No.

A1321

No.A1321(900M • 900L • 907 • 908 • 913 • 914 • 951 • 952 )

Replacing the Heating Element
■ 900M/L ■ 907/908/913/914 ■ 951/952
Nut Tip Enclosure Tip Nipple
Nut Tip Enclosure Tip Nipple Grounding Spring

Grounding
Glass Tube Heating Element Leads (Red) Spring
Sleeve Handle

Sleeve
Grounding Spring Heating Element Terminal Board Handle Heating Element Glass Tube Terminal Board
*HAKKO 913 and 914 are different from HAKKO 907 and 908 in shape of the handle.
1 Checking the heating element Tip
Adjusting
1. Remove the nut, tip enclosure, tip and nipple. 1 Checking the heating element Screw Tip Enclosure
CAUTION Be sure to remove the nut before removing the 1. Remove the nut, tip enclosure, tip and nipple.
nipple. Removing the nipple first could cause the Support Fitting
CAUTION Be sure to remove the nut before removing the Nut
heater leads to twist and cause a short-circuit.
nipple. Removing the nipple first could cause the
2. Push the cord asse’y in the direction of the tip and heater leads to twist and cause a short-circuit. 1 Checking the heating element
remove the terminal board from the handle. For 900M- 2. Push the cord asse’y in the direction of the tip and 1. Remove the adjusting screw and keep the support fitting
ESD/900L-ESD, move the terminal tube if it is covered remove the terminal board from the handle. apart from the housing.
with the tube. 3. Remove the grounding spring from the sleeve. CAUTION Be sure to remove the nut before removing the
3. Remove the grounding spring from the sleeve. 4. Measure the resistance values at the sensor and heating nipple. Removing the nipple first could cause the
4. Measure the resistance values at the sensor and heating element of the terminal board in normal condition. heater leads to twist and cause a short-circuit.
element of the terminal board in normal condition. 2. Remove the four screws
Resistance value of heating element (red) 2.5–3.5Ω
Resistance value of sensor (blue) 43–58Ω
securing the housing
Resistance value of heating element (red) 2.5–3.5Ω and open the housing.
Resistance value of sensor (blue) 43–58Ω If the value you get is outside this range, replace the heating element.
If the resistance value is normal, the cord asse’y may be broken. 3. Remove the grounding Resistance Resistance
If the value you get is outside this range, replace the heating element.
spring from the sleeve. Value of Value of
If the resistance value is normal, the cord asse’y may be broken. Resistance Value Resistance Value Heating Element
of Heating Element of Sensor
4. Measure the resistance Sensor
Resistance Value Resistance Value
of Heating Element of Sensor
values at the sensor and heating element of the
terminal board in normal condition.
Resistance value of heating element (red) 2.5–3.5Ω
Heating Element Leads (Red)
Resistance value of sensor (blue) 43–58Ω
Sensor Leads (Blue) If the value you get is outside this range, replace the heating element.
If the resistance value is normal, the cord asse’y may be broken.
2 Replacing the heating element 2 Replacing the heating element
1. Desolder the heating element leads and sensor leads. 1. Desolder the heating element leads and sensor leads. 2 Replacing the heating element
2. Remove the old heating element and replace it with a new 2. Remove the old heating element and replace it with a new 1. Desolder the heating element leads and sensor leads.
one. one. 2. Remove the old heating element and replace it with a new
3. Bend the leads at right angle. 3. Bend the leads at right angle. one.
4. Pass the leads through the terminal, push the lead down 4. Pass the leads through the terminal, push the lead down 3. Bend the leads at right angle.
inside the terminal board, then solder it. Be sure that the inside the terminal board, then solder it. Be sure that the 4. Pass the leads through the terminal, push the lead down
insulation covering the lead is long enough to leave NO insulation covering the lead is long enough to leave NO inside the terminal
board, then solder it. Be
exposed wire. Cut the wire to leave no more than 1 to exposed wire. Cut the wire to leave no more than 1 to
sure that the insulation
2mm from the solder joint. Move the tube back to its 2mm from the solder joint. covering the lead is long
original position for ESD safe type. • Solder in the joints must be visible from both sides of enough to leave NO exposed Bend at right angle.
• Solder in the joints must be visible from both sides of the terminal board. wire. Cut the wire to leave
64mm
the terminal board. • There is no polarity between leads of the same colors. no more than 1 to 2mm (2.52in)
• There is no polarity between leads of the same colors. Red from the solder joint.
Heating
Red • Solder in the joints must element lead
64mm (2.52in)
64mm (2.52in)
be visible from both sides
of the terminal board.
Straighten the tube. • There is no polarity between leads of the same colors.
Heating
Bend at right angle. Bend at right angle. element
Straighten the tube.
Heating
element
lead 3 Inspection after replacement
lead
3 Inspection after replacement and reassemble
3 Inspection after replacement After replacing the heating element,
and reassemble
and reassemble 1. Measure the resistance value between pins 4 & 1 and 4 &
After replacing the heating element, 2, and pins 5 & 1 and 5 & 2. If it is not infinite, the
After replacing the heating element,
1. Measure the resistance value between pins 4 & 1 and 4 & heating element and sensor are touching.
1. Measure the resistance value between pins 4 & 1 and 4 & 2. Measure the resistance value ‘a’, ‘b’, and ‘c’ to confirm
2, and pins 5 & 1 and 5 & 2. If it is not infinite, the
2, and pins 5 & 1 and 5 & 2. If it is not infinite, the that the leads are not twisted and that the
heating element and sensor are touching.
heating element and sensor are touching. grounding spring is properly connected. 3
2. Measure the resistance value ‘a’, ‘b’, and ‘c’ to confirm
2. Measure the resistance value ‘a’, ‘b’, and ‘c’ to confirm 4
that the leads are not twisted and that the a Between pins 4 & 5 (Heating Element) 2.5 - 3.5Ω (Normal) 2
that the leads are not twisted and that the b Between pins 1 & 2 (Sensor) 43 - 58Ω (Normal)
grounding spring is properly connected. 3
grounding spring is properly connected. 3 c Between pin 3 & Tip Under 2Ω 1
5
a Between pins 4 & 5 (Heating Element) 2.5 - 3.5Ω (Normal) 4
a Between pins 4 & 5 (Heating Element) 2.5 - 3.5Ω (Normal) 2
4 2 b Between pins 1 & 2 (Sensor) 43 - 58Ω (Normal) CAUTION
b Between pins 1 & 2 (Sensor) 43 - 58Ω (Normal) c Between pin 3 & Tip Under 2Ω
c Between pin 3 & Tip Under 2Ω 5 1 When reassembling, match the
5 1 convex part of the hexagon nut to
concave part of the housing.
4 Recalibrate the temperature Hexagon nut M4

To ensure accurate soldering temperatures, always calibrate the temperature after replacing the heating element. NOTE When repairs are needed, please send both the soldering iron and
Connect your iron/gun to the station for calibration. the station to your sales agent.
For HAKKO 927 • 937 * Specifications subject to change without notice.
For HAKKO 926 • 928 • 936 • 700 • 701• 702 • 702B ®

1. Set the temperature control knob to 400°C (750°F).
2. Turn the power switch on and wait until the L.E.D. heater
lamp comes on and off.
3. Using a straight-edge (–) or small cross point
screwdriver, adjust the temperature calibrator (marked
1. Turn the power switch on and insert the card. Set the
temperature to 400°C (750°F).
2. Wait until the digital display indicates a tip temperature of HEAD OFFICE
4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN
400°C (750°F). TEL:+81-6-6561-3225 FAX:+81-6-6561-8466
http://www.hakko.com
3. Using a straight-edge (–) or small cross point screw- OVERSEAS AFFILIATES INDONESIA: P.T. HAKKO PRODUCTSTAMA INDONESIA.
U.S.A.: AMERICAN HAKKO PRODUCTS, INC. TEL: (778)457-459 FAX: (778)452-772

“CAL”) so that the tip temperature is 400°C (750°F). driver, adjust the temperature calibrator (marked “CAL”) TEL: (661) 294-0090 FAX: (661) 294-0096 P.T. HAKKO PRODUCTSTAMA INDONESIA
TEL: (21)532-4083 FAX: (21)532-4082
Toll Free (800)88-HAKKO
so that the tip temperature is 400°C (750°F). 4 2 5 5 6
http://www.hakkousa.com
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
TEL: 2811-5588 FAX: 2590-0217
S'PORE: HAKKO PRODUCTS PTE., LTD. http://www.hakko.com.hk/
TEL: 748-2277 FAX: 744-0033
* Turn the temperature calibrator clockwise to increase the temperature and counterclockwise to reduce the temperature. MALAYSIA: HAKKO PRODUCTS SDN BHD
CHINA: HAKKO DEVELOPMENT CO., LTD.
TEL: (020)8135-0112, 8135-0113 FAX: (020)8135-0181
MALAYSIA HEAD OFFICE: PETALING JAYA
* Using the supplied hex wrench, remove the screw (M4×5mm) labeled “CAL” on the bottom of the station, and then turn the power on (HAKKO 927). TEL: (03)519-5223 FAX: (03)519-5221
TAIWAN: HAKKO DEVELOPMENT CO., LTD.
TEL: (02)2975-2600 FAX: (02)2973-9565
PENANG BRANCH: TEL: (04)507-0888 FAX: (04)507-0999
* Remove the CAL pot plug before calibrating HAKKO 936/937. JOHORE BAHRU BRANCH: TEL: (07)236-7766 FAX: (07)237-4655
PHILIPPINES: HAKKO PHILS TRADING CO., INC.
* We recommend the HAKKO 191/192 thermometer for measuring the tip temperature. TEL: (02)817-0712, 815-4993 FAX: (02)810-7649
Sep. 2001