R
H41R
H70C
K30CI
H60C
K40R
N30R
K20R
F20C
K81R
K62R
F30R
Z10D
F10Q
SPM2
F20R
T20C
M50R
M40R
M60R
M70R
M80R
Z70C
M30R
1RDDA_NC
M20R
M10R
K60CI
K22R
H50R H31R
H80C
H90C
H11C
H50C
A2
H70R K60DZ
F10R
23
0C
S10C
I
K83R
22 Z31R
3HT_NC
K50CI
MORPEE
F50R
Z41R K32R
H40R
K72R
K91R
H40C
21
D80C
Z80R
20 Z20D
P
K80CI
L10R
L20R
D90C
H21R
2RDDA_NC
K80DZ
Z20C
F40R
F10DZ
19 D50C 1
Z01C
K93R
K80R
M60CI
B10CSO
18
H90R
1HT_NC
45J
15J
25J
35J
55J
06J
43J
95J
33J
85J
75J
65J
H10C
K70CI
D20L
Z90C W K70DZ
A20C
A30R
K61C
K90R
Z51R
T81R
F30C
K71C
W
K04R
17
Z40C
T51R
J10FN
D01C
H10R
16 D20R
K90CI
15
K70C
K60C
B10R
K02R
M11R
M50C
P40R
K82R
V F60R
H30R
H30C
Z01R
T61R
K11C
14 V
Z30D
K01CI
Z21C
2HT_NC
K80C
K42R
A10C
K90C
D10D
L10C
D40C
13
A10R
F70R
K92R
K21C
A20R
K41C
H11R
T71R
K01C
13
12
7
Z11C
H20C
U D30L
12
M01C
M01R
M40C
K21CI
Z60C
Z50R
T01R
11 U
Z21R
Z71R
Z31C
10
A10CI
Z02R
K52R
K12R
T10R
A30C
3RDDA_NC
H01R
SPMS
H20R
P12R
9
D10C
Z81R
8 Nw 28 M50CI
RETIRW_NC
Z61R
Z91R
7
T10C
Z90R
T90R
Z60R
K31C
K51C
M40CI
Z41C
M90CI
6 Nv 27
D10L
J10R
5
Z71C
4 2MPS Nu 26
P81R
M80CI
K43R
K41R
HSALF_NC
K73R
K71R
K61R
K51R
Z30C Z50C
K53R
K63R
K23R
K03R
K13R
K33R
3
D20C
1
M90R
2
3
P91R
25
P70C
P02R
P60C
Z10R
P80C
Z20R
Z40R
Z30R
Z10C
1 24 1DNG_NC
J20C J30C
Z11R
M30C
Z70R
D60C
Z51C
P51R
P71R
P61R
M70C
)N(PC_NC
M70CI N
P90R
P30C
T10Q
K70D
K60D
K40D
K30D
K80D
K50D
P30R P31R
T11R
D40CI
Z61C
T31R
P10CI 3VEL_NC
D30C
5VEL_NC
P50C
D70C
C08K J10C
M90C
T21R
P20R P21R
T60R
T50R
P20C
P70R
1MOC_NC
)L(PC_NC
T20R
P10R P11R L
P40C
ESUF
M11C
P50R
P10C
1VEL_NC 6VEL_NC MOC_NC

M80C
2VEL_NC 4VEL_NC
M60C
CP_GIJ_NC
P60R
P80R
P01R
P41R LARTNEC_NC
WCN_GND3

Schematic Diagram
DISPLAY ASSEMBLY
– 6871A20624A

Product Specifications
Product Specifications
Table-1
Model Name
AS-W2465DH0 AS-W2465DH1
Item Unit
W 3,867 3,867
MIN kcal/h.(W) 3,326 3,326
Btu/h. 13,200 13,200
W 7,030 7,030
Cooling Capacity Type kcal/h.(W) 6,048 6,048
Btu/h. 24,000 24,000
W 7,736 7,736
Max kcal/h.(W) 6,653 6,653
Btu/h. 26,400 26,400
W 3,369 3,369
MIN kcal/h.(W) 2,898 2,898
Btu/h. 11,500 11,500
W 8,440 8,440
Heating Capacity Type kcal/h.(W) 7,258 7,258
Btu/h. 28,800 28,800
W 8,879 8,879
Max kcal/h.(W) 7,636 7,636
Btu/h. 30,300 30,300
IN:20°C,Out: -10°C(Heater ON) Btu/h. - -
IN:20°C,Out: -10°C(Heater OFF) Btu/h. - -
Power Input Cooling W 2,500 2,500
Heating W 2,980 3,100
Heating(-10°C,Heater ON) W - -
Heating(-10°C,Heater OFF) W - -
Running Current Cooling A 11.5 11
Heating A 13 13.5
Heating(-10°C,Heater ON) A - -
Heating(-10°C,Heater OFF) A - -
Starting Current Cooling A 11 11
Heating A 13 13.5
Cooling kcal/hW 2.42 2.42
EER Btu/h.W 9.6 9.6
Heating kcal/hW 2.43 2.34
Btu/h.W 9.66 9.3
COP Cooling W/W 2.82 2.81
Heating W/W 2.83 2.72
Power Supply Ø,V,Hz 1,220-240,50 1,220-240,50
Power Factor % 97 97
Air Circulation Indoor,Max m3/min(CFM) 18.0(636) 18.0(636)
Outdoor,Max m3/min(CFM)
Moisture Removal l/h.(pts/h.) 3.2(6.7) 3.2(6.7)
Noise Level Indoor,High dB(A)±3 44 44
(Sound Med. dB(A)±3 - -
Pressure,1m) Low dB(A)±3 37 37
Outdoor,Max dB(A)±3 58 58
Refrigerant(R410A)Charge 1800 1800
Power Cord AWG#:P*mm2 3*2.5 3*2.5
Connecting Cable AWG#:P*mm2
Connecting Tube Liquid Side mm(in) 9.52(3/8) 9.52(3/8)
(Ø. Socket Flare) Gas Side mm(in) 15.8(5/8) 15.8(5/8)
Length,std m(in) 7.5(295) 7.5(295)
Drain Hose (O.D , I.D) mm(in) 21.5,16(0.85,0.63) 21.5,16(0.85,0.63)
Indoor mm 1090*300*178 1090*300*178
Dimension inch 42.9*11.8*7 42.9*11.8*7
(W*H*D) Outdoor mm 870*800*320 870*800*320
inch 34.25*31.5*12.6 34.25*31.5*12.6
Net Weight Indoor kg(lbs) 13(28.7) 13(28.7)
Outdoor kg(lbs) 60(132.3) 60(132.3)

Exploded View
Exploded View
Indoor Unit
135316
152302
159830
135314
131410 733010
149304
342800
359011
135311
354210
147581
352115
346810
35211B
268711A 135516
352150
266090
263230B
W6640
264110
146811
263230A
267110 249951 268711D

Exploded View
Outdoor Unit
Models: AS-W2465DH0, AS-W2465DH1 (UE1 Chassis)
435512
137213A
435300
137213B
554031
549610
546810
552113
559010
649950
268711F
552116 435511
437211
263230D
447910
552202
561410
W0CZZ
554160
261704
550140 552203B
437210
435301 430411
349480 552203A

P/No.: 3828A20462R July. 2008

Asw 2465 DH 0

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Internal Use Only

Room Air Conditioner

Downloaded from www.Manualslib.com manuals search engine

Safety Precautions ...........................................................................................................................5

Flaring work and connection of piping.........................................................................................14

Connecting the cable between indoor unit and outdoor unit.....................................................19

Checking the drainage and forming the pipings .........................................................................21

Air Purging ......................................................................................................................................22

Test Running ...................................................................................................................................24

Troubleshooting Guide ..................................................................................................................41

Schematic Diagram ........................................................................................................................63

Product Specifications ..................................................................................................................67

Exploded View ...............................................................................................................................68

Copyright ©2008 LG Electronics. Inc. All right reserved. -2-

1 Producing Center, A~Z L: Chang-won R22 N: India

3 Cooling/Heating/Inverter A~Z C: Cooling only V: AC Inverter C/O

4, 5 Capacity 0~9 Cooling/Heating Capacity

6 Electric Range 1~9 1: 115V/60Hz, A: 220V, 50Hz, 3Phase

7 Chassis A~Z Name of Chassis of Unit

8 Look A~Z Look,

Copyright ©2008 LG Electronics. Inc. All right reserved. -3-

1 Producing Center, A~Z L Chang_won R22 N India

2 Product Type A~Z S: Split Type Air Conditioner

3 Cooling/Heating/Inverter A~Z C: Cooling only V: AC Inverter C/O

9 Function A~Z Basic A

10 Serial No. 0~9 LG Model Development Serial No.

Copyright ©2008 LG Electronics. Inc. All right reserved. -4-

This symbol indicates the possibility of death or serious injury.

This symbol indicates the possibility of injury or damage to properties only.

Be sure not to do.

Be sure to follow the instruction.

• There is risk of fire of electric shock. • There is risk of electric shock.

Copyright ©2008 LG Electronics. Inc. All right reserved. -5-

Copyright ©2008 LG Electronics. Inc. All right reserved. -6-

Copyright ©2008 LG Electronics. Inc. All right reserved. -7-

Copyright ©2008 LG Electronics. Inc. All right reserved. -8-

Copyright ©2008 LG Electronics. Inc. All right reserved. -9-

NOTICE This symbol indicates special notes.

Copyright ©2008 LG Electronics. Inc. All right reserved. - 10 -

L11 L10 Gas side

Copyright ©2008 LG Electronics. Inc. All right reserved. - 11 -

5cm More than 10cm

More than 2.3m B Outdoor unit

Install the indoor unit on the wall where the height

• If an awning is built over the unit to prevent direct sunlight

More than 10cm More than 10cm

Copyright ©2008 LG Electronics. Inc. All right reserved. - 12 -

How to Fix Installation Plate Drill a Hole in the Wall

Drain hose junction

CHASSIS Distance (mm)

Copyright ©2008 LG Electronics. Inc. All right reserved. - 13 -

Flaring work and connection of piping

Flaring work Outside diameter A

Bar Bar remaining parts must be removed

Copyright ©2008 LG Electronics. Inc. All right reserved. - 14 -

Drain hose Vinyl tape Wrap with vinyl tape

installation plate until the hooks engage into their slots(click-

Copyright ©2008 LG Electronics. Inc. All right reserved. - 15 -

Wrench Connection pipe

Indoor unit tubing

Outside diameter Torque

Wrap the insulation material around the con-

Copyright ©2008 LG Electronics. Inc. All right reserved. - 16 -